PM1360 RENTAL

POWER MODULE
3512B 50/60 Hz
20’ CSC Certified
Continuous Prime
Frequency Voltage kW (kVA) kW (kVA)
60 480 1230 (1537) 1360 (1700)
50 400 1056 (1320) 1200 (1500)

FEATURES
Incorporates a wide range of rugged features.
Factory designed, certified prototype tested with
torsional analysis. Production tested and delivered in
a package ready to be connected to your fuel and
power lines. Requires only 2.5 meter (8.21 ft) spacing,
which allows for higher power density on site.
Supported 100% by your Caterpillar® dealer with
warranty on parts and labor. Extended warranty
available in some areas. The generator set and
complete module are designed and manufactured in
an ISO 9001:2000 compliant facility. Generator set
and components meet or exceed the following
specifications:
AS1359, AS2789, ABGSM TM3, BS4999, DIN6271,
DIN6280, EGSA101P, JEM1359,
IEC 34/1, ISO3046/1, ISO8528, NEMA MG1-22
RELIABLE, FUEL EFFICIENT DIESEL ENGINE
The compact, four-stroke-cycle Caterpillar 3512B
turbocharged-aftercooled diesel engine combines
durability with minimum weight while providing
dependability and economy. The fuel system operates
on a variety of fuels.
DEIF CONTROLLER
CATERPILLAR SR5 GENERATOR
The three-phase, brushless, single bearing Caterpillar
SR5 1622frame generator is form-wound, 2/3 pitch,
permanent magnet excited with Class H insulation.
The SR5 generator is designed to match the
performance and output characteristics of the
Caterpillar 3512B diesel engine. It offers improved
excitation for high power quality, enhanced motor
starting capability, and radio frequency noise
suppression exceeding industry standards.
CATERPILLAR DIGITAL VOLTAGE
REGULATOR (CDVR)
The CDVR is a microprocessor based control
providing improved transient performance, added
standard features such as VAR/PF control and the
flexibility to optimize performance for individual
customer applications.
CATERPILLAR SWITCHGEAR
Provides automatic synchronization and paralleling
using package mounted controls. Allows single unit
stand-alone operation, multi-unit island mode
paralleling with other power modules, and single unit-
to-utility paralleling for baseload control.

CATERPILLAR COOLING SYSTEM SOUND ATTENUATED CONTAINER

The cooling system is sized compatible to rating with
an energy efficient core, dual electric motor driven
fans, and a vertical discharge radiator for close
proximity to buildings. The cooling system provides
45C ambient capability at the prime rating and 50C
ambient capability at the continuous rating.
The module is an ISO 20’ CSC certified container
providing ease of transportation, equipment
protection, and spill containment. The sound
attenuated container design, which includes an
internal muffler, provides sound attenuation to 85
dB(A) at 1 meter.

