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STAR RAFİNERİ, A.Ş.

CONTRACT Nº UNIT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01 000
CONTRACTOR DOC No: SH/OF
2248-000-A-EE-0190469 2/14
PAINTING REPAIR PROCEDURE STAR DOCUMENT No.
FOR STEEL STRUCTURE 000-A-EE-0190469

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TABLE OF CONTENTS

1.  PURPOSE 3 
2.  SCOPE 3 
3.  DEFINITIONS 3 
4.  REFERENCES 4 
5.  PAINTING REPAIR PROCEDURE FOR STEEL STRUCTURE 6 
6.  GENERAL APPLICATION CONDITIONS 14 
7.  ATTACHMENTS AND TEMPLATES 14 
 

This document is the property of TSGI Mühendislik İnşaat Limited Company. Its reproduction without a written permission is strictly forbidden.

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STAR RAFİNERİ, A.Ş. CONTRACT Nº UNIT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01 000
CONTRACTOR DOC No: SH/OF
2248-000-A-EE-0190469 3/14
PAINTING REPAIR PROCEDURE STAR DOCUMENT No.
FOR STEEL STRUCTURE 000-A-EE-0190469

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1. PURPOSE

This procedure defines the type, materials and methods of application for the repair works which will be
carried out at Steel Structures at ARP Project.

2. SCOPE

This method statement covers the guidelines for surface preparation, paint materials, painting systems
and application of paints during the repair works for Steel Structures. The protective coating systems
specified include Surface preparation, paint material selection, paint application methods.

3. DEFINITIONS

OWNER: STAR RAFİNERİ, A.Ş. (STAR)

CONTRACTOR: Joint Venture between Técnicas Reunidas (TR), Saipem (SP), GS E&C
and Itochu.

PROJECT: Means the Aegean Refinery (AR) Project, being executed by OWNER or its
affiliates.

SUBCONTRACTOR: Entity (and its legal successors in title) named as Subcontractor in the Contractor
purchase order and/or the contract awarded to the Subcontractor to perform
specific services and/or works

TANK “EC” The party which shall carry out all engineering, design and mechanical
CONTRACTOR : fabrication for the storage tanks (except sphere tanks) as per the work spit
between Tank EC contractor and Tank P contractor. In addition, it shall carry
out all the material procurements, surface preparation, installation, inspection
and testing of the lining systems.

TANK “P” The party which shall supply materials for tank fabrication in the site as per
CONTRACTOR : the work split between Tank EC contractor and Tank P contractor.

INSPECTOR: The individual responsible for implementing the inspection function specified
in the contract documents in order to minimize or eliminated defects or failures.

MANUFACTURER: The manufacturer of the lining system(s) and paint materials.

This document is the property of TSGI Mühendislik İnşaat Limited Company. Its reproduction without a written permission is strictly forbidden.

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STAR RAFİNERİ, A.Ş. CONTRACT Nº UNIT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01 000
CONTRACTOR DOC No: SH/OF
2248-000-A-EE-0190469 4/14
PAINTING REPAIR PROCEDURE STAR DOCUMENT No.
FOR STEEL STRUCTURE 000-A-EE-0190469

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4. REFERENCES

The Society for Protective Coating (SSPC)


ISO 4628 Standard
ASTM - American Society for Testing and Materials
Colors in accordance with RAL-F2 color card
Paint Manufacturer's Instructions
ISO 1461 Standard
ISO 12944-4 Standard
NACE RP0198-2010: Control of Corrosion Under Thermal Insulation and Fireproofing Materials
“RAL 840 HR" issued by "DEUTSCHER NORMENAUSSCHUSS”
STGPS-N1-6
SSPC-VIS 2
ASTM D610
Request for Information (RI’s)
 RI-DIR-0004: Painting System for Bulk Valves
 RI-DIR-0007 : Painting System for Piping subject to Sea Water Spray and Slashes
 RI-DIR-0008 : Final Color for Pressure Vessel >120ºC
 RI-DIR-0011 : Painting System for Static Equipment to be insulated for personnel protection

