ANP E C0 000 GS 001-4-0 - Design Specification For Civil and Structural

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DESIGN SPECIFICATION FOR CIVIL AND STRUCTURAL ANP –E-CO-000-GS-001 4

DATE BY CHD APVD
12/01/10 ARS BM/MIB ITF
REVISION HISTORICAL SHEET
Rev No Date Description
0 26 MAY 2009 Issued For Approval

1 2 SEP 2009 Reissued For Approval
2 23 NOV 2009 Issued For Construction
3 12 JAN 2010 Re-Issued For Construction
4 29 JAN 2010 Re-Issued For Construction
DISTRIBUTION ORDER
REKAYASA :
Project Manager Project Manager Engineering Manager
Project Control Manager Engineering Manager Jakarta Representative – KNI
Engineering Manager Project Secretary Project Engineer
Procurement Manager Document Controller Project Controls
Engineering Manager Document Controller
QA Manager
QC Manager
HSE Manager
Administration & Finance Manager
Process Project Engineer
Civil Project Engineer
Mechanical Project Engineer
Piping Project Engineer
Electrical Project Engineer
Instrument Project Engineer
PT. Rekayasa Industri

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TABLE OF CONTENT
1 SCOPE ...................................................................................................................................................... 5
2 APPLICABLE STANDARD, CODES AND REFERENCES ........................................................................ 5
3 UNITS ........................................................................................................................................................ 7
3.1 Metric (SI) system ............................................................................................................................. 7
3.2 Miscellaneous ................................................................................................................................... 7
4 SITE CONDITIONS ................................................................................................................................... 7
4.1 Design ground elevation ................................................................................................................... 7
4.2 Groundwater ..................................................................................................................................... 7
4.3 Environmental data ........................................................................................................................... 7
5 STRUCTURAL ........................................................................................................................................... 8
5.1 Material ............................................................................................................................................. 8
5.1.1 Concrete ................................................................................................................................... 8
5.1.2 Reinforcing steel bar ................................................................................................................. 8
5.1.3 Cement ..................................................................................................................................... 9
5.1.4 Admixture.................................................................................................................................. 9
5.1.5 Sand and aggregate ................................................................................................................. 9
5.1.6 Steel Material ............................................................................................................................ 9
5.1.7 Aluminium Material ................................................................................................................. 10
5.1.8 Connection bolt for structural steel ......................................................................................... 10
5.1.9 Welding Material ..................................................................................................................... 13
5.1.10 Anchor bolt.............................................................................................................................. 13
5.1.11 Piles ........................................................................................................................................ 13
5.1.12 Insert plate .............................................................................................................................. 14
5.1.13 Floor ....................................................................................................................................... 14
5.1.14 Painting ................................................................................................................................... 15
5.1.15 Chemical Resistance and Protective Coating ......................................................................... 15
5.1.16 Concrete Structure for Blast Proof Design .............................................................................. 15
5.1.17 Steel Structure for Blast Proof Design .................................................................................... 16
5.2 Design Load .................................................................................................................................... 16
5.2.1 General ................................................................................................................................... 16
5.2.2 Dead load ("D") ....................................................................................................................... 17
5.2.3 Live load ("L") ......................................................................................................................... 17
5.2.4 Equipment load ("E")............................................................................................................... 18
5.2.5 Piping load (”P”) ...................................................................................................................... 18
5.2.6 Impact load ("I") ...................................................................................................................... 19
5.2.7 Wind load ("W") ...................................................................................................................... 19
5.2.8 Earthquake load ("V") ............................................................................................................ 23
5.2.9 Thermal force/Friction force (“T”) ............................................................................................ 27
5.2.10 Bundle Pulling Force (”B”)....................................................................................................... 27
5.2.11 Soil pressure (”SP”) ................................................................................................................ 28
5.2.12 Ground water pressure ("WT") ................................................................................................ 28

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5.2.13 Vibration load ("VB") ............................................................................................................... 28

5.2.14 Blast Pressure (“BP”) .............................................................................................................. 29
5.2.15 Combination of loads .............................................................................................................. 33
5.3 Maximum permissible deflection of beam (in serviceability limit state) ............................................ 37
5.4 Stability ........................................................................................................................................... 37
5.5 Soil bearing capacity ....................................................................................................................... 37
5.6 Pile bearing capacity ....................................................................................................................... 38
5.7 Other Requirements ........................................................................................................................ 40
5.7.1 Foundation Weights of Machineries ........................................................................................ 40
5.7.2 Foundation for Rotating and Reciprocating Equipment........................................................... 40
5.7.3 Slope protection ...................................................................................................................... 43
5.7.4 Fire Protection ........................................................................................................................ 43
5.7.5 Grouting of Structures and Equipment .................................................................................... 43
6 ATTACHMENT ........................................................................................................................................ 44
ATTACHMENT-1 ANCHOR BOLT ALLOWABLE CAPACITY.......................................................................... 45
ATTACHMENT-2 INSERT PLATE ALLOWABLE CAPACITY .......................................................................... 46
ATTACHMENT-3 BOR HOLE LOCATION/MAP .............................................................................................. 47
ATTACHMENT-4 PRESSURE COEFFICIENTS & OCCUPANCY CATEGORY .............................................. 48
List of Table
Table 5-1 The dimensions of deformed bar ...................................................................................................... 8

Table 5-2 The dimensions of plain bar.............................................................................................................. 9
Table 5-3 Steel wire fabric reinforcement shall conform to ASTM A 185, JIS G3551 or equivalent.................. 9
Table 5-4 Stainless Structural Bolt ASTM A-193 B.8 Class 2 Allowable Capacity for Friction Type ............... 11
Table 5-5 Stainless Structural Bolt ASTM A-193 B.8 Class 2 Allowable Capacity for Bearing Type .............. 11
Table 5-6 Stainless Structural Bolt ASTM A-193 B.8 Class 1 Allowable Capacity for Bearing Type .............. 11
Table 5-7 High Strength Bolt ASTM A-325 Allowable Capacity For Friction Type .......................................... 12
Table 5-8 High Strength Bolt ASTM A-325 Allowable Capacity for Bearing Type........................................... 12
Table 5-9 Ordinary Structural Bolt ASTM A-307 Allowable Capacity for Bearing Type .................................. 13
Table 5-10 Weight distributed over two saddles ............................................................................................... 18
Table 5-11 Seismic Zone Factor Z (Table 16-I UBC 1997)............................................................................... 24
Table 5-12 Soil Profile Types (Table 16-J UBC 1997) ...................................................................................... 24
Table 5-13 Load Combination For the design of concrete structure (Ultimate Strength Design Method). ........ 34
Table 5-14 Load Combination For the design of steel structures/ soil bearing pressure (Working Stress
Method) .......................................................................................................................................... 35
Table 5-15 Load Combination For the design of steel structures/ soil bearing pressure (Working Stress
Method) .......................................................................................................................................... 36
Table 5-16 Allowable soil bearing capacity ....................................................................................................... 38
Table 5-17 Allowable capacity of PC Piles ....................................................................................................... 38
Table 5-18 Criteria of foundation for rotating and reciprocating equipment ...................................................... 41

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1 SCOPE
This specification covers the design requirement for civil and structural work for the EPC contract of
the Ammonium Nitrate Prill Plant Project, Bontang, East Kalimantan, Indonesia
2 APPLICABLE STANDARD, CODES AND REFERENCES
The requirements shall in accordance with the latest editions of the following standards and codes.
1. ISO “International Standard Organization”
2. ANSI “American National Standard Institute”
3. AISC 325-05 “American Institute of Steel Construction”
American Code For Steel Design
4. ACI 318-05 “American Concrete Institute”
Building Code Requirement for Structural Concrete and Commentary
5. AWS D1.1 “American Welding Standard”
Structural Welding Code
6. ASCE 7-05 “American Society of Civil Engineer”
Minimum Design Loads for Building and Other Structure
7. ASCE “Blast Resistant Design for Petrochemical Facilities”
8. UFGS-08390A, Blast Resistant Doors, April 2001
9. UFGS-08581, Blast Resistant Tempered Glass Windows, August 2001
10. TM 5-1300, Structures to Resist Accidental Explosions, November 19, 1990
11. Naval Facilities Engineering Command , Blast Resistant Structure
12. FEMA 426 Reference Manual to Mitigate Potential Terrorist Attack Against Buildings
13. JIS “Japanese Industrial Standard”

JIS G3101 Rolled Steel for General Structure
JIS G3106 Rolled Steels for Welded Structure
JIS G3131 Hot-rolled mild steel plates, sheet and strip
JIS G3112 Reinforcing Steel Bar
JIS G3191 Dimension, Mass and Permissible Variations of Hot Rolled Steel
Bars and Bar In Coil
JIS G3192 Dimension, Mass and Permissible Variation of Hot Rolled Steel
Sections

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JIS G3193 Dimension, Mass and Permissible Variation of Hot Rolled Steel
Plates, Sheets and Strip
JIS G3194 Dimension, Mass and Permissible Variation of Hot Rolled Flat
Steel
JIS G3466 Carbon Steel Square and Rectangular Pipes for General Structure
JIS G3551 Welded Steel Wire and Bar Fabrics
14. SNI “Standard Nasional Indonesia”

SNI 07-2052-2002 Reinforcing Steel Bar
SNI 03-1726-2002 Design Method of Earthquake Resistance for Buildings
SNI 03-1729-2002 Steel Structure Design for Building Structures
SNI 03-6880-2002 Specification for Structural Concrete
15. UBC 1997 “Uniform Building Code”

16. ASTM “American Society for Testing Material”
17. MBMA “Metal Building Manufacturers Association”
18. UD-BA-EC-00012-05 “Specification for Civil and Structural Design”
19. UD-BA-EC-00014-02A “Specification for Structural Steel Work”
20. OR-BA-EC-00009-02 “Engineering Specification Painting ES-Y1”
21. UD-BA-EC-00015-02 “Specification for Piling Works”
22. UD-BA-EC-00016-02 “Specification for Earthworks”
23. UD-BA-EC-00019-03 “Specification for Chain Link Wire Fencing”
24. UD-BA-EC-00022-04 “Specification for Roads, Yard Paving and Drainage”
25. UD-BA-EC-00013-02A “Specification of Concrete Works”
26. UD-BA-EC-00021-02A “Specification for Grating”
27. UD-BA-EC-00020-02 “Specification for Cladding”
28. SPEC-25709-00-CS-001 “Engineering Specification Civil / Structural Basis of Design”
29. ANP-G-00-000-PR-0005 “Concrete Corrosion Protection and Details”

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3 UNITS
3.1 Metric (SI) system
Unit shall be in accordance with metric system:
Elevation : meter (m).

