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97
No. 50078353 magphant
valid for software-version
V1.00.XX Electromagnetic
Flow Monitor
Operating Manual
AUTHORIZED DISTRIBUTOR:
InstrumentsAndControl.com
Houston, Texas USA
sales@InstrumentsAndControl.com
832-615-3588
Safety Instructions
The following safety instructions must always be carefully observed!
Correct Usage
• The Magphant flow monitor may only be used for flow measurement of conductive liquids.
• The Magphant flow monitor is designed and checked according to the regulations in force
according to EN 61010 (VDE 0411, "Protection Measures for Electronic Measurement,
Control, Regulation and Laboratory Equipment”). A hazardous situation may occur if the
instrument is not used for the purpose it was designed
or is used incorrectly.
• The manufacturer assumes no liability for damage caused by incorrect use of the instrument.
• A note must always be enclosed with the instrument, containing a description of the fault,
the application and the chemical and physical properties of the product being measured.
• Remove all residue which may be present. Pay special attention to the gasket grooves and
crevices where fluid may be present. This is especially important if the fluid is dangerous to
health, e.g. corrosive, carcinogenic, radioactive, etc.
• No instrument should be returned to us without all dangerous material being removed first
(e.g. in scratches or diffused through plastic).
Incomplete cleaning of the instrument may result in waste disposal or cause harm to personnel
(burns etc.). Any costs arising from this will be charged to the owner of the instrument.
Technical Improvements
The manufacturer reserves the right to modify technical data, to reflect development progress,
without prior notice. Your local E+H Sales Office will supply you with all current information and
any updates to this Operating Manual.
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Magphant Table of contents
Table of contents
Safety Instructions . . . . . . . . . 2
1. System description . . . . . . . . 5
1.1 Areas of application . . . . . . . . . 5
1.2 Measuring principle . . . . . . . . . 5
1.3 Measuring system design . . . . . . . 6
3. Electrical Connection . . . . . . 13
3.1 General information . . . . . . . . . 13
3.2 Connecting the Magphant . . . . . . . 13
3.3 Commissioning . . . . . . . . . . . 14
4. Operation . . . . . . . . . . . 15
4.1 Operating and display surfaces . . . . . 15
6. Technical Data . . . . . . . . . 19
6.1 Dimensions and weight . . . . . . . . 19
6.2 Technical Data . . . . . . . . . . . 20
Index . . . . . . . . . . . . . . 22
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Magphant
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Magphant 1. System description
1. System description
Sensor
Magnetic core
Ue
L
v
ba025y08
Electrodes
Fig. 1:
Measuring principle of electro-
magnetic flow measurement
Ue = B x L x v = induced voltage
B = magnetic induction (magnetic field)
L = distance between electrodes
v = flow velocity at the tip of the sensor
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1. System description Magphant
Electronics housing
Ground terminal
Weld stub
DN 25
Weld stub
Union nut ≥DN 40
M30x2 (mounting length indicated)
with clamp ring
Electrodes
ba025y04
Fig. 2:
Construction of the measuring
system
Operational safety
• Comprehensive self-monitoring of the measuring system assures high safety.
Any error messages that do occur (process errors, instrument system errors) are
immediately signalled via the current and relay outputs.
• The Magphant measuring unit fulfills the general safety requirements according to
EN 61010, as well as the general electromagnetic interference (EMI) immunity re-
quirements EN 50081 Part 1 and 2 / EN 50082 Part 1 and 2.
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Magphant 2. Mounting and Installation
Caution!
After successful installation in the field or after replacing an instrument, the following
points must always be observed in order to ensure protection to IP 66:
• Housing gaskets must be clean and undamaged and lie at the end of the cover
threads. The gaskets may need to be dried, cleaned or replaced.
• The screw cover must be firmly tightened.
• The cables used for connecting must have an outer diameter of 7...12 mm.
• The cable glands must be firmly tightened.
• The cable must loop down before entering the cable gland to ensure that no mois-
ture can enter it.
• An unused cable gland is to be replaced with a blind plug.
• The protective bush should not be removed from the cable gland.
ba025y10
Fig. 3:
Mounting regulations for cable
glands
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2. Mounting and Installation Magphant
Caution!
Never weld the weld stub to the pipe with the Magphant in place.
Possible
air bubbles
45°
Possible
build-up
of solids
ba025y05
Fig. 4:
Mounting orientation in horizon- Recommended inlet and outlet pipe sections: 5...10 x DN
tal piping
Fig. 5:
Orientation of the electrode axis Required orientation
and PG 16 cable glands
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Magphant 2. Mounting and Installation
Wrench size
27 mm
Welding seam
ba025y07
Fig. 6:
DN 25 weld stub
Wrench size
27 mm
Welding seam
ba025y11
Fig. 7:
≥DN 40 weld stub
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2. Mounting and Installation Magphant
Caution!
