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and are designed so that you do not sl ip out for smaller jobs.
from under the seat belt (submarining) in the a whole package of further guarantees and
stee ring column , whose increased defor Tested , factory-approved accessories and
mat ion distance considerably reduces the • 6-year warranty against rusting through
professiona l installation - please read the
:!anger of it penetrating the interior and thus on the bodywork -the w arranty is valid with
notes on page 115.
Increases passive safety out annual protection treatment but does
[Jelt. nggered by an electronic sensor, It Volkswagen dealers w ill help you at short
orotects th e breast and head form possible notice. Either by a qUic k repair, a hire car or
We wish you safe, reliable and en joyable
pact WIt parts of the vehicle interior. even an overnight stay at a hotel for you and
motoring
your passengers
Volkswagen
• The reliable Volks w agen emergency ser
vice .
::Iectric windows .. . .. 10
GENERAL MAINTENANCE SPECIAL INFORMATION
• ~Ir ro rs . . ..... . ... 12
Filling the tan k, Fuel. 81, 82
Body ..... .... . .......... 132
Seal belts 13
Care of vehicle ........ .. . . 85
Environmental compatibility ... 133
Rear seat . . . 27
Power-assisted steering Performan ce .. ... ... ... . .. 136
.. 96
Fuel consumption .. 137
...... 99
Tyre pressures .. .. ... .. . . .. ... 141
102
Trailer weights .. 144
. 104
Vehicle identification data ... 147
Ignition lock. . . . . .. 35
Driving abroad ..... . .............. 110
ALPHABETICAL INDEX
Starting/stopping engine 36, 38
Accessories, mod ifications and
\lIstrumellts .. .... 39
renewal ot parts Alph abetical index ... 148
.............. III
General view
Page Page
1 Switch for electric front windows 10 20 Cold starting aid/id ling speed boost 37
(D iesel engines)
2 Door lock release lever 9
21 Turn signal and headlight dip lever 53
3 Remote controlled outside mirro r 12 Cruise control system 54
4 Warning lamps 49 22 Horn (on ly functions with ign ition switch ed on)
5 Air vents 57 or driver's ai rbag 18
6 Light switch 50 23 Windscreen w iper/washer lever 55
50 w ith switch for multi func tion indicator 42
7 Instrument lighting regulator
8 Headlig ht range control 51 24 Push buttons for air conditi oner 59
9 Lever for heig ht ad justable steeri ng w heel 35 25 Ash tray 68
10 Combi instrument: 26 Gear lever (manua l gearbox) 31
Instruments Sel ector lever (automa tic gea rbox) 32
39
Warning lamps 46 Xl- Handbrake lever 31
11 Emergency light system switch 51 28 Cassette or CD storage box
' 2 Ignition lock 35 29 Cigarette lighter/electric socket 68
' 3 Knurled wheel for seat heating 51 30 Heated rear windo w switch 52
'4 Air vents 57 31 Switch for rear electric w indows 10
' 5 Radio 1) • So me of the items listed are on ly fitted on certain models or are
opti onal extras .
·6 Controls and switches for heating and 56
ventilation/air conditi oner 59 • On right-hand drive vehic les the arrangement of the swi tches
and the location of some ite ms ca n vary. However the symbols on
17 Glove box or passenger side Airbag 69,1 8 th e switc hes are the same as for left-ha nd drive vehic les.
18 Bonnet release handle 90 n Vehicles w ith a facto ry fitt ed rad io have a radio instruction leaflet sup
plied Whe n retrofitting a rad io pay attention to the instructi ons on
'9 Fuse box behind shelf 119 page 127 in th e" Do-it-yours elf " section.
Keys
The vehicle is supplied w ith two keys .
These keys fit all locks on the vehic le.
Attention
When leaving the vehicle unat
tended - even if only for a few
moments - always take the keys
with you.
Key tag
The key number is on the plastic tag . With
th e aid of the number, a replacement key
can be ordered from a Volksw agen dealer. B1H-087 I
It must then be stated if it is the main key or
the second key Key with light*
The key tag should be kept separ· In one of the two keys there may be a
ately as keys can only be replaced built-in light. To sw itch the light on, press
using this number. the cent re of the key (arrow 1)
If you se ll the vehicle , you should also give To change battery or bulb
the buyer this key tag .
• Insert a coin in the slot at the side of the
key (arrow 2) and lever the upper pa rt off.
• Change battery or bulb .
Spare batteri es and bulbs ca n be obtained
from Volkswagen dealers.
• When key slot is vertical (b) the tailgate • the tailgate/boot lid
to the right (c) Hold in this position and When the alarm is triggered the horn
Doors
From outside the front doors can be From inside all t he doors can be locked by
ocked or unlocked wi th t he key. pressing down the locking knobs.
hen unlocking, the locking knobs move As long as the knobs are pressed down the
.Jp. doors ca nnot be opened from inside or out
I the key is held in the opening po sit ion in
si de.
.119 driver's door (with central locking front Attention
passenger door also), on vehicles w ith elec Locking the doors can prevent
-'le wi ndows all w indows w ill be opened . them from bursting open in an
:Jh en locking, the locking knobs move extraordinary accident situation.
dow n. Locked doors also prevent per
- on vehicl es with central locking or electric sons from entering the car forci
Nlndows the key is held in the locking posi bly e.g. at traffic lights. However,
- on in the driver's door (with cen tral locking in an emergency they make it
'ront passe nger door also), w indows and more d ifficult for outside help to
:ne electric sl iding roof which have been left open the doors. Child-proof catch
open w ill be closed. The rear doors also have chi ld-proof
The fron t passenger's door and th e rea r ca tches . Whe n the small lever at the bot
doors ca n be locked from outside without to m of the lock is moved down the chi ld
Jsin g the key Just press locking kno b down proof ca tch is engaged. The inner lock re
and clos e door. lea se is inoperative and the door ca n on ly be
-he driver's door cannot be locked when open ed from outside. The locking knob
:Jpen by pre ssing the locking knob dow n must be in the up position .
and closing door. Th is prevents you from
eaving the key in the ca r and forgetting it.
though the key has been turned • In driver's door handle: Two switches for rette lighte r:
in lock. the two front windows. Tw o sw itches for the re ar w indows and a
• The tailgate must always be safety switch (A), which puts the switches
• One switch in door pull of front passen In the rear doors out of action.
10
11
Mirrors
Adjusting mirrors Note for vehicles with convex or as
The rear view mirrors should always be ad pherical outside mirrors •
justed properly before moving off so that Convex (cu rved ou twa rds) mirrors enlarge
good vision to the rear is obtained. th e fi eld of view but they make objects look
smaller. These mirrors make it difficult to
Anti-dazzle inside mirror est imate how far away a following veh icle
The lever on the lower edge of the mirror IS .
shou ld be pointing to the rear when the Aspherical outer mirrors have a mirror
basic setting is made. surface vlfi th different curvature. This wide
To set the anti-dazzle position, push lever angle mi rror increases the area of vis ion
forwards . e en more so than conventional convex
mirrors . Their usefulness is also limi ted
Exterior mirrors controlled mechan
" hen Judgi ng the distance to vehicles ap
ically from inside are adjusted wi th the
proaching from behind.
knob in the door trim panel.
Electrically adjustable mirrors· are
set by moving the knob in the driver's door
trim .
By pressing the two lower buttons L or R
switches to the left or right mirror.
If the electrical co ntro l of the mirror fails at
any time the mirrors can be adjusted man
ually by pressing on the edge of the mirror
surface.
Mirror heating *
The electrically operated outside mirrors are
heated as long as the heated rear Wi ndow
is switched. on.
12
Seat belts
Why have seat belts?
It has been proven that seat belts
give good protection in accidents. In
most countries therefore the wear
ing of seat belts is required by law.
Attention
• The belts should be put on be
rear seats.
In case of a frontal collision accident, occu It is also important that occupants sitting on
tive effect of the belt. How the
in terior, e.g steering wheel, instrument of an accident. Somebody sitting on the rear
How childr en can be carried safely in the ve panel or w indscree n. seat and not using a seat belt is endangering
The w idespread opin ion that you can pro not only himself, but also the occupants of
hicle is explained on page 21 . the front seats.
tect yo ur body w ith your hands in the event
of a light accident is not corr ect. Even at low
speeds of co ll ision, forces w hich cannot be
deflected act o n the body.
13
14
With the aid of the belt height adjust Pregnant women too should always
Pull the tongue slowly and smoothly ac ross the fron t seats/outer rear seats * can be set Particularly in the case of pregnant
the chest and hips and push it into the lock to fit the body prope rly.
part fitted on the se at unti l the tongue en women, the lap part of the belt
• To adJUSt. push button with relay fitting should be as low across the pelvis as
The shoulder part of belt must run ru ns rough ly across the cen tre of t he shoul erted on the abdomen.
roughly across the centre of the der as shown in the left-h and illustration
shoulder as shown in the left-hand on no account against the neck.
illustration - on no account against • Aft er ad justin g, jerk belt to check that Taking 3-point belt off
the neck - and be firmly in contact the rel ay fitting is properly engaged . To release the belt, press th e orange-co
with the body. loured button in the lock . The to ngue w ill
T h e lap part of belt must always fit Note th en spring out.
tig htly across the pelvis. If necess The seat height adjustme nt' can also be Pass the tongue toward s the door by hand
ary, pull the belt tight. used to adju st belt routing on front seats. so that the retractor can roll the belt up
prope rl y. A plastic knob in t he belt hold s the
tongue in a convenient po sition .
15
The lap belt must always fit tightly To sho rten belt it is on ly necessary to pu ll
Lap belt across the pelvis, if necessary, pull the free end of belt.
16
Belt holder*
Front
Rear
The belt holder (also backre st relea se lever)
To prevent rattling noi ses or damage to
hold s th e be lt in a handy position on 2 door
belts, on 4 door vehicles the belt tongue
veh icles.
should be inserted into th e slot in the side
Before relea sing the backrest t he belt must
panel trim (centre ill ustra tion) or on 2 door
oe unhooked. After folding back the
vehicles placed behind the retaine rs next to
backre st the belt should be hooked onto the
the backrest (right illustration)
holder again so that it is always in a handy
position .
17
Airbag-System *
Vehicles with Airbag System for the Essentially the system consists of The system has a fault, if
driver and passenger can be recognized by • The electronic control and monitoring
• When swi tching on the ignition the
an inscription "AI RBAG" on the steering unit
warn ing lam p does not light.
wheel padded plate and on the right end of
the dash panel. • Both airbags (air sack with gas gener
• After switching on the ignition the w arn
ator) with gas generator for the:
ing lam p does not extinguish after about 3
Supplementary to the three point - Driver (in steering wheel),
seconds
seat belts the Airbag System offers - Passenger (in right of dash panel)
• The warning lamp comes on or fli ckers
additional protection for the driver's and • A warning lamp in the dash panel - see
du ring the Journey.
passenger's head and chest In a serious page 49.
Apart from its normal protective function The functional readiness of the Airbag
tem should be checked by a
the seat belt also has the task of keeping the System is electronically monitored.
driver or passenger in such a position so Each time the ignition is switched on the
Otherwise there is the danger
that the Airbag can offer maximum protec warning lamp lights for about 3 seconds
that the Airbag will not be acti
18
Notes
• On vehicles whi ch do not have an airbag,
a driver'S ai rbag can be retrofitted on al l Golf
models manufactured from 1991. Volks
w agen dea lers have the necessary informa
tion .
I 81H- 143 I
Special open ings in the air sack allow a con
Function trolled exit of gas w hen unde r load from the
The Airbag System is so designed that it wil l occupants, and therefore after an accident
be triggered during a serious frontal colli the air sac k will have emptied to the point
slon. that forw ard vision is again possible
The range in which the system will be trig The Airbag inflates in a split second to be
gered is shown in the left-hand illustration . able to offer add itional protection during an
If the system is triggered, the air sacks fill acc ident.
w ith propellant gas and unfolds in front of
Attention
t he driver and passenger. It is therefore important to main
W hen plunging into the f ully inflated air sack tain a certain distance from the
(see right-hand illustration) the forwards steering or instrument panel so
m ovement of the fron t seat occupants will that the front seat occupants
be cushioned and the risk of inju ry to head have the best possible effective
and upper body reduced. protection if the system is trig
gered. The front seats should
also always be correctly adjusted
according to the height of the
occupant (see 25).
19
20
should normally travel on the rear te ms w hich are suitabl e for the child shou ld
height and weight, they must be pro The ECE-R 21 standard 44 app lies to child re
tected with either a child restraint straint systems. This categorizes restraint
system or the seat belt provided. For systems Into four classes:
Attention
the stomach and neck. Child re straint systems tested according to
A child seat in which the child
ECE-R standard 44 are clearly marked w ith
sits with its back to the direction
the ECE-R test mark 44 (capital E in a Circle,
of travel may only be used if the
with test number below) .
passenger-side Airbag has been
deactivated. Serious injuries
Class 0 could otherwise occur to the
For babies up to approx . 9 months/10 kg child.
Most suitable are those w hich ca n be ad Ask your Volkswagen dealer
Justed to the lYing position (see Illustration) about the conversion.
21
Attention
A child seat in which the child
sits with its back to the direction
of travel may only be used if the
passenger-side Airbag has been
deactivated. Serious injuries
could otherwise occur to the
child.
Ask your Volkswagen dealer
abut the conversion.
22
Atte ntion
• Particular care is required if
child restraint systems are used,
wh ich are bolted on together
with the belts fitted in t he ve
hicle. The bolts must be screwed
into the hole for the complete
nominal length and tightened to
40Nm.
• The seat belts must be
checked for correct routing. Fur
thermore, the belt must not be
able to be damaged by sharply
edged fittings.
• Only one child m ay be belted in
Class 3 Attention
using a child restraint system.
=or children from approx . 7 years - les s t ha n On no account should children ,
23
Head restraints*
B1H-168 I
The head restraints are height adjustable
and sh ould be set to suit the size of the per Removing and installing
son in the seat. Correctly adjusted head re Front head restraints Recaro sports seat head restraints
straints togeth er with the seat belts offer ef
fective protection. The front head restraints Using a screwdriver push spring clips side Pull padding apart, press the two springs
can also be adjusted for rake. ways out of the guide rings in the backrest. (arrow) on the guides simultaneously fo r
Pull out head restraint. w ards and have a second person pul l head
Adjusting height To refit first push the spring clips into guide restraint out.
• Grip sides of head restra int with both rings so that the straight leg of the clip is at When installing first insert head restra int
hands and pu ll up or push dow n. the front. Then push the head restraint rods and then adjust height.
• The best protection is obtained when into the guides until they are heard to en
the upper edge of res traint is roughly at eye gage.
level.
Note
Th e front head restra ints can be pulled ou t
an additional 20 mm using slightly more ef
fort.
24
Front seats
The correc t adjustment of the seats is im
portant for
- reaching the controls safely and quickly
- rela xed low-fatigue body positi on
- maximum protection from the
seat belts and the Airbag System_
Attention
• For this reason, the front seats
should not be pushed too close to
the steering wheel or the instru
ment panel.