Dimension : millimeter (mm)
Force : Kilo Newton (kN)
Mass : kilogram (kg)
Moment : Kilo Newton meter (kNm)
Stress : Newton/mm2 or Mega Pascal (MPa)
Pressure : kilopascal (kPa)
Loadings : kilonewton/m2 (kN/m2)
3.2 Miscellaneous
For simplification purposes, one (1) kg weight may be taken as equal to 10 N (0.01 kN).
4 SITE CONDITIONS
4.1 Design ground elevation
Elevation of finished grade, abbreviated as “EL + 100.25 m”, equal to +3.95 m above mean sea
level (MSL).
4.2 Groundwater
For design purpose, the ground water level at the plant area was estimated at elevation is estimated
2.0 meter below finish grade.
4.3 Environmental data

a. Ambient and site condition
Climate : tropical
Ambient temperature range : 200 C to 350 C ( 710F to 950F )
Design (average) temperature : 27.50 C ( 81.50 F )
Relative humidity : 56% – 100%
b. Rainfall
Design storm intensity : 100 mm/hr
Duration : 2 hours
c. Wind
Wind direction : No pronounced prevailing

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Design velocity : 33.3 m/s (120 km/h in any direction)

1 in 50 returns period
5 STRUCTURAL
5.1 Material
5.1.1 Concrete
Compressive strengths of concrete at 28 days monitored by cylinder test shall be as follows unless
otherwise specified:
a. Fc’ = 105 kg/cm2 (10.5 MPa), type I cement (Ordinary Pozzolan Cement) for blinding concrete
or lean concrete (leveling concrete).
b. Fc’ = 350 kg/cm2 (35 MPa), type I cement (Ordinary Pozzolan Cement) for upper structure,
trench, concrete paving, ground slab of AN big bag storage and non process building.
c. Fc’ = 350 kg/cm2 (35 MPa), type V cement (Sulphate Resistance) or type 1 cement with fly ash
or silica fume for foundation, marine structure and ground slab of process building.
d. Fc’ = 500 kg/cm2 (50 MPa), type V cement (Sulphate Resistance) or type 1 cement with fly ash
or silica fume for PC Pile
5.1.2 Reinforcing steel bar
Reinforcing steel bar shall conform to:
a. Deformed bar shall conform to SNI 07-2052-2002 (BJTS 40), JIS G.3112 (SD 40) or
equivalent with minimum yield strength 390 MPa.
b. Plain bar shall conform to SNI 07-2052-2002 (BJTP 24), JIS G.3112 (SR 24) with minimum
yield strength 240 MPa.
c. Steel wire fabric reinforcement shall conform to ASTM A 185, JIS G3551 or equivalent with
minimum yield strength 490 MPa.
Table 5-1 The dimensions of deformed bar

Reference: SNI 07-2052, 2002; BjTS 40 are as follows :
CROSS
BAR SIZE WEIGHT
SECTIONAL REMARKS
(kg/m)
(cm2)
S – 10 0.617 0.785 Deformed Bar

S – 13 1.04 1.327 Deformed Bar

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Table 5-2 The dimensions of plain bar

Reference: SNI 07-2052; BjTP 24 are as follows :
CROSS
WEIGHT
BAR SIZE SECTIONAL REMARKS
(kg/m)
(cm2)
φ6 0.22 0.283 Plain Bar
φ8 0.395 0.503 Plain Bar
φ 10 0.617 0.785 Plain Bar
φ 12 0.888 1.131 Plain Bar
Table 5-3 Steel wire fabric reinforcement shall conform to ASTM A 185, JIS G3551 or
equivalent.
MAIN WIRE CROSS WIRE

Unit
Reference
Weight
No.
Diameter Spacing Area Diameter Spacing Area (kg/m2)
(mm) (mm) (cm2/m) (mm) (mm) (cm2/m)
M4 4 150 0.84 4 150 0.84 1.32
M5 5 150 1.31 5 150 1.31 2.06
M6 6 150 1.88 6 150 1.88 2.96
M8 8 150 3.35 8 150 3.35 5.26
5.1.3 Cement
Cement shall be type I for upper structure, trench, concrete paving, ground slab of Big Bag storage
and non process building, type V for foundation, PC Pile, floor slab of process building and marine
structure and conform to ASTM C 150.
5.1.4 Admixture
Admixture shall not contain chlorides and conform to ASTM C 494.
5.1.5 Sand and aggregate

Sand and aggregate shall conform to ASTM C 33. Maximum size of aggregate shall be 31.5 mm.
5.1.6 Steel Material

Primary steel material excluding the Prilling Tower Pent House (which is Aluminium structure) shall
be painted carbon steel in accordance with JIS G 3101-SS-400 or equivalent with minimum yield
strength Fy=235 MPa for more than 16 mm up to 40 mm thickness and minimum yield strength
Fy=245 MPa for 16 mm thickness or under, minimum tensile strength Fu = 400 N/mm2.

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Roof purlin and wall girt shall be cold rolled section with hot dipped galvanized in accordance with
Cold Formed Steel Design Manual AISI.
Structural steel shall be designed with stipulations as follows:
• Connection plate shall have minimum thickness of 10 mm for CU-100, 110, 120, 150, 160,
210, 230, 270, 320 and Conveyor Bridge Structures, other areas it’s shall be 6 mm of
thickness.
• The flange width of purlins supporting concrete slab shall not be less than 65 mm
• The flange width of purlins supporting roof sheeting and wall cladding shall not less than 50
mm.
• Width of steel rolled sections, etc which will be connected to other structural members, shall be
at least 50 mm.
• The depth of beams for all structures shall be not less than 100 mm
5.1.7 Aluminium Material
Primary member for Prilling Tower Pent House structures, roof purlins and wall girts for areas CU-100,
110, 120, 210, 230, 270, Prilling Tower Penthouse and Conveyor Bridge Structures shall be from
aluminium alloy 6082 with maximum copper contain 0.15% (0.1% Cu contain for 6082 Alloy) in
accordance with ANSI H35.1 or ASTM B-221-08.
5.1.8 Connection bolt for structural steel
Connection bolts are applied subject to structural calculation and specification, for structural
connection material in AN process areas CU-100, 110, 120, 150, 160, 210, 230, 270, 320, Conveyor
Bridge structure and Prilling Tower Penthouse shall consist of stainless steel bolt ASTM A193 B.8
class 2 for structural connection, class 1 for non structural connection such as roof purlin, wall girt,
handrail ladder, stairway and etc. and ASTM A194M B.8 for Nut. For other areas shall be made of
hot dipped galvanized bolt ASTM A325 for main structural connection and A307 for non structural
connection such as roof purlin, wall girt, handrail, ladder, stairway and etc. and ASTM A563 for Nut.
Allowable loads of connection bolts are as follow:
a. Stainless Steel Bolt conforming to ASTM A-193 B.8 Class 2 for main structural connection with
yield strength Fy = 690 MPa and tensile strength Fu = 860 MPa for bolt diameter 20 mm and
under, yield strength Fy = 550 MPa and tensile strength Fu = 795 MPa for bolt diameter
greater than 20 mm to 24 mm.

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Table 5-4 Stainless Structural Bolt ASTM A-193 B.8 Class 2 Allowable Capacity for
Friction Type
Nominal Allowable Shear Pretension

Type Diameter Force (kN) Force
cm Single Double (kN)

M 16 1.6 21.24 42.48 94
M 20 2 33.14 66.29 148
M 22 2.2 37.89 75.78 169
M 24 2.4 44.14 88.29 197
Bearing Type
Allowable
Nominal Allowable Shear
Tension
Type Diameter Force (kN)
Force
M 16 1.6 27.00 54.01 50.63
M 20 2.0 42.14 84.28 79.01
M 22 2.2 52.12 104.23 90.33
M 24 2.4 60.72 121.43 105.24
b. Stainless Steel Bolt conforming to ASTM A-193 B.8 Class 1 for secondary structural
connection with yield strength Fy = 205 MPa and tensile strength Fu= 515 MPa
Bearing Type
Allowable
Tension
Force
M 16 1.6 16.17 32.34 30.32
M 20 2.0 25.24 50.47 47.32
M 22 2.2 31.21 62.42 58.52
M 24 2.4 36.36 72.72 68.17

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c. High Strength bolt (hexagonal bolt) conforming to ASTM A 325, yield strength Fy = 635 MPa
and tensile strength Fu= 825 MPa
Table 5-7 High Strength Bolt ASTM A-325 Allowable Capacity For Friction Type
Nominal Allowable Shear Pretension

Type Diameter Force (kN) Force

M 16 1.6 20.37 40.73 91
M 20 2 31.74 63.59 142
M 22 2.2 39.32 78.64 175
M 24 2.4 45.81 91.62 204
Table 5-8 High Strength Bolt ASTM A-325 Allowable Capacity for Bearing Type
Allowable
Tension
Force

M 16 1.6 25.91 51.81 48.57
M 20 2.0 40.43 80.85 75.80
M 22 2.2 50.00 99.99 93.74
M 24 2.4 58.25 116.49 109.21

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d. Ordinary Structural bolt (hexagonal bolt) conforming to ASTM A 307 yield strength Fy=240MPa
and tensile strength Fu= 400 MPa.
Table 5-9 Ordinary Structural Bolt ASTM A-307 Allowable Capacity for Bearing Type
Allowable
Tension
Force

M 16 1.6 13.00 26.00 24.37
M 20 2.0 20.29 40.57 38.04
M 22 2.2 25.09 50.18 47.04
M 24 2.4 29.23 58.46 54.80
5.1.9 Welding Material
Welding electrodes shall be conforming to AWS A5.1, A5.5, A5.17, A5.18, A5.23, A 5.20, A5.28,
A5.29 whichever are applicable, ISO 2560 and ISO 5182. Minimum requirements for welding
material, such as yield strength, tensile strength, etc., shall be the same with the parent material.
5.1.10 Anchor bolt

Material of anchor bolt shall conform Connection bolts are applied subject to structural calculation
and specification, for all connection material in AN process areas CU-100, 110, 120, 150, 160, 210,
230, 270, 320 and conveyor bridge structures shall consist of stainless steel bolt, the material
properties shall be accordance with stainless steel 304 grade B.8 class 1. For other areas shall be
made of hot dipped galvanized bolt, material properties shall be accordance with ASTM A307
Grade-C Anchor Bolt and conforming to ASTM A36. Minimum of anchor diameter shall not be less
than 16 mm, except where equipment requires smaller diameter. Anchor bolt subject to uplift or
vibration shall be locked with a washer and two nuts. Minimum distance center of bolt to edge of
concrete shall be five times diameter, and shall not be less than 100 mm. minimum distance sleeve
to edge of concrete shall be 75 mm. All anchor bolts shall be covered with plastic hat. Allowable
loads of anchor bolts (fc’= 35 MPa) as shown at attachment 1
5.1.11 Piles
PC spun pile to be used shall conform to JIS A 5335 or equivalent and shall Type V cement or
cement type 1 with fly ash or silica fume with minimum concrete strength fc’ 500 kg/cm2 (50 MPa).
Pilling works shall be accordance with construction specification ANP-E-CO-000-WS-003
(Construction Specification for Pilling Works).

