John Deere

MODEL:
5448 Loader
Volume 1 of 2

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF

JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS
ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

JD-S-TM1094
 JOHN DEERE
JD544B
LOADER

TECHNICAL MANUAL
JOHN DEERE JD544B
LOADER

TM1094 (01JAN80) I

JOHN DEERE DUBUQUE WORKS

TM1094
Loader - JD544-B
TM-1094 (Jan-80) 1

JDS44-B LOADER

Technical Manual
TM-1094 (Jan-aD)
CONTENTS Section 50 - HYDRAULIC SYSTEM
Group 5 Transmission Pump
Section 10 - GENERAL Group 10 Transm iss ion Control Valve
Group 5 Specifications Group 15 Steering and Brake Pump
Group 10 Predelivery, Delivery, and After-Sale Group 20 Steering Valve
Services Group 25 Brake System
Group 15 Lubrication Group 30 Loader Pump
Group 35 Loader Control Valve
Section 20 - ENGINE Group 40 Cylinders
Group 5 Engine Removal and Installation Group 45 Miscellaneous Hydraulic Components
Group 10 Basic Engine Group 47 Backhoe Swing Cylinder
Group 15 Engine Lubrication System Group 49 Backhoe Control Valve
Group 20 Engine Cooling System Group 50 Specifications and Special Tools
Group 25 Fuel System
Group 30 Speed Control Linkage (Refer to Section Section 60 - MISCELLANEOUS COMPONENTS
70) Group 5 Loader and Engine Frames
Group 35 Air Intake System Group 10 Loader Boom and Buckets
Group 40 Specifications and Special Tools Group 15 Seats
Group 20 Canopy and Cab
Section 30 - ELECTRICAL SYSTEM Group 21 Backhoe
Group 5 Batteries Group 25 Specifications and Special Tools
Group 10 Charging System
Group 15 Delco-Remy Starting System Section 70 - SYSTEM TESTING
Group 20 John Deere Starting System Group 5 General Information - Seven Basic
Group 25 Miscellaneous Electrical Components Steps of Testing and Diagnosis
Group 26 Heating and Air Conditioning Systems Group 10 Engine
Group 30 Specifications and Special Tools Group 15 Electrical System
Group 16 Heating and Air Conditioning Systems
Section 40 - POWER TRAIN Group 20 Power Train
Group 5 Drive Shafts Group 25 Hydraulic System
Group 10 Damper Assembly Group 26 Hydraulic System (Analyzer)
Group 15 Transmission Group 30 Miscellaneous Components
Group 20 Final Drives Group 35 Specifications and Special Tools
Group 25 Differential
Group 30 Specifications and Special Tools INDEX

The specifications and design information contained

in this manual were correct at the time this machine
was manufactured. It is John Deere's policy to contin-
ually improve and update our machines. Therefore, the
specifications and deisgn information are subject to
change without notice. Wherever applicable, specifi-
cations and design information are in accordance with
SAE and ICED standards.

Litho in U.S.A.
Loader - JD544-8 General Information 10
TM-1094 (Jan-BO) General Specifications 5-1

Section 10
GENERAL
CONTENTS OF THIS SECTION
Page Page
GROUP 5 - SPECIFICATIONS GROUP 15 - LUBRICATION
General Machine Specifications .............. 5-1 General Information ...................... 15-1
Loader Periodic Service Chart. . . . . . . . . . . .. 15-1
GROUP 10 - PREDELIVERY, DELIVERY, AND
Engine Lubricating Oil .................... 15-2
AFTER SALE SERVICES
Transmission, Steering, and Brake Oils. . . .. 15-2
Temporary Machine Storage. . . . . . . . . . . . . .. 10-1
Loader Hydraulic Oil . . . . . . . . . . . . . . . . . . . . .. 15-2
Predelivery Serivce ....................... 10-1
Greases. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-2
Del ivery Service. . . . . . . . . . . . . . . . . . . . . . . .. 10-15
After Sale Inspection .................... 10-15

Group 5
GENERAL MACHINE SPECIFICATIONS
(Specifications and design are subject to change without notice. Wherever applicable, specifications are in
accordance with ICED and SAE Standards. Except where otherwise noted, specifications are based on a machine
equipped with all standard equipment and 17.5-25, 12-ply loader-tread tires with 1180 Ibs (535.2 kg) CaCI2 solution
in rear tires, ROPS cab, side counterweights, full fuel tank, and 175 lb. (79.4 kg) operator.)
Power (at 2,200 engine rpm): SAE Torque Converter:
Gross ............................ 115 (85.8 kW*) Type .............................. , Twin-turbine
Net ..................... 105 (78.3 kW) 106.5 PS Torque Multiplication .................... 5.15 to 1
*Net engine flywheel horsepower is for. an engine
Transmission .............. " Power Shift planetary
equipped with fan, air cleaner, water pump, lubricating
oil pump, fuel pump, alternator, and muffler. The gross
Forward Speeds: mph km/h
engine power is without fan. Flywheel power ratings
1 .................. 0-3 0-4.8
are under SAE standard conditions of 500-ft. (150 m)
2 .................. 3-7.7 4.8-12
altitude and B5°F (29°C) temperature and DIN 70 020
3 .................. 0-11.2 0-18
conditions (non-corrected). No derating is required up
4 .................. 11.2-25 18.40
to 10,000 feet (3000 m) altitude.
**In the International System of Units (Sf), power is
Reverse Speeds:
expressed in kilowatts (kW).
1 .................. 0.4 0-6.4
Engine: John Deere turbocharged diesel, vertical 6- 2 .................. 4-10 6.4-16
cylinder, 4-stroke cycle.
Bore and stroke ..... 4.19 x 5 in. (106.5 x 127 mm) Note: Shift from 1st to 2nd and 3rd to 4th is automatic.
Piston displacement ........ 414 cu. in. (6784 cm 3)
Compression ratio ...................... 16.2 to 1 Differentials:
Maximum torque @ 1,400 rpm ............ 325 Ib-ft Front .................................. , No-Spin
(44.9 kg-m) Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. Standard
NACC or AMA (U.S. Tax) horsepower ......... , 42
Lubrication ...... Pressure system with full-flow filter Drive Axles .... Inboard-mounted planetary gears to
Cooling ...... Pressurized with thermostat and fixed each wheel. Front axle fixed. Rear axle oscillates 22-
by-pass degree total (13.5 inches [343 mm] vertical travel at
Fan ................................... " Blower center of tire).
Aspirated air cleaner with restriction indicator. .. Dry
Electrical system ...... 12-volt (12 v) with alternator
Batteries (2) ........ Reserve capacity: 420 minutes
each battery

