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A APPROVED SUPPORT
ENGINEER
PT. PLN ENJINIRING
TITLE :
SPECIFICATION FOR CONCRETE DESIGN AND MATERIAL
PURPOSE : ISSUED FOR APPROVAL
Rev Description Prepared Checked Approved Checked
0 Issued for Approval TRI RI PP
PGTB-CIV-SPC-003
GAS PIPELINE DEVELOPMENT FOR CCPP TANJUNG BATU
KALTIMRA PROJECT
Date:
CIVIL SPECIFICATION FOR CONCRETE 29/01/2018
PGTB-CIV-SPC-003 Rev. 0
DESIGN AND MATERIAL Page 2 of 31
TABLE OF CONTENT
1 INTRODUCTION .................................................................................................. 4
1.1 PROJECT OVERVIEW ......................................................................................................................... 4
1.2 PURPOSE ............................................................................................................................................ 4
2 DEFINITIONS ....................................................................................................... 4
3 CODE, STANDARD & REFERENCE................................................................... 5
4 MATERIALS ......................................................................................................... 7
4.1 CEMENT .............................................................................................................................................. 7
4.2 SAND AND GRAVEL (COARSE AGGREGATE) ...................................................................................... 8
4.3 W ATER ................................................................................................................................................ 8
4.4 ACCELERATING ADMIXTURE ............................................................................................................... 9
4.5 REINFORCEMENT BAR ........................................................................................................................ 9
4.6 EPOXY GROUT.................................................................................................................................. 10
4.7 BONDING AGENT FOR CONCRETE.................................................................................................... 10
4.8 CEMENT MORTAR ............................................................................................................................. 10
5 CONCRETE DURABILITY ................................................................................. 10
5.1 W ATER CEMENTIOUS MATERIAL RATIO........................................................................................... 10
6 MATERIAL HANDLING ..................................................................................... 11
7 CONCRETE CONSTRUCTION .......................................................................... 12
7.1 CONCRETE COMPRESSIVE STRENGTH ............................................................................................ 12
7.2 SLUMP IN CONCRETE ....................................................................................................................... 12
7.3 MAXIMUM SIZE OF GRANULAR (COARSE AGGREGATE) .................................................................. 12
7.4 MIXTURE COMPARISON .................................................................................................................... 13
8 MIXING ............................................................................................................... 13
9 TRANSPORTATION .......................................................................................... 14
10 POURING ........................................................................................................... 14
11 VIBRATOR ......................................................................................................... 16
12 CURING ............................................................................................................. 17
13 FORMWORK ...................................................................................................... 17
14 REINFORCED CONCRETE WORK................................................................... 20
15 CONCRETE COVER .......................................................................................... 22
16 ANCHOR BOLTS ............................................................................................... 22
16.1 MOUNTING OF ANCHOR BOLT WITH TEMPLATE ............................................................................... 22
16.2 MOUNTING OF ANCHOR BOLT WITH GAUGE PLATE......................................................................... 23
16.3 THE MOUNTING OF ANCHOR BOLT ON ANCHOR BOX ..................................................................... 23
GAS PIPELINE DEVELOPMENT FOR CCPP TANJUNG BATU
KALTIMRA PROJECT
Date:
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PGTB-CIV-SPC-003 Rev. 0
DESIGN AND MATERIAL Page 3 of 31
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DESIGN AND MATERIAL Page 4 of 31
1 INTRODUCTION
1.1 Project Overview
Kaltimra Electrical system consists of East Kalimantan and North Borneo and managed by PT.
Perusahaan Listrik Negara (PLN) Wilayah Kalimantan Timur dan Kalimantan utara (WKTKU)
based in Balikpapan, East Kalimantan.
Based on the report RUPTL (Rencana Umum Pembangunan Tenaga Listrik) in 2014-2024
Currently, East Kalimantan region has about 816 300 customers with the majority (58.9%) is a
type of household customers. In the future PT. PLN expected growth of electricity requirement
is approximately 8,68% per year at the province.