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5.1.12 Insert plate

Materials of insert plate shall conform to JIS G 3101-SS400 or equivalent for plate material and SNI
07-2052 or JIS G.3112, BJTP 24 for anchor bar. All embedded steel not in contact with concrete
shall be adequately protected by a suitable paint. Insert plate detail and allowable loads as shown in
attachment-2.
5.1.13 Floor
a. GRP Grating & Treads

All GRP grating and treads shall be GRP type K or equivalent with concave surface and
additional sanded surface for areas with wet surface and chemical contamination, the areas
shall be indicated on the engineering drawing, the specification as shown follows:
Material : Vinyl ester based resin (DOW Derakene – resin or equivalent)

reinforced with continuous glass rovings.
Glass : E-Glass
Height : 38 mm
Surface : Concave surface or sanded surface for areas with wet surface
and chemical contamination surface
Thickness : 6 to 7 mm
Mesh : 31x31
Pitch : 38x38
Max tolerance :
Length : +0/-3 mm
Width : +0/-3 mm
Height : +2/-2 mm
Temperature Ranges : 40 0C / + 60 0C, for inside and outside application (Ultraviolet
Resistance)
GRP grating shall be applied in all structure at CU-Unit 100, 110 (Not included for Prill Tower
Head House which has Aluminium Grating), 120, 150, 160, 210, 220, 230, 240, 270, 300, 310,
320, 330, 335, 340, 400, 420, 430, 440, 450, 460, 470, 475, 480, 500, 505, 510, 515, 520, 525,
550, 560, 570, 600, 700
b. Hot Dipped Galvanized Steel Grating
Hot dipped galvanized steel grating shall be Forge Welded serrated applied in Trenches Cover
alongside roads and in paved areas. The specification as shown follows:
Material : Heavy duty hot dipped galvanized steel

Surface Treatment : Pickled, electrochemically polished, glass bead blasting
Height : 40 mm
Thickness : 5 mm

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Load Bar Pitch : 30 mm

Cross Road Pitch : 100 mm
Max tolerance :
Length : +0/-3 mm
Width : +0/-3 mm
Height : +2/-2 mm
c. Aluminium Grating & Treads
Aluminium grating & treads shall be applied in Prilling Tower Penthouse. The specification of
aluminium grating & treads as shown follows:
Type : Aluminium serrated grating

Material : AlMg2G22
Surface treatment : Mill Finish
Height : 40 mm
Thickness : 5 mm
Loading Bar center to center spacing : 30 mm
Cross Rod center to center spacing : 100 mm
Max. tolerance :
Length: +0/-3 mm
Width: +0/-3 mm
Height: +2/-2 mm
5.1.14 Painting
Painting material shall conform to specification for painting and coating document no OR-BA-EC-
00009-02. All carbon steel painting shall be complying with Painting System 10 or equivalent.
5.1.15 Chemical Resistance and Protective Coating
A coating and lining system shall be applied where chemical attack on surface can be expected,
chemical coating and lining shall conform to Concrete Corrosion Protection and Details no ANP-G-
00-000-PR-0005
5.1.16 Concrete Structure for Blast Proof Design
Concrete floor and foundation slabs shall be monolithic in construction and shall be designed to
transfer all horizontal and vertical loads.

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5.1.17 Steel Structure for Blast Proof Design
(a) The maximum spacing between main transverse rigid frames (bay width) shall not exceed 6.1 m
(20 ft).
(b) The maximum spacing between column supports for rigid frames shall not exceed 6.1 m (20 ft)
while the overall height of frames shall be 9.14 m (30 ft) or less.
(c) Slope of the roof shall not exceed four horizontal to one vertical. However, the roof slope shall be
as shallow as physically possible.
(d) Spacing between girts shall not exceed 1.2 m (4 ft) while the space between purlins shall not be
greater than 1.5 m (5 ft).
(e) Primary members including frames and other main load carrying members shall consist of hot-
rolled structural shapes having "I"-shape of constant depth or structural tubing while secondary
structural framing such as girts, roof purlins, bridging, eave struts, and other miscellaneous
secondary framing shall consist of either hot-rolled or cold-formed structural steel. All primary
members and main secondary members (purlins, girts, etc.,) shall be formed from symmetrical "I"
sections.
(f) Primary structural framing connections shall be either shop welded or bolted or field bolted
assemblies. ASTM A325 bolts with appropriate nuts and washers shall be used for connecting of
all primary members; whereas secondary members may use bolts conforming to ASTM A307. A
minimum of two bolts shall be used for each connection while bolts for primary and secondary
members shall not be less than 20 mm and 13 mm in diameter, respectively.
(g) Base plates for columns shall be rolled and set on grout bed of 25 mm minimum of thickness.
ASTM A307 steel bolts shall be used to anchor all columns.
5.2 Design Load
5.2.1 General
The following type of load and force shall be considered.
a. Dead load
b. Live load
c. Equipment load
d. Impact load
e. Wind load
f. Earthquake load

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g. Piping load
h. Thermal force
i. Bundle pulling force
j. Soil pressure
k. Ground water pressure
l. Vibration load
m. Blast pressure
5.2.2 Dead load ("D")

Dead load means the weight of structure itself, and all material permanently attached there or
supported thereby. Unit weights of major construction materials shall be as follow :
a. Reinforced concrete 2,400 kg/m3
b. Leveling concrete 2,200 kg/m3
c. Structural steel 7,850 kg/m3
d. Soil above water level 1,650 kg/m3
e. Brick wall 150 mm thk w/ plaster 350 kg/m2
f. Gypsum Ceiling w/ fastener 20 kg/m2
g. floor tiles (3 cm thk w/ plaster) 45 kg/m2
h. Aluminum roofing and siding sheet 1 mm thk. 4.6 kg/m2
Unit weights other than the above mentioned shall be as per ASCE 7-05
5.2.3 Live load ("L")
Live load means the load not permanently fixed to the structure such as load caused by personnel,
furniture tools, material, etc.
Minimum live load shall be shown as below:
a. Live load for building
Live load for building shall be referred to ASCE 7-05 except for the following:
Category Live load

− Flat roof 1 kN/m2
− Office, corridor, stair, etc. 2 kN/m2
− Control room (including panels weight), Instrumentation room 5 kN/m2
− MCC, high voltage, battery-room 10 kN/m2
− Laboratories 3.5 kN/m2
b. Live load for equipment supporting structure and warehouse.

Category Live load (KN/m2)
− Access platform, walkways and stair 5 kN/m2

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− Operating floor & Maintenance floor 6.25 kN/m2

− Ground slab of process & Utility area 10 *) kN/m2
− Ground slab of bag storage 11.97 **) kN/m2
− Fork lift truck (peak load per axis) 70 kN
− Full Contain Weight of Two AN Bags 24 kN
Note:
*) Plus peak loads of loaded forklift truck.
**) Taken from ASCE 7-05 Table 4-1 Heavy Storage shall be plus with peak loads of
loaded forklift truck and Full Contain Weight of Two AN Bags.
Other load for buildings and structures shall be in accordance with ASCE 7-05
c. Reduction of live load.

Reduction of live load may be made in accordance with ASCE 7-05 chapter 4.8 (Reduction In
Live Loads) and chapter 4.9 (Reduction in Roof Live Load).
5.2.4 Equipment load ("E")

Equipment load means the weight of equipment and its appurtenances and shall be classified into
the following three cases depending on their conditions.
(a) Equipment load for erection "E(E)" ( Empty Weight )
(b) Equipment load for operation "E(O)"
(c) Equipment load for testing "E(T)"
For exchanger, the support shall be designed for vertical & horizontal forces (Bundle pulling forces
or friction forces)
Table 5-10 Weight distributed over two saddles
Exchanger type Channel side Shell side

Floating head type 60% 40%
Fixed tube sheet type 50% 50%
Kettle type 45% 55%
U-tube and other type 67% 33%
5.2.5 Piping load (”P”)
Piping load means the weight of pipe, fittings, valves, insulation and the fluid contents of piping,
weight of pipe insulation shall be taken into account, shall be classified into the following three
cases depending on their conditions.
(a) Piping load for erection "P(E)"

(b) Piping load for operation "P(O)"
(c) Piping load for testing "P(T)"

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5.2.6 Impact load ("I")

Impact load means forces caused by a moving object such as crane, hoist, elevator and machinery.
For moving object impact load shall be taken accordance with ASCE 7-05 as follows :
Crane, hoist
o Vertically
Monorail Crane (Powered) : ¼ (25%) of the maximum wheel
load
Cab-operated or remotely operated bridge : ¼ (25%) of the maximum wheel
load
Pendant – operated bridge crane (powered) : 1/10 (10%) of the maximum wheel
load
Bridge crane or monorail with hand-geared, trolley, and hoist : 0%
o Horizontally, parallel with rail direction : 1/10 (10%) of the maximum wheel
load
o Horizontally, perpendicular with rail direction : 1/5 (20%) of the maximum wheel
load
Elevator
o Vertically : 100% of max capacity (including self weight)
Light machinery, shaft or motor driven vertical

o Vertically : 1/5 (20%) of the total load
Reciprocating machinery
o Vertically : ½ (50%) of the total load
Hanger for floor or balconies

o Vertically : 33% of total load
5.2.7 Wind load ("W")
The following definitions of building apply only in determining wind load design:
• Rigid building or other structure is a building or other structure whose fundamental

frequency is greater than or equal to 1 Hz.
• Flexible building or other structure is slender building or other structure that have
fundamental natural frequency less than 1 Hz.
• Low rise building is enclosed or partially enclosed building that comply with the following
condition:
− Mean roof height h less than or equal to 18 m.

