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Applied Energy 155 (2015) 294–307

Contents lists available at ScienceDirect

Applied Energy
journal homepage: www.elsevier.com/locate/apenergy

A review on biomass gasification syngas cleanup


Nourredine Abdoulmoumine a, Sushil Adhikari b,⇑, Avanti Kulkarni b, Shyamsundar Chattanathan b
a
Biosystems Engineering and Soil Science Department, University of Tennessee, Knoxville, TN 37996, United States
b
Biosystems Engineering Department, Auburn University, Auburn, AL 36849, United States

h i g h l i g h t s

 The study reviews biomass syngas cleanup technologies and R&D status.
 In-depth synthesis of gas cleanup to remove major syngas contaminants is provided.
 Contaminants of focus are tar, NH3, HCN, H2S, COS, halides (HCl) and trace metals.
 Major technical barriers related to gas cleanup are discussed.

a r t i c l e i n f o a b s t r a c t

Article history: Energy, fuel and chemical production from biomass is increasingly attracting interest in the world.
Received 9 February 2015 Gasification of biomass can produce raw syngas which contains CO, CO2, H2 and CH4. In addition, raw syn-
Received in revised form 13 May 2015 gas contains minor but significant quantities of undesirable impurities – collectively known as syngas
Accepted 28 May 2015
contaminants. Syngas contaminants are composed of tars, nitrogen based compounds (NH3, HCN, etc.),
Available online 20 June 2015
sulfur based compounds (H2S, COS, etc.), hydrogen halides (HCl, HF, etc.) and trace metals (Na, K, etc.).
Raw syngas cleanup is an essential step prior to syngas utilization in downstream applications. In recent
Keywords:
years, significant research attention has been devoted to syngas cleanup to reduce contaminants below
Syngas cleanup
Cold gas cleanup
tolerable limits. The present paper is a comprehensive review of cold gas and hot gas syngas cleanup
Hot gas cleanup for major contaminants in syngas (tar, NH3, H2S, HCl and trace metals). This review organizes and dis-
Contaminants cusses investigations on syngas for all major contaminants, critically reviews important challenges in
Tar syngas cleanup and discusses recent advancements in hot and cold gas cleanup.
Ó 2015 Elsevier Ltd. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
2. Cold gas cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
2.1. Tar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
2.2. Nitrogen containing contaminants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
2.3. Sulfur containing contaminants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
2.4. Hydrogen halide and trace metal contaminants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
3. Hot gas cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
3.1. Catalysts for tar removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
3.1.1. Alkali and alkaline earth metal catalysts (dolomite, olivine, CaO, CaCO3 and MgO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
3.1.2. Transition metal based catalysts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
3.1.3. Zeolite based catalysts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
3.2. Catalysts for nitrogen contaminant removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
3.2.1. Alkaline metals catalysts (dolomite, olivine, CaO and MgO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
3.2.2. Transition metal based catalysts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301

⇑ Corresponding author. Tel.: +1 334 844 3543; fax: +1 334 844 3530.
E-mail address: sushil.adhikari@auburn.edu (S. Adhikari).

http://dx.doi.org/10.1016/j.apenergy.2015.05.095
0306-2619/Ó 2015 Elsevier Ltd. All rights reserved.
N. Abdoulmoumine et al. / Applied Energy 155 (2015) 294–307 295

3.3. Sorbents for sulfur contaminants removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303


3.3.1. Alkaline earth metal based sorbents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
3.3.2. Transition metal based catalysts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
3.4. Sorbents for hydrogen halides contaminant removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
3.4.1. Alkali metal catalysts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
3.4.2. Alkaline earth metal catalysts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
3.4.3. Transition metal oxides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
3.5. Sorbents for trace metals removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
4. Technical barriers in syngas cleanup and future opportunities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
5. Conclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306

1. Introduction halides, such as hydrogen chloride (HCl), and as their respective


salts by binding to metals in biomass such as alkali metals.
In the context of gasification, the term ‘‘contaminant’’ is used to Among these species, HCl and alkali metals (Na, K) are the most
refer to particulates, condensable organic compounds collectively abundant hydrogen halides and metals, respectively for woody or
known as tar, nitrogenous compounds like ammonia (NH3) and herbaceous biomass [12]. It is noteworthy to indicate that the rel-
hydrogen cyanide (HCN), sulfur containing inorganic compounds ative abundance and prevalence of specific contaminants can
like hydrogen sulfide (H2S), carbonyl sulfide (COS) and carbon change drastically depending on the concentration of individual
disulfide (CS2), hydrogen halides and halogens such as hydrogen precursors (i.e. N, S, halogens and metals) in biomass as well as
chloride (HCl) and chlorine (Cl), and trace metals like sodium operating conditions.
(Na) and potassium (K). These contaminants emanate from volatile The presence of these contaminants in syngas poses several
organic and inorganic constituents in biomass and are conse- technical and operational issues ranging from equipment corrosion
quently present at widely varying concentrations in syngas. (H2S) and fouling (tar), catalyst deactivation (tar, H2S, NH3, HCl and
In general, tars are considered as all organic compounds with trace metals) to environmental pollution (NH3) [5,6,12]. As shown
molecular weight greater than benzene as defined by a panel of in Table 1, most downstream applications have very stringent
experts of EU/IEA/US-DOE in 1998 [1]. As such, the definition of requirements for syngas cleanliness with varying levels of cleanup
tar engulfs a wide range of compounds including oxygenates, phe- demands depending on the application. Therefore, contaminant
nolic compounds and olefins, aromatic and polyaromatic hydrocar- levels must be decreased by gas cleanup to adhere to the require-
bons (PHA) [2]. Relative to other contaminants, tar is the most ments of downstream applications [13].
abundant per unit weight of biomass gasified and has been the Few comprehensive reviews on gas cleanup have been pub-
focus of the majority of contaminant remediation studies [3]. Its lished in recent years. Woolcock and Brown presented an extensive
concentration in syngas depends on the feedstock, process condi- and comprehensive review of cleanup technologies for cold, warn
tions and the type of gasifier with lower oxygen supply and tem- and hot gas cleanup for all major contaminants [13]. Others have
perature resulting in higher tar concentration. summarized hot gas catalytic or sorbent removal of tar [15–17],
Nitrogen in biomass is converted to ammonia (NH3), hydrogen hydrogen sulfide [17,18], ammonia [18] and catalytic conditioning
cyanide (HCN), oxides of nitrogen (NO, NO2, N2O and other NOx) of biomass-derived syngas [19]. The present review updates and
and N2 [4]. However, among all deleterious nitrogenous species complements those past reviews by extending the review to
in biomass gasification product gas, NH3 is the most abundant with halides and trace metals that have previously only received limited
concentrations between 350 and 18,000 ppmv depending on the attention and cold gas cleanup. However, this review does not
nitrogen content in the feedstock [4–6]. The partition of biomass cover particulate removal technologies which have been covered
nitrogen favors NH3 at temperatures below 800 °C with more than by a recent review [13]. Furthermore, this review critically dis-
60% by weight of the initial nitrogen in biomass converted to NH3 cusses important challenges in syngas cleanup and discusses
[4]. However, as temperature is increased without additional oxy- recent advancements in hot gas cleanup. Finally, existing barriers
gen supply, N2 becomes the most dominant species from biomass and the path forward to advance syngas cleanup are discussed.
nitrogen [4]. HCN and NOx are generally a smaller fraction of bio-
mass nitrogen [4,6–8].
Sulfur in the biomass is converted primarily to hydrogen sulfide 2. Cold gas cleanup
(H2S), carbonyl sulfide (COS), carbon disulfide (CS2) and other
minor sulfur containing compounds with H2S being the most dom- Cold gas cleanup is commonly considered the conventional
inant [9]. H2S is typically present at concentrations less or near approach in syngas cleanup due to its proven reliability and high
100 ppmv for most woody and herbaceous biomass [10,11]. contaminant removal efficiency. The main distinguishing charac-
Halogens, like chlorine, and trace metals are released as hydrogen teristic of this approach is that it is carried out at low temperature,

Table 1
Upper limits of contaminants in gasification syngas for selected applications [14].

