Specification CS-A-F10 B Brick Block Walling

1090 WATERFRONT INTEGRATED RESORT, Colombo, Sri Lanka
CONSTRUCTION SPECIFICATION - ARCHITECTURE

[ F10 ] Brick / Block Walling
File title: CS-A-F10
Issue date: 07.03.2015 Project stage: Construction Revision: B
Revision date: 07.12.2015 created by: DR authorised by: CB
[ Revision Note ]
Rev no. date note Issued by
A 07.03.2015 ISSUED FOR CONSTRUCTION – as part of IRS 012 & Early Release Issue of IRS 013 DR
B 07.12.2015 ISSUED FOR CONSTRUCTION – as part of IRS 021 DR
- Clause title changes for clarification.
CS-A-F10_B
F10 Brick/ block walling
To be read with Preliminaries/ General conditions.

(Deleted - F10 revision B - 2nd Nov 2015)
TO BE READ WITH PRELIMINARIES/ GENERAL CONDITIONS.
This specification has been developed from the Tender Specification and references the
Tender Specification
Tender Document - Volume 2 (Part 1of 5)
Section 11 - General Specifications and Particular Specifications
Part 1 - General, Structural and Architectural (Page 11/1 - 11/295)
Particular Specifications - Architectural
Section 4.1 Bricklayer and Stone Mason Page 11/50
TYPES OF WALLING
110A HOLLOW CLAY BRICKS_100MM AS PER REFERENCES ON DRAWINGS AND

SCHEDULES
Benchmark Product Manufacturer: [Wienerberger India Private Limited
88/4, Richmond Road,

Bangalore 560 025 Karnataka,India
T : +91 80 41491 682 - 7
F : +91 80 40918 441
E : marketing@wienerberger.in
www.wienerberger.in/
- Benchmark Product reference: Porotherm 100mm ; 400 x 100 x 200.

NOTE: The Benchmark Product is given as an example of a product of acceptable
quality to
the Engineer. The Contractor may propose an alternative product and manufacturer for
approval by the Engineer, for which approval will not be unreasonably withheld, provided
the
alternative product is fit for the intended purpose and meets all the specified
requirements of the Benchmark Product including, but not limited to, performance,
durability and warranty.
POSSIBLE LOCAL ALTERNATIVE

Contractor should satisfy themselves as to suitability in terms of production capacity,
quality and all other matters to comply with the benchmark product.
MRF Brick Works

No.213D/3,
CDJ House.,
Chennai Road,
Panruti,
Tamil Nadu,
India
Tel : +91 978 926 0580
www.mrfbricks.in
• Bricks: To BS EN 771-1.
- Special shapes: Standard Multi row flat hole.
• Mortar: As section Z21.
- Standard: To BS EN 998-2.
- Mix: 1:1:6 cement:lime:sand.
- Additional requirements: None .
• Bond: Half lap stretcher.
• Joints: Flush.
• Features: As Shown on Drawings.
110B HOLLOW CLAY BRICKS_150MM AS PER REFERENCES ON DRAWINGS AND
SCHEDULES

T : +91 80 41491 682 - 7
F : +91 80 40918 441

quality to
the

MRF Brick Works

No.213D/3,
CDJ House.,
Chennai Road,
Panruti,
Tamil Nadu,
India
Tel : +91 978 926 0580
www.mrfbricks.in
Bricks: To BS EN 771-1.
- Special shapes: [Standard Multi row flat hole].
Mortar: As section Z21.
- Standard: [To BS EN 998-2].
- Mix: [1:1:6 cement:lime:sand].
- Additional requirements: [None] .
Bond: [Half lap stretcher].
Joints: [Flush].
Features: [As Shown on Drawings].
110C HOLLOW CLAY BRICKS_200MM AS PER REFERENCES ON DRAWINGS AND
SCHEDULES