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− Mean roof height h does not exceed least horizontal dimension.

• Open building is a building having each wall at least 80 % open.
• Partially enclosed building is a building that with both of the following conditions:
− The total area of openings in a wall that receives positive external pressure exceeds
the sum of the areas of openings in the balance of the building envelope (walls and
roof) by more than 10 percent.
− The total area of openings in a wall that receives positive external pressure exceeds
0.37 m2 or 1 percent of the area of that wall, whichever is smaller, and the percentage
of openings in the balance of the building envelope does not exceed 20 percent.
• Enclosed building is A building that does not comply with the requirements for open or
partially enclosed buildings.
Wind load shall be calculated in accordance with the formula as given in ASCE 7-05
a. Design wind load for enclosed and partially enclosed building
• Design wind for load for the MWFRS (Main Wind-Force Resisting System) of rigid
building of all (any) height, as follows:
W = (q x G x Cp) – (qi x GCpi) x A ……………. ( N )
Where:
q = Design wind pressure for windward wall evaluated at height z above the ground
(qz) and for leeward wall, side wall, roofs evaluated at height h (qh) (kPa or
N/m2)
qi = Design wind pressure for windward walls, side walls, leeward walls, and roofs
of enclosed building and for negative internal pressure evaluation in partially
enclosed building (qh) and for positive internal pressure evaluation in partially
enclosed building where height z is defined as the level of highest opening in
the building that could affect the positive internal pressure (qz).
G = Gust effect factor
Cp = External pressure coefficient from Fig. 6-6 or 6-8 in Attachment-4
GCpi = Internal pressure coefficient from Fig. 6-5 in Attachment-4
A = Surface area (m2)
W = Wind load (N)
• Design wind load for the MWFRS (Main Wind-Force Resisting System) of Low-Rise
building, shall be determined as follows:
W = qh x [(GCpf) – (GCpi)] x A ………………… ( N )
qh = Velocity pressure evaluated at mean roof height h (kPa or N/m2)

GCpf = External pressure coefficient from Fig. 6-10 in Attachment-4

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GCpi = Internal pressure coefficient from Fig. 6-5 Attachment-4

W = Wind load (N)
• Design wind load for MWFRS of Flexible Building, shall be determined as follows:
W = [q Gf Cp – qi(GCpi)] x A …………………….(N)
Where:
q = Design wind pressure for windward wall evaluated at height z above the ground
(qz) and for leeward wall, side wall, roofs evaluated at height h (qh) (kPa or N/m2)
qi = Design wind pressure for windward walls, side walls, leeward walls, and roofs of
enclosed building and for negative internal pressure evaluation in partially
enclosed building (qh) and for positive internal pressure evaluation in partially
enclosed building where height z is defined as the level of highest opening in the
building that could affect the positive internal pressure (qz).
Gf = Gust effect factor for Flexible Building
Cp = External pressure coefficient from Fig. 6-6 or 6-8 in Attachment-4
GCpi = Internal pressure coefficient from Fig. 6-5 in Attachment-4
W = Wind load (N)
b. Design wind loads for Open Building with Mono Slope, Pitched or Troughed Roofs.
• Net design wind loads for MWFRS of monoslope, pitched, or troughed roofs shall be
determine as follows:
W = qh x G x CN x A……………………….. (N)
Where:
qh = Velocity pressure evaluated at mean roof height h
G = Gust effect factor
CN = Net pressure coefficient determine from Figs. 6-18A through 6-18D
c. Design wind loads on solid freestanding walls and solid signs.
• Design wind loads for solid freestanding walls and solid signs shall be determined as
follows:
W = qh x G x Cf x As ……………………. ( N )
Where:
qh = Velocity pressure evaluated at height h (kPa or N/m2)

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G = Gust response factor

Cf = Net Force coefficient from Fig. 6-20 in Attachment-4
As = Gross area of the solid freestanding wall or solid sign (m2)
• Design Wind Pressure ("q")
q = 0.613 x Kz x Kzt x Kd x I x V2 (kPa)

Where:
Kz : Velocity Pressure Exposure Coefficient, shall be determined from table 6-3
ASCE 7-05 Exposure-C
Kzt :1
Kd : Wind directionality factor, shall be determined from table 6-4 ASCE 7-05.
Kd = 0.85 for MWFRS building, ached roofs, freestanding wall and solid
signs
I : Importance Factor, than for this project importance factor, I = 1.15
V : Design wind velocity (33.3 m/s in any direction)
Height zone (m) Kz (Exposure C) q (N/m2)
0.0 - 4.6 0.85 564.79

4.6 - 6.1 0.9 598.01
6.1 - 7.6 0.94 624.59
7.6 - 9.1 0.98 651.17
9.2 - 12.2 1.04 691.03
12.2 - 15.2 1.09 724.26
15.2 - 18.0 1.13 750.83
4
18.0 - 21.3 1.17 777.41
21.3 - 24.4 1.21 803.99
24.4 - 27.4 1.24 823.92
27.4 - 30.5 1.26 837.21
30.5 – 36.6 1.31 870.44
36.6 – 42.7 1.36 903.66
42.7 – 48.8 1.39 923.59
48.8 – 54.9 1.43 950.17
54.9 – 61.0 1.46 970.10
61.0 – 76.2 1.53 1016.62
76.2 – 91.6 1.59 1056.48

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• Gust Effect Factor (“G”)
1. Gust effect factor shall be taken for rigid building system as G = 0.85 or calculated by
formula in ASCE 7-05 Section 6.5.8.1
2. Gust effect factor shall be taken for flexible or dynamically sensitive structure as
calculated by formula in ASCE 7-05 Section 6.5.8.2
• Pressure Coefficient (“C”)
The pressure coefficient for buildings and structure shall be accordance with ASCE 7-
05.
1. Product of Internal Pressure Coefficient and Gust Effect Factor (GCpi)
Product of Internal pressure coefficient and gust effect factor to be used in

determining wind load for buildings shall be taken from Fig. 6-5 in Attachment-4.
The pressure coefficient values and gust effect factor shall not be separated.
2. Net Pressure Coefficient (CN)
Net pressure coefficient to be used in determination of wind load for open

building and shall be determined from Fig. 6-18A through 6-18D in Attachment-4.
3. External Pressure Coefficient (Cp)
External pressure coefficient to be used in determining of wind load for building

shall be taken from Fig. 6-6 through 6-8 in Attachment-4. External pressure
coefficient (GCpf) for low rise wall and roof shall be determined from Fig. 6-10 in
Attachment-4, the pressure coefficient values and gust effect factor shall not be
separated.
4. Net Force Coefficients (Cf)
Net Force coefficients to be used in determining of wind load for freestanding

walls and solid signs and shall be taken from Fig. 6-20 in Attachment-4
5.2.8 Earthquake load ("V")
Design for seismic loads shall be as follows :
1. For the process structure earthquake load for each facility shall be calculated in accordance
with the formula as given in UBC 1997

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2. For the all other structure and buildings earthquake load for each facility shall be calculated
in accordance with the formula as given in SNI 03-1726-2002 (Design method of earthquake
resistance for building)
1. Design Lateral Force Base Shear UBC 1997
In UBC 1997 the procedures and the limitation for the earthquake loads design of structure be
determined considering
Seismic zoning, seismic zone factor (Z) shall be referred to table 16-I (Seismic Zone Factor
Z) UBC 1997 as follows.
Table 5-11 Seismic Zone Factor Z (Table 16-I UBC 1997)

Zone 1 2A 2B 3 4
Z 0.075 0.15 0.2 0.3 0.4
Accordance with Engineering Specification for Civil / Structural Basis of Design SPEC-
25709-00-CS-001, the seismic zone factor for Bontang site shall be Zone 2B.
Site Characteristic, each site shall be assigned a soil profile type based on properly
geological data, shall be referred to table 16-J UBC 1997.
Table 5-12 Soil Profile Types (Table 16-J UBC 1997)

Soil Profile Standar
Soil
No Neme/Generic Penetration
Type
Description Test, N
1 SA Hard Rock -
2 SB Rock -
Very Dense Soil
3 Sc > 50
and Soft Rock
4 SD Stiff Soil Profile 15 to 50
5 SE Soft Soil Profile < 15
Based on UD-BA-EC-00002 “Soil Investigation Report 2007”, section 4.4 “Soil Profile
Based on UBC 1997” The soil profile type SD or Stiff Soil Profile can thus be classified for
the project.
Occupancy Categories shall be referred to UBC 1997 table 16-K assigns importance factor
(I). The importance factor for the building in this plant shall be I = 1.25
Structural System, shall be referred to UBC 1997 table 16-N (Structural System (R))

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Total lateral force or shear of the structure shall be as the following formula :
Cv⋅ I 2.5⋅ Ca⋅ I
V := ⋅ Wt And 0.11⋅ Ca⋅ I⋅ Wt ≤ V ≤ ⋅ Wt
R⋅ T R
Where, V : Total lateral force or shear at the base

Cv : Basic seismic coefficient, for peak ground acceleration 0.15 g (1.42
cm/sec2 and dominant period of shear wave less than 0.6 sec) Zone 2a
as shown in table 16-R (Seismic Coefficient Cv)
I : Importance factor
R : Structural System factor
T : Structure Period
The Value of T shall be determined from one of the following methode:
Method A For all building, the value T may be approximated from the following
formula:
T = Ct x (hi)3/4
Where:
Ct = 0.0853 for steel moment-resisting frames
= 0.0731 for reinforced concrete moment-resisting frames and eccentrically
braced frame
= 0.0488 for all other structure building
hi = Height in meter above the base to level i respectively
Method B The fundamental period T may be calculated using structural properties

and deformation characteristic of the resisting element in a properly substantiated
analysis.
⎛n ⎞
⎜⎜ ∑ wiδi 2 ⎟⎟
T = 2π ⎝ n ⎠
i =1
g ∑ fiδi
i =1
fi = Lateral force distributed