Applications Tars (mg/N m3) Sulfur contaminants (ppmv) Nitrogen contaminants (ppmv) Alkali (ppmv) Halides (ppmv)
Gas turbine n/a <20 <50 <0.02 <1
FT synthesis <0.1–1a 0.01 0.02 0.01 0.01
Methanol synthesis <1 <1b 0.1b n/a 0.1b

n/a means not available.


a
Units are in ppmv.
b
Units in mg/N m3.
296 N. Abdoulmoumine et al. / Applied Energy 155 (2015) 294–307

usually at or below room temperature. In terms of cost, this Table 3


approach is more amenable to larger scale applications due to Absorption efficiencies of tar components by different liquid scrubbing solvents [27].

the need to treat solvent effluents generated during gas cleanup. Absorbents % Absorption
As gasification is carried out at 800–900 °C, the main disadvantage Water Diesel Biodiesel Vegetable Engine
of this approach is the efficiency penalty paid due to syngas cooling fuel fuel oil oil
and the additional cost incurred to treat or dispose of contaminant Benzene 24.1 77 86.1 77.6 61.7
streams. Cold gas cleanup utilizes ‘‘wet’’ or ‘‘dry’’ processes, most Toluene 22.5 63.2 94.7 91.1 82.3
deployed and tested at the pilot scale level. Wet cold gas cleanup Xylene 22.1 n/a 97.8 96.4 90.7
processes employ spray and wash towers, impingement and ven- Styrene 23.5 57.7 98.1 97.1 91.1
Phenol 92.8 n/a 99.9 99.7 97.7
turi scrubbers and wet electrostatic precipitators or cyclones
Indene 28.2 97.9 97.2 97.6 88.7
[20]. These units remove contaminants by absorption and adsorp- Naphthalene 38.9 97.4 90.3 93.5 76.2
tion, filtration or a combination thereof. In contrast, dry cold gas
n/a represents values omitted from the primary reference.
cleanup processes employ mechanical, physical and electrostatic
separation including cyclones, adsorbing bed and other filters,
dry electrostatic precipitators, etc. Of the two types of cold gas for tar removal are increased in process complexity and cost of
cleanup approaches, wet cold gas cleanup processes are more com- oil-based absorbents ultimately resulting in an overall increase in
monly used because they easily allow for multiple-contaminants cost. For this reason, this approach is currently economically
removal. For example, NH3, HCl and H2S are readily soluble in attractive only in large-scale installations [28]. Consequently, in
water. Therefore, wet towers, scrubbers, ESP and cyclones using light of the effectiveness of non-polar scrubbing solvents as evi-
water as a solvent will remove all of these contaminants at varying denced in Tables 2 and 3, future research activities should aim to
removal efficiencies based on their solubility in water. (i) identify and evaluate cheaper non-polar alternative absorbents
and (ii) reduce the process complexity and (iii) develop affordable
2.1. Tar strategies for a wide range of applications.

Cold gas tar cleanup is carried out by wet scrubbing with a liq- 2.2. Nitrogen containing contaminants
uid absorbent. The selection of the solvent is critical in maximizing
the removal efficiency. Water has been used for scrubbing tars Cold gas cleanup of nitrogen containing contaminants is con-
from syngas primarily because it is cheaper [21]. However, while ventionally achieved through wet scrubbing although spray and
light and oxygenated tar compounds can be removed by water wash towers are suitable for this application. The wet scrubbing
scrubbing due to their inherent polarity, non-polar heavy and hete- approach presents practical advantages for solvent recovery as
rocyclic tar compounds have low removal efficiency as shown in absorbent can be regenerated by precipitation as an ammonia salt
Table 2. The challenges associated with water based tar scrubbing [24], in the case of NH3 absorption, or by solvent regeneration
are low removal efficiency and added cost treating the resulting through temperature swing [29]. Due to the high solubility of
waste water stream [22]. Recent advancements have focused on NH3 and HCN in water, water based scrubbing is regarded as the
oil based absorbents that afford high removal efficiency, particu- conventional approach for cold gas removal of nitrogen containing
larly for heavy and heterocyclic tar compounds. One of the earliest contaminants. In this approach, deleterious nitrogen species
pilot-scale deployment of oil-based tar scrubbers was demon- removal is often carried out simultaneously with tar further com-
strated at the Energy Research Centre of the Netherlands (ECN) plicating wastewater treatment due to the toxicity of many tar
through their OLGA technology [22,23]. As illustrated in Table 2,
the OLGA oil based scrubbers achieved higher efficiency that the
traditional water scrubbers, even when a wet electrostatic precip-
itator is used [23,24]. The OLGA technology consists of multiple
stage scrubbers where oil is the scrubbing solvent and can be
regenerated by hot air stripping [25].
Other recent cold gas tar cleanup advancements employ diesel
fuel, engine oil or fatty acid methyl esters derived from vegetable
oil as an absorbent, an approach demonstrated at the pilot-scale
level in Austria at the Güssing Renewable Energy gasification
installation [25,26]. As expected and shown in Table 3, hydrocar-
bon and fatty acid ester based absorbents outperformed water.
The benefits of oil-based scrubbing technologies are the possi-
bility to operate at higher temperatures thereby improving the
overall process efficiency and the ability to regenerate the oil based
absorbents by hot gas stripping to generate a concentrated tar
stream [23]. The major drawbacks of oil based scrubbing systems

Table 2
Comparison of wet scrubbing technologies for tar removal [24].

Absorbents % tar removal


Water Water and wet ESP Vegetable oil (OLGA) Fig. 1. Diagram of common sulfur removal solvents employed in conventional acid
Heavy tars 49 99 100 gas removal (AGR). MEA = methylethanolamine, DGA = diglycolamine,
Light tars 62 74 99 DEA = diethanolamine, DIPA = di-isopropanolamine, MDEA = methyl diethanola-
Heterocyclic tars 79 79 99 mine and TEA = trietahnolamine. Selexol, Coastal AGR, Genosorb, Rectisol, Ifpexol,
Dew point, °C 180 60 10 Purisol, Jeffsol, Sulfonol, Amisol and Flexsorb are commercial names of solvents
[36,37].
N. Abdoulmoumine et al. / Applied Energy 155 (2015) 294–307 297

Table 4
Conventional methods for sulfur removal from gasification syngas [44].

Solvent Mechanism Removal efficiency (%) Typical process conditions Exit gas quality Remarks
MDEA Chemical H2S: 98–99 T: 30–35 °C H2S: 10–20 ppmv Lowest capital cost
CO2: 630 P: 62.94 MPa Moderate operating temp
Limited physical COS absorption
Selexol Physical H2S: 99 T: 7–4 °C H2S: <30 ppmv Higher cost than MDEA
CO2: variable P: 6.87 MPa Good efficiency if coupled with SRa & TGTb
Rectisol Physical H2S: 99.5–99.9 T: 35–60 °C H2S: <0.1 ppmv Highest cost
CO2: 98.5 P: 8.04 MPa CO2: down to few ppmv Highest removal of H2S
Good removal of COS
High selectivity for H2S over CO2
a
SR = stands for ‘‘Sulfur Recovery’’ using a Claus sulfur recovery system.
b
TGT = stands for ‘‘Tail gas treatment’’.

compounds to nitrifying organisms [30]. The benefits of conven- salts or aqueous ammonia and organic solvents with high affinity
tional wet scrubbing of syngas through water is the significant for acid gases as chemical and physical solvents, respectively
reduction of NH3 concentrations with removal efficiency greater [35]. Fig. 1 and Table 4 outline the most common physical, chem-
than 99% observed when a spray tower is utilized as a contacting ical and hybrid solvents that are employed in acid gas removal as
device at ambient temperature [29]. In fact, it was reported that well as the process conditions and expected outlet gas quality.
water vapor in syngas can remove more than 90% of NH3 upon con- Solvent scrubbing has the added advantage of being regenerable
densation [31]. Absorption in water is enabled by protonation of by heating and pressure letdown and of simultaneous
NH3 according to the reaction below. co-adsorbing COS and CO2 [36].
For integrated gasification combined cycle (IGCC), environmen-
NH3 þ H2 O $ NHþ4 þ OH ð1Þ tal regulations require syngas sulfur concentration less than
+
In theory, NH3 protonation to NH4 can be achieved in various 30 ppmv in order to meet stack SO2 emission limits [38]. In such
dilute acid solutions. In fact, the EPA’s procedure for sampling a case, chemical solvents such as amine-based solvents like
NH3 in gas stream from stationary sources such as coal-fired boil- DMEA are more suitable due to the relatively high H2S tolerance
ers uses 0.1 N H2SO4 as a scrubbing absorbent (EPA Method in the exit gas stream. For chemical and fuel synthesis, much lower
CTM-027). The on-going assessment of acid based scrubbing to sulfur concentration is required due to severe catalyst poisoning
Ò Ò

