Вы находитесь на странице: 1из 15

INTERACTIVE SCHEMATIC

Bookmarks X

Options

Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to


quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.


These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this


VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
KENR5938-03
July 2013

C15 On-Highway Truck Engine


Electrical System
SDP823-11499
B5R1-340

© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.


HARNESS CONNECTOR TABLES
Page 1 of 3

Harness 292-0645 Connector Tables


E-C40 E-C5 E-C8 E-C11
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW K737-E23 1 180-9340 BR-16-NW X987-E15 A 154-2389 PU-16-NW X988-E19 A 154-2389 GN-16-NW K738-E2 A 154-2389
GN-16-NW K738-E2 2 180-9340 OR-16-NW X985-E6 B 154-2389 WH-16-NW T856-E9 B 154-2389 BU-16-NW K739-E20 B 154-2389
BU-16-NW K739-E4 3 180-9340 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
BU-16-NW X983-E5 4 180-9340 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
OR-16-NW X985-E6 5 180-9340 1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693
YL-16-NW X986-E7 6 180-9340 1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877
BR-16-NW X984-E8 7 180-9340 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769
WH-16-NW T856-E9 8 180-9340
GN-16-NW T857-E10 9 180-9340
BR-16-NW X987-E11 10 180-9340
OR-16-NW X989-E12 11 180-9340
E-C6 E-C9 E-C12
PU-16-NW X988-E13 12 180-9340
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE
OR-16-NW X989-E17 A 154-2389 PU-16-NW X988-E18 A 154-2389 BR-16-NW K737-E3 A 154-2389
QTY PART NAME P/N
YL-16-NW X986-E7 B 154-2389 GN-16-NW T857-E10 B 154-2389 BU-16-NW K739-E21 B 154-2389
1 PLUG AS. 155-2252
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
200mm PAINT/PRO 110-3202
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
1 WEDGE 155-2258
1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693
1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877
1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769

E-C4
CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW X987-E14 A 154-2389 E-C10
E-C7
BU-16-NW X983-E5 B 154-2389 CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE BR-16-NW K737-E1 A 154-2389
OR-16-NW X989-E16 A 154-2389
QTY PART NAME P/N BU-16-NW K739-E22 B 154-2389
BR-16-NW X984-E8 B 154-2389
1 PLUG 153-9693 ACCESSORY TABLE
ACCESSORY TABLE
1 SEAL 154-0877 QTY PART NAME P/N
QTY PART NAME P/N
1 CLIP 154-3769 1 PLUG 153-9693
1 PLUG 153-9693
1 SEAL 154-0877 1 SEAL 154-0877
1 CLIP 154-3769 1 CLIP 154-3769

