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From his early experience with winkle rotary engines, Angelo became
interested in developing a more efficient engine than the traditional reciprocating
internal combustion engine, and he has worked on various alternative concepts
intermittently over the last 30 years. In 1999 he made a major design breakthrough
with a winkle rotary motor which runs on compressed air. Di Pietro claims that his
engine is 100% more efficient than competitors’ product and that the reduction in
friction will allow the engine to turn with a pressure of 1 phi.
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CHAPTER 1
INTRODUCTION
P: Potentials
R: Rate of return/risk
O: Opportunities
J: Judgment on
E: Expectation
C: Cost components
T: Time factor
1.2 OBJECTIVES:
Nowadays more stress lay on engineers to become entrepreneurs hence the study
of project planning has become very important & for this reason most of the institute
have introduces the project work in their syllabus. The project has following
objectives:
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1.3 AIMS OF THE PROJECT WORK
1.4 ENGINE:
The distinctive feature of our civilization today, one that makes if different
from all other, is the wide use of mechanical power at one time, the primary source of
power for the work of peace or war was chiefly man’s muscles. Later, animal were
trained to help and afterward the wind and the running stream were hardness. But the
great step was taken in this direction when man learned the art of energy conversion
from one form to another.
The machine which does this job energy conversion is called an engine. An
engine is devices which transform one form of energy into another form of energy.
However, while transforming energy from one form to another, efficiency of
conversion plays an important role.
In these type of engine not combustion of any fuel these types of engine is
known as no emissive engine or non-combustion engine
2. Pneumatic engine.
In this case, combustion of fuel takes place outside the cylinder as in case of
steam engines where the heat of combustion is employed to generate steam which is
used to move a piston in a cylinder.
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Other examples of external combustion engines are hot air engines, steam
turbine and closed cycle gas turbine. These engine are generally used for driving
locomotives, ships, generation of electric power etc.
1. Steam turbine
2. Steam engine
In these case, combustion of the fuel with air occurs within the cylinder if
the engine. The internal combustion engines group includes engines employing
mixtures of combustible gases air, known as gas engines, those lighter liquid fuel or
sprit known as petrol engines and those using heavier liquid fuel, known as oil
compression ignition or diesel engines.
S.I. and C.I. engine have classified in the 4-stroke and 2-stroke.
A. 4-stroke
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Table 1.1 Configurations of 4-stroke engine.
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B. 2-stroke
This system manages to pack one power stroke into every two stroke of the
piston (up-down).this is achieved by exhausting and recharging the cylinder
simultaneously.
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The steps involved here are;
1. Intact and exhaust occur at bottom dead center. Some form of pressure is need,
ether crankcase compression or super charging.
2. Compression stroke: fuel air mix compressed and ignited. In case of diesel:
air.
3. Compressed power piston is pushed downwards by the hot exhaust gases.
Spark ignition twos stroke are small and light for their power output and
mechanically very simple; however, they are also generally less efficient and more
polluting than their four stroke counterparts. In terms of power per cubic centimeter, a
single cylinder small motor application like a two stroke engine produces much more
power than an equivalent four stroke engine due to the enormous advantages of
having one power stroke for every 360º of crank shafts rotation (compared to 720º in
a four stroke motor).
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CHAPTER 2
METHODOLOGY
Air compressed engine mainly working in two parts. Inlet Stroke and Power
Stroke, Exhaust Stroke
In two stroke engines cycle operation is completed in two stroke of the piston
or one revolution of the crankshaft. In this engine inlet and power stroke both are in
one stroke. It will start with inlet and power stroke inlet valve remain open and
exhaust valve remain closed. This stage of piston and plunger as shown in fig.2.1. In
this position piston move T.D.C. to B.D.C. and plunger position is uncovered inlet
valve. Compressed air passes through inside the cylinder. Compressed air is push the
piston in downward direction and piston move T.D.C.to B.D.C high pressure air push
down the piston to create motive power. In this position the plunger 140 degrees
dwell period. Piston move down and energy transfer piston to crankshaft.
In this stage plunger also be downward direction 80% complete this stroke and
inlet valve is closed or covered inlet valve by plunger. During this stroke that the
expanding compressed air creates a shock wave which we receive hear as a slow
sound noise. In this stroke at last piston is B.D.C. inlet and power stroke is completed.
Completed the first stroke crankshaft 180º of rotation completed.