• Feet should remain in the foot I B1H-0 12 I
well when the vehicle is moving
- never resting on the instrument 1 - To move seat backwards and
panel or seats_ forwards
Re ar head restraints Li ft lever and move seat. Then release lever
=>ress button on guide ring and pul l head re and move seat fu rther so that the catch en
s-raint out upwards. gages
- 0 re fi t, insert head restra int rods as far as The driver's seat sh ou ld be adjusted so that
ossible into guides. W hen doi ng this it is the peda ls can be full y depressed with the
~ot necessary to pre ss the button . legs slig htl y angled.
N ote
Attention
On vehicles without rear head restra ints it For safety reasons the driver's
5 possible to retrofi t them w ithout excess- seat must only be moved back
e expenditure - Vol kswagen dealers have wards or forwards when vehicle
-'"'e necessary information. is stationary_
25
2 - Adjusting backrest angle 4 - Adjusting angle of the seat 6 - Adjusting lumbar support
Take weight off backrest and turn knob. cushion* By turn ing the hand-wheel the seat padding
The backrest of the driver's seat shou ld be If the angle of the seat cus hion is to be in the lumbar area of the spine can be made
adju sted so that the top of the steering changed, pull lever up and bring seat to arch forward slightly. This gives effective
wheel ca n be reached with the arms ang led cushion to the desired angle by placing support to the natural curvature of the spine
slightly. mo re or less we ight on the backrest. so that t he sitting positi on is less fat iguing,
particularly on long trips
Attention 5 - Adjusting seat height*
Do not lower the backrest too far Take weight off seat cushion and pull up
lever. The whole seat cushion moves up
when on the move because the
wards . To adjust the seat cushion down
seat belts are then no longer fully w ards, push seat downwards with body
effective. weight.
26
Rear seat
- ncrease the size of the luggage area the • On the Estate lift seat cushion by the
ar seat can be folded forw ard; on vehi cles Folding seat back
loop (arrow 3) and fold forward - see centre
-h split rear seat the two parts can be Illustration. Sa loon and estate
oved separately. • On both saloon and estate, pu ll release • First fold back rear seat backrest.
~r-e rear head restraints " should be re knob (on the one piece back rest both knobs • Fold back seat cushion.
~oved before folding the backrests down simultaneous ly) in the rear seat back rest in On t he saloo n, push seat cushion to rear
see page 24. directi on of arrow (4) - see centre il lustra unti l it engages When doing this hold up the
tion - and fold back rest forward - see flght centre seat belt, ot herwise the belt w il l be
- 0 prevent damage, the front seats must be
hand ill ustration. wedged between the backres and seat
sltioned beforehand so that the rear seat
_~s not contact the front seats w hen the cushion and then cannot be used.
-r-2 rea r seat is fo lded forward.
Attention
Folding seat forward The rear seat backrest m ust be
properly engaged so that arti cles
On the saloon lift seat cushion slightly in the luggage area can not slide
the loop and pul l forwar d onto stop forward if the brakes a re applied
:::- ow 1) Then fold cus hion forward (arrow suddenly.
_ - see left illustration.
27
Luggage compartment
In the interests of good handling ensure that One should ensure that
the load (persons and luggage) is distributed - the heater element wire s in the rear win
even ly. Heavy items should always be car dow are not damaged by articles rubbing
ried as near to the rear ax le as possible or against them and
better still, between the ax les. The per
missible axle and gross weights - the ventilation slots in the luggage com
must on no account be exceeded partment side trim * are not covered .
see page 143.
Attention
Attention Never drive with the tailgate not
• It should be noted that when properly closed as exhaust gas
transporting heavy items the
can then be drawn into the ve
handling will change due to the
displacement of the centre of hicle interior.
gravity. Driving style and speed
must be altered to suit. On the estate, four eyelets are provided in
• The load must be stowed so the luggage compartment for securing
that no items of luggage can fly items of luggage . These are accessib le
forward if brakes are applied through sma ll flaps in the covering of the
suddenly. luggage compartment f loor.
The two front eyelets are also used to se
cure the mesh partition - see next page.
28
e mesh partit ion prevents light articles of Then place the other side of the bar in the
'99age and dogs from being thrown for roof reinforcement and push forw ard
ard w hen bra kes are applied suddenly or slightly Subsequently fold flaps (A and 8)
~ an accident. down again - see left-hand illustration.
I nstalling Attaching at the bottom
- "e part ition can be installed either behind Depending on fittings, hook the tw o straps
"9 rear seat s or behind the front seats. For on the lower cross bar into the tw o front
"'a::h position there are two upper and two eyelets in the luggage compartment floor
~ ver securing points: (see previous page) or onto the bars on the
vehicle floor in front of the rear seat - see
Attaching at the top right-hand illustration . Ten sion straps by pul
~:)Id t he flaps in the opposing roof trims up, ling the ends .
5ert the upper cross bar on one side into
• e recess in the roof and press forward
5' ght ly.
29
30
31
duced by changing early into higher gear pedal must also be depressed w hen the brake pedal must be depressed and the lock
and later into lower. ignition is switched on . button in the selector lever handle must
In positions "P" and " N" with the ignition lecto r lever is in the "R" position with the
and the selector lever button pushed in . To move the lever out of neutral when sta
This prevents a gear being engaged inadver tionary or at speeds below 5 km/h and with
tently and the vehicle unintentionally mov ignition switched on depress th e brake
ing off .
pedal and press the lock button in the selec
32
tion "1".
When the vehicle is stationary and
D" position . the engine is running always de
2 - Position for steep hills Note press the foot brake when selecting
When changing down manually the selector a gear.
- his selector lever position is sUitable for
ng climbs and descents. lever can be moved into the lower gear posi When the vehicle is stationary do
tion, but the automatic w ill not change not depress the accelerator when
down until it is no longer possible to over selecting a gear.
rev the engine. If the lever is moved accidentally
into "Nu when driving, release ac
celerator and let the engine speed
drop to idling before selecting a for
ward gear again.
33
• Attention
• When the engine is running it To stop vehicle temporarily such as at traffic down automatically as before but hard shift
is necessary to hold the vehicle lights, it is only necessary to apply the jerks are however noticeable. The vehicle
with the foot brake in all gears. brakes. It is not necessary to move selector should be taken to a Volkswagen dealer.
Because with an automatic gear lever to "N". The engine should however • The gearbox no longer changes up and
box the transfer of power is not on ly be running at idling speed. down automatically.
fully interrupted even at idling The gearbox can then be shifted manua lly
speed - and the vehicle tends to Parking but in the selector leve r positions "0", " 3"
"creep" . On level ground all you need do is engage and "2" only the 3rd gear is avai lable .
If a driving range is selected the parking lock. On a gradient the hand In selector lever positions " 1" and " R", the
while the vehicle is stationary, brake should be applied firmly first and then 1st and reverse gears are available as nor
the throttle must on no account the parking lock engaged. This will ensure mal .
be opened (e.g. by hand from in that the locking mechanism is not too heav However, the converter must. due to the
side the engine compartment). ily loaded and makes the lock easier to dis absence of 2nd gear work harder, and under
The vehicle can then start mov engage. certain circumstances this causes the con
ing, possibly even when the hand verter to overheat. In a case such as this the
brake is applied. Tow starting
vehicle shou ld be taken, as soon as poss
On veh icles w ith automatic gearbox the en ible, to a Volkswagen dealer.
Before working on a running en gine cannot be started by towing or pushing
gine, ensure that selector lever is the veh icle . See page130 .
in position "p" and thatthe hand When the battery is flat. the engine can be
brake is applied. started from the battery of another vehicle
by using jumper cables See" Emergency
Moving off start ing ", page 128.
Select driving range (R, 0, 3, 2, 1) Wait
until the gearbox has shifted and the Towing
power flow is made to the driving If the vehicle has to be towed at any time,
wheels (light selection jerk perceptible). you must read the instructions in the sec
Then one can accelerate. tion "Towing/tow starting on page 129.
Emergency programme
If functional defects occur in the electron ic
system the gearbox can, amongst other
things, carry on operating in two emergency
programmes:
34
Height adjustable
steering wheel* Ignition lock
For all vehicles:
Position 1:
To lock the steering wheel withdraw
key and turn wheel unti l you hear the lock
ing pin engage
Attention
Do not withdraw key from lock
until vehicle is stationary! The
steering lock could be uninten
tionally engaged.
Position 2:
- ne steering w heel height can be adjusted If the key is difficult to turn in the lock or can
as required . To do thi s pu ll the lever on the Petrol engines not be turned to this position at all, the steer
:::1 of t he stee rin g column dow n and move 1 - Ignition off - Steering can be ing wheel must be rocked to and fro slightly
-~e w heel to the desired position locked to release the lock in g pin .
2 - Ignition on Position 3:
Attention In this pos ition the head lights and other
3 - Starting eng ine
For safety reasons, the lever heavy current consume rs are switched off.
must then be pressed fully up Diesel engines Before the starter ca n be operated aga in the
again, so that the steering wheel key must be turned back to position 1. The
1 - Fuel supply cut off! engine non-repeat mechanism in the ignition lock
position cannot move while ve stopped, steering can be locked
hicle is moving. prevents the starter fro m being operated
2 - Glow and drive position w hen engine is ru nning, as this could dam
age the starter.
No other current co nsumers should be
sw itched on together w ith the glow plugs
this aVO ids draining the battery unn ecessa r
ily.
3 - Starting engine
35
36
Diesel engines 47 and 55 kW engines If the eng ine does not start , switch the glow
plugs on again and try starting it again as de
G low plug system Starting a cold engine scribed . If th e engine still does not start the
Ith the 47 and 66 kW Diesel engines. • At ambient tem pe ratures dow n to fu se for the glow plugs may have blown
~fte r sw itching to the driving position (igni -155C, pull the cold start knob out fully page 120 .
on on ), the required glow plug wa rm-up before opera ting the starter .
• m e is Indicated by a lamp which is con At lower tem pe rature s, the knob shou ld not • Push th e cold start aid knob in fu lly as
:rolled by the coolant temperature - see be pulled out until engine is firing reg soon as the en gin e has reached its no rma l
page 47 . ularly - the engine wi ll then start more operating temperature.
On he 55 kW Diesel engine the glow readily. If ve hicle vibration then oc curs w hen idli ng ,
plug system is automatically act iva ted after • Turn the key in the ignition lock to posi the knob can be pul led out aga in until th e en
~'os i n g the driver's door. If the engine is not tion 2 (see page 35) - the glow plug wa rning gine runs free of vi bration at the low est
subsequently sta rte d, the glow pl ug system lamp comes on. It goes out when the igni possib le idling speed
.111 not be activa ted by each further opening tion te mperature is reached (see page 47)
an closing of the drive r's door. Starting a warm engine
While the glow plugs are working do
not switch on any other heavy cur The glow plug lamp does not come on - the
Cold starting aid/idling speed rent consumers because this would en gine can be started straight away. Do not
boost (47 and 55 kW engines only) place an unnecessary load on the pu ll the co ld start aid knob and do not press
- 0 facilitate starting f rom cold, there is a battery. the accelerator pedal.
cold starting device (co ld sta rting aid) in the • When the w arning lam p goes out, start
nJection pump. the engine im mediately
he cold starting device is actuated when Do not depress the acce lerator while sta rt
"'1e knob on he left of the steerin q colu mn in g
s pulled out fully. If the en gine only fire s irregul arly, cont inue
fl addition, the idling speed can be in to ope rate the starter a few seconds longer
~re ased w ith the kno b to re duce any vehicle (30 seconds at ma ximum) until the eng ine
• brati on whi ch may occur. runs under its own powe r.
37
Stopping engine
66 kW engine When engine has been running fast On vehicles with a catalytic con
for a long time, let it idle for about verter, the ignition must not be
Starting a cold engine 2 minutes so that it can cool down switched off as long as the vehicle
Ambient temperature above +5 0C:
slightly before being switched off. is rolling with a gear engaged, other
The engine can be started without pre
wise, unburnt fuel can pass into the
Attention catalytic converter and cause dam
glow Do not depress throttle during the
After the engine has been
starting procedure.
age.
stopped the fan can continue
Ambient temperature below +5 0C:
running for a while (up to about
• Turn the key in the ignition lock to posi 10 minutes) with the ignition
tion 2 (see page 35) - the glow plug warning switched off. It can also start to
lamp comes on It goes out when the igni run again suddenly after a short
tion temperature is reached (see page 47). time if
While the glow plugs are working do - the coolant temperature in
not switch on any other heavy cur creases due to heat build-up
rent consumers because this would - when engine is hot and the en
place an unnecessary load on the gine compartment is heated
battery. additionally by strong sun
• When the warning lamp goes out, start light .
the engine immediately Special care must therefore be
If the engine does not start, repeat preglow taken when working in the en
and try starting it again as described. If the gine compartment.
engine still does not start the fuse for the
glow plugs may have blown - see page 120.
Starting a warm engine
The glow plug lamp does not come on - the
engine can be started straight away
38
Instruments
1- Speedometer
Mileage recorder
If the word "total" appears in the mileage
cated.
m or ha mile.
-~n ds on the model concerned and the en with service interval indicator. . 40
'le fitted . 2 Analog clock ... 41
or rev counter* ... 41
with digital clock. . .. 41
or multi-function indicator* .. 42
3 Coolant temperature .. 45
4 Fuel gauge . . .... 45
39
1 - Service interval display • The zeroing of the service interval dis Notes
The display appears after switching on the play should only be carried out in "total" • Do not zero the display between the ser
ignition (engine not started) for a few sec mileage recorder mode. If the service inter vice intervals - otherwise an incorrect read
onds in place of the mileage recorder in val display is zeroed in the "trip" recorder ing will be shown.
speedometer. If no service is necessary IN mode the trip recorder can be erased .
• If the battery is disconnected the details
00 will be displayed. • With the ignition switched off, press and in the service display are retained.
If a service is due, the following appears in hold the button below the speedometer • If a defective speedometer is replaced,
the display for a few seconds even after (left arrow) the service interval display must be repro
starting the engine • Switch off ignition and release button. grammed This should be carried out by a
The word OEL can be seen in the display By Volkswagen dealer. Should the display not
• 0 E: L - Engine oil change briefly pressing the button for adjusting the be reprogrammed , then the service work
• :n 0 : - Inspection service analog clock (right arrow) or the minute but must be carried out in accordance with the
• :n 02 - Inspection service with addi ton of the digital clock will zero the service. Service Schedule and not according to the
tional work • By again pressing the button below the service display. The service display only be
After a service has been carried out, each speedometer the other services will be dis comes valid again after an inspect ion IN 02
service must be called up individually and played and can be cancelled individually is carried out and the service display is
the display zeroed . If for instance the in • Switch on ignition. zeroed.
spection service IN 02 with oil change is car
ried out, the OEL, IN 01 and IN 02 must be
zeroed . The zeroing will be carried out by
the Volkswagen dealer as follows :
40
2 - Analog clock With the minute butto n the clock can be set
- -e the time there is a button be low the exactly to the second:
_- (right arrow): • Press button until time shown by clock
• - pressed briefly, the time is advanced is one mi nute before time to be set.
one minute. • Press button at the moment w he n the
• pressed continuous ly the minute hand seconds indicator of an accurate clock
ss faster and the hours are set as well. shows a fu ll minute or when the time signa l
;h the button the clock can be set exactly is heard on the radio.
