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Dyanamic Engineers Ltd.

Corporate Office: D- 94, First Floor, Sector- 63, Noida-201301 (U.P.)


Phone: +91 0120-4787500, Fax: +91 – 0120-4787505, www.depl.biz
AN ISO 9001: 2008 COMPANY

Subject : Offer for PLC Based Automation System & MCC Panels for Pumps

Dear Sir,
This refers to your enquiry regarding the above subject requirement, Based on details provided by you; we are pleased
to submit our Price offer as under:

Annexure I : Design Consideration, IO List


Annexure II : Product Overview
Annexure III : Scope of Supply & Price Schedule
Annexure IV : Commercial Terms & Conditions

Please feel free to contact the undersigned for any queries

Sincerely

For Dyanamic Engineers Ltd.

Nitin Bansal
Dyanamic Engineers Ltd.
Corporate Office: D- 94, First Floor, Sector- 63, Noida-201301 (U.P.)
Phone: +91 0120-4787500, Fax: +91 – 0120-4787505, www.depl.biz
AN ISO 9001: 2008 COMPANY

Annexure I
Design Consideration

 We have Considered Micrologix 1400 based PLC System.


 At Pumping stationwe have considered PLC System with HMI & GPRS Modems
 At Main Delivery Tank We have considered PLC System with GPRS Modem.
 One Number Data concentrator is also envisaged for handling data from all the PLCs. This data concentrator
will be connected to SCADA System for Data monitoring, logging & Reporting.
 For pump less than 60 HP we have considered Star/Delta feeders. For above rating motors we have
considered Softstarter.
 All the PLCs will be communicating to Data concentrator through GPRS Modems.
DI-Digital input , DO-Digital output ,AI-Analog Input , AO-Analog Output , PT-Pressure Transmitter , FT-Flow
transmitter , LT-Level transmitter, PS-Pressure Switches ,MOV-Motor operated Valve.

IO List

Intake QTY DI DO AI AO
PUMP 4 3 2
PT 4 1
FT 4 1
3 2 2
20% SPARE 4 1 2

MAIN DELEIVRY TANK QTY DI DO AI AO


LT 1 0 0 1

COLLECTION TANK & PUMPS QTY DI DO AI AO


PUMP 4 12 2
MOV 4 8 8
PT 4 4
FT 4 4
LT 1 1
PS 2 2
22 10 9 0
20% SPARE 26 12 11 0
Dyanamic Engineers Ltd.
Corporate Office: D- 94, First Floor, Sector- 63, Noida-201301 (U.P.)
Phone: +91 0120-4787500, Fax: +91 – 0120-4787505, www.depl.biz
AN ISO 9001: 2008 COMPANY

Annexure II
Product Overview

Micrologix 1400 PLC


Combining the features such as EtherNet/IP, online editing and a built-in LCD, plus adding enhanced features, such as
increased I/O, faster High Speed Counter/PTO and communication capabilities, the MicroLogix 1400 controller allows
you to meet even greater application needs.
Use the embedded LCD to set the Ethernet network configuration, display floating point values on user-configurable
display, set OEM logos, change file addresses, and increase the LCD data wiring capability to support a whole file.

Benefits
 Ethernet port provides web server and e-mail capability.
 Built-in LCD with backlight allows you to view controller and I/O status, and provides a simple interface for
messages, bit/integer monitoring and manipulation.
 Expand your application capabilities through support of up to seven expansion I/O modules (1762 I/O) with
256 digital I/O.
Target Applications
 Material Handling
 Packaging Applications
 General Industrial Machinery
 Printing
 Food and Beverage
 Pharmaceutical
 Water /Wastewater / SCADA Applications
 Clutch/Brake control
 Position Control — Pick-and-place / Conveyor

Product Design
The Micrologix 1400 system offers higher I/O count, faster high-speed counter/PTO, and enhanced network
capabilities. Micrologix 1400 controllers without embedded analog come with 32 digital I/O count, while analog
versions have 32 digital I/O and 6 analog I/O. All versions can be expanded using up to seven 1762 I/O modules — the
same I/O modules that Micrologix 1100 and 1200 controllers utilize.

The Micrologix 1400 controller houses embedded inputs, outputs, power supply, and communication ports. It also
provides the interface to expansion I/O when required by an application.