PM1360 Rental CATERPILLAR® 1

Specification Sheet DCQ-2009
Revision 0.2 March 09, 2012
PM1360 RENTAL
GENERATOR SET & CONTAINER
• Cooling system 50°C continuous 45°C prime
ambient operating & vertical discharge
radiator.
• ISO high cube (2.896 m), 20 feet long (6 m),
2.438m wide container. Interior walls and roof
are insulated with (80 mm) 3.14 inches of rock
wool from the inside.
• Two doors (one on each side) for service
accessibility.
• Rigid, fully welded support steel work with
inserted 2 mm thick corrugated sheet steel
panels and fully welded in position.
• An integral base to support the generator set
inside is sized according to static
requirements. This includes two (2) pieces of
steel bars installed on the floor for mounting of
the generator set.
• Separate compartment for the cooler.
a service fuel tank with a 400 L (105.67
gallons) fuel capacity is supplied with four
(4) level switches:
ƒ High-High
ƒ High
ƒ Low
ƒ Low-Low
• Cables will be mechanically protected by
heavy-duty, hot dip galvanized after-
fabrication steel conduits or by cable trays
with cover.
• 50/60 Hz Conversion:
ƒ The module can be converted between 50
& 60 Hz with flash files and settings
provided. No fan conversion required
• A fuel solenoid valve is included for
pressurized automatic filling
CONTROLS SYSTEM
EMCP 4.2 ENGINE OPERATOR INTERFACE
• Graphical display with positive image, transflective
LCD, adjustable white backlight/contrast.
• Digital indication for
- RPM - DC Volts
- Operating hours - Oil pressure
- Coolant Temperature - Oil Temperature
• Two LED status indicators (1 red, 1 amber)
• Engine cool-down timer
• Engine cycle crank
• Three engine control keys and status indicators
(Run/Auto/Stop).
• Lamp test and Alarm acknowledgement keys
PM1360 Rental CATERPILLAR®
Specification Sheet
Revision 0.2
CONTROLS SYSTEM (con’t)
• Warnings/shutdowns with indicating text for:
- Low oil pressure - Overspeed
- High Oil Temperature - Overcrank
- Emergency stop - AGC-4
• Emergency stop pushbutton
• Display navigation keys including two shortcut
keys for Engine Parameters or Generator
Parameters
AGC-4/EMCP 4.2 PROTECTIVE RELAYING
• Generator protective features
− 25 sync-check ( AGC-4)
− 32 rev. power (EMCP 4.2 and AGC-4)
− 40 loss of excitation (CDVR and AGC-4
impedance based)
− 50/51 Inst. and time overcurrent (GCB trip unit
and AGC-4)
− 47 Negative Voltage Sequence (AGC-4)
− 46 Negative Sequence Current (AGC-4)
− 27/59 phase under/over voltage (EMCP 4.2
and AGC-4)
− 81O/U under/over frequency (EMCP 4.2 and
AGC-4)
• Package mounted AGC-4 controls provides auto
paralleling, CAN-bus, Ethernet communications,
PWM and Analog outputs, and legacy analog load
sharing (real and reactive)
• AGC-4 main display/ AOP secondary display
GENERATOR PROTECTION FEATURES:
• Generator Over Current ANSI 50/51
• Differential Protection ANSI 87 G
• Generator Under Voltage ANSI 46G
• Generator Current Imbalance ANSI 27G
• Generator Voltage Imbalance ANSI 18
• Generator Over Voltage ANSI 59 G
• Generator Under/Over Frequency ANSI 81
• Generator Reverse Power ANSI 32 G
• Generator Overload ANSI 32
• Busbar ROCOF
2
DCQ-2009
March 09, 2012
PM1360 RENTAL
FACTORY INSTALLED STANDARD EQUIPMENT

SYSTEM STANDARD EQUIPMENT

Engine Caterpillar 3512B heavy duty diesel engine

Heavy duty air cleaner with service indicator
45A Charging alternator
Primary fuel filter
Spin on, full flow oil filters with water cooled oil cooler. Requires API CF-4 lube oil
Lubricating oil system including oil drain lines routed to engine rail
Jacket water heater
Fuel cooler and priming pump
Electronic ADEM™ A3 controls
24V electric starting motors
Batteries, rack and cables

Generator SR5, three-phase, 6-lead, brushless, permanent magnet excited, Class H insulation, form wound, 2/3 pitch with
Caterpillar Digital Voltage Regulator (CDVR) and anti-condensation space heaters (120/240V 1.2 kW).
This generator is oversized to 80 degree rise, to provide extra long life.

Containerized Module 20' ISO container, CSC certified for low cost stackable transport worldwide
Sound attenuated air intake louvers and 2 lockable personnel doors with panic release
Side bus bar access door, external access load connection bus bars
Shore power connection for incoming auxiliaries
Battery charger with instrumentation, alarms, and protection
AC and DC lights with respective switches and timers
400 liter fuel tank, with vent, sight gauge, and exterior fill
Fuel supply and return piped to module wall
Fuel solenoid valve for automatic fuel filling
Lube oil level make-up system with tank, hoses and sump level regulator
Sound attenuated 85 dB(A) @ 1 meter
Internally mounted, fully insulator exhaust silencer
Exhaust outlet on top of module with rain cap provided with provisions to mount an exhaust stack extension
Vibration isolators, corrosion resistant hardware and hinges
Lube oil and fuel tank drains piped to edge of container
Two 5 kg carbon dioxide fire extinguishers
Standard Cat rental decals and painted standard Cat power module white
Standard fork lift pockets on module sides to facilitate transport