T : +91 80 41491 682 - 7
F : +91 80 40918 441

quality to
the

MRF Brick Works

No.213D/3,
CDJ House.,
Chennai Road,
Panruti,
Tamil Nadu,
India
Tel : +91 978 926 0580
www.mrfbricks.in
Bricks: To BS EN 771-1.
- Special shapes: [Standard Multi row flat hole].
Mortar: As section Z21.
- Additional requirements: [None] .
Bond: [Half lap stretcher].
Joints: [Flush].
Features: [As Shown on Drawings].
255A CONCRETE BLOCKWORK_100MM SOLID_CONCEALED
AS PER REFERENCES ON DRAWINGS AND SCHEDULES
• NOTE: This clause is used where blockwork will be covered and concealed upon
completion.
Refer to sub sections 710 - 830 in this clause and note the requirement to prepare a
Reference Panel in sub section 740.
• Benchmark Product Manufacturer: [AMTRAD HOLDINGS Ltd
344, Old Kottawa Road, Udahamulla, Nugegoda, Sri Lanka
T : 94112835450
T : 0112835450-1
T : 0778028692
E : amtrad@sltnet.lk
https://www.facebook.com/amtradholdings/info
http://www.ascot.lk/index.php/2013-04-24-19-24-44/amtrad-private-limited
• Benchmark Product reference: [AMTRAD Standard Dense Block
- CP - SOLID 100mm x 190mm x 390mm
- For 100mm thick walls
quality to
the
• POSSIBLE LOCAL ALTERNATIVE
NITIN ENGINEERING PVT Ltd
41, Chapel Lane,
Nugegoda,
Sri Lanka
T : 0112814292
T : 071 837 1752
E : nitin.eng2011@gmail.com
• Blocks: To BS EN 771-3.
- Configuration: Solid.
- Compressive strength:
Mean value: 7.3N/mm2.
Characteristic value: Not applicable.
Category: I.
- Recycled content: Submit proposals.
- Work sizes (length x width x height): 390 x 100 x 190 mm.
Tolerance category: D2 (+3mmm - -5mm on Length, width and height.
- Special shapes: None.
- Additional requirements: None.
- Standard: To BS EN 998-2.
- Mix: 1:1:6 cement:lime:sand.
- Additional requirements: None.
• Bond: Half lap stretcher.
• Joints: Flush.
• Wall Stiffeners: Refer to Clause F30_260A as per Tender Clauses "4.1.5 Reinforcement for
Walls" & "4.1.6 Wall Stiffeners."
• Acoustic Requirement: When required, such as where used as part of a composite wall:
Minimum Weighted sound reduction index (RW) of entire wall construction, including
linings, as given in relevant partition specification clause; example K10_127R: RW = 57dB.
(Revised - F10 revision B - 2nd Nov 2015)
255B CONCRETE BLOCKWORK_150MM SOLID_CONCEALED
completion.
T : 94112835450
T : 0112835450-1
T : 0778028692
quality to
the
41, Chapel Lane,
Nugegoda,
Sri Lanka
T : 0112814292
T : 071 837 1752
- Configuration: [Solid].
Mean value: [7.3N/mm2].
Characteristic value: [Not applicable].
Category: [I].
- Recycled content: [Submit proposals].
- Work sizes (length x width x height): [390 x 150 x 190 mm].
Tolerance category: [D2 (+3mmm - -5mm on Length, width and height].
- Special shapes: [None].
- Additional requirements: [None].
• Bond: [Half lap stretcher].
• Joints: [Flush].
255C CONCRETE BLOCKWORK_200MM SOLID_CONCEALED
completion.
T : 94112835450
T : 0112835450-1
T : 0778028692
quality to
the
41, Chapel Lane,
Nugegoda,
Sri Lanka
T : 0112814292
T : 071 837 1752
Possible Local Alternative Product reference: [AHB-8 For 200mm wide walls
(from Amano Group)].
Category: [I].
• Acoustic Requirement: When required, such as where used to enclose plant rooms;
Minimum Weighted sound reduction index = 59dB with 18mm sand cement render either
side.
315A CLAY COMMON BRICKWORK AS PER REFERENCES ON DRAWINGS AND

SCHEDULES
• Benchmark Product Manufacturer: [IBSTOCK Ltd
enquires@ibstock.co.uk
Tel: 0844 800 4575
www.ibstock.com
• Benchmark Product reference: [Ibstock Cheddar Red

NOTE: The Benchmark Product is given as an example of a product of acceptable quality
to
the
alternative product is fit for the intended purpose and meets all the specified requirements
of the Benchmark Product including, but not limited to, performance, durability and
warranty.