Features
 Up to six embedded 100 kHz high-speed counters (on controllers with DC inputs).
 Two serial ports with DF1/DH-485/Modbus RTU/DNP3/ASCII protocol support.
 Embedded 10/100 Mbps Ethernet port with EtherNet/IP, Modbus TCP/IP and DNP3 over IP support
 10K words user program memory and 10K words user data memory.
 Up to 128 KB for data logging and 64 KB for recipe.
 Program with RSLogix 500 or RSLogix Micro programming software.
Dyanamic Engineers Ltd.
Corporate Office: D- 94, First Floor, Sector- 63, Noida-201301 (U.P.)
Phone: +91 0120-4787500, Fax: +91 – 0120-4787505, www.depl.biz
AN ISO 9001: 2008 COMPANY

Communication
The Micrologix 1400 controllers provide an isolated RS-232C/RS-485 port, an RJ45 Ethernet port, and a non-isolated
RS-232C port. The ports can be used for the following types of communication.

Communication Description
Communication channel 0 • Use the RS-485 cable (1763-NC01) to
Isolated RS-232C and RS-485 electrical compatibility (on separate pins) interface directly to RS-485 networks.
• DF1 full-duplex, DF1 half-duplex master and
slave, DF1 radio modem.
• DH-485; If you use RS-232C port and
existing cables, an Advanced Interface
Converter (1761-NET-AIC) and external
power is required for networking. DH-485 is
also supported directly using the RS-485
cable (1763-NC01) on this port.
• Modbus RTU master and RTU slave; If you
use RS-232C port and existing cables, an
Advanced Interface Converter (1761-NET-
AIC) and external power is required for
networking. Modbus RTU networking is also
supported directly using the RS-485 cable
(1763-NC01) on this port.
• DNP3 slave.
• ASCII.
Communication channel 1 • 10/100 Mbps port with support for BOOTP,
RJ45 port supports EtherNet/IP for peer-to-peer messaging DHCP, and SNMP capability directly from the
controller.
• Automatically assign IP address through
DHCP or BOOTP, or configure using RSLogix
500 programming software.
• Monitor your IP address through the LCD
Display (or use the write-on nameplate).
• Supports CIP as well as DNP3 over IP and
Modbus TCP/IP.
• Allows controllers to exchange data with
other controllers through messaging; does
not support scanning of I/O on Ethernet
adapters.
Communication channel 2 • DF1 full-duplex, DF1 half-duplex master and
Non-isolated RS-232C port slave, DF1 radio modem.
• DH-485; an Advanced Interface Converter
(1761-NET-AIC) and external power is
required for networking.
• Modbus RTU master and RTU slave; an
Advanced Interface Converter (1761-NET-
Dyanamic Engineers Ltd.
Corporate Office: D- 94, First Floor, Sector- 63, Noida-201301 (U.P.)
Phone: +91 0120-4787500, Fax: +91 – 0120-4787505, www.depl.biz
AN ISO 9001: 2008 COMPANY

AIC) and external power is required for


networking.
• DNP3 slave.
• ASCII.

SCADA SYSTEM:
 For plant visualization, we propose the RsViewSE HMI software. There is no limit to the tag
handling capacity of the RsViewSE software.
 Each of these Operator stations shall be based on a Commercial grade PC, with dual Ethernet
connectivity.
 The HMI station shall present all the necessary plant information in a user-friendly way, in the form
of including dynamic graphics, database, trends (real time and Historical), data logging etc.
 Alarms with controller timestamps can be displayed in alarm banners and alarm summaries. Alarm
banner can be “docked” in any part of the operator station display.
 Global objects including faceplates can be edited to customize look and feel for the application.

