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Dust-ignition-proof
This classification includes areas of grain handling and processing plants, starch plants,
sugar-pulverizing plants, malting plants, hay-grinding plants, coal pulverizing plants,
areas where metal dusts and powders are produced or processed, and other similar
locations that contain dust-producing machinery and equipment.
Dust-tight
This classification includes locations where dust accumulations might form on or in the
vicinity of electric equipment, but where dangerous concentrations of suspended dust
would not be likely.
Explosion-proof
This classification includes ignitable concentrations of flammable gases or vapors that are
likely to exist under normal operating conditions, and ignitable concentrations of
flammable gases or vapors that may frequently exist because of repair or maintenance
operations or because of leakage.
Lockout/Tagout
Equipment or circuits that are de-energized are rendered inoperative by attaching locks
and/or tags at all points where such equipment or circuits could be energized.
Qualified Person
A person who is familiar with the construction and operation of the equipment and the
hazards involved.
Restricted Shock Boundary
An approach limit at a distance from an exposed energized electrical conductor or circuit
part within which there is an increased risk of shock, due to electrical arc-over combined
with inadvertent movement, for personnel working in close proximity to the energized
electrical conductor or circuit part.
Introduction
OSHA’s electrical standards address electrical workplace hazards. Employees working
on, near, or around electricity may be exposed to dangers such as, electric shock,
electrocution, burns, fires, and explosions. The objective of the standard is to minimize
the potential hazard by specifying design characteristics of safety when installing and
using electrical equipment and systems.
Electricity-The Dangers
The following are some of the dangers associated with electricity:
It takes very little current flow to cause harm to a person who comes in direct
contact with an electrical circuit.
BE SAFE
Electricity poses a danger to all workers because even a small amount of current can
contribute to many different types of hazards. The resulting uncontrolled electricity can
be summed up by the phrase BE SAFE.
Burns
Electrocution
Shock
Arc Flash/Arc Blast
Fire
Explosion
Workers can BE SAFE by recognizing, avoiding, and protecting against these electrical
hazards.
Burns
Burns are the most common shock-related injury. The severity of an electrical burn is
usually dependent on voltage, amperage, and resistance. The extent of the damage caused
by an electrical burn can be hard to determine because often tissues underneath the skin
are affected even if there is minimal cosmetic damage.
1. Electrical
2. Arc/Flash
3. Thermal Contact
Electrocution
Electrocution is the term for death due to electric shock. Often, electrocution occurs when
the victim is exposed to a lethal amount of electricity, but even a relatively small amount
of current has the potential to stop the heart.
Shock
When someone comes into contact with flowing electricity, he or she often becomes part
of the electrical circuit. If there is sufficient current to overcome the resistance of the
body, the current will enter at the point of contact and travel through the person along a
path of least resistance until it can leave the body.
Shocks can range from minor to fatal and can cause burns, damage to organs, or
interruption of the heartbeat.
An arc blast occurs in the same way as an arc flash, but pressure waves are created by
rapidly heated air, causing a blast.
Fire
Many electrical fires result from faulty wiring or outlets, but cords, plugs, and switches
have also been known to cause fires. A spark from any of these sources can ignite nearby
flammable material. The resulting fire can potentially be electrically energized and
should be extinguished with a Class C extinguisher. This class of extinguishers uses non-
conductive extinguishing agents like carbon dioxide and dry chemicals to reduce risk of
shock to the user.
Explosions
Electricity can ignite explosive material in the air. Employees should be aware of the
presence of combustible materials in the air through effective hazard communication.
Safety Tips
Electrical Safety Tips
Never operate electrical equipment while you are standing in water.
Never repair electrical cords or equipment unless you are qualified and authorized
to do so.
Have a qualified electrician inspect electrical equipment that has gotten wet
before energizing it.
If working in damp locations, inspect electric cords and equipment to ensure that
they are in good condition and free of defects, and use a ground-fault circuit
interrupter (GFCI).
Never touch a fallen overhead power line. Call the electric utility company to
report fallen electrical lines.
Stay at least 10 feet (3 meters) away from overhead wires during cleanup and
other activities. If working at heights or handling long objects, survey the area
before starting work for the presence of overhead wires.