Lahirumal Pressed Bricks

No. 47/B,
Kahatapitiya,
Kananvila,
Horana
Sri Lanka
Tel : +94 (0) 77 9397855
http://www.lahirumal.com
• Bricks: To BS EN 771-1.
- Size: 215 x 102 x 65 mm.
- Mean compressive strength (minimum): 28 N/mm² .
- Durability designation: FL .
- Standard: To BS EN 998-2 .
- Mix: 1:1:6 cement:lime:sand .
- Additional requirements: None .
• Bond: Half lap stretcher .
355A CONCRETE BLOCKWORK_100MM SOLID_EXPOSED
• NOTE: This clause is used where blockwork will be exposed & visible upon completion
and should have an attractive appearance. Refer to sub sections 710 - 830 in this clause
and note the requirement to prepare a Reference Panel in sub section 740.
T : 94112835450
T : 0112835450-1
T : 0778028692
quality to
the
41, Chapel Lane,
Nugegoda,
Sri Lanka
T : 0112814292
T : 071 837 1752
Category: [I].
355B CONCRETE BLOCKWORK_150MM SOLID_EXPOSED
T : 94112835450
T : 0112835450-1
T : 0778028692
quality to
the
41, Chapel Lane,
Nugegoda,
Sri Lanka
T : 0112814292
T : 071 837 1752
Category: [I].

355C CONCRETE BLOCKWORK_200MM SOLID_EXPOSED
T : 94112835450
T : 0112835450-1
T : 0778028692
quality to
the
41, Chapel Lane,
Nugegoda,
Sri Lanka
T : 0112814292
T : 071 837 1752
Category: [I].

355D CONCRETE BLOCKWORK_100MM HOLLOW_CONCEALED
• NOTE: This clause is used where blockwork will not be visible upon completion. Refer to
sub sections 710 - 830 in this clause and note the requirement to prepare a Reference
Panel in sub section 740.
T : 94112835450
T : 0112835450-1
T : 0778028692
- CP - HOLLOW 100mm x 190mm x 390mm
quality to
the
41, Chapel Lane,
Nugegoda,
Sri Lanka
T : 0112814292
T : 071 837 1752
Category: [I].
• Acoustic Requirement: When required, such as where used as part of a composite
apartment dividing wall: Minimum Weighted sound reduction index (RW) of entire wall
construction, including linings, as given in relevant partition specification clause; example
K10_127R: RW = 57dB.
355E CONCRETE BLOCKWORK_150MM HOLLOW_CONCEALED
T : 94112835450
T : 0112835450-1
T : 0778028692
quality to
the
41, Chapel Lane,
Nugegoda,
Sri Lanka
T : 0112814292
T : 071 837 1752
Category: [I].
• Acoustic Requirement: When required, such as where used as part of a compsite
apartment dividing walls: Minimum Weighted sound reduction index (RW) of entire wall
construction including linings as given in relevant partition specification clause; example
K10_130H: RW = 64dB.
355F CONCRETE BLOCKWORK_200MM HOLLOW_CONCEALED
T : 94112835450
T : 0112835450-1
T : 0778028692
quality to
the
41, Chapel Lane,
Nugegoda,
Sri Lanka
T : 0112814292
T : 071 837 1752
Category: [I].
Wall Stiffeners: Refer to Clause F30_260A as per Tender Clauses "4.1.5 Reinforcement for
• Acoustic Requirement: When required, such as where used as part of a compsite
apartment dividing walls: Minimum Weighted sound reduction index (RW) of entire wall
construction including linings as given in relevant partition specification clause; example
K10_130H: RW = 64dB.
355G CONCRETE BLOCKWORK_100MM HOLLOW_EXPOSED

• NOTE: This clause is used where blockwork will be exposed and visible upon completion
T : 94112835450
T : 0112835450-1
T : 0778028692
quality to
the
41, Chapel Lane,
Nugegoda,
Sri Lanka
T : 0112814292
T : 071 837 1752
Category: [I].
355H CONCRETE BLOCKWORK_150MM HOLLOW_EXPOSED
T : 94112835450
T : 0112835450-1
T : 0778028692
quality to
the
41, Chapel Lane,
Nugegoda,
Sri Lanka
T : 0112814292
T : 071 837 1752
Category: [I].

