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E150212-EMI-KBR-0229

13 feb 15

DEPARTMENT:

NO: KZ01-CV-PLN-S1-0001

TITLE: INSPECTION AND TEST PLAN FOR CONCRETE WORKS

PROJECT REFERENCE
PROJECT NO: KZ01
PROJECT LOCATION: BLOCK 61 KHAZZAN, MAKAREM, OMAN
PROJECT TITLE: KHAZZAN GAS PROJECT - GWES
CLIENT: BP
CLIENT PROJECT NO REP-BPXO-14-0668

PM Authorisation:
Client Authorisation:
Client Authorisation Date: APPROVALS

Rev Issue Date Pages Revision Description Prepared Checked Approved


A01 15/08/2014 04 ISSUED FOR COMPANY REVIEW RKS AKA MTA
B01 27/08/2014 05 APPROVED FOR USE RKS AKA MTA
B02 01/09/2014 05 APPROVED FOR USE RKS AKA MTA

DOCUMENT ISSUED FOR:


Preliminary For Information
For Review For Use
For Approval For Enquiry
For FEED For Construction

Security Classification
Project Internal
INSPECTION AND TEST PLAN FOR B02
Document Title. Revision
CONCRETE WORKS
Project Title. KHAZZAN GAS PROJECT - GWES Page 2 of 5
Document No. KZ01-CV-PLN-S1-0001 Date 01-09-2014

Hold Record
Specify any Holds within the document.
Hold
Section Description of Hold
No.
<1>

Revision Tracking
Specify significant change from previous revisions of the document. (From Rev. A onwards)
Rev. Section Description of Change

Security Classification
Project Internal
INSPECTION AND TEST PLAN FOR B02
Document Title. Revision
CONCRETE WORKS
Project Title. KHAZZAN GAS PROJECT - GWES Page 3 of 5
Document No. KZ01-CV-PLN-S1-0001 Date 01-09-2014

Inspection and Test Plan For Concrete works


H=Hold Point. QC must be notified. Work can only be W=Witness Point. QC must be notified but presence not mandatory V=Verification. Review of inspection and test results for acceptance.
M=Monitor. No need to notify QC to proceed.
released by QC. to proceed. Inspection Stage to be cleared within 6 hours from notification, else considered waived.
Controlling Document Inspection
Activity No. Activity Description METHOD STATEMENT FOR CONCRETE WORKS Frequency Acceptance Criteria Verifying Records Status
Doc. Ref. No. KZ01-CV-MET-S1-0001 Rev. A01 SAROOJ VEOLIA JACOBS/BP
A Material Verification

BS EN 1008 Except limits mentioned at KZ01-CV-SPE- KZ01-CV-SPE-14-0003-


Laboratory Test
A.1 Water 14-0003-C-01 (Specification Concrete Materials & Each Source C -01, Clause 3.3, Table H V W M/V
Result
Construction ) Clause 3.3 3.5

VENDOR
KZ-01-SPE-14-003-C-01 Clause 3.4 Recommendation Manufacture
A.2 Admixture With Each Batch supplied H V W M/V
BS EN 934-2 Table 2 Dosage Chloride Certificate
Content less than 0.05%
3 Tests per Shipment/Batch at site +
KZ-01-SPE-14 - 003-C-01 Clause 3.1 KZ01-CV-SPE-14-0003-
Test Certificate to be Provided by Manufacture
A.3 Cement BS EN 197-1&2,BS 8500-2, Constituents as per BS EN C-01, Clause 3.1, Table H V W M/V
VENDOR for every shipment or each Certificate
15167-1 &2 , 3.1
batch

Tests of Deleterious substances and


sieve analysis : every 300 tonnes of
KZ01-CV-SPE-14-0003-
fine aggregate and every 300 tonnes
KZ01-CV-SPE-14-0003 (Specification Concrete C-01, Clause 3.2,
of course aggregate Laboratory Test
A.4 Aggregates Materials & Construction ) Clause 3.2 in accordance Table 3.2, H W W M/V
Physical and mechanical properties Result
with BS EN 12620 Table 3.3,
and sieve analysis : every 300 tonnes
Table 3.4
of fine aggregate and every 300
tonnes of course aggregate
KZ-01-SPE-003-C-01 Clause 4.3
Company Approval/ Approved Mix
A.5 Concrete Mix Design Concrete Mix Design accordance with BS EN 206-1, BS Before Work Commencement H W W V
table 4.3 & 4.4 Design
8500-2 and BS En 1992
For every 100 metric tonnes in each
KZ-01-SPE-14- 003-C-01 Clause 7.1.2 & 7.1.3 As per BSEN 10080/ Manufacture
A.6 Reinforcement steel shipment or every lot delivered to the H V W M/V
BS EN 10080. Bending according to BS 8666 COMPANY APPROVAL Certificate
site whichever is more frequent
KZ01-CV-SPE-14-0003-C-01, (Specification Concrete
Manufacture
A.7 Polyethylene Sheet Materials & Construction ) Clause 9.7.4 in accordance Each Batch 1000 Gauge H V W M/V
Certificate
with ASTM C 171 ,
KZ01-CV-SPE-14-0003 (Specification Concrete
Manufacture
A.8 Curing Compound Materials & Construction ) Clause 9.7.4 in accordance Each Batch Company Approval H V W M/V
Certificate
with ASTM C 309