Harness 292-0644 Connector Tables


J-C4 J-C7 J-C38
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
GY-16-HF T858-J20 1 291-9856 WH-16-HF T859-J25 1 291-9856 PU-16-NW T957-J1 1 180-9340
BU-16-HF T862-J22 2 291-9856 GN-16-HF T863-J23 2 291-9856 YL-16-NW T958-J2 2 180-9340
PU-16-HF T957-J31 3 291-9856 BU-16-HF T960-J34 3 291-9856 BR-16-NW T959-J3 3 180-9340
WH-16-HF T985-J37 4 291-9856 PU-16-HF T988-J40 4 291-9856 BU-16-NW T960-J4 4 180-9340
ACCESSORY TABLE ACCESSORY TABLE GN-16-NW T961-J5 5 180-9340
QTY PART NAME P/N QTY PART NAME P/N WH-16-NW T962-J6 6 180-9340
1 PLUG AS. 264-2407 1 PLUG AS. 264-2407 WH-16-NW T985-J7 7 180-9340
4 SEAL 291-9857 4 SEAL 291-9857 GN-16-NW T986-J8 8 180-9340
GY-16-NW T987-J9 9 180-9340
PU-16-NW T988-J10 10 180-9340
BU-16-NW T989-J11 11 180-9340
BR-16-NW T990-J12 12 180-9340
J-C5 J-C8
ACCESSORY TABLE
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
QTY PART NAME P/N
GY-16-HF T858-J19 1 291-9856 OR-16-HF T860-J28 1 291-9856
1 PLUG AS. 155-2252
BU-16-HF T862-J21 2 291-9856 YL-16-HF T864-J30 2 291-9856
120mm PAINT/PRO 289-5151
YL-16-HF T958-J32 3 291-9856 GN-16-HF T961-J35 3 291-9856
1 WEDGE 155-2258
GN-16-HF T986-J38 4 291-9856 BU-16-HF T989-J41 4 291-9856
ACCESSORY TABLE ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N
1 PLUG AS. 264-2407 1 PLUG AS. 264-2407
4 SEAL 291-9857 4 SEAL 291-9857 J-C39
CLR-GA WIRE NAME POS TERM/PLUG
GY-16-NW T858-J13 1 180-9340
WH-16-NW T859-J14 2 180-9340
OR-16-NW T860-J15 3 180-9340
J-C6 J-C9
BU-16-NW T862-J16 4 180-9340
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
GN-16-NW T863-J17 5 180-9340
WH-16-HF T859-J26 1 291-9856 OR-16-HF T860-J27 1 291-9856
YL-16-NW T864-J18 6 180-9340
GN-16-HF T863-J24 2 291-9856 YL-16-HF T864-J29 2 291-9856
ACCESSORY TABLE
BR-16-HF T959-J33 3 291-9856 WH-16-HF T962-J36 3 291-9856
QTY PART NAME P/N
GY-16-HF T987-J39 4 291-9856 BR-16-HF T990-J42 4 291-9856
1 PLUG AS. 155-2273
ACCESSORY TABLE ACCESSORY TABLE
120mm PAINT/PRO 289-5151
QTY PART NAME P/N QTY PART NAME P/N
1 WEDGE 155-2263
1 PLUG AS. 264-2407 1 PLUG AS. 264-2407
4 SEAL 291-9857 4 SEAL 291-9857
HARNESS CONNECTOR TABLES
Page 2 of 3
Harness 305-5318, 305-5337, 300-4510, 286-8225 & 291-9156 Connector Tables
A-C1 A-C1 (continued)
CLR-GA WIRE NAME POS TERM/PLUG BR-16-HV T990-A84 100 180-9340 A-C7 A-C14
GN-16-HV K738-A5 1 180-9340 GY-16-HV T987-A85 101 180-9340 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
2 8T-8737 BU-16-HV T989-A86 102 180-9340 BU-18-GXL E965-A48 1 180-9340 OR-18-GXL Y736-A50 1 180-9340
GY-18-GXL T852-A32 3 180-9340 PU-16-HV T988-A87 103 180-9340
YL-18-GXL E966-A49 2 180-9340 BU-18-GXL Y734-A104 2 180-9340
4 8T-8737 GY-16-HV T858-A23 104 180-9340
GN-18-GXL A778-A127 5 180-9340 WH-16-HV T962-A29 105 180-9340 ACCESSORY TABLE ACCESSORY TABLE
6 8T-8737 BR-16-HV T959-A18 106 180-9340 QTY PART NAME P/N QTY PART NAME P/N
7 8T-8737 GN-16-HV T961-A28 107 180-9340 1 PLUG AS. 230-4011 1 PLUG AS. 230-4011
BR-16-HV K737-A54 8 180-9340 BU-16-HV T960-A19 108 180-9340
9 8T-8737 YL-16-GXL Y750-A111 109 180-9340 120mm PAINT/PRO 289-5150 120mm PAINT/PRO 289-5150
OR-18-GXL C801-A98 10 180-9340 110 8T-8737
11 8T-8737 WH-16-HV T985-A89 111 180-9340
12 8T-8737 112 8T-8737
GY-18-GXL Y754-A72 13 180-9340 GN-16-HV T986-A90 113 180-9340
BU-16-HV K739-A56 14 180-9340 114 8T-8737
PK-18-GXL R746-A20 15 180-9340 WH-16-HV T859-A24 115 180-9340 A-C8 A-C15
WH-18-GXL U780-A62 16 180-9340 PU-16-HV T957-A16 116 180-9340 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
GN-18-GXL G829-A2 17 180-9340 117 8T-8737 BK-18-GXL E963-A27 1 180-9340 GY-18-GXL T852-A32 1 180-9340
BR-16-HV X984-A30 18 180-9340 YL-16-HV T958-A17 118 180-9340
19 8T-8737 119 8T-8737 WH-18-GXL E964-A26 2 180-9340 YL-18-GXL H807-A33 2 180-9340
GY-18-GXL C800-A97 20 180-9340 120 8T-8737 ACCESSORY TABLE ACCESSORY TABLE
WH-16-HV T856-A31 21 180-9340 ACCESSORY TABLE QTY PART NAME P/N QTY PART NAME P/N
OR-16-HV X985-A14 22 180-9340 QTY PART NAME P/N
1 PLUG AS. 230-4011 1 PLUG AS. 238-8245
23 8T-8737 1 PLUG AS. 264-5732
24 8T-8737 1 COVER 292-0637 120mm PAINT/PRO 289-5150 120mm PAINT/PRO 289-5150
BK-18-GXL E963-A27 25 180-9340 8 STRAP 3S-2093
WH-18-GXL G856-A8 26 180-9340 1 STRAP 206-1345
PU-18-GXL Y923-A74 27 180-9340
GY-18-GXL 994-A10 28 180-9340
29 8T-8737
PK-18-GXL G833-A47 30 180-9340 A-C2 A-C9 A-C16
YL-16-HV X986-A22 31 180-9340 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
32 8T-8737
WH-18-GXL G828-A34 1 180-9340 BU-18-GXL C967-A15 1 180-9340 GN-18-GXL A778-A127 1 180-9340
YL-18-GXL E795-A80 33 180-9340
34 8T-8737 PK-18-GXL G833-A21 2 180-9340 PK-18-GXL G833-A45 2 180-9340 YL-18-GXL H807-A128 2 180-9340
WH-18-GXL E964-A26 35 180-9340 PK-18-GXL U773-A57 3 180-9340 ACCESSORY TABLE ACCESSORY TABLE
YL-18-GXL G857-A9 36 180-9340 QTY PART NAME P/N
4 8T-8737 QTY PART NAME P/N
37 8T-8737
GN-18-GXL C829-A66 38 180-9340 ACCESSORY TABLE 1 PLUG AS. 230-4011 1 PLUG AS. 230-4011
39 8T-8737 QTY PART NAME P/N 120mm PAINT/PRO 289-5150 1 SEAL CAP (2) 274-3780
40 8T-8737 1 PLUG AS. 230-5008 120mm PAINT/PRO 289-5150
BR-18-GXL C803-A99 41 180-9340
GN-16-HV T857-A36 42 180-9340 120mm PAINT/PRO 289-5150
GY-18-GXL U775-A68 43 180-9340
44 8T-8737
PK-14 Y735-A126 45 126-1768 A-C10
YL-18-GXL E966-A49 46 180-9340 A-C3 CLR-GA WIRE NAME POS TERM/PLUG A-C17
BU-18-GXL E965-A48 47 180-9340
CLR-GA WIRE NAME POS TERM/PLUG YL-18-GXL F421-A13 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
48 8T-8737
49 8T-8737 PU-18-GXL Y733-A103 1 180-9340 PK-18-GXL G833-A46 2 180-9340 YL-18-GXL Y737-A105 1 180-9340
BU-16-HV X983-A7 50 180-9340 OR-18-GXL Y736-A50 2 180-9340 ACCESSORY TABLE GY-18-GXL Y738-A106 2 180-9340
BU-18-GXL U774-A58 51 180-9340 ACCESSORY TABLE QTY PART NAME P/N ACCESSORY TABLE
GY-18-GXL Y738-A106 52 180-9340
YL-16-HV T864-A71 53 180-9340 QTY PART NAME P/N 1 PLUG AS. 230-4011 QTY PART NAME P/N
BU-18-GXL G827-A69 54 180-9340 1 PLUG AS. 230-4011 120mm PAINT/PRO 289-5150 1 PLUG AS. 238-8245
YL-18-GXL T846-A100 55 180-9340 120mm PAINT/PRO 289-5150 120mm PAINT/PRO 289-5150
YL-18-GXL Y741-A61 56 180-9340
BR-18-GXL U779-A6 57 180-9340
PU-16-HV X988-A52 58 180-9340
PU-18-GXL Y733-A103 59 180-9340
BU-18-GXL Y734-A104 60 180-9340 A-C4 A-C11
GN-16-HV T863-A75 61 180-9340 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG A-C18
BR-18-GXL Y776-A81 62 180-9340
OR-18-GXL Y753-A82 63 180-9340 WH-18-GXL G828-A38 1 180-9340 BU-18-GXL 995-A12 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
64 8T-8737 GN-18-GXL G829-A43 2 180-9340 PK-18-GXL G833-A44 2 180-9340 WH-18-GXL Y748-A73 1 180-9340
65 8T-8737 GY-18-GXL 994-A10 3 180-9340 ACCESSORY TABLE GN-18-GXL Y749-A59 2 180-9340
PK-18-GXL Y746-A92 66 180-9340
ACCESSORY TABLE QTY PART NAME P/N BR-18-GXL C803-A99 3 180-9340
OR-16-HV X989-A51 67 180-9340
BR-16-HV X987-A37 68 180-9340 QTY PART NAME P/N 1 PLUG AS. 230-4011 ACCESSORY TABLE
YL-18-GXL Y737-A105 69 180-9340 1 PLUG AS. 237-0227 120mm PAINT/PRO 289-5150 QTY PART NAME P/N
PK-18-GXL U773-A57 70 180-9340 120mm PAINT/PRO 289-5150
71 8T-8737 1 PLUG AS. 230-4013
WH-18-GXL G828-A1 72 180-9340 120mm PAINT/PRO 289-5150
73 8T-8737
OR-18-GXL T853-A11 74 180-9340
75 8T-8737 A-C12
YL-18-GXL H807-A33 76 180-9340 A-C5
BU-16-HV T862-A78 77 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
78 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG WH-18-GXL G856-A8 1 180-9340 A-C19 (NOTE Y)
YL-18-GXL H807-A128 79 180-9340 WH-18-GXL G828-A40 1 180-9340 YL-18-GXL G857-A9 2 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
BR-18-GXL G826-A70 80 180-9340 GN-18-GXL G829-A42 2 180-9340 ACCESSORY TABLE WH-18-GXL G828-A129 1 180-9340
WH-18-GXL Y748-A109 81 180-9340
BR-18-GXL U779-A6 3 180-9340 QTY PART NAME P/N GN-18-GXL G829-A130 2 180-9340
YL-18-GXL U781-A96 82 180-9340
GN-18-GXL Y749-A110 83 180-9340 ACCESSORY TABLE 1 PLUG AS. 155-2269 PK-18-GXL C991-A131 3 180-9340
BU-18-GXL 995-A12 84 180-9340 QTY PART NAME P/N 1 CAP-CONNECTOR 274-3774 ACCESSORY TABLE
OR-18-GXL Y777-A95 85 180-9340 1 PLUG AS. 237-0227
86 8T-8737 120mm PAINT/PRO 289-5150 QTY PART NAME P/N
87 8T-8737 120mm PAINT/PRO 289-5150 1 WEDGE 155-2261 1 PLUG_AS. 237-0227
OR-16-GXL Y751-A88 88 180-9340
BR-18-GXL Y747-A108 89 180-9340
90 8T-8737
OR-18-GXL Y743-A107 91 180-9340
92 8T-8737
PK-18-GXL U782-A83 93 180-9340 A-C6 A-C13 A-C20
GN-18-GXL Y742-A76 94 180-9340 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
BU-18-GXL C967-A15 95 180-9340 WH-18-GXL G828-A39 1 180-9340 BR-18-GXL G826-A70 1 180-9340 WH-18-GXL Y748-A63 1 180-9340
YL-18-GXL F421-A13 96 180-9340
97 8T-8737 GN-18-GXL G829-A41 2 180-9340 BU-18-GXL G827-A69 2 180-9340 GN-18-GXL Y749-A35 2 180-9340
98 8T-8737 PK-18-GXL R746-A20 3 180-9340 OR-18-GXL T853-A11 3 180-9340 BR-18-GXL Y747-A108 3 180-9340
OR-16-HV T860-A25 99 180-9340 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
1 PLUG AS. 237-0227 1 PLUG AS. 230-4013 1 PLUG AS. 237-0227
120mm PAINT/PRO 289-5150 120mm PAINT/PRO 289-5150 120mm PAINT/PRO 289-5150
HARNESS CONNECTOR TABLES
Page 3 of 3
Harness 305-5318, 305-5337, 300-4510, 286-8225 & 291-9156 Connector Tables
A-C21 A-C27 A-C38
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
WH-18-GXL Y748-A67 1 180-9339 OR-18-GXL C801-A98 1 180-9340 PU-16-HV T957-A16 1 180-9339
GN-18-GXL Y749-A55 2 180-9339 GY-18-GXL C800-A97 2 180-9340 YL-16-HV T958-A17 2 180-9339
OR-18-GXL Y753-A82 3 180-9339 ACCESSORY TABLE BR-16-HV T959-A18 3 180-9339
4 8T-8737 QTY PART NAME P/N BU-16-HV T960-A19 4 180-9339
ACCESSORY TABLE 1 PLUG AS. 238-8247 GN-16-HV T961-A28 5 180-9339
QTY PART NAME P/N 120mm PAINT/PRO 289-5150 WH-16-HV T962-A29 6 180-9339
1 PLUG AS. 239-7349 WH-16-HV T985-A89 7 180-9339
120mm PAINT/PRO 289-5150 GN-16-HV T986-A90 8 180-9339
GY-16-HV T987-A85 9 180-9339
PU-16-HV T988-A87 10 180-9339
A-C28 BU-16-HV T989-A86 11 180-9339
CLR-GA WIRE NAME POS TERM/PLUG BR-16-HV T990-A84 12 180-9339
A-C22 WH-18-GXL Y748-A124 1 180-9340 ACCESSORY TABLE
CLR-GA WIRE NAME POS TERM/PLUG GN-18-GXL Y749-A125 2 180-9340 QTY PART NAME P/N
WH-18-GXL Y748-A60 1 180-9340 PU-18-GXL Y923-A74 3 180-9340 1 RECEPTACLE AS. 3E-5179
GN-18-GXL Y749-A53 2 180-9340 ACCESSORY TABLE 120mm PAINT/PRO 289-5151
OR-18-GXL Y743-A107 3 180-9340 QTY PART NAME P/N 1 WEDGE 3E-5180
YL-18-GXL T846-A100 4 180-9340 1 PLUG AS. 230-4013
ACCESSORY TABLE 120mm PAINT/PRO 289-5150
QTY PART NAME P/N
1 PLUG AS. 230-5008
120mm PAINT/PRO 289-5150 A-C39
CLR-GA WIRE NAME POS TERM/PLUG
A-C31 (NOTE K) GY-16-HV T858-A23 1 180-9339
CLR-GA WIRE NAME POS TERM/PLUG WH-16-HV T859-A24 2 180-9339
PK-18-GXL 386-A119 1 180-9340 OR-16-HV T860-A25 3 180-9339
A-C23 BU-16-HV K739-A116 2 180-9340 BU-16-HV T862-A78 4 180-9339
CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE GN-16-HV T863-A75 5 180-9339
YL-16-GXL Y750-A111 1 180-9340 QTY PART NAME P/N YL-16-HV T864-A71 6 180-9339
BK-16-GXL 200-A79 2 180-9340 1 PLUG_AS. 155-2269 ACCESSORY TABLE
OR-16-GXL Y751-A88 3 180-9340 1 CAP-CONNECTOR 274-3774 QTY PART NAME P/N
ACCESSORY TABLE 120mm PAINT/PRO 289-5150 1 RECEPTACLE AS. 3E-3382
QTY PART NAME P/N 1 WEDGE 155-2261 120mm PAINT/PRO 289-5151
1 PLUG AS. 230-4013 1 WEDGE 3E-3383
120mm PAINT/PRO 289-5150

