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IX International Symposium on

Lightning Protection
26th-30th November 2007 – Foz do Iguaçu, Brazil

TESTING OF MO SURGE ARRESTERS FOR APPLICATION IN


LIGHTNING ENDANGERED AREAS

Bernhard Richter
ABB Switzerland Ltd.
bernhard.richter@ch.abb.com
Jurastrasse 45, CH-5430 Wettingen, Switzerland

Abstract - In standard applications MO surge arresters are discharge, not leading to thermo-mechanical or dielectric
not intended to withstand direct lightning current stress. For overstress of the metal-oxide resistors. Energy which is
applications in lightning endangered areas additional injected within only a few micro- or milliseconds causes
requirements have to be fulfilled. Tests with lightning extreme, sudden temperature rises associated with
currents of wave shape 10/350 µs prove the very high energy
excessive tensile and compressive forces acting on the
withstand capability of the material. Research work in Cigré
WG A3.17 is done in the field of the energy handling MO resistor ceramic, or hot channels may develop in
capability of MO resistors. Examples for special applications which the current is concentrating.
and related tests are given, e.g. in d.c. railway applications b) Totally different contexts are valid for the thermal
and the protection of mobile phone transmitter stations in energy handling capability. This is defined as the
HV towers. In international working groups of Cigré, IEC maximum level of energy injected into the arrester at
and CENELEC new requirements and tests are under which it can still cool back to its normal operating
consideration.
temperature. In [1] is given a critical review about the
energy handling capability and the various test procedures
1 INTRODUCTION
in different standards.
The main purpose of surge arresters is to limit lightning
and switching overvoltages to values below the withstand In standard applications, as for instance protection of
level of other equipment in the system, in order to protect substations in transmission and distribution systems, MO
this equipment from damage. In the high-voltage surge arresters are not intended to withstand direct
transmission systems they would preferentially be found lightning current stresses, or to protect against direct
in the substations close to transformers and GIS bushings. lightning in general. In the last years applications came
In the medium-voltage distribution systems they are more up, where the stresses of MO arresters are different from
spread over the system in the same way as pole stations the ones in normal substation protection. Examples are the
and cable terminations. Besides the application in protection of mobile phone transmitters installed in
transmission and distribution a.c. systems MO surge transmission towers, the protection of railway systems,
arresters are more and more used in d.c. railway systems especially d.c. railway systems, and the use of MO-
or special applications as for instance in mobile phone resistors as energy absorbers. For these applications new
transmitter stations, which sometimes are installed in high specifications with very different requirements are written.
voltage towers. Classifications and test procedures from the existing surge
Besides appropriate protection levels and a stable arrester standards are not applicable.
dimensioning for continuous operating and temporary In discussions with various clients the request came up to
overvoltage stress, the energy handling capability is one test MO-surge arresters with lightning current impulses of
of the most important parameters to characterize an wave shape 10/350 µs and other impulses of high energy
arrester. Though the arrester's task is to divert charge to content.
ground, this is always related to energy dissipation as its In this context the exiting standardized current impulses,
terminal voltage intentionally does not decrease to zero representing one or more parameters of measured
(which would then constitute a short-circuit and cause lightning currents, have to be critical reviewed.
tripping of the line). At least two different aspects of Calculations and tests with MO resistors show the
energy handling capability of an MO arrester must be possibilities and restrictions of the existing normally used
distinguished: impulse generators. Long duration current impulse
generators can be modified to produce current wave
a) The single impulse energy handling capability is the
shapes 10/350 µs or the lightning impulse with 200 µs
maximum energy that can be injected during a single
time duration. In the following some special cases are
given where a MO arrester may be stressed with direct The reached very high limiting values show the excellent
lightning, or a part of the lightning current. Performed energy handling capability of the MO material under
high energy tests on MO surge arresters are described. single impulse stress.
No significant differences could be found between the two
2 TESTS WITH CURRENT IMPULSES OF HIGH wave shapes. This means that there is no significant
ENERGY CONTENT influence of polarisation in this test. The maximum
withstand current peak was found to be 120 kA, in case of
In the past it was sometimes requested to test MO resistors the oscillating current impulse it was the peak of the first
or MO surge arresters with very energy stresses, half wave.
representing direct or nearby lightnings. Special This type of MO arrester is today used in d.c. railway
applications and the performed tests are discussed in the systems as the so called A2 arrester, installed between the
following. rail and the station earth.

2.1 High energy MO arresters for low voltage systems 2.2 MO arresters in mobile phone transmitter stations

In [2] an application is described, where gapless MO The recent growth of mobile phone base stations lead to
arresters are intended to be used at the entrance of a an increasing number of transmitter stations. In some
building, as a so called lightning arrester. To test this areas it is requested to use for the transmitter stations
arresters and for finding the energy capability limits a existing high voltage towers. Lightning strokes to the high
special current generator was used [3]. Limiting tests with voltage tower may lead to an flashover of the insulator,
MO arresters are generally performed with the and the high voltage of the system may then interfere with
standardized wave shapes 4/10 µs or 8/20 µs, switching the low voltage system of the transmitter station. Safety
current impulses or long duration current impulses. As transformers have to be used for separation of the
long as it was required to reach a high current value and a transmitter station low voltage system and the public low
very high energy a special current generator was voltage system [4] and [5].
necessary. The current generator could produce oscillating To protect the insulation of the safety transformer MO
and unipolr current impulses with a rise time of 8 µs in surge arresters are needed, which have to withstand in
both cases. The wave shape, depending on the impedance case of a flashover of the line to structure of the tower the
of the tested MO resistor, was in the range of 8/40µs. power frequency stress and the lightning stress [6].
Three types of gapless MO surge arresters were tested, Besides the calculation of the power frequency stress the
one with one MO resistor of 75 mm diameter, on with two distribution of the lightning current and the resulting
MO resistors in parallel, and one with three MO resistors energy in the arrester has to be estimated.
in parallel. The continuous voltage of the MO arresters
was in all the cases Uc = 400 V, the residual voltage at In
was Up = 1,2 kV. Both, the unipolar impulse and the
oscillating impulse was used for the limiting tests to detect
possible differences depending on the wave shape. Table
1 gives some results of the reached current values and
charges.

Table 1
Oscillating Total Current Total Charge
impulse current, per charge per
peak resistor resistor
value
One 90 kA 90 kA 4,46 As 4,46 As
resistor Figure 1 Equivalent circuit for calculation of the
One 110 kA 110 kA 5,9 As 5,9 As transient overvoltages and impulse
resistor currents in case of lightning to the top of
Two 220 kA 110 kA 18,3 As 9,15 As the tower.
resistors AB : MO-surge arrester.
Three 270 kA 90 kA 25,8 As 8,6 As
resistors The MO-surge arrester was represented by its u-i-
For reaching a good current sharing it was essential to use characteristic and the high voltage tower was simulated
selected MO resistors for the parallel connections. acc. Figure 2. The parameters have been chosen acc. [7].
Figure 3 Voltages against earth in case of a
lightning directly in the top of the tower.
UM = Voltage at the top of the tower.
UE1 = Voltage at earth of the tower.
UE2 = Voltage at the earth of the
Figure 2 Equivalent circuit for the high voltage transmitter.
tower and the earth impedance for
transient conditions.. The specified energy capability of a MO-surge arrester
acc. to IEC 60099-4 is related to the thermal stability of
Earth impedance : the arrester under applied continuous operating voltage.
RET1 = 10 Ω, CET1 = 0,8 nF, LET1 = 2,9 µH As long as in the here discussed application a constant
power frequency voltage is not applied to the arrester we
High voltage tower: don’t have to consider the thermal stability. That means,
Surge impedance ZM = 200 Ω that in our case the MO-surge arrester can absorb a much
higher energy without being overloaded.
Travelling wave transient time τM = 100 ns
2.3 Tests of the MO surge arresters used
Earth wire :
Surge impedance ZE = 500 Ω
MO-surge arresters for high voltage systems are tested
Travelling wave transient time τE = 1,33 µs acc. to the international standard IEC 60099-4. It is
assumed that MO-surge arresters generally are not
The earth impedance of the mobile phone transmitter exposed to direct lightning. The specified current
station was chosen acc. [4] to R = 2 Ω. impulses are of wave shapes like 4/10 µs and 8/20 µs to
simulate lightning stresses. This impulse currents
It was assumed that the lightning hits directly the top of represent mainly far distance lightning or indirect
the high voltage tower. The lightning current was assumed lightning effects. Multiple lightning strokes and the long
to have a peak value of IB = 100 kA with a rise time of SB duration content of a lightning stroke (up to ms) are not
= 20 kA/µs, and a time-to-halve-value of TR = 75 µs. considered in IEC 60099-4. In the discussed application it
Figure 3 shows the calculated voltages during a lightning is possible that the MO-surge arrester is stressed with a
to the top of the tower. part of the lightning current. Tests of lightning rods,
The maximum voltages (to earth) at the terminals of the earthing systems and other structures for lightning
safety transformer are US1 = UE1 = 203 kV and US2 = UE2 protection, which may be stressed by direct lightning, are
= 145 kV. The voltages US1 and US2 are between the tested with a current impulse of the wave shape 10/350 µs,
terminals and the earth, so that the insulation of the safety which combines all relevant parameters in one current
transformer is stressed only with ∆U = US1 – US2 = 58 kV, impulse. The relevant lightning parameters are addressed
which is the residual voltage Up of the MO-surge arrester. in IEC 61643-1, and of course in the working groups and
documents of IEC TC 81.
For dimensioning of the MO-surge arrester is, besides the To check the performance of the MO-surge arresters in
Uc, the occuring energy during a lightning event of the described application with lightning currents, tests
importance In the given example the energy for the MO- have been performed with impulse current generators for
surge arrester sums up to 180 kJ. The energy capability of 10/350 µs impulses.
the chosen MO-surge arrester type POLIM-H 15 N is with The MO-surge arresters were installed in the original
E = 199,5 kJ high enough to withstand the stress. cubical of the mobile phone transmitter installations.
Both, the MO-surge arresters alone and the complete The experience shows that the catenary system in this area
arrangement were tested with impulse currents of the is frequently directly struck by lightning. Due to this it
waveshape 10/350 µs. was decided to specify a tests with the lightning current
Due to the high ratings of the tested MO-surge arresters 10/350 µs. Based on the calculated distribution of the
the limits for the peak value of the current was given by lightning current in the structure a peak value of the
the test generator, e.g. the charging voltage. current of 25 kA used. The current had to be applied for
Two ratings of the POLIM-H have been tested, the three times within 60 s.
POLIM-H 12 N and the POLIM-H 04 N. The tested
parameters were as follows: 3 CONCLUSION
POLIM-H 12 N
Ipeak = 5,6 kA, Q = 3,2 As, W/R = 8,4 kA2s. New applications of the modern and very reliable MO
The test samples have been stressed up to 5 times with the surge arresters lead to the situation that tests can not be
impulse current, without any failure or significant change performed according the existing standards.
in the u-i-characteristic. Various tests and good experience in the system show that
POLIM-H 04 N MO surge arresters can handle the stress of direct and
Ipeak = 8,0 kA, Q = 4,4 As, W/R = 17,0 kA2s. nearby lightnings.
The test samples have been stressed up to 3 times with the In Cigré SC A3, working group A3.17 a research program
impulse current, without any failure or significant change is running with the task to evaluate the energy handling
in the u-i-characteristic. capability of MO surge arresters, depending on the
different forms of injecting the energy. The results of this
The results show the very good energy withstand research work will have influence on the next revisions of
capability of the MO-surge arresters of type POLIM-H. the test standards.

2.4 MO surge arresters for d.c. railway systems with 4 REFERENCES


Un = 3 kV
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In railway systems MO surge arresters are installed at “Energy handling capability of high-voltage Metal-Oxide
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Cigré International Technical Colloquium September 12th-
single-end fed branch sections, at the interconnecting 13th, 2007, Rio de Janeiro-Brazil
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which there are frequent lightning strikes, e.g. on bridges 10th International Zurich Symposium and Technical
or on cross-country lines [8]. This protection concept is Exhibition on Electromagnetic Compatibility, 9-11 March
valid for all railway systems. Additional MO surge 1993, Paper 70K5, pg. 383 -388
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ask for verification tests with the lightning current 10/350 2000 Rhodes-Greece, 18-22 September 2000, Paper 9.16,
µs. pg. 837-841
In d.c. railway systems we have principally the situation [5] Eric Montandon “Mobile Telephone Antennas on High
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overvoltages is required, but also the protection of persons September 2-6, 2002 Paper 9b.2
against to high touch voltages between different earth [6] Gerd Balzer et.al. “ Protection of mobile phone stations in
in high voltage towers against overvoltage generated by
potentials.
lightning” 26th ICLP 2002 Cracow-Poland, September 2-6,
This requirements lead to the development of MO surge 2002 Paper 9p.8
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capability, and in the same time to the development of low and Impulse Impedance of Grounding Grids” IEEE
voltage limiters with the same, or even higher energy PAS-100, No 3, Page 1023-1030.
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[8] VDV Recommendation 525, 01/06 “Protection of DC
In [9] the requirements on and the development of a Traction Power Supply Systems in case of a Lightning
customized low voltage limiter is described. It is pointed Strike”
out, that the requirements on such a product in general are
[9] E. Dobbelaere, S. Hoffarth, B. Doser, “Customised
given in EN 50123-5, but nevertheless these requirements
version of low voltage limiter type HVL for
do not fulfill the demands of all clients.
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