355I CONCRETE BLOCKWORK_200MM HOLLOW_EXPOSED
T : 94112835450
T : 0112835450-1
T : 0778028692
quality to
the
41, Chapel Lane,
Nugegoda,
Sri Lanka
T : 0112814292
T : 071 837 1752
Category: [I].
TESTING
410 COMPRESSIVE STRENGTH OF MORTAR FOR EACH WALLING TYPE

• Testing authority: Sri Lankan Standards Institution (SLSI) or an approved Laboratory.
• Test method: BS 5628-1 Annex A and BS EN 1015-11.
• Preliminary tests procedure: As follows:
- Specimens:
Number of specimens: 6.
Type: 40 x 40 x 100 mm prisms.
Preparation: At least six weeks before walling commences.
- Specimen testing: Half of specimens at 7 days. Remainder at 28 days.
Retarded mixes: Extend curing periods to include retardation period.
- Response to result: If mean compressive strength at 28 days is not within the range
given below repeat tests with more suitable sand or next higher mortar class.
• Site tests procedure: As follows.
- Number of specimens: Six per 150m² of walling or per storey whichever the more
frequent.
- Specimen types: As preliminary test, but prepared during construction.
- Specimen testing: Half of specimens at 7 days. Remainder at 28 days.
Retarded mixes: Extend curing periods to include retardation period.
• Required test mean compressive strength at 28 days (N/mm²): To be within the following
range:
- Walling type: As Drawings and schedules.
Preliminary tests minimum (N/mm²): 4.
Preliminary tests maximum (N/mm²): 6.
Site tests minimum (N/mm²): 4.
Site tests maximum (N/mm²): 6.
• Results: Submit.
WORKMANSHIP GENERALLY
430 CONDITIONING OF CLAY AND CALCIUM SILICATE BRICKS AND CLAY BLOCKS
• Bricks and blocks delivered warm from manufacturing process: Do not use until cold.
• Absorbent bricks in warm weather: Wet to reduce suction. Do not soak.
440 CONDITIONING OF CONCRETE BRICKS/ BLOCKS

• Autoclaved concrete bricks/ blocks delivered warm from manufacturing process: Do not
use.
• Age of nonautoclaved concrete bricks/ blocks: Do not use until at least four weeks old.
• Avoidance of suction in concrete bricks/ blocks: Do not wet.
- Use of water retaining mortar admixture: Submit details.
460 MORTAR GROUPS
• Mix proportions: For a specified group select a mix design from the following:
- Group 1:
1:0–0.25:3 (Portland cement:lime:sand with or without air entraining additive).
1:3 (Portland cement:sand and air entraining additive).
- Group 2:
1:0.5:4–5 (Portland cement:lime:sand with or without air entraining additive).
1:3 (masonry cement:sand containing Portland cement and lime in approximate ratio 1:1,
and an air entraining additive).
1:2.5–3.5 (masonry cement:sand containing Portland cement and inorganic materials
other than lime and air entraining additive).
1:3–4 (Portland cement:sand and air entraining additive.)
- Group 3:
1:1:5–6 (Portland cement:lime:sand with or without air entraining additive).
1:3.5–4 (masonry cement:sand containing Portland cement and lime in approximate ratio
1:1, and an air entraining additive).
1:4–5 (masonry cement:sand containing Portland cement and inorganic materials other
than lime and air entraining additive).
1:5–6 (Portland cement:sand and air entraining additive).
- Group 4:
1:2:8–9 (Portland cement:lime:sand with or without air entraining additive).
1:4.5 (masonry cement:sand containing Portland cement and lime in approximate ratio
1:1, and an air entraining additive).
1:5.5–6.5 (masonry cement:sand containing Portland cement and inorganic materials
other than lime and air entraining additive).
1:7–8 (Portland cement:sand and air entraining additive).
• Batching: Mix proportions by volume.
• Mortar type: Continuous throughout any one type of masonry work.
500 LAYING GENERALLY