δi = Elastic deflection
The value of T from method B < 140% Value of T from method A in seismic zone 2.
Wt : Total dead load and applicable proportion of the other loads (refer to UBC 1997
Volume-2 page 2-13) listed below

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a. In storage & warehouse occupancies, a minimum of 25% of floor live load

shall be applicable
b. Partition load in used in floor design shall be included not less than 0.48
kN/m2
c. Total weight of permanent equipment shall be included
The total horizontal seismic base shear (V) shall be distributed over height of the building in
accordance with the following formula:
Fi =
(V − Ft )xWi xhi
∑Wi xhi
Where
hi = Height of story at level-i
i = designated level-i
And for the top of building horizontal seismic force shall be:
Ft = 0.07 x T x V < 0.25 V

Ft = 0 for T ≤ 0.7 sec
Thus the total horizontal seismic base shear shall be:

n
V = Ft + ∑ Fi
i =1
2. Design Lateral Force Base Shear SNI 03-1726-2002
C*I
V = * Wt
R
Where:
V : Total lateral force or shear at the base
C : Basic seismic coefficient, for peak ground acceleration 0.15 g
(1.42 cm/sec2 and dominant period of shear wave less than 0.6
sec) (equivalent with Indonesian Seismic Map, zone 2, medium
soil)
I : Importance factor, for this project the importance factor shall be
1.4
R : Earthquake reduction factor, see on table 3, SNI 03-1726-2002
Wt : Total dead load and applicable proportion of the other loads
Soil Type : “Medium soil” base on SNI 03-1726-2002
Peak ground acceleration : 0.15 g
A0 : 0.15
Am : 2.5A0 = 0.375

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Ar : Am x Tc = 0.225
Tc : 0.6 s
For T ≤ Tc
C = Am =0.375
T > T0
C = Ar/T = 0.225/T
The total horizontal seismic base shear (V) shall be distributed over height of the building in
accordance with the following formula :
Fi = V * Wx * zx
∑(Wi * zi)
Where:
zi = Height of story at level-i
x = Designated level-x
Note:
1. Where the height to width ratio is equal to or greater than 3, 0.1V shall be considered
as concentrated at the top of story and the remaining 0.9 V shall be distributed in
accordance with the above equation.
2. Lateral force and overturning moment working on large vessels and towers on
structure/foundation shall be calculated separately by equipment engineer.
5.2.9 Thermal force/Friction force (“T”)
The magnitude and direction of thermal forces due to constraint of hot piping or equipment shall be
calculated separately by piping or equipment engineer.
Friction factors, shall be as follows :
Rolling support = 0.05

PTFE to PTFE = 0.08 *)
Stainless steel to PTFE = 0.10
Graphite to graphite = 0.15
Steel to steel = 0.30
Concrete to steel = 0.45
*) At a minimum compressive stress of 3.5 N/mm2
5.2.10 Bundle Pulling Force (”B”)
Bundle pulling force is defined as the force on a support that is induced by pulling a bundle from a
heat exchanger for maintenance. This force shall be friction factor (steel to steel, unless otherwise
specified) times by of the weight of tube bundle as follows:

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Bundle Weight (BW) Horizontal Pull Force (H)

BW ≤ 50 kN H = BW
50 kN ≤ BW ≤ 100 kN H = 50 kN
BW ≥ 100 kN H = 0.5 BW
BW : Bundle weight H : Horizontal bundle pull force

The bundle pulling force shall be resisted as follows:
(a) Both legs of heat exchanger for fixed support.
(b) One side only if the other side is sliding support depend on support condition of heat
exchanger are given by equipment engineer.
5.2.11 Soil pressure (”SP”)
The pressure exerted by soil shall be considered when its effect to the foundation design is
significant.
SP = ½ γH2Ka+qKa-2cKa0.5 (above ground water level)
SP = ½ γ’H2Ka+qKa-2cKa0.5 +½γHw2Kw (below ground water level)
Where : γ = Unit weight of soil
H = Thickness of soil layer
c = Cohesion factor of soil
Ka = tan2 (45-φ/2)
φ = Angle of friction of soil
Kw = 1
Hw = Height of water level
5.2.12 Ground water pressure ("WT")
The pressure exerted by the ground water shall be considered for the structure below water level.
WT = V.γw
Where : V = Volume of structure below ground water
γw = Water up lift value
5.2.13 Vibration load ("VB")
All forces produced by the equipment of machinery having a tendency to vibrate shall be
considered in the design of supporting structures foundation.

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5.2.14 Blast Pressure (“BP”)
The pressure exerted by blast, the blast pressure equivalent to static uniform and shall be
designed accordance with Design of Blast Resistance Building in Petrochemical Facilities,
published by American Society of Civil Engineer (ASCE).
Blast pressures for building are categorized by SG-22 and CIA 1992 as follows:
High pressure, short duration, triangular shock loading, with pressure 69 kPa with duration of
20 milliseconds.
Low pressure, long duration, triangular loading, with pressure 21 kPa with duration of 100
milliseconds.
The following blast pressure shall be applied for selected facilities as front wall loading pressure:
Control room building, q=25 kPa
Guard House North, q=13 kPa
Office Building and Workshop office q=16 kPa
South Guard House q=25 kPa (based on Blast resistance consultant design report)
The blast is loaded by overpressure and drag forces of the blast wave. The interaction between the
blast wave and the structure is quite complex, for the purpose of design the resulting blast loading
can be simplified, as illustrating in following figure:
Figure 5.1 : Blast Loading General Arrangement for Rectangular Building (From Forbes 1995)
• Blast Design Pressure (Incident (side-on) Overpressure)
The blast pressure shall be applied for selected facilities as follows:

Control room building, q=25 kPa
North Guard House, q=13 kPa

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Office Building and Workshop office q=16 kPa

South Guard House q=25 kPa (based on Blast resistance consultant design report)
• Peak Reflected Pressure (Pr)
When the free blast wave from an explosion strikes a surface, it is reflected. The effect of this
blast wave reflection is that the surface will experience pressure much more than the incident
side-on value. The magnitude of reflected pressure is usually determined as an amplifying
ratio the incident pressure.
Pr = Cr x q
Cr = 2 + (0.0073q)
Where,
Pr : Peak Reflected Pressure (kPa)
Cr : Reflection Coefficient
q : Design blast pressure (Incident Overpressure)
• Dynamic (Blast Wind) Pressure, qo
This blast effect is due to air movement as the blast wave propagates thought the
atmosphere. The velocity of the air particles, and hence the wind pressure, depends on the
peak overpressure of the blast wave. Baker 1983 and TM 5-1300 provide data to compute
this blast effect for shock wave. In the low overpressure range with normal atmospheric
condition, the peak dynamic pressure can be calculated using the following emphirical formula
from Newmark 1956:
q0 = 0.0032 q2 ………………… (kPa)
• Shock Front Velocity (U)
In the free field, the blast wave from an explosion travels at or above the acoustic speed for
the propagating medium. For design purposes it can be conservatively assumed that a
pressure wave travels at the same velocity as a shock wave. In the low pressure range, and
normal atmospheric condition, the shock/pressure front velocity in air can be approximated
using the following relationship from Newmark 1956:
U = 345 (1+0.0083q)0.5 ………….. (m/sec)
• Blast Wave Length (Lw)
The topographic blast wave at any instant in time extends over a limited radial distance as the
shock/pressure front travels outward from the explosion. The pressure is largest at the front

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and trails off to ambient over a distance, Lw, the blast wave length. Value of Lw. in low
pressure range the length of the blast wave can be approximated as follows:
Lw = U x td
Where:
td : duration of positive phase
Accordance with the Fig. 5.1 Blast loading shall be defined as follows :
1. Front Wall Loading
The wall facing the explosion sources will experience a reflected overpressure, the front wall is
assumed to span vertically from foundation to roof.
Pr = q + (Cd x qo)
Where :
Pr : Front Wall Loading (kPa)
q : Design Blast Pressure (kPa)
qo : Dynamic (blast wind) Pressure (kPa)
Cd : Drag Coefficient
Cd = 1 for front wall
2. Side Wall Loading
The side wall is assumed to span vertically from foundation to roof. The side walls are defined
relative to the explosion source. These walls will experience less blast loading than the front
wall, due to lack of overpressure reflection and to attenuation of the blast wave with distance
from the explosion source.
Pa = (Cc x q) + (Cd x qo)
Where:
Pa : Side wall loading
q : Design Blast Pressure
qo : Dynamic (blast wind) Pressure
Cc : Effective overpressure values (from TM 5-1300), shall be taken by using Fig. 5.2
Lw : Total length of building, the direction parallel to the blast direction
L : length of wall Section
Cd = -0.4 for side wall

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Figure 5.2 : Effective Overpressure Value (from TM 5-1300)
3. Roof Loading
For building with flat roof (pitch less than 100) it is normally assumed that reflection does not
occur when the blast wave travels horizontally, thus the blast pressure for roof shall be
designed as distributed vertically along of roof span.
Pa = (Cc x q) + (Cd x qo)
Where:
Pa : Roof pressure
L : length of roof section
Cd = -0.4 for roof
4. Rear Wall Loading
Rear wall loading is normally used only to determine the net overall frame loading. Because
the rear wall load is opposite in direction to the front wall load, its inclusion tends to reduce the
overall lateral blast force. Rear wall effects are many times conservatively negated.
Pb = (Cc x q) + (Cd x qo)

Where:
Pb : Rear wall pressure

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L : length of roof section
Cd = -0.4 for rear wall
The other stipulation for South Guardhouse shall be as follows:

Wall shall be formed in place concrete with minimum 200 mm of thickness and strongly fixed
to the ground via cast in steel reinforcement, and roof shall be reinforced concrete roof.
Glass configuration shall be accordance with Document Specification for Building ANP-E-C0-
000-GS-002_1 section 3.2.3 “Door, Windows, and Glazing”.
The northern wall shall have no windows
Such a design will not be blast proof but will be very strong for protection from flying debris
and strongly anchored to the ground to resist the blast pressure.
Opening
• Minimise opening in the building enclosure and locate opening away from the blast
source.
• Windows, if unavoidable shall be limited in size to maximum 0.25 m2 per windows
• Total glazed area shall not exceed 15% of the wall area as stipulated in FEMA 426
Reference Manual to Mitigate Potential Terrorist Attack Against Buildings. Windows shall
be provided with special glazing
5.2.15 Combination of loads

All structures shall be designed for the following loading combination whichever produces greater
stresses. It is not necessary to consider combination of loads which is obvious to produce less
stresses than other combinations of loads.