If an overhead wire falls across your vehicle while you are driving, stay inside the
vehicle. If the engine stalls, do not leave your vehicle. Warn people not to touch
the vehicle or the wire. Call or ask someone to call the local electric utility
company and emergency services.
Match the voltage needs of the tool to the AWG of the cord when using an
extension cord.
Only use tools with cords marked for hard or extra-hard use
Electrical Injuries
The following are the main types of electrical injuries:
Direct and indirect
Direct:
The following are considered to be direct electrical injuries-
*electrocution(death due to electrical shock)
*Electrical shock and related sympotoms resulting form it(e.g bone fractures,neurological
disorder, etc )
*burns
*arc flash/blast (usually resulting in burns concussion injuries etc)
Indirect-
The following are considered to be indirect electrical injuries-
*falls
*back injuries
*cuts to the hands
Electrical Shock
An electrical shock is received when electrical current passes through the body. You will
get an electrical shock if parts of your body complete an electrical circuit by:
Touching an exposed energized circuit with one part of your body and a grounded
point with another part of your body.
Shock Severity
The severity of the shock depends on:
A Common Shock
Do not underestimate the effects of a shock from a relatively low amount of voltage. For
instance, most residential outlets in the United States carry 120 volts. The resistance from
hand-to-hand of a person in working attire who is perspiring slightly is 1000 ohms. In an
average residential construction environment, a worker who receives a shock from an
outlet would be exposed to 120 mA of electricity. The result would be an extremely
painful shock that could cause respiratory arrest, severe muscular contractions, and
possible death.
Muscle Paralysis
The victim's body sustains more damage as the duration of a shock increases.
Unfortunately, a current of 10 mA or above can cause muscle paralysis. A "freezing
shock" can paralyze the victim, making him unlikely to be able to let go of energized
tools or equipment.
Glossary
Skin, ACGIH, acid, action level,activated charcoal, acute effect , adsorption ,AIHA ,air ,
air-line respirator, air-purifying respirator , Alkali , allergy ,ANSI, asphyxiant, ASTM,
atmosphere-supplying respirator , atmospheric pressure , base, benign , biohazard ,boiling
point , carbon monoxide , carcinogen , CAS , ceiling limit , cercla , CFR , chemical
cartridge respirator , Chemtrec , chronic effect , combustible liquid , concentration ,
corrosive , cutaneous , degrees Celsius(centrigrade) , degrees Fahrenheit , density ,
dermatitis , dermatosis , DOL , Dose-response relationship , DOT , double insulated ,
dust ignition proof , dust tight , dusts , dyspnea , electrically safe work condition , EPA
evaporation evaporation rate , explosion proof federal register fire point first aid ,
flammable limits flammable liquid flammable range flash point flash protection
boundary fume gage pressure gas gram HEPA filter (high efficiency particulate air filter )
IARC IDLH ignition source ignition temperature impervious inches of mercury column
inches of water column incompartible ingestion inhalation insoluble irritant latent period
LC50 LD50 limited shoch boundary liter(l) lockout/tagout lower explosive limit (LEL)
Malignant metastasis meter micron(micrometer,m) milligram (mg) miligrams per cubic
meter(mg/m3) ,milliliter (ml) millimeter of mercury(mmHg) mists MSDS MSHA
mucous membranes NFPA niosh NTP nuisance dust OSHA oxidizer oxygen deficiency
oxygen-enriched atmosphere particulate matter PEL personal protective equipment (PPE)
pH polymerization ppm prohibited shock boundary psi qualified person RCRA
reactivity(chemical) respirable size particulates respirator(approved) respiratoy system
restricted shock boundary route of entry SARA SCBA sensitizer short-term exposure
Covers and Canopies
All pull boxes, junction boxes, and fittings shall be provided with covers. If metal covers
are used, they shall be grounded. In energized installations each outlet box shall have a
cover, faceplate, or fixture canopy. Covers of outlet boxes having holes through which
flexible cord pendants pass shall be provided with bushings designed for the purpose or
shall have smooth, well rounded surfaces on which the cords may bear.
limit(STEL) solubility in water solvent sorbent specific gravity stability synergism
systemic threshold threshold limit valve (TLV)
Electrocution is a fatal risk,but burns and falls are also hazards. Maintain a safe distance
from all power lines.