A-C32
CLR-GA WIRE NAME POS TERM/PLUG A-C40
WH-18-GXL G828-A121 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
A-C24
GN-18-GXL G829-A122 2 180-9340 BR-16-HV K737-A54 1 180-9339
CLR-GA WIRE NAME POS TERM/PLUG
YL-18-GXL E795-A80 3 180-9340 GN-16-HV K738-A5 2 180-9339
BU-18-GXL U774-A58 1 180-9340
ACCESSORY TABLE BU-16-HV K739-A56 3 180-9339
GY-18-GXL U775-A68 2 180-9340
QTY PART NAME P/N BU-16-HV X983-A7 4 180-9339
ACCESSORY TABLE
1 PLUG AS. 230-4013 OR-16-HV X985-A14 5 180-9339
QTY PART NAME P/N
120mm PAINT/PRO 289-5150 YL-16-HV X986-A22 6 180-9339
1 PLUG AS. 238-8247
120mm PAINT/PRO 289-5150 BR-16-HV X984-A30 7 180-9339
WH-16-HV T856-A31 8 180-9339
GN-16-HV T857-A36 9 180-9339
BR-16-HV X987-A37 10 180-9339
A-C33
OR-16-HV X989-A51 11 180-9339
CLR-GA WIRE NAME POS TERM/PLUG
A-C25 PU-16-HV X988-A52 12 180-9339
WH-18-GXL G828-A65 1 180-9340
CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE
GN-18-GXL G829-A64 2 180-9340
YL-18-GXL U781-A3 1 180-9339 QTY PART NAME P/N
WH-18-GXL U780-A62 3 180-9340
PK-18-GXL U782-A91 2 180-9339 1 RECEPTACLE AS. 3E-5179
ACCESSORY TABLE
PK-18-GXL Y746-A92 3 180-9339 120mm PAINT/PRO 289-5151
QTY PART NAME P/N
YL-18-GXL Y741-A61 4 180-9339 1 WEDGE 3E-5180
1 PLUG AS. 230-4013
GN-18-GXL Y742-A76 5 180-9339
120mm PAINT/PRO 289-5150
PK-18-GXL U782-A113 6 180-9339
ACCESSORY TABLE
QTY PART NAME P/N
1 RECEPTACLE AS. 230-5011 A-C41
120mm PAINT/PRO 289-5151 CLR-GA WIRE NAME POS TERM/PLUG
A-C35 (NOTE K)
1 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG
BK-14 229-A101 2 E3-5226
PK-18-GXL 386-A118 1 180-9339
RD-14 101-A102 3 E3-5226
2 8T-8737
PK-14 Y735-A126 4 E3-5226
ACCESSORY TABLE
A-C26 ACCESSORY TABLE
QTY PART NAME P/N
CLR-GA WIRE NAME POS TERM/PLUG QTY PART NAME P/N
1 RECEPTACLE_AS. 3E-3364
YL-18-GXL U781-A94 1 180-9339 1 PLUG AS. 177-9654
120mm PAINT/PRO 289-5150
PK-18-GXL U782-A93 2 180-9339 120mm PAINT/PRO 289-5150
1 WEDGE 3E-3365
OR-18-GXL Y777-A95 3 180-9339 1 WEDGE 177-9655
GY-18-GXL Y754-A72 4 180-9339
BR-18-GXL Y776-A81 5 180-9339
PK-18-GXL U782-A114 6 180-9339
ACCESSORY TABLE A-C37
QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG A-C42
1 RECEPTACLE AS. 239-7353 GN-18-GXL C829-A66 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
120mm PAINT/PRO 289-5151 PK-18-GXL G833-A77 2 180-9340 RD-14 101-A102 1 126-1767
ACCESSORY TABLE BK-14 229-A101 2 126-1767
QTY PART NAME P/N ACCESSORY TABLE
1 PLUG AS. 230-4011 QTY PART NAME P/N
120mm PAINT/PRO 289-5150 1 RECEPTACLE AS. 3E-3364
120mm PAINT/PRO 289-5150
1 WEDGE 3E-3365
RELATED MANUALS

Related Electrical Service Manuals


Title Form Number
Troubleshooting RENR9343
Systems Operation / Testing and Adjusting RENR9813
HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
9 8 7 6 5 4 3 2 1
ENGINE CONTROL MODULE A-C1 J-C4
2629112 2645732
J-S1 T858-J19 GY-16-NF 2642407
ECM P2 J2 FORE INJECTOR CONNECTION 2 T858-J13 GY-16-NW
J-S4
T858-J20
T859-J25
GY-16-NF
WH-16-NF T858-J20 GY-16-NF 1