remove NH3 and other nitrogen species in syngas and flue gas rep- and physical absorption solvents like Selexol and Rectisol are
resents an advancement over the conventional water-based scrub- preferred as they can achieve concentrations below 1 ppmv. In
bing approach. Of the few investigations that have explored dilute addition to wet processes, adsorptive dry cold gas removal of sulfur
acid absorbents, NH3 removal efficiency varies widely from 50% at contaminants can be carried out on porous sorbents like activated
500 ppmv to greater than 95% at 200 ppmv [32,33]. The benefits of carbon or metal impregnated activated carbon [39,40]. For these
acid absorbents for nitrogen contaminant removal is that they sorbents, surface chemistry is critical to achieve adequate removal
could co-absorb acid gases such as H2S to further enhance with basic surfaces performing better than acidic ones [39].
co-absorption of NH3 as the acidity of the absorbent increases over In recent years, ionic liquid based physical solvents are emerg-
time. At present, major limitations of absorbents include their cor- ing as a new research area in wet cold gas cleanup of sulfur con-
rosiveness when mineral acids (e.g., H2SO4) are used and their low taminants [41,42]. Often referred to as ‘‘designer’’ solvents due to
removal efficiency at higher NH3 concentrations (>500 ppmv) typ- customizable physical properties depending on anion and cation
ically observed for herbaceous and other higher nitrogen contain- substituents, these solvents can be functionalized to provide selec-
ing biomass. As there are very limited systematic studies using tive separation of H2S and CO2 [43]. Furthermore, the use of ionic
acid washing, future research activities could be carried out in this liquid solvents can improve the overall thermal efficiency due to
area to systematically evaluate mineral and organic acids and ulti- their negligible volatility and thermal stability around warm gas
mately improve on the removal efficiency. Organic acids based cleanup temperatures (200 °C) [42].
absorbent scrubbing would be very interesting in the context of
thermochemical conversion of biomass as pyrolysis and gasifica- 2.4. Hydrogen halide and trace metal contaminants
tion generate various organic acids that could find use as
absorbent. HCl and other hydrogen halides are commonly removed by wet
scrubbing usually through a caustic solution or, alternatively, sim-
2.3. Sulfur containing contaminants ply water [45]. The use of caustic water, NaOH dissolved in water,
is logical as HCl will react with NaOH to produce NaCl which can be
Cold gas cleanup of sulfur contaminants in syngas can be precipitated out of solution.
achieved by wet or dry cleaning processes. Thus far, the main HCl þ NaOH ! NaCl þ H2 O ð2Þ
drawbacks of cold gas cleanup strategies for sulfur removal are
syngas cooling (40 °C for amine-based absorption processes and The ability to remove NaCl by precipitation is an added benefit
to 40 °C for the refrigerated physical solvent processes) and to caustic based wet scrubbing particularly when compared to the
increase in capital cost due to refrigeration and solvent regenera- alternative water based scrubbing which will require costly ionic
tion requirements [34]. For wet gas cleanup, there are two modes exchanger to strip chlorine from the solution [46]. In addition,
of sulfur removal in solvent: chemical reaction or physical absorp- caustic water can remove other contaminants such as COS
tion hence the classification of solvents as ‘‘chemical’’ or ‘‘physical’’ [24,47] as well as CO2 [24] according to the reactions below.
solvents. Absorptive wet gas cleanup technologies have been
enjoyed commercial success since the 1970s and are widely
H2 S þ NaOH ! NaHS þ H2 O ð3Þ
regarded as the conventional approach in sulfur removal from syn-
H2 S þ 2NaOH ! Na2 S þ 2H2 O ð4Þ
gas. These technologies commonly rely on alkanolamines, alkaline
298 N. Abdoulmoumine et al. / Applied Energy 155 (2015) 294–307

Fig. 2. Elements in the periodic table used as catalyst, catalyst promoter, catalyst support or sorbents in gas cleanup. References for promoters and supports [19,50–57].
Catalysts and sorbents compiled from over 20 gas cleanup studies.

COS þ 4NaOH ! Na2 S þ Na2 CO3 þ 2H2 O ð5Þ ingredients evaluated were summarized in the periodic table
shown in Fig. 2. The benefit of this approach is that it can potential
COS þ 2NaOH ! Na2 S þ H2 CO3 ð6Þ help future investigators to avoid duplicating existing information
and identify active ingredients that could be effective in the
CO2 þ 2NaOH ! Na2 CO3 þ H2 O ð7Þ removal of many species.
As NaOH reactions with HCl and H2S are fast, it is possible to
significantly reduce the concentrations of these two impurities 3.1. Catalysts for tar removal
when caustic water is used as an absorbent. While caustic water
is a potential scrubbing solvent, water remains the most com- Tar compounds can be removed by thermal cracking, hydroc-
monly used solvent [45]. racking, steam or dry reforming. Thermal cracking is the conver-
Gas cooling induces the condensation of most metals, particu- sion of tar to C and H2 at elevated temperature.
larly alkali metals which can be reduced by mild gas cooling below m
Cn Hm ! nC þ H2 ð8Þ
600 °C and subsequent adequate gas filtration [48,49]. However, 2
this approach only serves as a primary measure as some metals
Due to the refractory nature of gasification tar [58], extensive
will remain in gas phase and can be removed by wet scrubbing
tar removal by thermal cracking requires high temperatures
with water [49]. Most trace metals, like alkali metals, are suffi-
(>1100 °C) [59]. Tar can be decomposed in the presence of hydro-
ciently soluble in water and can consequently be co-absorbed in
gen through hydrocracking which produces methane as shown
water during wet scrubbing of tar and NH3.
below.
 
3. Hot gas cleanup 4n  m
Cn Hm þ H2 $ nCH4 ð9Þ
2
In addition to the conventional techniques described previ- Tar as well as light hydrocarbons can be converted to carbon
ously, warm and hot gas cleanup approaches are of great interest monoxide and hydrogen through stream reforming as shown
in contaminant removal from syngas. Warm and hot gas cleanup below.
focuses on contaminant removal from syngas at high temperature  m
(>300 °C) [13]. The advantage of hot gas cleanup is that it addresses Cn Hm þ nH2 O $ nCO þ n þ H2 ð10Þ
the loss in efficiency, a downside of cold gas cleanup. Additionally, 2
it reduces the waste streams with the potential of converting some Due to the high activation energy (250–350 kJ/mol) and its
contaminants into environmentally benign or even useful prod- endothermic nature, steam reforming of tars occurs appreciably
ucts. Over the years, group of catalysts have been tested in hot only above 900 °C in the absence of a catalyst [60]. When a suitable
gas cleanup of syngas. In an effort to distill the large volume of catalyst is employed, temperatures ranging between 650 and
hot gas cleanup catalytic and sorbents studies, the most active 900 °C are sufficient for high conversion. However, tar steam
N. Abdoulmoumine et al. / Applied Energy 155 (2015) 294–307 299

Table 5
Summary of catalytic tar reforming studies.

Catalysts Gas composition, vol%a Reaction conditions Conversion Ref.


3
Mg3Ca(CO3)4 Fluidized bed gasification tar: 1400 mg/m T: 900, s: 0.2–0.3 s 99 [64]
Fe2O3/Mg3Ca(CO3)4 CO: 9.8, CO2: 14.6, CH4: 3.6, H2: 9.8, H2O: 13.7, NH3: 0.41, N2: balance 99
Ni/Al2O3 100
Al2O3–SiO2 Updraft gasification tar: 9800 mg/m3, CO:17.2, CO2: 8.0, CH4: 1.6, H2: 13.2, H2O: 25.9, NH3: T: 900 °C, s: 0.2–0.3 77
Fe2O3 0.17, N2: balance 91
Mg3Ca(CO3)4 100
Fe2O3/Mg3Ca(CO3)4 100
Ni/Al2O3 100
Dolomite Biomass tar from power plant: 5000 mg/m3, CO, CO2, CH4, H2 concentration unknown T: 850 °C, GHSV: 95 [65]
12,000 h1
Fe2O3/Dolomite T: 850 °C, GHSV: 95
12,000 h1
Ni/dolomite T: 650 °C, GHSV: 85
12,000 h1
T: 850 °C, GHSV: 100
12,000 h1
T: 650 °C, GHSV: 85
12,000 h1
T: 700 °C, GHSV: 90
12,000 h1
T: 750 °C, GHSV: 95
12,000 h1
T: 850 °C, GHSV: 100
12,000 h1
T: 650 °C, GHSV: 85
12,000 h1
T: 850 °C, GHSV: 100
12,000 h1
Dolomite Biomass tar, CO, CO2, CH4, H2 concentration unknown T: 760 °C, GHSV: 77.8 [66]
9200 h1
T: 923 °C, GHSV: 96.8
10800 h1
T: 830 °C, GHSV: 91.3
12,200 h1
T:814 °C, GHSV: 94.4
13,700 h1
T: 805 °C, GHSV: 71.4
15,500 h1
T: 844 °C, GHSV: 91.4
9700 h1
Y-zeolite 1-Methyl naphthalene 3000 mg/m3, N2: 70, H2: 30 T: 550 °C, GHSV: 99 [67]
NiMo/Al2O3 30,000 h1 99
Lime 87
Al2O3 86
SiO2 81
North Carolina olivine Naphthalene 0.017, H2: 20.5, CO: 20.5, CO2: 28, H2O: 23.5, CH4: 5.6, Toluene: 0.28, N2 balance T: 850 °C, GHSV: 77.1 [68]
2500 h1
T: 900 °C, GHSV: 100
2500 h1
Toluene: 0.28, H2: 20.5, CO: 20.5, CO2: 28, H2O: 23.5, CH4: 5.6, Napthalene: 0.017, N2 balance T: 800 °C, GHSV: 70.1
2500 h1
T: 850 °C, GHSV: 88.3
2500 h1
T: 900 °C, GHSV: 89.4
2500 h1
Washington olivine Naphthalene: 0.04, H2: 16, CO: 8, CO2: 12, H2O: 16, CH4: 4, N2 balance T: 850 °C, GHSV: 80
1166 h1
Washington olivine T: 900 °C, GHSV: 97
1166 h1
North Carolina olivine T: 800 °C, GHSV: 75
1166 h1
North Carolina olivine T: 900 °C, GHSV: 98
1166 h1
Australian olivine T: 800 °C, GHSV: 90
1166 h1
Australian olivine T: 900 °C, GHSV: 100
1166 h1
Calcined Australian T: 900 °C, GHSV: 92
olivine 1166 h1
Preatreated olivine Naphthalene: 5000–7000 mg/m3, H2: 10, CO: 12, CO2: 12, H2O: 10, Ar balance T: 900 °C, s: 0.3 s 70 [69]
Preatreated olivine Naphthalene: 5000–7000 mg/m3, Ar balance 65
Ni/Olivine Methylnaphtalene: 0.0509, H2O: 1, N2 balance T: 900 °C 75 [70]