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2.2 Exhaust Stroke:
At the end of the power stroke it will start exhaust stroke when the piston is at
the bottom dead center. The piston move from D.B.C.to T.D.C. and during this
motion. Inlet valve is closed or inlet valve covered by plunger. Exhaust valve is
remaining open but the plunger also at the B.D.C. this position of plunger 140º
revolution of dwell period in B.D.C. This position piston moves upward direction
during this motion of the piston push out the air from cylinder. The pressure air falls
to atmospheric level. After 140º revolution of plunger move upward direction and
exhaust valve also closed or covered by plunger.
The exhaust valve closed at the end of the stroke and part of air is called
residual air remain the clearance space. Now this stroke is completed. End of this
stroke piston position as top dead center. End of this stroke crankshaft 180º revolution
completed after exhaust stroke position of piston and plunger starting the first stroke
and this stage one cycle of engine is completed.
Two stroke fuel engine every stroke is power stroke but air compressed engine
only one stroke is power stroke. To complete one cycle 360º revolution completed in
crank shaft or one revolution completed. In this engine zero percentage pollution will
produce.
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2.2.1 ADVANTAGES:
2.2.2 DISADVANTAGES:
1. When air expands in the engine it cools dramatically and must be heated to
ambient temperature using a heat exchanger. The heating is necessary in
order to obtain a significant fraction of theoretical energy output. The
heating necessary in order to obtain a significant fraction of the theoretical
energy output. The heat exchanger can be problematic; while it performs a
similar task to an intercooler for a internal combustion engine, the
temperature between the incoming air and the working gas is smaller. in
heating the stored air ,the device gets very cold and may ice up in cool,
moist climates.
2. Conversely, where air is compressed to fill the tank it heated up: as the
stored air cools, its pressure decrease and available energy decrease. it is
difficult to cool the tank efficiently while charging and thus it would either
take a long time to fill the tank, or less energy is stored.
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CHAPTER 3
DESIGN AND EVOLUTION
3.1 PISTON
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3.2 CYLINDER BLOCK
The cylinder block is the main supporting structure for the various
components the cylinder of a malty cylinder engine is cast as a single unit, called
cylinder block. The cylinder head is mountain on the cylinder block. The cylinder
head and cylinder block are provided with water jacket in the case of water cooling or
with cooling fins in the case of air cooling. Cylinder head gas kit is incorporated
between the cylinder block and cylinder head.
The cylinder head is tight to the cylinder block by number of bolts or studs.
The bottom portion of the cylinder block is called crankcase. A cover called crankcase
which becomes a sump surface of the cylinder block which is machined and finished
accurately to cylinder shape is called bore or face.
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3.3 FLYWHEEL
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The main function of a fly wheel is to smoothen out variations in the speed of a shaft
caused by torque fluctuations. If the source of the driving torque or load torque is
fluctuating in nature, then a flywheel is usually called for. Many machines have load
patterns that cause the torque time function to vary over the cycle. Internal
combustion engines with one or two cylinders are a typical example. Piston
compressors, punch presses, rock crushers etc. are the other systems that have fly
wheel. Flywheel absorbs mechanical energy by increasing its angular velocity and
delivers the stored energy by decreasing its velocity
The connecting road is the intermediate member between the piston and the
crankshaft. Its primary function is to transmit the push and pull from the piston pin to
the crank pin and thus convert the reciprocating motion of the piston in to the rotary
motion of the crank. The usual form of the connecting road in internal combustion
engines as shown in fig it consist of long shank, a small end and a big end.
MATERIAL EN-3A/C-20
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3.4.1 FORCE ACTING ON THE CONNECTING ROD
3.5 CRANK
MATERIAL EN-3A/C-20
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3.6 CAM
These are made as integral part of the crankshaft and are designed in such a
way to open the valves at the correct timing to keep them open for the necessary
duration.
MATERIAL EN-3A/C-20
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Figure 3.7 Crank Shaft
3.8 PLUNGER
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3.9 DIMENSION ANALYSIS
The selection of a proper material, for engineering purpose, is one of the most
difficult problems for the designer. The best material is one which serve the
decide objective at the minimum cost. The following factors should be considered
while, select the material:
(b) Suitability of the material for the working condition in service, and
The important properties, which find the utility of the material, are physical,
chemical and mechanical properties.
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The ferrous metals are those which have the iron as their main constituent,
such as cast iron, iron and steel.
The non-ferrous metals are those which have a metal other than iron as their
main constituent, such as copper, aluminum, brass, tin, zinc etc.
The mechanical properties of the metals are those which are associated with
the ability of the materials to resists mechanical forces and load. These
mechanical properties of the metal include strength, stuffiness, elasticity,
plasticity, ductility, toughness, creep and hardness.
3.10.2PART LIST:
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3.10.3 PROPERTIES OF FERROUS METALS:
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CHAPTER4
The analysis of our project is given below. In the analysis of compressed air
engine, we were using mainly two equipment for measurement. (1) pressure gauge
and (2)tachometer.