Cranes
Ladders
Scaffolds
Backhoes
Scissors lifts
Raised dump truck beds
Aluminum paint rollers
Overhead and buried power lines are especially hazardous because they carry extremely
high voltage. Fatal electrocution is the main risk, but burns and falls from elevation are
also hazards. Using tools and equipment that can contact power lines increases the risk.
Overhead power lines are especially hazardous because they carry extremely high
voltages.
The circuit breaker could be the right size for the circuit but not for the smaller-
wire extension cord.
The wire used depends on the operation, building materials, electrical load, and
environmental factors.
The OSHA standard requires flexible cords to be designed for hard or extra-hard usage.
These ratings are to be indelibly marked at approximately every 24" (National Electric
Code Article 400.6) of the cord. Because deterioration occurs more rapidly in cords,
which are not rugged enough for construction conditions, the NEC and OSHA have
specified the types of cords to use in a construction environment. This rule designates the
types of cords that must be used for various applications, including portable tools,
appliances, and temporary and portable lights. The cords are designated HARD and
EXTRA HARD SERVICE
Understanding AWG
To effectively choose the correct wire gauge for a tool, it is necessary to understand how
the size of a wire affects its ampacity. The amount of current a wire can safely carry
increases as the number of the wire size decreases. This is because the diameter and area
of the wire are larger as the AWG number goes down. Note in the following table how
the area of the wire increases as the size of the wire gets lower.
Matching Ratings
Before plugging in a tool, make sure that you have read the operators manual for that
tool. All workers should be aware of the proper operating procedures, safety features, and
the required wire size (at varying lengths) for the equipment they use. Once you know
what AWG wire size is required, check the UL label on the extension cord you intend to
use to make sure that it has the correct rating and is properly grounded. Your employer
has a responsibility to make sure that you are provided with all of the supplies you will
need to safely run an electrical device, including PPE and appropriate cords.
Matching Ratings
Before plugging in a tool, make sure that you have read the operators manual for that
tool. All workers should be aware of the proper operating procedures, safety features, and
the required wire size (at varying lengths) for the equipment they use. Once you know
what AWG wire size is required, check the UL label on the extension cord you intend to
use to make sure that it has the correct rating and is properly grounded. Your employer
has a responsibility to make sure that you are provided with all of the supplies you will
need to safely run an electrical device, including PPE and appropriate cords.
Flexible cords must be properly rated to power tools safety .Always match the cord’s
rating to that of the tool.
Aging
Door or window edges
Staples or fastenings
Abrasion from adjacent materials
Activity in the area
The normal wear and tear on extension and flexible cords at your site can loosen or
expose wires, creating hazardous conditions. Cords that are not of the three-wire type, not
designed for hard-usage, or that have been modified, increase your risk of contacting
electrical current.
Exposed parts
-restricted room or platform
-put eight feet or more above the floor
-screens that prevent contact
Power lines
-stay at least ten feet away
-use wood or fiberglass ladders instead of metal ladders
-never touch if downed
DO NOT use flexible wiring where frequent inspection would be difficult or where
damage would be likely.
In an arc flash incident, a large amount of concentrated radiant energy explodes outward
from electrical equipment, creating pressure waves that can damage a person's hearing, a
high intensity flash that can damage eyesight and a superheated ball of gas that can
severely burn a workers body and melt metal.
A difference of potential (voltage reading) exists between any two phase conductors, or
any phase conductor and a grounded part (grounded systems only).
Arc flashes can be hot enough to melt metal , Always be extremely careful with live
electricity and use all appropriate PPE
Incident Energy
Because the travel of current is not contained within a conductor, but travels through free
air, the effects of the energy are not contained.
This energy is referred to as "incident energy."
The available bolted fault current at the secondary side of the transformer
supplying the circuit
The characteristics of the circuit breakers between the transformer and the point
of arc
Electrical shock –electrical current passes through the body to complete an electrical
circuit
Incident energy- current travels through free air , and the effect of the energy are not
contained
Electrical current – flow of electrons from a voltage source and back to the source
Factors causing electrical accidents – unsafe equipment , unsafe workplace , and unsafe
work practices.