 WR-DIR-0002: Painting General Specification


Code: ASME Section VIII Division 1 & Division 2, ASME Sec. V, ASME Sec IX
Painting Spec – Turkey (STGPS – N1)
American Steel Structures Painting Council Standards
SSPC - PA1 Shop, Field and Maintenance Painting
SSPC - PA2 Measurement of Dry Paint Thickness with Magnetic Gauges
SSPC - SP1 Solvent Cleaning
SSPC - SP2 Hand Tool Cleaning
SSPC - SP3 Power Tool Cleaning
SSPC - SP5 White Metal Blast Cleaning
SSPC - SP7 Brush-off Blast Cleaning

This document is the property of TSGI Mühendislik İnşaat Limited Company. Its reproduction without a written permission is strictly forbidden.

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STAR RAFİNERİ, A.Ş. CONTRACT Nº UNIT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01 000
CONTRACTOR DOC No: SH/OF
2248-000-A-EE-0190469 5/14
PAINTING REPAIR PROCEDURE STAR DOCUMENT No.
FOR STEEL STRUCTURE 000-A-EE-0190469

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ISO 12944-6- Paints and varnishes -- Corrosion protection of steel


Structures by protective paint systems -- Part 6: Laboratory performance test methods.

OWNER SPECIFICATIONS AND PROCEDURES

000-A-PE-0020008 Authority Requirements and Technical Standards.

000-A-EE-0190137 Tank internal lining.

STGPS-N1 Painting – General project design specification.

STGPS-W1 Field construction, supervision, inspection and testing requirements.

PROJECT PROCEDURES

000-A-EE-0190410 Construction Quality Plan.

000-A-EE-0190407 Construction Subcontractors Quality Requirements.

000-A-EE-0190406 Control Procedure for Inspection, Measuring and Testing Equipment.

000-A-EE-0190403 Material Identification and Traceability Procedure.

000-A-EE-0190605 Site Inspection Procedure.

000-A-EE-0190414 Site Non-conformity Control and Corrective Action Procedure.

000-A-EE-0190608 Material Control Procedure.

000-A-EE-0190611 Preservation Control Procedure.

000-A-EE-0190502 Site Quality Records.

TERMS AND ABBREVIATIONS

Abrasive Blast Cleaning: Also called abrasive-blasting, a surface preparation method that uses
an abrasive propelled by air pressure, centrifugal force, or water pressure to clean and usually to
add a profile (anchor pattern) to a surface.
Anchor Pattern (Profile): contour of a blast-cleaned surface, it is classified by peaks-to-valleys
depth (amplitude) and texture (dense, rounded or angular).
Dry-Film Thickness: Thickness of cured film, usually expressed in micrometres (or micron,
millionth of a meter).
This document is the property of TSGI Mühendislik İnşaat Limited Company. Its reproduction without a written permission is strictly forbidden.

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STAR RAFİNERİ, A.Ş. CONTRACT Nº UNIT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01 000
CONTRACTOR DOC No: SH/OF
2248-000-A-EE-0190469 6/14
PAINTING REPAIR PROCEDURE STAR DOCUMENT No.
FOR STEEL STRUCTURE 000-A-EE-0190469

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Holding Primer: A thin-film primer applied to prevent rust blooming prior to the application of the
subsequent build-up lining system.
Holiday: A discontinuity in a protective lining that exposes an unprotected surface to the
environment.
Holiday Detector, Low-Voltage Wet-Sponge Type: An instrument that uses 5 to 90V DC for
detecting holidays in a lining. It is typically used for linings less than 500 micron (dry film
thickness) thick.
Holiday Detector, High-Voltage Type: Also called spark-tester, it’s an instrument for detecting
holidays in a non-conductive coating applied over a conductive substrate. A spark-test instrument
applies a high-voltage (thousands of volt) to the surface with a probe that creates a spark
whenever a holiday, pinhole, or other film defect is found.
The spark triggers an alarm or light on the instrument.The voltage used depends on the lining
type and thickness. It is typically used for linings thicker than 500 micron (dry film thickness).
Manufacturer’s Technical Data Sheet: Sheet printed by the supplier of a product to provide
instructions and information on its use.
Operating Temperature: Means “Maximum operating temperature”
Pot-Life: the elapsed time within which a coating can be effectively applied after all components
of the coating have been thoroughly mixed.
Shelf-Life: the maximum length of time packaged materials (e.g. coating materials) can be
stored at specified conditions and remain in usable conditions.
Shop-Primer: synonymous of Prefabrication Primer (see above).