Litho in U.S.A.
Loader - J0544-8
TM-1094 (Jan-BO)
CONTENTS
Page
GROUP 5 - ENGINE REMOVAL AND
INSTALLATION
Removal ...............................................................5-3
Installation ............................................................ 5-4
GROUP 10 - BASIC ENGINE
General Information .......................................... 10-1
Cylinder Head and Valves
Valve Lift Check ............................................ 10-1
Removal ......................................................... 10-2
Repair ............................................................. 10-2
Assem bly ........................................................ 10-4
Installation ...................................................... 10-4
Camshaft
Removal ......................................................... 10-6
Repair ............................................................. 10-6
Installation ...................................................... 10-7
Cylinder Block, Liners, Pistons and Rods
Removal ......................................................... 10-8
Repair ............................................................. 10-8
Installation .................................................... 10-11
Crankshaft, Main Bearings, and Flywheel
Removal ....................................................... 10-13
Repair ........................................................... 10-13
Installation .................................................... 10-15
Timing Gear Train
Removal ....................................................... 10-19
Repair ........................................................... 10-19
Installation .................................................... 10-20
GROUP 15 - ENGINE LUBRICATION SYSTEM
General Information ...................... 15-1
Oil Pump
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-1
Repair ................. '.' . . . . . . . . . . . .. 15-2
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-2
Oil Pressure Regulating Valve
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-2
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-3
Installation ........................... " 15-3
Oil Filters and Housing
Removal ............................ " 15-3
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15-3
Installation . ..... " . . . . . . . . . . . . . . . . . . . .. 15-3
Oil Cooler
Removal ............................ " 15-4
Repair., ........ , ..................... 15-4
Installation ..................... , ..... " 15-4
Litho in U. S.A.
Engine 20
Engine Removal and Installation 5-1
Section 20
ENGINE
Page
GROUP 20 - ENGINE COOLING SYSTEM
General Information .......................................... 20-1
Radiator
Removal ......................................................... 20-1
Repair .............................................................20-1
Installation ......................................................20-1
Water Pump
Removal ......................................................... 20-1
Repair .............................................................20-1
Installation ...................................................... 20-3
GROUP 25 - FUEL SYSTEM
General Information .......................................... 25-1
Fuel Tank
Removal .........................................................25-1
Repair .............................................................25-1
Installation ......................................................25-2
Fuel Filter
Removal ................... ,..................................... 25-2
Repair .............................................................25-3
Installation ...................................................... 25-3
Fuel Transfer Pump
Removal ......................................................... 25-3
Repair .............................................................25-3
Installation ......................................................25-3
Fuel Injection Pump
Removal ......................................................... 25-4
Repair .............................................................25-5
(Refer to SM-2045 "Testing and Servicing
Fuel Injection Pumps and Nozzles")
Installation and Timing .................................. 25-5
Bleeding .........................................................25-6
Fuel Injection Nozzles
Removal .........................................................25-6
Repair .............................................................25-7
(Refer to SM-2045 "Testing and Servicing
Fuel Injection Pumps and Nozzles")
Installation ...................................................... 25-7
GROUP 30 - SPEED CONTROL LINKAGE
General Information ..........................................30-1
Contents continued on next page
20 Engine Loader - JOS44-8
5-2 Engine Removal and Installation TM-1094 (Jan-80)

CONTENTS-Continued
Page Page
GROUP 35 - AIR INTAKE SYSTEM GROUP 40 - SPECIFICATIONS AND
General Information ..........................................35-1 SPECIAL TOOLS
Air Cleaner Engine Removal and Installation ..................... 40-1
Removal ...................................................... ,.. 35-1 Basic Engine ..................................................... 40-3
Repair .............................................................35-2 Engine Lubrication System ............................. 40-19
Installation ......................................................35-2 Engine Cooling System .................................. 40-21
Turbocharger Fuel System .................................................... 40-24
Removal .........................................................35-2 Speed Control Linkage ................................... 40-26
Testing ............................................................35-3 Air Intake System ........................................... 40-26
Repair .............................................................35-4
Installation ......................................................35-7
Intake Manifold
Removal ......................................................,... 35-8
Repair .............................................................35-8
Installation ......................................................35-8

Litho in U.S.A.
Loader - JOS44-B Engine 20
TM-1094 (Jan-80) Basic Engine 10-19

TIMING GEAR TRAIN

Removal 4. Remove oil pump (Group 15).

To service gear train and related parts, with the
5. Remove fuel injection pump and drive gear (see
exception of the crankshaft, engine normally need
Group 25).
not be removed. If engine must be removed, see
Group 5 of this section.
6. Remove camshaft.

Repair
For gear inspection and repair, refer to the section
and group in the manual which covers the assem-
blies which the gears drive. The camshaft and crank-
shaft must be removed from the engine to replace
their gears.

Checking Gear Train Backlash

If gear train noise is noted at the time of disassem-
bly it usually indicates excessive gear lash or dam-
aged gear teeth.

During disassembly measure gear train backlash.

Specified timing gear train backlash is as follows:

1-Camshaft Gear 4-0il Pump Gear
2-Upper Idler Gear 5-Lower Idler Gear
3-lnjection Pump Gear 6-Crankshaft Gear
Fig. 25-Gear Train
Whenever an engine is being completely recondi-
tioned or the crankshaft is being removed, the engine
front plate with gear assemblies should be removed
from the engine using the following steps:
1. Remove timing gear cover.
2. Remove hex. nuts from the oil pump, drive
gears and cap screws from upper and lower idler
gears.
3. Remove upper and lower idler gears from en-
gine front plate. Attach a puller to oil pump gear and
pull gear from shaft. NEVER PRY GEAR FROM
SHAFT.
Gear Backlash
Crankshaft to upper idler .......... 0.0027 to 0.0116 in.
[0.0686 to 0.2946 mm]
Upper idler tocamshaft ............ 0.0028 to 0.0135 in.
[0.0711 to 0.3429 mm]
Upper idler to injection
pump ........................................... O.0028 to 0.0135 in.
[0.0711 to 0.3429]
Crankshaft to lower idler ........... 0.0027 to 0.0137 in
[0.0686 to 0.3480 mm]
Lower idler to oil pump ............ 0.0016 to 0.0147 in.
[0.0406 to 0.3734 mm]
Idler Gears
Be sure that the oil hole in the upper shaft is open.
Measure inside diameter of bushing (1.7520 inches
to 1.7530 inches [44.5008 to 44.5262 mm]) and out-
side diameter of shaft (1.7495 inches to 1.7505 inch-
es [44.4373 to 44.4627 mm]) to determine oil
clearance. If bushing replacement is required, press
in new bushing to flush with either side of gear using
JD252 Driver.