(1) Pressure gauge- pressure gauge is connected between compressor and inlet
valve of piston cylinder. Pressure gauge is measured the pressure of air
which is inlet in inlet valve. With the help of regulator, we can increase or
decrease pressure.
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This is the experimental analysis of pressure V/s reading-1 graph. Blue point
gives the value of pressure and revolution of flywheel. Graph-1 is give us detail of
pressure v/s reading-1 from experimental reading table.
This graph gives the value of pressure v/s reading-2 . Blue point gives
the value of pressure and revolution of flywheel.
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Figure4.3 Pressure v/s Reading-3
From the analyzing above graph, we can say that if pressure is increased then rpm is
also highly increased.
From pressure v/s average reading graph, we can say that from 0-25 psi
pressure, rpm of flywheel is increased. From 25-35 psi pressure, rpm of flywheel is
slightly increased. But after 35 psi the rpm of flywheel is mostly remains constant.
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CHAPTER 5
First of all replace the spark plug with a pulsed control valve .In this system
we have taken SI engine for the conversion. The normal working of SI engine is that
it works on the Otto cycle. Which uses gasoline as a fuel due to high self-ignition
temp the fuel & air mix are mix in carburettor & injected in the combustion chamber
during suction. This mixture is then highly compressed in compression stroke. While
in power stroke spark plug produces park & burns this mix & produces gases which
are used to move the engine. Remainder gases will be expelled to atmospheric in
exhaust stroke. In this system we converted 4-stroke single cylinder petrol engine into
compressed air engine question arises why this engine? Because it having several
features which give you high degree of customizability also it is easier to mount &
dismount the various parts like spark plug, carburettor etc. another reason is that these
engines are light in weight which offers less resistance. This quick torque is obtained
even at low pressure of injected air.
Intake Port
The carburettor does not find any application in the engine running on
compressed air, only in where air is injected from top of combustion
chamber .So it is profitable to remove the carburettor since it will help to
reduce the piston in opposite direction during expansion stroke.
Cam Positions
In order to run the engine on compressed air the conventional cam positions
of petrol engine have to change. In conventional petrol engine cam is
designed to give four stroke, but in compressed air engine we have to
convert these four strokes into two strokes, so we have to combine suction
and compression and also power and exhaust, so it will run on air.
The cam timing is also maintained in such a way that compressed air will
give displacement of piston. Cam adjusted in such way that when inlet
valve open at that time outlet valve will close and when outlet valve opens
inlet valve will close.
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Figure 5.1 spark ignition engine
The main function of timing chain is to control the opening and closing of inlet and
outlet valves. To run the engine on compressed air it is essential that timing of chain
should be adjusted in a way that it will move as per cam adjusted. Timing chain
adjusted in a such way that it will open and close the valve with perfect timing. Fig.
shows schematic diagram of timing chain adjustment
i. Compressed air engine reduce the cost of vehicle production, because there is
no need to build a cooling system, spark plugs, starter motor or mufflers.
ii. Expansion of the compressed air lower it s temperature; this may be exploited
for use as air conditioning
iii. Some mechanical configuration may allow energy recovery during braking by
compressing and storing air. Air, on its own, is non-flammable, abundant,
economical, transportable, storable and, most importantly, non-polluting.
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v. Transportation of the fuel would not be required due to drawing power off the
electrical grid. This presents significant cost benefits. Pollution created during
fuel transportation would be eliminate
vi. Compressed-air tanks can be disposed of or recycled with less pollution than
batteries
vii. The tank may be able to be refilled more often and in less time than batteries
can be recharged, with refueling rates comparable to liquid fuels.
viii. The tanks used in a compressed air motor have longer lifespan in comparison
with batteries, which, after a while suffer from a reduction in performance.
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CONCLUSION
This engine basically represents the idea about providing an alternative to the current
energy scenario by modifying existing vehicles rather than altogether manufacturing
new. The CAE is aimed to open new avenues to explore in the area of fuels as
needless to say, conventional sources of energy are limited and due to that, the price
of petroleum products also continues rise by the day. Also, while considering alternate
fuels, some factors are to be considered like availability, economy, and environment
friendliness etc., based on that compressed air technology is the best technology and
demands more attention as it tends to take the engine to zero pollution running on a
fuel that is freely available. Even though the engines running on the compressed air
seem to compare poorly to gasoline and electric vehicles in range and power & their
applications severely constrained due to their limited driving range, it may be an ideal
mode of transportation once enough research and analysis are put in the field.
REFERENCES
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