5. PAINTING REPAIR PROCEDURE FOR STEEL STRUCTURE

5.1. REPAIR WORKS FOR 2.1 SYSTEM (NON-FIREPROOFED AREA’S)

Primer and finish coats for a particular system shall be from the same manufacturer to assure
compatibility.

5.1.1 PAINT SYSTEM DESCRIPTIONS 
PAINT SYSTEM 2.1 – (temp. up to 120 °C); 
 Primer: ZINC RICH EPOXY ……………………………….….75 mµ
 Intermediate: POLYAMIDE EPOXY ………………………..125 mµ
 Finish: ALIPHATIC ACRYLIC POLYURETHANE.……...…..50 mµ

This document is the property of TSGI Mühendislik İnşaat Limited Company. Its reproduction without a written permission is strictly forbidden.

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STAR RAFİNERİ, A.Ş. CONTRACT Nº UNIT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01 000
CONTRACTOR DOC No: SH/OF
2248-000-A-EE-0190469 7/14
PAINTING REPAIR PROCEDURE STAR DOCUMENT No.
FOR STEEL STRUCTURE 000-A-EE-0190469

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SPECIFIED TOUCH UP SYSTEM FOR SYS 2.1; 
 Primer: SURFACE TOLERANT EPOXY………….…..100~125 mµ
 Intermediate: POLYAMIDE EPOXY ………………….……..125 mµ
 Finish: ALIPHATIC ACRYLIC POLYURETHANE.……...…..50 mµ

A. SPECIFIED SYSTEM by JOTUN MANUFACTURER (SYS 2.1 temp. up to 120 °C); 
 BARRIER 80……………………………….………………........75 mµ
 PENGUARD EXPRESS XT……...…………………………...125 mµ
 HARDTOP XP……………………………………………….…...50 mµ
B. RECOMMENDED TOUCH UP REPAIR SYSTEM by JOTUN; 
 JOTAMASTIC 80…………………….……………...……100~125 mµ
 PENGUARD EXPRESS XT…………………………….……..125 mµ
 HARDTOP XP……………………………………………….……50 mµ
C. SPECIFIED SYSTEM by KANAT MANUFACTURER (SYS 2.1 temp. up to 120 °C); 
 KANEPOX ZINC RICH 80 (11420)………………………….....75 mµ
 KANEPOX UNIFAST (12200)……………………………..…..125 mµ
 KANPOLY ACR ENAMEL HS (37770)………………………...50 mµ
D. RECOMMENDED TOUCH UP REPAIR SYSTEM by KANAT; 
 KANEPOX MASTICOAT (15550)…………..…….……. 100~125 mµ
 KANEPOX UNIFAST (12200)…………………………..……..125 mµ
 KANPOLY ACR ENAMEL HS (37770)……………….…..……50 mµ
E. SPECIFIED SYSTEM by CIN MANUFACTURER (SYS 2.1 temp. up to 120 °C); 
 C-Pox Primer ZN800………………………………………….....75 mµ
 C-Pox S100……………………………..……………………....125 mµ
 C-Thane S258……………………………….…………………...50 mµ
F. RECOMMENDED TOUCH UP REPAIR SYSTEM by CIN; 