Mahakam system is interconnected system of 150 KV high voltage serving the city of
Balikpapan, Samarinda, Tenggarong and Bontang. Mahakam’s generator systems is supplied
by the PT. PLN generator’s in Tanjung Batu (about 30 Km Northwest Samarinda). In the area
of Tanjung Batu Power Plant, there are several types of power plants such as
PLTGU,PLTG,PLTD and PLTMG both owned by PT. PLN(Persero) and IPP(Independent
Power Procedur) with peak loads at the end of 2014 amounted to 408 MW.
Under these conditions, PT. Perusahaan Listrik Negara (PLN) Region Kaltimra plans to build
16 "carbon steel pipeline along the ± 55000 m from PK-52 area to PLTGU Tanjung Batu. The
pipeline starts from Tie in point 24 "Gas Pipeline in the area of PK-52 and ending at the tie-in
point PLTGU Tanjung Batu.
PLN has secured commitments from SKK Migas gas supply of 40 MMSCFD continuously to
meet the needs of gas supply to PLTGU Tanjung Batu. Gas resources come from three
companies, namely PT. VICO, PT. PEARL ENERGY and PT. TOTAL.
1.2 Purpose
This document is covers and explain the specification requirements for concrete design and
material of project pipeline of PK-52 is located in VICO towards Central Power Plant (PLN)
Tanjung Batu Tenggarong in East Kalimantan.
2 DEFINITIONS
PROJECT - Gas Pipeline Development for CCPP Tanjung Batu kaltimra
Project.
COMPANY - PT. Perusahaan Listrik Negara (PLN) UIP Kalbagtim, as Client.
CONTRACTOR - Consortium PT. Hutama karya – PT. Moeladi.
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4 MATERIALS
4.1 Cement
- Type II, this type is for general construction that is exposed to moderate sulfate attack
and is meant for use when concrete is in contact with soils and ground water
especially in the western United States due to the high sulfur content of the soil.
- Type III, this cement is similar to Type I, but with finer ground. Some manufacturers
make a separate clinker with higher C3S and/or C3A content, but this is increasingly
rare, and for the general purpose clinker is usually used, with a specific surface
typically 50-80% higher. The gypsum level may also be increased a small amount.
This gives the concrete using this type of cement a three day compressive strength
equal to the seven day compressive strength of types I and II. Its seven day
compressive strength is almost equal to types I and II 28 day compressive strengths.
The only downside is that the six month strength of type III is the same or slightly less
than that of types I and II. Therefore the long-term strength is sacrificed a little. It is
usually used for precast concrete manufacture, where high 1-day strength allows fast
turnover of molds. It may also be used in emergency construction and repairs and
construction of machine bases and gate installations.
- Type IV, the percentages of (C2S) and (C4AF) are relatively high and (C3S) and
(C3A) are relatively low. A limitation on this type is that the maximum percentage of
(C3A) is seven, and the maximum percentage of (C3S) is thirty-five. This causes the
heat given off by the hydration reaction to develop at a slower rate. However, as a
consequence the strength of the concrete develops slowly. After one or two years the
strength is higher than the other types after full curing. This cement is used for very
large concrete structures, such as dams, which have a low surface to volume ratio.
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This type of cement is generally not stocked by manufacturers but some might
consider a large special order. This type of cement has not been made for many
years, because Portland-pozzolan cements and ground granulated blast furnace slag
addition offer a cheaper and more reliable alternative
- Type V, this cement has a very low (C3A) composition which accounts for its high
sulfate resistance. The maximum content of (C3A) allowed is five percent for Type V
Portland cement. Another limitation is that the (C4AF) + 2(C3A) composition cannot
exceed twenty percent. This type is used in concrete that is to be exposed to alkali
soil and ground water sulfates which react with (C3A) causing disruptive expansion.