Softstarters

The SMC Flex controller provides microprocessor controlled starting for standard 3-phase squirrel-cage induction or
Wye-Delta (6-lead) motors. Seven standard modes of operation are available within a single controller.
 1…1250 A Range
 Seven Standard Start Modes
 Options Include Pump Control and Braking Control

Features
 Built in SCR Bypass/Run Contactor
 Built in Electronic Motor Overload Protection
 CT on each Phase
 Metering
 LCD Display
 Keypad Programming
 Four Programmable Auxiliary Contacts

The SMC Flex controller provides the following modes of operation as standard:
Dyanamic Engineers Ltd.
Corporate Office: D- 94, First Floor, Sector- 63, Noida-201301 (U.P.)
Phone: +91 0120-4787500, Fax: +91 – 0120-4787505, www.depl.biz
AN ISO 9001: 2008 COMPANY

 Soft Start
 Full Voltage Start
 Selectable Kickstart
 Linear Speed Acceleration
 Current Limit Start
 Preset Slow Speed
 Dual Ramp Start
 Soft Stop

Soft Start

This method covers the most general applications. The motor is given an initial torque setting, which is user
adjustable. From the initial torque level, the output voltage to the motor is sleeplessly increased during the
acceleration ramp time, which is user adjustable.

Selectable Kickstart
The kickstart feature provides a boost at startup to break away loads that may require a pulse of high torque to get
started. It is intended to provide a current pulse, for a selected period of time.

Current Limit Start


This method provides current limit start and is used when it is necessary to limit the maximum starting current. The
starting current is user adjustable. The current limit stating time is user adjustable.
Dyanamic Engineers Ltd.
Corporate Office: D- 94, First Floor, Sector- 63, Noida-201301 (U.P.)
Phone: +91 0120-4787500, Fax: +91 – 0120-4787505, www.depl.biz
AN ISO 9001: 2008 COMPANY

Dual Ramp Start


This starting method is useful on applications with varying loads, starting torque, and start time requirements. Dual
Ramp Start offers the user the ability to select between two separate start profiles with separately adjustable ramp
times and initial torque settings.

Full Voltage Start


This method is used in applications requiring across-the-line starting. The SMC controller performs like a solid-state
contactor. Full inrush current and locked-rotor torque are realized. The SMC may be programmed to provide full
voltage start in which the output voltage to the motor reaches full voltage in 1/4 second.

Linear Speed Acceleration


With this type of acceleration mode, a closed-loop feedback system maintains the motor acceleration at a constant
Dyanamic Engineers Ltd.
Corporate Office: D- 94, First Floor, Sector- 63, Noida-201301 (U.P.)
Phone: +91 0120-4787500, Fax: +91 – 0120-4787505, www.depl.biz
AN ISO 9001: 2008 COMPANY

rate. The required feedback signal is provided by a DC tachometer coupled to the motor (tachometer supplied by user
0-5V DC, 4.5V DC = 100% speed). Kickstart is available with this mode.

Preset Slow Speed


This method can be used on applications that require a slow speed for positioning material. The Preset Slow Speed can
be set for either Low, 7% of base speed, or High, 15% of base speed. Reversing is also possible through programming.
Speeds provided during reverse operation are Low, 10% of base speed, or High, 20% of base speed.

Soft Stop⋆

The Soft Stop option can be used in applications requiring an extended stop time. The voltage ramp down time is use
adjustable from 0 to 120 seconds. The load will stop when the voltage drops to a point where the load torque is
greater than the motor torque.
Dyanamic Engineers Ltd.
Corporate Office: D- 94, First Floor, Sector- 63, Noida-201301 (U.P.)
Phone: +91 0120-4787500, Fax: +91 – 0120-4787505, www.depl.biz
AN ISO 9001: 2008 COMPANY

⋆ Not intended to be used as an emergency stop. Refer to the applicable standards for emergency stop requirments.

Optional Modes of Operation

Pump Control

Pump Control - Start and Stop⋆

This option is used to reduce surges during the starting and stopping of a centrifugal pump by smoothly accelerating
and decelerating the motor. The microprocessor analyzes the motor variables and generates commands which control
the motor and reduce the possibility of surges occurring in the system. The pump control module also provides a built-
in anti-backspin timer.

Braking Control

SMB Smart Motor Braking⋆

This option provides motor braking for applications that require the motor to stop faster than a coast to rest. Braking
control, with automatic zero speed shut off, is fully integrated into the compact design of the SMC controller. This
design facilitates a clean, straight forward installation and eliminates the requirement for additional hardware such as
Dyanamic Engineers Ltd.
Corporate Office: D- 94, First Floor, Sector- 63, Noida-201301 (U.P.)
Phone: +91 0120-4787500, Fax: +91 – 0120-4787505, www.depl.biz
AN ISO 9001: 2008 COMPANY

braking contactors, resistors, timers, and speed sensors. The microprocessor based braking system applies braking
current to a standard squirrel-cage induction motor. The strength of the braking current is programmable from
150…400% of full-load current.

