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Birotator Mill (Central Discharge)

TECHNICAL DATA
Email
Contact name
Cement plant
Mill number dry
Supplier wet
Plant process
Mill diameter m lateral
Mill length m bi-lateral
Installed power kW closed central clockwise
Speed of trotation rpm open annular anti-clockwise
Type of transmission
Type of circuit
Rotation yes
Mill control no
If yes, type of control
Compartments Drying chamber Chamber 1 Chamber 2
Drying chamber diameter m
Inlet trunnion diameter m
Usefull length m m
Type of lining
Average thickness mm
Type of diaphragm (transfer) (central discharge) (central discharge)
Diaphragm slots width mm mm
Central screen diameter m m
Ball charge in metric tons
Diameter 50mm t
Diameter 40mm t
Diameter 30mm t
Diameter 25mm t
Diameter 20mm t
Diameter 17mm t
Diameter 15mm
Diameter 14x16mm
Diameter 12x14mm
Total 0t 0
Filling degree %
Pregrinding (if exists)
Type first
Supplier second
Model closed dynamic third
Type of circuit open static fourth
Installed power kW
Separator
Static separator diameter m
Dynamic separator generation
Supplier yes no
Model no bag bag
Diameter m electrostatic electrostatic
Ventilation m3/h at °C
Filter (only for separator)
Pressure avalaible mmH2O
Mill ventilation
Type
From the kiln fan
Additional hot gas generator (HGG)
Hot gas temperature °C
Capacity m3/h at °C
Pressure avalaible mmH2O
Kiln type

PRODUCTION DATA
Mill absorbed power kW
Pregrinding absorbed power kW
Pressure at mill inlet mmH2O
Pressure at mill outlet mmH2O
Mill inlet temperature °C
Mill outlet temperature °C
Feed components Limestone Clay Other... Other... Other...
Temperature
Moisture
Hardness
Granulometries (%residues cumulated)
Sieves between brackets are example. You can change with similar sieves
Limestone Clay Other... Other...
(50mm)
(25mm)
(10mm)
(5mm)
(2,5mm)
(1mm)
(0,5mm)
(0,25mm)
(0,09mm)
Composition
% limestone
% clay
% other1
% other2
% other3
Residue 210µ %
Residue 90µ %
Production t/h
Mill specific energy kWh/t
Pregrinding specific energy kWh/t
Circulation factor Alimentation/Fines

VISIT OF THE MILL

Drying chamber
Lifters condition
Transfer diaphragm condition
Maximum width of slots mm
Slots blocked
Central screen condition
Other comments
Chamber 1
Measured volume load % good good
Lining condition regular regular
Maximum ball diameter mm bad worn out
Minimum ball diameter mm a lot of liners broken deformed
Ball charge condition a lot of broken balls
Material level under/over balls
Coating on lining
Coating on balls
Uncrushed particles at the diaphragm no good
Diaphragm condition a bit regular
Maximum width of slots mm a lot bad
Slots blocked plates and grids broken
Central screen condition
Other comments For example, kind of measurement (Filling degree), plates b

Chamber 2
Measured volume load %
Lining condition
Maximum ball diameter mm
Minimum ball diameter mm
Ball charge condition
Material level under/over balls
Balls classification
Coating on lining
Coating on balls
Uncrushed particles at the diaphragm
Diaphragm condition
Maximum width of slots mm
Slots blocked
Central screen condition
Other comments For example, kind of measurement (Filling degree), plates b

GRANULOMETRIES RESULTS
Samples taken inside the mill
% residues cumulated
Sieves between brackets are example. You can change with similar sieves
Chamber 1 Sample 1 Inlet Sample 2 Sample 3 Sample 4 outlet
(50mm)
(25mm)
(10mm)
(5mm)
(2,5mm)
(1mm)
(0,5mm)
(0,25mm)
(0,09mm)
Chamber 2 Sample 1 Inlet Sample 2 Sample 3 Sample 4 Sample 5 Outlet
(10mm)
(5mm)
(2,5mm)
(1mm)
(0,5mm)
(0,25mm)
(0,09mm)

Samples taken in the circuit

Samples depend of the kind of circuit, the example below is for a traditional circuit
Laser analysis is the best one to evaluate the separator
% residues cumulated
Sieves between brackets are example. You can change with similar sieves
Mill outlet Static sep. tails Separator feed Separator tails Separator fines
(5mm)
(2,5mm)
(1mm)
(0,5mm)
(0,21mm)
(0,09mm)
(0,063mm)
(0,035mm)
(0,018mm)
(0,012mm)
(0,008mm)
(0,004mm)
(0,002mm)
(0,001mm)

Don't forget to send us the flowsheet of the installation to assistance@thecementgrindingoffice.com

Thank you in advance!

www.thecementgrindingoffice.com
All rights reserved © 2012-2013 The Cement Grinding Office
 m
m

mm
discharge)
mm
m

t
t
t
t
t
t
%
°C
%H2O

Other...
 no good
small regular
hard bad
very hard reverse
roken balls

good
regular
bad
d grids broken
Filter product Final product