7 - PRILOG - Manuale 12 Puntelli e Torri Tralicciate in Alluminio-Ver 02-16-ENG PDF

12
PROPS AND TRESTELED TOWERS

ALU-UP2
USE AND MAINTENANCE MANUAL

Ver. 02.16 ENG
READ THIS MANUAL CAREFULLY
BEFORE USING THE PRODUCTS
Ver. 02.16 ENG PROPS AND TRESTELED TOWER ALU-UP Page 1 of 38

All rights to this manual are reserved. This publication may not be communicated , reproduced or revealed to third parties
without written permission
CONTENTS
CONTENTS.................................................................................................... 2
GENERAL ...................................................................................................... 3
DEFINITIONS ................................................................................................ 4
PROPS ALU-UP2 ........................................................................................... 5
ELEMENTS ALU-UP2 .................................................................................... 6
MOUNTING THE EXTENSION....................................................................... 9
ALU-UP2 PROP BEARING CAPACITY ........................................................ 10
MOUNTING THE UNIVERSAL TRIPOD ....................................................... 13
MOUNTING THE EXTENSION END ............................................................ 14
MOUNTING THE JUNCTION TRESTLE ...................................................... 15
USE OF THE TOWERS ................................................................................ 18
TOWERS ERECTED WITH A SET OF LATTICES ......................................... 21
TOWERS ERECTED WITH TWO SETS OF PROPS ...................................... 27
ADJUSTING THE ALU-UP2 PROP............................................................... 28
CHECKING THE PROPS .............................................................................. 30
BEARING SURFACE .................................................................................... 31
GIRDER COUPLING .................................................................................... 32
INSTALLATION ........................................................................................... 33
SAFETY ON THE CONSTRUCTION SITE .................................................... 34
STRIPPING .................................................................................................. 35
HANDLING .................................................................................................. 36
GENERAL SAFETY GUIDELINES ................................................................ 37

GENERAL
Faresin Building S.p.A. is constantly committed to guaranteeing the highest quality

products, and providing an extensive after sales service. The continuous upgrading of our
products is a company policy objective which is also pursued in collaboration with our
customers. For more detailed information or information not contained in this manual, and
to utilize our after sales service contact our technical service department and the staff will
be sure to find a solution for even the most demanding needs.
FARESIN BUILDING S.p.A.

Technical Service
Via della Meccanica 1
36042 Breganze (VI)
tel. +39 0445 306 600
fax +39 0445 874 748
www.faresinbuiding.com tecnico@faresinbuilding.com
Faresin Building S.p.A. guarantees its products only if they are used correctly as described
in this manual. If the products do not conform to the description given in the manual inform
the company's Technical Service immediately, providing all the details requested, to
ensure that the product is suitable for use.
This manual points out the hazards due to the sole use of systems for poker columns and
their accessories, in standard predefined conditions, and does not consider specific
construction site conditions and/or interferences with other operations . Therefore,
interferences with other operations and situations of use that could expose operators to
specific risks or that can in any way lower the performance of the supplied product, must
be subjected to prompt analysis within the sphere of the specific construction site .
Faresin Building S.p.A. can supply, on request, a service to assemble, inspect and
dimension the Poker column systems for specific applications.
This user's manual is subject to constant updating and review without prior notice; the
user must ensure that he is in possession of the most up to date version before beginning
to use the equipment.

DEFINITIONS
 Description: Compressed element normally used as a temporary vertical support

in construction works. Consisting of two telescopic interfitting tubular elements. A
prop is fitted with a system for approximate and precise adjustment of the
extension.
 Operating cycle: the cycle comprises an erection phase followed by use,

dismantling and transporting phases.
 Standard conditions for use: conditions in which the products are correctly
erected, as illustrated in this manual, by qualified, trained personnel, correctly
connected to each other and tightened appropriately so that they are capable of
absorbing the actions transmitted by the concrete.
 Configuration: assembly of elements in standard conditions for use with a precise

identification of elements, accessories, bracing, etc....
 PPE : personal protective equipment

Use: in the phase of use and resistance to the pressure of the concrete after correct
erection .
 Erection: sequenced assembly of all the elements required to correctly erect the
structure in the most appropriate configuration to ensure its safe use.
 Dismantling: ordered removal of the individual elements utilized
In this manual information is highlighted as explained below:
Mandatory instructions that must be implemented in order to ensure correct use of

the products and to avoid potentially dangerous situations are printed in bold italic
font.
This symbol indicates PAY SPECIAL ATTENTION to the instructions to ensure

correct use of the products.