(continued on next page)


300 N. Abdoulmoumine et al. / Applied Energy 155 (2015) 294–307

Table 5 (continued)

Catalysts Gas composition, vol%a Reaction conditions Conversion Ref.


Ni/CaO–Ca12Al14O33 Toluene: Unknown, H2O, N2 unknown T: 650 °C 99 [71]
Ni–Fe–Ce/Al2O3 Naphthalene: 5000 mg/m3, H2O: 15, CO2: 10, N2 carrier T: 550 °C, F: 500 l/min 97.2 [51]
T: 600 °C, F: 500 l/min 98
T: 650 °C, F: 500 l/min 97.7
T: 700 °C, F: 500 l/min 98.7

T = temperature, F = flow rate, GHSV = gas hourly space velocity.

reforming often suffers from catalyst deactivation through coke such as Fe2O3 [65,66], Ni [65]. Furthermore, bimetallic Ni–Pt sup-
although this can be minimized considerably by careful control ported on dolomite showed significantly better performance over
of the steam to carbon ratio [61]. Tar compounds could also be various Pt/Al2O3 and olivine with extensive cracking of tar based
reformed in the absence of steam with CO2 through dry reforming, on a GC–MS comparative analysis of uncatalyzed and catalyzed
as shown below. samples [75]. Calcined dolomite catalysts seems to be more active
towards tar when the gasifying agent is steam rather than air sug-
m
Cn Hm þ nCO2 ! 2nCO þ H2 ð11Þ gesting that dolomite removes tars via steam reforming primarily
2
[76,77]. The drawback of dolomites is that they can easily be
In practice, several condensable hydrocarbons, oxygenated aro- eroded limiting their use in fluidized bed reactors as primary or
matics and complex polyaromatic hydrocarbons (PAHs) fall within secondary catalyst [69]. Olivine, like dolomite, is a natural mineral
the definition of tar proposed by a panel of experts in 1998 [1]. As a catalyst that is composed of primarily of magnesium iron and sili-
direct result of the complex chemical composition of biomass tars, con in the chemical formulas of Fe2SiO4 or Mg2SiO4. Like dolomite,
researchers typically employ model compounds in catalytic tar olivine can achieve high conversion (>90%) for naphthalene [68].
cleanup in order to obtain useful results. While benzene is techni- Kuhn et al. [68] compared the performance of several olivine cata-
cally outside the definition of tar, it is commonly quantified tar lysts in tar reforming potential with naphthalene and toluene as
content in gasification experiments as it is present in high concen- model compounds, the authors listed the origin, treatment and
trations. Benzene, toluene, phenol, and naphthalene together phase of the Fe atom among factors affecting the activity.
reflect the majority of tar composition [62,63] and as such are com- Deactivation was observed and was attributed to carbon deposi-
monly used as model compounds for tar removal studies. However, tion as well as Fe dispersion. Like dolomites, greater activity was
naphthalene is the most common model compound because it is reported for calcined olivine relative to the natural and uncalcined
considered the most stable and recalcitrant in catalytic tar cleanup. olivine [69,78]. X-ray photoelectron spectroscopy analysis revealed
Dolomite, olivine, limonite, calcium/magnesium carbonates as well that calcination increased the Fe content on the surface as a poten-
as nickel based catalysts have been widely used in tar removal in tial reason for enhanced activity upon calcination [69]. Ni doping
bench-scale as well as pilot-scale setup. on olivine showed enhancement of the support with conversion
Table 5 summarizes selected catalytic tar reforming studies. Of increasing from 4% to near 30% at 900 °C [70]. Furthermore, steam
these catalysts, mineral catalysts (dolomite, olivine), nickel and pretreatment of Ni/Olivine increased conversion near 75% at the
iron based catalysts have been the most effective at temperatures same temperature.
ranging from 500 to 900 °C. The effectiveness of dolomite and olivine in tar decomposition
has motivated researchers to look into the activity of individual
3.1.1. Alkali and alkaline earth metal catalysts (dolomite, olivine, CaO, oxides (CaO, CaCO3 and MgO) in dolomites. Simell and coworkers
CaCO3 and MgO) [64] investigated the activity towards tar decomposition of CaO
Alkali metal catalysts have been investigated as primary cata- and MgO and reported activities in the following order:
lysts to improve the quality of the gasification syngas by several CaO > CaO–MgO > MgO > NiMo/c–Al2O3 indicating that CaO has a
researchers over the years. Their presence in biomass ash and their greater catalytic role than MgO in dolomite. Fe and Ni impregnated
catalytic effects in thermochemical conversion is well documented scallop shell (CaO/CaCO3) as well as scallop shell were investigated
[58]. These catalysts have however been less effective for carbon in steam reforming of biomass tar to enhance the production of
conversion and often result in downstream recovery challenges primary gases [79]. The authors reported that Ni loading outper-
due to their volatility around typical gasification temperatures formed Fe loading and CaO/CaCO3 showed good activity in steam
[72]. reforming of tar. In downdraft gasification of bagasse with CaO,
K2CO3 supported on perovskite oxide (LaMn(1x)CuxO3) and exit tar concentration was reduced by 80% in the presence of
Al2O3 were investigated for in-situ tar removal in fluidized bed 6 wt% of CaO in the bed.
gasifier. In the presence of 10 wt% K2CO3 supported on Al2O3 and
perovskite oxide, the tar concentration was reduced by 53% and 3.1.2. Transition metal based catalysts
59%, respectively at low gasification temperature (700 °C) [73]. 3.1.2.1. Iron based catalysts. Limonite is a naturally occurring iron
K2CO3 unsupported was less effective resulting only in 20% reduc- ore with generic formula as FeOx(OH)y. They have been used in
tion of tar content. tar cleanup studies in-situ and ex-situ. Indonesian limonite was
Carbonate minerals of Ca and Mg, well known as dolomites, are used for the decomposition of coal syngas tars resulting in a good
of great interest in gas cleanup. Several groups have studied dolo- tar concentration reduction [80]. Investigations of the activity of
mites as in-situ and ex-situ catalysts for tar cleanup and have the catalyst revealed that transformation from FeOOH to Fe3O4 is
showed that near complete conversion can be achieved under opti- responsible for the increase in activity. Furthermore, there was evi-
mum condition [64,65,74]. Corella et al. [74] showed that dolo- dence that the Indonesian limonite catalyzed the steam reforming
mites are equally effective in-situ as ex-situ in tar removal. reaction. Matsumura and coworkers [81] compared a catalyst con-
Calcination of dolomites results in increase in activity because of taining an Australian yellow yandi limonite against a conventional
the increase in surface area and oxide content [74]. Improved dolo- NiO–MoO2/Al2O3 for the decomposition of asphaltene and reported
mite activity can be attained by the addition of other metal oxides slightly higher conversion for the catalyst containing limonite.
N. Abdoulmoumine et al. / Applied Energy 155 (2015) 294–307 301