As with Type IV, Type V Portland cement has mainly been supplanted by the use of
ordinary cement with added ground granulated blast furnace slag or tertiary blended
cements containing slag and fly ash.
Sand and gravel (coarse aggregate) for mixed concrete shall be in accordance with
provisions of ASTM C33.
Sand and gravel (coarse aggregate) that is not in accordance with provisions of ASTM
C33, but still can be used after having completed special testing or after having been
properly used can produce concrete of acceptable strength and durability, it is
acceptable for usage only after receiving approval from COMPANY.
Testing for sieve analysis shall be in accordance with provisions of ASTM C136 and
conducted regularly, the testing outcome shall immediately be submitted to
COMPANY for attaining approval.
4.3 Water
Water used for pouring concrete shall be potable water and free of acid content.
Saline, oil, base, and other organics in hazardous quantity, and shall be in accordance
with provisions of ASTM C94. Non-potable water is subject for usage only if the mortar
testing cube using that water at day-7 and day-28 indicates the strength level of minimum
90%of similar specimen produced using potable water. Mixed water shall not contain
sulphur higher than 1,000 ppm and 500 ppm chloride. The comparison of concentration
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shall be performed on identical mortar cube, except for mixed water that have been
prepared and tested under ASTM C109.
1. The use of accelerating admixture for mixed concrete shall attain prior approval from
COMPANY and shall be in accordance with provisions below or other equivalent and
approved standards:
Pozzolanic admixture ASTM C618
Chemical admixture for concrete ASTM C494
Air-entraining ASTM C260
2. The use of accelerating admixture for mixed concrete is to create increase of concrete
features like strength, durability, workability and density.
1. The use of reinforced concrete shall be in accordance with provisions of Sll - 0316-80
and SNI 07-2052-2002, BJTS 40 for spiral reinforcement and ASTM A185 for wire
mesh reinforcement.
2. Yield test shall be performed to all rebar diameter and types and referred to ASTM
A370-12a
3. For structural main bar type shall use deformed bar. Deformed bar shall conform to
ASTM A615 Grade 40. For stirrup and non structural type such as wall post,
reinforcement for concrete block wall, etc shall use plan bar.
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Mortar has been used for centuries as a means of adhering bricks or concrete blocks to
one another. Cement mortar continues to be used in many different types of construction.
Professional building projects often employ mortar as the binder between bricks in walls,
fences, and walkways. Around the house, cement mortar is often employed to make quick
repairs in patio slabs and reset loosened stones or bricks in a walkway or retaining wall.
Home COMPANYs sometimes set children's recreational equipment such as swing sets
firmly in the ground, minimizing the chances of the equipment shifting or toppling while in
use. The reference for Cement Mortar is ASTM C1329 / C1329M - 12, "Standard
Specification for Mortar Cement".
5 CONCRETE DURABILITY
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fume meeting ASTM C 1240, if any. except that when concrete is exposed to deicing
chemicals, 3.2 further limits the amount of fly ash, pozzolans, silica fume, slag, or the
combination of these materials.
Table 1
Maximum water
Minimum fc', normal
cementitious materials
density and low density
Exposure condition ratio, by mass, normal
aggregate concrete,
density aggregate
MPa
concrete
6 MATERIAL HANDLING
1. Cement shall be stored in dry condition, e.g. inside weather-proof building, container, or
warehouse that can provide protection against moisture and contamination. Cement sack
must not be filled in more than 12 sacks pile and shall be placed on the floor of minimum 30
cm above ground level and put on hard base made of concrete or wooden support to avoid
water absorption.
2. The placement of reinforced steel, both fabricated and non-fabricated shall not have direct
contact with ground level. The placement process shall be performed with utmost care to
ensure that the reinforced steel does not alter in shape (deformation) / transformation
during storing.
3. The placement of coarse aggregate and sand shall be arranged carefully to prevent
contamination with other materials or with other aggregate measure.
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4. Sand shall be drained to reach the same water content before being put to use.