KZ01-CV-SPE-14-0003 –C-01 (Specification Concrete Manufacture


A.9 Membranes Each Batch Company Approval H V W M/V
Materials & Construction ) Clause 6.4.4 Certificate

Security Classification
Project Internal
INSPECTION AND TEST PLAN FOR B02
Document Title. Revision
CONCRETE WORKS
Project Title. KHAZZAN GAS PROJECT - GWES Page 4 of 5
Document No. KZ01-CV-PLN-S1-0001 Date 01-09-2014

Company
KZ01-CV-SPE-14-0003-C-01, Clause 11.4/ VENDOR Manufacture
A.10 Joint filler and Sealants Each Batch Approval/VENDOR H H/V W M/V
Instruction Certificate
INSTRUCTION
KZ01-CV-SPE-14-0003 –C-01 (Specification Concrete Company
Prior to any protective system Manufacture
A.11 Coating Materials & Construction ) Clause 6.4/VENDOR Approval/VENDOR H H/V W M/V
application - by VENDOR Certificate
Instruction INSTRUCTION
B Construction ( Pre Pour and During Pour )

As Per Approved
B.1 Surveying Works Approved Drawing Every Activity Survey Report H W/V W M/V
Drawing

KZ01-CV-SPE-14-0003 –C-01 (Specification Concrete


As Per Approved Approved Mix
B.2 Concrete Grade Materials & Construction ) Clause 4.1 / as per the Each Pour H V W W
Drawing Design
approved drawing / Table 4.2

Clean Surface/Prepruf
KZ01-CV-SPE-14-0003-C-01 (Specification Concrete
300R or Equal approved
B.3 Membranes Materials & Construction )Clause 6.4, Section 6.4.1.1/ as Before Lay Pre Pour Record H V W M/V
product/ COMPANY
per the drawing
Approval
KZ01-CV-SPE-14-0003-C01, (Specification Concrete KZ01-CV-SPE-14-0003-
B.4 Formwork Materials & Construction ) Clause 8/ as per the Before Concrete Pour C-01, Clause 8.4/ Pre Pour Record H V W W
approved drawing COMPANY approval
KZ01-CV-SPE-14-0003-C-01, (Specification Concrete
Reinforcement as per approved drawing
B.5 Materials & Construction ) Clause 7, Section 7.1.5, 7.2 Before Concrete Pour Pre Pour Record H V W W
Bar/Embedded Items / COMPANY Approval
and 7.2.1/ as per approved drawing

KZ01-CV-SPE-14-0003-
KZ01-CV-SPE-14-0003-C01, (Specification Concrete
B.6 Concrete Pouring During Pouring C-01, Clause 9, Ambient Pour Card H W/V W W
Materials & Construction ) Clause 9, ACI 304R
Temp. max. 45 degree C

Concrete Temp. 30
KZ01-CV-SPE-14-0003-C-01 (Specification Concrete Slump For Each Truck, Cube samples
B.7 Fresh Concrete 3 degree C, Slump as per Pour Card H W/V W W
Materials & Construction ) Clause 9, ACI 304R for Each 50 m
approved design

C Post Pour

Compressive Strength KZ01-CV-SPE-14-0003-C-01 (Specification Concrete Each Pour / One set of samples for KZ01-CV-SPE-14-0003- Laboratory Test
C.1 3 H W/V W W
Testing Materials & Construction ) Clause 15.3 each 50 m C-01, Clause 15.3.1.2 Result

KZ01-CV-SPE-14-0003-C-01 (Specification Concrete Continuously and right after concrete


C.2 Curing COMPANY Approval Pour Card H V W M
Materials & Construction ) Clause 9.7 pouring

KZ01-CV-SPE-14-0003-C-01 (Specification Concrete


C.3 Jointing Materials & Construction ) Clause 11.4, Vender Each Area COMPANY Approval Inspection report H V W M
Instruction

KZ01-CV-SPE-14-0003 (Specification Concrete VENDOR Instruction /


C.4 Coating Each Area Inspection Report H V W M
Materials & Construction ) Clause 6.4 COMPANY Approval

Security Classification
Project Internal
INSPECTION AND TEST PLAN FOR B02
Document Title. Revision
CONCRETE WORKS
Project Title. KHAZZAN GAS PROJECT - GWES Page 5 of 5
Document No. KZ01-CV-PLN-S1-0001 Date 01-09-2014

Certification and Hand Over of QA / QC Documents


D
Approved / As-Built Drawings
(Drawing Reference No. will be advised later) Approved / As-Built
Drawings
Inspection Reports as detailed in above sections of this (Drawing Reference No.
Final Certification & ITP will be advised later)
Concrete Areas as defined in Inspection Report &
D.1 Handover of QA/QC H V W V/M
Approved Drawing Approved Drawings
documents All documentation submitted and approved. Signed Inspection
Reports as detailed in
Non-compliant issues or defects noted during the above sections of this
construction process, have been rectified to the client ITP
satisfaction

Security Classification
Project Internal