Accu-Stop⋆

This option is used in applications requiring controlled position stopping. During stopping, braking torque is applied to
the motor until it reaches preset slow speed (7% or 15% of rated speed) and holds the motor at this speed until a stop
command is given. Braking torque is then applied until the motor reaches zero speed. Braking current is
programmable from 0…400% of full-load current. Slow Speed Current is programmable from 0…450% of full-load
current. Slow speed can be programmed for either 7% (low) or 15% (high).

Slow Speed with Braking⋆

Slow Speed with Braking is used on applications that require slow speed (in the forward direction) for positioning or
alignment and also require braking control to stop. Slow speed adjustments are 7% (low) or 15% (high) of rated speed.
Slow speed acceleration current is adjustable from 0…450%. Slow speed running current is adjustable from 0…450% of
full-load current. Braking current is adjustable from 0…400%.
Dyanamic Engineers Ltd.
Corporate Office: D- 94, First Floor, Sector- 63, Noida-201301 (U.P.)
Phone: +91 0120-4787500, Fax: +91 – 0120-4787505, www.depl.biz
AN ISO 9001: 2008 COMPANY

Electronic Motor Overload Protection


The SMC Flex controller incorporates, as standard, electronic motor overload protection. This overload protection is
accomplished electronically with an I2t algorithm.
When coordinated with the proper short-circuit protection, overload protection is intended to protect the motor,
motor controller, and power wiring against overheating caused by excessive overcurrent. The SMC Flex controller
meets applicable requirements as a motor overload protective device.
The controller’s overload protection is programmable, providing the user with flexibility. The overload trip class
consists of either OFF, 10, 15, 20, or 30 protection. The trip current is programmed by entering the motor full-load
current rating, service factor, and selecting the trip class.
Thermal memory is included to accurately model motor operating temperature. Ambient temperature insensitivity is
inherent in the electronic design of the overload.

Stall Protection and Jam Detection


Motors can experience locked-rotor currents and develop high torque levels in the event of a stall or a jam. These
conditions can result in winding insulation breakdown or mechanical damage to the connected load. The SMC Flex
controller provides both stall protection and jam detection for enhanced motor and system protection. Stall
protection allows the user to program a maximum stall protection delay time from 0…10 seconds. The stall protection
delay time is in addition to the programmed start time and begins only after the start time has timed out. If the
controller senses that the motor is stalled, it will shut down after the delay period has expired. Jam detection allows
the user to determine the motor jam detection level as a percentage of the motor’s full-load current rating. To
prevent nuisance tripping, a jam detection delay time, from 0.0…99.0 seconds, can be programmed. This allows the
user to select the time delay required before the SMC Flex controller will trip on a motor jam condition. The motor
current must remain above the jam detection level during the delay time. Jam detection is active only after the motor
has reached full speed.

Underload Protection
Utilizing the underload protection of the SMC Flex controller, motor operation can be halted if a drop in current is
sensed.
The SMC Flex controller provides an adjustable underload trip setting from 0…99% of the programmed motor full-load
current rating with an adjustable trip delay time of 0…99 seconds.

Undervoltage Protection
The SMC Flex controller’s undervoltage protection will halt motor operation if a drop in the incoming line voltage is
detected.
Dyanamic Engineers Ltd.
Corporate Office: D- 94, First Floor, Sector- 63, Noida-201301 (U.P.)
Phone: +91 0120-4787500, Fax: +91 – 0120-4787505, www.depl.biz
AN ISO 9001: 2008 COMPANY

The undervoltage trip level is adjustable as a percentage of the programmed line voltage, from 0…99%. To eliminate
nuisance trips, a programmable undervoltage trip delay time of 0…99 seconds can also be programmed. The line
voltage must remain below the undervoltage trip level during the programmed delay time.

Overvoltage Protection
If a rise in the incoming line voltage is detected, the SMC Flex controller’s overvoltage protection will halt motor
operation.
The overvoltage trip level is adjustable as a percentage of the programmed line voltage, from 0…199%. To eliminate
nuisance trips, a programmable overvoltage trip delay time of 0…99 seconds can also be programmed. The line
voltage must remain above the overvoltage trip level during the programmed delay time.