-he second :
• Press button until time is one mi nute be
.,re ti me to be set.
• ress button at the moment when the
_=f'" onds indicator of an accurate clock
-~ ow s a full minute or wh en the time signal
s eard on the radio. 2-Digital clock *
2-Rev counter * To set the time there are tw o buttons on
right below the re v counter. The hours are
- e rev counter need le mu st not move into set with the upper button (h) and the min
e red zone of the sca le on any account. utes with the lowe r one (min) :
~ Changing up in good time helps • If pressed briefly, preferably w ith a ball
~,) to save fuel and keeps the noise
pen, the time changes one hour or one min
down. ute.
_hange down to the next lower gear before • If pressed continuously the hours or
~"e engine starts labouring or no longer runs m inutes change continuous ly.
l oothly.
ri ng the running-in period , high engine
' 9VS should be avoided.
41
The memories
The system is equipped with two automatic
memories:
out.
By repeatedly pressing button B in the than two hours, the stored information is
2 - Multi function indicator * windscreen wiper lever with the ignition automatically erased.
In addition to the time display, the multi switched on, the additional information is
function indicator (MFI) gives a whole range displayed, starting with the time. A total journey memory stores the data
If the button B is pressed for longer than 1 to a total of 100 hours driving time, a dis
• Driving time sec., the function being displayed at that tance of 10000 km (6214 miles) and 1000
• Distance driven time will change over automatically to the litres (220 gallons) of fuel consumed. This
• Average speed
• Average fuel consumption tion and speed averages for all the individual
The function currently switched on - with from the beginning again. Contrary to the
the exception of the time - is indicated by a single Journey memory, this memory is not
triangle on the top or bottom edge which erased after a journey pause of more than
42
-0 call up the da ta th e memories are se The displays km/h - Average speed
acted by means of the switch A in the w iper After switching on the ignition or erasing
ever : No symbol - Time the memory being used, the ave rage speed
. - Single jou rney memory The time is show n even when the ignition is indicated after a distance of about 100 m .
2 - Total journey memory is switched off. Up to th is point a dash appea rs instead of a
The time can be set w ith the buttons (h and figure.
l1 e foll owi ng data can be obtained from the
mem ories : min) on right below the rev counter - see In switch position 1 the average speed
"Dig ital Clock" page 41 for the current single journey is ind ica ted.
• Driving time In switch position 2 the average speed
• Distance driven
• Average speed
G - Driving time indicated is tha t ac hieved during all single
journeys - see previous page "tota l jou rney
• Averag e fuel cons umption In switch position 1 the driving time memory"
w hi ch has elapsed since ignition was
he amount of fuel used IS not indicated. switc hed on or the memory cancelled is Itr./100 km - Average fuel
indica ted - see previous page also "Single consumption
Erasing the memories journey me mory"
It is the average fuel consumption which is
Wi t h the ignition switched on, both mem In switch position 2 the total driving indicated and not the momentary consump
ori es can be erased separately in eac h time for al l In diVi dual journeys is ind icated t ion at the time of reading. In principle the
switch position by pressing sw itch A see previous page also " Total jo urn ey mem remarks made under "avera ge speed" also
passed the appropriate detente pos ition to ory" apply here.
o positio n for longer than one second. The maximum time in both sw itch positions Note
If the ba ttery is disconnected for any rea is 99 hours 59 minutes. When this figure is
son , the stored information is automatically exceeded th e indicatio n starts at zero again. The amount of fuel used is not indicated.
erased .
km - Distance covered
The remarks made un der "Driving t ime"
also aop ly in principle to "Distance cov
ered" 'The ma xim um distance indi cated is
9999 km or 62 14 mi les .
43
to 160° C) are shown. When no oil tempera member that ice can form on the
ture indication is shown, the eng ine is still road at temperatures above O°C.
44
b- Normal
zone.
45
Warning lamps
Attention
• Be careful when opening the
coolant expansion tank! When
the engine is hot the cooling sys
tem is under pressure - Danger of
scalding! Let engine cool down
therefore before unscrewing the
cap_
• Do not touch the fan. The fan
can switch on suddenly - even
when ignition is switched off.
:ched on. the lamp must go out w hen tion IS sWitched on and must go out when
(Diesel engines only)
, ' Ile warning lamp does not go out or The alternator is driven by a long-life ribbed
comes on when key IS turned to Drive posi
-' e!,gine spe,eds above 2000 rpm - stop, If the wa rning lamp does not come on, there
sw itch engine off, check oil level and if If the warning lamp lights during the
- -he lamp comes on although the oil level Whe n the lamp goes out, start the engine
5 n order, do not drive on. Do not even If t~e ribbed belt is loose or broken, do not
47
48
to
~ Airbag system
n e warning lamp lights for about 3 seconds
Nhen the ignition is switched on. If the
Narning lamp does not go out or lights/
;Iickers during the Journey, there is a fault in
:he Airbag system , The system should be
ct16cked immediately by a Volkswagen
:lealer For further details see page 18.
49
Switches
1 - Lighting swit ch -'0
, ,' 0$ - Rear fog light-
Vehicles without fog lights
El Swi tched off
Turn lighting switch to dipped/mai n beam
:oo~ - Side lights 1) position and pull switc h out to 1st detente.
A warning lamp next to the side light symbol Vehicles with fog lights
lights up.
With lighting sw itch in dipped/m ain beam
§D - Dipped or main beam position, pul l svvitch out t o 2nd detente.
A warning lamp next to the rea r fog light
The headlights only w ork when the ignition symbol lights up.
is on . When the engine is being started and
after ignition has been switched off, the
headlights are switched off automatically.
Note Dipping and flashing the headlights - see Due to the amount of dazzle it causes the
• On vehicles with right-hand drive the ar page 53. rear fog light should only be sWitched on
rangement of the switches differs. The when the visibility is very poor (in Germany
symbols on the switches are however the
same as on vehicles w ith left-hand drive .
~D - Front fog lights* for example, below 50 m etres)
• The use of the lighting described here is With lighting switch in side light or dipped/
subject to local regulations. main beam position pull sw itch out to first 2 - Instrument ()~;"
detente .
lighting
A w arning lamp next to the front foglight
symbol lights up. When the lights are on, the level of the in
strument lighting can be regul ated by turn
'I) On
veh icles for som e export countries when ing the knurled wheel.
the side lights are switchea on with th e ig ni
tion sWitched on, the dipped headlig hts also
come on with reduced inte slty.
50
3 - Headlight range
control *
lIJith the electrical range control the head
gh t settings can be matched exactl y to the
oad condition of vehicle. This prevents on
:::omi ng traffic from being unnecessarily
dazzled . At the same time the correct head
ght beam setting provides the best poss
ble visibility for the driver.
-h e headlights can only be regulated with
:he dipped headlights switched on .
To low er the beam s, turn knurled disc from
:he basic position H downwards .
Hazard warning lights Knurled wheel for
~ seat heating*
When the hazard lights are on, a warn ing The cushion and backrest of the front seats
lamp in the switch flash es as well. can be heated electrica lly w hen the ignition
is on .
51
52
53
54
Windscreen
Headlight w asher system *
• Flick wipe
When the head lig hts are on, th e len ses are
_Ih lever to pressure point before deten te 1. w ashed every tim e t he w indscreen is
• Wiper slow w ashed.
Lever at position 1. At regular in tervals su ch as when f illing the
ta nk, ca ked-on dirt and Insects should be re
moved.
55
Rotary switch A - Blower and air pollen etc. will be held back by the filter.
tion
supply and air conditioner* cut-off
The air flow can be regulated in four stages.
Rotary regulator B - Temperature Switch at Vents .. Vents ..
Between positions 1 and 0 the fresh air sup
selection symbo l. fully slightly
ply can be regulated withou t blower assist
Clockwise - increases heat output open open
ance .
Anti-clockwise - decreases heat output
In position 0, air supply and blower are off.
~
1,2 3, 4
With Thermotronic* the figure s on the
This ca n prevent unclean air from outside
~ 3,4 -
56
• Rotary regulator C at ~
• Vents 3 closed.
The rear foot we ll ve nts are supplied to the side w indows via vents 4.
57
58
Air conditioner*
- 'le air conditioner is available as a normal turning the regulator to the left increases
:r fu lly automatic system (Climatronic*) the cooling performance.
'le air conditioner in both cases is a com
Rotary regulator C - Air distrib u
u ned cooling and heating system which
c " ers maximum comfort at al l seasons of
tion
"1 8 year.
~ 1,2 3,4
. 'hen air conditioner is switched on it re
duces not only the temperature inside the
.ehicle but also the air humidity When the m 5 1,2,3 ,4
.am bient air humidity is high this not only
akes the vehicle occupants feel more ~ 3,4, 5 1,2
Controls
_om fortable but also prevents the windows
c ~ro m steaming up. Rotary switch A - Blower and air 3,4 -
supply and air conditioner cut-off
81
Nit h the Climatronic* the selected ve
Icle interior temperature is maintained fully The air flow can be regulated in four stages.
For vent layout, see next page.
automatically. This is done by automatically In position 0, the blower and air conditioner
.Iarying the temperature of the air from the are switched off. If contaminated air should Button D - Air conditioner on/off
" ents, the blower speed (air volume) and be prevented from entering the vehicle in
The system is switched on by p ressin g t his
me air distribution. terior, button E (air recirculation) should be
button. Th e letters" AC" lig ht up in the but
pressed.
Notes ton pressed.
On vehicles with a fresh airfilter ' t his is only
• The operation of the normal air necessary for a gas type pollution. Dust, The system is switched off by pre ssing the
conditioner* is described on pages 59 pollen etc. will be held back by the filter. button again. The symbol then goes out.
- 61. Button E - Air recircu lation
• The differences for the Climatronic* Rotary regulator B - Temperature
are given on pages 62 and 63. selection Air recirculati on is selected using t his bu t
ton. When selected, the symbol li ghts up .
Clockwise - increases heat output
Anti-clockwise - decreases heat output
Air rec ircu lation is switched off by pressing
the button again, The symbol then goes out.
When the air conditioner is switched on
59
60
et w een
• Right-hand button 0 (max) pressed.
ton E
62
r Notes on Automatic mode Deviating from Automatic mode by exchanging the evaporator, which is
• The interior temperature can be freely In nearly all cases the Automatic mode time-consuming and expensive.
2 selected w ith buttons 16 and 17 and is offers the best conditions for the comfort of • With buttons 13 and 14 the air flow can
S ored al w ays until another temperature is the vehicle occupants all the year round, be to the upper part of the body or into the
-he interior temperature can be set be necessary to deviate from some functions The air distribution buttons 11, 13 and 14
-wean + 18°C (64°F) and + 29°C (86° F) In of Automatic mode by pressing certain but can be used in combination ,
th iS range it is automatically regulated, tons, The Climatronic still works fu lly auto • With button 18 (OFF) the complete sys
f tempe ratures below 18°C are selected matically tem is sw itched off , This button shou ld only
LO" appears in the display, With tempera • With buttons 9 and 10 the blow er speed be pressed in isolated cases eg w hen
- res above 29°C (86° Fl. " HI " is di splayed , and thus the air volume can be increased or there is a fault in the system .
reduced, This is show n by a change in the Wh en the special functions are no longer re
neating output. The temperature is not • With bu tton 11 the de-humidifying and
defrosting effect for the windsc reen can be sin g the AUTO button ,
regulated
increased if, for example persons w ith
• In certain operating con ditions it may be damp clothing are picked-up shortly after
found that the system temporarily carries moving off,
out functions which are not quite as ex • W ith button 12 air recircu lation can be
5- pected, This includes, for example, that fo r se lected to prevent for example dust or
a few seconds after sta rting from cold , air is st rong smells from entering the vehicle in
directed mainly into the footwel l. Thi s is
terior. At ambient temperatures below 5 c C
ntentional so that damp air in the sys tem
the system auto maticall y sw itches off ,
does not cause the window s to mist up,
This can lead to the window misting
u p as t he air is no longer de-humidi
f ied.
Note
Smoking should be avo ided when air recir
cu lation is selected as the smoke drawn in
from the vehicle interior deposits on the
evaporator of the air conditioner, This leads
to permanent odours when the air condition
is in operation These can only be efiminated
63
Operating instructions Notes for the normal air condi Operating faults
• Ensure that the sensor betvveen the tioner • Should the air cond i:i oner not work at
windscreen defrost outlets in the centre of • All controls except the rotary switch A any time, either .
the instrument panel and the air grille next and buttons 0 and E can be set to any inter - the ambient temperature IS below about
to the radio is not covered. mediate position. +5°C,
• If, after switching on the ignition, all sym • To prevent the windows from misting up - or the fuse has blown .
bols in the display area flash for about 15 the blower should be running slowly when
seconds, there is a fault in the system - con Check fuse and if necessary renew it - see
driving at low speeds. page 119. If the troub le is not due to a defec
cally
systems - the air conditioner has svvitched off due
In cooling operation the air conditioner com to coolant temperature being too high - see
• To ensure that the heating, ven tilation pressor places demands on the engine and
and air conditioner can work properly, the air page 45.
therefore influences the fuel consumption.
inlet in front of the windscreen should be To keep the period switched on as short as • If the cooling output drops off, switch
kept free of ice, snow and leaves. possible, the following points should be the AlC off and have the system checked.
• The heat output depends on the coolant noted:
temperature - the full heat output is there
fore available when the engine IS warm. • If the in side temperature is very high
after the car has been parked in the sun, it
• The stale air escapes through openings is recommended to open doors or windows
in the luggage compartment side panels. briefly to enable the hot air to escape
Therefore when loading the luggage com
partment ensure that the openings are not • The air conditioner should not be
covered . switched on during a Journey if the windows
or sliding/tilting roof* are open.
• When the ambient temperature is high
and the air very humid, condensed wa ter • If the desired interior temperature can
can drip off the evaporator and form a be attained w ithout switching on the air
puddle under the vehicle. This is quite nor cond itioner the fresh air operation should
mal and does not indicate a leak. be selected (does not apply to Climatronicl.
64
Sl iding/tilting roof*
Notes
• When opening the gla ss roof the screen
to prevent sun rays shining in w ill also open
automatical ly. If req uired it can be closed by
hand w hen th e roof is closed .
• Th e glass roof can also be clo sedon ve
hicles with centra l locking or electric win
dows if w hen locking the vehicle w ith a key
in the driver's door (with central locking al so
in passenger's door) the key is held in the
locking position.
Attention
To lift at rear
Ih roof closed, press up rea r of sw itch .
o lower
65
Sun visors
66
Interior li ghts
Reading light front * B
• Switch pressed on left - Light off/light
permane nt ly on 1 )
• Swi tch in centre position - Light off 1)
• SWi tch pressed on right - Light perma
nentl y on
Glove box light*
The li ght in the glove box in the instrument
pan el only co mes on when the ignition is on
and the lid IS open.