5. The storing of accelerating admixture shall comply with the recommended requirements by
producer.
7 CONCRETE CONSTRUCTION
The concrete compressive force to be applied shall be designed according to the drawing
specified. The mixed shall comply with the calculation specified in chapter 8.
1. Testing performed to analyze the mixed concrete shall meet the maximum value and
minimum slump according to requirements in Table-2.
Table 2
Construction Type Maximum (mm) Minimum (mm)
Column 125 (150)* 25 (50)*
Floor, beam, and reinforced 125 (150)" 25 (50)*
concrete wall
Layer of hardened road 75 (100)* 25 (50)*
Reinforced concrete 75 (100)* 25 (50)*
foundation
Plain concrete foundation. 75 (100)* 25 (50)*
caisson and underground
wall
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1. The mixture comparison shall be in accordance with provisions of ACI 211.1 and shall
be easily poured, and complying with the other specified durability, strength and
characterization.
3. Comparison for mixture concrete as above mentioned shall attain approval from
COMPANY.
8 MIXING
1. The mixing of concrete shall be performed in batch mixerthat can mix cement, sand,gravel
and water totally to a cohesive mass within the specified mixing time and concrete shall be
poured without separation.
2. Operational manual including the below information concerning the design of batching and
mixingshall be submitted to COMPANY for approval.
- Rotation per minute of batch mixer and capacity of batch mixer shall be
incompliancewith the stated requirements.
- The accuracy of scales used to weigh the concrete mixing material (shall
complete the gauge test in the last 6 months).
- The capacity of water tank and water type - measure equipment.
- The method forfilling sand, gravel and cement.
- The capacity of batch mixer for daily use is maximum 8 hours.
3. Mixer drum having the capacity of 0.75 meter cubic orless shall be mixed for no less than 1
minute. The duration time for mixing shall be added 15 seconds for every 0.75 meter cubic
and its multiplication to attain additional capacity. In the least three-forth of the required
mixing duration has been reached after the last water to be mixed is poured.
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The mixer drum and blade used in the batch mixer shall be inspected more often during hot
weather and the inside part of the batch mixer shall be free of deposited agents which can
disturb the mixing process.
4. Mixing process of a shorter time than the specified duration as stated in paragraph (3)is
allowed if the testing result indicates the time used is sufficient to produce adhesive mixture
concrete.
5. During hot weather, the mixing time shall comply with the minimum time requirements to
attain adhesive concrete and of sufficient quality.
9 TRANSPORTATION
1. Transportation of concrete from the batch mixer to the final pouring site shall apply the
method approved by COMPANY.
The method used shall have the capability to prevent separation, loss or contamination of
mixing materials.
2. The maximum time applied in the concrete mixing process until the final pouring of concrete
is as follows:
Table 3.Duration for mixing and moulding
Quality of Concrete Temperature Maximum
Concrete mixing requiring longer time for transportation than stated in the values in Table 2 is
applicable if it can be proven after having tested that concrete complies all the specified
requirements in this specification and other related documents.
10 POURING
1. Inside part of the formwork shall be previously cleaned before pouring the concrete and shall
be free of foreign agents and water moistening. The inside part of formwork (wooden) shall
be soaked before pouring the concrete.
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2. The pouring of concrete shall be performed as close as possible with its final position to
prevent separation due to re-treatment.
3. The pouring of concrete shall be performed with specified speed to create concrete of elastic
nature at all time and can flow smoothly into the clank between reinforcement.
4. Concrete that has been polluted with foreign agents or partially hardened may not be used.
5. Once the pouring of concrete starts, it shall be continuously performed until the concrete
pouring for one particular formwork is completed.
6. During the pouring,concrete must be compacted using vibrator, except there is other method
and equipment approved by COMPANY and be carefully performed when concerning the
close area of reinforcement, anchor bolt and other inserted equipment and into the formwork
corner. There shall be back-up vibrators available in site during the concrete pouring
process.