Litho in U.S.A.
Loader - JDS44-B
TM-1094 (Jan-BO)
ELECTRICAL SYSTEM
CONTENTS OF THIS SECTION
Page
GROUP 5 - BATTERIES
General Information ........................ 5-2
Precautions ................................ 5-2
Removal .................................. 5-2
Inspection ................................. 5-3
Testing .................................... 5-3
Charging the Battery ........................ 5-5
Installation ................................. 5-6
GROUP 10 - CHARGING SYSTEM
Delco Remy Alternator
General Information ...................... 10-1
Removal ................................ 10-1
Repair .................................. 10-2
Assembly ................................ 10-6
Test After Assembly ...................... 10-6
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-7
Motorola Alternator
General Information ...................... 10-8
Removal ................................ 10-9
Repair .................................. 10-9
Test After Assembly ..................... 10-22
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-22
GROUP 15 - DELCO-REMY STARTING SYSTEM
General Information ...................... 15-1
Removal ................................ 15-2
Testing and Diagnosis . . . . . . . . . . . . . . . . . . .. 15-3
Repair .................................. 15-4
Assembly ............ " .................. 15-7
Installation ............................. , 15-10
GROUP 20 - JOHN DEERE STARTING
SYSTEM
General Information ...................... 20-1
Removal ................................ 20-2
Testing and Diagnosis .................... 20-2
Repair .................................. 20-3
Assembly ................................ 20-8
Installation .........., ..................... 20-9
Litho in U. S.A.
Electrical System 30
Batteries 5-1
Section 30
Page
GROUP 25 - MISCELLANEOUS ELECTRICAL
COMPONENTS
General Information ...................... 25-1
Removal ................................ 25-6
Installation ............................... 25-6
Reverse Warning Alarm
Removal .............................. 25-7
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25-7
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25-7
GROUP 26 - HEATING AND AIR CONDITIONING
Heating System
General Information '" ................. 26-1
Removal .............................. 26-1
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 26-1
Installation ............................. 26-2
Air Conditioning System
Compressor ........................... 26-3
Condenser, Receiver-Dryer and Evaporator
Condenser ......................... 26-19
Receiver-Dryer ..................... 26-20
Evaporator . . . . . . . . . . . . . . . . . . . . . . . .. 26-21
Regulatory Controls
Expansion Valve .................... 26-23
Thermostatic Temperature Control
Switch. . . . . . . . . . . . . . . . . . . . . . . . . .. 26-24
Compressor Relief Valve ............ 26-25
High Pressure Switch ............... 26-26
Thermal Fuse and Superheat
Shut-Off Switch .................. 26-27
Pressurizer Motor. . . . . . . . . . . . . . . . . .. 26-28
GROUP 30 - SPECIFICATIONS AND
SPECIAL TOOLS
Batteries ................................ 30-1
Charging System ......................... 30-2
Delco-Remy Starting System .............. 30-6
John Deere Starting System ............... 30-9
Miscellaneous Electrical Components ...... 30-14
Air Conditioning System. . . . . . . . . . . . . . . . .. 30-15
Loader - JDS44-8 Electrical System 30
TM-1094 (Jan-BO) Heating and Air Conditioning 26-9

Engage tabs on compressor shaft seal assembly (2,

Fig. 14) with locking tangs on the AC-415 (part of
D-05276ST) Seal Installation and Removal Tool (1).
Press down on tool and twist clockwise to engage shaft
seal. Remove shaft seal assembly by pulling straight
out from shaft (Fig. 14).

Remove the ceramic seal seat O-ring (1, Fig. 15)

from inside of compressor neck by using the AC-412
(part of D-05276ST) O-Ring Removal Tool.

Installation

NOTE: Never reuse old seals. Always install new

seals.

Be sure interior of compressor neck is clean before

reassembling parts.

1-Ceramic Seal Seat Removal Tool 2-Ceramic Seal Seat

(D-05284ST)

Fig. 13-Removing Shaft Seal Seat

1-Seal Seat O-Ring 2-Washers

Fig. 15-lnstalling Seal Seat O-Ring

Coat seal seat O-ring (1, Fig. 15) with clean com-
pressor oil and place over shaft of AC-460 Tool be-
tween the two washers (2). Pull O-ring tight and hold
against tool as in Fig. 15.
1-Seal Removal Tool 2-Shaft Seal Assembly
(AC-415j
Insert tool into compressor neck and push down
Fig. 14-Removing Shaft Seal Assembly firmly with a rocking motion to allow O-ring to snap into
the bottom groove.
Remove ceramic seal seat (2, Fig. 13) using D-
05284ST Removal Tool (1).

Litho in U. S.A.
Loader - JDS44-8
TM-1094 (Jan-BO)
CONTENTS OF THIS SECTION
Page
GROUP 5 - DRIVE SHAFTS
General Information ............................................ 5-2
Removal ............................................................... 5-2
Repair ..................................................................5-2
Installation ............................................................ 5-4
GROUP 10 - DAMPER ASSEMBLY
General Information .......................................... 10-1
Removal ............................................................. 10-1
Repair ................................................................ 10-1
Installation .......................................................... 10-2
GROUP 15 - TRANSMISSION
General Information .......................................... 15-1
Removal ............................................................. 15-3
Disassembly of Transmission
Into Subassemblies ........................................... 15-4
Removal of Exterior Components ................ 15-4
Removal of Input Components .................... 15-4
Removal of Converter Components ............. 15-5
Removal of Front Cover, Range
Gearing, and Clutches .................................. 15-8
Removal of Output Components and
Transfer Driven Gear .................................. 15-11
Rebuild of Subassemblies .............................. 15-15
Assembly of Transmission from
Subassemblies ................................................. 15-28
Output Components and Transfer
Driven Gear . . . . . . . . . . . . . . . . . . . . . . . . .. 15-28
Reverse - Range Clutch
and Planetary. . . . . . . . . . . . . . . . . . . . . . . .. 15-31
Low - Range Clutch
and Planetary. . . . . . . . . . . . . . . . . . . . . . . .. 15-32
Transfer Drive Gear, High Range Clutch,
and Front Cover ...................... 15-33
Turbine Gearing and Oil
Suction Tube ......................... 15-35
Converter Housing and Converter
Components .......................... 15-36
Exterior Components . . . . . . . . . . . . . . . . .. 15-37
Installation ............................ 15-38
Mechanical Parking Brake ............. 15-38
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Power Train 40
Drive Shafts 5-1
Section 40
POWER TRAIN
Page
GROUP 20 - FINAL DRIVES
General Information .......................................... 20-1
Removal ............................................................. 20-1
Rear Axle ....................................................... 20-1
Front Differential and Axle ........................... 20-1
Repair ................................................................20-2
Installation ..........................................................20-5
Bleeding Brakes ................................................ 20-5
GROUP 25 - DIFFERENTIAL
General Information ...................... 25-1
Removal
Rear Differential ....................... 25-1
Front Differential ....................... 25-1
Repair
Differential Drive and Bearings .......... 25-2
Spiral Bevel Pinion Shaft Disassembly ... 25-2
Differential Case Replacement ........... 25-2
Differential Case Cover
Replacement .......................... 25-2
No Spin Differential ....................... 25-9
Disassembly .......................... 25-10
Assembly ............................ 25-11
Installation .............................. 25-12
Bleeding Brakes ......................... 25-12
GROUP 30 - SPECIFICATIONS AND
SPECIAL TOOLS
Drive Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 30-1
Damper Assembly ...................... " 30-2
Transmission ............................ 30-3
Final Drives ............................. 30-12
Differential .............................. 30-13
Loader - JOS44-8 Hydraulic System 50
TM-1094 (Jan-80) Transmission Pump 5-1