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STAR RAFİNERİ, A.Ş. CONTRACT Nº UNIT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01 000
CONTRACTOR DOC No: SH/OF
2248-000-A-EE-0190469 8/14
PAINTING REPAIR PROCEDURE STAR DOCUMENT No.
FOR STEEL STRUCTURE 000-A-EE-0190469

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 C-POX® ST170…………….…………..………….……. 100~125 mµ


 C-Pox S100……………………………..……………………....125 mµ
 C-Thane S258……………………………….…………………...50 mµ
G. SPECIFIED SYSTEM by PPG / SIGMA MANUFACTURER (SYS 2.1 temp. up to 120 °C); 
 SigmaZinc 109 HS or Amercoat 68A……………………….....75 mµ
 Sigmafast 278 or Sigmacover 456………………...………....125 mµ
 SigmaDur 550, 550H or 520 (Alu Color)………….…………...50 mµ
H. RECOMMENDED TOUCH UP REPAIR SYSTEM by PPG / SIGMA; 
 Sigmacover 350.………………………..………….……. 100~125 mµ
 Sigmafast 278 …………………….………………...………....125 mµ
 SigmaDur 550, 550H or 520 (Alu Color)………….…………...50 mµ

5.1.2. Completely Stripped Surfaces until the Steel for Cycle No 2.1;
Surface Preperation & Paint Applicaiton Method
For small defects;
 Small defects defined as less than 50cm X 50cm dimensions can be power tool cleaned
to a minimum of ISO St 3 standard with a profile of no less than 25 microns.
For large defects;
 The defects which are larger than 50cm X 50cm dimensions shall be spot blasted either
by vacuum blasting, or other suitable blasting equipment,
 Blast cleaning shall be made in a covered area, provided by Contractor, to prevent dust spread
on the surrounding areas. For blast cleaning the approval of Owner is required.
 After blasting all spent abrasive or grit must be removed
 For areas Sa 2½ (ISO 8501-1) blasting is not possible due to site conditions after erection,
surface tolerant mastic epoxy which may be applied on top of mechanical surface preparation
as primer prefered instead of zinc rich epoxy for minor touch-up applications.
 Completely stripped surfaces until the steel shall be cleaned mechanically by using power
tools (floppy, cup wire brush etc.) in St 3 level according to ISO 8501-1 standard.
 Dusts occurred at the end of mechanical cleaning process shall be removed from surfaces by
using compressed air and scrubber. Also, other contaminations such as dirt, mud, oil etc.
remained on the surfaces shall be cleaned with suitable cleaning agent or solvent.

This document is the property of TSGI Mühendislik İnşaat Limited Company. Its reproduction without a written permission is strictly forbidden.

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STAR RAFİNERİ, A.Ş. CONTRACT Nº UNIT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01 000
CONTRACTOR DOC No: SH/OF
2248-000-A-EE-0190469 9/14
PAINTING REPAIR PROCEDURE STAR DOCUMENT No.
FOR STEEL STRUCTURE 000-A-EE-0190469

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 Feathering the edges of existing undamaged coating (Sharp edges of intact coating should be
feathered), followed by application of repair paint system.

 Mechanically cleaned surfaces shall be primed with Surface Tolerant Epoxy Primer defined in
touch-up paint system table in one coat with airless spray equipment or in 2 coats (50 microns
for each coat) by using roller & brush equipment in total 100 microns dry film thickness within
the shortest time (in 5 hours at the latest) after mechanical cleaning process was completed.