67
68
69
70
71
ca l asp ect and the exhaust and noise deve l tow ns w ith numerous t ra ffi c lights
r:Q,., Do not warm up the engine with high speeds. If approximately only 3 starti ng and warmin g up t he engine
'(!t!5 the vehicle stationary. quarters of top speed is utilised, the fuel • Drivi ng in heavy, slow moving traffic in
At idling speed it takes a very long time consumption will be reduced by about low gear so t hat the eng ine speed is rela
until the engine becomes operationally half. Ex perience has shown that the loss ti vel y high in rel ati on to t he distance cov
wear and the discharge of pollutants is r:Q,., One should, therefore, p la n trips
r:Q,., Drive as smoothly as possible '(!t!5 in advance and try to a void loc al
particularly high. For this reason, drive '(!t!5 and look well ahead.
off immediately the engine has started tra f fic and o vercrowded motor
and avoid high engine speeds. Unnecessary acceleration and braking ways.
must be paid for with higher fuel con Obviously the fu el consum pt ion is also af
QiP Avoid full throttle acceleration. sumption and more disturban ce to the fected by factors over w hich the driver has
N'6t only is the fuel consumption reduced environment. no co ntro l. It is for exampl e norma l for t he
considerably if one accelerates with feel r:Q,., Switch the engine off during co nsumpti on to increase in th e ,,\lin ter or in
ing, but the disturbance to the en viron '(!t!5 traffic hold-Ups. arduous co nditions (bad roads, trailer tow
ment and the wear are also reduced. ing etc)
r:Q,., Do not drive with unnecessarily
'(!t!5 high engine revs - change up as
soon as possible, only change down
when the engine no longer runs
smoothly.
72
T he technical prerequisites ~ D o not carry unnecessary ballast ~ Check the fuel consumption reg
fo r a low fuel consumption and effi ciency W in the luggage boot W ularly
"" ere " built in" at the factory. Particular Im Particularly in town traffic when one has The fuel consumption should be checked
portance was placed on the lowes t possible to accelerate often, weight has a great in each time the tank is filled up. By doing
disturbance to the environme nt. To retain fluence on the fuel consumption. As a this inconsistencies on the vehicle which
and make the best possi ble use of these rule of thumb: For every 100 kg of weight lead to an increased fuel consumption
characteristics attention should be paid to the consumption increases by approxi can be discovered sooner.
the follow ing points mately litre per 100 km. • Check the engine oil level each
~ Even those vehicles which do ~ Remove roof rack immediately time the tank is filled up
W not have a catalytic converter Wafter use The oil consumption depends to a great ex
should be driven on unleaded petrol tent on the engine load and speed. Depend
f or the sake of the environment. Particularly at high speeds the increased
air resistance makes itself felt consider ing on the style of driving th e consumption
~ The prescribed maintenance ably. can be as much as 1.0 litres/1 000 km .
W operations should be carried out ~ Electrical consumers should It IS normal for the oil consumption of a new
exactly as specified in the Service engine to reach its lowest level after a cer
W only be switched on when they
Schedule. are actually required ta in mileage has been covered . The con
Having your vehicle regularly serviced sumption cannot be properly assessed until
Heated rear windows, additional driving the vehicle has run approx. 5000 km .
by a Volkswagen dealer not only ensures lights and heater blower consume a con
that it is always operationally fit, but it This also applies to the fuel consumption
siderable amount of current. The higher and the engine output.
also ensures economy, lowest possible alternator load also increases the fuel
burden on the environment and a long consumption. For instance, over a period
service life. of 10 hours, the heated rear window will
~ Check the tyre pressures every 4 increase the fuel consumption by ap
W weeks. proximately 1 litre.
Low tyre pressures increase the rolling
resistance. This not only increases the
fuel consumption and tyre wear, but the
handling is also impaired.
73
Trouble-free functioning of the ex • Do not overfill engine oil- see page 95.
haust emission control system is de
cisive for the environment-friendly oper • Do not tow start vehicle for more than
50 m - see page 130.
ation of the veh icle .
The follow ing points should therefore be
noted : Attention
Due to high temperatures which
• Vehicles fitted w ith a catalytic converter can occur in the catalytic con
may only be driven on unleaded petrol (see verter on petrol engine vehicles
page 82). in very unfavourable conditions,
• Never drive until the fuel tank is com the vehicle should not be parked
pletely empty on vehicles w ith a catalyst. so that the catalytic converter
The irregular fuel supply ca n cause misfir can come into contact with in
ing This allows un burnt fuel into the ex flammable materials_
haust system. This can cause overheating
and damage to the catalyst.
Note
• If whilst driving, the engine misfires,
loses power and runs unevenly, this could Even in the case of a perfectly w orking ex
be due to a fault in the ignition system . In a hau st emission control system there can ,
case like this, unburnt fuel can enter the ex under certain engine operating condition s,
phere. Furthermore, the catalytic converter This depends upon the sulphur content in
ing The vehicle speed must be reduced im Quite often this can be remedied by select
mediately and the defect should be elImIn ing another brand of fuel or, filling up with
74
Brakes
General notes The fu ll braking effect may also be reduced Brake serve
when vehi cle has been dri ven for som e
• Brake lining wear depends to a large ex Attention
tent on the operating conditions and style of time on heavi ly sa lted roa ds without using
rivin g. On vehicles which are used mai nly th e brakes, becau se the layer of salt on The servo is operated by vacuum
n town traffi c and stop/sta rt conditions or discs and pad s has to wear off first. which is only generated when en
are driven hard it may be necessary to have gine is running. For this reason
Attention
th e thickness of the brake linings chec ked the vehicle should not be allowed
by a Volksw ag en dealer in betwee n the in If a front spoiler or full size wheel to roll with the engine switched
tervals given in the Service Schedule. On trims are retrofitted, it is necess off.
'ehic les with brake pad wear indicato r, ary to ensure that the flow of air
w orn front pads w il l be indicated by a warn to the front brakes is not re When the brake servo is not
In g lamp - see page 48. stricted - otherwise the brakes working because, for example,
• Change down in good ti me w hen driving can overheat. the vehicle is being towed or be
downhill , in order to make use of the engine cause a defect has occurred on
brak ing effect. Thi s re lieves strain on the
brake system . When the brakes are appl ied the brake servo itself, the brake
do not keep them on continuously, ap ply pedal must be pressed consider
and release alternately. ably harder to compensate for
• Under certain operating cond itions, for the absence of servo assistance.
example after driving th roug h water, after
heavy rain or after w ashi ng the veh icle the
braking effect may be reduced by wet, or in
li nter iced-up brake di scs and lin ings - the
brakes mu st be dried out first by applying
th e footbrake.
75
76
Trailer towing
The vehicle is intended main ly for the trans Operations instructions • The given trailer weights are only appli
portation of persons and luggage but it can, cable for altitudes up to 1000 m above sea
• On the Golf saloon with a factory
with the appropriate technical equipment, fitted towing bracket* the removable ball level. As the engine output and thus the
also be used to tow a trailer. coupling will be fitted . Fitting/removin g in climbing ability drops due to the decreasing
structions and instructions on correct stow air density, the weight of vehic le and trailer
Technical requirements must also be reduced by 10 % for each
age of the ball coupling in the spare wheel
• If the vehicle is suppl ied with a factory well can be found in a linen bag in the ve further 1000 m or part thereof.
fi tted towing bracket, all that is technically hicle luggage compartment. • Where possible make full use of the
and legally necessary for trailer towing wil l • On the Golf estate with a factory fitted maximum permissible drawbar weight on
have been taken into account. towing bracket* the remova ble ball coupl ball of the towing bracket - see page 144
• If the trailer to be towed has a 7 pin plug, ing is stored inside the vehicle next to the but do not exceed it.
an adapter cable can be used whi ch IS ob spare wheel, together w ith instructions on • While observing the permissible trailer
tained from a Volks wagen dealer. fitting. and drawbar weight, distribute the load in
• Volkswagen dealers have all the necess • Pitching movements between towing the trailer so that heavy objects are as nea r
ary information on the Installation of towing vehicle and trailer can be reduced by hea vy as possible to the axle. The objects must
brackets and the fitti ng of a heavy-duty cool duty springs and shock absorbers on the also be secured so that they cannot slip
ing system. Th e instal lation should there rear axle. If these springs and shock ab about.
fore be done by th em . sorbers have not already been fitted at the • Check the tyre pressures on the towing
factory, they can, in many cases, be service vehicle, and adjust for full load conditions,
installed by a Volkswagen dealer. and also check the pressures on the trailer
• The permissible trailer weight - see • The headlight settings, should be
page 144 - m ust not be exceeded on any ac checked w ith trailer attached before mov
count. ing off and adjusted as necessa ry.
• If the the trailer weight is below the On vehicles with headlight beam control it
permissible maximum, a correspondingly is on ly necessary to turn the knurled disc in
steeper gradient can be climbed . dash in the appropriate directIOn .
77
Driving instructions • Always brake in good ti me. If the trailer General notes
To obtain the best possible handl ing of ve has an overrun brake, apply the brakes gen • It is advisable to have t he vehicle ser
hicle and trailer, the following should be tly at first then f irmly. This will avo id the Jerk viced betw een the Inspection intervals it it
noted : ing caused by the trailer wheels lockin g. is used frequently for tow ing a trailer.
Change dow n before going dow n a steep • The trai ler and draw bar load figures on
• Try to avoid driving w ith an unladen ve hill so that the engine can act as a braka.
hicle and a loaded trailer. If this cannot be the data plate of the to wing bracket are for
avoided, only drive slowly to allow for the • When a lon g climb in a low gear with ex test ce rtification only. The co rrect figures
unfavourable w eight distribution . tremely high engine revs must be nego for the vehicle, which may be lower than
• As driving stability of vehicle and trailer tiated at exceptionally high ambient tem th ese figures, are given in t he ehicle docu
decreases w hen the speed increases do peratures the coolant temperature gauge ments and in this manua l.
not drive at the maximum permissible top must be observed . When the gauge needle
speed in unfavourable road, weather or moves to the upper end of the scale, the
win d conditions - particularly when going road speed must be reduced immediately
downhill. If nevertheless the warning lamp flashes,
In any case the speed must be reduced im stop immediate ly and allow the engine to
mediately the trailer shows the slightest cool off at id ling speed for several minutes.
sign of snaking . On no account try to stop • The coo ling effect of the radiator fan can
the snaking by accelerating. not be increased by changing down, be
cause the speed of the fan is not dependent
• For safety reasons one should not drive on the engine speed. One should t herefore
faster than 80 km/h (50 mph). This also not change down even when towi ng a
applies in countries where higher speeds trailer as 10ll g as the engine can cope with
are permitted. out the ve hicle speed dropping too much .
78
79
Brake testing
For brake te sting on a brake test stand the
props haft does not have to be detached .
On the rear w heels the brake test is carried
out in the same way as on two-wheel drive
vehicle .
When testing the front w heel brakes how
ever there are some special points to be
noted :
• The ve hicle must be reversed onto the
test stand so that the test stand rollers drive
the front w heels backwards .
• Then the gear lever must be moved into
1st gear w ith the ignition on and then back
into neutral again Th is disengages the free
wheel lock in the back axle.
Note
On no account must the reverse gear be se
lected when the rollers are running other
wise the freewheel lock would be engaged
again. Thi s wou ld ca use the rear w heel s to
be driven suddenly.
80
81
Fuel
Petrol en gines 128 kW engine
Un leaded premium petrol
Vehicles with c atalyst RON1) not lower than 95
40. 44 and 55 kW engines When using un leaded premium petrol
RON1) 98 the engine deve lops more pul li ng
Unleaded regular petrol power (higher torque) at the same nominal
RON1) not lower than 91 output - see page 134.
140 kW engine
66 and 110 kW engines Unleaded premium petrol
Un leaded premium petrol RON') 98 .
RON1) not lower than 95. The use of un leaded premium petrol.
RON1) not less than 95. is possible with
out restrictions.
85 kW engine
Releasing tank flap manually The automatic adaption of the ignition tim
Unleaded premium petrol
If the central locking system * should be ing to the qual ity of the fu el (knock control),
RON') 95 can during unfavou rable operating condi
come defective the flap can be released
or unleaded regular petrol. 91 tions cause a sli ght loss of performance
manua lly:
RON') This can be partly compensated for by uS ing
• Open tailgate and - if fitted - fold back un leaded prem ium pet rol RONlI 98 .
The use of un leaded regular petrol, with a
t he righ t luggage compartment trim from
min imum of 91 RON ') leads to a slight loss
side panel.
of power
• Then reach th rough bet ween body panel
and positioner and pull back loc king rod In
direct ion of arrow - see Ill ust ration .
82
m inimum of 91 RON 1) leads to a slight loss outlets have not all shown themsel ves to be
unlead ed petrol should always be
effecti ve . Therefore additives which have
of power. preferred to leaded fuel. even on ve
been tested for Volkswagen engines are
hicles without a catalytic converter.
available from Volkswagen dealers in Ge r
many and in many export countries . The
Volkswagen dealers are al so informed w ith
regard to the use of additives, and they
know what to do in cases where deposits
have already built up.
Research Octane N umber, indicates anti 21 Standards issued by the G rman Standards
knock pro perties of the petrol. inslltu\lon
83
84
Care of vehicle
Regu lar a nd careful care help s to Washing Automatic wash plants
ma intain the value of t he vehic le. The best protection against environmental Th e vehicle paint is so durable that the ve
Furthermore it can be one of the sti in flu ences is frequent w ashing and waxing . hicle can norma lly be was hed w ithout prob
pulations for the upholding of w ar How often this treatment is re quired de lems in an automatic wash plant. However
ranty claims should corrosion dam pends , amongst other things on how much the influence on the paint depends to a large
age and paint defects occur. the vehicle is used, how it is parked (garage, extent on the design of the plant, the filter
Every Volkswagen dealer carries stocks of in open under trees etc.), the seasons , ing of the wash water, the type of wash and
suitable car care materials. The instructi ons w eather conditions and en vironmental in care material, etc . If the pa int has a matt ap
fo r use on the con tai ner should be followed. fluences. pearance after gOing through the wash
plant or is even scratched thi s shou ld be
Attention The longer bird droppings, insects, tree brought to the notice of the plant operato r
• If misused, car care materials res in, road and industrial grime, tar spots, immediately If necessary a different was h
can be injurious to health. soot, road salt and other aggress ive ma plant should be used .
• Car care materials must al teri als rema in on the vehicle paint the more
lasting their destructive effect w ill be . High Notes
ways be stored in a safe place
w here they are out of the reach of temperatures e.g. from strong sun light in • Before going through the wash pla nt,
chi ldren. tensifies the corrosi ve effect. apart from the usual precautions (closi ng
In cert ain circumstances week ly w ashing windows and sliding roof, retrac ti ng the aer
~ When buying car care materials ca n be necessary, but month ly washing ial) there is nothing further to note. The VW
W one s hould select produc ts with appropriate waxi ng may be fully ad roof aerial does not have to be taken off.
which do not dama g e the environ equa te. • If the re are specia l fittings on the vehicle
ment. Empty c o nt a iners which - such as spoilers, roof ra ck, two-way radio
Afte r the period when salt is put on the aeria l etc . it is best to speak to the plant op
these m aterials were in do not be roads the underside of the vehic le should al
long with household waste. erator.
w ays be washed thoroughly.
85
- particularly with regard to pressu re and water it is advisable to protect the paint vVlth
top to bottom using only slight pressure.