7. The use of construction joints others than shown in the drawings shall be minimized and if it
requires alteration of the quantity and position. The alteration concerned shall attain approval
from COMPANY.
8. When ready to conduct joining, the concrete surface shall be clean, rough and all dirt
attached shall be cleaned using steel brush or being peeled off and coated with thin cement
neatly before additional concrete being poured.
9. The surface of vertical joints shall be soaked totally and coated with grout cement neatly
immediately before pouring the concrete nearby.
10. The forming of grooves on the construction joints shall comply with the specification in the
drawings.
11. If otherwise specified,finishing shall be conducted on all flat surface using wooden trowel.lf
rough surface required, finishing conducted on the concerned surface shall use brush of
palm leaf ribs.
12. If there is structural damage found on the structure concrete, the concrete concerned shall
be disassemble and replaced. Concrete that showing damage only on its surface shall be
peeled off until it reach the undamaged surface, and it shall be maintained using epoxy
agents and patched with concrete containing major mortar or epoxy mortar.
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13. Ex-hole formed due to the extraction of tie-rod shall be fully filled with mortar cement and
being ground.
14. To produce homogenous concrete, the falling height of concrete must not exceed more than
1.5 meter. There must be temporary open launcher or hose available to prevent concrete
separation if the falling altitude is more than 1.5 meter.
15. Pouring for reinforced concrete shall not performed directly on ground surface. There should
be base of lean concrete or plastic sheet with acceptable thickness.
11 VIBRATOR
Recommendations for consolidation of concrete are given in detail in "Guide for Consolidation
of Concrete" reported by ACI Committee 309.
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12 CURING
1. After pouring is completed, all concrete surface must be kept soaked for at least 5 days
except concrete that originally has high concentration and get hardened faster, then it must
be kept soaked for at least 3 days.
2. All concrete surface shall be covered with wet rough fabric, cotton or other suitable fabric,
such as curing compound, immediately after the pouring is complete.
3. During the curing, the cover fabric shall be maintained in place. The cover fabric shall be
released when the concrete is hard enough, and the concrete surface must immediately be
covered with sand, stubble, or other materials of the kind. In any case, material used shall
be fully soaked during the curing period.
5. The use of curing compound shall comply with the direction given by producer.
6. The use of sea water shall not be allowed during the curing period.
7. There shall not be any weight put on the concrete during the curing period.
13 FORMWORK
1. The form working and construction shall be conducted in a safely manner and shall attain
approval from COMPANY.
2. The formwork shall be cleaned previously and shall be free of any kind of dust, dirt and
other debris. There should be temporary clank made to throw out water and other dirt
outside if necessary.
3. To prevent shifting and deflection due to construction load, such as construction load from
above, flat line or shock load, all formwork, either made of wood or metal, must be installed
properly and tightened.
4. The permitted limit for formwork installation shall be in accordance with provisions of ACI
347. If necessary, to keep the permitted limit complied with, the formwork can be cambered
to maintain balance from the possible deflection might occur during the form working due to
the weight and pressure from the fresh concrete and construction load.
5. The formwork of water proof plywood must be used for the exposed surface.
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6. If the surface will remain uncovered the suitable formwork or chamfer strip shall be placed
at the corner of column, beam, and wall formwork.
7. Anchor bolt, angle, pipes, insert plate to be inserted deep inside or through the concrete
shall be firmly inserted in the formwork and shall be cut properly and accurately.
8. Before installation, the formwork surface shall be coated with oil or other releasing agent
approved by COMPANY.
9. To make it easy to be cleaned and examined right before the pouring of concrete,there
should be temporary hole made at the bottom of column, formwork wall and other points if
necessary.
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structural supports
b. The shoring shall be maintained in place for a period of not less than what is stated in
Table 5. In case of the use of high-concentration and quickly hardened, this time
duration can be lessened if approved by COMPANY with strong technical reasoning.