 Care should be taken to prevent overlapping of surface tolerent mastic epoxy on intact with
Polyurethane film.
 After 10 hours at the earliest and 30 days at the latest (at 20°C) when Surface Tolerant Epoxy
Primer application was completed, High Build Epoxy Midcoat shall be applied in one coat with
airless spray equipment or in 2 coats (65 microns for first coat+60 microns for second coat) by
using roller & brush equipment in total 125 microns dry film thickness.
 After 4 hours at the earliest and 90 days at the latest (at 20°C) when High Build Epoxy Midcoat
application was completed, Aliphatic Acrylic Polyurethane Topcoat shall be applied in one coat
with airless spray or roller & brush equipment in 50 microns dry film thickness.
 Ambient temperature, relative humidity and dew point should be checked out prior to each
surface preparation and each paint application. Ambient temperature should be at the values,
that the paint manufacturer recommended, and the relative humidity should be maximum 80%.
Temperature of the surface, to which paint application and surface preparation shall be done,
should be at least 5°C above the dew point.
5.1.3. Damaged Mid-coated Surfaces for Cycle No 2.1;
 Damaged mid-coated surfaces shall be roughened by using sandpaper.
 Dusts occurred at the end of sanding process shall be removed from surfaces by using
compressed air and scrubber. Also, other contaminations such as dirt, mud, oil etc. remained on
the surfaces shall be cleaned with suitable cleaning agent or solvent.

This document is the property of TSGI Mühendislik İnşaat Limited Company. Its reproduction without a written permission is strictly forbidden.

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STAR RAFİNERİ, A.Ş. CONTRACT Nº UNIT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01 000
CONTRACTOR DOC No: SH/OF
2248-000-A-EE-0190469 10/14
PAINTING REPAIR PROCEDURE STAR DOCUMENT No.
FOR STEEL STRUCTURE 000-A-EE-0190469

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 Feathering the edges of existing undamaged coating (Sharp edges of intact coating should be
feathered), followed by application of repair paint system.

 Roughened surfaces with sandpaper shall be painted with High Build Epoxy
Midcoat shall be applied in one coat with airless spray equipment or in 2 coats (65 microns for
first coat+60 microns for second coat) by using roller & brush equipment in total 125 microns dry
film thickness within the same day after roughening process with sandpaper was completed.
 Care should be taken to prevent overlapping of surface tolerent mastic epoxy on intact with
Polyurethane film.
 After 4 hours at the earliest and 90 days at the latest (at 20°C) when High Build Epoxy Midcoat
application was completed, Aliphatic Acrylic Polyurethane Topcoat shall be applied in one coat
with airless spray or roller & brush equipment in 50 microns dry film thickness.
 Ambient temperature, relative humidity and dew point should be checked out prior to each
surface preparation and each paint application. Ambient temperature should be at the values,
that the paint manufacturer recommended, and the relative humidity should be maximum 80%.
Temperature of the surface, to which paint application and surface preparation shall be done,
should be at least 5°C above the dew point.
5.1.4 Damaged Top-coated Surfaces for Cycle No 2.1;
 Damaged top-coated surfaces shall be roughened by using sandpaper.
 Dusts occurred at the end of sanding process shall be removed from surfaces by using
compressed air and scrubber. Also, other contaminations such as dirt, mud, oil etc. remained on
the surfaces shall be cleaned with suitable cleaning agent or solvent.
 Feathering the edges of existing undamaged coating (Sharp edges of intact coating should be
feathered), followed by application of repair paint system.

This document is the property of TSGI Mühendislik İnşaat Limited Company. Its reproduction without a written permission is strictly forbidden.

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STAR RAFİNERİ, A.Ş. CONTRACT Nº UNIT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01 000
CONTRACTOR DOC No: SH/OF
2248-000-A-EE-0190469 11/14
PAINTING REPAIR PROCEDURE STAR DOCUMENT No.
FOR STEEL STRUCTURE 000-A-EE-0190469

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 Roughened surfaces with sandpaper shall be painted with Aliphatic Acrylic Polyurethane
Topcoat shall be applied in one coat with airless spray or roller & brush equipment in 50 microns
dry film thickness within the same day after roughening process with sandpaper was completed.
 Care should be taken to prevent overlapping of surface tolerent mastic epoxy on intact with
Polyurethane film.
 Ambient temperature, relative humidity and dew point should be checked out prior to each
surface preparation and each paint application. Ambient temperature should be at the values,
that the paint manufacturer recommended, and the relative humidity should be maximum 80%.
Temperature of the surface, to which paint application and surface preparation shall be done,
should be at least 5°C above the dew point.