86
Paint damage To avoid damag ing the heating element Leat her
Small marks in the paint su ch as scratches wires in the rear win dow do not put
Leathe r shou ld, depending on usage, be
or stone damage shou ld be touched up im stickers over the wires on the inside.
treated from time to time in accordance
mediately with paint (Volkswagen touch-up Door, boot and window wi th the fo llow ing instruct ions. It must be
stick or spray can) before the meta l starts to noted that on no account may solvents,
rust. weatherstrips f loor w a x, shoe polish, spot re
However, should ru st be fou nd at any time Th e w ea th erstrips wi ll rema in flexible and m o vers and si mila r p roducts be
it must be remo ved thoroughly and then the last longer if they are rubbed lightly with a used for thi s p urp ose.
area treated first w ith an anti-corrosion rubb er protecti ve compound from time to
primer and then the correct paint applied . time . This w ill also stop the w eatherstrips For the norma l clean ing of leather covered
You can of course have this work done by a from freezing on in the w inter. steering w heels, seat upholstery etc . a cot
Volkswagen dealer. ton or woollen cloth light ly moistened with
Plastic parts and leatherette w ater shou ld be used to clean dirty leath er
The number of th e original vehicl e paint is
given on the data sticker (see page 147 ) Exterior plastic parts are cleaned wi th nor surfaces. Dirtier areas can be cl eaned with
mal w as hing and interior parts w ith a damp a mild soap solution (2 dessert spoon fuls of
Windows cloth. If th is is not suff icient. these parts an d a neutral soap to 1 li tre of w ater) . It is essen
leatherette may on ly be cleaned with tial to note that the leather must not be
Remove snow and ice f rom w indows and special solvent-free plastic cleane rs . mad e too wet and that no water seeps
m irrors with a plastic scraper on ly To avoid th roug h th e seams . After cleaning, w ipe dry
scratches due to dirt on the glass, the Upholstery cloth and textile with a soft cloth .
scraper should only be pushed in one direc
tion and not moved to and fro. trim Furthermore w e recommend that. w ith nor
Upholstery cloth an d texti le trim on door mal usage, the leat her is treated at half
Traces of rubber, oil, grease or silicone ca n yearly interva ls with a special leather care
be removed with a wind ow cleaning so l panels, parcel she lves, luggage compart
ment covers, h eadlining ete. must be agent which can be obta ined from Volks
ution or a si licone remover. wagen dealers . This agent is to be app lied
cleaned with special cl eaners or dry foam
and a soft brush . very sparingly. After it has dried in, wipe
- he windows sho uld also be clean ed on the w ith a soft cloth.
nside at regular intervals.
0 0 not dry the w in dow s with the leather
used for the paintwork because traces of
paint cleaner wil l cause streaks to appear on
the glass.
87
88
w hen corrosion protected parts are re Volkswagen dealers have stocks of the cor Cavity preservation
ewed. rect compound, have the necessary equip
All cavities on the vehicle w hich could be
dih Because when washing the en ment and are famil iar w ith th e application
susceptible to corros ion are given perma
~ gine petrol, grease and oil de procedure . We advise you therefore to have nent protect ion at the factory.
posits are washed off, the dirty the patching up or additional coating done
by a Vol ksw agen dealer. This coating does not need check ing or any
water must be cleaned by an oil sep
subsequent treatment. Should a small
arator. For this reason engine wash
amount of wa x run out of the cavities at high
ing should only be carried out in a
ambient temperatures it can be removed
workshop or filling station.
Note for vehicles with a catalytic with a plastic scraper and some white spirit.
converter
Note
Due to the high temperatures which occur
in the afterburning process , additional heat On no account allow the tail lights to com e
\folkswagen dealers have stocks of the Into contact with dry cleaning solvent.
shi elds are fitted over the catalytic con
high-quality cleaning and preservation ma
verter. Underbodysealant must not be ap
terials recommended by the factory and
have the equipment necessary to apply
plied to these shields, the catalytic con <i> Ifremoved
the wax which has run out is
with clean p etrol, heed
verter or the exhaust pies. Removal of the
them . heat shields is also not permissible . the safety a nd e nvironmental
protection regula tions.
Underseal
The underside of the vehicle is coated with
a special compound to protect It from cor
rosion and damage.
How ever, as this protective layer becomes
am aged when the vehicle is in use, the
protective coating under the body and on
the runn ing gear should be examined at de
fi ned intervals - preferably before and after
the winter season - and any damage made
good.
89
Bonnet
B1H -043
To release lock, pull lever on left under in To open, lift bonnet slightly and disengage
Attention
strument panel until bonnet springs up hook by pressing it to the side.
90
Engine c ompartme n t
Attention
• If tests have to be c a rried o ut
Particular care should be taken
with the eng ine running. there is
when working in the engine com
an additional d ang e r p resent
partment!
from rotating parts - e .g . ribbedl
• Switch off engine. remove V-belts, alternator, ra d iat or f an
ignition key_ etc. - and fr o m the h igh volta ge
• Pull handbrake on firmly.
ign ition sys tem .
• Move gear lever into neutral or
"P" position.
Attention m u st be paid t o the
• Allow engine to cool off.
w a r n ings giv en in this Instruc
• As long as the engine is at op
tion Manual and to the generally
erating temperature:
a p p lica ble s afety regulations .
- Do not put your hand into the
91
Engine oil
Viscosity and specification Diesel engines
A special, high quality multigrade oil is put in
A - Mu ltigrade improved lubri city oils,
the engine at the factory and this can be
specification VW 500 00 1) (for turbo
80
used all the year round - except in very co ld
diesel engin es only in conjuncti on wit h
climates .
20 specification VW 505 00)
60
The specifications shown on thi s page must
10 B - Multigrade engine oi ls, speci fic atio n
be marked either separately or toget her
40
0
---
00
MM -- VW 505 00 ) (suitable for all diesel en
'
with other specifications, on the containers .
?:?: gines)
20 ,,",0
When topping-up, the oils can be mixed
-10 - Multigrade oils, specification API-CD
with one another.
0 (with turbo-diesel only for topping-up
-20
The viscosity class of the oil must be se
in an emergency)
-20 - Multigrade oils, specification VW
lected in accordance wi th the illu stration. If
92
93
94
Topping up engine oil Changing engine oil Eng ine oil additives
Unscrew the cap (b) from oil fil ler opening in The engine oil must be changed at the inter No additives should be mixed with
cylinder head cover and pour 0 11 in 0.5 litres vals given in the service schedule . the eng ine oil.
at a ti me. Then check level with the dipstick. A ny damage ca used by the use of
Attention
On no account must the oil level be su ch additives will not be covered
nto the engine via th e cra nkcase breathe r posed of in the correct manner,
and escape into the atmosphere via th e ex·
haust system. On vehicles fitted with a
r1Ib On no account must oil be
ca talytic con verte r, the oil could burn inside ~ poured d own d,'ains or into
the conve rter causing it to become dam· earth.
aged Because of the disposal problems,
Attention the necessary special tools and
When topping up the oil. do not specialist kn o wledge required the
spill it onto hot engine compo engine oil and filter changing should
nents - danger of fire. preferably be done by a Volksw agen
dealer.
Carefully clo se the fill er cap and push the oil
ipstick in as far as possible, thi s w ill pre
vent oil spill w hen the engine is running .
95
checked between the interva ls given in the dealer. partment next to the battery.
Service Schedule. To do this the vehicle The power assisted steering is fil led with
level must only be checked when the ATF is • No additives may be mixed with
warm ( approximately 10 km afte r starting The leve l can only be checked With the en
To check, pull dipstick (see Fig .) out. wipe suff iCient merely to top up wi th hydraulic oi l.
96
Cooling system
The cooling system is fi lled at t he facto ry Only our G 11 V 8B or an additive with the
with a permanent coolant whic h is not specification TL- VW 774 B (marked on
changed . The coolant con sists of w ater and container) should be add ed to the coolant.
a 40 % concentration of our coolant additive The additives can be obtained from Volks
G 11 V8B (anti-freeze on glycol basi s with w agen dealers.
anti-corrosion add it ives). This mixt ure not Other additives can b e ve ry detri
only gives the necessary frost protection mental t o t he anti·corrosion effect
down to -25°C but also protects the alloy in particular.
parts in the cooling system again st cor
rosion. In addit ion it prevents scal ing and ra The subsequent corrosion damage
can lead to coolant loss resulting in
ises the boiling point of the coolant
major engine damage.
The concentration of the coola nt therefore
must not be re duced in the summer or in
wa rm countries, by tOPPing up wi th plain
w ater. The coolant additive propor
tion mu st be at least 40 %. Checking coolant level
If greater protecti on agai nst frost is re The expansion t ank is in the engine com
quired , th e proportion of G 11 V8B additive partm ent on the bulkhead - see Fig
can be increased, but only up to 60 % (I rost The level can only be checked properly
protection to approx. -40 Cl. ot herwise the w hen en gin e is not running .
anti-freeze protection is red uced and fur The coolant level must be betw een the MIN
thermore the cool ing effect is impaired . and Mt>,X marks on expansion tank when
Vehicles for export to cold countri es usually engine is cold and can be slightly above th e
have frost protection down t o -35°C. M AX mark when it is warm .
07
Coolant losses If a lot of coolant has been lost. on ly add cold Fan
Coolant loss normally indicates leaks in the coolant after the engine has cooled down. The radiator fan is driven electrically and
system . In this case the cooling system This will prevent engine damage. controlled by a thermoswitch from the cool
should be checked by a Volkswagen dealer Do not fill above the MAX. mark. ant temperature (also from the engine com
w ithout delay. It is not sufficient mere ly to partment temperature on some models).
add coo lant. The excess coolant will be forced out
through the pressure rel ief valve in the cap Attention
Ii'! ~ ~MI~d ~v~t~m IMMS can only occur if when engine becomes hot. After the engine has been
the boiling point of the coolant is exceeded stopped the fan can continue
as a result of overheating, and coolant is running for a while - even with
forced out of the system. Screw cap on again tightly. the engine switched off - (up to
about 10 minutes). It can also
Topping up coolant Attention
start to run again suddenly after
Switch engine off and let it cool down . Then The coolant additive and the
a short time if
cover expansion tank cap with a cloth and coolant are a danger to health.
The additive must therefore only - the coolant temperature in
turn cap carefully to the left and remove. creases due to heat build-up
be stored in the original con
Attention tainer well out of reach of when engine is hot and the en
Do not remove expansion tank children. If the coolant has to be gine compartment is heated
cap when engine is hot - Danger drained at any time it must be additionally by strong sun
of scalding. caught and also stored in a safe light.
System is under pressure. place. Special care must therefore be
taken when working in the en
If, in an emergency only water can be dih Drained coolant should not nor gine compartment.
added the correct mixture concentration ~ mally be reused, i t must be dis
must be restored with the specified coolant posed of, bearing in mind environ
additive (see previous page) as soon as mental protection regulations.
possible .
98
Brake fluid
in the reservoir is indicated by the brake Only use our genuine brake fluid (spec ifica
wa rning lamp lighting up (see page 48 also) tion to US stan dard FMVSS 116 DOT 4).
If this happen s, take ca r to a Volkswagen The fluid must be new.
dealer immediately and have the brake sys
tem checked. Attention
Brake fluid is poisonous!
Renewing brake fluid It must therefore only be stored
Brake fluid absorbs moisture. In the course in the closed original container
of time it takes in water from the ambient out of reach of children.
air. Too high a content of wa ter in the brake
fluid can In time cause corrosion damage in Remember also that brake fluid will
the system Furthermore the boiling point attack the paintwork.
of the brake fluid IS reduced considerably. ,.Q,., Because of the disposal prob
For this reason the brake fluid must ~ lems, the special tools necessary
Battery
100
101
102
Washer system
Filling the container
It is advisable to add a w indow cle an ing so l
ution w ith a wa x remover (with anti-freeze
additive in winter) to the water becau se
plai n water is not usually sufficient to clean
the glass and head light len ses qu ickly and
th oroug hl y The mi xi ng ratios on the w in
dow cleaner packaging must be adhered to.
Even w hen heated windscreen
washer jets* are fitted, a w indow clean
ing so lut io n containing anti-freeze shou ld be
added to the water in th e w inter.
Note
I'
The fluid container is on the left of the en If at any time no window cleaning solutio n
gine compartment. The conta in er holds w ith anti-freeze add itive is avai lab le,
Adjusting washer jets
about 4 litres, on vehicles w ith headlight methylated spirits can be used. Do not, When the vehicle is stationary, the water
washer system * about 7 litres. The con under any ci rcums tan ces, add engine cool shou ld hit the w indscreen appro ximately as
tainer illustrated is for veh icle s with head ing system fluid or other additives. sh own .
light wa sher system. The Jet for th e rear w indow washer is in the
The rear window washer is supplied w ith wiper shaft. The water jet shou ld hit the
f lu id from the container in the engine com glass in the cen tre of the w iped area.
partment. The jets can be adjusted with a need le.
The jets fo r the headlight washer sys
tem* can only be adjusted with a special
tool. When adju stment is necessary, con
tact your Volkswagen dea ler.
103
sion.
cloth.
B1H 052 1
;
For sa fety rea sons the w iper blades shou ld
The dust and pollen filter for t he heating and
Changing w iper blades ventilati on sys tem can be foun d under the
be renewed once or twice a year Wiper
104
Wheels
General notes • Mark wheels before taking them off so • Always check the pressures when the
that they rotate in the same direction when ty res are cold . When warm, the pres
• New tyres do not give maximum grip
:ures.
-reads.
w agen dealer.
month and before every long Journey.
Mode of driving
At this opportunity do not forget the spare
Fa st cornering, hard acceleration and Viol
• Keep grease, 011 and fue l off the tyres. w heel
ent braking also increase tyre wear.
• Replace missing dust caps as soon as • On the temporary spare the pressure is
possible. shown on the sidewall.
• The spare wheel w ith normal tyre shou ld
al w ays be inflated to the highest pressure
re quired on the veh icle.
105
Balancing wheels
Attention
The wheels on new vehicles are balanced. • At the latest when then the
However whe n the ve hi cle is running vari tyres are worn down to the wear
ous influences can cause the w hee ls to be indicators they must be renewed
come unbalanced and th is causes steering without delay.
vibration . • Worn tyres are detrimental to
As imba lance also inc re ases steering, sus roadholding, particularly at high
pension and tyre wear the wheels shou ld be speeds on wet roads. Moreover
ba lanced again. Fu rthe rm ore a wheel the vehicle tends to aquaplane
sho ul d alway s be rebalanced when the tyre sooner.
has been repaired or when a new tyre has
been fitt ed. Note
Incorrect wheel alignment When tread depth is down to 1.6 mm
Incorrect wheel alig nment not only ca uses m ea sured in the tread groove next to the
Wear indicators wear indicator bar - t he offic ial permissi bl e
excess ive, usua lly uneven tyre wear but
At the bottom of the tread of the original min imum tread depth has been reached (i n
can also impair the car's safe hand li ng. If un
tyres there are 1.6 mm high " w ear indica export countries th is figure may dj"fer)
us ua l tyre w ear is noti ced, contact a Vo lks
wagen dealer. tors" running across the tread - see fig.
There are 6 - 8 of these in di cators - accord
ing to make - even ly spaced around the tyre
circumference. Marks on the wal ls of t he
tyre (f or example the letters " TW I" or
triangles) show t he loca ti ons of t he wear
indi cators.