Arc flash incident – concentrated radiant energy explodes outward from electrical
equipment , creating pressure waves.
PPE
-class B hard hat, non conductive gloves , ASTM rated boots.
Summary
The main dangers of electricity are easy to remember using the acronym BE SAFE:
Burns, Electrocution, Shock, Arc Flash/Arc Blast, Fire, and Explosion. Any of these
events can cause severe injury and death.
Burns are the most common electrical injury. Arc flash burns can be so severe that they
also cause internal injuries due to the concussive force produced by the explosion from
the arc flash.
Even a relatively small amount of current can cause damage to the heart.
Workers in elevated locations who experience a shock can fall, resulting in serious injury
or death.
Summary (Continued)
An arc flash is the sudden release of electrical energy through the air between two points.
Arc flashes with temperatures as high as 35,000°F have been recorded.
Be extremely cautious when working near overhead power lines, whether on ladders or in
vehicles such as cranes. Assume all lines are energized and maintain a safe distance at all
times.
Electrical cords must be three-wire and must be rated for hard or extra-hard usage. Cords
must be checked often for wear and damage. The objective of the related standard is to
minimize the potential hazard by specifying design characteristics of safety when
installing and using electrical equipment and systems.
Describe how to prevent electrical hazards using grounding and other work-safe
practices.
When a short or lightning occurs, energy flows to the ground, protecting you from
electrical shock, injury, and death.
Hazard-Improper Grounding
Tools plugged into improperly grounded circuits may become energized. There also may
be occurrences of broken wires or plugs on the extension cord.
Grounding creates a low resistance path from a tool to the earth to disperse unwanted
current , properly ground power-supply systems, electrical circuits, and electrical
equipments.
Equipment connected by plug and cord available for use by the employer.
Specific procedures adopted by the employer (in writing and available for
inspection).
Daily visual inspection for damage of equipment connected by cords and plugs
before use.
Hazard-Overloaded Circuits
Too many devices plugged into a circuit can result in heated wires and possibly fire.
Wire insulation melting can cause arcing and fire in the area where the overload exists,
even inside a wall.
Fuses
Circuit Breakers
Currents can be reset under certain abnormal circuit conditions , such as those of a short
circuit –CBs
Circuit-opening fusible part is heated and severed by the passage of overcurrent through
that part –fuses
Detects differences in current as small as 5 mA between the black and white wires –
GFCIs
Opens and closes a circuit without damage to the device when properly applied within its
rating –CBs
Be grounded through a 3-wire cord with one wire going to ground OR be double
insulated.
Temporary Lights
Temporary lights should be protected from contact and damage, and they should not be
suspended by cords unless designed to do so.
By checking the tool always inspect power tools before using them
Safe
Use an electric stone cutter in a dry, well-lit place,disconnect the drill when you are
changing bits.
Unsafe
Yank the cord to unplug a nail gun from the electrical outlet , carry a sander by the cord ,
put a finger on the power switch as you carry a plugged-in saw
Use barriers and guards to prevent passage through areas of exposed energized
equipment.
Pre-plan work, post hazard warnings, and use protective measures.
Keep working spaces and walkways clear of cords.
Use special insulated tools when working on fuses with energized terminals.
Don’t use worn or frayed cords and cables.
Don’t fasten extension cords with staples, hang the cords from nails, or suspend
the cords using wire.
Employers must not allow employees to work near live parts of electrical circuits, unless
the employees are protected by one of the following means:
In work areas where the exact location of underground electrical power lines is unknown,
employees using jack hammers, bars, or other hand tools that may contact the lines must
be protected by insulating gloves, aprons, or other protective clothing that will provide
equivalent electrical protection.
Flexible cords must be connected to devices and fittings so that strain relief is provided
which will prevent pull from being directly transmitted to joints or terminal screws.
Equipment or circuits that are de-energized must be rendered inoperative and must have
tags attached at all points where the equipment or circuits could be energized.
If you touch a live wire or other electrical component while standing in even a
small puddle of water you’ll get a shock.
Damaged insulation, equipment, or tools can expose you to live electrical parts.
Improperly grounded metal switch plates and ceiling lights are especially
hazardous in wet conditions.