TYPICAL VEHICLE HARNESS WIRING DIAGRAM


BRAKE SOLENOID LOW/HIGH 1 K738-A5 GN-16-HV K737-A54 BR-16-HV A-C38 J-C38 T859-J14 WH-16-NW T859-J26 WH-16-NF T862-J22 BU-16-NF 2 INJECTOR 1
2 K738-A5 GN-16-HV 3E5179 1552252 J-S5 T860-J27 OR-16-NF T957-J1 PU-16-NF 3
IVA END OF RAIL VALVE 3 T852-A32 GY-18-GXL T856-A31 WH-16-HV T957-A16 PU-16-HV 1 T957-J1 PU-16-NW T860-J15 OR-16-NW T860-J28 OR-16-NF T985-J7 WH-16-NF 4 264-5732
INLET AIR SHUTOFF 4 386-A117 PU-16-HV T857-A36 GN-16-HV T958-A17 YL-16-HV 2 T958-J2 YL-16-NW J-S2 T862-J21 BU-16-NF J-C5
ARD NOZZLE CLEANING SOLENOID 5 A778-A127 GN-18-GXL T858-A23 GY-16-HV T959-A18 BR-16-HV 3 T959-J3 BR-16-NW T862-J16 BU-16-NW T862-J22 BU-16-NF 9 PIN CAB
6 T859-A24 WH-16-HV A-C15 2642407
T960-A19 BU-16-HV 4 T960-J4 BU-16-NW J-S3 T863-J23 GN-16-NF CONNECTOR
7 T860-A25 OR-16-HV 2388245 IVA EOR 12V T961-A28 GN-16-HV T961-J5 GN-16-NW T863-J17 GN-16-NW T863-J24 GN-16-NF T858-J19 GY-16-NF 1
5 +BATTERY A
BRAKE SOLENOID MED/HIGH 8 K737-A54 BR-16-HV T862-A78 BU-16-HV T852-A32 GY-18-GXL 1 GN-16 2643926 T962-A29 WH-16-HV 6 T962-J6 WH-16-NW J-S6 T864-J29 YL-16-NF T862-J21 BU-16-NF 2 INJECTOR 2 -BATTERY B
9 T863-A75 GN-16-HV H807-A33 YL-18-GXL 2 GN-16
T985-A89 WH-16-HV 7 T985-J7 WH-16-NW T864-J18 YL-16-NW T864-J30 YL-16-NF T958-J2 YL-16-NF 3
C 10 9 8 7 6 5 4 3 2 1
ARD COMBUSTION AIR CONTROL VALVE RETURN 10 C801-A98 OR-18-GXL T864-A71 YL-16-HV T986-A90 GN-16-HV 8 T986-J8 GN-16-NW J-S7 T986-J8 GN-16-NF 4
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS D
11 T957-A16 PU-16-HV 22 21 20 19 18 17 16 15 14 13 12 11
T987-A85 GY-16-HV 9 T987-J9 GY-16-NW T957-J1 PU-16-NF J-C6 E
12 T958-A17 YL-16-HV IVA EOR 24V T988-A87 PU-16-HV 10 T988-J10 PU-16-NW J-S8 N/O RELAY F
PARTICULATE TRAP #2 INTAKE TEMPERATURE 13 Y754-A72 GY-18-GXL T959-A18 BR-16-HV 1 GN-16 2643927 2642407 TO + BATTERY 32 31 30 29 28 27 26 25 24 23
T989-A86 BU-16-HV 11 T989-J11 BU-16-NW T958-J2 YL-16-NF TO VEHICLE G
BRAKE/ASO RETURN 14 K739-A115 BU-16-HV T960-A19 BU-16-HV 2 GN-16
T990-A84 BR-16-HV 12 T990-J12 BR-16-NW J-S9 T859-J26 WH-16-NF 1
J1587 NEG. H E793-BU 44 43 42 41 40 39 38 37 36 35 34 33
INTAKE MANIFOLD AIR PRESSURE 15 R746-A20 PK-18-GXL T961-A28 GN-16-HV T863-J24 GN-16-NF 2 INJECTOR 3 COMPONENTS CHECK ENGINE LAMP
T959-J3 BR-16-NF J1587 POS. J E794-YL L994-YL
CGI DELTA PRESSURE 16 U780-A62 WH-18-GXL T962-A29 WH-16-HV J-S10 T959-J3 BR-16-NF 3
KEYSWITCH 52 51 50 49 48 47 46 45
A-C24 T987-J9 GY-16-NF NOTE Z P1
PSR (IMAP, OIL, CGI DP, CGI ABS) 17 G829-A2 GN-18-GXL T985-A89 WH-16-HV T960-J4 BU-16-NF 4
WARNING LAMP NOTE A 60 59 58 57 56 55 54 53
IVA 4 RETURN 18 X984-A30 BR-16-HV T986-A90 GN-16-HV 2388247 CGI OFF (GREY CONNECTOR) 659-PK 1607689
J-S11 J-C7
ARD COMBUSTION AIR CONTROL VALVE
19
20 C800-A97 GY-18-GXL
T987-A85 GY-16-HV
T988-A87 PU-16-HV
U774-A58 BU-18-GXL
U775-A68 GY-18-GXL
1
2
RD-16
RD-16
ACTUATOR
2916166
FORE INJECTOR CONNECTION 1 J-S12
T961-J5 GN-16-NF 2642407
ON
START AFTERTREATMENT 68 67 66 65 64 63 62 61
IVA 5 RETURN 21 T856-A31 WH-16-HV T989-A86 BU-16-HV A-C39 J-C39 T859-J25 WH-16-NF 1 REGENERATION LAMP L994-YL +5V
T962-J6 WH-16-NF 9 PIN CAB 76 75 74 73 72 71 70 69
IVA 2 RETURN 22 X985-A14 OR-16-HV T990-A84 BR-16-HV 3E3382 1552273 J-S13 T863-J23 GN-16-NF 2 INJECTOR 4 HIGH EXHAUST 659-PK INPUT SENSOR COMMON #2
E 23
24
X983-A7 BU-16-HV
X984-A30 BR-16-HV
NOTE A A-C8
2304011 PRIMARY ENGINE T858-A23
T859-A24
GY-16-HV
WH-16-HV
1
2
T858-J13
T859-J14
GY-16-NW
WH-16-NW J-S14
T985-J7 WH-16-NF T960-J4 BU-16-NF
T988-J10 PU-16-NF
3
4
CONNECTOR
+ BATTERY B
TEMPERATURE LAMP G880-PK
K998-BU
C985-BU +8V 88 87 86 85 84 83 82 81 80 79 78 77 E
CRANKSHAFT (PRIMARY) SPEED/TIMING - 25 E963-A27 BK-18-GXL X985-A14 OR-16-HV E963-A27 BK-18-GXL 1 BK-18 - S/T SPEED/TIMING H795-PK AP SENSOR/SWITCH COMMON 98 97 96 95 94 93 92 91 90 89
T860-A25 OR-16-HV 3 T860-J15 OR-16-NW T986-J8 GN-16-NF J-C8 - BATTERY A
TIMING CALIBRATION(TC) PROBE + 26 G856-A8 WH-18-GXL X986-A22 YL-16-HV E964-A26 WH-18-GXL 2 WH-18 + S/T SENSOR (CRANKSHAFT) T862-A78 BU-16-HV 4 T862-J16 BU-16-NW J-S15 INPUT #6
Y923-A74 PU-18-GXL X987-A37 BR-16-HV 2642407 J 110 109 108 107 106 105 104 103 102 101 100 99
ARD COMBUSTION MAF DELTA PRESSURE 27
279-9828 T863-A75 GN-16-HV 5 T863-J17 GN-16-NW T987-J9 GY-16-NF SPEEDOMETER INPUT #4
ENGINE OIL PRESSURE 28 994-A10 GY-18-GXL X988-A52 PU-16-HV T864-A71 YL-16-HV 6 T864-J18 YL-16-NW J-S16 T860-J28 OR-16-NF 1
H 120 119 118 117 116 115 114 113 112 111
29 X989-A51 OR-16-HV T864-J30 YL-16-NF 2 INJECTOR 5 E794-YL J1587 DATA LINK POSITIVE
T988-J10 PU-16-NF J1587- G E793-BU
TSR (FUEL,IMAT,CLNT,AIR INLET,CGI MAF TEMP) 30 G833-A47 PK-18-GXL NOTE A A-C7 J-S17 T961-J5 GN-16-NF 3 SIGNAL + C974-PU C974-PU E793-BU J1587 DATA LINK NEGATIVE
IVA 3 RETURN 31 X986-A22 YL-16-HV K739-A115 BU-16-HV 2304011 SECONDARY ENGINE T989-J11 BU-16-NF T989-J11 BU-16-NF 4 J1587+ F E794-YL OUTPUT #2
CRANK CASE PRESSURE
32
33 E795-A80 YL-18-GXL A-S12
E965-A48 BU-18-GXL
E966-A49 YL-18-GXL
1
2
BK-18
WH-18
- S/T
+ S/T
SPEED/TIMING
SENSOR (CAMSHAFT)
AFT INJECTOR CONNECTION J-S18
T990-J12 BR-16-NF
J-C9
ALTERNATOR
J1939 SHIELD E A249-BK TACHOMETER SIGNAL - C973-GN
NOTE
C973-GN
OUTPUT #5
A-C40 E-C40 2642407 STARTER J1939- D K990-GN B & E OUTPUT #3
34 K739-A56 BU-16-HV 279-9830
CRANKSHAFT (PRIMARY) SPEED/TIMING + 35 E964-A26 WH-18-GXL 3E5179 1552252 T860-J27 OR-16-NF 1 MOTOR J1939+ C K900-YL SIGNAL + 450-YL 450-YL OUTPUT #4
TIMING CALIBRATION(TC) PROBE - G857-A9 YL-18-GXL K739-A116 BU-16-HV NOTE A A-C12 T864-J29 YL-16-NF 2 INJECTOR 6 GROUND SIGNAL -
36
K737-A54 BR-16-HV 1 K737-E23 BR-16-NW NOTE Z 451-BR 451-BR
37 1552269 K738-A5 GN-16-HV 2 K738-E2 GN-16-NW T962-J6 WH-16-NF 3
(BLACK CONNECTOR) NOTE
AIR INLET TEMPERATURE 38 C829-A66 GN-18-GXL NOTE K G856-A8 WH-18-GXL 1 + TIMING CALIBRATION (TC) K739-A56 BU-16-HV 3 K739-E4 BU-16-NW E-S5 T990-J12 BR-16-NF 4
B & E 160-7689
39 C991-A131 PK-18-GXL G857-A9 YL-18-GXL 2 - PROBE X983-A7 BU-16-HV 4 X983-E5 BU-16-NW K737-E23 BR-16-NW K737-E3 BR-16-NW E793-BU
FUEL PRESSURE 40 994-A10 GY-18-GXL X985-A14 OR-16-HV X985-E6 OR-16-NW K737-E1 BR-16-NW
5 NOTE D E794-YL INPUT #14
ARD PILOT FUEL PRESSURE 41 C803-A99 BR-18-GXL 995-A12 BU-18-GXL X986-A22 YL-16-HV 6 X986-E7 YL-16-NW E-C4
IVA 6 RETURN T857-A36 GN-16-HV A-C11 A249-BK INPUT SENSOR COMMON #1
42 A778-A127 GN-18-GXL X984-A30 BR-16-HV 7 X984-E8 BR-16-NW K738-E2 GN-16-NW 1539693 TO CHASSIS
CGI ACTUATOR - 43 U775-A68 GY-18-GXL C800-A97 GY-18-GXL 2304011 T856-A31 WH-16-HV 8 T856-E9 WH-16-NW K990-GN OUTPUT #6
995-A12 BU-18-GXL COOLANT TEMPERATURE SENSOR X987-E14 BR-16-NW A IVA 1 J1939 DATALINK 13 1
44 C801-A98 OR-18-GXL 1 SIGNAL
T857-A36 GN-16-HV 9 T857-E10 GN-16-NW E-S4 K739-E20 BU-16-NW K900-YL OUTPUT #7
ARD PURGE AIR PUMP 45 Y735-A126 PK-14 C803-A99 BR-18-GXL G833-A44 PK-18-GXL 2 GROUND 2566453 X987-A37 BR-16-HV 10 X987-E11 BR-16-NW K739-E4 BU-16-NW K739-E22 BU-16-NW X983-E5 BU-16-NW B 23 14
CAMSHAFT (SECONDARY) SPEED/TIMING + E966-A49 YL-18-GXL 12V 12V 12V J906-BR G840-PU OUTPUT #8 (COOLING FAN)
46 C829-A66 GN-18-GXL X989-A51 OR-16-HV 11 X989-E12 OR-16-NW K739-E21 BU-16-NW E-C10 31 24
