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Welding Procedure Specification (WPS)

(ASME SEC-IX QW-482)

Company TECHNO WEIGHSYSTEMS PVT. LTD

WPS No : TWS / WPS/ 02 Rev.0 Date : 23.03.2018

Supporting PQR No : TWS / PQR / 02 Rev -0 Date : 23.03.2018


Sht 1 of 2
Welding Process : GMAW Type : Semi Automatic

JOINT DESIGN(QW-402): Joint Details

Squre Groove

√ Single bevel Groove

Socket

Backing(Yes/No): YES

Backing Material:
Metal √
Nonfusing Metal
Nonmetallic
Other

BASE METAL(QW-403):
P.No. 1 Group No. 1 To P.No. 1 Group No. 1
OR
Specification,type, and grade IS-2062 E250 BR

to Specification type, and grade IS-2062 E250 BR

OR
Chemical Analysis,and Mechanical properties :
to Chemical Analysis,and Mechanical properties :
Thickness Range:
Base Metal: Groove- 1.5 mm - 24 mm Fillet - All
Pipe Dia. Range: Groove- All Fillet - All
Others: NIL

FILLER METALS(QW-404):
Parameter Root & Hot Pass Filler & final pass
Spec. No.(SFA) 5.18 5.18
AWS No.(Class) ER70S6 ER70S6
F.No. 6 6
A.No. 1 1
Size of Filler Metals 0.8 mm 0.8 mm

Weld Metal :
Groove 1.5-24 mm max 1.5-24 mm max
Thickness Range
Fillet ALL ALL
Electrode Flux (Class) NA NA
Flux Trade Name NA NA
Consumable Insert Nil Nil
Other:
Each Base Metal - Filler Metal Combination Should be Recorded Individually
Welding Procedure Specification (WPS)
(ASME SEC-IX QW-482)

Company TECHNO WEIGHSYSTEMS PVT. LTD

WPS No : TWS / WPS/ 02 Rev.0 Date : 23.03.2018

Supporting PQR No : TWS / PQR / 02 Rev -0 Date : 23.03.2018


Sht 2 of 2
Welding Process : GMAW Type : Semi Automatic

POSITIONS(QW-405): POST WELD HEAT TREATMENT(QW-407):


Position of Groove - 1G Heating Rate - N/A
Welding Progression - √ Uphill Downhill Holding Temperature Range - N/A
Position of Fillet - All Holding Time Range - N/A
Others NIL Cooling Rate - N/A
Others - N/A
``
PREHEAT(QW-406): GAS(QW-408): %Comp. of
Gas(es) Flow Rate
Preheat Temperature(Min.) : Ambient mixture
Interpass Temperature(Max.) : 250º C Shielding Argon + CO2 90%+10% 10-14 LPS
Preheat Maintenance - Nil Trailing N/A N/A
Backing N/A N/A
Purging up to Hot Pass Nil
ELECTRICAL CHARACTERISTICS(QW-409): Voltage
Current AC or DC Polarity - DCEN Ampere Range:
DC Range: 160-220 Amps 20-40 volts
Tungeston Electrode Size and Type - NA
Mode of Metal transfer for GMAW - Spray Arc
Electrode/Wire feed speed range - NA

TECHNIQUE(QW-410):
Stringe or Weave Bead - String Bead for root and Wavie for filler pass
Orifice or Gas Cup Size - NA
Initial and Interpass Cleaning(Brushing,Grinding,etc.) - Wire Brushing or Grinding or both

Method of Back Gouging - Grinding


Oscillation - N/A
Contact Tube to Work Distance - N/A
Multiple or Single Pass(per side): Mulitple
Multiple or Single Electrode - Single
Travel Speed Range - 150-200 mm/Min
Peening - N/A
Others -

Post welding cleaning shall be done by applying brush grinding only.

Filler Metal Current


Voltage
Weld Pass No. Process Diameter Type & Ampere Travel Speed Range REMARK
Class Range
mm Polarity Range
Root Pass GMAW ER70S6 0.8 DCEN 160-180 20-30 180 -200 mm/min
Hot Pass GMAW ER70S6 0.8 DCEN 160-190 20-30 180 -200 mm/min
Final Pass GMAW ER70S6 0.8 DCEN 160-200 20-30 180 -200 mm/min

After backchip
Final Pass GMAW ER70S6 0.8 DCEN 180-220 20-30 180 -200 mm/min

TECHNO WEIGHSYSTEMS PVT. LTD

Prepared and Accepted By Sign. Approved By Sign.

NAME NAME

DESN. DESN.