5.2. REPAIR WORKS FOR 2.5 SYSTEM (FIREPROOFED AREA’S)

5.2.1 PAINT SYSTEM DESCRIPTIONS 
PAINT SYSTEM 2.5 – TEMP. up to 150 °C; 
 Primer: PHENOLIC EPOXY ……………………………….….200 mµ
SPECIFIED TOUCH UP SYSTEM FOR SYS 2.5; 
 Primer: PHENOLIC EPOXY ………….………………………200 mµ
OR

 Primer: SURFACE TOLERANT EPOXY………………….….100 mµ


 Finish: PHENOLIC EPOXY ………….………………………100 mµ
A. SPECIFIED SYSTEM by JOTUN MANUFACTURER (SYS 2.5 temp. up to 150 °C); 
 EPOXY HR………………………………….……………….......200 mµ

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STAR RAFİNERİ, A.Ş. CONTRACT Nº UNIT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01 000
CONTRACTOR DOC No: SH/OF
2248-000-A-EE-0190469 12/14
PAINTING REPAIR PROCEDURE STAR DOCUMENT No.
FOR STEEL STRUCTURE 000-A-EE-0190469

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B. RECOMMENDED TOUCH UP REPAIR SYSTEM by JOTUN; 
 EPOXY HR………………………………….……………….......200 mµ
C. SPECIFIED SYSTEM by KANAT MANUFACTURER (SYS 2.5 temp. up to 150 °C); 
 KANEPOX HYGIENIC (19570)…………………….……….....200 mµ
D. RECOMMENDED TOUCH UP REPAIR SYSTEM by KANAT; 
 KANEPOX MASTICOAT (15550)…………..…….………….. 100 mµ
 KANEPOX HYGIENIC (19570)…………………….……….....100 mµ
E. SPECIFIED SYSTEM by CIN MANUFACTURER (SYS 2.5 temp. up to 150 °C); 
 C-POX TL 735 / C-POX TL740…………………….…...…….....200 mµ
F. RECOMMENDED TOUCH UP REPAIR SYSTEM by CIN; 
 C-POX TL740…………………….……………..…….……...….. 200 mµ
G. SPECIFIED SYSTEM by PPG / SIGMA MANUFACTURER (SYS 2.5 temp. up to 150 °C); 
 SIGMAGUARD 730 or SIGMATHERM 230…………...…….....200 mµ
H. RECOMMENDED TOUCH UP REPAIR SYSTEM by PPG / SIGMA (up to 40 °C); 
 SIGMAGUARD 350………………………….………..……...….. 100 mµ
 SIGMAGUARD 730………………………….………..……...….. 100 mµ
I. RECOMMENDED TOUCH UP REPAIR SYSTEM by PPG / SIGMA (between 40~150 °C); 
 SIGMAGUARD 730………………………….………………...….. 50 mµ
 SIGMAGUARD 730………………………….………..……...….. 150 mµ

5.2.2. Completely Stripped Surfaces until the Steel for Cycle No 2.5;
Surface Preperation & Paint Application Method
For small defects
 Small defects defined as less than 50cm X 50cm dimensions can be power tool cleaned
to a minimum of ISO St 3 standard with a profile of no less than 25 microns.
For large defects;

This document is the property of TSGI Mühendislik İnşaat Limited Company. Its reproduction without a written permission is strictly forbidden.