Brazilian limonite was also investigated for asphaltene decomposi- 80) > Zb (SiO2/Al2O3 = 25) > Na-Chabazite (SiO2/Al2O3 = 4) > ZSM5
tion with still greater activity than the conventional NiO– (SiO2/Al2O3 = 24) > Si/Al (SiO2/Al2O3 = 28).
MoO2/Al2O3 catalyst [82].
In addition to olivine and limonite, other iron containing cata- 3.2. Catalysts for nitrogen contaminant removal
lysts that have been studied for tar reduction include iron oxides
(FeO [83], Fe2O3 [64,83] and Fe3O4 [83]), ankerite (CaFe(CO3)2 as Ammonia is not easy to decompose under typical gasification
a ferrous dolomite), sintered iron ore, and pelletized iron ore. temperature without the use of catalysts [54]. In the following sub-
Nordgreen et al. [83] investigated the potential of FeO, Fe2O3 and sections, the various groups in ammonia decomposition are
Fe3O4 and showed that FeO was more effective than Fe2O3 and reviewed. Table 6 summarizes experimental conditions and results
Fe3O4. FeO, Fe2O4, Fe3O4 and sintered ore have very little catalytic obtained in several catalytic ammonia decomposition studies. The
activity in tar decomposition [72,84]. most effective active metals are Ni or Ni promoted with Ce or La, Co
or Co–Zn mixed oxide, Ru and Fe while Al2O3 and activated carbon
are among the most common and effective supports. In addition,
3.1.2.2. Nickel based catalysts. Nickel-based catalysts, commonly
limonite is also very effective in NH3 decomposition. While the
supported on a metal oxide, have been extensively used in biomass
experimental conditions vary widely depending on the studies,
gasification tar cleanup [5,52,85]. They are not suitable for in-situ
NH3 decomposition in the context of hot gas cleanup is typically
tar destruction due to deactivation by coking [50,86]. However,
investigated at temperatures ranging from 450 to 750 °C and
these catalysts have remarkable activity as secondary catalysts
GHSV ranging from few thousands to as high as 45,000 h1.
[87]. Buchireddy et al. [88] investigated the impregnation effect
of nickel on zeolite catalysts and observed noticeable activity
3.2.1. Alkaline metals catalysts (dolomite, olivine, CaO and MgO)
improvement that was attributed to the steam reforming catalytic
In addition to its good activity in tar decomposition, dolomite
activity of nickel. Dou and coworkers [87] investigated the poten-
has also exhibited activity in ammonia decomposition [102,103].
tial of a NiMo catalyst containing 4% NiO in the conversion of
Several investigators reported partial decomposition of ammonia
1-methyl naphthalene and reported nearly 100% conversion at
in the presence of CaO, MgO and dolomites at normal gasification
550 °C. Similar conversion was achieved when nickel catalysts
temperature [84,104]. Bjorkman and Sjoestroem [103] studied
treated with various alkali promoters were used in a different
ammonia decomposition catalyzed by calcined dolomite, CaO and
study [52]. Miyazawa et al. [89] assessed the activity of several
MgO and reported good decomposition activity for dolomite in inert
nickel supported catalysts and ranked them as follow:
environment. They discovered that calcined dolomite was better
Ni/Al2O3 > Ni/ZrO2 > Ni/TiO2 > Ni/CeO2 > Ni/MgO suggesting that
than CaO which was in turn better than MgO based on the activation
the support material can enhance the catalytic performance of
energy. However, their investigation further revealed that the activ-
the nickel catalysts. Another group tested various bimetallic Ni
ity of dolomite was not due to the additive effect of CaO and MgO,
and Fe catalysts supported on alumina and found that the bimetal-
both present in dolomite. Furthermore, the presence of other syngas
lic catalyst outperformed nickel supported on alumina [51]. Pt
components (16.3, 12.4 and 4.7 vol% for CO, CO2 and H2, respec-
appears to be a good promoter of tar reforming catalysts and mixed
tively) resulted in lower conversion, possibly due to coking accord-
oxides of Ni, Fe, Pt performed the best among several Ni, Fe and Ce
ing to the investigators. Corella et al. [102] investigated in-bed
catalysts at 800 °C in naphthalene reforming. Similarly, Sutton
dolomite and sand mixture (25–30/70–75 wt%) and established that
et al. [90] investigated several Ni-supported catalysts synthesized
it was less effective for ammonia decomposition. Despite significant
via wet impregnation or co-precipitation and observed that the
investigation of dolomite on tar removal, fewer studies solely
co-precipitated catalysts performed slightly better than their coun-
focused on ammonia decomposition were carried out.
terparts under similar conditions. Following the same logic, nickel
Like dolomite, ammonia decomposition activity was observed
supported on dolomite and olivine catalysts have been evaluated
for olivine though very few publications focused on olivine solely.
and a noticeable improvement of activity was observed upon
Corella et al. [102] investigated olivine and dolomite mixed with
nickel addition [65,68,91].
sand (70–75 wt%) as bed materials. Under similar operating condi-
tions, they showed that the mixture with olivine resulted in lower
3.1.3. Zeolite based catalysts NH3 exit concentration than with dolomite in a bubbling fluidized
Zeolites are a group of crystalline aluminosilicate minerals bed gasifier.
whose three-dimensional structures are derived from frameworks
of [SiO4]4 and [AlO4]5 coordination polyhedra. The catalysts have 3.2.2. Transition metal based catalysts
been extensively used in the petrochemical industry to crack large 3.2.2.1. Iron based catalysts. Limonite is very effective in ammonia
and complex hydrocarbons. These catalysts should be ideal for tar conversion with near complete conversion at 500 °C in inert envi-
cracking since they already catalyze the breakdown of hydrocar- ronment [105]. In the presence of primary gases (CO, H2 and H2O),
bons similar to those found in biomass syngas tars. Furthermore, limonite’s activity in ammonia decomposition was seemingly
these catalysts are used for tar reforming of biomass pyrolysis with reduced and higher temperature (>750 °C) was required to achieve
good results [92,93] with increase in the concentration of primary conversions above 90% [105]. In addition to good catalytic activity,
gases presumably due to steam reforming of pyrolytic tar [93]. Dou Australian limonite showed resistance to sulfur deactivation in the
et al. [87] satisfactorily used Y-zeolite to convert 1-methylnaphthalene presence of 50–500 ppmv H2S [101].
and achieved nearly complete conversion at 550 °C. Seven commercial Leppälahti et al. [84] investigated the effectiveness of iron sin-
zeolites with different pore sizes and acidity were tested for naph- ter, iron pellet, ferrous dolomite against dolomite limestone, inert
thalene conversion. The authors stated that the naphthalene conver- silicon carbide and a commercial nickel catalyst as the reference
sion increased with increasing acidity [88]. Adversely, increasing in the decomposition of ammonia. Their results indicated that fer-
acidity also resulted in increasing coke formation. Other catalyst prop- rous catalysts were more active than dolomite and limestone while
erties that affected naphthalene conversion are pore size and surface less active than nickel. An iron doped mesoporous activated car-
area with in both properties resulting in higher conversion. The bon, prepared by H3PO4 activation of Canadian peat, was synthe-
same authors reported the following order for naphthalene sized and test by Donald and co-workers with great success
conversion at 750 °C all other reactions being identical: ZY-5.2 [106]. Under optimum conditions, NH3 conversions near 90% were
(SiO2/Al2O3 = 5.2) > ZY-30 (SiO2/Al2O3 = 30)  ZY-80 (SiO2/Al2O3 = obtained for a gas mixture containing 2000 ppmv NH3 in a balance
302 N. Abdoulmoumine et al. / Applied Energy 155 (2015) 294–307

Table 6
Summary of catalytic ammonia decomposition studies.

Catalysts Gas composition, vol% Reaction conditions Conversion, % Ref.