Wet clothing, high humidity, and perspiration increase your chances of being
electrocuted.
Energized Work
Working on or Near Live parts
Energized work must be put into an electrically safe work condition or it must be
justified.
Examples
Performing diagnostics and testing during startup or troubleshooting that can only
be done in an energized state
Working on circuits that are part of a continuous process that would otherwise
require the entire process to be shut down
Limited
Restricted
Prohibited
Any personnel working on energized parts must have training on the requirements of
NFPA 70E. Please complete the additional training program on this code prior to working
on energized parts.
Safety Shoes
Safety shoes should be nonconductive and should protect your feet from completing an
electrical circuit to ground. Safety shoes can protect against open circuits of up to 600
volts in dry conditions. These shoes should be used with other insulating equipment and
in connection with active precautions to reduce or eliminate the potential for providing a
path for hazardous electrical energy.
Hard Hats
Specific types of hard hats are needed when performing electrical work.
A “Class E” electrical/utility type hard hat protects against falling objects and high-
voltage shocks and burns.
PPE
Training
Train employees working with electric equipment in safe work practices, including:
Using cords, cables, and electric tools that are in good repair.
Employees should be trained in, and familiar with, the safety-related work practices that
pertain to their respective job assignments.
1926.441(a)(2)
Ventilation shall be provided to ensure diffusion of the gases from the battery and to
prevent the accumulation of an explosive mixture.
1926.441(a)(3)
Racks and trays shall be substantial and shall be treated to make them resistant to the
electrolyte.
1926.441(a)(4)
Floors shall be of acid resistant construction unless protected from acid accumulations.
1926.441(a)(5)
Face shields, aprons, and rubber gloves shall be provided for workers handling acids or
batteries.
1926.441(a)(6)
Facilities for quick drenching of the eyes and body shall be provided within 25 feet (7.62
m) of battery handling areas.
1926.441(a)(7)
Facilities shall be provided for flushing and neutralizing spilled electrolyte and for fire
protection.
1926.441(b) Charging*
1926.441(b)(1)
Battery charging installations shall be located in areas designated for that purpose.
1926.441(b)(2)
Charging apparatus shall be protected from damage by trucks.
1926.441(b)(3)
When batteries are being charged, the vent caps shall be kept in place to avoid electrolyte
spray. Vent caps shall be maintained in functioning condition.
Flame-resistant clothing and Class E hardhat- joe may encounter falling objects and high
voltages when he is within the flash protection boundary
Rubber insulating gloves and hoods-lisa will have to work near wires with a potential live
electrical charge
Special insulated tools- steve will be working on fuses with energized terminals .
Summary
Tools and equipment must be properly grounded in order to be used safely.
Too many devices plugged into a circuit can result in overheated wires and possibly fire.
Inspect and protect all power tools, and use appropriate personal protective equipment
(PPE) when using them.
Use barriers and hazard warnings to prevent unnecessary exposure to energized
equipment.
If justification for work on energized circuits is demonstrated, then the work can be
performed only by written permit. However, work on circuits with voltages less than 50
volts may be performed while the circuit is in an energized state provided there is no
exposure to risk of electrical burns or explosion due to arcs.
Summary (Continued)
When you must handle or come close to wires with a potential live electrical charge, it is
essential that you use proper insulating PPE to protect yourself from contact with the
hazardous electrical energy. Appropriate PPE includes nonconductive safety shoes;
rubber insulating gloves, hood, and sleeves; and a Class E electrical/utility hardhat. When
you are working within a Flash Protection Boundary, you must also wear flame-resistant
clothing.
Training employees in safe electrical work practices is one of the best ways to prevent
injuries. Training in lockout/tagout procedures, cord and tool safety, and appropriate PPE
will help keep hazards to a minimum.
o justify energized work, an employer must demonstrate that de-energizing would introduce additional
or increased hazards or that de-energizing is infeasible due to equipment design or operational
limitations. De-energizing circuits that power life-support equipment is an example of introducing
additional or increased hazards.
GFCI is the right answer because others cannot shut down electricity immediately.
Module Complete!
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have learned. You will have 3 attempts to pass this exam with a score of 70% or greater.
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