106
are approved by us. Furthermo re, Apart fro m th is, on the Golf syncro the ve
many Volkswagen dealers keep a hicl e m ust be fi tted with tyres of the same
wide range of tyres and wh eels. mak e. Otherw ise t he resulting speed dif
• Fitti ng and repairing tyres re quires ex ference between t he axles wi ll cause the
pert knowledge and specia l tools. Th is work viscous coupli ng to increase the drive split
may only be carried out by spec ialist person to the rear axle unnecessa rily This can lead
nel. to da mage.
r.Q:., Because of the problem of dis Different tread depths front to rear tyres,
'{!J!J posing of the old tyres, the e.g. due to wear is insignificant. It is though
special t ools necessary and the recomm en ded that tyres with the most
specialist knowledge required, tyre tread are fi tted on the front If the front tyres
changing should preferably be done are noticeab ly more worn than the rear they
by a Vo/kswagen dealer. have a smal ler ro lli ng radius and therefore
I S1H-053 I rotate quicker. Th is wi ll cause wind-up in the
• For safety reasons the tyres shou ld be transmission resul ti ng in more rapid tyre
Changing the wheels round renewed in pairs and not singly. The tyres wear. However increased wear to the f our
with the dee pest tread shoul d always be on wheel drive system need not be fea red .
, the front tyres are worn more than the the front w heels.
rear it is advi sable to change the wheels To prevent w ind-up from occurring, the Golf
• Only comb ine rad ial ply tyres of the syncro is equ ipped w ith a larger temporary
round as shown . Al l tyres wi ll then have ap same type, size (roll ing circumference) and
pro ximately the same length of service life. spare w heel than the normal Golf models
if possible the same tread pattern .
N ith certain types of tread wear it can be an see page 139.
advantag e to change the whee ls diagona lly. The tem porary spare from the nor
Jolkswagen dealers have the necessary in m al Golf m odels must not be used.
:ormation. • If the spare wheel differs from the ver
sion fitted on the vehicle (e.g. winter tyres
Renewing wheels/tyres or wide tyres) the spare may only be used
N heels and tyres are important design fea brief ly to replace a flat tyre and with an ap
.ures. The w heels and tyres approved by us propriately carefu l style of drivi ng . It must
shou ld be used. They are special ly matched be replaced w ith the norma l w heel as soon
~o the model concerned and co ntribute as possible
argely to the excellent roadho lding and safe
dri ving characteri stics.
Volkswagen dealers are fully in
formed as to which makes of tyre
107
• Never fit used tyres w here their previ Attention • If wheel trim discs or a front
ous history is not known. Tyres which are more than 6 spoiler are subsequently in
• Knowing the tyre lettering and its years old should only be used in stalled it is essential to ensure
meaning makes the selection of the correct an emergency and then with a that the air flow remains ad
tyres easier. Radial ply tyres have the fol particularly careful style of driv equate to cool the brakes.
lowing lettering on the sidewall: ing. • On the BBS alloy wheels with
the bolted-on outer ring* the
e.g. 195/50 R 1582 V If you wish to fit your car with non multi-point screws must not be
195 Tyre w idth in mm standard wheels or tyres please loosened under any circum
note: stances. The wheels could than
50 Height/width ratio in % leak air - Accident danger!
Attention
R Radial construc tion code letter • For technical reasons it is not Vo lk swagen dealers have all the necessary
= Radial normally possible to use wheels information about the possible con version
from other vehicles - in certain of wheels, tyres and wheel trims.
15 Wheel diameter in inches circumstances not even wheels
from the same vehicle model!
82 Carrying capability code
• Using wheels and/or tyres
V Speed code letter which have not been approved by
us for your vehicle model can be
The manufactu ring date is also to be
detrimental to the safety of the
seen on th e tyre wa ll (possibly on ly on inner
vehicle. It can also affect the ve
sid e of w heel):
hicle under the Construction and
DOT ... 123 . . means that the tyre was pro
Use regulations.
duced in the 12th wee k of 1993.
108
W inter tyres The following speed limits are va lid for Snow chains
winter tyres:
winter conditions win ter tyres w ill dis Snow chains ca n be used on all tyre sizes
- nctly improve the vehicle's handling even listed on page 139. The chains may only
Code letter Q max. 160 km/h be fitted on the front wheels - this
th e case of four wheel drive vehicles. This
Code letter T max. 190 km/h applies also to the syncro.
applies In particular to veh icles that are
equipped w ith w ide/high -speed ty res (Code Code letter H max. 210 km/h
The use of snow chains on the temporary
etters H or V in the tyre designation on the In Germany, vehicles w hich can exceed this
spare wheel is not permitted for technical
: re wall). Because of their construction speed must have an appropriate sticker in
reason s. Further details are given on page
,lIdth, rubber mixture, tre ad formation etc) the driver's field of view. Suitable stickers 114.
:n se tyres provide less traction on ice and are available from Volkswagen dea lers.
snow. Only use thin chains w hich do not stand
Please note regulations to this effect in yo ur clea r more than 15 mm (including ten
hen fitting w inter tyres note the follow country. sioner).
ng: • All-weather tyres can also be used in When using snow chains wheel trim plates
• Only radial ply w inter tyres may be fitted. stead of winter tyres . and trim rings must be ta ken off . For sa fety
he factory recommended tyre sizes are • If you have a flat tyre the remarks on reasons th e w heel bolts must then be fitted
given on page 139. using the spare wheel on page 114 should with caps w hich are available from Volks
• To obtain the best possible handl ing be noted . wagen dealers.
characteristics, w inter tyres must be fitted • Do not leave winter tyres fitted for an un When driving over roads whic h are free of
on all fou r wheels. necessary long period because w hen the snow you must remove the chains. On such
• The pressures for winte r tyres must be roads are free of snow and ice the handling road s they are detrimental to vehic le handl
0.2 bar higher than with summer tyres with summer tyres is better. ing, damage the tyres and wear ou t Quickly.
see Technica l Data on page 142. r:lil:.-. For environmental reasons In Germany, the maximum permissible
• Winter tyres are no longe r fully effective (!Jtf summer tyres should be fitted
speed w ith snow chains is 50 m/h
hen the tread has wo rn down to a depth again as soon as possible because
of 4 mm. normally they are quieter in running,
tyre wear is reduced and the fuel
consumption is lower_
109
D riving abroad
If the vehicle IS to be taken abroad, the fol
lowing must also be borne in mind :
• If the ve hicle has a petrol engine and
catalytic converter, one must ensure that
unleaded petrol will be available during the
journey - see page 92. The automobi le
clubs offer information about the unleaded
filling station network.
• Although there are more than 10 000
Volkswagen dealers all over the world to
service Vol kswagen vehicles there are
countries in which only a limited amount of
service is avai lab le or none at all.
• In certain countries it is also possib le
that your vehicle model is not sold so that
certain spare parts will not be available or Masking head lights
that the Volkswagen personnel are not fam When the vehicle is used in a country which
iliar with the repair procedure should any drives on the opposite side of the road tothe
thing go wrong. home country, the asymmetr ic dipped
The Volkswagen Sa les Centres in Germany headlights wil l dazzle oncoming traffic .
or the Importer concerned will be only too
pleased to give advice on the necessary To prevent this, the wedge-shaped sector
on the head light lenses must be covered up
technical preparation of th e vehicle, on the
maintenance required and on th e repair w ith an opaque adhesive strip.
poss ibilities. The illustration shows t he strip insta lled for
the change from rig ht-hand to left-hand
The addresses are given in the veh icle
traffic.
wallet.
110
111
Note:
hicl e.
112
113
Attention
• The jack supplied by the fac
tory is only designed for your ve
hicle model. On no account
should heavier vehicles or other
loads be lifted!
• With the vehicle lifted. never
start the engine - danger of acci
dent.
• If work has to be done under
neath the vehicle. ensure that it
is supported on suitable stands.
114
When using the temporary spare • The temporary spare wheels for the vari
wheel. note the following points: ous Golf models have been specially devel
oped for each vehicle type. They must not
• This spare wheel is only for temporary
therefore be exchanged or used on other
use, for short periods, in emergencies. It
models. Likewise, temporary spares from
must therefore be replaced by the normal
sized wheel as soon as possible . other vehicle models must not be used in its
place
• When the temporary spare has been
fitted, the tyre pressure must be checked as • The use of snow chains on the tempor
soon as possib le. The pressure should be ary spare is not permissible for technical
4.2 bar (60 psi) . reasons.
• Do not drive faster than 80 km/h (50 If snow chains have to be used and the tyre
mph). Full throttle acceleration, hard braking on a front wheel becomes defective, the
and fast cornering should also be avoided I temporary spare should be put on the rear
• The temporary spare is smaller 2) than axle. The rear wheel removed is then fitted
The pressure (4.2 bar) must be checked reg the normal w heels and this reduces the in place of the defective front wheel. It is ad
ularly so that the wheel is always ready for ground clearance under the axle concerned visable to fit the snow chains before putting
use. The temporary spare w heel need not by about 30 mm. To avoid damage to low the wheel on. The tyre pressure must then
be removed to do this. The valve is access parts of the vehicle do not drive over large be corrected as soon as possible .
ible through an opening in the wheel. obstacles or deep holes. Do not use auto • No other type of tyre - normal or w inter
The w heel is located in the well under the matic washing plants when the temporary tread - may be fitted on the temporary
floor covering in the boot and is secured spare is fitted - the vehicle could bottom. spare.
with a plastic nut 2) On the Golf syncro the temporary spare • Never use more than one temporary
vvheel is roughly the same diameter as spare wheel at the same time.
a normal wheel. This helps to prevent
wind-up in the transmission .
115
Changing wheels
Park the vehicle as far as possible away
from the traffic f low. If necessary switch on
emergency warning lights and place the
warning triangle in position - note legal re
Quirements,
• All veh icles occupa nts shou ld leave the
vehicle and move to a safe area (e,g, behind
the barrier),
• Apply handbrake firm ly, If the car is on a
slope, block one of the wheels on the oppo
site side with a stone or some similar ob
ject.
• Take tools and spare wheel out of lug
gage compartment.
• Remove wheel bolt caps: • Push the wheel spanner as far as poss If the bolts cannot be loosened, one can in
ible onto the wheel bolt as shown and turn an emergency, carefully push the spanner
- Remove wheel bolt caps with hook (from down wi th a foot on the end of the lever.
the spanner anti-clockwise, When doing
vehicle tools), One shou ld ensure th at one is standing
this, gri p the spanner as far as possible to
- Remove wheel trim w ith the wheel wards the lever end, The extend ible handle properly and has a good gri p on the vehic le,
spanner and the wire hook (from vehicle wheel spanner" can be used to loosen Loosen whee l bolts about one turn,
tools) , whee l bolts with the extendible handle
Depending on the t rim version , either put pulled out. Attention!
the hook in the two holes on the edge of On the BBS alloy wheels with the
the trim (VW emblem) or on the edge of bolted-on outer ring · the multi
the trim itself, Pass whee l spanner point screws must not be loos
through hook and lever trim off - see left ened under any circumstances.
116
B1H:D5SI
• Place lack under vehicle - Wind lack arm up by turning the T handle - Align lack and at same time w ind cla w up
- Depressions in the side member at front in the spindle until the jack just goes further until it contacts the vertical rib on
and rear indicate the points at w hich the under the veh icle. side member - see right-hand illustra
jack must be fitted - see arrows in left - The cla w of the jack must fit round the tion.
hand illustration. vertical rib on the side member so that • Engage Jack crank in T-handle and lift ve
On vehicles w ith side member trims' the jack cannot slip when vehicle is lifted hicle until the defective wheel is clear of
there are marks at these points. - see centre illustration. ground.
These marks are about 17 cm from the
front and 25 cm from the rear wheel arch. - If the ground is soft, place a large strong
If the jack is not placed at the piece of packing under the jack base
marked points. the vehicle can be plate .
damaged.
117
• On vehicles w ith normal spare, fit the • The defective wheel must be repaired as
wheel trim again. soon as poss ible and, on vehicles with tem
• Place defective wheel in we ll and secure porary spare wheel, put back on vehicle im
with w ing nut. mediately. The wheel trim cover must also
be installed.
Notes Attention
• When using the temporary spare wheel If the vehicle is to be subse
or a spare wheel wh ich differs from those quently fitted with wheels or
on the vehicle, the points on pages 107 and tyres which differ from those
114 must be noted I fitted by the factory. it is essen
• Pay attention to the following after tial to read the remarks in the
changing a wheel: centre and right-hand columns
- Check the tyre pressure immediatel y on on page 108.
the spare wheel which has been fitted .
• After loosening remove wheel bolts
using box spanner in screwdriver handle, - Have the tightening torque of the wheel
place them on a clean surface (hub cap, bolts checked with a torque wrench as
cloth, paper) next to the jack and take the soon as possible. The torque for steel
wheel off. and alloy wheels, and for the temporary
• Fit spare w heel and lightly tighten all wheel is 110 Nm .
bolts using box spanner in screwdriver If it has been established when changing
handle. The wheel bolts must be clean and the wheel that wheel bolts are corroded and
easy to turn - do not under any circum hard to screw in, they must be renewed be
stances use grease or oill fore checking the tightening torque .
• Lower vehicle and fully tighten bolts in Until these checks have been carried out
diagonal sequence. one should, for safety reasons, only drive at
With the extendible handle wheel a moderate speed.
spanner* the wheel spanner must
not be used to tighten wheel bolts
with handle pulled out!
118
Notes
• If the newly inserted fuse blows again
after a short time, the electrical system
must be checked by a Volkswagen dealer as
soon as possible.
The individual current circuits are protected
• On no account should fuses be
by fuses .
tons in, pull front of cover down in direction • Some of the components listed are only
It is advisable to always carry a few spare
of arrow and take off. found on certain models or are optional ex
fus es on the vehicle . These can be obtained
tras.
from any Volkswagen dealer.
• With the aid of the list of fuses (see next
page). determine w hich fuse belongs to the
component that has failed.
119
Fuse layout
(from left to rig ht) Additional fuses
No. Component A 1) No. Component Amp. 1) (in separate holders)
1 Dipped beam left, 15 Engine el ectronics, cool ant • above the rela ys:
headlight range control left 10 circulat ion run-on pump, Fu se for ABS motor re lay. ..... . .... 30
2 Dipped beam right, (six cylinder engine) .. . .. .. . . . 10 Fuse for ABS main relay. ... 30
head light ra nge co ntrol right 10 16 Warning lamps, glove box light, Fuse for normal air conditioner 10
3 Instrument and number plate cas sette storage box light, 15 Fuse for fresh air blower on
4 Rear w iper, slid ing/tilting roof, 15 18 Electric fue l pum p, Fuse fo r C1imatronic .. .... ... 5
5 Windscreen w ipe r, windscreen Lam bda probe .. .. . . . ... .... 20 Automatic fuse for electric w indows .. 20
and rea r w indow washer, 19 Radiator fan, air cond itioner. . 30 Tra iler perma nent + 15
6 Blower, air co nditioner ... . 30 brake and clutch pedals) . 10 head above the brake servo:
7 Tail and side light ri ght 10 21 Interior and luggage compart Diesel glow plugs 21 . . 50
8 Tail and side light left . . 10 ment lights, clock, cigarette lighter,
9 Rear window heating, mirror central lockin g, multi-function
heating ... 20 ind icator 15 Fuse colour code:
10 Fog light s, rear fog light 15 22 Radio 10 Light brown :
11 Main beam left, main beam 5 Ampere
w arnin g lamp 10 Automatic fuse Red: 10 Ampere
12 Mai n bea m right . 10 All electric windows are protected to Bl ue: 15 Ampere
13 Horn, radiator fan (run-on) . 10 gether via an automatic fu se (see rig ht-hand Yellow 20 Ampe re
14 Reversi ng lights, electric out colum n) w hich breaks the circuit w hen Green 30 Ampere
side mirrors, seat heating, overloaded (e.g. windows frozen) and
elec. w indows, air conditioner makes the circuit again after a few seconds. 21 This fuse shou ld only be renewed by a Volks
cruis e contro l system 15 wage n dea ler.