Section 50
HYDRAULIC SYSTEM
CONTENTS OF THIS SECTION
Page Page
GROUP 5 - TRANSMISSION PUMP GROUP 25 - BRAKE SYSTEM
General Information ........................ 5-3 Brake Valve Serial No. ( -248384)
Removal .................................. 5-3 General Information .................. " 25-1
Repair .................................... 5-3 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25-3
Installation ................................. 5-3 Repair .............................. " 25-3
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25-4
GROUP 10 - TRANSMISSION CONTROL Installation ............................. 25-4
VALVE Brake Valve Serial No. (248385- )
General Information ...................... 10-1 General Information .................... 25-5
Removal ................................ 10-3 Removal .............................. 25-6
Repair .................................. 10-3 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25-6
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-5 Installation ............................. 25-7
Shift Lever and Linkage. . . . . . . . . . . . . . . . . .. 10-5 Clutch Control Valve
General Information .................. , 25-8
GROUP 15 - STEERING AND BRAKE PUMP Removal ............................ " 25-8
General Information ...................... 15-1 Repair ................... '........... " 25-8
Removal ................................ 15-2 Installation ........................... " 25-8
Repair ............ . . . . . . . . . . . . . . . . .. 15-2
Installation ............................... 15-6 GROUP 30 - LOADER PUMP
General Information ...................... 30-1
GROUP 20 - STEERING VALVE Removal ................................ 30-2
Steering Valve Serial No. ( -247599) Repair .................................. 30-~
General Information .. , . . . . . . . . . . . . . . . .. 20-1 Installation ............................. " 30-5
Removal ... . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-4
Repair .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-4 GROUP 35 - LOADER CONTROL VALVE
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-10 General Information ...................... 35-1
Bench Testing Steering Valve .......... 20-11 Removal ................................ 35-5
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-14 Repair .................................. 35-5
Bleeding ............................. 20-15 Installation ............. , ................ 35-11
Steering Valve Serial No. (247600- )
General Information ................... 20-16 GROUP 40 - CYLINDERS
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-19 General Information ...................... 40-1
Repair ............................... 20-20 Removal ................................ 40-1
Adjustment .......................... , 20-28 Repair .................................. 40-2
Installation ............................ 20-31 Installation ............................... 40-9
Steering Cylinders (247600- ) ....... 20-32
General Information ................... 20-32
Removal .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-32
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-32 Contents continued on next page
Installation ...... '. . . . . . . . . . . . . . . . . . . . .. 20-34