PROPS ALU-UP2
Description Code Weight Kg.
Aluminium prop ALU-UP2 7162445 19,1

Size 1500-2500

Size 1780-3000

Size 1970-3500

Size 2780-4000

Size 3780-5000

Size 5050-6250

ELEMENTS ALU-UP2
PRODUCT DESCRIPTION Code Weight kg
PROP EXTENSION 9168448 5,8

END SIZE 12
EXTENSION ALU-UP2 9168445 5,6

SIZE 100
EXTENSION ALU-UP2 9168447 6

SIZE 150
PROP EXTENSION 9168505 7,6

L=150 STANDARD
PLATES
UNIVERSAL TRIPOD 8168789 12,4
JUNCTION TRESTLE
SIZE 75 9168801/C 11,1
JUNCTION TRESTLE
SIZE 100
9168802/C 12,6

JUNCTION TRESTLE
SIZE 125
9168803/C 14,1
JUNCTION TRESTLE
SIZE 150
9168804/C 15,6
JUNCTION TRESTLE
SIZE 155
9168805/C 16,0
JUNCTION TRESTLE
SIZE 230 9168806/C 22,1
JUNCTION TRESTLE
SIZE 305
9168807/C 26,8
KEY FOR ALU UP

9168497 1,9
RING
ALU-UP PROP BOX 8168604 130,6

TRESTLE BOX 8168763 106.7
SIZES 1500-1550-
2300-3050
TRESTLE BOX 8168764 116.6

SIZE 750

MOUNTING THE EXTENSION
Fix the extension to the end (100-150).
N°4 N°4
SCREW M12X40

ALU-UP2 PROP BEARING CAPACITY
Faresin Building S.p.A. declares that the load-bearing capacity of the alu-up2 series props
has been determined through tests in accordance with the directions of the German
standard DIN EN 16031:2012-09.
These tests have been carried out internally as well as in the testing laboratories of the
University of Padova and the polytechnic of Munich.
The resulting values reduced by a suitable safety factor are set out in the following tables
and they are also available in the Faresin use and maintenance manual for Alu-up2
products, in the Alufort product catalogue and in the general Faresin catalogue.

USEFUL LOAD-BEARING CAPACITY OF ALU-UP2 SERIES
PROPS
Alu-Up2 250 Alu-Up2 300 Alu-Up2 350 Alu-Up2 400 Alu-Up2 500 Alu-Up2 625
Estension
kN kN kN kN kN kN
cm
Inner Inner Inner Inner Inner Inner Inner Inner Inner Inner Inner Inner
pipe at pipe at pipe at pipe at pipe at pipe at pipe at pipe at pipe at pipe at pipe at pipe at
top bottom top bottom top bottom top bottom top bottom top bottom
150 75,0 88,2
160 72,5 84,7
170 70,0 81,2
178 75,0 88,2
180 67,5 77,6 73,5 85,9
190 65,0 74,1 71,9 83,6
198 98,0 98,0
200 62,5 70,6 70,4 81,3 98,0 98,0
210 60,0 67,1 68,9 80,2 95,0 98,0
220 57,5 63,6 67,4 79,2 94,0 98,0
230 55,0 60,0 65,8 76,3 92,0 98,0
240 52,5 56,5 64,3 72,6 90,0 98,0
250 50,0 53,0 62,8 70,2 88,0 96,8
260 61,2 68,5 84,0 93,3
270 59,7 64,8 80,0 88,8
280 58,2 62,5 75,0 82,5 77,2 85,3
290 56,6 59,8 72,0 78,5 73,8 81,2
300 55,0 58,2 68,0 74,1 70,3 78,2
310 64,0 69,8 66,9 73,2
320 60,0 64,2 63,5 70,1
330 56,0 59,8 60,0 64,5
340 52,0 55,1 56,6 61,1
350 48,0 50,8 53,2 57,5
360 49,7 55,6
370 46,3 48,8
380 42,9 45,4 44,5 49,2
390 39,4 41,9 43,5 47,1
400 36,0 38,5 42,6 46,2
410 41,6 44,1
420 40,7 43,2
430 39,7 42,3
440 38,7 41,2
450 37,8 40,1
460 36,8 39,4
470 35,9 37,5
480 34,9 38,0
490 33,9 36,5
500 32,9 35,0
505 41,0 43,2
515 40,0 42,0
525 38,1 40,2
535 36,3 38,4
545 34,4 36,3
555 32,5 34,5
565 30,7 32,7
575 29,1 31,0
585 27,5 29,0
595 26,0 28,1
605 24,8 26,6
615 23,6 25,6
625 22,4 24,4