1
Ni–Zn/Al2O3 NH3: 0.1, H2: 11.7, CO: 9.56, CO2: 5.20, N2 balance 650 °C, GHSV: 5000 h 95% [94]
Fe–Zn/Al2O3 20–30
Co–Zn/Al2O3 95%
5% Ru/Fly ash NH3: 100 T: 500 °C, F: 100 ml/min 15.3 [56]
Ru/CMK3-NaOH NH3: 100 T: 500 °C, WHSV: 30,000 ml g1 h1 50.8 [57]
Ru/CMK3-KOH 78.9
Ru/CMK3-Ca(OH)2 48.5
Ni–Ce/Al2O3 NH3: 100 T: 500 °C, WHSV: 30,000 ml g1 h1 100 [95]
Ce–Ni/SBA-15 NH3: 100 T: 650 °C, WHSV: 30,000 ml g1 h1 100 [50]
Ce–Ni/SBA-15 T: 550 °C, WHSV: 30,000 ml g1 h1 80–90
La–Ni/SBA-15 T: 650 °C, WHSV: 30,000 ml g1 h1 100
La–Ni/SBA-15 T: 550 °C, WHSV: 30,000 ml g1 h1 80–90
Fe/Activated carbon NH3: 0.20, Balance: He T: 750 °C, GHSV: 45,000 h1 90 [5]
Ni/activated carbon 75
Ni/activated carbon NH3: 100 T: 500 °C, GHSV: 6000 h1 60 [96]
Ru/LaZrO2 NH3: 100 T: 450, 700 °C, WHSV: 4000 ml g1 l1 80, 100 [97]
Ru/LaZrO2 40, 100
15% Ni/Al2O3 NH3: 0.21, CO: 16.5, CO2: 10.3, CH4: 4.6, H2: 16.7, H2O: 15.1, T: 850 °C, s: 0.6 s 80 [54]
Ni–Ru N2 balance 85
Ni/ZSM-5 NH3: 0.10, H2: 10.5, CO: 28.4, CO2: 3.6, H2O 3.1, O2: 0.008, T: 300 °C, GHSV: 20,000 h1 95 [98]
N2 balance
Ru/CNT NH3: 100 T: 500 °C, WHSV: 30,000 ml g1 h1 84.78 [53]
Ru/CNT
Rh/CNT 12.53
Pt/CNT 4.22
1 1
Pd/CNT T: 450 °C, WHSV: 30,000 ml g h 1.70
Pd/CNT T: 500 °C, WHSV: 30,000 ml g1 h1 4.28
Ni/CNT 8.67
Fe/CNT 1.94
Ru/MgO T: 500 °C, WHSV: 150,000 ml g1 h1 13.39
Ru/TiO2 11.30
Ru/Ac 10.49
Ru/Al2O3 10.79
Ru/ZrO2 5.10
k-Ru/CNT 28.58
k-Ru/ZrO2 18.89
Ni/Al2O3 NH3: 0.06, H2: 9–11, CO: 12–15, CO2: 13–18, CH4: 5–8, H2O: 7–15, T: 830 °C, P: 20 bar, s: 1.1 s 38.00 [54]
Ru–Al2O3 H2S: 0.0030–0.0070, N2 balance 28
Al2O3 23
Co3O4 NH3: 0.50, H2: 11.7, CO: 9.56, CO2: 5.20, N2 balance T: 650 °C, GHSV: 5000 h1 95 [55]
MoO3 96
NiO 97
ZrO2 30
WO3 20
ZnO 20
Co3O4 20
MoO3 20
NiO 20
Co/ZnO 95
Mo/ZnO 95
Ni/ZnO 95
Ru/Al2O3 NH3: 10, He balance T: 450 °C, F: 200 ml/min 90 [99]
Fe2O3 NH3: 0.17, CO: 17.2, CO2: 8.0, CH4: 1.6, H2: 13.2, H2O: 25.9, T: 900 °C, s: 0.2–0.3 s 87 [64]
Fe2O3/Mg3Ca(CO3)4 Tar: 0.98, N2 balance 75
Ni/Al2O3 100
Mg3Ca(CO3)4 53
Fe2O3/Mg3Ca(CO3)4 53
Ni/Al2O3 100
Fe/AC NH3: 0.20, He balance T: 750 °C, GHSV: 45,000 h1 100 [100]
Fe/AC 100
Ca/AC 100
Fe/AC 50
Fe/AC NH3: 0.20, CO/H2 = 2, CO2 95
Limonite NH3: 0.2, H2S: 0.0050–0.050, N2 balance T: 750 °C, GHSV: 45000 h1 100 [101]

T = temperature, F = flow rate, P = pressure, GHSV = gas hourly space velocity, WHSV = weight hourly space velocity.

of helium at 750 °C with conversion as high as 90%. Supported iron conversions exceeding 95% [5,55]. The selection of the support
catalysts have demonstrated greater activity than supported cal- plays a key role in the activity of supported nickel catalysts: stron-
cium catalysts suggesting that iron is better than calcium in ger acidity tend to increase catalytic activity [98] and some com-
ammonia decomposition [100]. mon supports (ZrO2 [55], MoO3 [55], Al2O3 [107]) appear to be
active in NH3 decomposition even prior to Ni impregnation. The
3.2.2.2. Nickel catalysts. Nickel based catalysts, either supported or effectiveness in NH3 decomposition increases with Ni loading as
unsupported, are very effective in NH3 decomposition, often with shown by Mojtahedi et al. [54] who demonstrated that with
N. Abdoulmoumine et al. / Applied Energy 155 (2015) 294–307 303

increasing Ni loading from 2 to 15 wt%, NH3 conversion increased 3.3. Sorbents for sulfur contaminants removal
from 54% to 92% at 850 °C. Nassos et al. [108] studied the effect of
nickel loading on three metal oxide supports, Ce0.9La0.1O2, Unlike tars and ammonia, sulfur removal is achieved with the
Ce0.9Zr0.1O2 and c-Al2O3 with nickel loading of 5 and 10 wt%. The help of a sorbent, commonly a metal oxide, which chemically
ammonia conversion increased with increasing nickel concentration reacts with sulfur contaminants to produce a metal sulfide accord-
for Ce0.9La0.1O2 and Ce0.9Zr0.1O2. They also observed that c-Al2O3 ing the reaction below.
was not as good of a support as were Ce0.9La0.1O2 and Ce0.9Zr0.1O2.
MO þ H2 S ! MS þ H2 O ð12Þ
It has also been reported that Ce and La addition to Ni based cata-
lysts improved its performance in NH3 conversion [50,95]. This process is referred to, interchangeably as desulfurization,
Other metal oxides can also be combined with Ni to improve its from the point of view of sulfur removal from syngas or sulfidation,
performance and stability. Simell et al. [64] reported 80% conver- from the point of view of metal oxide conversion to its correspond-
sion using a nickel monolith catalyst (NiMo/c–Al2O3). Upon ing metal sulfide.
increasing the temperature to 900 °C, complete conversion was The most common catalysts employed in desulfurization are
achieved. Wang et al. [109] investigated hot gas ammonia decom- metal oxides with ZnO and CuO often regarded as the reference.
position in the presence of a nickel based catalyst in an air blown As such, calcium, zinc and copper based sorbents are discussed in
fluidized bed gasifier. A maximum ammonia conversion of 95% separate sections. Calcium based sorbents are also discussed sepa-
was achieved under optimum conditions. Ni–Pt/Al2O3 catalyst rately as they are great of interest in gasification due to their rela-
was used in the decomposition of ammonia and good activity tive lower cost when they come in the form minerals such
was observed for pure ammonia decomposition with 97.4% conver- dolomite or limestone. Table 7 summarizes desulfurization studies
sion at only 560 °C [110]. of sulfur contaminants on various catalysts.
While nickel based catalysts are very active in ammonia decom-
position, their major drawback is catalyst deactivation due to cok- 3.3.1. Alkaline earth metal based sorbents
ing as observed by Wang et al. [111] and/or poisoning [112], Calcium based catalysts, reported to be effective in hot gas
particularly by H2S present in syngas [55]. desulfurization, are CaO [9,126], CaCO3 [9] and dolomite [9]. The
gas–solid reaction of calcium based catalysts and hydrogen sulfide
proceeds according to the general metal oxide desulfurization
3.2.2.3. Ruthenium based catalysts. The use of ruthenium based cat-
reaction discussed earlier and adapted to CaO and CaCO3 below.
alysts for NH3 decomposition is well documented [53,54,57].
Mojtahedi et al. [54] investigated Ru/Al2O3 in ammonia decompo- CaO þ H2 S $ CaS þ H2 O ð13Þ
sition and observed complete conversion from 800 to 950 °C for a
gas mixture containing 1 vol% NH3, 0.4 vol% H2 and N2 as balance. CaCO3 þ H2 S $ CaS þ CO2 þ H2 O ð14Þ
However, the same catalyst was less effective with real syngas
Calcination plays a crucial role in the activity of calcium based
achieving only 30% conversion at 830 °C and 20 bar. Other authors
catalysts. Uncalcined limestone (i.e. CaCO3) is less effective than
observed that 10 wt% Ru supported on SiO2 achieved better ammo-
fully calcined limestone (i.e. CaO) [9]. A similar behavior is
nia conversion than 10 wt% Ni/SiO2 under similar conditions [113].
observed for dolomite as well, although uncalcined dolomite per-
In fact Ru catalysts with loading less than 10 wt% on various metal
formed better than uncalcined limestone [9]. In dolomite, it was
oxide supports (Al2O3, SiO2, ZrO2, TiO2, MgO and carbon nan-
reported that MgO does not bind sulfur although there is strong
otubes) have been employed for hydrogen production through
evidence of a synergistic effect between Mg and Ca: the higher
ammonia decomposition [114–116] with better performance than
the Mg to Ca ratio, the higher the conversion of Ca to CaS [9].
Ni supported on the same metal oxides under similar conditions.
Both higher temperature and pressure increase H2S conversion
When deposited on the above supports, the following order
[127].
of activity was observed: Ru/Carbon Nanotubes > Ru/MgO >
Conversion of H2S is inhibited by COS, H2 and CO, presumably
Ru/TiO2 ffi Ru/Al2O3 ffi Ru/ZrO2 [53]. Ru–Ni catalysts constitute a
by reducing the number of free active sites [127] and likely by
powerful catalytic system in ammonia decomposition. Such cat-
reducing the CaO.
alytic system have been successfully used in decomposition of
One benefit of calcium based sorbents, such as CaO, is that they
ammonia coal gasification syngas with conversion of 90% ammonia
can absorb both sulfur and halogen species such as chlorine
conversion at 900 °C [117]. Despite its good catalytic activity in
according to the reaction outlined below [128].
ammonia decomposition, Ru suffers from catalyst deactivation by
coking and poisoning just like nickel based catalysts previously CaO þ 2HCl $ CaCl2 þ H2 O ð15Þ
discussed. Furthermore, Ru seems to promote the side reaction to
In addition, as other basic metal oxide catalysts of CaO and MgO
convert hydrogen to water instead of ammonia [118].
have shown activity in tar conversion as discussed above, it is
likely that Ca based sorbents can be of use in simultaneous removal
3.2.2.4. Other transition metal oxide catalysts. Juutilainen et al. [119] of multiple contaminants.
investigated the removal of ammonia by ZrO2 and ZrO2/Al2O3. In a
comparative test with nickel and dolomite catalysts, they reported 3.3.2. Transition metal based catalysts
better ammonia conversion below 650 °C for ZrO2 and ZrO2/Al2O3. 3.3.2.1. Zinc based catalysts. It is well established that zinc oxide
Yin et al. [53] compared Ni, Fe, Pt, Pd and Rh against Ru supported and its derivatives are very effective sorbents for hydrogen sulfide
on carbon nanotubes and reported significantly lower performance removal. Zinc oxide is one the best metal oxides catalyst for desul-
for all catalysts relative to Ru. At 500 °C, the same authors reported furization based on thermodynamic simulations [129] with the
the following order in activity for ammonia decomposition: ability to reduce hydrogen sulfide concentration to less than
Ru > Rh > Ni > Pt ffi Pd > Fe. Co3O4 and MoO3 achieved similar NH3 1 ppmv in experimental studies [124]. However, the regeneration
conversion (95%) at 650 °C [55]. It appears that Al2O3, as a sup- of the spent catalyst suffers from several issues. In order to avoid
port, contributes to NH3 decomposition as Ni impregnation has the formation of zinc sulfate, regeneration must be carried out
been shown to only increase NH3 conversion on alumina from under a reducing gas stream. Under a reducing environment, zinc
23% to 38% [120]. Other metal oxides (ZrO2, WO3 and ZnO) oxide tends to be reduced to elemental zinc. Furthermore, zinc
achieved NH3 conversion between 20% and 30% at 650 °C [55]. oxide is prone to elemental zinc volatilization at temperatures
304 N. Abdoulmoumine et al. / Applied Energy 155 (2015) 294–307