Cooling Standard cooling provides 45° C ambient capability at 50 & 60 Hz prime rating and 50° C at the 50 & 60 Hz
continuous ratings
Vertically mounted radiator with vertical air discharge and electrically driven fans

Generator Controls Custom switchgear control with EMCP 4.2 genset mounted controller and wall-mounted paralleling controls
and Protection Automatic start/stop with cool down timer
Generator mounted, electrically operated circuit breaker
Multi-mode operation - single unit stand-alone, island mode paralleling with other power modules for load
sharing, and single unit-to-utility mode paralleling for baseload control.
Metering display: voltage, current, frequency, power factor, kW, WHM, kVAR, and synchroscope
Generator protective features: 25,27/59, 32, 40, 50/51, 81 O/U

Quality Each module is tested individually for four hours, and then in parallel with a like unit.
Complete modules comply with the following EU directives: Low Voltage Safety; Machinery; and
Electromagnetic Compatibility. NEMA, ISO and IEEE standards

PM1360 Rental CATERPILLAR® 3

Specification Sheet DCQ-2009
Revision 0.2 March 09, 2012
PM1360 RENTAL
SPECIFICATIONS for 50 Hz – Continuous Duty 1320 kVA (1056 ekW), 400V
CATERPILLAR SR5 1622 FRAME GENERATOR

Time Constants Reactance Data

T’do 1.6600 Per Ohms
Reactance Unit
T’d 0.1910
X”d 0.0902 0.0123
T”do 0.0200
X”q 0.1129 0.0154
T”d 0.0120
X’d 0.1489 0.0203
T”qo 0.0760
Xd 1.5253 0.2080
T”q 0.0110
Xq 0.9152 0.1248
Te 0.0940
X2 0.1012 0.0138
Ta 0.0300
X0 0.0213 0.0029
KW Rating: 1056.0 Frequency: 50
Power Factor: 0.9 Excitation: PM
KVA Rating: 1173.0 Winding Type: Form
Duty: Cont. Leads: 6
RPM: 1500 Phases: 3
Volts 400 FW: 21.0
Bearings: 1 Conn.: STAR

SPECIFICATIONS for 50 Hz – Prime Duty 1500 kVA (1200 ekW), 400V

CATERPILLAR SR5 1622 FRAME GENERATOR

Time Constants Reactance Data

T’do 1.6600 Per Ohms
Reactance Unit
T’d 0.1910
X”d 0.0929 0.0123
T”do 0.0200
X”q 0.1164 0.0154
T”d 0.0120
X’d 0.1534 0.0203
T”qo 0.0760
Xd 1.5716 0.2080
T”q 0.0110
Xq 0.9429 0.1248
Te 0.0940
X2 0.1043 0.0138
Ta 0.0300
X0 0.0219 0.0029
KW Rating: 1200.0 Frequency: 50
Power Factor: 0.9 Excitation: PM
KVA Rating: 1500.0 Winding Type: Form
Duty: Prime Leads: 6
RPM: 1500 Phases: 3
Volts: 400 FW: 21.0
Bearings: 1 Conn.: STAR

Please consult TMI for latest information or product update

PM1360 Rental CATERPILLAR® 4

Specification Sheet DCQ-2009
Revision 0.2 March 09, 2012
PM1360 RENTAL
SPECIFICATIONS for 60 Hz – Continuous Duty 1230 ekW, 480V
CATERPILLAR SR5 1622 FRAME GENERATOR

Time Constants Reactance Data

T’do 1.6600 Per Ohms
Reactance Unit
T’d 0.1910
X”d 0.0878 0.0148
T”do 0.0200
X”q 0.1097 0.0185
T”d 0.0120
X’d 0.1447 0.0244
T”qo 0.0760
Xd 1.4806 0.2496
T”q 0.0110
Xq 0.8886 0.1498
Te 0.0940
X2 0.0985 0.0166
Ta 0.0300
X0 0.0208 0.0035