CAMSHAFT (SECONDARY) SPEED/TIMING - 47 E965-A48 BU-18-GXL C967-A15 BU-18-GXL X988-A52 PU-16-HV 12 X988-E13 PU-16-NW C977-BU CLUTCH PEDAL POSITION SWITCH
A-C9 1539693
48 C991-A131 PK-18-GXL T856-E9 WH-16-NW E716-GY RETARDER SOLENOID LOW/HI SWITCH 39 32
49 E795-A80 YL-18-GXL 2304011 INLET MANIFOLD AIR T857-E10 GN-16-NW K737-E1 BR-16-NW A BRAKE BATTERY 3 BATTERY 2 BATTERY 1 14 AWG GXL
IVA 1 RETURN X983-A7 BU-16-HV C967-A15 BU-18-GXL K739-E22 BU-16-NW B SOLENOID 1&2 101-RD INPUT #15 POSITIVE 47 40
50 E963-A27 BK-18-GXL 1 SIGNAL
TEMPERATURE SENSOR X983-E5 BU-16-NW 10A
CGI ACTUATOR + 51 U774-A58 BU-18-GXL E964-A26 WH-18-GXL G833-A45 PK-18-GXL 2 GROUND
X984-E8 BR-16-NW INPUT #15 NEGATIVE 57 48
2566453 E-C5 14 AWG GXL
ARD ACTUATOR RETURN (ARD VALVES) 52 Y738-A106 GY-18-GXL E965-A48 BU-18-GXL X985-E6 OR-16-NW 101-RD INPUT #10 70 58
INJECTOR 5+6 ACTUATOR #2 HIGH SIDE T864-A71 YL-16-HV A-C10 1539693 10A
53 E966-A49 YL-18-GXL X986-E7 YL-16-NW INPUT #9
PRESSURE SENSOR RETURN (IVA) 54 G827-A69 BU-18-GXL F421-A13 YL-18-GXL 2304011 X987-E15 BR-16-NW A IVA 2 14 AWG GXL
EXHAUST GAS TEMPERATURE 1 (TURBINE OUTLET TEMP) 55 T846-A100 YL-18-GXL G826-A70 BR-18-GXL F421-A13 YL-18-GXL 1 SIGNAL FUEL TEMPERATURE SENS0R E-S1 X985-E6 OR-16-NW B
10A 101-RD L994-YL CHECK ENGINE LAMP
PARTICULATE TRAP #1 INTAKE TEMPERATURE 56 Y741-A61 YL-18-GXL G827-A69 BU-18-GXL G833-A46 PK-18-GXL 2 GROUND 2566453 X987-E11 BR-16-NW X987-E14 BR-16-NW E-C6 14 AWG GXL 659-PK WARNING LAMP
CGI ABSOLUTE PRESSURE 57 U779-A6 BR-18-GXL G856-A8 WH-18-GXL X987-E15 BR-16-NW 101-RD K998-BU HIGH EXHAUST TEMPERATURE LAMP
IVA 5+6 HIGH SIDE X988-A52 PU-16-HV A-C37 1539693 10A
58 G857-A9 YL-18-GXL E-S3 14 AWG GXL
ARD FUEL PRESSURE CONTROL 59 Y733-A103 PU-18-GXL H807-A33 YL-18-GXL 2304011 A-C19 X989-E17 OR-16-NW A IVA 3 229-BK G880-PK AFTERTREATMENT REGENERATION LAMP
AIR INLET X988-E13 PU-16-NW X988-E18 PU-16-NW 14 AWG GXL
ARD FUEL PRESSURE CONTROL RETURN 60 Y734-A104 BU-18-GXL H807-A128 YL-18-GXL C829-A66 GN-18-GXL 1 SIGNAL 2370227 X988-E19 PU-16-NW X986-E7 YL-16-NW B
229-BK G808-BU VEHICLE SPEED IN POSITIVE
TEMPERATURE SENSOR 14 AWG GXL
INJECTOR 3+4 ACTUATOR #2 HIGH SIDE 61 T863-A75 GN-16-HV R746-A20 PK-18-GXL G833-A77 PK-18-GXL 2 GROUND
G828-A129 WH-18-GXL 1 + VOLTS E-S2 E-C11 229-BK G809-GN VEHICLE SPEED IN NEGATIVE
PARTICULATE TRAP #2 OUTLET TEMPERATURE 62 Y776-A81 BR-18-GXL T846-A100 YL-18-GXL 2566453 FUEL PRESSURE SENSOR ENGINE 230-5011
G829-A130 GN-18-GXL 2 GROUND X989-E12 OR-16-NW X989-E17 OR-16-NW 1539693 14 AWG GXL K990-GN J1939 DATA LINK NEGATIVE
EXHAUST GAS TEMPERATURE 3 (COMBUSTION BOUNDARY) 63 Y753-A82 OR-18-GXL T852-A32 GY-18-GXL C991-A131 PK-18-GXL 3 SIGNAL 2842728 X989-E16 OR-16-NW BLOCK 229-BK
64 T853-A11 OR-18-GXL A-C13 K738-E2 GN-16-NW A BRAKE C978-BR CRUISE CONTROL SET
65 U773-A57 PK-18-GXL 2304013 K739-E20 BU-16-NW B SOLENOID 3&4 C974-PU SPEEDOMETER POSITIVE
NOTE Y C978-BR C978-BR
PARTICULATE TRAP #1 DELTA PRESSURE 66 Y746-A92 PK-18-GXL U774-A58 BU-18-GXL E-C7 H795-PK
IVA 3+4 HIGH SIDE X989-A51 OR-16-HV G826-A70 BR-18-GXL C979-OR C979-OR C973-GN SPEEDOMETER NEGATIVE
67 U775-A68 GY-18-GXL 1 + VOLTS
IVA OIL PRESSURE SENSOR 1539693
IVA 1+2 HIGH SIDE 68 X987-A37 BR-16-HV U779-A6 BR-18-GXL G827-A69 BU-18-GXL 2 GROUND A-C16 450-YL TACHOMETER POSITIVE
ARD FUEL ENABLE VALVE Y737-A105 YL-18-GXL T853-A11 OR-18-GXL 2842728 X989-E16 OR-16-NW A IVA 4 SET/RESUME SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C
69 U780-A62 WH-18-GXL 3 SIGNAL
2304011 451-BR TACHOMETER NEGATIVE
CGI TEMPERATURE 70 U773-A57 PK-18-GXL Y733-A103 PU-18-GXL ARD NOZZLE X984-E8 BR-16-NW B
A778-A127 GN-18-GXL 1 GN-16
H795-PK C992-PU C992-PU E717-GN RETARDER SOLENOID MED/HI SWITCH
71 Y734-A104 BU-18-GXL A-C4 H807-A128 YL-18-GXL 2 GN-16 CLEANING SOLENOID E-C8
SENSOR +5V(OIL;IMAP;CGI ABS;CGI DP,CGI TEMP;CCP) 72 G828-A1 WH-18-GXL Y735-A126 PK-14L E971-GN INPUT #11
2370227 1539693
73 Y737-A105 YL-18-GXL A-C27 A249-BK J1939 DATA LINK SHIELD
IVA OIL PRESSURE 74 T853-A11 OR-18-GXL Y738-A106 GY-18-GXL G828-A38 WH-18-GXL 1 + VOLTS X988-E19 PU-16-NW A IVA 5 (PEDAL RELEASED POSITION)
ENGINE OIL PRESSURE SENSOR 2388247 T856-E9 WH-16-NW
75 Y741-A61 YL-18-GXL G829-A43 GN-18-GXL 2 GROUND ARD COMBUSTION AIR B
(IVA EOR) RETURN H807-A33 YL-18-GXL 994-A10 GY-18-GXL 2935535 C801-A98 OR-18-GXL H795-PK C975-WH C975-WH C979-OR CRUISE CONTROL RESUME
76 Y742-A76 GN-18-GXL 3 SIGNAL 1 RD-16
CONTROL VALVE E-C12
INJECTOR 1+2 ACTUATOR #2 HIGH SIDE 77 T862-A78 BU-16-HV Y743-A107 OR-18-GXL C800-A97 GY-18-GXL 2 RD-16 C992-PU SERV. BRAKE PEDAL POSITION SWITCH
3000512 1539693 CRUISE CONTROL ON/OFF SWITCH
78 Y746-A92 PK-18-GXL A-C5 INPUT #7
ARD NOZZLE CLEANING SOLENOID RETURN 79 H807-A128 YL-18-GXL Y747-A108 BR-18-GXL A-C3 K737-E3 BR-16-NW A BRAKE
2370227 LO INPUT #5
SENSOR +5V IVA OIL PRESSURE 80 G826-A70 BR-18-GXL Y750-A111 YL-16-GXL 2304011 ARD PILOT FUEL K739-E21 BU-16-NW B SOLENOID 5&6 E716-GY
SENSOR +5V ARD 81 Y748-A109 WH-18-GXL Y751-A88 OR-16-GXL G828-A40 WH-18-GXL 1 + VOLTS CGI ABSOLUTE Y733-A103 PU-18-GXL 1 GN-16 MED 101-RD UNSWITCHED + BATTERY
CONTROL VALVE E-C9 H795-PK
D 239-7353
D
SENSOR +5V DPF 82 U781-A96 YL-18-GXL Y753-A82 OR-18-GXL G829-A42 GN-18-GXL 2 GROUND PRESSURE SENSOR Y736-A50 OR-18-GXL 2 GN-16 HI ENGINE COOLANT LEVEL NORMAL
ARD SENSOR RETURN Y749-A110 GN-18-GXL U779-A6 BR-18-GXL 2842728 1539693
83 Y754-A72 GY-18-GXL 3 SIGNAL 2968060 RETARDER SOLENOID ON/OFF SWITCH LO K900-YL J1939 DATA LINK POSITIVE
COOLANT TEMPERATURE 84 995-A12 BU-18-GXL Y776-A81 BR-18-GXL A-C14 X988-E18 PU-16-NW A IVA 6
2304011 T857-E10 GN-16-NW MED
PARTICULATE TRAP #2 DELTA PRESSURE 85 Y777-A95 OR-18-GXL Y777-A95 OR-18-GXL NOTE A A-C6 ARD MAIN FUEL B
E717-GN
86 Y923-A74 PU-18-GXL 2370227 1 GN-16 HI 101-RD UNSWITCHED + BATTERY
CONTROL VALVE
87 Y734-A104 BU-18-GXL 2 GN-16
CLUTCH PEDAL POSITION SWITCH N/C 101-RD
ARD IGNITION PRIMARY RETURN 88 Y751-A88 OR-16-GXL G828-A39 WH-18-GXL 1 + VOLTS INLET MANIFOLD AIR 2986488 UNSWITCHED + BATTERY
ARD MAIN FUEL PRESSURE 89 Y747-A108 BR-18-GXL A-S13 G829-A41 GN-18-GXL 2 GROUND PRESSURE SENSOR A-C17 H795-PK C977-BU C977-BU ENGINE COOLANT LEVEL LOW
90 386-A117 PU-16-HV 386-A119 PU-16-HV R746-A20 PK-18-GXL 3 SIGNAL 2935534 2388245 101-RD UNSWITCHED + BATTERY
EXHAUST GAS TEMPERATURE 2 (COMBUSTION DETECTION) 91 Y743-A107 OR-18-GXL 386-A118 PU-16-HV Y737-A105 YL-18-GXL 1 RD-16 ARD FUEL ENABLE VALVE (12V) RD-16 ARD FUEL ENABLE VALVE (24V) (PEDAL RELEASED POSITION)
Y738-A106 GY-18-GXL 2 RD-16 3000510 RD-16 2865784 INPUT #1
92
NOTE K A-C33
PARTICULATE TRAP SENSOR RETURN 93 U782-A83 PK-18-GXL 2304013
PARTICULATE TRAP #1 OUTLET TEMPERATURE 94 Y742-A76 GN-18-GXL A-S1 INPUT #2
INTAKE MANIFOLD AIR TEMPERATURE 95 C967-A15 BU-18-GXL G828-A1 WH-18-GXL G828-A40 WH-18-GXL G828-A65 WH-18-GXL 1 + VOLTS CGI DELTA A/C HIGH PRESSURE SWITCH N/C C975-WH CRUISE CONTROL ON/OFF SWITCH
FUEL TEMPERATURE 96 F421-A13 YL-18-GXL G828-A65 WH-18-GXL G829-A64 GN-18-GXL 2 GROUND PRESSURE SENSOR
97 U780-A62 WH-18-GXL 3 SIGNAL
2946119 H795-PK E971-GN E971-GN INPUT #3