LOAD-BEARING CAPACITY OF ALU-UP2 PROPS WITH
EXTENSIONS OF 1m AND 1.5m
Faresin Building Division declares that the useful load-bearing capacity of the alu-up2
props with extensions mounted without lattices are the following.
Estensi Alu-Up2 Alu-Up2 Alu-Up2 Alu-Up2 Alu-Up2 Alu-Up2 Alu- Alu-

one cm 3m+1,0m 3m+1,5m 3,5m+1,0 3,5m+1,5 4m+1,0m 4m+1,5m Up2 Up2
m m 5m+1,0 5m+1,5
m m
278 75.0 kN
280 73.5 kN
290 72.5 kN
300 69.0 kN 85,0 kN
310 65.0 kN 85,0 kN
320 62.0 kN 83,7 kN
330 59.0 kN 44.5 kN 81,6 kN
340 55.0 kN 43.5 kN 79,5 kN
350 52.0 kN 42.6 kN 77,4 kN 70,4 kN
360 48.0 kN 41.6 kN 72,9 kN 70,4 kN
370 45.0 kN 40.7 kN 68,4 kN 66,8 kN
380 41.5 kN 39.7 kN 63,8 kN 63,4 kN 43.5 kN
390 38.5 kN 38.7 kN 59,3 kN 60,1 kN 43.0 kN
400 35.0 kN 37.0 kN 54,8 kN 56,7 kN 41.6 kN
410 35.6 kN 50,8 kN 53,4 kN 40.5 kN
420 34.0 kN 46,7 kN 50,0 kN 39.5 kN
430 32.6 kN 42,6 kN 46,6 kN 38.7 kN 40,0 kN
440 31.2 kN 38,5 kN 43,3 kN 37.5 kN 38,7 kN
450 30.0 kN 34,4 kN 39,3 kN 36.0 kN 37,9 kN
460 37,7 kN 35.0 kN 37,0 kN
470 35,5 kN 34.0 kN 36,5 kN
480 33,3 kN 33.0 kN 35,5 kN 42.0 kN
490 31,0 kN 32.0 kN 34,0 kN 40.0 kN
500 28,8 kN 31.0 kN 33,0 kN 38.8 kN
510 31,5 kN 37.2 kN
520 30,0 kN 35.4 kN
530 29,0 kN 34.0 kN 35,0 kN
540 27,5 kN 32.7 kN 33,5 kN
550 26,0 kN 31.0 kN 32,0 kN
560 29.5 kN 31,0 kN
570 28.0 kN 30,0 kN
580 26.8 kN 28,5 kN
590 25.6 kN 27,0 kN
600 24.0 kN 26,0 kN
610 25,0 kN
620 24,0 kN
630 23,0 kN
640 22,0 kN
650 21,0 kN
N.B. = The above load-bearing capacities are guaranteed if the extensions are
mounted on the external pipe of the prop with 4 screws + nut M12x40 mm class 8.8.
N.B. = The above load-bearing capacities are not guaranteed if the extensions are
mounted on the internal pipe of the prop.