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STAR RAFİNERİ, A.Ş. CONTRACT Nº UNIT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01 000
CONTRACTOR DOC No: SH/OF
2248-000-A-EE-0190469 13/14
PAINTING REPAIR PROCEDURE STAR DOCUMENT No.
FOR STEEL STRUCTURE 000-A-EE-0190469

REV 0 1

 The defects which are larger than 50cm X 50cm dimensions shall be spot blasted either
by vacuum blasting, or other suitable blasting equipment,
 Blast cleaning shall be made in a covered area, provided by Contractor, to prevent dust spread
on the surrounding areas. For blast cleaning the approval of Owner is required.
 After blasting all spent abrasive or grit must be removed.
 For areas Sa 2½ (ISO 8501-1) blasting is not possible due to site conditions after erection,
Completely stripped surfaces until the steel shall be cleaned mechanically by using power tools
(floppy, cup wire brush etc.) in St 3 level according to ISO 8501-1 standard.
 Dusts occurred at the end of mechanical cleaning process shall be removed from surfaces by
using compressed air and scrubber. Also, other contaminations such as dirt, mud, oil etc.
remained on the surfaces shall be cleaned with suitable cleaning agent or solvent.
 Feathering the edges of existing undamaged coating (Sharp edges of intact coating should be
feathered), followed by application of repair paint system.

 Mechanically cleaned surfaces shall be primed with Surface Tolerant Epoxy Primer defined in
touch-up paint system table in one coat with airless spray equipment or in 2 coats (50 microns
for each coat) by using roller & brush equipment in total 100 microns dry film thickness within
the shortest time (in 5 hours at the latest) after mechanical cleaning process was completed.
 Care should be taken to prevent overlapping of surface tolerent mastic epoxy on intact with
Polyurethane film.
 After 10 hours at the earliest and 30 days at the latest (at 20°C) when Surface Tolerant Epoxy
Primer application was completed, Solvent-free Phenolic Epoxy shall be applied in one coat
with airless spray equipment or in 2 coats (50 microns for each coat) by using roller & brush
equipment in total 100 microns dry film thickness.
 Ambient temperature, relative humidity and dew point should be checked out prior to each
surface preparation and each paint application. Ambient temperature should be at the values,

This document is the property of TSGI Mühendislik İnşaat Limited Company. Its reproduction without a written permission is strictly forbidden.

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STAR RAFİNERİ, A.Ş. CONTRACT Nº UNIT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01 000
CONTRACTOR DOC No: SH/OF
2248-000-A-EE-0190469 14/14
PAINTING REPAIR PROCEDURE STAR DOCUMENT No.
FOR STEEL STRUCTURE 000-A-EE-0190469

REV 0 1

that the paint manufacturer recommended, and the relative humidity should be maximum
80%. Temperature of the surface, to which paint application and surface preparation shall be
done, should be at least 5°C above the dew point.

6. GENERAL APPLICATION CONDITIONS

1) Minimum and maximum time, required to be waited between each coat during application,
defined in product technical data sheets should be obeyed.
2) Paint application shouldn’t be applied under the conditions determined below:
i) If the surface is wet.
ii) If relative humidity is above the maximum value defined in product technical data sheets.
iii) If ambient or surface temperature is below/above the temperature defined in product
technical data sheets.
iv) If application environment is extremely dusty.
v) If the velocity of wind is more than 24 km/h.
3) Minor touch-up repair applications should be carried out using brushes. While using brushes more
coats will be required in order to achieve specified DFT.
4) Airless spraying during windy conditions may promote dry- spray formation and uneven thickness. If
a situation may arise it should be rectified prior to following coat application. Site HSE rules has to
be followed.
5) All coating works has to be carried out according to the project specifications and instructions stated
in technical data sheets and Application Guide of the products.
6) Applicators and all related parties are fully responsible to follow all information stated in TDS and
Application Guide documents of the products stated in the paint systems.
7) Depending on site conditions different situations which are not stated in this procedure may occur
during application operations, if such a situation may arise it will be evaluated additionally.
8) Weld fumes to be removed by Fresh water washing.

7. ATTACHMENTS AND TEMPLATES

TEMPLATES NAME REVISION


(FORMS)CODE

IF-PAI-100 Daily Ambient Conditions Record Form 0

IF-PAI-111 Paint Application Inspection Report 3

This document is the property of TSGI Mühendislik İnşaat Limited Company. Its reproduction without a written permission is strictly forbidden.