Table 7
Catalytic desulfurization studies of syngas sulfur (mostly H2S) contaminants.

Catalysts Gas composition Reaction conditions Performance Ref.


Breakthrough Sorbent capacity (gS/gSorbent)
time (min)
Zn–Fe– H2S: 1, H2: 20, H2O: 7–20, N2: 72 T: 500–700 °C, GHSV: n/a 0.156–0.324 at 500 °C [121]
V–O 4000 h1 0.105–0.288 at 700 °C
LaFeO3/ H2S: 0.33, H2: 10.5, CO2 (or CO): 17.1, N2: 72.1 T: 450–550 °C, WHSV: n/a 0.0035 CO2 [122]
M41 9000 ml h1 g1 0.0324 with CO
La2ZnO4/ T: 450–550 °C, WHSV: n/a 0.35 CO2, 0.94 CO (g/100 [122]
M41 9000 ml h1 g1 sorbent)
La2CoO4/ T: 450–550 °C, WHSV: n/a 0.35 with CO2 [122]
M41 9000 ml h1 g1 0.0153 with CO
Ni–Zn/ H2S: 1, H2: 11.7, CO: 9.56, CO2: 5.20, NH3: 0.50, N2 balance T: 650 °C, F: 50 ml/min, 250–450 0.13 [94]
Al2O3 GHSV: 5000 h1
Fe–Zn/ T: 650 °C, F: 50 ml/min, 250–450 0.16 [94]
Al2O3 GHSV: 5000 h1
Co–Zn/ T: 650 °C, F: 50 ml/min, 250–450 Better than previous two [94]
Al2O3 GHSV: 5000 h1 catalyst but not indicated
Zn–Ti H2S: 1.5, H2: 11.7, CO: 9.6, CO2: 5.2, N2: balance T: 480 °C, 650 °C, F: 50 ml/ n/a <0.15 at 480 °C [123]
min, GHSV: 5000 h1 0.15–0.20 at 650 °C
Co–Zn–T n/a 0.05–0.17 at 480 °C [123]
0.20–0.25 at 650 °C
ZnO H2S: 0.01, He balance T: 250 °C, F: 400 ml/min 550 0.48 [124]
Cu–Ce H2S: 0.0394, CO: 10.5, H2: 10.5, CO2: 8.3, CH4: 6.3, C2H4: 1.7, T: 700 °C, GHSV: 56,000 h1 n/a 0.0004 [125]
Benzene: 0.0370, H2O: 0, 45 T: 700 °C, GHSV: 14,000 h1 0.0005
Mn/ H2S: 0.0394, CO: 10.5, H2: 10.5, CO2: 8.3, CH4: 6.3, C2H4: 1.7, T: 700 °C, GHSV: 3300 h1 n/a 0.004 (w/steam)
Al2O3 Benzene: 0.0370, H2O: 0, 25–65 0.0002 (w/steam)

n/a means not available, T = temperature, F = flow rate, GHSV = gas hourly space velocity, WHSV = weight hourly space velocity.

above 600 °C [130]. These drawbacks significantly limit the long decrease in breakthrough time in the presence of equimolar H2S
term performance of zinc oxide as a hydrogen sulfide sorbent. As and H2 for copper supported on olivine [141].
a remedy to these issues, iron oxide and titanium oxide are com-
monly incorporated with zinc oxide in the catalyst structure. Of 3.3.2.3. Other transition metal oxides. Iron oxide has attracted atten-
the two metal oxides, it appears that the addition of Fe2O3 is less tion as hydrogen sulfide sorbent due to its thermodynamically
effective than that of TiO2 as a solution for the issues aforemen- favorable properties and relatively low cost [142]. However, in
tioned [130]. While zinc ferrites are more active than zinc oxide the temperature ranges of interest, iron oxide catalyzes the
alone, they too are subjected to decomposition under gasification Boudouard reaction and thus leading to potential catalyst deactiva-
condition [131]. On the other hand, zinc titanates have a similar tion due to coke formation [129]. Nickel based catalysts, primarily
performance to zinc oxide: Fe2O3 synergistically participates in tested for tar and NH3 removal, can also remove H2S as well as
the desulfurization reaction whereas TiO2 does not [131]. other sulfur based contaminants in syngas [5]. The reported H2S
However, TiO2 improves thermal stability [129], prevents ZnO removal capacity is consistent with the well-known poisoning
reduction in the reducing environment of gasification [129,132] effect of sulfur compounds on Ni based catalysts.
if adequate dispersion is achieved and inhibits zinc sulfate forma- Ceria based sorbents, either as active supports or as mixed
tion [129] in the presence of excess oxygen. Other mixed metal metal oxides, have been investigated as H2S sorbents [125,143].
oxide catalysts of zinc oxide/titanates and other metal oxides such It appears that ceria sorbent capacity for sulfur is significantly
ZrO2 [133], Co3O4 [123], CuO [134] and MnO [134] have been diminished by reduction from H2 in syngas which can be alleviated
investigated with promising results. Cobalt, in particular, appears by steam in syngas [125].
to be a promising promoter for zinc titanates as it has been
reported to enhance high (650 °C) and medium (480 °C) tempera- 3.4. Sorbents for hydrogen halides contaminant removal
ture desulfurization [123].
The body of research on halide cleanup is not as exhaustive as
3.3.2.2. Copper based catalysts. Thermodynamically, copper, along that of tar, ammonia or hydrogen sulfide in syngas, especially for
with zinc, is the most suitable transition metal for hydrogen sulfide biomass derived syngas [144]. Due to its abundance, relative to
absorption. Unlike zinc, copper based sorbents have high sorption other hydrogen halides in syngas, HCl has been the target of most
capacity under reducing as well as oxidizing environments research investigations.
although unsupported copper oxide is reduced to elemental cop- Hydrogen halides are removed from syngas via dehydrohalo-
per, a less effective sorbent, in gasification environment [130]. genation. In the specific case of HCl, this process is referred to as
Besides reduction, copper oxide suffers from a loss of surface area dechlorination or dehydrochlorination and proceeds according to
due to the formation of a sulfide layer [135]. This shortcoming can the reactions given below:
be alleviated through dispersion on to a support in order to
MO þ 2HCl ! MCl2 þ H2 O ð16Þ
improve its stability and increase the surface area. Dispersion on
a support can significantly improve catalytic activity to that of dis-
MCO3 þ 2HCl ! MCl2 þ H2 O þ CO2 ð17Þ
persed zinc oxide [136] with the hydrogen sulfide sorption capac-
ity being directly proportional to the quantity of copper oxide
M2 CO3 þ 2HCl ! 2MCl þ H2 O þ CO2 ð18Þ
dispersed on the support [137]. Copper oxide has been dispersed
on c-Al2O3 [138], SiO2 [137], ZrO2 [139], V2O5 [140], Ce [125] where M is metal elements. Thermodynamic simulations have indi-
and ZnO [134]. However, even supported copper based catalysts cated that alkaline and alkali earth metals are promising halide sor-
can be affected by the presence of hydrogen as evidenced by the bents for cleanup temperatures greater than 500 °C [145].
N. Abdoulmoumine et al. / Applied Energy 155 (2015) 294–307 305