• Mortar joints: Fill vertical joints. Lay bricks, solid and cellular blocks on a full bed.
• AAC block thin mortar adhesive and gypsum block adhesive joints: Fill vertical joints. Lay
blocks on a full bed.
• Clay block joints:
- Thin layer mortar: Lay blocks on a full bed.
- Interlocking perpends: Butted.
• Bond where not specified: Half lap stretcher.
• Vertical joints in brick and concrete block facework: Even widths. Plumb at every fifth cross
joint.
510A CHASING OF CONDUITS AND PIPEWORK

• Chases in Hollow Blockwork: Form vertical and horizontal chases in hollow blockwork by
removing external face of blockwork.
• After pipework and conduits have been installed throughly pack and fill chases with 1:3
sand cement mixture. Ensure chases are fully filled and finish by trowelling flush with the
external face of blockwork.
(Added - F10 revision B - 2nd Nov 2015)
520 ACCURACY
• Courses: Level and true to line.
• Faces, angles and features: Plumb.
• Permissible deviations:
- Position in plan of any point in
relation to the specified building
reference line and/ or point at
the same level ± 10 mm.
- Straightness in any 5 m length ± 5 mm.
- Verticality up to 3 m height ± 10 mm.
- Verticality up to 7 m height ± 14 mm.
- Overall thickness of walls ± 10 mm.
- Level of bed joints up to 5 m
(brick masonry) ± 11 mm.
- Level of bed joints up to 5 m
(block masonry) ± 13 mm.
535 HEIGHT OF LIFTS IN WALLING USING CEMENT GAUGED OR HYDRAULIC LIME

MORTAR
• Quoins and advance work: Rack back.
• Lift height (maximum): 1.2 m above any other part of work at any time.
• Daily lift height (maximum): 1.5 m for any one leaf.
545 LEVELLING OF SEPARATE LEAVES

• Locations for equal levelling of cavity wall leaves: As follows:
- Every course containing vertical twist type ties or other rigid ties.
- Every third tie course for double triangle/ butterfly ties.
- Courses in which lintels are to be bedded.
560 COURSING BRICKWORK

• Gauge: Four brick courses including bed joints to 300 mm.
580 LAYING FROGGED BRICKS

• Single frogged bricks: Frog uppermost.
• Double frogged bricks: Larger frog uppermost.
• Frog cavity: Fill with mortar.
585 LAYING CELLULAR BRICKS

• Orientation: Cavities downward.
595 LINTELS
• Bearing: Ensure full length masonry units occur immediately under lintel ends.
615 BRICKWORK TO RECEIVE ASPHALT DPC

• Substrate: Mortar bed finished flush, smooth and level.
635 JOINTING
• Profile: Consistent in appearance.
645 ACCESSIBLE JOINTS NOT EXPOSED TO VIEW

• Jointing: Struck flush as work proceeds.
671 FIRE STOPPING

• Avoidance of fire and smoke penetration: Fit tightly between cavity barriers and masonry.
Leave no gaps.
690A ADVERSE WEATHER
• General: Newly erected walling: Protect at all times from:
- Rain.
- Drying out too rapidly in hot conditions and in drying winds.
- Extreme wind or weather conditions.
ADDITIONAL REQUIREMENTS FOR FACEWORK
710 THE TERM FACEWORK

• Definition: Applicable in this specification to brick/ block walling finished fair.
- Painted facework: The only requirement to be waived is that relating to colour.
730 BRICK/ CONCRETE BLOCK SAMPLES

• General: Before placing orders with suppliers submit for approval of appearance labelled
samples of the following: Bricks and blocks .
• Selection of samples: Representative of the range in variation of appearance.
740 FINISHED MASONRY WORK REFERENCE PANELS

• General: Before proceeding to construct the following walling types, construct panels as
specified. Give notice when panels are dry.
• Selection of masonry units: Reasonably representative of the average quality of the whole
order to be delivered .
• Panel types:
- Walling type: All .
Location: TBC on Site .
Size: 1.5 x 1.5 m .
Other requirements: As per drawings and schedules .
750 COLOUR CONSISTENCY OF MASONRY UNITS