INJECTOR 5+6 ACTUATOR #1 HIGH SIDE


98
99 T860-A25 OR-16-HV A-S6 NOTE A A-C35 A-C30 T-C1
AIR INLET SHUTOFF PASSIVE MAGNETIC INPUT #12
INJECTOR 6 ACTUATOR #2 RETURN 100 T990-A84 BR-16-HV G828-A120 WH-18-GXL G828-A34 WH-18-GXL A-C2 3E3364 1552269 CONNECT TO MANUAL AIR NOTE G808-BU 1 G808-BU
2305008 1552269 C & F VEHICLE SPEED 229-BK - BATTERY
INJECTOR 3 ACTUATOR #2 RETURN 101 T987-A85 GY-16-HV G828-A121 WH-18-GXL 386-A118 PU-16-HV OEM CIRCUIT INLET SHUTOFF G809-GN 2 G809-GN
INJECTOR 5 ACTUATOR #2 RETURN T989-A86 BU-16-HV G828-A39 WH-18-GXL G828-A34 WH-18-GXL CGI 1 A-C35 1 COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED SENSOR INPUT #13
102 1 + VOLTS
2
WHEN USED 2 OPERATOR INTERFACE 155-2252
INJECTOR 4 ACTUATOR #2 RETURN 103 T988-A87 PU-16-HV G828-A129 WH-18-GXL G833-A21 PK-18-GXL 2 GROUND TEMPERATURE 229-BK - BATTERY
INJECTOR 1+2 ACTUATOR #1 HIGH SIDE T858-A23 GY-16-HV G828-A38 WH-18-GXL U773-A57 PK-18-GXL ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON BK B H795-PK H795-PK
104 3 SIGNAL SENSOR NOTE K A-C31 A-C34 C986-BR ACCELERATOR PEDAL POSITION
INJECTOR 6 ACTUATOR #1 RETURN 105 T962-A29 WH-16-HV 4 NONE OEM CIRCUIT +8V RD A C985-BU C985-BU
2803921 1552269 2343774 CONNECT TO AIR INLET OEM CIRCUIT 229-BK
INJECTOR 3 ACTUATOR #1 RETURN 106 T959-A18 BR-16-HV A-S2 NOTE A ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR - BATTERY 12 11 10 9 8 7
INJECTOR 5 ACTUATOR #1 RETURN 107 T961-A28 GN-16-HV G829-A2 GN-18-GXL G829-A64 GN-18-GXL 386-A119 PU-16-HV 1 A-C31 1 BK-18
SHUTOFF RELAY OEM CIRCUIT
A-C28 WHEN USED 2 BK-18 G840-PU INPUT #8
INJECTOR 4 ACTUATOR #1 RETURN 108 T960-A19 BU-16-HV G829-A42 GN-18-GXL 2304013 K739-A116 BU-16-HV 2 241-8371 ACCELERATOR PEDAL POSITION SENSOR J403/P403
229-BK
ARD IGNITION PRIMARY HIGH SIDE 109 Y750-A111 YL-16-GXL
NEG POS
COOLING FAN ARC -BATTERY
110 Y748-A124 WH-18-GXL 1 + VOLTS ARD COMBUSTION MAF NOTE A J906-BR IGNITION KEY SWITCH
T-T2 1 SOLENOID SUPPRESSOR
INJECTOR 1 ACTUATOR #2 RETURN 111 T985-A89 WH-16-HV A-S11 Y749-A125 GN-18-GXL 2 GROUND DELTA PRESSURE SENSOR VEHICLE
G829-A123 GN-18-GXL G829-A41 GN-18-GXL Y923-A74 PU-18-GXL 131-1497 PWR-T001 OR-10
112 3 SIGNAL 2986502 BATTERY
INJECTOR 2 ACTUATOR #2 RETURN 113 T986-A90 GN-16-HV G829-A122 GN-18-GXL 299-9142 R-T1 1 2 3 4 5 6
114 G829-A43 GN-18-GXL A-C32 131-1494
INJECTOR 3+4 ACTUATOR #1 HIGH SIDE 115 T859-A24 WH-16-HV 2304013 1 AIR INLET
INJECTOR 1 ACTUATOR #1 RETURN 116 T957-A16 PU-16-HV SHUTOFF SOLENOID
117 A-S3 G828-A121 WH-18-GXL 1 + VOLTS
CRANKCASE PRESSURE SENSOR A-C41 2285826
INJECTOR 2 ACTUATOR #1 RETURN 118 T958-A17 YL-16-HV G833-A47 PK-18-GXL G833-A45 PK-18-GXL G829-A122 GN-18-GXL 2 GROUND
1779654
119 E795-A80 YL-18-GXL 3 SIGNAL 2946119 230-5008
1 NONE
120 ARD PURGE 3E-5179
A-S9 229-A101 BK-14 2 BATTERY -
AIR PUMP
G833-A4 PK-18-GXL G833-A44 PK-18-GXL 101-A102 RD-14 3 BATTERY +
Y735-A126 PK-14 4 SIGNAL 2960709
G833-A77 PK-18-GXL 386-A118 PU-16-HV 7 8 9 10 11 12
G833-A21 PK-18-GXL 386-A119 PU-16-HV KEY 1
G829-A130 GN-18-GXL A778-A127 GN-18-GXL
G833-A46 PK-18-GXL C800-A97 GY-18-GXL
C801-A98 OR-18-GXL 24V SYSTEM SNUBBER VEHICLE BATTERY POWER
C803-A99 BR-18-GXL A-C42 (VLMS)
A-S7 C991-A131 PK-18-GXL 3E-3364 155-2269
101-A102 RD-14 101-W102 RD-14 101-W103 RD-14 CONNECT TO
U782-A83 PK-18-GXL U782-A93 PK-18-GXL G828-A129 WH-18-GXL 1 B+ IN B+ OUT 1 20AMP
U782-A91 PK-18-GXL G829-A130 GN-18-GXL 229-A101 BK-14 2 229-W101 BK-14 229-W104 BK-14 2 A-C42
B- IN B- OUT
6 5 4 3 2 1
H807-A128 YL-18-GXL AT OEM
SNUBBER
A-S10 K739-A116 BU-16-HV 3049964
NEG POS

U782-A112 PK-18-GXL U782-A113 PK-18-GXL T846-A100 YL-18-GXL


U782-A114 PK-18-GXL Y733-A103 PU-18-GXL NOTE X
Y734-A104 BU-18-GXL
Y735-A126 PK-14 264-2407
A-S8 Y737-A105 YL-18-GXL 238-8245 238-8247
Y749-A110 GN-18-GXL Y749-A59 GN-18-GXL Y738-A106 GY-18-GXL A-C18
Y749-A35 GN-18-GXL Y743-A107 OR-18-GXL 2304013
Y749-A55 GN-18-GXL Y747-A108 BR-18-GXL Y748-A73 WH-18-GXL 1 + VOLTS

C Y749-A53 GN-18-GXL
Y749-A125 GN-18-GXL
Y748-A73 WH-18-GXL
Y748-A67 WH-18-GXL
Y749-A59 GN-18-GXL
C803-A99 BR-18-GXL
2
3
GROUND
SIGNAL
ARD PILOT FUEL PRESSURE SENSOR
2842728 C
Y748-A63 WH-18-GXL 3 4
Y748-A60 WH-18-GXL A-C20
A-S4 Y749-A55 GN-18-GXL 2370227
U781-A96 YL-18-GXL U781-A94 YL-18-GXL Y749-A53 GN-18-GXL 1 2
U781-A3 YL-18-GXL Y749-A35 GN-18-GXL Y748-A63 WH-18-GXL 1 + VOLTS
Y749-A59 GN-18-GXL ARD MAIN FUEL PRESSURE SENSOR
Y749-A35 GN-18-GXL 2 GROUND
Y750-A111 YL-16-GXL Y747-A108 BR-18-GXL 3 SIGNAL 2830242
A-S5 Y751-A88 OR-16-GXL
Y748-A109 WH-18-GXL Y748-A73 WH-18-GXL Y753-A82 OR-18-GXL A-C21
Y748-A63 WH-18-GXL 2397349
Y748-A67 WH-18-GXL 101-A102 RD-14 Y748-A67 WH-18-GXL 1 + VOLTS
Y748-A60 WH-18-GXL 229-A101 BK-14 Y749-A55 GN-18-GXL 2 GROUND
ARD BOUNDARY TEMPERATURE SENSOR 239-7349
Y748-A124 WH-18-GXL Y753-A82 OR-18-GXL 3 SIGNAL 2886815 155-2273 230-4011
4 NONE