When inserting the Magphant into a weld stub, care must be taken so that the sensor
tip is not damaged.
ba025y16
Wrench size 27 mm
Fig. 8:
Mounting of the adapter piece for Weld stub
steel piping
Caution!
When inserting the Magphant into a adapter piece, care must be taken so that the
sensor tip is not damaged.
Union nut
Wrench size 36 mm
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Magphant 2. Mounting and Installation
The T-fitting, which can be obtained from the Georg Fischer company in PVC, PP and
PVDF, serves as Magphant holder for diameters DN 15...50.
After the unit has been assembled as described on page 10, insert it into the plastic
T-section and screw on the plastic union nut tightly by hand.
Caution!
• Observe the electrode axis orientation (see page 8).
• Use only the Magphant version for mounting in plastic piping (different insertion
depths!)
DN H
15
20
25 236
30
40
50
Adapter piece
T-fitting
Abb. 10:
ba025y19
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2. Mounting and Installation Magphant
L = 40 - S - E
Caution!
• Observe the electrode axis orientation (see page 8).
• Use only the Magphant version for mounting in plastic piping (different insertion
depths!)
Detail A
Pipe outer E
diameter
65 6.9
75 8.3
110 11.4
125 14.4
140 17.7
160 17.7
200 12.0
225 10.0
250 10.0
280 10.0
ba025y21
315 10.0
355 10.0
400 10.0
150 5.0
500 5.0
630 5.0
• Hole in pipe = ∅ 40 mm
• Weld the weld stub
perpendicular to the pipe
Detail A
two O-rings
ba025y23
Abb. 11:
Mounting in plastic piping for
diameters ≥DN 65
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Magphant 3. Electrical Connection
3. Electrical Connection
Warning!
Do not install, wire up or dismantle the instrument when the power supply is switched
on.
75 V DC / 0.5 A
Relay output
60 V AC / 0.4 A
Terminal block
Fig. 12:
Electrical connection
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3. Electrical Connection Magphant
Potential equalization
The Magphant should be connected to ground via the ground terminal at the housing
to ensure complete electromagnetic compatibility.
Note!
Take care that the ground cable is kept as short as possible.
4 mm2 Cu wire
ba025y03
Fig. 13:
Magphant potential equalization
3.3 Commissioning
Before switching on the measuring system, the following checks should be carried
out:
• Does the directional arrow on the Magphant agree with the actual flow direction,
i.e. do the two PG 16 cable glands lie at 90° to the direction of flow?
• Check the electrical connections and terminal assignments as shown on Page 13.
• Check that the local power supply agrees with the information stated on the name-
plate.
1. Set miniature switch 1 (test mode) to the "normal" position (see Page 17).
2. Set the miniature switches 2 to 4 for
– time constant / relay latch time
– relay function
– min. / max. fail-safe
as appropriate.
3. After switching on the power supply, the outputs are deactivated for 5s (relay de-
energised and current output remains at 0 mA). Both LEDs flash during this proce-
dure.
4. Set the full-scale value. This can be done in two ways:
Full-scale value with actual flow (local calibration)
– Take into account general flowrates anticipated.
– Turn the full-scale potentiometer until the green LED lights up (see Page 16).
Setting the full-scale value without actual flow
– Set the full-scale potentiometer at the mean flow rate anticipated.
5. Use the limit switch to set the relay switchpoint in % of the preset full-scale as
described in Point 4.
Note!
A detailed description of the display and operating elements is given on Page 15/16.
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Magphant 4. Operation
4. Operation
Potentiometer for
setting the full-scale
Relay functions
The relay is energised if all functions are operating
correctly. The relay is de-energised immediately when an
error or alarm occurs.
limit
The relay de-energises or the red LED lights up if the
signal moves outside the upper or lower limit value
(depending on the min./max. fail-safe setting).
(limit) + error
The same function as for "limit", but in addition:
The relay de-energises if the flow rate is larger than the
measurable value of the Magphant or if an instrument error
occurs. The red LED flashes. "Error" has higher priority
than "limit".
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4. Operation Magphant
Full-scale setting
Potentiometer The full-scale setting is infinitely variable using this
potentiometer between 1...5 m/s.
Green LED
Green LED
Lit: When the actual flow rate is smaller
than the set full-scale value, i.e.
I = <20 mA.
Note!
The function of the miniature switch for the test mode is described on Page 17.
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Magphant 5. Troubleshooting and Remedies
• Error messages which occur during measurement are always indicated via the
current and, depending on the preset relay function, also via the relay output.
• In addition, a system or process error is always indicated when the red LED flashes.
Test mode
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5. Troubleshooting and Remedies Magphant
ba025y15
Fig. 15:
Replacing the electronics module
Procedure:
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Magphant 6. Technical Data
6. Technical Data
Union nut
M 30 x 2
Cable gland
Nominal H H
diameter for mounting in for mounting in
steel piping plastic piping
25 237.0
40 234.0
50 234.0
80 230.0 see page
100 227.0 11 und 12
150 220.5
200 214.5
250 207.5
≥300 201.5
Note!