Voltage Unbalance Protection


Voltage unbalance is detected by monitoring the 3-phase supply voltage magnitudes in conjunction with the rotational
relationship of the three phases. The controller will halt motor operation when the calculated voltage unbalance
reaches the user-programmed trip level.
The voltage unbalance trip level is programmable from 0…25% unbalance.

Excessive Starts Per Hour


The SMC Flex controller allows the user to program the allowed number of starts per hour (up to 99). This helps
eliminate motor stress caused by repeated starting during a short time period.

Metering
Power monitoring parameters include:

Note:The motor thermal capacity usage allows the user to monitor the amount of overload thermal capacity usage
before the SMC Flex controller’s built-in electronic overload trips.

Built-in DPI Communication Capabilities


A serial interface port is provided as standard, which allows connection to a Bulletin 20 Human Interface Module and a
variety of Bulletin 20-COMM Communication Modules. This includes Allen-Bradley Remote I/O, DeviceNet,
ControlNet, Ethernet, ProfiBUS, Interbus, and RS485-DF1.

LCD Display
The SMC Flex controller’s three-line 16-character backlit LCD display provides parameter identification using clear,
informative text. Controller set up can be performed quickly and easily without the use of a reference manual.
Parameters are arranged in an organized four-level menu structure for ease of programming and fast access to
parameters.

Keypad Programming
Programming of parameters is accomplished through a five-button keypad on the front of the SMC Flex controller. The
five buttons include up and down arrows, an Enter button, a Select button, and an Escape button. The user needs only
to enter the correct sequence of keystrokes for programming the SMC Flex controller.

Auxiliary Contacts
Four fully programmable hard contacts are furnished as standard with the SMC Flex controller:
Dyanamic Engineers Ltd.
Corporate Office: D- 94, First Floor, Sector- 63, Noida-201301 (U.P.)
Phone: +91 0120-4787500, Fax: +91 – 0120-4787505, www.depl.biz
AN ISO 9001: 2008 COMPANY

Aux #1, Aux #2, Aux #3, Aux #4


N.O./N.C.
Normal/Up-to-Speed/External Bypass/Fault/Alarm/Network

Network I/O
The SMC Flex can have up to two inputs and four outputs controlled via a communication network. The output
contacts use the auxiliary contacts.

Ground Fault Input


The SMC Flex can monitor for ground fault conditions. An external core balance current transformer is required for
this function. See SMC Flex User Manual for additional information.

Tach Input
A motor tachometer is required for the Linear Speed Start mode. Please see the Specifications section on page for
tachometer characteristics.

PTC Input
A motor PTC input can be monitored by the SMC Flex. In the event of a fault, the SMC Flex will shut down and indicate
a motor PTC fault.
Dyanamic Engineers Ltd.
Corporate Office: D- 94, First Floor, Sector- 63, Noida-201301 (U.P.)
Phone: +91 0120-4787500, Fax: +91 – 0120-4787505, www.depl.biz
AN ISO 9001: 2008 COMPANY

Scope of Supply & Price Schedule

1. Intake :

 Micro Logix 1400 PLC (With 4 DI+1 DO+2 AI)


 6” HMI, Touch, Mono
 Star/Delta Feeder for 50 HP Motor
 GPRS Modem
 Suitably sized & fully wired control panel to house above hardware

2. Collection Tank at Intake-1:

 Micro Logix 1400 PLC (With 26 DI+12 DO+11 AI)


 6” HMI, Touch, Mono
 Star/Delta Feeder for 10.0 HP Motor – 2 No.
 Suitably sized & fully wired control panel to house above hardware
 Softstarter Panel for 110 HP- 2 No.
 GPRS Modem

3. Main Tank:-5 nos.

 Micro Logix 1400 PLC (With 1 DI+0 DO+1 AI)


 GPRS Modem
 Suitably sized & fully wired control panel to house above hardware

4. Data Concentrator

 Micro Logix 1400 PLC ( With 4 DI+4 DO)


 GPRS Modem
 Suitably sized & fully wired control panel to house above hardware
 SCADA Runtime Software with Commercial grade PC

5. Services

 Design, Engineering, Software Development & Reporting Charges


 60 mandays for commissioning of the system

Total Price for above system : @Rs.10,00,000/-


Dyanamic Engineers Ltd.
Corporate Office: D- 94, First Floor, Sector- 63, Noida-201301 (U.P.)
Phone: +91 0120-4787500, Fax: +91 – 0120-4787505, www.depl.biz
AN ISO 9001: 2008 COMPANY

Exclusion:

 Supply, installation and commissioning of field Instrumentation.