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DESIGN SPECIFICATION FOR CIVIL AND STRUCTURAL ANP –E-CO-000-GS-001
DATE BY CHD APVD

Table 5-13 Load Combination For the design of concrete structure (Ultimate Strength Design Method).

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Table 5-14 Load Combination For the design of steel structures/ soil bearing pressure (Working Stress Method)

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Table 5-15 Load Combination For the design of steel structures/ soil bearing pressure (Working Stress Method)
Note : Construction equipment weight shall be considered, if necessary at “Erection".

Where :
D = Dead Load W = Wind Load
E(E) = Equipment load for erection V = Earthquake load
E(O) = Equipment load for operation L = Live load
E(T) = Equipment load for Test I = Impact load
P(E) = Piping load for erection T = Thermal/Friction force
P(O) = Piping load for operation SP = Soil Pressure
P(T) = Piping load for Test BP = Blast Pressure
B = Bundle Pulling force Fs = Surge Load
WT = Ground Water pressure

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5.3 Maximum permissible deflection of beam (in serviceability limit state)
Maximum permissible deflection of beam shall be as specified in the following. L = span of beam
and shall be twice for cantilever
Floor beam, walkway, platform, stair : L/300
Floor plate : L/100
Grating : L/200 (max 4 mm)
Equipment supporting beam : L/500
Trolley beam, crane track : L/700
Pipe rack (pipe support) beam : L/300
Main roof beam and purlins : L/200
Cantilever : L/200 (L = 2Lo)
Maximum permissible horizontal deflection for structures and column shall be (H=height of
structure, h = height of one story)
Pipe rack and open structure : H/200

Closed & equipment structure : H/500 overall and h/300 (each story)
5.4 Stability
All buildings, structures and or foundations shall be designed so that the safety factor shall not be
less than the values mentioned below at any circumstances.
1. Sliding
The ratio of resisting force due to friction to total shear is not less than 1.5
2. Overturning
The ratio of resisting moment due to dead load to overturning moment is not less than 1.5
3. Buoyancy
The ratio of total dead load of structure and soil weight above to total buoyancy is not less
than 1.1
5.5 Soil bearing capacity
Accordance to soil investigation report document UD-BA-EC-00002 section 6.7.1, shallow

foundations at minimum depth of 1 m below ground surface may be used to support the light
structures or structure that are not sensitive to settlement such as lighting pole, culvert,
stanchion, small bore pipe sleeper, etc., the allowable soil-bearing capacity shall be as follows:

SHEET 38 OF 48
REK’s JOB NO.
09-1804 REV
DOC. NO.

DATE BY CHD APVD
Table 5-16 Allowable soil bearing capacity
No Area Bore Hole Allowable Bearing

Capacity (kN)
1 Nitric Acid Plant Bore Hole-1A, 3A 80
2 Ammonium Nitrate Bore Hole-3 40
Plant
3 Ammonium Nitrate Bore Hole-2A 80
Plant
4 Control Building Bore Hole-2 40
5 Cooling Water Tower Bore Hole-4A* 40
Area
6 Big Bag Storage Bore Hole-5, 5A* 40
*) Under Preloading shall be performed later
Permissible total settlement is 25 mm at 90 % degree of consolidation, unless otherwise specified.

Permissible differential settlement is 15 mm, unless otherwise specified.
Notes:
(1) The allowable soil bearing pressure increased by 30 percent for temporary loads such as
wind and seismic loads
(2) Foundation weight shall be considered at settlement analysis
(3) For dynamic analysis, the maximum bearing capacity shall not exceed 50% of the allowable
bearing capacity.
5.6 Pile bearing capacity
For the heavy load and settlement sensitive structure/foundation, the piled foundation shall be
used. The type of pile to be used shall conform to soil condition and also considering any plant
environment condition.
1. Base on soil specialist recommendation, the estimated length of piles from ground surface and
allowable pile capacities are as follows :
Table 5-17Allowable capacity of PC Piles
Length Allowable Axial Capacity Negative

Pile dia
No Area Bore Hole from the Compression Tension Friction
(mm)
ground (m) (kN) (kN) (kN)
1 Bore Hole-1A 300 22 350 217
Nitrite Acid 350 30 750 460
Plant 400 30 870 520
Bore Hole-3A 300 22 400 217

SHEET 39 OF 48
REK’s JOB NO.
09-1804 REV
DOC. NO.

DATE BY CHD APVD
Length Allowable Axial Capacity Negative

Pile dia
No Area Bore Hole from the Compression Tension Friction
(mm)
ground (m) (kN) (kN) (kN)
350 30 750 500
1 Nitrite Acid 400
Plant 30 900 580
2 Bore Hole-3 300 30 770 480

350 30 900 550
Ammonium 400 30 1050 630
Nitrate
Plant Bore Hole-2A 300 20 375 200
350 30 690 440
400 30 820 480
3 Control Bore Hole-2 300 22 400 200

Building 350 30 900 500
400 30 1050 580
4 Cooling Bore Hole-4A 300 30 455 370 115

Water 350 30 536
Tower Area 430 134
400 30 637 480 153
5 Bore Hole-5 300 30 470 300 60

350 30 570 350 70
400 30 670 400 80
Big Bag
Storage Bore Hole-5A 300 30 402 270 138
350 30 459 310 161
400 30 536 350 184
2. Pile depth is measured from the ground surface

3. According to UD-BA-EC-0002-00, section 6.7.3.3 “Allowable Pile Capacity” point c “Lateral Pile
Capacity”, The allowable lateral pile capacity should considered by the following criteria :

SHEET 40 OF 48
REK’s JOB NO.
09-1804 REV
DOC. NO.

DATE BY CHD APVD
For pinned pile head, the maximum deflection of 10mm and the moment due to lateral load
shall be least than the maximum moment capacity of the pile material.
For fixed piled head, the maximum deflection of 6mm and the moment due to lateral load
should be least than the maximum moment capacity of the pile material.
4. The allowable design load on piles may be increased 33% when subjected to wind, earthquake,
or short time overloading conditions.
5. Piles spacing shall be considered by follows:
For axial loading of group piles, spacing center to center piles shall be 3 times diameter, the
reduction factor shall be 1.0. For spacing center to center piles less than 3 times diameter,
the reduction factor shall be 0.85. Spacing center to center piles less than 2.5 times
diameter is not recommended.
For lateral loading, spacing center to center piles 4.5 times diameter or greater shall be no
reduction factor and for spacing center to center piles less than 4.5 times diameter, the
reduction factor shall be 0.75 to analyze the lateral group capacity.
6. Minimum distance from edge of concrete to centre of pile shall be 1.2 times diameter.
7. All the above allowable pile bearing capacities shall be compared with allowable capacities of
pile material. The lower capacities shall be used for design purposes.
5.7 Other Requirements
5.7.1 Foundation Weights of Machineries

The ratio of weight between foundation and machineries shall be as follows.
(1) Four to one for reciprocating machineries.
(2) Two and half to one for centrifugal machineries.
5.7.2 Foundation for Rotating and Reciprocating Equipment

(1) Foundation for major rotating and reciprocating equipment such as turbines, engines,
compressor, generators and pump shall be designed to secure the dynamic stability of the
foundation system, as well as the static stability and settlement criteria in general.
(2) Foundations for a group of rotating machines that are aligned and connected with each
other shall be installed on a same footing.
(3) For securing the dynamic stability of the foundation, vibrating equipment shall be classified
into “ HEAVY”, “ MEDIUM” and “LIGHT” by its vibration type and power of driven.
According to these classifications, the following criteria shall be applied for foundation
design.

SHEET 41 OF 48
REK’s JOB NO.
09-1804 REV
DOC. NO.

DATE BY CHD APVD
Table 5-18 Criteria of foundation for rotating and reciprocating equipment
Classification Application Criteria for Foundation

fo<0.7f or
Type Power Wf Amplitude
1.3f < fo
HEAVY Rotate P >=400 KW - - Check
Recipro. P >=100 KW - - Check
MEDIUM Rotate P >=100 KW 3 . 0 x We Check -
Recipro. P >= 40 KW 5 . 0 x We Check -
LIGHT Rotate P < 100 KW 3 . 0 x We - -
Recipro. P < 40 KW 5 . 0 x We - -
P : power of driven equipment rated BHP ( unit KW )

Wf : foundation weight
We : equipment weight
f : frequency of vibrating equipment under normal operation
fo : natural frequency of the foundation
(4) For MEDIUM vibrating equipment, foundation shall have a frequency ratio outside the range
of 0.8 to 1.2.
(5) For HEAVY vibrating equipment, amplitude calculation of the foundation shall be required.
The single amplitude of vibration of the foundation in any direction at any point in the
foundation mat or machine supporting block shall be such that it will fall below line indicated
in figure 1 (see page 24).
(6) For MEDIUM and LIGHT vibrating equipment, foundation weight shall not be less than three
(3) times as the rotating equipment weight, five (5) times as the reciprocating equipment
weight
(7) Foundation for HEAVY vibrating equipment shall be kept independent of building
floors/foundations and other foundations in general
(8) The amplitude (single amplitude) which cause the effective velocity of vibration to exceed:
• 2 mm/s at the location of the machine bearing housings

• 2.5 mm/s at any location of the structure
(9) Dynamic amplitudes of any part of the foundation including any reciprocating compressor
shall be less than 80 x 10-6 m single amplitude.
(10) If dynamic design not specified by supplier, amplitudes shall be determine using dynamic
forces from each rotor, calculated that Dynamic Force : 0.08 (rotor weight) x (rotor speed,
Rn min))/(50x60)

SHEET 42 OF 48
REK’s JOB NO.
09-1804 REV
DOC. NO.