MOUNTING THE UNIVERSAL TRIPOD
Adjust the tripod's threaded bar and fasten the prop with the wing nut.

MOUNTING THE EXTENSION END
Fasten the extension end then the ring nut plate unit to the extension
(100-150) with screws.
9168436/C
N°4 N°4
SCREW M8x16 SCREW M12X40

MOUNTING THE JUNCTION TRESTLE
Use the junction trestle to brace the aluminium props by pinching the
prop ribbing and fasten with a wedge.
MOUNTING THE TOWERS

Before erecting the towers the bearing surface must be verified as capable of supporting
the loads transmitted to the tower bearing points.
The following conditions must be verified to determine the suitability of the bearing
surface:
1. flatness of the surface: the surface must be flat and free from any irregularities
such as indentations, etc.... Load distribution planking having a minimum
thickness of 40 mm and a minimum width of 400 mm will be positioned on the
bearing surface.
2. resistance of the bearing surface suitable for the transmitted loads: the
pressure at the base is distributed to the surface of the bearing plate and
therefore creates a concentrated load condition. A concrete slab with a suitable
thickness to distribute the load to the ground below without causing any sagging
is considered suitable for distribution of the load (min.15-20 cm). For loads that
are not particularly heavy, a bearing surface could also be made on a suitably
compacted and stabilised scree surface (the load per foot must be compatible
with the ground bearing capacity).
3. uniformity of rigidity and strength of the bearing surface: the bearing
surface must not comprise elements with different rigidity (for example, pebbles).
4. no possibility of differential or uniform sagging of the bearing surface : the
bearing surface must not be subjected to notable yielding, caused by the applied
loads, that could affect the capacity of the towers or the load distribution.
The quality of the bearing directly influences the capacity of the towers, the
greater the applied load the greater the care required to ensure rigid and stable
bearing conditions.
The towers can be stabilised, in the following phases, in several ways:

1. by connecting the tower to the ground at various heights as it grows upwards with
ropes or pipe and coupler, in an adequate number of directions to guarantee its
stability.
2. by connecting the towers to preexisting structures that are strong enough to
stabilize the towers.
3. by connecting several towers together as they grow upwards simultaneously to
guarantee:
a. during the construction of the towers extension in both directions
simultaneously with the upward extension
b. connection between towers with pipe and coupler or with longitudinal and
diagonal braces to create triangular shapes that are always extended in both
directions on the plane. Connecting the towers with horizontal braces without
using diagonal elements is totally ineffective.

When an erection diagram is provided it must be scrupulously adhered to, with the
awareness that in the flat drawing of one surface of the tower it is understood that the
bracing elements are set up the same way on the other faces that are not shown in the
drawing.
When the structure has been completely erected, a careful control must be made to
ensure that all the elements required to guarantee the stability of the towers before
and during the application of the overload, have been positioned correctly.
Do not use force to adjust the position of the towers; if necessary, disassemble then
re-erect the towers.
If the towers are erected on a slab or floor the user must verify the static
suitability of the floor for the loads applied by the load-holding towers.

USE OF THE TOWERS
The following controls must be verified before a load can be applied to the
towers:
1. ensure that all the main and secondary elements have been positioned for
a correct erection of the towers
2. ensure that all the bracing has been added to guarantee stability of the
towers
3. ensure that the bearing surface is uniformly resistant and capable of

supporting the loads transmitted by the towers without deforming
4. ensure the verticality of all the towers in all directions and the horizontality
of the lattices.
5. ensure that all diagrams or integrating instructions provided by the

manufacturer or designer have been observed in full .
The bearing towers are used predominantly to support the load applied by the pour of a
concrete slab. The instructions below refer to this type of use.
The use of the bearing towers to support loads other than those applied by a
uniform concrete pour is not considered in this manual and must in any case be
verified beforehand by FARESIN BUILDING S.p.A.
When pouring the concrete take care to:

1. avoid eccentric loads applied only to some end posts.
2. avoid accumulation of concrete in some points of the slab, the

accumulation could affect the strength of the concrete but also the
stability of the towers.
3. proceed with uniform thin layers and respecting any instructions

concerning pour times provided by FARESIN BUILDING S.p.A.
4. distribute the concrete in such a way that the load configuration is always
stable.
The arrangement of several towers to create scaffoldings must be capable of

withstanding actions applied from all directions.
To stabilize the composition of several towers they must be joined to each other using
longitudinal and diagonal braces or pipe and coupler to construct adequate bracing.

Definition of the load-bearing capacity
The bearing towers must be used in total observance of the performance limits indicated
below and they are only guaranteed if employed correctly.
The specified efficiency has been verified state with numeric models, in accordance with
normative indications, and certified with tests on full-scale towers.
It is the user’s responsibility to use the elements correctly in order to prevent

damaging them or compromising safety by using them beyond the specified
performance levels.
A brief outline of the useful data for correct use of the formworks within the performance
limits follows. If considered necessary for a specific use more information can be obtained
by contacting FARESIN BUILDING S.p.A. 's technical assistance service directly.
The performance indicated below does not refer to the erection stages and the
load configurations that could occur before the application of the overload.
The global stability of the individual towers must be guaranteed with suitable bracing
systems or reciprocal connection systems if using several towers.
The towers have been verified for correct erection and use, including ongoing
maintenance of the separate elements.
The specified load bearing capacities refer to a complete product, suitable for use and
consequently without any history of stress that could modify its resistance and erected by
qualified personnel.
The towers are particularly sensitive to the positioning methods and in particular care must
be taken to ensure perfect verticality of the elements as well as the resistance and flatness
of the bearing surface.
The towers have been tested and verified, for the specified loads, under precise
conditions:
1. Vertical load centred on the props;
2. No dynamic load effects;
3. Verticality of towers in position;
4. Flat and non-deformable bearing surface;
5. No material or component defects;
6. Presence of suitable bracing for stabilizing the towers.

Use of the structure in the following situations is strictly forbidden:
 Placement on a base that is not sufficiently rigid or stable that can deform due
to the effect of the applied loads;
 no verification of the verticality of the towers;
 use of damaged or deformed elements;
 erection in strong wind conditions.
The bearing capacities given refer to standard erection diagrams; use in different
erection conditions must be verified for each individual case.

TOWERS ERECTED WITH A SET OF LATTICES
ALU-UP2 PROPS maximum extension 3 m
Tower H Max. bearing capacity

Upright
1,78 M 112.5 kN
1,80 M 110,3 kN
1,90 M 107,9 kN
2,00 M 105,6 kN
2,10 M 103,4 kN
2,20 M 101,1 kN
2,30 M 98,7 kN
2,40 M 96,5 kN
2,50 M 94,2 kN
2,60 M 91,8 kN
2,70 M 89,6 kN
2,80 M 87,3 kN
2,90 M 84,9 kN
3,00 M 82,5 kN
N.B. LOAD-BEARING CAPACITIES APPLY TO TOWERS HAVING:

DIMENSIONS 2300x1500 mm
ALU-UP2 PROPS MAXIMUM EXTENSION 3,5 m
Max. bearing
Tower H capacity
Upright
198 m 147 kN
200 m 147 kN
210 m 142 kN
220 m 141 kN
230 m 138 kN
240 m 135 kN
250 m 132 kN
260 m 126 kN
270 m 120 kN
280 m 112 kN
290 m 108 kN
300 m 102 kN
310 m 96 kN
320 m 90 kN
330 m 84 kN
340 m 78 kN
350 m 72 kN
N.B. LOAD-BEARING CAPACITIES APPLY TO TOWERS HAVING :