 Any charges related to GPRS Facilities.
 Power supply arrangement for Panels.
 UPS & Distribution boards.
 Earthing pits etc.
 Any type of damage and theft of supplied items.
 Supply, laying and termination of field cables.
 Supply & Installation of Cable Trays
 To and Fro, Lodging, Boarding, local conveyance of our commissioning team etc.
Dyanamic Engineers Ltd.
Corporate Office: D- 94, First Floor, Sector- 63, Noida-201301 (U.P.)
Phone: +91 0120-4787500, Fax: +91 – 0120-4787505, www.depl.biz
AN ISO 9001: 2008 COMPANY

Annexure IV
Commercial Terms & Conditions

Prices : The above prices are Ex. works Noida & exclusive of packing, forwarding Freight, insurance
The same will be charged extra as actual.

Sales Tax : 2 % CST will be charged extra against Form ‘C’ or 14% VAT whichever is applicable.

Excise Duty : Will be charged extra @12.36%.

Payment : 25% advance along with purchase order.


75% against Performa invoice prior to dispatch

Service Tax : Will be charged extra @12.36% on all the service invoices raised.

Delivery : 8-10 Weeks


i) Delivery subject to standard force majeure conditions.
ii) Delivery commences from receipt of technically & commercially clear confirmed order along
with advance & approval of drawings.

Validity : The above offer is valid up to 30 days.

For Dyanamic Engineers Ltd.

Nitin Bansal
Dyanamic Engineers Ltd.
Corporate Office: D- 94, First Floor, Sector- 63, Noida-201301 (U.P.)
Phone: +91 0120-4787500, Fax: +91 – 0120-4787505, www.depl.biz
AN ISO 9001: 2008 COMPANY

Subject : Budgetary Revised Offer for Automation for LWSS Schemes

Dear Sir,

We are pleased to submit our offer against your above subject enquiry for Automation
Hope the offer is in line with your requirement.

ABSTRACT OF COST
Name of Work :- Providing & Fixing PLC based Automation System

Sr.No. Description Qty Unit Price Total Price


1. Providing & Fixing Automation System considering the As per 10,00,000/- 10,00,000/-
micrologix 1400 based PLC system ITEM
NO.1
2. Instruments
a Ultrasonic Level Transmitter 2 60000 120000
Measuring Range: 4 Mtrs.
Make: SBEM/Emerson/Mobrey

b Pressure Transmitter 1 35000 35000


Make: Emerson/Yokogawa

c Insertion Magnetic Flow Meter


Make: Georg Fischer/Emerson/SBEM 2 160000 320000

d Butterfly Valve
Line Size: 80 mm & 65 mm 2 30000 60000
Make: Belimo/Mascon/Geroge Fisher

e Pressure Switch 3 7500 22500


Make: Switzer/Indfos

3. GPRS Facilities installation & Activation 1 15000 15000

4. UPS & Distribution boxes 02 15000 30000

5. Earthing 02 20000 40000

Total 16,42,500/-
Dyanamic Engineers Ltd.
Corporate Office: D- 94, First Floor, Sector- 63, Noida-201301 (U.P.)
Phone: +91 0120-4787500, Fax: +91 – 0120-4787505, www.depl.biz
AN ISO 9001: 2008 COMPANY

6. Miscellaneous Charges
a. Over Head, cables & Conveyance charges @7.5% 123187.00
b. Insuarance, carriage & installation @ 3.5% 57487.00
G.Total 18,23,174/-
Or Say 18.23 Lacs

Commercial Terms & Conditions:

Delivery : 6 - 8 Weeks after the receipt of confirmed order.

Validity : The above offer is valid up to 120 days.

Looking forward to receive your valued order soon.

In case of any further technical / commercial clarification Please feel free to contact us.

Thanking you and assuring you of our best services at all times.

For Dyanamic Engineers Ltd.

Nitin Bansal

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