DATE BY CHD APVD
(11) The thickness of foundation slab, in metres, shall not be less than : 0.6 + L/30 ; where L =
longest dimension of foundation slab (m).
(12) The reinforcement in each direction, each face shall not be less than 0.09% of the gross
area perpendicular to the direction of the reinforcement, maximum bar spacing shall be 300
mm
(13) For foundation greater than 1.2 m in depth the maximum amount of reinforcement needs
not be more than 1000 mm2/m each face, unless a greater amount is required for strength
design
(14) Main reinforcement in piers shall not be less than 1% or more than 6% of the cross-
sectional area of the piers.
(15) If the natural frequency of foundation plus machinery exceeds that of the speed of the
machinery itself, (high-tuned foundation) the pile loads or soil bearing pressures shall not
exceed 50% of the design values of static loads, otherwise (low-tuned foundation) the pile
loads or soil bearing pressures shall not exceed 75% of the design value for static loads.

SHEET 43 OF 48
REK’s JOB NO.
09-1804 REV
DOC. NO.

DATE BY CHD APVD
5.7.3 Slope protection
Follows are requirement and stipulation of slope protection:
Slope to embankment and excavation shall be as indicate on the drawing, the face of all
slopes to cuts, embankment and ditches shall be finished to reasonably smooth, with uniform
of inclination between point where elevation shown.
Slope and shape of the ditches should be such as minimize erosion and sedimentation and
maintain a minimum flow velocity of 0.3 to 1.0 m/sec
Three (3) meters upstream and downstream of culvert, erosion protection shall be applied
over the full cross section of the ditch, with 100 mm minimum of thickness, the protection shall
comprise broken stone or gravel sized 25-75 mm
The longitudinal slope of drainage ditches shall have a tolerance of + 20 mm from a straight
slope between point of given elevation
5.7.4 Fire Protection
According to Specification no UD-BA-EC-00010-03, section 5.4 “Fire Protection” firewalls shall

have adequate fire resistance to limit spread of fire and building with fire rating of minimum 1 hour,
selected building shall be considering this specification as follows :
Service & Server and utility/HVAC rooms

Control room
Laboratory
Electrical and instrumentation rooms, such as instrumentation room, MCC, Battery / UPS,
High Voltage, Emergency Power Supply, Transformer.
Fire proofing are not required for the following facility:
Skirt of column and drums

Pipe rack
Steel structures and steel support
Tank
Fire water retention
5.7.5 Grouting of Structures and Equipment
Grout shall be used under all base plate of equipment and structures, where a uniform bearing
surface is required for transfer of loads into the foundation, grout thickness shall be in general 50
mm.

SHEET 44 OF 48
REK’s JOB NO.
09-1804 REV
DOC. NO.

DATE BY CHD APVD
6 ATTACHMENT
ATTACHMENT-1 ANCHOR BOLT ALLOWABLE CAPACITY

ATTACHMENT-2 INSERT PLATE ALLOWABLE CAPACITY
ATTACHMENT-3 BORE HOLE LOCATION/MAP
ATTACHMENT 4 PRESURE COEFFICIENTS (CQ) & OCCUPANCY CATEGORY

SHEET 45 OF 48
REK’s JOB NO.
09-1804 REV
DOC. NO.

DATE BY CHD APVD
ATTACHMENT-1 ANCHOR BOLT ALLOWABLE CAPACITY

Page 31
Anchor Material ASTM A193 B8 Class 1, With Concrete fc' 35 MPa
Min. Space Edge to Ultimate Tension (Ta) Ultimate Shear (Va)

Min Bolt
Dimension (mm) One, Two &
Nominal Spacing No Side No Side ONE SIDE TWO SIDE THREE SIDE No Side ONE SIDE TWO SIDE THREE SIDE
NO Three Side
size (mm)
Tepered Washer s ca ca Single Anchor Single Anchor Single Anchor Single Anchor Single Anchor Single Anchor Single Anchor Single Anchor
D1 S1 S2 K A B (min) L
t W dø (mm) mm mm (kN) (kN) (kN) (kN) (kN) (kN) (kN) (kN)
1 M 12 12 110 30 2.0 40 180 290 9 40 14 50 270 125 24.62 24.62 24.62 24.62 17.07 17.07 17.07 16.41
2 M 16 16 135 35 2.0 50 275 410 9 40 18 65 420 125 45.77 45.77 45.77 45.77 31.73 31.73 31.73 18.95
3 M 20 20 160 45 2.5 65 365 520 12 50 22 80 550 125 71.51 71.51 71.51 71.36 49.58 49.58 49.58 21.18
4 M 22 22 165 45 3.0 70 465 630 12 60 24 90 700 135 88.63 88.63 88.63 88.63 61.45 61.45 61.45 24.94
5 M 24 24 180 55 3.0 80 565 740 16 70 26 100 850 150 102.98 102.98 102.98 102.98 71.40 71.40 71.40 30.51
6 M 30 30 195 65 3.5 95 595 790 16 70 32 120 900 180 163.76 163.76 163.76 144.08 113.54 113.54 113.54 44.83
7 M 36 36 215 75 4.0 110 745 960 19 80 38 145 1120 216 238.58 238.58 238.58 224.66 165.42 165.42 165.42 64.56
8 M 42 42 240 85 4.5 125 885 1120 19 90 45 255 1330 252 327.45 327.45 327.45 286.95 227.03 227.03 227.03 87.88
9 M 48 48 260 95 5.0 140 1025 1280 19 110 51 290 1540 288 430.34 430.34 430.34 354.12 298.37 298.37 298.37 114.78
10 M 56 56 295 110 5.5 165 1110 1400 22 130 59 340 1670 336 593.02 593.02 593.02 422.14 411.16 411.16 411.16 156.22
11 M 64 64 325 120 6.0 185 1250 1570 22 150 67 385 1880 384 781.72 781.72 781.72 509.94 541.99 541.99 541.99 204.05
12 M 72 72 350 130 7.0 205 1330 1680 22 180 76 435 2000 432 1010.68 1010.68 1010.68 583.69 700.74 700.74 700.74 258.25
Anchor Material ASTM A307, With Concrete fc' 350 Mpa
Min Bolt Min. Space Edge to Ultimate Tension (Ta) Ultimate Shear (Va)
Dimension (mm) One, Two &
Nominal Spacing No Side No Side ONE SIDE TWO SIDE THREE SIDE No Side ONE SIDE TWO SIDE THREE SIDE
NO Three Side
size (mm)
Tepered Washer s ca ca Single Anchor Single Anchor Single Anchor Single Anchor Single Anchor Single Anchor Single Anchor Single Anchor
D1 S1 S2 K A B (min) L
t W dø (mm) mm mm (kN) (kN) (kN) (kN) (kN) (kN) (kN) (kN)
1 M 12 12 110 30 2.0 40 180 290 9 40 14 50 270 125 25.28 25.28 25.28 25.28 17.53 17.53 17.53 16.41
2 M 16 16 135 35 2.0 50 275 410 9 40 18 65 420 125 47.00 47.00 47.00 47.00 32.59 32.59 32.59 18.95
3 M 20 20 160 45 2.5 65 365 520 12 50 22 80 550 125 73.44 73.44 73.44 71.36 50.92 50.92 50.92 21.18
4 M 22 22 165 45 3.0 70 465 630 12 60 24 90 700 135 91.02 91.02 91.02 91.02 63.11 63.11 63.11 24.94
5 M 24 24 180 55 3.0 80 565 740 16 70 26 100 850 150 105.75 105.75 105.75 105.75 73.32 73.32 73.32 30.51
6 M 30 30 195 65 3.5 95 595 790 16 70 32 120 900 180 168.18 168.18 168.18 144.08 116.60 116.60 116.60 44.83
7 M 36 36 215 75 4.0 110 745 960 19 80 38 145 1120 216 245.02 245.02 245.02 224.66 169.88 169.88 169.88 64.56
8 M 42 42 240 85 4.5 125 885 1120 19 90 45 255 1330 252 336.27 336.27 336.27 286.95 233.15 233.15 233.15 87.88
9 M 48 48 260 95 5.0 140 1025 1280 19 110 51 290 1540 288 441.94 441.94 441.94 354.12 306.41 306.41 306.41 114.78
10 M 56 56 295 110 5.5 165 1110 1400 22 130 59 340 1670 336 609.00 609.00 609.00 422.14 422.24 422.24 422.24 156.22
11 M 64 64 325 120 6.0 185 1250 1570 22 150 67 385 1880 384 802.79 802.79 802.79 509.94 556.60 556.60 556.60 204.05
12 M 72 72 350 130 7.0 205 1330 1680 22 180 76 435 2000 432 1037.92 1037.92 1037.92 583.69 719.63 719.63 719.63 258.25
PT REKAYASA INDUSTRI
SHEET 46 OF 48
REK’s JOB NO.
09-1804 REV
DOC. NO.