1) Ampere
120
Changing bulbs
Before starting to replace a bulb, switch off
the light concerned.
Do not touch the glass part of the new bulb
with bare fingers because the finger marks
left on the glass evaporate when the bulb
becomes hot. the va pour settles on the
reflector and dims it.
Always use the same type of bulb . The des
ignati on is marked on the base of the bulb
or on the glass .
It is advisab le to always a ca rry a box of
spare bulbs in the vehicle . These ca n be ob
tained from Volkswagen dealers. It shou ld
contain at least the fo llowing bulbs w hich
are essentia l for traffic safety: Main headlight and side light • On vehicles w ith separate main beam
head lights · before changing a bulb the
bulbs combined cover for the main headlight and
12 V60/55W M ain headlight (H4)
• Open bon net. main beam headlight must be removed. To
12 V 55 W Double headl igh t (H 1) • Turn headlight cap in direction of arrow dothis push down both spring straps and re
and ta ke it off. move cover to rear. Carry out bulb change
12 V 21W Turn signa ls on these vehicles as described under fo
• Pull connector off head light bulb.
glights.
12 V 21W Brake lig ht
12 V 5W Tail light
12 V4W Side light
12 V5W Number plate light
Glass base
121
• Press spring clip downwards in direction Side light bulb Fog lights*
of arro\lv (1) and fold to rear.
• Take bulb out and insert new bulb so that • Open bonnet. • With the flat screwdriver blade (from ve
the locating lug on the bulb plate engages • Remove headlight cap - see removing hicle tools) lever out cover trim forwa rds
the recess in the reflector. The centre one main headlight bulb. and take out.
of the three terminals on bulb is then at the • Pul l bulb holder out of the reflector.
top. • Press defective bulb into holder, turn it to
• Fold spring clip over the bulb plate and the left and take it out.
press forwards, until the clip engages . • Insert new bulb.
• Connect plug. • Insert holder in reflector.
• Start cap so that after turning the word • Refit cap - see chang ing main headlight
TOP is at the top or on vehicles with separ bulb.
ate main beam headlights guide cover into
the eyes at bottom and allow both upper
spring straps to engage.
• Have the headlight beam alignment
chec ked .
122
• Change screwdriver blade round, re • Turn cover cap to left and take off. • Plac e on cover cap and turn to right. The
move both screws and pull headlight out • Pull bulb plug (A) out of wiring connector. wi rin g connector is then on the right hand
forw ards. • Unhook bu lb holder spring clip (8) (ar side.
rows) and fold it away. • Secure headlights with both sc rews .
• Take out Halogen bulb. Insert new bulb • Place outer cover trim in retainers, then
so that the lug in reflector engages in recess swi ng trim to centre of vehicle and allow to
in bulb plate. engage.
• Sw ing spring clip over bulb plate, • Have beam alignment checked .
squeeze ends together and engage in re
taining lugs.
• Insert bulb plug in cable connector.
123
• Disengage spring strap in direction of • Turn bulb holder in direction of arrow and
Front turn signals arrow and pull turn signa l out forwards . take off .
• Lever cover trim forwards w ith flat blade • Press defect ive bulb into socket, turn it
screwdriver (from vehicle tool s) and re to th e left and take it out.
move. • Install new bulb and turn it to the ri ght
onto stop.
• Install bulb holder and turn it slightly to
th e righ t onto stop.
• Place turn sig nal from outside with both
ret ai ning lugs in the recesses in body and
allow sprin g straps to engage
• Refit cover trim as desCi"lbed under
chang ing fogl ig ht bUlb.
124
• Press turn signal securely back into left and take out.
stop.
must engage.
126
Installing radio
When service installing a radio or replacing Apart from this, important elec • The radios from the Genuine Volk
a set installed by the factory the following tronic components can be damaged swagen Accessory Programme 1 ) are similar
points should be noted or the functioning impaired. If for to those used in the factory and ensure
• The connection " in the vehicle is for example the speed signal is dis trouble-free Installation .
Genuine Volkswagen radi os ll from Model turbed this can lead to faulty engine These sets are in keeping with the ad
Year 1994. management, automatic gearbox, vanced technology and we ll-planned easy
ABS etc. to-operate design.
• Radios with other con nections must be
connected with an ada pter cable which can In Germany there is also an Exchange Ser
also be obtained fro m a Volkswagen dealer. Even connecting the speed signal to vice for the se radios so that even after years
radio sets with speed dependent of use a set requiring repair can be ex
Attention volume control from other manufac
On no account cut wires off and changed cheaply for a completely recondi
turers can cause such faults. tioned, good-as-new set by a Volkswagen
leave them without insulation. If
necessary use a proper adapter. • It is advisable therefore to have the in dealer.
Otherwise the wiring can be sta llation of the radio system done by a • Loudspeakers, fitting parts, aerials and
overloaded or short circuits can Volkswagen deale r. They are fully informed supp re ssion kits shou ld also be taken from
occur - Fire danger! about the technical features of the vehicle, the Genuine Volkswagen Acces sory Pro
have the Genuine radios 1), the necessary gramme 1) These parts have all been
fitting parts from the Genuine Volksvva gen specially developed for each vehicle model.
Accessory Programme 1 ) and work in ac
cordance with the guidelines developed by
11 Not availab le in all export markets the factory.
127
Emergency starting
• Only use Jumper cab les with insulated Attention
clips.
• The non-insulated parts of the
• A flat battery can freeze at -1 Ooe and if cable clips must not touch one
a battery is frozen it must be thawed out be another on any account. Further
fore connecting Jumper cables, otherwise it more the jumper cable attached
could exp lode. to the battery positive terminal
• There must be no contact betw een the must not come into contact with
vehic les, otherw ise cu rrent can flow as electrically conductive vehicle
soon as the plus terminal s are connected . parts - Short circuit danger!
• The flat battery must be properly con • Route the jumper cables so
nected to the electrical system. that they cannot come into con
• The engine of the boosting vehicle must tact with rotating parts in the en
be running. gine compartment.
• The jumper cables must on ly be con • Do not stand with your face
A - Flat battery nected as follow s: over the battery - danger of acid
B - Boosting battery
1. One end of (+) cable (usually red) to the burns!
The battery is located in the engine com
(+) term inal of the flat battery. • Keep sources of igni~ion
(naked flames, burning cIga
partment.
2. Other end of the red cable to the (+l ter rettes etc.) well away from the
If the eng ine wi ll not start because the bat minal of boosting battery. battery - Explosion danger!
tery is flat. jumper cables can be con 3. One end of H cable (usually black) to the
nected to the battery of another veh icle to H terminal of boosting battery. • Start the engine as described in the
start the eng ine. The follow ing points 4. Other end of black cable (X) to a solid "Starting engine" section.
shou ld be noted metal part bolted to t he block or to cylinder • If the engine does not start at once, stop
• Both batteries must be of the 12 Volt var block itself. using starter after 10 seconds, wait about
iety and the ca pac ity (Ah) of the booster bat half a minute and then try aga in.
Do not connect the cable to the flat battery
tery must be approximately the same as minus terminal. The sparks could Ignite the • With engine running, disconnect cables
that of the flat battery. explosive gas flowing out of the battery in reverse sequence .
• The jumper cables must be heavy
enough to carry the load. Note cable manu
facture r's data.
128
Tow startingfTowing
General notes
Tow-ropes or bars should be attached at
these points only.
• The tow-rope sh ould be sl ight ly elast ic to
reduce the ris k of damage to both ve hicles .
It IS advi sable to use synthetic fibre ropes,
or ropes of Similar elastic materia l.
Avoid excessive towing effort and do not
Jerk. DU ring tow ing operations on other than
surfaced roads there is always the danger
that the attach ment po ints w ill be over
loaded and damaged.
• Before trying to start engine by
t?wing, the battery from another ve
Front towi ng eye • . After use unscrew towing eye and place hicle. should be used for starting if
with ve hicle tools . The towing eye must possible - see previous page.
(Left-hand illustration)
always be carried in the vehicle_ Refit
To be able to tow the veh icle, a tow ing eye
cover - see page 123. If the vehicle has to be tow started
must be screwed into front bumper on
or towed at any time, the following
Rear towing eye
right. The towing eye is in the vehicle tools.
must be noted: .
(Right-hand il lustration)
• Lever cover out forwards w ith flat blade • Check w hethe r there are any local traff ic
of screwdriver (fro m ve hi cle tools) and re The rear towing eye is located on the right
regulat ions concerning the towing of ve
move - see also page 124. In the bumper and is covered by a cap. To
hicles .
• The towi ng eye has a left-hand thread . open, unclip ca p, first at the top, then at the
botto m and leave it hang in g To close flap, • Both drivers must be familiar with tow
~crew to~ing eye in onto stop and In g procedures. In experienced drivers
tighten with wheel spanner - see il lit bottom first and then push upwa rds until
It engages . shou ld not attempt to tow start or tow.
lust ratio n. • When using a tow -rope the driver of the
towing vehicle must engage the clutc h very
gently v,/hen moving off and changing gear.
129
• The emergency lights must be switched cess of 50 m ll . Because then, fuel Note for the Golf syncro:
on on both vehicles - unless local regula can pass into the converter and • The veh icle can be towed like any two
tions differ. cause damage. wheel drive Golf.
• Turn ignition key to "Drive" position so • For technical reasons tow start • With a recovery vehicle the car can be
that the steering wheel is free and the turn ing a vehicle with an automatic towed with front or rear wheels suspended.
signa ls, horn, and, if necessary, the wind gearbox is not possible. If the vehicle has to be towed w ith the rear
screen wiper and washer can be used. wheels lifted and the rear wheels cannot
• As the brake servo only works when the Towing turn freely, one must ensu re that the free
engine is running, considerab ly more pres wheel in the rear axle has not been bridged
sure is required on the brake pedal when When towing vehicles with an auto
matic gearbox, the following points beforehand by driving vehicle in reverse. To
the engine is not running reintroduce the freewheel action the gear
• On vehicles with power assisted steer must be noted in addition to the details on
lever must be moved briefly into 1st gear
ing more force is required to turn steering the previous page :
wi th ignition on and then back into neutral.
wheel when eng ine is not running. • Selector lever at " N".
• When there is no lubricant in the manual • Do not have the vehicle towed faster
gearbox/automatic gearbox, the vehicle than 30 mph (50 km/h)
may on ly be towed with driving wheels • Do not tow further than 30 miles (50 km).
lifted. If the vehicle has to be towed long dis
tances it mu st be lifted at the front.
Reason: When the engine is not running ,
Tow starting the gearbox oi l pump is not working and the
gearbox is not adequately lubricated fo r
The following points must be high speeds or long distances.
noted when tow starting: • With a breakdown vehic le the vehicle
• Before moving off, engage 2nd or 3rd may only be suspended at the front.
gear. Reason: If given a rear suspended tow, the
• Switch ignition on. drive shafts turn backwards . The planetary
• As soon as engine starts, depress clutch gears in the automatic gearbox then turn at
and move gear lever into neutral to avoid such high speeds that the gearbox will be
running into the towing vehicle. severely damaged in a short time.
• On vehicles with a catalytic con
1) Doesnot apply to Diesel engines w i h cata
verter the engine must not be
lytic converter
started by towing the vehicle in ex
130
Lifting vehicle
Trolley jack
To prevent damage to the underside of the
vehicle it is essential 0 use a sUitable
rubber pad
On no account should the vehicle be
lifted under the engine, ge~rbox,
rear axle or front axle as thIs can
cause serious damage.
Attention
• With the vehicle lifted neve.r
start the engine - danger of accI
dent!
• If work has to be done under
neath the vehicle, the vehicle Rear (right illustration)
Lifting points for workshop
must be supported on suitable On the vertical side member reinforcement
hoist and trolley jack in the area of the marking for the vehicle
stands.
The vehicle may on ly be li ft ed at the points
jack
shown in the illustration:
Before driving over the vehicle At the welded floor plate reinforcement.
131
I B1H-152 ;
132
General information For special vehicles and vehicles for Which engine is f itted in your ve
Where not otherwise indicated or other countries these figures may hicle can be found in the vehicle
listed separately, all the f ollowin g be different. data in the Service Schedule or in
technical data is for standard ve Please note that the details in the the official vehicle paperw ork.
hicles in Germany. official vehicle documents can be
taken as the correct figures.
Engine data
Petrol Output 1) Maximum Num Capac- Stroke Bore Com Fuel 2)
engines torque ber of ity pres
kW (bhp) at rpm cylin sion
Nm at rpm ders cm 3 mm mm ratio
40 (60) / 5200 103 / 2400 - 2800 4 139 1 78.7 75.0 9.2 91 RON un leaded
44 (60) / 5200 107 / 2800 - 3200 4 1391 78 .7 75 .0 9.2 91 RON un leaded
55 (75) /5200 126/2600 4 1598 86.4 76.5 9.5 91 RON unleaded
55 (75) / 5000 140/2500 4 1781 86.4 81.0 9.0 91 RON unleaded
66 (90) / 5500 145/2500 4 1781 86.4 81.0 100 95 RON un leaded
85 (115) / 5400 166/3200 4 1984 92.8 82.5 10.4 95 RON unleaded or
91 3 ) RON un leaded
110 (150) / 6000 180/4800 4 1984 92 .8 82.5 10.5 95 RON unl ead ed
128 (174) / 5800 235 4)/4200 6 2792 90 .3 8 1.0 100 95 RON4) unleaded
140 (190) / 5800 245/4200 6 286 1 90 .3 82.0 10.0 95 RO N4) unleaded
1) According to EC o( DI N regulations . 21 Engines witho ut catalyst - also leaded, 41 240 Nm when using premium plus nleaded
Due to different ethods of meas uring, slight For further details - see page 82. 98 RON
devlatio s are pOS Sible . 3) W ith slight redu ctio n of output. 51 For some export countries only.
134
Diesel engines Output 1) Max imum Num Ca - Stro ke Bore Co m Fue l2)
torque ber of pacity pres
cyli n sion
kW (bhp) at rpm Nm at rpm de rs cm 3 mm mm ratio
47 (64) / 4400 124 /200 0 4 189 6 95. 5 79.5 22.5 Diesel
3000
55 (75) / 4200 150 /2 400 - 4 1896 95. 5 79. 5 22. 5 Di ese l
3400
66 (90) / 4000 202/ 1900 4 1896 95.5 79 .5 19.5 Diese l
135
Performance
The performance figures were measured equipment such as air conditioner, mud performance.
without the vehicle being fitted with any flaps, very wide tyres etc. which affect the
Diesel engines
47 kW 156 154 11.2 11.8 17.6 18.6
55 kW 165 163 9.8 10.2 15.1 15.9
66 kW 178 176 8.5 8.9 12.8 134
1) 4 and 5-speed manual gearbox 21 Maxim um speed IS reach ed in 4th gear. 31 Auto mati c gearbox.