KW Rating: 1230.0 Frequency: 60

Power Factor: 0.9 Excitation: PM
KVA Rating: 1366.0 Winding Type: Form
Duty: Cont. Leads: 6
RPM: 1800 Phases: 3
Volts: 480 FW: 21.0
Bearings: 1 Conn.: STAR

SPECIFICATIONS for 60 Hz – Prime Duty 1360 ekW, 480V

CATERPILLAR SR5 1622 FRAME GENERATOR

Time Constants Reactance Data

T’do 1.6600 Per Ohms
Reactance Unit
T’d 0.1910
X”d 0.0878 0.0148
T”do 0.0200
X”q 0.1097 0.0185
T”d 0.0120
X’d 0.1447 0.0244
T”qo 0.0760
Xd 1.4806 0.2496
T”q 0.0110
Xq 0.8886 0.1498
Te 0.0940
X2 0.0985 0.0166
Ta 0.0300
X0 0.0208 0.0035

KW Rating: 1230.0 Frequency: 60

Power Factor: 0.9 Excitation: PM
KVA Rating: 1366.0 Winding Type: Form
Duty: Prime Leads: 6
RPM: 1800 Phases: 3
Volts: 480 FW: 21.0
Bearings: 1 Conn.: STAR

Please consult TMI for latest information or product update

PM1360 Rental CATERPILLAR® 5

Specification Sheet DCQ-2009
Revision 0.2 March 09, 2012
PM1360 RENTAL

SPECIFICATIONS
GENERATOR CAT 3512B DIESEL ENGINE
Frame Size………………………………………………………….1622
Arrangement………………………………………………….252-3932 3512B, 4-Stroke diesel
Pitch……………………………………………………………….0.6667 Bore – mm (in)…………………………………………………. 170 (6.7)
No. of poles……………………………………………………………..4 Stroke – mm (in)………………………………………………..190 (7.5)
Excitation……………………Static regulated brushless PM excited Displacement – L (cu in)……………………………………51.8 (3158)
Constructions…………………………Single bearing, close coupled Compression ratio…………………………………………………….14:1
Insulation…………………………………………………………Class H Aspiration…………………………………………………………………TA
Enclosure……………………………………………………. proof IP22 Fuel ……………………………………………………………………….EUI
Alignment……………………………………………………..Pilot shaft Governor type……………….Caterpillar ADEM™ A3 Control System
Overspeed capability – % of rated………………….125% of rated After Cooler…………………………………………………………..SCAC
Voltage regulator…………..3 phase sensing with Volts-per-Hertz
Voltage regulation…………………..Less than ± 1⁄2% voltage gain
Wave form deviation……………………….Less than 5% deviation
Telephone Influence Factor (TIF)…………………….. Less than 50
Harmonic Distortion (THD)……………………….…. Less than 5%

TECHNICAL DATA – LOW BSFC Materials and specifications are subject to change without notice.

50 Hz 60 Hz
Generator Set Technical Data
Continuous Prime Continuous Prime
Performance Data DM6644 DM6638 DM8189 DM8204
kW 1056 1200 1230 1360
Power Rating (kVA) (1320) (1500) (1537) (1700)
Lubricating System
L (U.S. gal) 333 (88)
Total oil pan capacity

Fuel System
Generator set fuel consumption
100% Load L/hr (gal/hr) 277.5 (73.3) 312.7 (82.6) 332.2 (87.8) 365.2 (96.5)
75% Load L/hr (gal/hr) 212.2 (56.1) 239.1 (63.2) 248.1 (65.5) 272.3 (71.9)
50% Load L/hr (gal/hr) 149.0 (39.4) 165.5 (43.7) 176.5 (46.6) 190.6 (50.4)
Fuel Tank Capacity L (U.S. Gal) 400.0 (105.7) 400 (105.7) 400 (105.7) 400 (105.7)