DATE DATE
Procedure Qualifiaion Record
(ASME SEC-IX )
Company TECHNO WEIGHSYSTEMS PVT. LTD

PQR No : TWS / PQR / 02 Rev - 0 Date : 23.03.2018

WPS No: TWS / WPS / 02 Rev - 0 Date : 23.03.2018

Welding Process GMAW Type : SEMI-AUTO

JOINTS (QW-402)

Joint Details

Groove Design of Test Coupon


(For combination the deposited weld metal thickness shall be recorded for each filler metal or process used)
BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407)
Material Spec. IS-2062 E250 BR Heating Rate : N/A
Type or Grade : Holding Temperature Range : N/A
P. No. 1 to P No: 1 Holding Time Range: N/A
Thickness of Test Coupon 12 mm Cooling Rate : N/A
Diameter of Test Coupon NA Others : N/A
Others : N/A GAS (QW-408) Percent Composition

FILLER METALS (QW-404) Root & Hotpass Others (Gases) (Mixture) (Flow Rate)

Spec. No. ( SFA ) 5.18 5.18 Sheilding Argon + 'Co2 90%+10% 10-14 LPS
AWS No. (Class) ER70S6 ER70S6 Tracking ----- ------- ------
Filler Metal F. No. 6 6 Backing ----- ----- -----
A. No. 1 1 Purging up to Hot pass -----
Size of Filler Metals 0.8 mm 0.8 mm ELECTRICAL CHARACTERISTICS (QW-409)
Weld Metal thickness 13 mm max Current DC
Others ---- ---- Polarity DCEN
POSITION (QW-405) Tungsten Electrode size NA
Position of Groove 3G
Others : N/A
Weld Progression (uphill/downhill) N/A
TECHNIQUE (QW-410)

Others : N/A String and wavey bead

Orifice or Gas Cup size : 15 - 20 mm


PRE-HEAT (QW-406) Initial and Interpass Cleaning : Wire brushing or grinding or both
Pre-heat Temp: Ambient Multipass of single pass (per side) Multipass
Interpass Temp. 250⁰C max Single or Multiple Electrode Single
Travel Speed Range : 100-200 mm / min
Pre heat Maintenance : NIL
Peening : N/A
TENSILE TEST (QW-150) Report No: AL37/N/W1 Dt. 23.03.2018
THICKNESS AREA ULTIMATE TOTAL ULTIMATE UNIT
SPECIMEN NO WIDTH (mm) (mm) (mm2) LOAD (KN) STRESS(N/mm2) TYPE OF FAILURE & LOCATION

T1 19.00 11.98 227.62 146240.00 642.47 Broken from Weld metal

T2 19.02 11.95 227.2 145320.0 639.36 Broken from Weld metal

GUIDED BEND TEST (QW-160) Report No AL37/N/W1 Dt. 23.03.2018

RESULT TYPE & FIG. NO RESULT

R1 (ROOT BEND) SATISFACTORY F1 (FACE BEND) SATISFACTORY

R2 (ROOT BEND) SATISFACTORY F2 (FACE BEND) SATISFACTORY

TOUGHNESS TEST (QW-170) Report No:


IMPACT VALUES DROP WEIGHT TEST
NOTCH LOCATION SPECIMEN SIZE TEST TEMP. %SHEAR JOULES BREAK NO BREAK
Parent Metal ---- ---- ---- ---- ---- ----
Weld ---- ---- ---- ---- ---- ----
HAZ ---- ---- ---- ---- ---- ----

N/A
OTHER TESTS Radiography NA Date
TYPE OF TEST Harness Test
Parent Metal (BHN) NA NA NA
Weld (BHN) NA NA NA
HAZ (BHN) NA NA NA
DEPOSIT ANALYSIS N/A
OTHERS N/A

WELDER NAME : B N Ojha STAMP NO.---


TEST CONDUCTED BY : ADVANCE METALLURGICAL SERVICES Report No : AL37/N/W1 Dt. 23.03.2018

WE CERTIFY THAT THE STATEMENT IN THIS RECORD ARE CORRECT AND TEST WELDS WERE PREPARED
WELDED AND TESTED IN ACCORDANCE WITH THE REQUIREMENTS OF SECTION IX OF ASME CODE.

DATE _____________________________ MANUFACTURER : TECHNO WEIGHSYSTEMS PVT. LTD

By :

TECHNO WEIGHSYSTEMS PVT. LTD

Prepared and accepted by Sign. Approved By : Sign.


NAME NAME
DESN. DESN.
DATE DATE