TOWERS ERECTED WITH TWO SETS OF LATTICES
ALU-UP2 PROPS maximum extension 3,5 m
Max. bearing
Tower H capacity
Upright
198 m 157 kN
200 m 157 kN
210 m 152 kN
220 m 150 kN
230 m 147 kN
240 m 144 kN
250 m 141 kN
260 m 134 kN
270 m 128 kN
280 m 120 kN
290 m 115 kN
300 m 109 kN
310 m 102 kN
320 m 96 kN
330 m 90 kN
340 m 83 kN
350 m 77 kN

ALU-UP2 PROPS MAXIMUM EXTENSION 4 m

Upright
2,80 M 115,8 kN
2,90 M 110,7 kN
3,00 M 105,5 kN
3,10 M 100,4 kN
3,20 M 95,3 kN
3,30 M 90,0 kN
3,40 M 84,9 kN
3,50 M 79,8 kN
3,60 M 74,6 kN
3,70 M 69,5 kN
3,80 M 64,4 kN
3,90 M 59,1 kN
4,00 M 54,0 kN



Upright
2,80 M 123.5 kN
2,90 M 118.1 kN
3,00 M 112.5 kN
3,10 M 107.0 kN
3,20 M 101.6 kN
3,30 M 96.0 kN
3,40 M 90.6 kN
3,50 M 85.1 kN
3,60 M 79.5 kN
3,70 M 74.1 kN
3,80 M 68.6 kN
3,90 M 63.0 kN
4,00 M 57.6 kN



Upright
3,80 M 71,2 kN
3,90 M 69,6 kN
4,00 M 68,2 kN
4,10 M 66,6 kN
4,20 M 65,1 kN
4,30 M 63,5 kN
4,40 M 61,9 kN
4,50 M 60,5 kN
4,60 M 58,9 kN
4,70 M 57,4 kN
4,80 M 55,8 kN
4,90 M 54,2 kN
5,00 M 52,6 kN


TOWERS ERECTED WITH TWO SETS OF PROPS
Uprights made with two ALU-UP2 opposite props.
H tower Max H tower Max H tower Max H tower Max

bearing bearing bearing bearing
capacity capacity capacity capacity
Prop Uprights Prop Uprights Prop Uprights Prop Uprights
H 3000 H 3500 H 4000 H 5000
3,56 m 120,0 kN 3,96 m 157 kN 5,56 m 123,5 kN 7,56 m 71,2 kN
3,60 m 117,6 kN 4,00 m 157 kN 5,60 m 123,5 kN 7,60 m 71,2 kN
3,80 m 115,0 kN 4,20 m 152 kN 5,80 m 118,1 kN 7,80 m 69,6 kN
4,00 m 112,6 kN 4,40 m 150 kN 6,00 m 112,5 kN 8,00 m 68,2 kN
4,20 m 110,2 kN 4,60 m 147 kN 6,20 m 107,0 kN 8,20 m 66,6 kN
4,40 m 107,8 kN 4,80 m 144 kN 6,40 m 101,6 kN 8,40 m 65,1 kN
4,60 m 105,3 kN 5,00 m 141 kN 6,60 m 96,0 kN 8,60 m 63,5 kN
4,80 m 102,9 kN 5,20 m 134 kN 6,80 m 90,6 kN 8,80 m 61,9 kN
5,00 m 100,5 kN 5,40 m 128 kN 7,00 m 85,1 kN 9,00 m 60,5 kN
5,20 m 97,9 kN 5,60 m 120 kN 7,20 m 79,5 kN 9,20 m 58,9 kN
5,40 m 95,5 kN 5,80 m 115 kN 7,40 m 74,1 kN 9,40 m 57,4 kN
5,60 m 93,1 kN 6,00 m 109 kN 7,60 m 68,6 kN 9,60 m 55,8 kN
5,80 m 90,6 kN 6,20 m 102 kN 7,80 m 63,0 kN 9,80 m 54,2 kN
6,00 m 88,0 kN 6,40 m 96 kN 8,00 m 57,6 kN 10,00 m 52,6 kN
6,60 m 90 kN
6,80 m 83 kN
7,00 m 77 kN
To guarantee the form of the section in the case of tower support scaffolding with heights >7.0 m, a
horizontal diagonal brace (steel or aluminium pipe with 48.3 diameter) with revolving couplers must be
connected to the lattices at mid-height.