A-C22
2305008
Y748-A60 WH-18-GXL 1 + VOLTS ARD TURBO OUTLET 1 6
Y749-A53 GN-18-GXL 2 GROUND AND FLAME DETECT 2 5
Y743-A107 OR-18-GXL 3 SIGNAL 1 FLAME DETECT TEMP TEMPERATURE SENSOR
T846-A100 YL-18-GXL 4 SIGNAL 2 TURBO OUTLET TEMP
2886820 3 4

A-C23
2304013
304mm PIGTAIL
Y750-A111 YL-16-GXL 1 1
ARD IGNITION COIL
A-C25 P-C1 P-C2 200-A79 BK-16-GXL 2 2
2305011 2305010 2305010 2305011 Y751-A88 OR-16-GXL 3 3 2967724
U781-A3 YL-18-GXL 1 1 U781-P1 WH-16 1 G-T1 128-4182 237-0227 230-4013
U782-A91 PK-18-GXL 2 2 U782-P2 GN-16 2
PARTICULATE TRAP #1 200-G1 BK-4
Y746-A92 PK-18-GXL 3 3 Y746-P3 PK-16 3 ACRONYM DESCRIPTION
Y741-A61 YL-18-GXL 4 4 Y741-P4 YL-16 4 SINGLE FILTER CONNECTION SPARKPLUG WIRE G-T2
Y742-A76 GN-18-GXL 5 5 Y742-P5 GN-16 5 286-7949
U782-A113 PK-18-GXL 6 6 U782-P6 BU-16 6 SPARKPLUG EOR END OF RAIL
A-T1 131-1505 2775439
200-A79 BK-16-GXL MAF MASS AIR FLOW
GND RED
ARD AFTERTREATMENT REGENERATION DEVICE GRAY
H-C3 H-C4 C-T1 131-1505 C-T2 7H-1176 3 2 1
A-C26 PRIMARY COIL 3 2 1
2397353 2397352 2397352 2397353 GROUND
200-C1 BK-14-NCC CGI CLEAN GAS INDUCTION
U781-A94 YL-18-GXL 1 1 U781-H1 WH-16 1 SPARKPLUG WIRE IMAP INTAKE MANIFOLD AIR PRESSURE
U782-A93 PK-18-GXL 2 2 U782-H2 GN-16 2
ENGINE BLOCK GND CRS GND
Y777-A95 OR-18-GXL Y777-H3 PK-16 PARTICULATE TRAP #2
3 3 3
DUAL FILTER CONNECTION
DPF DIESEL PARTICULATE FILTER
Y754-A72 GY-18-GXL 4 4 Y754-H4 YL-16 4 NOTE H
Y776-A81 BR-18-GXL 5 5 Y776-H5 GN-16 5
IVA INTAKE VALVE ACTUATOR
U782-A114 PK-18-GXL 6 6 U782-H6 BU-16 6
CCP CRANKCASE PRESSURE 155-2269 3E-3364
OEM SUPPLIED TSR TEMPERATURE SENSOR RETURN
JUMPER
PSR PRESSURE SENSOR RETURN
VLPM VOLTAGE LOADDUMP PROTECTION MODULE
2 1 1 2

B B

(+) BATTERY

(+) BATTERY SWITCHED


3E-3382 153-9693
STARTING CIRCUIT

(-) BATTERY / SENSOR RETURN


6 1
SENSOR / ACTUATOR SUPPLY
5 2 A B B
SIGNAL TO ECM 4 3

CONTROL (POSITIVE) FROM ECM


CONTROL (RETURN) FROM ECM

J1939(CAN)/J1587(ATA) DATA LINK

HIGHWAYS NOTE A: WIRES TWISTED ONE TWIST PER 25mm.


NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT TERMINAL, EITHER ONE OF
THE TWO SIGNAL OUTPUT LINES FROM THE ECM CAN BE USED. LEAVE THE REMAINING LINE
DISCONNECTED, DO NOT CONNECT TO GROUND.
NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED.
NOTE D: THESE CONNECTIONS ARE UNSWITCHED, DIRECT CONNECTION TO THE BATTERY IS NOT REQUIRED.
ABBREV COLOR SYMBOL DESCRIPTION NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE VOLTAGES ARE ZERO-CROSSING
SQUARE WAVES. THE SPEEDOMETER SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH
RD RED CIRCUIT CONNECTED OTHER. THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS OF EACH OTHER.
WH WHITE MAXIMUM SIGNAL AMPLITUDE OF J1-36, J1-37, J1-38, AND J1-39 IS +/- 10 VOLTS.
CIRCUIT NOT CONNECTED AMPLITUDE WILL BE +/- 5 VOLTS OR GREATER IF LOAD CURRENT IS LESS THAN 4mA.
OR ORANGE ELECTRICAL CONNECTION TO
NOTE F: IF AN ELECTRONIC SIGNAL IS PROVIDED IN PLACE OF A PASSIVE MAGNETIC SENSOR, CONNECT
MACHINE STRUCTURE THE ELECTRONIC SIGNAL INPUT TO THE +SIGNAL PIN, THE -SIGNAL PIN SHOULD NOT BE
YL YELLOW CONNECTED OR GROUNDED WITH ELECTRONIC SIGNAL INPUTS.
INTERNAL ELECTRICAL CONNECTION
PK PINK TO SURFACE OF COMPONENT NOTE H: ARD GROUND WIRE IS PART OF SPARKPLUG WIRE P/N 286-7949.
NOTE J: CONNECTORS A-C7, A-C10, A-C17, AND A-C32 WILL HAVE DIFFERENT POSITIONS ON
BK BLACK CONNECTOR HARNESS 300-4510.
NOTE K: WIRING ONLY EXISTS ON HARNESS 300-4510 FOR THE AIR INLET SHUTOFF OPTION.
GY GRAY H# CIRCUIT GROUPING DESIGNATION ON ENGINES WITHOUT AIR INLET SHUTOFF OPTION, WIRE 386 DOES NOT EXIST AND WIRE
PU PURPLE K739 CONNECTS ECM J2 PIN 14 TO A-C40 PIN 3.
ATCH WIRE, CABLE, COMPONENT NOTE X: APPLIES TO 24V SYSTEMS
BR BROWN NOTE Y: EARLY PRODUCTION ENGINES WITH HARNESS 286-8225,OR 291-9156 WILL NOT HAVE
A FUEL PRESSURE SENSOR CONNECTOR.
A GN GREEN
SPLICE
NOTE Z: THE BLACK CAB CONNECTOR CONNECTS TO ADAPTER CABLE 157-4829. CABLE 157-4829 A
BLADE, SPADE, RING OR SCREW CONNECTS TO DATA LINK CABLE 207-6845 FOR THE COMMUNICATION ADAPTER II.
BU BLUE TERMINAL
THE GREY CAB CONNECTOR CONNECTS TO SERVICE TOOL CABLE 139-4166. CABLE 139-4166
IS USED WITH THE COMMUNICATION ADAPTER I AND CONNECTS DIRECTLY TO THE
COMMUNICATION ADAPTER.

IDENT
A
HARNESS
305-5318
CHG
00
DESCRIPTION
MAIN ENGINE HARNESS (HIGH MOUNT FUEL)
THIS SCHEMATIC IS FOR THE C15 ON-HIGHWAY TRUCK ENGINE
A
A
305-5337
300-4510
00
00
MAIN ENGINE HARNESS (MID MOUNT FUEL)
MAIN ENGINE HARNESS (HIGH MOUNT SHORT TRAY WITH INLET AIR SHUTOFF)
ELECTRICAL SYSTEM
A
A
286-8225
291-9156
00
00
MAIN ENGINE HARNESS (HIGH MOUNT FUEL) S/N SDP00823-01672
MAIN ENGINE HARNESS (MID MOUNT FUEL) S/N SDP00823-01672
MEDIA NUMBER: KENR5938-03
E
G
292-0644
286-7949
01
00
INTERNAL HARNESS (AFT)
SPARKPLUG WIRE
SCHEMATIC PART NUMBER: 265-9115, CHANGE: 15
H OEM JUMPER (PARTICULATE TRAP-DUAL) Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
J 292-0645 01 INTERNAL HARNESS (FORE) in neutral and with parking brake set.
P OEM JUMPER (PARTICULATE TRAP-SINGLE)
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

9 8 7 6 5 4 3 2 1
HARNESS 292-0644 CONNECTOR AND SPLICE LOCATIONS
VIEW ALL CALLOUTS

J-S17
(T989-BU)
J-S J-S4
(T858-GY) (T859-WH) J-S5 J-S18
(T860-OR) (T990-BR)

J-S6
J-S7 (T864-YL)
(T957-PU)

J-S8
J-S9 (T958-YL)
(T959-BR)
J-C6 J-C9
J-C4 J-C5 J-C7 J-C8 INJECTOR 6
INJECTOR 1 J-S10 INJECTOR 3 INJECTOR 4
INJECTOR 2 J-S3 (T960-BU) INJECTOR 5
(T863-GN)

J-S2
J-S11 (T862-BU)
(T961-GN)

J-S12
J-S13 (T962-WH)
(T985-WH)

J-S14
J-S15 (T986-GN)
(T987-GY)

J-S16
(T988-PU)

EXTERNAL ENGINE
HARNESS INTERFACE 2

J-C38

J-C39
EXTERNAL ENGINE
HARNESS INTERFACE 1
HARNESS 292-0645 CONNECTOR AND SPLICE LOCATIONS
VIEW ALL CALLOUTS

BRAKE
BRAKE SOLENOID 5&6
BRAKE E-C12
SOLENOID 1&2 IVA 4 IVA 6
SOLENOID 3&4 IVA 5
IVA 1 E-C10 IVA 2 IVA 3 E-C7 E-C9
E-C11 E-C8
E-C4 E-C5 E-C6