136
Fuel consumption
The consumption figures are determined • 120 km/h (75 mph) are carried out at vehicle condition, the figures obtained in
according to EC guideline 80/1268 EEC. a constant test speed actual practice may differ from those given
Three different conditions are used for the • For the urban measurement normal
test: town traffic driving is simulated .
Depending on driving style, ro ad and traffic
• The measurements for 90 km/h (56 conditions, environmental influences and
mph) and
138
Wheels
Golf saloon and Normal tyres Recom mended winter tyres
Golf syncro Tyre size on wheel, offset 1) Tyre size on wheel, of fs et 1 )
Petrol engines: 175 /70 R 13 82 T21 5 1/2 J x 13 21, 0/5 : 38 175 / 70 R 13 82 Q M + S21 or 5 1/2 J x 13 2) , 0 / 5 : 38
40, 44, 55, 66 kW 185/60 R 14 82 T / H 6 J x 14, 0 / 5 : 45 175 / 65 R 14 82 Q M + S or 6 J x 14, 0/5 : 45
Diesel engines: 195/ 50 R 15 82 V 6 J x 15, 0/5 : 45 185 / 60 R 14 82 Q M + S 6 J x 14, 0 / 5 : 45
47,55,66 kW
85 kW petro l e ng in e 185/ 60 R 14 82 H 6 J x 14, 0/5 : 45 185/55 R 1581 T M + S 6 J x 15, 0 / 5 38
GL version 195 / 50 R 15 82 V 6 J x 15, 0/5 : 45
85 kW petrol engine 195/ 50 R 15 82 V 6 J x 15, 0/5 : 38 185/55 R 1581 T M + S 6 J x 15, 0 / 5 : 38
GTI version 195 / 50 R 15 82 V 6 1/2 J x 15, 0 / 5 : 43
205 / 50 R 15 86 V 6 1/2 J x 15, 0/5 : 43
110 kW petrol engine 195 / 50 R 15 82 V 6 J x 15, 0/5 : 38 185/55 R 1581 T M + S 6 J x 15, 0 / 5 : 38
195 / 50 R 15 82 V 6 1/2 J x 15, 0/5 : 43
205 / 50 R 15 86 V 6 1/2 J x 15, 0 / 5 : 43
128, 140 kW petrol 205 / 50 R 15 86 V 6 1/2 J x 15, 0/5 43 185 / 55 R 1585 T M +S rei nforced 6 J x 15, 0/5 : 38
Temporary spare wheel
85 3 ), 110,128 kW T 115 / 70 R 15 90 M 3 1/2 J x 15, 0/5 : 38
all other engines T 105 /70 R 14 84 M 3 1/2 J x 14, 0 / 5 : 45
syncro 66 kW T 125 / 75 R 1595 M 3 1/2 J x 15, 0/5 : 40
syncro 140 kW T 125 / 80 R 1 5 95 M 3 1/2 J x 15, 0/5 : 38
The tyre/w heel combinat ions in th e table On th e Golf syn cro all four wh eels m us t
Attention
are valid for steel and alloy w heels . Details have t he sa me rol l circu mference - see
If you wish to fit your car with
on w heth er other tyres or wh eel s can be page 107.
non-standard wheels or tyres
used can be obtai ned from Volkswagen (e.g. alloy wheels or wheels with Snow cha ins may be used on the fron t
dea lers . winter tyres), you must read the w heels in th e case of all su mmer and w inter
appropriate notes in the centre ty res listed (not on tem porary spare) - see
For w inter ty res the most suitab le tyre/ and right-hand columns on page page 109 also .
wh eel com bina ti on is given . The w inter tyre 108. For tyre press ures, see next page
re commend atio n applies al so to AII
weat her tyres. Further rem arks on th e use
of w inter tyres are given on page 109
1) Offs et in mm
140
Tyre pressures
14 1
These pressures are for cold tyres. When The inflation pressures are given on a
tyres are wa rm the pressure is higher but do sticker on the inside of the glove box lid. As
Attention the pressures may be altered at short notice
not reduce it.
The tyre pressures must be for technical reasons there may be differ
checked at least once a month. When using winter tyres, increase pres
142
Weights
Permissible gross Unladen weig ht 1) Permissible front Permissible rear Permissible roof
kg ve hicle weight Ready for road axle weight axle we ight load
Saloon Estate
Saloon I Estate 2-door I 4-door 4-door Saloon Estate Saloon Estate Saloon Estate
Petrol engines
40/44 kW 1505 1565 1000 1030 1085 790 790 770 860 75 85
55 kW 1540 1615 1035 1065 1115 820 820 770 880 75 85
66 kW 1540 1615 1035 1065 11 15 820 820 770 880 75 85
66 kW 1700 - - 1220 - 890 - 880 - 75 -
syncro
85 kW 1610 1670 1110 1140 1170 860 860 800 890 75 85
110 kw 1665 - 1165 1195 - 915 - 800 - 75 -
128 kW 1690 - 1210 1240 - 950 - 800 - 75 -
140kW 1800 - - 1335 - 980 - 900 - 75 -
syncro
Diesel engines
47kW 1595 1660 1085 1115 1160 860 860 770 880 75 85
55 kW 1605 1670 1095 112 5 1170 875 875 770 880 75 85
66 kW 1655 1715 1145 1175 1215 915 915 770 880 75 85
1) These figures are for th e basic model. With e.g . air conditio ner, sliding roof, towing
Ihe automatic gearbox the unladen we ight is brackets etc. and the service i sta llation of ac
increase d by approx. 30 kg. cessories also increases the unladen weight.
Other model ve rsi ons and optional extras -
143
Trailer weights
Figures apply to both saloon and estate
Petrol engines
Trai ler w ithout brakes
I Trailer vvith brakes 1 ) max. m ln
liOn gradient s up to 12 % .
21 On gradient s up to 10 %
144
Dimensions
Saloon Estate
Petrol engines:
40, 44, 55 and 66 kW 85 and 110 kW 128 and 140 kW all engines
all Diesel engines
Length mm 4020 4020 4020 4340
Width mm 1695 1695 1695 1695
width inci. mirrors approx . mm 1890 1890 1890 1890
Height, unladen approx . mm 1425 1410 1410 1430/14701)
Overhang, front mm 830 830 830 830
rear mm 715 715 715 1030
Ground clea rance 21
at GVW approx. mm 123 123 123 120
Wheelbase mm 2475 2475 2475 2475
Trac k 3) front approx. mm 1464 1450 1450 1464
rear approx . mm 1448 1434 1434 1451
Turning circle approx. m 11 11 11 11
11 W i h roof railings
21 As per DIN 70020
31 Slight var iations possible due to dl fferences in
model version and/or w heels.
145
Capacities
(Capacities given in litres)
146
147
A C D
Acceleration figu res . . .... . . .
136
Capacities .. . . .... . 146
Das h panel 4
Accessories
111
Care 85
Defrosting windows 57,60,62
Airbag
18
Cavity preservation 89
Dip lever 53
Alloy w heels
88
Central locking system 7
Direction indicato rs 48, 53
Analog clock ..
41
Cetane Number .......... 84
Do-it-yourself ......... . 112
Anti-freeze.
97
Changing bu lbs . . . . . . . . . . 121
Door locks . ..... . . 9
Ashtray .......... . .
68
Cigarette lighter 68
Driving with four-wheel drive 79
ATF.
96
Cigarette lighter socket. 68
Dust and pollen filter ...... . .. . . 104
Automatic gearbox.
32
Cl eaning and anti-corrosion treatmen t of
Cloc k .. 41
Cockpit .......... 4
Battery . . . ....... . . . . .
100
Cons umption figures. . 137
Blower ...
56, 59
Coolant level 46, 97
Bonnet.
90
Coolant tempera ture gauge 45
Brake fluid.
99
Cool ing system .......... 97
Brake servo .
75
Cubic capacity 134
Brake system
99
Brakes
75
Bulb changing.
121
Burglar alarm .
8
148
E F H
Electric wind ows 10.52 Fan . . .. 98 Hand brake 31
Emergen cy li ghts 51 Filling the tank ...... . . 81 Head restraints .. ............... 24
Eme rgency startin g 128 Filter preheating .......... . . 84 Headlight flasher ........ .. . 53
Engin e First aid kit ........... . . . 112 Headl igh t range control ........... 51
- Code letters 147 Folding/sliding cover 30 Headlight washer system 55
- Data 134 Foot mats ............ . 31 Heated rear window 52
- Number 147 Four wheel drive 79 Heating 56
-Oil .. 92 Fresh ai r filte r ........ . 104 Height adjustable seat. 26
- Oil capacity. 146 Fresh air venti lation 58, 61 Height adjustable steering wheel 35
- Oil change intervals 2.95 Front fogligh ts ........... . . 50 High beams. ........... 48
- Oil consumption 94 Front seats 25 Horn 4
- Oil level ..... . . .. . . 94 Fuel ........... . . . 82
- Oil pressure 47 - Additives. 83, 84
- Starting/stopping 36 - Consumption ........ . 72,137
Engine compartment. 91 - Filter preh eating . 84 Identification data 147
Engine number. 147 - Gauge 45 Idling speed boost ......... 37
~ Environment - Saving 72 Ignition lock. ........ 35
Fuel gauge 45 Increasing luggage space 27
- Battery. . . . . . . . . . . . . . . . . . . . .. 102 Fuses. 119 Inertia reel belts ......... 14
- Brake fluid. . . . . . . . . . . . . . . . . . .. 99 InSide mirror ............ 12
- Care of car. . . . . . . . . . . . . . . . . . .. 85 Inspection intervals 95
- Coolant ...................... 98 G Instruments 39
- Driving with low emissions and Gear change marks 39, 71 Interior lights 67
noise......... ............... 72 Gear stick ....... . . 31
- En g ine oil .................... 95 Glove box light .......... . 67,126
- En viro nmentally conscious Glow plugs 37
dri vin g . . . . . . . . . . . . . . . . . . . . . .. 72 Gross vehicle weight 143
- Exhaust gas system .... . .. . ... 74
- Filling th e tank ................ 81
- ~~ .......................... ~
- Mainten ance. . . . . . . . . . . . . . . . . .. 2
- Old oil . ....................... 95
- Old tyres .................... 107
- Tyre pressure ................ 105
- Tvres .... . .. . . ............... 107
- Unfeaded fu el. . . . . . . . . . . . . . . .. 83
- Washing th e vehicle ........... 86
Exha.. JS. gas system 74
149
J N R
Jack 11 4, 117 Number plate lighting 125 Rad io ..... 127
Jack sockets . 117 Reading light . . . . . . . . . . . . . . . . . . . . 67
Ju mper cable 128 Rea r foglight .......... . 50
K o Rear lights. . . . . . . . . . . . . . . . . . 125
Octane number .. ... .. . . 82 Rear seat . 27
Keys. 6 Oil capacity ...... .. . . 146 Rear window w ash/wipe 55
Kick-down 33 011 change intervals 95 Releasing tank flap . 82
L Oil change intervals 2 Renewa l of parts .... . . . . . . . .. . 111
Lap belt 16 Oil consumption . 94 Restraint systems 13, 2 1
Leather care .. . .. . . . 87 Oil dipstick Rev counter . .... ...... 41
Lifting vehicle . . ... ...... . . 13 1 - Automatic gearbox ..... . .. . 96 Reverse gear .......... 32
Lighting . ... . . . . 50 - Engine . . . . .. ... . 94 Re versing lights . . .. 3 1
Lighting sw itch . 50 Oil pressure ......... . 47 Roof load . . . . . . . . . . . . .. 70, 143
Locks . . ... 9 Oil specifications 92 Roof load ca rrying system 70
Lubricant add iti ves . 96 Oils. . .. . ... . . 92 Roof rack . 70
Lubricants . 92 Output. . ... . . . .... .. .... . 134 Roof ra iling 70
Luggage boot light .. 67 , 126 Outside mirrors 12 Running in . . . . . . . . . . . . . . . .. 71
Luggage compartment 28
Luggage compartment cover . 30
Luggage compartment light 67 , 126 P
Lumbar support 26 Paint care ..... . . . 86
Paint number 147
M Pa rking. 74
M + S tyres 109, 139 Par. ing lights 53
Maintenance .. 2 Pa r ing lock .. . 32
M ake-up mirror . . 66 Pedals 31
M anual gearbox 31 Performance ... . . . . . .. . . ... . .. .. . 136
Mask ing head lights 110 Petro l,
Maximu m speed .. . . . . . . . . 136 - Quality . 82
Mesh partition 29 Petrol additives . . ...... . . 83
Mileage recorde r 39 Pollen filter .... 104
Mirror heating ..... ... . . . 12 Power assisted steering 96
Mirrors . 12
Mobile telephones. ... . . .. .. 111
Modifications 111
Multi function indicator ......... . 42
150
s
21
T U
Tailgate 10 Unbalanced w heels. . . .. . . . . . ... 106
72 Technical Data ............. . 134 Underseal ....... .. . . . . 89
25 Telephone 111 Unleaded fuel 82
13 Temperature regulation
51 - Air conditioner ............. . 59
25 - Climatronic 62 V
28 - Heating and ventilation. 56 V-belts 102
32 Temporary spare wheel. 113 114 Vehicle data sticker 147
2 The fi rst 1500 km / 1000 miles 71 Vehicle hoist 131
40 Thermotronic 56 Vehicle identification data 147
2 Tilting roof . . .. .... . ... . . 65 Vehicle identification number. 147
2 Tool kit . 113 Vehicle literature 2
50 Tow starting 77,130 Vehicle tools 113,114
151
Warranty 2
Washing 85
Weights . 143
Windows 10
- De-icing. 87
- Defrosting. 57 , 60, 62
Windscreen w iper 55
Winter operation
- Care of vehicle 85
- Cooling system 97
- Engine oi l 92
- Tyres 109
152
Vehicle identification n ber 1 ) ••••.•...• . •.••..•... . ..... . .•.• .• Engine oil specifications2 )
Engine output 1 ) kW . ..... . ... Engine code letters 1 1 •..• . . ...... To Volkswagen Standard 500 00
I This da ta can be found In the Service ........ . ........... . ........ ... ........ . . . ...... . ........ . . .......
Fue!2 1 Schedule
VOLKSWAGEN AG IS working continuously on th e development of all models . Please appreciate that we must reserve the right
to change our models in shape, equipment and technology at any time . No lega l commitment IS therefore implied b the details,
Reprintlllg, reprodUCing or translation , in whole or in part , is not perml ted without written perm ission from VOLKSWAGEN AG.
All rights are re served exp ressly by VOLKSWAGEN AG Subject to modificatioll w ithout notice.
Produced in Germany
@ 1993 VOL KSWAGEN AG <i' ThiS paper was manufactured from pulp bleached without uSing chlorine .