The formwork of shoring at the bottom supporting the concrete weight inside the beam,
plate and the other structure parts shall be maintained in place until the structure
reaches the desired strength to support dead load and other load involved.
Table 5. Minimum Free Distance Formwork Between Shoring
LL = Live Load
DL = Dead Load
C.S = Formwork Space in meter between shoring, referring to the structure
shoring and not to the temporary form working or shore.
c. After the formwork for cable hole is released, the concrete surface shall be cleaned and
all burrs including debris shall be cleaned.
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1. The bending of reinforced concrete to be used shall be in cold condition before being
installed in place.
2. The placing of reinforced bars shall be free of dirt, mill scale, grease, oil, and other foreign
agents that might interrupt the concentration level between reinforcement and concrete.
3. The placing of all reinforced concrete shall be accurately performed as required in the
drawing and shall be supported with a number of small pre-casted mortar block using tie
wire, or approved mortar. Mortar shall have the strength equivalent to or heavier than the
strength of the concrete.
4. To prevent shifting due to construction load or due to the pouring of concrete, the reinforced
bars shall be firmly tightened on the section between strong steel wire and maintained
tightly in place using small pre-casted mortar block.
5. The making of joint shall be performed at locations shown in the drawing. Any additional
joints that are not shown in the drawing shall attain approval from COMPANY.
6. The joining of reinforced concrete must not be performed in one line at one location, but
shall be put on terraces at a minimum distance of 30 times of the diameter of bars.
7. The length and details of reinforcement overlap shall comply with the requirements in the
drawing or standard drawing.
9. Welding work of reinforcement shall comply with the standard in AWS D 12.1, and shall
approved by COMPANY. At the bending location, the tack welding and reinforced concrete
of high concentration may not be welded.
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10. The permitted limit for fabrication and placement shall be accordance with provisions of ACI
301 paragraph 5.6. as follows ;
5.6 - The tolerated limit for manufacture and placement
5.6.1 - Reinforced bars shall be made in compliance to the standard permit for
implementation in Exhibit 4 and 5 in ACI 315
5.6.2. - Reinforced bars shall be placed within the range of the tolerated limit as follows:
Tolerated Limits
mm
Clear distance
To the surface of bottom mold .............................................. - 6.35
To the surface of other mold ................................................. ± 6.35
Minimum distance between reinforcement ........................... -6.35
Clear distance from the surface without mold to the reinforced bars
Beam of 20 cm height or less ............................................... ±6.35
Beam of a height more than 20 cm but less than 61 cm ...... -6.35, +12.5
Beam of 61 cm height or bigger ........................................... -6.35, +25
Identical distance from reinforced bars but the
total reinforced bars shall not be reduced ...................................... +50
Identical distance from ties but the total
reinforced bars shall not be reduced ............................................ +25
Spots of extended bending and edge of
reinforcement
Generally ..................................................................................... +50
The breaking of reinforced bars edge ........................................... +25
Length from reinforcement joints .................................................. -38
Length of anchoring
For reinforced bar of 10 to 32 mm diameter ......................... -25
For reinforced bar of 12 to 54 mm diameter ......................... -50
5.6.3 - If required to shift reinforced bar to prevent contact with the other reinforced bars,
the channel/pipes or other implanted materials by exceeding the permitted limit for
specified placement, therefore the placement of reinforced bars produced shall be
previously attain approval.
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15 CONCRETE COVER
Minimum Concrete
Type Of Structure
Cover (mm)
16 ANCHOR BOLTS
The mounting of anchor bolt for foundation shall comply with the following requirements.
1. Shoring shall be provided during the mounting of anchor bolt with template, to prevent
bolt template and anchor not to shift when concrete is poured.
2. Shoring support needed for mounting the template shall not be mounted on reinforced
bars or formwork.