Dimensions of the weld stub see Page 9
ba025y01
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6. Technical Data Magphant
ba025y14
Current [mA]
20.5 mA
20 mA
reverse forward
Flow
rate. [m/s]
Scaled Scaled
full-scale full-scale
value value
• Relay output
Potential-free change-over contact
60 V AC / 0.4 A or 75 V DC / 0.5 A
Pressure 16 bar at 25 °C
ba025y24
Pressure [bar]
10 bar at 120 °C
Temp.
[°C]
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Magphant 6. Technical Data
Materials
Electrodes:
1.4435/316L
Sensor sleeve:
• 1.4435/316L with 1.4571/316Ti clamp ring
for 1.4435/316L weld stub
• 1.4435/316L with clamp ring and NBR gasket
for St.37/A570 weld stub
Approvals CENELEC:
VDE 0165 manufacturers certificate for Zone 2
SEV: Ex nV/W IIC T4...T6, Zone 2
FM: NI Cl I Div 2 Gp ABCD; DIP/II, III/1/EFG. NEMA 4X
CSA: Class I Div 2, Groups A,B,C and D;
Class II E,F and G, Class III; Type 4X
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Index Magphant
Index Index
A P
Accuracy . . . . . . . . X
. . . . . . . . . 20 Position of the electrode axis . . . . . . . . . . 8
Ambient temperature . . . . . . . . . . . . 20 Potential equalization . . . . . . . . . . . . 14
Applications . . . . . . . . . . . . . . . 5 Power consumption . . . . . . . . . . . . 20
Approvals . . . . . . . . . . . . . . . . 21 Power supply . . . . . . . . . . . . . . 6, 20
Pressure . . . . . . . . . . . . . . . . . 20
C Process errors . . . . . . . . . . . . . . 17
Cable specifications . . . . . . . . . . . . 13 Process temperature . . . . . . . . . . . . 20
Checking the electronics . . . . . . . . . . 17 Protection measures . . . . . . . . . . . . . 2
Commissioning . . . . . . . . . . . . . . 14 Protection type . . . . . . . . . . . . 6, 7, 20
Conductivity . . . . . . . . . . . . . . . 20
Current output . . . . . . . . . . . . . . . 20 R
Regulations . . . . . . . . . . . . . . . . 2
D Relay functions . . . . . . . . . . . . . . 15
Dangerous chemicals . . . . . . . . . . . . 2 Relay latch time . . . . . . . . . . . . . . 15
Dimensions . . . . . . . . . . . . . . . . 19 Relay output . . . . . . . . . . . . . . . 20
Replacing the electronics module . . . . . . . 18
E Reproducibility . . . . . . . . . . . . . . 20
Electrical connection . . . . . . . . . . 13, 14 S
Electrode axis . . . . . . . . . . . . . . . 8
Electronics module . . . . . . . . . . . . . 18 Safety instructions . . . . . . . . . . . . . . 2
Setting the limit value . . . . . . . . . . . . 16
F System description . . . . . . . . . . . . 5, 6
System error . . . . . . . . . . . . . . . 17
Fail-safe setting . . . . . . . . . . . . . . 16
Faults . . . . . . . . . . . . . . . . . . 17 T
Full-scale setting . . . . . . . . . . . . . . 16
Full-scale value . . . . . . . . . . . . . . 20 Technical data . . . . . . . . . . . 19, 20, 21
Temperature ranges . . . . . . . . . . . . . 7
I Test mode . . . . . . . . . . . . . . . . 17
Time constant . . . . . . . . . . . . . . 15
Inlet sections . . . . . . . . . . . . . . . 8
Troubleshooting . . . . . . . . . . . . . . 17
Installation . . . . . . . . . . 7, 8, 9, 10, 11, 12
Interference immunity . . . . . . . . . . . . 20 W
L Weight . . . . . . . . . . . . . . . . . 19
Weld stub . . . . . . . . . . . . . . . . . 9
LED green/red . . . . . . . . . . . . . . . 16
Wiring . . . . . . . . . . . . . . . . . 13
M
Materials . . . . . . . . . . . . . . . . . 21
Measuring principle . . . . . . . . . . . . 5
Measuring system . . . . . . . . . . . . 6, 17
Measuring system design . . . . . . . . . . 6
Mounting . . . . . . . . . . . 7, 8, 9, 10, 11, 12
Mounting instructions . . . . . . . . . . . . 8
O
Operating and display elements . . . . . . . . 15
Operation . . . . . . . . . . . . . . 15, 16
Operational safety . . . . . . . . . . . . . 6
Orientation . . . . . . . . . . . . . . . . 8
Outlet sections . . . . . . . . . . . . . . 8
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