ADJUSTING THE ALU-UP2 PROP
Remove the safety bolt.
Extract the threaded part to the desired measurement.

Screw the ring nut to the end.
Insert the safety bolt.

CHECKING THE PROPS
Do not use props with evident signs of damage.

BEARING SURFACE
Avoid uneven and unsafe bearing surfaces !!!!!!

GIRDER COUPLING
Couple the girders as illustrated in the drawing

INSTALLATION
Verify that the props are completely vertical and suitable for the applied load.
(see attached tables)

SAFETY ON THE CONSTRUCTION SITE
Situations to be avoided at all costs.
During the pour do not stand under the slab

STRIPPING
Use the correct procedures and do not damage the material.
HANDLING

HANDLING
Handle the material with suitable equipment and systems.

GENERAL SAFETY GUIDELINES
In order to guarantee a suitable level of safety during the use of the products it is
important for users to note that collective protection devices always predominate
over personal protective devices.
The personal protective equipment (PPE) must be considered supplementary devices, not
substitutes, of the provisional works and work guidelines and instructions.
It is understood from the information given below that all the equipment used in the works
must comply with current regulations.
Remove all the elements or accessories that are obviously defective (damaged,
folded, with cracks, etc...) from the construction site in order to prevent them from being
used.
 Use of Personal Protective Equipment (PPE)
Wear protective gloves, safety footwear, suitable work clothes, a safety hat and
suitable safety devices to protect users against falling from a height during all the
phases involving handling, assembly and use of the load-holding towers.
Handling, assembly and dismantling of the towers involve risks of impact with and blows
from heavy, blunt bodies; these operations must be carried out by personnel wearing
suitable personal protective equipment such as gloves, safety hat and footwear.
To protect users against falling from a height, use suitable safety belts hooked at
points that will guarantee a good hold, in all the work phases carried out in elevated
positions and in particular during the erection and dismantling of the towers.
During the concrete pour wear suitable equipment, safety footwear, eye and hand
protection, and any other equipment included in the safety guidelines.
For use of all the elements composing the load-holding towers adhere strictly to the
specific instructions contained in this manual.
Specific regulations concerning safety standards exist for all elements produced by
FARESIN BUILDING S.p.A. designed for use in construction sites.

NORMATIVE REFERENCES
For any information not directly recalled in this manual refer to the most recent
safety standards in force in the specific country of use.
The main Italian regulations concerning safety on construction sites are:
D.LGS (Legislative Decree) 494/96 – 528/99

“TRANSPOSED EUROPEAN DIRECTIVE 92/57/EEC CONCERNING THE MINIMUM
SAFETY AND HEALTH STANDARDS TO BE APPLIED IN TEMPORARY OR MOBILE
WORK SITES ”
D.Lgs. (Legislative Decree) 81/08
“CONSOLIDATION ACT ON HEALTH AND SAFETY”
The regulations provide general guidelines and requirements that must also be adhered to
when using Faresin Building S.p.A. products. This manual integrates the standard
requirements that must be applied autonomously.
Note that, pursuant to DPR 164/56, formworks for big works, that are not
included in the current use outlines, must be executed according to a design
prepared by an engineer, with all the stability calculations included. Before setting
the formwork and the framework the ground resistance or the resistance of the
structure on which they are to be placed must be checked in order to prevent
possible yielding.
17 March 2016


7 - PRILOG - Manuale 12 Puntelli e Torri Tralicciate in Alluminio-Ver 02-16-ENG PDF

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7 - PRILOG - Manuale 12 Puntelli e Torri Tralicciate in Alluminio-Ver 02-16-ENG PDF

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12

PROPS AND TRESTELED TOWERS

USE AND MAINTENANCE MANUAL

Ver. 02.16 ENG PROPS AND TRESTELED TOWER ALU-UP Page 1 of 38

Ver. 02.16 ENG PROPS AND TRESTELED TOWER ALU-UP Page 2 of 38

Faresin Building S.p.A. is constantly committed to guaranteeing the highest quality

FARESIN BUILDING S.p.A.