3. Permit for template mounting shall comply with the following limits:
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+ 5 mm
± 3 mm ± 2 mm at the edge (t/300) mm
- 0 mm
1. If template is not in use, the gauge plate shall be used to mount anchor bolt directly
for structured concrete.
Position : ± 3 mm
Height: + 5 mm
- 0 mm
1. The dimension and depth of anchor box must accord to the drawing.
Position : ± 10 mm
Height: + 0 mm
- 20 mm
3. The mounting of anchor bolt can be performed after the inside part of anchor box is
cleaned and dried.
4. Filling material for anchor box is concrete or mortar with scale of 1 pc : 3 sand based
on weight percentage in normal cases.
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6. Anchor bolt mounted and still exposed shall be coated with anti-corrosion agent
(grease).
All damage found in the concrete after the formwork is open such as honeycombing or
detrimental cracking shall be repaired according to the requirements in ACI 301, Chapter 9 and
COMPANY and it shall be immediately informed following the below requirements:
1. Repair can be performed if the reparation procedure has been approved by COMPANY. All
damage that can decrease the strength of structure, water impenetrability and durability
shall be repaired by applying the approved method.
2. The surface of damage concrete shall be peeled off until it reaches the undamaged surface.
The undamaged surface of concrete shall be examined by COMPANY before being coated
as required.
Finishing work using grouting and mortar for foundation shall comply with the following
requirements:
1. Grouting work will use special material designed for that purpose, using grouting material of
brand name Sikka Grout 214-11 or equivalent approved by COMPANY.
2. Requirement on the thickness of grouting or mortar shall not be less than 25 mm.
4. The non-shrink grouting shall be used for shoring to support the immense weight and
reciprocating equipment where accuracy should remain maintained.
19 CONCRETE TEST
1. The mix design test shall be conducted by CONTRACTOR before the concrete work
begins to specify the type and comparison of a mix of cement, sand, gravel, water an
d admixture.
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2. The result of mix design test shall be put on report and given to COMPANY in the
specified forms as shown in Table-7 below.
1. The compression test shall be conducted using equipment and laboratory approved
and recommended by COMPANY and shall be in accordance with provisions of in
ASTM C94.
2. The sample taking of concrete for the purpose of compression test shall comply with
standard stated in ASTM C172 with minimum requirements of four testing materials
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that shall be made based on the standard in ASTM C31 unless it is specified
otherwise.
3. There shall be in the least one testing conducted for each 50 meter cubic or every
concrete structure for each designed mixture of concrete structure or every pouring or
each construction structure to be poured in one specific day. Four testing specimen
must be made for each testing at specified stage.
4. Unless it is specified otherwise, the age of concrete during the compression test shall
be 3, 7, 14 and 28 days.
b. The average value acquired from the four examination output of the tested
material consecutively shall not less than (fc' + 0.82Sr), (Sr is deviation value of
the design standard).
c. The difference of the highest and the lowest value in the four examination output
of the tested material consecutively shall not exceed 4.3 Sr.
2. The total slump test shall be specified based on the condition of weather and
condition of the batch mixer. However the testing shall be conducted at least twice a
day, once in the morning and second in the afternoon or 2 slump scores for each
concrete construction.
3. The permitted limit for slump test is as specified in chapter 6.2. Table-1, unless it is
specified otherwise in the drawing.
The air content test shall be conducted if requested by COMPANY and shall comply with
the requirements stated in ASTM C138, ASTM C173 or ASTM C231.
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Before pouring the concrete sink, it shall be conducted water loading test, unless
indicated others in the drawing. Water shall be loaded until it reaches the peak point
which is precited to be reached and maintained for minimum 24 hours. Concrete sink
shall only be filled after having approval from COMPANY.
The conduct of concrete work during hot weather shall be in accordance with provisions of ACI
305.
Mixture concrete to be used for catching fluid shall be added with admixture/additive to attain
impermeable construction.