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50 Hydraulic System
5-2 Transmission Pump
Page
GROUP 45 - MISCELLANEOUS HYDRAULIC
COMPONENTS
Reservoir and Filters
General Information .................... 45-1
Removal ..... . . . . . . . . . . . . . . . . . . . . . . . .. 45-1
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 45-2
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 45-3
Transmission Oil Filter
Removal ... . . . . . . . . . . . . . . . . . . . . . . . . . .. 45-5
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 45-5
Oil Cooler
General Information .................... 45-6
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 45-6
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 45-6
Accumulators
General Information ..... . . . . . . . . . . . . . .. 45-7
Removal ............ . . . . . . . . . . . . . . . . .. 45-7
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 45-7
Assembly ............................. 45-9
Installation ............................. 45-9
Pre-Charging Accumulator ............... 45-9
Emergency Steering Accumulator ... " .... 45-10
Removal ........... . . . . . . . . . . . . . . . . .. 45-1 0
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 45-1 0
Pre charging .......................... 45-11
Installation ............................ 45-12
Emergency Steering Low Pressure
Warning Switch ....................... 45-13
General Information ................... 45-13
Repair .......................... '. . . .. 45-13
GROUP 47 - BACKHOE SWING CYLINDER
General Information ...................... 47-1
Removal .......... " .................... 47-2
Repair .................................. 47-2
Installation ............................... 47-4
GROUP 49 - BACKHOE CONTROL VALVE
General Information ....................... 49-1
Removal ................................ 49-3
Repair .................................. 49-3
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 49-5
Quick-Disconnect Couplers. . . . . . . . . . . . . . .. 49-6
Relief Valves ............................ 49-6
Litho in U.S.A.
Loader - JOS44-8
TM-1094 (Jan-BO)
Page
GROUP 50 - SPECIFICATIONS AND
SPECIAL TOOLS
Transmission Pump ...................... 50-1
Transmission Control Valve ............... 50-1
Steering and Brake Pump ................ , 50-2
Steering Valve Serial No. ( -247599) . 50-8
Steering Valve Serial No. (247600- ) 50-13
Brake System. . . . . . . . . . . . . . . . . ... . . . . . . .. 50-18
Loader Pump . . . . . . . . . . . . . . . . . . . . . . . . . .. 50-19
Loader Control Valve .................. " 50-19
Cylinders ............................... 50-21
Miscellaneous Hydraulic Components ..... 50-32
Backhoe Control Valve ................... 50-35
A CAUTION: Escaping fluid under pressure
. . . can have sufficient force to penetrate the
skin, causing serious personal injury. Before dis-
connecting lines, be sure to relieve all pressure.
Before applying pressure to system, be sure all
connections are tight and that lines, pipes and
hoses are not damaged. Fluid escaping from a very
small hole can be almost invisible. Use a pi~ce of
cardboard or wood, rather than hands, to search
for suspected leaks.
If injured by escaping fluid, see a doctor at once.
Serious infection or reaction can develop if proper
medical treatment is not administered immediate-
ly.
Loader - JOS44-8
TM-1094 (Nov-78)
MISCELLANEOUS COMPONENTS
CONTENTS OF THIS SECTION
GROUP 5 - LOADER AND ENGINE FRAMES
General Information ............................................ 5-2
Removal ...............................................................5-2
Repair ..................................................................5-3
Installation ............................................................5-5
GROUP 10 - LOADER BOOM AND BUCKETS
General Information ....... '" ................................ 10-1
Removal ............................................................. 10-1
Repair
Boom and Linkage..................... 10-2
Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10-3
Special Welding Instructions . . . . . . . . . . .. 10-5
Replacing Bucket Tooth Shank ......... 10-8
Lumber Fork ........ . . . . . . . . . . . . . . . . .. 10-9
Installation ............................... 10-8
Litho in U.S.A.
Miscellaneous Components 60
Loader and Engine Frames 5-1
Section 60
GROUP 15 - SEAT
General Information .......................................... 15-1
Removal ............................................................. 15-1
Repair ................................................................ 15-1
Installation .......................................................... 15-2
GROUP 20 - CANOPY AND CAB
General Information .......................................... 20-1
Removal .............. ,.............................................. 20-1
Repair
Canopy and Cab Frame ...............................20-1
Windshield Wipers ......................................... 20-5
Defroster .........................................................20-7
Installation ..........................................................20-8
GROUP 21 - BACKHOE
General Information .......................................... 21-1
Removal ............................................................21-1
Repair ................................................................21-1
Installation .........................................................21-5
GROUP 25 - SPECIFICATIONS AND
SPECIAL TOOLS
Loader and Engine Frames ............................. 25-1
Boom and Buckets ........................................... 25-2
Canopy and Cabs ............................................25-3
Loader - JDS44-8
TM-1094 (Nov-78)
CONTENTS OF THIS SECTION
Page
GROUP 5 - GENERAL INFORMATION -
SEVEN BASIC STEPS OF
DIAGNOSIS AND TESTING .......... 5-2
GROUP 10 - ENGINE
General Information .......................................... 10-1
Diagnosing Malfunctions ................................... 10-3
Visual Inspection ............................................... 10-6
Testing and Adjustments .................................. 10-8
GROUP 15 - ELECTRICAL SYSTEM
General Information .......................................... 15-1
Visual Inspection ............................................... 15-7
Diagnosing Malfunctions ................................... 15-8
Testing and Adjustments ................................ 15-26
GROUP 16 - HEATING AND AIR
CONDITIONING
Heating System
General Information ...................................... 16-1
Diagnosis and Testing .................................. 16-2
Air Conditioning System
General Information ...................................... 16-3
Diagnosis and Testing .................................. 16-5
Diagnosing Malfunctions ............................... 16-6
Safety Precautions ........................................ 16-9
System Service ........................................... 16-1 0
GROUP 20 - POWER TRAIN
General Information .......................................... 20-1
Diagnosing Malfunctions ................................... 20-7
Visual Inspection ...............................................20-9
Testing and Adjustments ................................ 20-10
Litho in U. S.A.
System Testing 70
General Information 5-1
Section 70
SYSTEM TESTING
Page
GROUP 25 - HYDRAULIC SYSTEM
General Information .......................................... 25-1
Diagnosing Malfunctions ................................. 25-14
Visual Inspection ............................................. 25-24
Testing and Adjustment.. ................................ 25-24
GROUP 26 - HYDRAULIC SYSTEM (ANALYZER)
General Information ...................... 26-1
Pretest Inspection and
Operational Checks. . . . . . . . . . . . . . . . . . . . . .. 26-3
Pretest Check Sheet. . . . . . . . . . . . . . . . . . . . .. 26-4
Symptom Index . . . . . . . . . . . . . . . . . . . . . . . . .. 26-5
Loader Hydraulic System Tests. . . . . . . . . . .. 26-8
Steering and Brake System Tests ......... 26-15
List of Parts for Tests. . . . . . . . . . . . . . . . . . .. 26-31
GROUP 30 - MISCELLANEOUS COMPONENTS
Adjustment .............................. 30-1
GROUP 35 - SPECIFICATIONS AND
SPECIAL TOOLS
Engine ................................ " 35-1
Electrical System. . . . . . . . . . . . . . . . . . . . . . . .. 35-6
Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . .. 35-8
Hydraulic System (Analyzer) .............. 35-13
Loader - JD544-B
TM-1094 (Jan-80)
ALPHABETICAL INDEX
A Circuit breakers ......................... 30-25-3
Accumulator, brake ..................... ; 50-45-7
Accumulator, emergency steering .... " .. 50-45-10
After-sale inspection .................. " 10-10-15
Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-35-1
Air conditioning system. . . . . . . . . . . . . . . . . .. 30-26-3
Air conditioning system testing ............ 70.;16-3
Diagnosing malfunctions ............... 70-16-6
Precautions ........................... 70-16-9
System service. . . . . . . . . . . . . . . . . . . . . .. 70-16-10
Visual checks ........................ , 70-16-5
Air intake system ....................... , 20-35-1
Alternator (Delco-Remy) ..... : . . . . . . . . . . .. 30-10-1
Alternator (Motorola) . . . . . . . . . . . . . . . . . . . .. 30-10-8
Analyzer testing . . . . . . . . . . . . . . . . . . . . . . . .. 70-26-1
Axle,' front .............................. 40-20-1
Axle, rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 40-20-1
B (Serial No.
Backhoe ................................ 60-20-1
Backhoe control linkage ................. , 50-49-7
Backhoe control valve ................... , 50-49-1
Backhoe quick-disconnect couplers ........ 50-49-6
Backhoe relief valve ..................... 50-49-6
Backhoe swing cylinder ........ " .. , ..... 50-47-1
Batteries .................................. 30-5-2
Bearings, main ....................... " 20-10-13
Bleeding brakes ................ 40-20-5,40-25-12,
50-25-4
Bleeding fuel injection pump ............. , 20-25-6
Bleeding power steering valve ........... 50-20-10
Boom ............................. " ... 60-10-2
Boom cylinder
(Serial No. -xxxxx) . . . . . . . . . . . . .. 50-40-6
(Serial No. xxxxx- ) ............... 50-40-6
Boom raise switch. . . . . . . . . . . . . . . . . . . . . .. 30-25-4
Brake accumulator ....................... 50-45-7
Brake, parking .................... '" .. 40-15-38
Brake valve
(Serial No. -248384) ............ 50-25-1
(Serial No. 248385~ ) ........... , 50-25-5
Break-in, engine ...................... " 20-40-11
Bucket ........................... :..... 60-10-3
Bucket cutting edge repair ............... , 60-10-5
Bucket teeth ......... ~ . . . . . . . . . . . . . . . . .. 60-10-3
C Engine components .................... " 20-10-1
Camshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-10-6
Canopy and .cabs. . . . . . . . . . . . . . . . . . . . . . .. 60-20-1
Charging system ........................ 30-10-1
Checking and adding compressor oil ..... 30-26-14
Cigar lighter. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 30-25-2
Litho in U. S.A.
Index 1
Clutch coil and housing, compressor .. , .. 30~26-13
Clutch control valve .................... " 50-25-8
Compressor ..... : ..................... " 30-26-3
Compressor hub and drive plate assembly. 30-26-6
Compressor pulley and bearings .... " ... 30-26-12
Compressor servicing . . . . . . . . . . . . . . . . . . . 30-26-15
Compressor shaft seal ................. " 30-26-8
Condenser ... , ......... '" .... , . " ..... 30-26-19
Connecting rods. . . . . . . . . . . . . . . . . . . . . . . . 20-10-10
Crankshaft. . . . . . . .. . . . . . . . . . . . . . . . . . . .. 20-1 0-13
Cylinder block. . . . . . . . . . . . . . . . . . . . . . . . . .. 20-10-8
Cylinder, boom
(Serial No. -xxxxx) ............. " 50-40-6
(Serial No. xxxxx- ) ............... 50-40-6
Cylinder head . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-10-1
Cylinder liners .................. " ....... 20-10-8
Cylinder, steering
-247599) ............ 50-40-1
(Serial No. 247600- ) ............ 50-40-6
Cylinders, hydraulic .................... " 50-40-1
D
Damper assembly ....................... 40-10-1
Deglazing cylinder liners ................ 20-10-10
Delivery service ...... . . . . . . . . . . . . . . . . .. 10-10-15
Diagnosis and testing ...................... 70-5-2
Differential, no-spin .................... " 40-25-7
Differential, standard ................... " 40-25-1
Drive shafts ............................... 40-5-2
E
Electrical system testing ................ " 70-15-1
Block diagram ....................... 70-15-13
Component location .................. 70-15-12
Inspection ............................ 70-15-7
Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . .. 70-15-8
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 70-15-1
Precautions. . . . . . . . . . . . . . . . . . . . . . . . . .. 70-15-6
Schematic diagram ................... 70-15-14
Tests ............................... 70-15-31
Wiring routes ........................ 70-15-22
Emergency steering accumulator ......... 50-45-10
Emergency steering low pressure warning
system . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 50-45-13
Engine break-in ...... . . . . . . . . . . . . . . . . .. 20-40-11
Engine cooling system . . . . . . . . . . . . . . . . . .. 20-20-1
Engine frame ............................. 60-5-2
Engine fuel system ...................... 20-25-1
Engine lubricating system ................ 20-15-1
Engine oil pressure adjustment ........... 70-10-9

2 Index
Engine oil pressure check .............. ,. 70-10-8
Engine oil pressure gauge. . . . . . . . . . . . . . .. 30-25-2
Engine oil pump ......................... 20-15-1
Engine removal, installation ................. 20-5-3
Engine speed control linkage ............. 20-30-1
Engine testing. . . . . . . . . . . . . . . . . . . . . . . . . .. 70-10-1
Component locations .................. 70-10-1
Malfunctions .......................... 70-10-3
Speed control linkage adjustment ..... , 70-10-12
Tests and adjustments ................. 70-10-8
Visual inspection . . . . . . . . . . . . . . . . . . . . .. 70-10-6
Engine water temperature gauge .......... 30-25-3
Evaporator ............................. 30-26-21
Expansion valve ....................... , 30-26-23
F
Filter, engine fuel ........................ 20-25-2
Final drives ............................. 40-20-1
Flywheel ............................... 20-10-42
Frames ................................... 60-5-2
Fuel filter, engine ........................ 20-25-2
Fuel gauge ............................. 30-25-1
Fuel injection nozzles .................... 20-25-6
Fuel injection pump. . . . . . . . . . . . . . . . . . . . .. 20-25-4
Fuel system. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-25-1
Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-25-1
Fuel transfer pump ...................... 20-25-3
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 30-25-3
G Loader boom and buckets. . . . . . . . . . . . . . .. 60-10-1
Gauges and switches .................. " 30-25-1
General after-sale inspection ............ 10-10-15
Gear train, engine ...................... 20-10-19
Gear train, timing ....................... 20-10-20
General predelivery inspection . . . . . . . . . . .. 10-10-1
General specifications ...................... 10-5-1
H
Heating system. . . . . . . . . . . . . . . . . . . . . . . . .. 30-26-1
Heating system testing ................... 70-16-1
High pressure switch ................... , 30-26-26
Horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 30-25-2
Hour meter ............................. 30-25-1
Hydraulic accumulator .................... 50-45-7
Hydraulic cylinders. . . . . . . . . . . . . . . . . . . . . .. 50-40-1
Hydraulic filter indicator light .............. 30-25-2
Hydraulic low pressure warning switch ..... 50-45-8
Hydraulic oil cooler ...................... 50-45-6
Hydraulic oil filters ....................... 50-45-2
Hydraulic pump (loader) .................. 50-30-1
Hydraulic pump (power steering and brakes) 50-15-1
Hydraulic rese rvoir . . . . . . . . . . . . . . . . . . . . . .. 50-45-1
Litho in U. S.A.
Loader - JOS44-8
TM-1094 (Jan-BO)
Hydraulic system (analyzer) testing ........ 70-26-1
Hydraulic system pretest check sheet ... 70-26-4
Loader hydraulic system tests .......... 70-26-8
Operational checks. . . . . . . . . . . . . . . . . . .. 70-26-3
Parts list for tests .................... 70-26-31
Pretest inspection ..................... 70-26-3
Steering and brake system tests ....... 70-26-15
Symptom index ....................... 70-26-5
Transmission tests ................... 70-26-21
Hydraulic system testing ................. 70-25-1
Component location ................... 70-25-3
Diagnosing malfunctions .............. 70-25-14
Operations ............................ 70-25-1
Testing and adjustments ............. , 70-25-23
Visual inspection .................... , 70-25-23
Injection nozzles, fuel .................... 20-25-6
Injection pump, fuel ...................... 20-25-4
Inspection, after-sale .................... 10-10-15
Instrument panels ....................... 30-25-5
Intake manifold .......................... 20-35-8
K
Key switch .............................. 30-25-1
L
Leak testing compressor ................ 30-26-16
Light switch ............................. 30-25-2
Loader control valve ..................... 50-35-1
Loader frame ............................. 60-5-2
Low pressure warning switch ............. 50-45-8
Lubricants .............................. 10-15-2
Lubrication chart. . . . . . . . . . . . . . . . . . . . . . . .. 10-15-1
Lubrication system, engine ............... 20-15-1
Lumber fork ............................. 60-10-9
M
Main bearings ......................... , 20-10-31
Malfunctions:
Air conditioning system ................ 70-16-6
Batteries ............................. 70-15-8
Brake system ....................... , 70-25-22
Charging circuit ....................... 70-15-7
Clutch control valve .................. 70-25-28
Damper assembly ..................... 70-20-7
Differential. . . . . . . . . . . . . . . . . . . . . . . . . . .. 70-20-9
Drive shafts. . . . . . . . . . . . . . . . . . . . . . . . . .. 70-20-7
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 70-10-3
Final drives ........................... 70-20-8
Fuel pump, electric .................... 70-15-8
Loader - JDS44-8
TM-1094 (Jan-80)
Malfunctions - Continued
Gauges and switches. . . . . . . . . . . . . . . . .. 70-15-8
Hydraulic pump (loader). . . . . . . . . . . . . .. 70-25-15
Hydraulic pump (steering and brakes) .. 70-25-19
Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 70-15-9
Loader functions ..................... 70-25-16
Loader pump ........................ 70-25-15
Starting circuit ........................ 70-15-6
Steering and brake hydraulic pump .... 70-25-17
Steering and brake system . . . . . . . . . . .. 70-25-15
Steering valve
(Serial No. -247599) ......... 70-25-17
(Serial No. 247600- ) ......... 70-25-18
Manifold, intake ......................... 20-35-8
Motor, pressurizer ...................... 30-26-28
N Safety cautions ............................... 3-8
Neutral start switch . . . . . . . . . . . . . . . . . . . . .. 30-25-1
No-spin differential ....................... 40-25-9
Nozzles, fuel injection .................... 20-25-6
o Special tools:
Oil cooler, engine ........................ 20-15-4
Oil cooler, hydraulic ...................... 50-45-6
Oil filter, transmission .................... 50-45-3
Oil filters, engine ........................ 20-15-3
Oil filters, hydraulic ...................... 50-45-2
Oil pressure adjustment .................. 70-10-9
Oil pressure control valve ................ 20-15-2
Oil pump, engine ........................ 20-15-1
Oil pump, transmission ..................... 50-5-3
p Engine testing ........................ 70-35-3
Parking brake .......................... 40-15-37
Parking brake light. . . . . . . . . . . . . . . . . . . . . .. 30-25-1
Periodic service chart .................... 10-15-1
Piston rings. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-10-9
Pistons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-10-8
Power train testing. . . . . . . . . . . . . . . . . . . . . .. 70-20-1
Components location .................. 70-20-1
Inspection ............................ 70-20-9
Malfunctions . . . . . . . . . . . . . . . . . . . . . . . ... 70-20-7
Pre-charging accumulator .............. 50-45-9
Tests and adjustments ................ 70-20-10
Torque paths ......................... 70-20-3
Predelivery service ...................... 10-10-1
Pressurizer motor .... ;' .................. 30-26-28
Pump, fuel injection ...................... 20-25-4
Pump, fuel transfer ...................... 20-25-3
Pump, hydraulic (loader) ................. 50-30-1
Pump, hydraulic (power steering
and brakes) ........................... 50-15-1
Pump, oil, engine ........................ 20-15-1
Pump, oil, transmission .................... 50-5-3
Litho in U. S.A.
Index 3
Pump, torque converter ................. 40-15-18
Pump, water ............................ 20-20-2
R
Radiator ................................ 20-20-1
Receiver-dryer ......................... 30-26-20
Reservoir, hydraulic ...................... 50-45-1
Return-to-dig switch
(Serial No. -243965) ............ 30-25-4
(Serial No. 243966- ) ............ 30-25-5
Reverse warning alarm ................... 30-25-7
Rings, piston. . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-10-9
Rocker arm assembly .................... 20-10-2
Rolling torque, upper pivot. ................. 60-5-5
S
Seat ................................... 60-15-1
Seat adjustment. . . . . . . . . . . . . . . . . . . . . . . .. 70-30-1
Service, delivery ........................ 10-10-15
Service, predelivery ...................... 10-10-1
Air conditioning system ............... 30-30-15
Air conditioning system testing ......... 70-35-19
Air intake system. . . . . . . . . . . . . . . . . . . .. 20-40-27
Batteries .:........................... 30-30-1
Charging system ... . . . . . . . . . . . . . . . . . .. 30-30-5
Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . .. 50-50-27
Electrical system testing ............... 70-35-9
Engine, basic ........................ 20-40-12
Engine cooling system ................ 20-40-23
Engine removal and installation ......... 20-40-2
Fuel system ......................... 20-40-25
Heating system testing. . . . . . . . . . . . . . .. 70-35-19
Hydraulic components ................ 50-50-25
Hydraulic pump (steering and brakes) ... 50-50-6
Hydraulic system (analyzer) testing ..... 70-35-20
Hydraulic system testing ... . . . . . . . . . .. 70-35-15
Miscellaneous hydraulic components . .. 50-50-35
Starting motor, Delco-Remy ............ 30-30-8
Starting motor, John Deere ............ 30-30-12
Steering and brake pump .............. 50-50-6
Steering valve ....................... 50-50-17
Transmission ......................... 40-30-8
Specifications:
Air conditioning system ............... 30-30-13
Air conditioning system testing ......... 70-35-11
Air intake system ..................... 20-40-26
Backhoe control valve ........... . . . .. 50-50-35
Batteries ............................. 30-30-1
Brake system
(Serial No. -248384) ......... 50-50-23
(Serial No. 248385- ) . . . . . . . .. 50-50-23

4 Index
Specifications - Continued
Canopy and cabs ..................... 60-25-3
Cylinders ........................... , 50-50-21
Damper assembly ..................... 40-30-2
Delco-Remy charging system ........... 30-30-2
Differential ........................... 40-30-13
Drive shafts ........................... 40~30-1
Electrical system testing ............... 70-35-6
Engine, basic ......................... 20-40-3
Engine, break-in ..................... 20-40-11
Engine cooling system ................ 20-40-25
Engine frame ......................... 60-25-1
Engine lubrication system ............. 20-40-19
Engine removal and installation ......... 20-40-1
Engine testing ........................ 70-35-1
Final drives .......................... 40-30-12
Frames. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 60-25-1
Fuel system ......................... 20-40-24
General ................................ 10-5-1
Heating system testing ................ 70-35-10
Hydraulic components ................ 50-50-28
Hydraulic cylinders ................... 50-50-21
Hydraulic pump (loader) ............... 50-50-19
Hydraulic pump (power steering
and brakes) ........................ 50-50-2
Hydraulic system (analyzer) testing ..... 70-35-17
Hydraulic system testing .............. 70-35-12
Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-30-14
Loader boom and buckets. . . . .. . . . . . . .. 60-25-2
Loader control valve. . . . . . . . . . . . . . . . .. 50-50-19
Loader frame ......................... 60-25-1
Loader pump ........................ 50-50-19
Miscellaneous electrical equipment ..... 30-30-14
Miscellaneous hydraulic components ... 50-50-32
Motorola charging system .............. 30-30-2
Pump drive assembly .................. 50-50-5
Speed control linkage ................. 20-40-26
Starting motor, Delco-Remy ............ 30-30-6
Starting motor, John Deere ............. 30-30-9
Steering and brake pump .............. 50-50-3
Steering valve
(Serial No. -247599) .......... 50-50-8
(Serial No. 247600- ) ....... " 50-50-13
Transmission ......................... 40-30-3
Transm iss ion control valve ............ , 50-50-1
Transmission pump .................... 50-50-1
Speed control linkage ................. " 70-10-12
Start switch ............................. 30-25-1
Starting aid ............................. 30-25-4
Starting aid switch ....................... 30-25-2
Starting motor (Delco-Remy) .............. 30-15-1
Starting motor (John Deere) .............. 30-20-1
Litho in U.S.A.
Loader - JOS44-8
TM-1094 (Jan-BO)
Steering accumulator .................. , 50-45-10
Steering cylinder
(Serial No. -247599) ............ 50-40-1
(Serial No. 247600- ) ........... 50-20-32
Steering valve
(Serial No. -247599) ............ 50-20-1
(Serial No. 247600- ) ........... 50-20-16
Storage, temporary ...................... 10-10-1
Superheat shut-off switch ............... 30-26-27
Switch, emergency steering low pressure
warning ............................. 50-45-13
Switch, superheat shut-off ............... 30-26-27
T
Temporary storage ...................... 10-10-1
Thermal fuse ........................... 30-26-27
Thermostatic temperature control
switch ........... , . . . . . . . . . . . . . . . . . .. 30-26-24
Thermostats ............................ 20-20-3
Timing gear train ...................... , 20-10-19
Transmission ............................ 40-15-1
Transm iss ion control valve ............... 50-10-1
Transmission oil filter .................... 50-45-5
Transmission pump ........................ 50-5-3
Turbocharger. . . . . . . . . . . . . . . . . . . . . . . .. . .. 20-35-2
Turn signal switch ....................... 30-25-3
v
Valve, brake
(Serial No. -248384) ............ 50-25-1
(Serial No. 248385- ) ............ 50-25-5
Valve, clutch control ..................... 50-25-8
Valve guides ............................ 20-10-3
Valve lift check .......................... 20-10-1
Valve, loader control ..................... 50-35-1
Valve seat inserts ....................... 20-10-3
Valve springs ........................... 20-10-2
Valve, steering
(Serial No. -247599) ........... , 50-20-1
(Serial No. 247600- ) ........... 50-20-16
Valve, tappet clearance adjustment. ...... , 20-10-4
Valve, transmission ..................... ' 50-10-1
Valve, engine .......................... , 20-10-1
Voltmeter .............................. , 30-25-3
W
Water pump ............................ 20-20-1
Windshield wiper adjustment. ............ , 70-30-1
Wiring diagrams ....................... , 70-15-14
Loader - JOS44-8
TM-1094 (Nov-78) Index 5

Steering low pressure warning v

switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 50-45-13 Valve, brake
Steering valve (Serial No. -248384) .... 50-25-1 - 50-25-4
(Serial No. -247599) ... 50-20-1 - 50-20-15 Valve, brake
Adjustment ................ 50-20-10 - 50-20-11 (Serial No. 248385- ) ... 50-25-5 - 50-25-7
Bench testing steering valve. 50-20-11 - 50-20-14 Valve guides. . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-10-3
Bleeding. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 50.:.20-15 Valve lift check .......................... 20-10-1
Components ................. 50-20-5 - 50-20-8 Valve, loader control ........... 50-35-1 - 50-35-11
Oil flow ...................... 50-20-1 - 50-20-4 Valve, oil pressure regulating . . . . . . . . . . . .. 20-15-2
Synchronization ....................... 50-20-4 Valve seat inserts ...................... , 20-10-3
Storage, temporary . . . . . . . . . . . . . . . . . . . . .. 10-10-1 Valve springs .... ,...................... 20-10-2
Steering valve Valve, steering
(Serial No. 247600- ) .50-20-17 - 50-20-29 (Serial No. -247599) ... 50-20-1 - 50-20-15
Adjustment ................ 50-20-25 - 50-20-26 Valve, steering
Components ............... 50-20-21 - 50-20-22 (Serial No. 247600- ) .50-20-17 - 50-20-29
Oil flow .................... 50-20-17 - 50-20-20 Valve tappet clearance
Steering cylinders .......... 50-20-27 - 50-20-29 adjustment. .................. 20-10-4 - 20-10-5
Components ............. 50-20-28 - 50-20-29 Valve, transmission ............. 50-10-1 - 50-10-6
Superheat shut off Valves, engine ................. 20-10-1 - 20-10-5
switch ..................... 30-26-26 - 30-26-27 Voltmeter ................ , . . . . . . . . . . . . .. 30-25-3
Switch, emergency steering low
pressure warning. . . . . . . . . . . . . . . . . . . .. 50-45-13 W
Water pump ................... 20-20-1 - 20-20-3
T Windshield wiper adjustment .............. 70-30-1
Temporary storage ...................... 10-1 0-1 Wiring diagrams .............. 70-15-14 - 70-15-20
Thermal fuse ................. 30-26-26 - 30-26-27
Thermostatic temperature control
switch ..................... 20-26-23 - 20-26-24
Timing gear train ............. 20-10-19 - 20-10:20
Transmission (twin turbine
torque converter) ............ 40-15-1 - 40-15-40
Assembly .................. 40-15-28 - 40-15-37
Cleaning and insp~ction. . . . . . . . . . . . . . . 40-15-15
Components .......................... 40-15-1
Disassembly ...... , ......... 40-15-4 - 40-15-14
Installation ......................... " 40-15-38
Output shaft ............... 40-15-28 - 40-15-29
Parking brake .............. 40-15-38 - 40-15-40
Rebuild .................... 40-15-15 - 40-15-27
Removal ............................. 40-15-3
Torque converter housing .. 40-15-18 - 40-15-19,
40-15-36
Torque converter pump ............... 40-15-18
Transmission housing ....... 40-15-26 - 40-15-27
Turbine gears and clutch ... 40-15-19 - 40-15-26,
40-15-29 - 40-15-37
Turbines ........... '.............. , . .. 40-15-17
Transmission control valve ...... 50-10-1 - 50-10-6
Components .......................... 50-10-4
Oil flow .................. , ............ 50-10-1
Shift lever and linkage ........ 50-10-5 - 50-10-Ef
Transmission oil filter .................... 50-45-5
Transmission pump ........................ 50-5-3
Turbocharger ................... 20-35-2 - 20-35-8
Tests ....................... 20-35-3 - 20-35-4
Turn signal switch ....................... 30-25-3

Litho in U. S.A.