Cooling System
Radiator Capacity L (U.S. gal) 770 (203)
Air Requirements
m3/min (cfm) 90.3 (3,189) 99.8 (3,524) 116.4 (4,110) 122.1 (4,312)
Combustion air flow
kPa (in H2O) 6.2 (24.91) 6.2 (24.91) 6.2 (24.91) 6.2 (24.91)
Maximum air cleaner restriction

Exhaust System m3/min (cfm) 229.2 (8,094) 253.7 (8,959) 287.8 (10,164) 310.0(10,948)
Exhaust flow at rated °C (°F) 446.2 (835.2) 448.3 (839.0) 430.0 (806.0) 448.1 (838.6)
Exhaust temperature at rated kW – dry exhaust
Generator Set Noise Rating*
with enclosure at 1 meter (7 feet)] dBA 85 85 85 85

PM1360 Rental CATERPILLAR® 6

Specification Sheet DCQ-2009
Revision 0.2 March 09, 2012
PM1360 RENTAL

TECHNICAL DATA – LOW EMISSIONS Materials and specifications are subject to change without notice

50 Hz 60 Hz
Generator Set Technical Data
Continuous Prime Continuous Prime
Performance Data DM6608 DM6602 DM8198 DM8210
kW 1056 1200 1230 1360
Power Rating (kVA) (1320) (1500) (1537) (1700)
Lubricating System
L (U.S. gal) 333 (88)
Total oil pan capacity

Fuel System
Generator set fuel consumption
100% Load L/hr (gal/hr) 298.9 (78.9) 336.4 (88.9) 343.2 (90.7) 384.2 (101.5)
75% Load L/hr (gal/hr) 225.5 (59.6) 256.9 (67.9) 261.2 (69.0) 287.7 (76.0)
50% Load L/hr (gal/hr) 155.2 (41.0) 171.9 (45.4) 179.3 (47.4) 194.3 (51.3)
Fuel Tank Capacity L (U.S. Gal) 400.0 (105.7) 400 (105.7) 400 (105.7) 400 (105.7)

Cooling System
Radiator Capacity L (U.S. gal) 770 (203)
Air Requirements
m3/min (cfm) 100.4 (3,545) 109.4 (3,863) 122.2 (4,315) 129.7 (4,580)
Combustion air flow
kPa (in H2O) 6.2 (24.91) 6.2 (24.91) 6.2 (24.91) 6.2 (24.91)
Maximum air cleaner restriction

Exhaust System m3/min (cfm) 258.6 (9132) 284.6 (10,051) 302.8 (10,693) 335.3(11,841)
Exhaust flow at rated °C (°F) 462.9 (865.2) 466.0 (870.8) 432.8 (811.0) 461.6 (862.9)
Exhaust temperature at rated kW – dry exhaust
Generator Set Noise Rating*
with enclosure at 1 meter (7 feet)] dBA 85 85 85 85

RATING DEFINITIONS
Prime – Output available with varying load for an unlimited time. Average power output is 70% of the prime rating. Typical peak demand is
100% of prime rated eKW with 10% overload capability for emergency use for a maximum of 1 hour in 12. Overload operation cannot
exceed 25 hours per year. Continuous – Output available with non-varying load for an unlimited time. Average output is 70-100% of the
continuous power rating. Typical peak demand is 100% of continuous rated eKW for 100% of operating hours.

CONTAINER DIMENSIONS & WEIGHT

Weight with
Weight with
Length Width Height Fuel, Lube
Lube Oil and
Model inches inches inches Oil and
Coolant
(mm) (mm) (mm) Coolant
lbs
lbs
(kg)
(kg)
240 97.5 114 44,092.45 44,972.47
PM1360 w/o Chassis (6,058) (2,438) (2,896) (20,000) (20,400)

PM1360 Rental CATERPILLAR® 7

Specification Sheet DCQ-2009
Revision 0.2 March 09, 2012
PM1360 RENTAL

EQUIPMENT LAYOUT

PM1360 Rental CATERPILLAR® 8

Specification Sheet DCQ-2009
Revision 0.2 March 09, 2012