22.1 General
Concrete shall be tested in accordance with the requirements of subchapter 22.2 through
22.5. Qualified field testing technicians shall perform tests on fresh concrete at the job
site, prepare specimens required for curing under field conditions, prepare specimens
required for testing in the laboratory, and record the temperature of the fresh concrete
when preparing specimens for strength tests. Qualified laboratory technicians shall
perform all required.
1. Samples for strength tests of each class of concrete placed each day shall be taken
not less than once a day, nor less than once for each 120 m3 of concrete, nor less
than once for each 500 m2 of surface area for slabs or walls.
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3. When total quantity of a given class of concrete is less than 40 m3, strength tests are
not requiredwhen evidence of satisfactory strength is submitted to and approved by
the building official.
4. A strength test shall be the average of the strengths of two cylinders made from the
same sample of concrete and tested at 28 days or at test age designated for
determination of fc'.
1. Samples for strength tests shall be taken in accordance with "Method of Sampling
Freshly Mixed Concrete" (ASTM C 172).
2. Cylinders for strength tests shall be molded and laboratory-cured in accordance with
"Practice for Making and Curing Concrete Test Specimens in the Field" (ASTM C 31)
and tested in accordance with "Test Method for Compressive Strength of Cylindrical
Concrete Specimens" (ASTM C 39).
b. No individual strength test (average of two cylinders) falls below fc' by more than
3.5 MPa.
4. If either of the requirements of subchapter 22.3 point 3are not met, steps shall be
taken to increase the average of subsequent strength test results. Requirements of
subchapter 22.5 shall be observed if requirement of subchapter 22.3 point 3(b) is not
met.
1. If required by the building official results of strength tests of cylinders cured under field
conditions shall be provided.
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3. Field-cured test cylinders shall be molded at the same time and from the same
samples as laboratory-cured test cylinders.
4. Procedures for protecting and curing concrete shall be improved when strength of
field-cured cylinders at test age designated for determination of fc' is less than 85
percent of that of companion laboratory-cured cylinders. The 85 percent limitation
shall not apply if field-cured strength exceeds fc' by more than 3.5 MPa.
1. If any strength test (see subchapter 22.2 point 4) of laboratory-cured cylinders falls
below specified value of fc' by more than 3.5 MPa [see subchapter 22.3 point 3(b)] or
if tests of field-cured cylinders indicate deficiencies in protection and curing (see
subchapter 22.4 point 4), steps shall be taken to assure that load-carrying capacity of
the structure is not jeopardized.
3. If concrete in the structure will be dry under service conditions, cores shall be air dried
(temperature 15 to 25°C, relative humidity less than 60 percent) for 7 days before test
and shall be tested dry. If concrete in the structure will be more than superficially wet
under service conditions, cores shall be immersed in water for at least 40 hours and
be tested wet.
5. If criteria of subchapter 22.5 point 4 are not met and if the structural adequacy
remains in doubt, the responsible authority shall be permitted to order a strength
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23 QUALITY OF CONCRETE
24 PRECAST CONCRETE
24.1 Scope
All provisions of this code, not specifically excluded and not in conflict with the provisions
of this chapter shall apply to structures incorporating precast concrete structural
members.
1. Design of precast members and connections shall include loading and restraint
conditions from initial fabrication to end use in the structure, including form removal,
storage, transportation, and erection.
2. When precast members are incorporated into a structural system, the forces and
deformations occurring in and adjacent to connections shall be included in the design.
3. Tolerances for both precast members and interfacing members shall be specified.
Design of precast members and connections shall include the effects of these
tolerances.
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4. In addition to the requirements for drawings and specifications, the following shall be
included in either the contract documents or shop drawings:
The minimum concrete cover for precast concrete based on SNI 03-2847-2002 shown by
table 8.
Table 8. Minimum Concrete Cover For Precast Concrete
Minimum Concrete
Type Of Structure
Cover (mm)
Concrete exposed to earth or weather:
Wall:
40
- D44 and D56 bars 20
- D36 bars and smaller
Other Members: