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KENR5938-03
July 2013
E-C4
CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW X987-E14 A 154-2389 E-C10
E-C7
BU-16-NW X983-E5 B 154-2389 CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE BR-16-NW K737-E1 A 154-2389
OR-16-NW X989-E16 A 154-2389
QTY PART NAME P/N BU-16-NW K739-E22 B 154-2389
BR-16-NW X984-E8 B 154-2389
1 PLUG 153-9693 ACCESSORY TABLE
ACCESSORY TABLE
1 SEAL 154-0877 QTY PART NAME P/N
QTY PART NAME P/N
1 CLIP 154-3769 1 PLUG 153-9693
1 PLUG 153-9693
1 SEAL 154-0877 1 SEAL 154-0877
1 CLIP 154-3769 1 CLIP 154-3769
A-C32
CLR-GA WIRE NAME POS TERM/PLUG A-C40
WH-18-GXL G828-A121 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
A-C24
GN-18-GXL G829-A122 2 180-9340 BR-16-HV K737-A54 1 180-9339
CLR-GA WIRE NAME POS TERM/PLUG
YL-18-GXL E795-A80 3 180-9340 GN-16-HV K738-A5 2 180-9339
BU-18-GXL U774-A58 1 180-9340
ACCESSORY TABLE BU-16-HV K739-A56 3 180-9339
GY-18-GXL U775-A68 2 180-9340
QTY PART NAME P/N BU-16-HV X983-A7 4 180-9339
ACCESSORY TABLE
1 PLUG AS. 230-4013 OR-16-HV X985-A14 5 180-9339
QTY PART NAME P/N
120mm PAINT/PRO 289-5150 YL-16-HV X986-A22 6 180-9339
1 PLUG AS. 238-8247
120mm PAINT/PRO 289-5150 BR-16-HV X984-A30 7 180-9339
WH-16-HV T856-A31 8 180-9339
GN-16-HV T857-A36 9 180-9339
BR-16-HV X987-A37 10 180-9339
A-C33
OR-16-HV X989-A51 11 180-9339
CLR-GA WIRE NAME POS TERM/PLUG
A-C25 PU-16-HV X988-A52 12 180-9339
WH-18-GXL G828-A65 1 180-9340
CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE
GN-18-GXL G829-A64 2 180-9340
YL-18-GXL U781-A3 1 180-9339 QTY PART NAME P/N
WH-18-GXL U780-A62 3 180-9340
PK-18-GXL U782-A91 2 180-9339 1 RECEPTACLE AS. 3E-5179
ACCESSORY TABLE
PK-18-GXL Y746-A92 3 180-9339 120mm PAINT/PRO 289-5151
QTY PART NAME P/N
YL-18-GXL Y741-A61 4 180-9339 1 WEDGE 3E-5180
1 PLUG AS. 230-4013
GN-18-GXL Y742-A76 5 180-9339
120mm PAINT/PRO 289-5150
PK-18-GXL U782-A113 6 180-9339
ACCESSORY TABLE
QTY PART NAME P/N
1 RECEPTACLE AS. 230-5011 A-C41
120mm PAINT/PRO 289-5151 CLR-GA WIRE NAME POS TERM/PLUG
A-C35 (NOTE K)
1 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG
BK-14 229-A101 2 E3-5226
PK-18-GXL 386-A118 1 180-9339
RD-14 101-A102 3 E3-5226
2 8T-8737
PK-14 Y735-A126 4 E3-5226
ACCESSORY TABLE
A-C26 ACCESSORY TABLE
QTY PART NAME P/N
CLR-GA WIRE NAME POS TERM/PLUG QTY PART NAME P/N
1 RECEPTACLE_AS. 3E-3364
YL-18-GXL U781-A94 1 180-9339 1 PLUG AS. 177-9654
120mm PAINT/PRO 289-5150
PK-18-GXL U782-A93 2 180-9339 120mm PAINT/PRO 289-5150
1 WEDGE 3E-3365
OR-18-GXL Y777-A95 3 180-9339 1 WEDGE 177-9655
GY-18-GXL Y754-A72 4 180-9339
BR-18-GXL Y776-A81 5 180-9339
PK-18-GXL U782-A114 6 180-9339
ACCESSORY TABLE A-C37
QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG A-C42
1 RECEPTACLE AS. 239-7353 GN-18-GXL C829-A66 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
120mm PAINT/PRO 289-5151 PK-18-GXL G833-A77 2 180-9340 RD-14 101-A102 1 126-1767
ACCESSORY TABLE BK-14 229-A101 2 126-1767
QTY PART NAME P/N ACCESSORY TABLE
1 PLUG AS. 230-4011 QTY PART NAME P/N
120mm PAINT/PRO 289-5150 1 RECEPTACLE AS. 3E-3364
120mm PAINT/PRO 289-5150
1 WEDGE 3E-3365
RELATED MANUALS
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
9 8 7 6 5 4 3 2 1
ENGINE CONTROL MODULE A-C1 J-C4
2629112 2645732
J-S1 T858-J19 GY-16-NF 2642407
ECM P2 J2 FORE INJECTOR CONNECTION 2 T858-J13 GY-16-NW
J-S4
T858-J20
T859-J25
GY-16-NF
WH-16-NF T858-J20 GY-16-NF 1
C Y749-A53 GN-18-GXL
Y749-A125 GN-18-GXL
Y748-A73 WH-18-GXL
Y748-A67 WH-18-GXL
Y749-A59 GN-18-GXL
C803-A99 BR-18-GXL
2
3
GROUND
SIGNAL
ARD PILOT FUEL PRESSURE SENSOR
2842728 C
Y748-A63 WH-18-GXL 3 4
Y748-A60 WH-18-GXL A-C20
A-S4 Y749-A55 GN-18-GXL 2370227
U781-A96 YL-18-GXL U781-A94 YL-18-GXL Y749-A53 GN-18-GXL 1 2
U781-A3 YL-18-GXL Y749-A35 GN-18-GXL Y748-A63 WH-18-GXL 1 + VOLTS
Y749-A59 GN-18-GXL ARD MAIN FUEL PRESSURE SENSOR
Y749-A35 GN-18-GXL 2 GROUND
Y750-A111 YL-16-GXL Y747-A108 BR-18-GXL 3 SIGNAL 2830242
A-S5 Y751-A88 OR-16-GXL
Y748-A109 WH-18-GXL Y748-A73 WH-18-GXL Y753-A82 OR-18-GXL A-C21
Y748-A63 WH-18-GXL 2397349
Y748-A67 WH-18-GXL 101-A102 RD-14 Y748-A67 WH-18-GXL 1 + VOLTS
Y748-A60 WH-18-GXL 229-A101 BK-14 Y749-A55 GN-18-GXL 2 GROUND
ARD BOUNDARY TEMPERATURE SENSOR 239-7349
Y748-A124 WH-18-GXL Y753-A82 OR-18-GXL 3 SIGNAL 2886815 155-2273 230-4011
4 NONE
A-C22
2305008
Y748-A60 WH-18-GXL 1 + VOLTS ARD TURBO OUTLET 1 6
Y749-A53 GN-18-GXL 2 GROUND AND FLAME DETECT 2 5
Y743-A107 OR-18-GXL 3 SIGNAL 1 FLAME DETECT TEMP TEMPERATURE SENSOR
T846-A100 YL-18-GXL 4 SIGNAL 2 TURBO OUTLET TEMP
2886820 3 4
A-C23
2304013
304mm PIGTAIL
Y750-A111 YL-16-GXL 1 1
ARD IGNITION COIL
A-C25 P-C1 P-C2 200-A79 BK-16-GXL 2 2
2305011 2305010 2305010 2305011 Y751-A88 OR-16-GXL 3 3 2967724
U781-A3 YL-18-GXL 1 1 U781-P1 WH-16 1 G-T1 128-4182 237-0227 230-4013
U782-A91 PK-18-GXL 2 2 U782-P2 GN-16 2
PARTICULATE TRAP #1 200-G1 BK-4
Y746-A92 PK-18-GXL 3 3 Y746-P3 PK-16 3 ACRONYM DESCRIPTION
Y741-A61 YL-18-GXL 4 4 Y741-P4 YL-16 4 SINGLE FILTER CONNECTION SPARKPLUG WIRE G-T2
Y742-A76 GN-18-GXL 5 5 Y742-P5 GN-16 5 286-7949
U782-A113 PK-18-GXL 6 6 U782-P6 BU-16 6 SPARKPLUG EOR END OF RAIL
A-T1 131-1505 2775439
200-A79 BK-16-GXL MAF MASS AIR FLOW
GND RED
ARD AFTERTREATMENT REGENERATION DEVICE GRAY
H-C3 H-C4 C-T1 131-1505 C-T2 7H-1176 3 2 1
A-C26 PRIMARY COIL 3 2 1
2397353 2397352 2397352 2397353 GROUND
200-C1 BK-14-NCC CGI CLEAN GAS INDUCTION
U781-A94 YL-18-GXL 1 1 U781-H1 WH-16 1 SPARKPLUG WIRE IMAP INTAKE MANIFOLD AIR PRESSURE
U782-A93 PK-18-GXL 2 2 U782-H2 GN-16 2
ENGINE BLOCK GND CRS GND
Y777-A95 OR-18-GXL Y777-H3 PK-16 PARTICULATE TRAP #2
3 3 3
DUAL FILTER CONNECTION
DPF DIESEL PARTICULATE FILTER
Y754-A72 GY-18-GXL 4 4 Y754-H4 YL-16 4 NOTE H
Y776-A81 BR-18-GXL 5 5 Y776-H5 GN-16 5
IVA INTAKE VALVE ACTUATOR
U782-A114 PK-18-GXL 6 6 U782-H6 BU-16 6
CCP CRANKCASE PRESSURE 155-2269 3E-3364
OEM SUPPLIED TSR TEMPERATURE SENSOR RETURN
JUMPER
PSR PRESSURE SENSOR RETURN
VLPM VOLTAGE LOADDUMP PROTECTION MODULE
2 1 1 2
B B
(+) BATTERY
IDENT
A
HARNESS
305-5318
CHG
00
DESCRIPTION
MAIN ENGINE HARNESS (HIGH MOUNT FUEL)
THIS SCHEMATIC IS FOR THE C15 ON-HIGHWAY TRUCK ENGINE
A
A
305-5337
300-4510
00
00
MAIN ENGINE HARNESS (MID MOUNT FUEL)
MAIN ENGINE HARNESS (HIGH MOUNT SHORT TRAY WITH INLET AIR SHUTOFF)
ELECTRICAL SYSTEM
A
A
286-8225
291-9156
00
00
MAIN ENGINE HARNESS (HIGH MOUNT FUEL) S/N SDP00823-01672
MAIN ENGINE HARNESS (MID MOUNT FUEL) S/N SDP00823-01672
MEDIA NUMBER: KENR5938-03
E
G
292-0644
286-7949
01
00
INTERNAL HARNESS (AFT)
SPARKPLUG WIRE
SCHEMATIC PART NUMBER: 265-9115, CHANGE: 15
H OEM JUMPER (PARTICULATE TRAP-DUAL) Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
J 292-0645 01 INTERNAL HARNESS (FORE) in neutral and with parking brake set.
P OEM JUMPER (PARTICULATE TRAP-SINGLE)
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
9 8 7 6 5 4 3 2 1
HARNESS 292-0644 CONNECTOR AND SPLICE LOCATIONS
VIEW ALL CALLOUTS
J-S17
(T989-BU)
J-S J-S4
(T858-GY) (T859-WH) J-S5 J-S18
(T860-OR) (T990-BR)
J-S6
J-S7 (T864-YL)
(T957-PU)
J-S8
J-S9 (T958-YL)
(T959-BR)
J-C6 J-C9
J-C4 J-C5 J-C7 J-C8 INJECTOR 6
INJECTOR 1 J-S10 INJECTOR 3 INJECTOR 4
INJECTOR 2 J-S3 (T960-BU) INJECTOR 5
(T863-GN)
J-S2
J-S11 (T862-BU)
(T961-GN)
J-S12
J-S13 (T962-WH)
(T985-WH)
J-S14
J-S15 (T986-GN)
(T987-GY)
J-S16
(T988-PU)
EXTERNAL ENGINE
HARNESS INTERFACE 2
J-C38
J-C39
EXTERNAL ENGINE
HARNESS INTERFACE 1
HARNESS 292-0645 CONNECTOR AND SPLICE LOCATIONS
VIEW ALL CALLOUTS
BRAKE
BRAKE SOLENOID 5&6
BRAKE E-C12
SOLENOID 1&2 IVA 4 IVA 6
SOLENOID 3&4 IVA 5
IVA 1 E-C10 IVA 2 IVA 3 E-C7 E-C9
E-C11 E-C8
E-C4 E-C5 E-C6
E-S2
(X989-OR)
E-S1 E-S4
(X987-BR) (K739-BU) E-S5 E-S3
(K737-BR) (X988-PU)
E-C40
EXTERNAL ENGINE
HARNESS INTERFACE 1
HARNESS 305-5318, 305-5337, 300-4510, 286-8225, AND 291-9156
CONNECTOR AND SPLICE LOCATIONS
VIEW ALL CALLOUTS
NOTE K A-C35 A-C40
A-C32 A-C31 A-C38
NOTE J
A-C39
A-S13 A-S12
(386-PU) (K739-BU)
NOTE K NOTE K
A-C17 A-C43
A-S3
NOTE J ( G833-PK)
A-S10
(U782-PK)
A-C7 A-C19 A-C21
NOTE J NOTE Y A-C14 A-C22
A-C3
A-S2
(G829-GN) A-S4
A-S1 (U781-YL) A-S5
A-C9 (G828-WH) (Y748-WH)
A-S8
CONNECTOR DESCRIPTIONS
A-C1 ENGINE CONTROL MODULE (ECM) CONNECTOR
(Y749-GN) A-C2 CGI TEMPERATURE SENSOR CONNECTOR
A-C13 A-C3 ARD PILOT FUEL CONTROL VALVE CONNECTOR
A-C4 ENGINE OIL PRESSURE SENSOR CONNECTOR
A-C5 CGI ABSOLUTE PRESSURE SENSOR CONNECTOR
A-C6 INLET MANIFOLD AIR PRESSURE SENSOR CONNECTOR
SECONDARY ENGINE SPEED/TIMING SENSOR CONNECTOR
A-C7
A-C1 (CAMSHAFT)
PRIMARY ENGINE SPEED/TIMING SENSOR CONNECTOR
A-C12 A-C8
(CRANKSHAFT)
A-C9 INLET MANIFOLD AIR TEMPERATURE SENSOR CONNECTOR
A-C28
A-C10 FUEL TEMPERATURE SENSOR CONNECTOR
A-C11 COOLANT TEMPERATURE SENSOR CONNECTOR
A-C15
A-C12 TIMING CALIBRATION (TC) PROBE CONNECTOR
A-C23 A-C18
A-C19
ARD PILOT FUEL PRESSURE SENSOR CONNECTOR
FUEL PRESSURE SENSOR CONNECTOR
A-C20 ARD MAIN FUEL PRESSURE SENSOR CONNECTOR
A-C21 ARD BOUNDARY TEMPERATURE SENSOR CONNECTOR
(200-BK) A-C23
A-C24
ARD IGNITION COIL CONNECTOR
CGI ACTUATOR CONNECTOR
A-C25 PARTICULATE TRAP 1
A-C26 PARTICULATE TRAP 2
A-C27 ARD COMBUSTION AIR CONTROL VALVE CONNECTOR
A-C8 A-C28
ARD COMBUSTION MAF DELTA PRESSURE SENSOR
A-C27 A-C39
A-C40
FORE INJECTOR HARNESS CONNECTOR 1
AFT INJECTOR HARNESS CONNECTOR
A-C41 ARD PURGE AIR PUMP CONNECTOR
LEFT SIDE VIEW OF ENGINE
CRANKCASE FORE INJECTOR FORE INJECTOR FUEL TEMPERATURE VIEW ALL CALLOUTS
PRESSURE SENSOR HARNESS HARNESS ARD FUEL SENSOR CONNECTOR
CONNECTOR CONNECTOR CONNECTOR ENABLE VALVE A-C10 INLET MANIFOLD
INLET MANIFOLD AFT INJECTOR
A-C32 A-C39 A-C38 CONNECTOR AIR TEMPERATURE
AIR PRESSURE HARNESS CONNECTOR
A-C17 SENSOR CONNECTOR
SENSOR CONNECTOR A-C40
A-C9
A-C6
ARD MAIN FUEL
FUEL PRESSURE CONTROL VALVE
SENSOR CONNECTOR CONNECTOR
A-C19 A-C14
SECONDARY ENGINE ARD PILOT FUEL
SPEED/TIMING CONTROL VALVE
SENSOR CONNECTOR CONNECTOR
(CAMSHAFT) A-C3
A-C7 ARD PILOT FUEL
PRESSURE SENSOR
INLET AIR SHUTOFF CONNECTOR
RELAY AND MANUAL
(CLOSEST TO BLOCK)
SHUTOFF CONNECTORS
A-C18
A-C31
(NOT SHOWN) ARD MAIN FUEL
PRESSURE SENSOR
CONNECTOR
INLET AIR SHUTOFF
A-C20
RELAY AND MANUAL
SHUTOFF CONNECTORS ARD TURBO OUTLET AND
A-C35 FLAME DETECT
(NOT SHOWN) TEMPERATURE
SENSOR CONNECTOR
A-C22
CGI ABSOLUTE
ARD BOUNDARY
PRESSURE SENSOR
TEMPERATURE
CONNECTOR
SENSOR CONNECTOR
A-C5
A-C21
PARTICULATE TRAP #2
ENGINE OIL DUAL FILTER CONNECTOR
PRESSURE SENSOR A-C26
CONNECTOR PURGE AIR PUMP
A-C4 POWER CONNECTOR
PRIMARY ENGINE A-C42
SPEED/TIMING PARTICULATE TRAP #1
SENSOR CONNECTOR SINGLE FILTER
(CRANKSHAFT) CONNECTOR
CGI DELTA
A-C8 A-C25
PRESSURE SENSOR TIMING CALIBRATION
ARD PURGE AIR ARD NOZZLE (TC) PROBE CONNECTOR ENGINE CONTROL
CONNECTOR
PUMP CONNECTOR CLEANING A-C12 MODULE(ECM) P2
A-C33
A-C41 SOLENOID CONNECTOR
CONNECTOR A-C1
A-C16
RIGHT SIDE VIEW OF ENGINE
VIEW ALL CALLOUTS
IVA OIL IVA EOR ARD COMBUSTION MAF
AIR INLET PRESSURE SENSOR CONNECTOR DELTA PRESSURE SENSOR
TEMPERATURE SENSOR CONNECTOR A-C15 CONNECTOR
CONNECTOR A-C13 A-C28
A-C37 CGI ACTUATOR
CONNECTOR
A-C24
COOLANT TEMPERATURE
SENSOR CONNECTOR
A-C11
IVA 1
CONNECTOR IVA 2 IVA 6
E-C4 CONNECTOR BRAKE SOLENOID 5&6 CONNECTOR
E-C5 BRAKE SOLENOID 3&4 IVA 4 IVA 5 CONNECTOR E-C9
BRAKE SOLENOID 1&2 IVA 3
CONNECTOR CONNECTOR CONNECTOR E-C12
CONNECTOR CONNECTOR
E-C11 E-C7 E-C8
E-C10 E-C6
TOP VIEW OF ENGINE
VIEW ALL CALLOUTS
FORE INJECTOR CRANKCASE
FORE INJECTOR
HARNESS PRESSURE SENSOR
HARNESS
CONNECTOR CONNECTOR
CONNECTOR
A-C38 A-C32
AFT INJECTOR A-C39 SECONDARY ENGINE
HARNESS CONNECTOR SPEED/TIMING
A-C40 SENSOR CONNECTOR
(CAMSHAFT)
A-C7
IVA OIL
PRESSURE SENSOR
CONNECTOR
A-C13
IVA EOR
CONNECTOR
A-C15
CGI ACTUATOR
AIR INLET CONNECTOR
TEMPERATURE SENSOR A-C24
CONNECTOR
A-C37