QUALITY ASSURANCE PLAN

Doc. No.: QAP/KGN/CIAL/001 Rev.00 REV DATE: 16.03.2018

Specification Codes Inspection By

Reference Format of
S.No Description Characteristic Type of Check Extent of Check & Standards for Remarks
Document Record
Acceptance Criteria KGN Client / TPI
1.0 Raw material
a) Physical Measurement, Visual 10% of each lot IS 1852 I R IR
1.1 Plates b) Chemical 100% Mill TC / Lab TC R R Mill TC / Lab
Mill TC / Lab TC IS 2062 / Equivalent
c) Mechanical 100% R R TC
Hot Rolled Sections a) Physical Measurement, Visual 10% of each lot IS 1852 I R IR
1.2 (Angles, Channels, b) Chemical 100% Mill TC / Lab TC R R Mill TC / Lab
Rods) Mill TC / Lab TC IS 2062 / Equivalent
c) Mechanical 100% R R TC
2.0 BOUGHT OUT ITEMS
Welding a) Chemical Manufacturer
2.1 Manufacturer TC Per Batch Manufacturer TC ASME Sec II Part C R R
Consumables b) Mechanical TC
As per Manufacturer & Manufacturer
2.2 Paint a) Properties Manufacturer TC Per Batch Manufacturer TC R R
Client Specification TC
3.0 FABRICATION PROCESS
3.1 Cutting or Shearing a) Dimension Visual & Measurement 10% Approved Drawings As per Drawing I R IR
a) Procdure Specification Verification 100% I R WPS
Welding Reference Documents
3.2 b) Procdure Qualification Verification 100% ASME SEC IX I R PQR
Qualification & Test Reports
c) Welder Qualification Verification 100% I R WPQR
Punching & Drilling
of Holes; Fitup of As per Approved
3.3 a) Visual & dimension Visual & Measurement 100% Approved Drawings I R IR
Gussets & Other Drawings
Parts

Free from Cracks, Porosity, As per Approved

3.4 Welding Inspection a) Visual 100% Approved Procedures I R IR
Inclusion, etc defects. Drawings

a) Dimension Measurement 100%

Final Inspection As per Approved
3.5 b) Physical Damage Visual 100% Approved Drawings I R IR
( Before Painting) Drawings
c) Part Identification Verification 100%
4 SURFACE CLEANING & PAINTING
4.1 Surface Cleaning a) Surface Preparation Visual Random 2 Coats of Primer and 2
P.O, Approved Coats of Finish Paint (Each
25 Microns), Total DFT of
I R IR
Drawings
4.2 Painting b) DFT Measurement Random 100 Microns

Legend :- RW - Random Witness IR - Inspection Report IS - Indian Standard

I - Inspection TC - Test Certificate MT - Metric Tonne PO - Purchase Order
R - Review W - Witness ASME: American Sosciety of Mechanical Engineering DFT - Dry Film Thickness
Prepared By :- Reviewed & Approved By :-

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 Client / TPI

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