000-A-EE-0190029_Tmp.05 Document Template


OWNER CONTRACT UNIT
STAR RAFINERI A.S. (STAR) STAR-C-01 XXX

PROJECT QC CODE
AEGEAN REFINERY PROJECT (ARP)

DOCUMENT TITLE N°

SITE QUALITY CONTROL PAINTING AND COATING DATE: _____________


Construction organization PLAN

DAILY AMBIENT CONDITIONS RECORD FORM


Ambient Relative Dew Point Steel Surface
Working Shift Period Time Temperature (0C) Humidity (%Rh) Temperature (0C) Temperature (0C)
START
MID-POINT
END
START
MID-POINT
END
START
MID-POINT
END
START
MID-POINT
END
START
MID-POINT
END
START
MID-POINT
END
START
MID-POINT
END
START
MID-POINT
END
START
MID-POINT
END
NOTES: INSPECTION NOTIFICATION REFERENCE

NFI No.:

CONSTRUCTION ORGANIZATION CONTRACTOR OWNER / PMC REPRESENTATIVE


NAME NAME NAME

SIGNATURE SIGNATURE SIGNATURE

Date Date Date

Form Code: IF-PAI-100_Rev.0


Code: 000-A-EE-0190420-R3 Page 9 of 13
OWNER CONTRACT UNIT
STAR RAFINERI A.S. (STAR) STAR-C-01 XXX

PROJECT QC CODE
AEGEAN REFINERY PROJECT (ARP)

DOCUMENT TITLE N°

SITE QUALITY CONTROL PAINTING AND COATING DATE: _____________


Construction organization PLAN

PAINT APPLICATION INSPECTION REPORT


CODE/SPECIFICATION IDENTIFICATION OF MONITORING AND MEASURING DEVICES
Surface Profile (Roughness) Gauge_____________________ DFT Gauge:______________________________

Paint System : ____________________________ Primer Intermediate Top Coat Repair / Touch-up

Paint Brand Name: _______________________ Colour: ____________ Batch No.: ______________ Manufacture Date: _______________

Thinner Brand Name: _________________________ Batch No.: _______________________ Manufacture Date: ____________________
PAINTING APPLICATION & AMBIENT CONDITION
Application by: Brush/ Roller Conventional (Air) Spray Airless Spray Nozzle Size: _________ Pressure: _________
Ambient Relative Dew Point Steel Surface
Working Shift Period Time Temperature (0C) Humidity (%Rh) Temperature (0C) Temperature (0C)
START
MID-POINT
END
SURFACE PREPARATION
Abrasive Brand: _____________________ Abrassive Type & Size:___________________ Abrassive Batch No.:__________________

Cleaning Method: Blasting Hand Tool Cleaning Power Tool Cleaning

Blasting Nozzle Pressure ____________ Blasting Nozzle Orifice Size _____________ Blasting Air Cleanliness Test_________________
Surface Cleanliness: Sa 2 ½ / SSPC SP 10 St 2 / SSPC SP 2 St 3 / SSPC SP 3 Sweep Blast / SSPC SP 7
Surface Condition: Visual Check_____________ Roughness____________(µm) Chloride Test Result ________________
PAINT THICKNESS CHECK (See Notes Below)
DFT
DFT Req. DFT Actual (µm) Result
Drawing/ ISO/ Area Item/ Spool Average
(µm)
1 2 3 4 5 (µm) Accept Reject

NOTES: INSPECTION NOTIFICATION REFERENCE


Minimum of 5 separate spot measurements (average of 3 gage readings for each spot) spaced
NFI No.:
randomly over each 10m² (100ft²) to be measured.

CONSTRUCTION ORGANIZATION CONTRACTOR OWNER / PMC REPRESENTATIVE


NAME NAME NAME

SIGNATURE SIGNATURE SIGNATURE

Date Date Date

Form Code: IF-PAI-111_Rev.3


Code: 000-A-EE-0190420_R3
Page 12 of 14

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