3.4.1. Alkali metal catalysts 4. Technical barriers in syngas cleanup and future opportunities
Alkali metals of interest in halides removal are Li, Na and K with
the following order established in terms of sorbent capability to In 1998, Tom Reed nicely summed up the impact of syngas con-
achieve high HCl removal in temperature ranges for hot gas taminants on the economic viability of gasification projects when
cleanup based on thermodynamic modeling [12]. he stated that ‘‘The typical project starts with new ideas, announce-
Na2O  K2O  Li2O. Na2O and K2O are more suitable for high tem- ments at meetings, construction of the new gasifier. Then it is found
perature application with less than 5 ppmv of HCl up to 600 °C that the gas contains 0.1–10% ‘tars’. The rest of the time and money
whereas Li2O is only effective below 200 °C [144]. In syngas con- is spent trying to solve this problem.’’ [2]. Unfortunately, Reed’s
taining high concentration of CO2, alkali metal oxides will be con- statement is still very relevant over 15 years later with many gasi-
verted to their respective carbonates (i.e. Li2CO3, Na2CO3 and fication and thermochemical demonstration plants companies
K2CO3). Na2CO3 tested in a simulated coal syngas with 200 ppmv struggling to overcome issues caused by these impurities.
HCl was effective in achieving a concentration less than 1 ppmv According to a recent survey of a panel of experts, the control
with a breakthrough time near 200 min [12]. Duo et al. [146] and management of syngas contaminants is one of the biggest
reported the following order for Na carbonates sorbents: deterrent to the commercial deployment of biomass gasification
Na2CO3.10H2O > Na2CO3 > NaHCO3. [150].
In addition to HCl, alkali based sorbents can additionally The challenge of syngas contaminants is partially due to the
remove other halides. Na2CO3 can achieve complete removal below inherent variability of biomass. In the context of a biorefinery
600 °C for HI and HBr and below 400 °C for HF [144]. where a wide portfolio of biomass is required to guarantee contin-
uous supply, the wide variability in biomass implies developing
3.4.2. Alkaline earth metal catalysts customizable and flexible solutions to deal with varying levels of
Alkaline earth metals of interest as HCl sorbents are Mg, Ca, Sr, contaminants. It is consequently necessary to develop economical
Ba. In their oxide form, these elements can be used as sorbent with solutions that can handle a wide range of contaminant concentra-
the following order established in terms of sorbent capability to tions and that can be applied at various application scales. While
achieve high HCl removal over in hot gas cleanup based on thermo- effective cold gas cleanup technologies exist to remove virtually
dynamic modeling: BaO > SrO > CaO > MgO. These sorbents are all contaminants down to tolerable limits, this approach’s main
more effective when they are not converted to their corresponding drawback is the reduction in the overall efficiency due to syngas
carbonate. CaCO3 was reported to be less effective in HCl removal cooling and the increase in cost due to increase in complexity
than CaO [145,146]. Based on experimental studies on a simulated and the need to treat effluent streams. Consequently, effective
syngas, the following order was observed for calcium based sor- existing cold gas cleanup solutions are more suitable to large scale
bents: CaO = Ca(OH)2 > CaCO3 [128,146]. applications at the moment due to their higher cost [28]. As such,
activities in this area should aim to develop gas cleanup strategies
3.4.3. Transition metal oxides that will improve efficiency and decrease cost. Implicit efforts
It appears that selected transition metal oxides (MnO, CoO, ZnO, should be made to develop feedstock and scale flexible solutions
NiO, Y2O3, Cu2O, FeO) can be HCl sorbents albeit less effective than so as to account for the wide variability in biomass composition
alkali and alkaline earth metals based on a thermodynamic study. and application scales. In hot gas cleanup, despite extensive
These sorbents could be effective for low temperature range research in recent years as illustrated in Tables 5–7, advancements
dechlorination (<200 °C) [144]. in studies have not translated to cost effective commercial solu-
tions and with limited pilot demonstration. The major limitation
3.5. Sorbents for trace metals removal of hot gas cleanup catalysts and sorbents is rapid catalyst deactiva-
tion [151]. The emphasis has been in most reported studies to
Granite et al. [147] investigated the removal of mercury (Hg) develop exotic and seemingly very active cleanup catalysts and
from nitrogen as well as a gas mixture emulating syngas on solid sorbents. However, this approach provides limited information as
sorbents of metal oxides of Ir, Pt, Ru, Pd, Rh, Ti and Ag at 204, most of these studies do not evaluate material lifetime, an essential
288 and 371 °C. In nitrogen, Ir, Pt, Pd and Ru based sorbents per- criterion when assessing the commercial potential of new catalysts
formed best at 288 °C with removal efficiencies of 93%, 100%, or sorbents. Consequently, serious attention must be devoted to
65% and 65%, respectively. Low removal efficiencies were reported evaluating the activity and lifetime of hot gas cleanup catalysts
at 204 and 371 °C for the sorbents as well as other (Rh, Ti and Ag) and sorbents in future studies. In both cold and hot gas cleanup,
sorbents. However, in an emulated syngas mixture (27% H2, 36% solutions effective in multi-contaminant removal would be desir-
CO, 4% CO2, 240 ppb mercury, balance N2), only Pt and Pd based able to drive cost down.
sorbents were effective at the same temperature with removal effi-
ciencies of 100% and 54%, respectively.
Metals can be conjointly removed along with halides in the 5. Conclusions
form of halide salts. For example, the removal of alkali metal
vapors often occurs in conjunction with halides as alkali metals Biomass has the potential to displace petroleum and other fossil
tend to combine to halides to form salts (NaCl, KCl, etc.) in syngas. fuels via syngas generation through gasification and subsequent
In a study focusing on alkali metals removal, fly ash, bentonite, conversion of syngas to fuel, energy and products. However, the
kaolin and bauxite were investigated as potential sorbents. The presence of deleterious contaminant species at concentrations
authors reported that all sorbents reduced the release of alkali detrimental to most downstream applications hinders the utility
metals although fly ash and bentonite recorded the best perfor- of biomass derived syngas. Cost effective and efficient remediation
mance [148]. technology of syngas contaminants is one of the biggest challenges
Kaolinite as well as zeolite were also effective in alkali vapors to commercial deployment of biomass gasification at large scale.
from syngas with the presence of H2O and H2S enhancing NaCl cap- Effective cold gas cleanup technologies exist to remove virtually
ture [149]. In another experimental study, several aluminosilicate all contaminants down to desirable lower concentration limits.
sorbents (bauxite, zeolites, bentonite, kaolinite) were effective in However, the main drawbacks of these technologies are that they
reducing alkali metal concentrations with kaolinite, bauxite and (i) reduce in the overall efficiency due to syngas cooling and (ii)
zeolites achieving the best performance. increase cost due to their complexity and the need to treat effluent
306 N. Abdoulmoumine et al. / Applied Energy 155 (2015) 294–307

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