E-S2
(X989-OR)

E-S1 E-S4
(X987-BR) (K739-BU) E-S5 E-S3
(K737-BR) (X988-PU)

E-C40

EXTERNAL ENGINE
HARNESS INTERFACE 1
HARNESS 305-5318, 305-5337, 300-4510, 286-8225, AND 291-9156
CONNECTOR AND SPLICE LOCATIONS
VIEW ALL CALLOUTS
NOTE K A-C35 A-C40
A-C32 A-C31 A-C38
NOTE J
A-C39
A-S13 A-S12
(386-PU) (K739-BU)
NOTE K NOTE K

A-S11 A-C26 A-C18 A-C20


(G829-GN)
A-C10
A-S6
(G828-WH) NOTE J
A-S9
(G833-PK)
A-C6 A-C25

A-C17 A-C43
A-S3
NOTE J ( G833-PK)
A-S10
(U782-PK)
A-C7 A-C19 A-C21
NOTE J NOTE Y A-C14 A-C22
A-C3

A-S2
(G829-GN) A-S4
A-S1 (U781-YL) A-S5
A-C9 (G828-WH) (Y748-WH)
A-S8
CONNECTOR DESCRIPTIONS
A-C1 ENGINE CONTROL MODULE (ECM) CONNECTOR
(Y749-GN) A-C2 CGI TEMPERATURE SENSOR CONNECTOR
A-C13 A-C3 ARD PILOT FUEL CONTROL VALVE CONNECTOR
A-C4 ENGINE OIL PRESSURE SENSOR CONNECTOR
A-C5 CGI ABSOLUTE PRESSURE SENSOR CONNECTOR
A-C6 INLET MANIFOLD AIR PRESSURE SENSOR CONNECTOR
SECONDARY ENGINE SPEED/TIMING SENSOR CONNECTOR
A-C7
A-C1 (CAMSHAFT)
PRIMARY ENGINE SPEED/TIMING SENSOR CONNECTOR
A-C12 A-C8
(CRANKSHAFT)
A-C9 INLET MANIFOLD AIR TEMPERATURE SENSOR CONNECTOR

A-C28
A-C10 FUEL TEMPERATURE SENSOR CONNECTOR
A-C11 COOLANT TEMPERATURE SENSOR CONNECTOR

A-C15
A-C12 TIMING CALIBRATION (TC) PROBE CONNECTOR

A-C24 A-C13 IVA OIL PRESSURE SENSOR CONNECTOR


A-C4 A-C33 A-C14 ARD MAIN FUEL CONTROL VALVE CONNECTOR
A-C15 IVA EOR CONNECTOR
A-C16 ARD NOZZLE CLEANING SOLENOID CONNECTOR
A-C17 ARD FUEL ENABLE VALVE CONNECTOR

A-C23 A-C18
A-C19
ARD PILOT FUEL PRESSURE SENSOR CONNECTOR
FUEL PRESSURE SENSOR CONNECTOR
A-C20 ARD MAIN FUEL PRESSURE SENSOR CONNECTOR
A-C21 ARD BOUNDARY TEMPERATURE SENSOR CONNECTOR

A-C11 A-C2 A-C16 A-T1 A-C22


ARD TURBO OUTLET AND FLAME DETECT TEMPERATURE
CONNECTOR

(200-BK) A-C23
A-C24
ARD IGNITION COIL CONNECTOR
CGI ACTUATOR CONNECTOR
A-C25 PARTICULATE TRAP 1
A-C26 PARTICULATE TRAP 2
A-C27 ARD COMBUSTION AIR CONTROL VALVE CONNECTOR
A-C8 A-C28
ARD COMBUSTION MAF DELTA PRESSURE SENSOR

A-C41 A-C5 A-C31


CONNECTOR
AIR INLET SHUTOFF RELAY CONNECTOR
A-C32 CRANKCASE PRESSURE SENSOR CONNECTOR
A-C33 CGI DELTA PRESSURE SENSOR CONNECTOR
A-C37 A-C35 MANUAL AIR INLET SHUTOFF CONNECTOR
A-C37 AIR INLET TEMPERATURE SENSOR CONNECTOR
A-C38 FORE INJECTOR HARNESS CONNECTOR 2

A-C27 A-C39
A-C40
FORE INJECTOR HARNESS CONNECTOR 1
AFT INJECTOR HARNESS CONNECTOR
A-C41 ARD PURGE AIR PUMP CONNECTOR
LEFT SIDE VIEW OF ENGINE
CRANKCASE FORE INJECTOR FORE INJECTOR FUEL TEMPERATURE VIEW ALL CALLOUTS
PRESSURE SENSOR HARNESS HARNESS ARD FUEL SENSOR CONNECTOR
CONNECTOR CONNECTOR CONNECTOR ENABLE VALVE A-C10 INLET MANIFOLD
INLET MANIFOLD AFT INJECTOR
A-C32 A-C39 A-C38 CONNECTOR AIR TEMPERATURE
AIR PRESSURE HARNESS CONNECTOR
A-C17 SENSOR CONNECTOR
SENSOR CONNECTOR A-C40
A-C9
A-C6
ARD MAIN FUEL
FUEL PRESSURE CONTROL VALVE
SENSOR CONNECTOR CONNECTOR
A-C19 A-C14
SECONDARY ENGINE ARD PILOT FUEL
SPEED/TIMING CONTROL VALVE
SENSOR CONNECTOR CONNECTOR
(CAMSHAFT) A-C3
A-C7 ARD PILOT FUEL
PRESSURE SENSOR
INLET AIR SHUTOFF CONNECTOR
RELAY AND MANUAL
(CLOSEST TO BLOCK)
SHUTOFF CONNECTORS
A-C18
A-C31
(NOT SHOWN) ARD MAIN FUEL
PRESSURE SENSOR
CONNECTOR
INLET AIR SHUTOFF
A-C20
RELAY AND MANUAL
SHUTOFF CONNECTORS ARD TURBO OUTLET AND
A-C35 FLAME DETECT
(NOT SHOWN) TEMPERATURE
SENSOR CONNECTOR
A-C22
CGI ABSOLUTE
ARD BOUNDARY
PRESSURE SENSOR
TEMPERATURE
CONNECTOR
SENSOR CONNECTOR
A-C5
A-C21
PARTICULATE TRAP #2
ENGINE OIL DUAL FILTER CONNECTOR
PRESSURE SENSOR A-C26
CONNECTOR PURGE AIR PUMP
A-C4 POWER CONNECTOR
PRIMARY ENGINE A-C42
SPEED/TIMING PARTICULATE TRAP #1
SENSOR CONNECTOR SINGLE FILTER
(CRANKSHAFT) CONNECTOR
CGI DELTA
A-C8 A-C25
PRESSURE SENSOR TIMING CALIBRATION
ARD PURGE AIR ARD NOZZLE (TC) PROBE CONNECTOR ENGINE CONTROL
CONNECTOR
PUMP CONNECTOR CLEANING A-C12 MODULE(ECM) P2
A-C33
A-C41 SOLENOID CONNECTOR
CONNECTOR A-C1
A-C16
RIGHT SIDE VIEW OF ENGINE
VIEW ALL CALLOUTS
IVA OIL IVA EOR ARD COMBUSTION MAF
AIR INLET PRESSURE SENSOR CONNECTOR DELTA PRESSURE SENSOR
TEMPERATURE SENSOR CONNECTOR A-C15 CONNECTOR
CONNECTOR A-C13 A-C28
A-C37 CGI ACTUATOR
CONNECTOR
A-C24

COOLANT TEMPERATURE
SENSOR CONNECTOR
A-C11

ARD COMBUSTION AIR CONTROL


VALVE CONNECTOR
A-C27

CGI TEMPERATURE SENSOR


CONNECTOR
A-C2

ARD IGNITION PRIMARY


COIL CONNECTOR COIL GROUND
A-C23 A-T1
TOP VIEW
VIEW ALL CALLOUTS

INJECTOR 1 INJECTOR 2 INJECTOR 3 INJECTOR 4 INJECTOR 5 INJECTOR 6


CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR
J-C4 J-C5 J-C6 J-C7 J-C8 J-C9

IVA 1
CONNECTOR IVA 2 IVA 6
E-C4 CONNECTOR BRAKE SOLENOID 5&6 CONNECTOR
E-C5 BRAKE SOLENOID 3&4 IVA 4 IVA 5 CONNECTOR E-C9
BRAKE SOLENOID 1&2 IVA 3
CONNECTOR CONNECTOR CONNECTOR E-C12
CONNECTOR CONNECTOR
E-C11 E-C7 E-C8
E-C10 E-C6
TOP VIEW OF ENGINE
VIEW ALL CALLOUTS
FORE INJECTOR CRANKCASE
FORE INJECTOR
HARNESS PRESSURE SENSOR
HARNESS
CONNECTOR CONNECTOR
CONNECTOR
A-C38 A-C32
AFT INJECTOR A-C39 SECONDARY ENGINE
HARNESS CONNECTOR SPEED/TIMING
A-C40 SENSOR CONNECTOR
(CAMSHAFT)
A-C7

IVA OIL
PRESSURE SENSOR
CONNECTOR
A-C13

ARD COMBUSTION MAF


DELTA PRESSURE SENSOR
CONNECTOR
A-C28
COOLANT TEMPERATURE
SENSOR CONNECTOR
A-C11

IVA EOR
CONNECTOR
A-C15

ARD COMBUSTION AIR CONTROL


VALVE CONNECTOR
A-C27

CGI ACTUATOR
AIR INLET CONNECTOR
TEMPERATURE SENSOR A-C24
CONNECTOR
A-C37

Вам также может понравиться