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Troubleshooting
3412, 3412C, and 3412E Generator Set Engines
Media Number -SENR6477-06 Publication Date -01/11/2010 Date Updated -01/11/2010
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Probable Causes
Batteries
Battery cables
Starting circuit
Starting motor
Timing pin
Engine accessories
Recommended Actions
Batteries and/or Battery Cables
1. Inspect the main power switch, battery posts, and battery cables for loose connections and for corrosion.
If the battery cables are corroded, remove the battery cables and clean the battery cables. Tighten any
loose connections.
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loose connections.
a. Charge the batteries. Refer to Special Instruction, SEHS7633, "Battery Test Procedure".
b. Load test the batteries. Refer to Special Instruction, SEHS9249, "Use of 4C-4911 Battery Load
Tester for 6, 8 and 12 Volt Lead Acid Batteries".
Inspect the pinion for the starting motor and the flywheel ring gear for damage.
Timing Pin
Verify that the timing pin was not left in the flywheel housing.
Remove any engine accessories that may lock up the engine and inspect any engine accessories that may
lock up the engine.
The following list illustrates examples of engine accessories that may lock up the engine:
Air compressor
Check for fluid in the cylinders (hydraulic cylinder lock) by removing the individual unit injectors.
Note: Drain the fuel from the cylinder head. Fuel will flow from the cylinder head into the cylinders when the unit
injector is removed.
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Disassemble the engine. Refer to the Disassembly and Assembly manual. Inspect the internal components for the
following conditions:
Seizure
Broken components
Bent components
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