• Colour range: Submit proposals of methods taken to ensure that units are of consistent
and even appearance within deliveries.
• Conformity: Check each delivery for consistency of appearance with previous deliveries
and with approved reference panels; do not use if variation is excessive.
• Finished work: Free from patches, horizontal stripes and racking back marks.
760 APPEARANCE
• Brick/ block selection: Do not use units with damaged faces or arrises.
• Cut masonry units: Where cut faces or edges are exposed cut with table masonry saw.
• Quality control: Lay masonry units to match relevant reference panels.
- Setting out: To produce satisfactory junctions and joints with built-in elements and
components.
- Coursing: Evenly spaced using gauge rods.
• Lifts: Complete in one operation.
• Methods of protecting facework: Submit proposals.
780 GROUND LEVEL

• Commencement of facework: Not less than 150 mm below finished level of adjoining
ground or external works level.
790 PUTLOG SCAFFOLDING

• Use: Not permitted in facework.
830 CLEANLINESS
• Facework: Keep clean.
• Mortar on facework: Allow to dry before removing with stiff bristled brush.
• Removal of marks and stains: Rubbing not permitted.

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1090 WATERFRONT INTEGRATED RESORT, Colombo, Sri Lanka

CONSTRUCTION SPECIFICATION - ARCHITECTURE

Issue date: 07.03.2015 Project stage: Construction Revision: B

Revision date: 07.12.2015 created by: DR authorised by: CB

Rev no. date note Issued by

B 07.12.2015 ISSUED FOR CONSTRUCTION – as part of IRS 021 DR

- Clause title changes for clarification.

To be read with Preliminaries/ General conditions.

TO BE READ WITH PRELIMINARIES/ GENERAL CONDITIONS.

110A HOLLOW CLAY BRICKS_100MM AS PER REFERENCES ON DRAWINGS AND

88/4, Richmond Road,

- Benchmark Product reference: Porotherm 100mm ; 400 x 100 x 200.

POSSIBLE LOCAL ALTERNATIVE

MRF Brick Works

88/4, Richmond Road,

- Benchmark Product reference: Porotherm 150mm ; 400 x 150 x 200.

POSSIBLE LOCAL ALTERNATIVE

MRF Brick Works

88/4, Richmond Road,

- Benchmark Product reference: Porotherm 200mm ; 400 x 200 x 200.

POSSIBLE LOCAL ALTERNATIVE

MRF Brick Works

315A CLAY COMMON BRICKWORK AS PER REFERENCES ON DRAWINGS AND

• Benchmark Product Manufacturer: [IBSTOCK Ltd

• Benchmark Product reference: [Ibstock Cheddar Red

POSSIBLE LOCAL ALTERNATIVE

Lahirumal Pressed Bricks

(Revised - F10 revision B - 2nd Nov 2015)

(Revised - F10 revision B - 2nd Nov 2015)

355G CONCRETE BLOCKWORK_100MM HOLLOW_EXPOSED

(Revised - F10 revision B - 2nd Nov 2015)

410 COMPRESSIVE STRENGTH OF MORTAR FOR EACH WALLING TYPE

440 CONDITIONING OF CONCRETE BRICKS/ BLOCKS

500 LAYING GENERALLY

510A CHASING OF CONDUITS AND PIPEWORK

535 HEIGHT OF LIFTS IN WALLING USING CEMENT GAUGED OR HYDRAULIC LIME

545 LEVELLING OF SEPARATE LEAVES

560 COURSING BRICKWORK

580 LAYING FROGGED BRICKS

585 LAYING CELLULAR BRICKS

615 BRICKWORK TO RECEIVE ASPHALT DPC

645 ACCESSIBLE JOINTS NOT EXPOSED TO VIEW

671 FIRE STOPPING

ADDITIONAL REQUIREMENTS FOR FACEWORK

710 THE TERM FACEWORK

730 BRICK/ CONCRETE BLOCK SAMPLES

740 FINISHED MASONRY WORK REFERENCE PANELS

750 COLOUR CONSISTENCY OF MASONRY UNITS

780 GROUND LEVEL

790 PUTLOG SCAFFOLDING

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