DATE BY CHD APVD
ATTACHMENT-2 INSERT PLATE ALLOWABLE CAPACITY

ØNallw
a/2
FIGURE OF INSERT PLATE

Don’t change
Checked the value
Fill In
NO SIDE Tension Capacity Shear Capty.
Insert Plate Characteristic Rebar Characteristics Weld Characteristic Weld Strength
Type INall IMall IVall I1all
Type T A B a1 a2 b1 b2 b3 do Ld eh ny nx nx Rebar Section Thread Eff.Sect I(N) Abrg \c,P Np INpn INpn I(V) IVsa tw Lew Fxx R INweld Check
I. PL thk width length edge sx sy used used calc Space Area per pitc Area 1 bolt 1 bolt All all (a) 1 bolt INpn > INw Force z
mm mm mm mm mm mm mm mm mm mm mm pcs nos nos mm mm 2 mm 2 mm2 kN kN kN kN mm mm MPa kN kN direction (kN) mm (kNm) (kN) (kN)
I PL - 1 10 150 150 37.5 75 75 0 0 12 200 50 1 2 2 50 113.10 1.75 84.27 0.75 576.00 1.40 18.90 19.85 39.69 0.65 25.60 9 2 @ 50 399 23.62 76.18 ok I PL - 1 19.85 75.00 1.49 25.60 39.69
I PL - 2 12 150 200 37.5 63 75 75 75 12 200 50 2 2 2 50 113.10 1.75 84.27 0.75 576.00 1.40 18.90 19.85 79.38 0.65 51.20 9 2 @ 50 399 23.62 76.18 ok I PL - 2 19.85 230.88 4.58 51.20 79.38
I PL - 3 16 150 300 37.5 75 75 75 150 12 200 50 3 2 2 50 113.10 1.75 84.27 0.75 576.00 1.40 18.90 19.85 119.07 0.65 76.80 9 2 @ 50 399 23.62 76.18 ok I PL - 3 19.85 525.00 10.42 76.80 119.07
I PL - 4 12 200 200 50 50 100 100 100 12 200 50 2 2 2 50 113.10 1.75 84.27 0.75 576.00 1.40 18.90 19.85 79.38 0.65 51.20 9 2 @ 50 399 23.62 76.18 ok I PL - 4 19.85 260.00 5.16 51.20 79.38
I PL - 5 16 200 300 50 75 100 75 150 12 200 50 3 2 2 50 113.10 1.75 84.27 0.75 576.00 1.40 18.90 19.85 119.07 0.65 76.80 9 2 @ 50 399 23.62 76.18 ok I PL - 5 19.85 525.00 10.42 76.80 119.07
I PL - 6 16 200 400 50 88 100 75 225 12 200 50 4 2 2 50 113.10 1.75 84.27 0.75 576.00 1.40 18.90 19.85 158.76 0.65 102.40 9 2 @ 50 399 23.62 76.18 ok I PL - 6 19.85 936.05 18.58 102.40 158.76
I PL - 7 16 200 500 50 100 100 75 300 12 200 50 5 2 2 50 113.10 1.75 84.27 0.75 576.00 1.40 18.90 19.85 198.45 0.65 128.00 9 2 @ 50 399 23.62 76.18 ok I PL - 7 19.85 1464.29 29.06 128.00 198.45
I PL - 8 0 * *-2a2 n I PL - 8
I PL - 9 16 250 250 75 50 100 75 150 12 200 50 3 2 2 50 113.10 1.75 84.27 0.75 576.00 1.40 18.90 19.85 119.07 0.65 76.80 9 2 @ 50 399 23.62 76.18 ok I PL - 9 19.85 471.43 9.36 76.80 119.07
I PL - 10 16 250 400 75 88 100 75 225 12 200 50 4 2 2 50 113.10 1.75 84.27 0.75 576.00 1.40 18.90 19.85 158.76 0.65 102.40 9 2 @ 50 399 23.62 76.18 ok I PL - 10 19.85 936.05 18.58 102.40 158.76
I PL - 11 20 250 500 75 50 100 100 400 12 200 50 5 2 2 50 113.10 1.75 84.27 0.75 576.00 1.40 18.90 19.85 198.45 0.65 128.00 9 2 @ 50 399 23.62 76.18 ok I PL - 11 19.85 1661.76 32.98 128.00 198.45
I PL - 12 16 300 300 50 50 100 100 200 12 200 50 3 3 3 50 113.10 1.75 84.27 0.75 576.00 1.40 18.90 19.85 178.61 0.65 115.20 9 2 @ 50 399 23.62 76.18 ok I PL - 12 19.85 891.67 17.70 115.20 178.61
I PL - 13 16 300 400 50 100 100 100 200 12 200 50 3 3 3 50 113.10 1.75 84.27 0.75 576.00 1.40 18.90 19.85 178.61 0.65 115.20 9 2 @ 50 399 23.62 76.18 ok I PL - 13 19.85 1050.00 20.84 115.20 178.61
I PL - 14 20 300 500 50 100 100 100 300 12 200 50 4 3 3 50 113.10 1.75 84.27 0.75 576.00 1.40 18.90 19.85 238.14 0.65 153.61 9 2 @ 50 399 23.62 76.18 ok I PL - 14 19.85 1800.00 35.72 153.61 238.14
I PL - 15 20 300 600 50 100 100 100 400 12 200 50 5 3 3 50 113.10 1.75 84.27 0.75 576.00 1.40 18.90 19.85 297.68 0.65 192.01 9 2 @ 50 399 23.62 76.18 ok I PL - 15 19.85 2750.00 54.57 192.01 297.68
I PL - 16 20 350 350 75 75 100 100 200 12 200 50 3 3 3 50 113.10 1.75 84.27 0.75 576.00 1.40 18.90 19.85 178.61 0.65 115.20 9 2 @ 50 399 23.62 76.18 ok I PL - 16 19.85 969.08 19.23 115.20 178.61
I PL - 17 24 450 450 75 75 100 100 300 12 200 50 4 4 4 50 113.10 1.75 84.27 0.75 576.00 1.40 18.90 19.85 317.52 0.65 204.81 9 2 @ 50 399 23.62 76.18 ok I PL - 17 19.85 2259.26 44.84 204.81 317.52
I PL - 18 24 450 800 75 100 100 150 600 12 200 50 5 4 4 50 113.10 1.75 84.27 0.75 576.00 1.40 18.90 19.85 396.90 0.65 256.01 9 2 @ 50 399 23.62 76.18 ok I PL - 18 19.85 5153.85 102.28 256.01 396.90
I PL - 19 24 550 550 75 125 100 75 300 12 200 50 5 5 5 50 113.10 1.75 84.27 0.75 576.00 1.40 18.90 19.85 496.13 0.65 320.01 9 2 @ 50 399 23.62 76.18 ok I PL - 19 19.85 3890.09 77.20 320.01 496.13
I PL - 20 24 650 650 100 125 150 100 400 12 200 50 5 4 4 50 113.10 1.75 84.27 0.75 576.00 1.40 18.90 19.85 396.90 0.65 256.01 9 2 @ 50 399 23.62 76.18 ok I PL - 20 19.85 3844.59 76.30 256.01 396.90
SHEET 47 OF 48
REK’s JOB NO.
09-1804 REV
DOC. NO.

DATE BY CHD APVD
ATTACHMENT-3 BORE HOLE LOCATION/MAP

SHEET 48 OF 48
REK’s JOB NO.
09-1804 REV
DOC. NO.

DATE BY CHD APVD
ATTACHMENT-4 PRESSURE COEFFICIENTS & OCCUPANCY CATEGORY

ANP E C0 000 GS 001-4-0 - Design Specification For Civil and Structural

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SHEET 2 OF 48

REK’s JOB NO.

DESIGN SPECIFICATION FOR CIVIL AND STRUCTURAL ANP –E-CO-000-GS-001 4

REVISION HISTORICAL SHEET

Rev No Date Description

0 26 MAY 2009 Issued For Approval

PT. Rekayasa Industri

DESIGN SPECIFICATION FOR CIVIL AND STRUCTURAL ANP –E-CO-000-GS-001 4

PT. Rekayasa Industri

DESIGN SPECIFICATION FOR CIVIL AND STRUCTURAL ANP –E-CO-000-GS-001 4

5.2.13 Vibration load ("VB") ............................................................................................................... 28

Table 5-1 The dimensions of deformed bar ...................................................................................................... 8

PT. Rekayasa Industri

DESIGN SPECIFICATION FOR CIVIL AND STRUCTURAL ANP –E-CO-000-GS-001 4

2 APPLICABLE STANDARD, CODES AND REFERENCES

8. UFGS-08390A, Blast Resistant Doors, April 2001

9. UFGS-08581, Blast Resistant Tempered Glass Windows, August 2001

10. TM 5-1300, Structures to Resist Accidental Explosions, November 19, 1990

11. Naval Facilities Engineering Command , Blast Resistant Structure

13. JIS “Japanese Industrial Standard”

PT. Rekayasa Industri

DESIGN SPECIFICATION FOR CIVIL AND STRUCTURAL ANP –E-CO-000-GS-001 4

14. SNI “Standard Nasional Indonesia”

15. UBC 1997 “Uniform Building Code”

18. UD-BA-EC-00012-05 “Specification for Civil and Structural Design”

19. UD-BA-EC-00014-02A “Specification for Structural Steel Work”

20. OR-BA-EC-00009-02 “Engineering Specification Painting ES-Y1”

21. UD-BA-EC-00015-02 “Specification for Piling Works”

22. UD-BA-EC-00016-02 “Specification for Earthworks”

23. UD-BA-EC-00019-03 “Specification for Chain Link Wire Fencing”

24. UD-BA-EC-00022-04 “Specification for Roads, Yard Paving and Drainage”

25. UD-BA-EC-00013-02A “Specification of Concrete Works”

26. UD-BA-EC-00021-02A “Specification for Grating”

27. UD-BA-EC-00020-02 “Specification for Cladding”

28. SPEC-25709-00-CS-001 “Engineering Specification Civil / Structural Basis of Design”

29. ANP-G-00-000-PR-0005 “Concrete Corrosion Protection and Details”

PT. Rekayasa Industri

DESIGN SPECIFICATION FOR CIVIL AND STRUCTURAL ANP –E-CO-000-GS-001 4

3.1 Metric (SI) system

Unit shall be in accordance with metric system:

 Elevation : meter (m).

4.1 Design ground elevation

4.3 Environmental data

PT. Rekayasa Industri

DESIGN SPECIFICATION FOR CIVIL AND STRUCTURAL ANP –E-CO-000-GS-001 4

Design velocity : 33.3 m/s (120 km/h in any direction)

5.1.2 Reinforcing steel bar

Reinforcing steel bar shall conform to:

Table 5-1 The dimensions of deformed bar

S – 10 0.617 0.785 Deformed Bar

PT. Rekayasa Industri

DESIGN SPECIFICATION FOR CIVIL AND STRUCTURAL ANP –E-CO-000-GS-001 4

Table 5-2 The dimensions of plain bar

MAIN WIRE CROSS WIRE

5.1.5 Sand and aggregate

5.1.6 Steel Material

PT. Rekayasa Industri

DESIGN SPECIFICATION FOR CIVIL AND STRUCTURAL ANP –E-CO-000-GS-001 4

Structural steel shall be designed with stipulations as follows:

5.1.7 Aluminium Material

5.1.8 Connection bolt for structural steel

PT. Rekayasa Industri

DESIGN SPECIFICATION FOR CIVIL AND STRUCTURAL ANP –E-CO-000-GS-001 4

Elevation : meter (m).

Material : Vinyl ester based resin (DOW Derakene – resin or equivalent)

Material : Heavy duty hot dipped galvanized steel

Load Bar Pitch : 30 mm

Type : Aluminium serrated grating

Light machinery, shaft or motor driven vertical

Hanger for floor or balconies