Ver. 02.16 ENG PROPS AND TRESTELED TOWER ALU-UP Page 3 of 38

 Description: Compressed element normally used as a temporary vertical support

 Operating cycle: the cycle comprises an erection phase followed by use,

 Configuration: assembly of elements in standard conditions for use with a precise

 PPE : personal protective equipment

 Dismantling: ordered removal of the individual elements utilized

In this manual information is highlighted as explained below:

Mandatory instructions that must be implemented in order to ensure correct use of

This symbol indicates PAY SPECIAL ATTENTION to the instructions to ensure

Ver. 02.16 ENG PROPS AND TRESTELED TOWER ALU-UP Page 4 of 38

Description Code Weight Kg.

Aluminium prop ALU-UP2 7162445 19,1

Aluminium prop ALU-UP2 9168438 22,2

Aluminium prop ALU-UP2 9168568 24,2

Aluminium prop ALU-UP2 9168440 25,0

Aluminium prop ALU-UP2 9168442 30,6

Aluminium prop ALU-UP2 9168530 36,3

Ver. 02.16 ENG PROPS AND TRESTELED TOWER ALU-UP Page 5 of 38

PROP EXTENSION 9168448 5,8

EXTENSION ALU-UP2 9168445 5,6

EXTENSION ALU-UP2 9168447 6

PROP EXTENSION 9168505 7,6

UNIVERSAL TRIPOD 8168789 12,4

Ver. 02.16 ENG PROPS AND TRESTELED TOWER ALU-UP Page 6 of 38

KEY FOR ALU UP

ALU-UP PROP BOX 8168604 130,6

Ver. 02.16 ENG PROPS AND TRESTELED TOWER ALU-UP Page 7 of 38

TRESTLE BOX 8168764 116.6

Ver. 02.16 ENG PROPS AND TRESTELED TOWER ALU-UP Page 8 of 38

Fix the extension to the end (100-150).

Ver. 02.16 ENG PROPS AND TRESTELED TOWER ALU-UP Page 9 of 38

Ver. 02.16 ENG PROPS AND TRESTELED TOWER ALU-UP Page 10 of 38

Ver. 02.16 ENG PROPS AND TRESTELED TOWER ALU-UP Page 11 of 38

Estensi Alu-Up2 Alu-Up2 Alu-Up2 Alu-Up2 Alu-Up2 Alu-Up2 Alu- Alu-

Ver. 02.16 ENG PROPS AND TRESTELED TOWER ALU-UP Page 12 of 38

Ver. 02.16 ENG PROPS AND TRESTELED TOWER ALU-UP Page 13 of 38

SCREW M8x16 SCREW M12X40

Ver. 02.16 ENG PROPS AND TRESTELED TOWER ALU-UP Page 14 of 38

MOUNTING THE TOWERS

Ver. 02.16 ENG PROPS AND TRESTELED TOWER ALU-UP Page 15 of 38

The towers can be stabilised, in the following phases, in several ways:

Ver. 02.16 ENG PROPS AND TRESTELED TOWER ALU-UP Page 16 of 38

Ver. 02.16 ENG PROPS AND TRESTELED TOWER ALU-UP Page 17 of 38

3. ensure that the bearing surface is uniformly resistant and capable of

5. ensure that all diagrams or integrating instructions provided by the

When pouring the concrete take care to:

2. avoid accumulation of concrete in some points of the slab, the

3. proceed with uniform thin layers and respecting any instructions

The arrangement of several towers to create scaffoldings must be capable of

Ver. 02.16 ENG PROPS AND TRESTELED TOWER ALU-UP Page 18 of 38

It is the user’s responsibility to use the elements correctly in order to prevent

1. Vertical load centred on the props;

2. No dynamic load effects;

3. Verticality of towers in position;

4. Flat and non-deformable bearing surface;

5. No material or component defects;