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HEMPADUR®HI-BUILD 45230
BASE 45239 with CURING AGENT 95040
APPLICATION DETAILS:
Mixing ratio for 45230: Base 45239 : Curing agent 95040
3 : 1 by volume
Application method: Airless spray Brush (touch-up)
Thinner (max.vol.): 08700 or 8450 (5%) 0870 or 08450 (5%)
Pot life: 2 hours (20°C/68°F) 6 hours (20°C/68°F)
Nozzle orifice: .019” - .021”
Nozzle pressure: 200 bar/2900 psi
(Airless spray data are indicative and subject to adjustment)
Cleaning of tools: HEMPEL’S TOOL CLEANER 99610
Indicated film thickness, dry: 100 micron/4.0 mils (See REMARKS overleaf)
Indicated film thickness, wet: 175 micron/7.0 mils
Recoat interval, min: See REMARKS overleaf
Recoat interval, max: See REMARKS overleaf
Safety: Handle with care. Before and during use, observe all safety labels on packaging and
paint containers, consult HEMPEL Material Safety Data Sheets and follow all local or
national safety regulations. Avoid inhalation, avoid contact with skin and eyes, and do
not swallow. Take precautions against possible risks of fire or explosions as well as
protection of the environment. Apply only in well ventilated areas.
SURFACE Zinc silicate coated surfaces: Remove oil and grease, etc. with suitable detergent. Remove salt
PREPARATION: and other contaminants by (high pressure) fresh water cleaning. After exposure to high humidity,
zinc salts (“white rust”) will have to be removed thoroughly by high pressure fresh water hosing, if
necessary combined with scrubbing with stiff nylon brushes. Consult the APPLICATION
INSTRUCTIONS for the relevant GALVOSIL product.
APPLICATION Use only where application and curing can proceed at temperatures above 10°C/50°F.
CONDITIONS: The temperature of the surface and that of the paint itself must also be above this limit.
Apply only on a dry and clean surface with a temperature above the dew point to avoid
condensation. In confined spaces provide adequate ventilation during application and drying.
REMARKS:
Weathering/service The natural tendency of epoxy coatings to chalk in outdoor exposure and to become more
Temperatures: sensitive to mechanical damage and chemical exposure at elevated temperatures is also
reflected in this product.
Film thickness: May be specified in another film thickness than indicated depending on purpose and area of use.
This will alter spreading rate and may influence drying time and recoating interval. Normal range
dry is 50-125 micron/2.0-5.0 mils. However, to obtain optimum anti-popping properties on top of
zinc silicates (GALVOSIL), apply HEMPADUR HI-BUILD 45230 in a dry film thickness of at least
75 micron/3.0 mils. It is recommended to apply a mist coat of the non-diluted HEMPADUR
HI-BUILD 45230, let the air escape, and then apply the full coat of HEMPADUR HI-BUILD 45230 a
few minutes later. Especially at temperatures below 25°C/77°F, this procedure is recommended.
Recoating: Recoating intervals related to later conditions of exposure:
(100 micron/4.0 mils dry film thickness of HEMPADUR HI-BUILD 45230)
Minimum Maximum*
Steel temperature 20°C/68°F 20°C/68°F
Atmospheric Atmospheric
Recoated with Medium Severe Medium Severe
(Quality numbers only)
Before recoating after exposure in contaminated environment, clean the surface thoroughly by high
pressure fresh water hosing and allow to dry.
If the maximum recoating interval is exceeded, roughening of the surface is necessary to ensure
intercoat adhesion.
Note: HEMPADUR HI-BUILD 45230 is for professional use only.