System Lock 'N Load Plug Remover Potential FMEA Number

Two-Way Punch, Tabletop,

Funnel, Adjustable Height
Subsystem Legs Failure Mode and Effects Analysis Prepared By TempurBEdic

Component (Design FMEA) FMEA Date

Becca Poppel, Ellese Petty,
Camille Blaisdell, Lindsey
Design Lead Fagerberg Key Date 10/30/2017 Revision Date 2/16/2018

Core Team TempurBEdic Page

Action Results
O
D
S c
e
e c
t
v Potential u

New Occ
New Sev
Potential Potential Current e R Responsibility &
e Cause(s)/ r Recommended Actions
Item / Function Failure Effect(s) Design c P Target Completion
r Mechanism(s r Action(s) Taken
Mode(s) of Failure Controls t N Date
i ) of Failure e
i
t n
o
y c
n
e
10 Plastic 3 Print as 3 90 The Two- 10 2
cracks or one piece Way Punch
breaks so there is made
aren’t out of oak
Punch joints Becca Poppel and
Two-Way Choose a
breaks off Loss of use by November durbility
Punch durable material testing was
at handle 10th
performed

10 Incorrect 2 Design 4 80 Testing 10 1

Punch Dimension punches to was
Verify Becca Poppel performed
Two-Way doesn't fit s be smaller
Loss of use dimensions of by November
Punch through than holes
in table table 10th
table

Tabletop Incorrect Plugs can't 10 The holes 5 Double 1 50 Check the Ellese Petty by Testing 10 1
hole be were cut checking solidworks November 10th was
locations punched into the the hole model print out performed
or sizes on through board at locations with various
the table the table the wrong by printing mattresses
locations the
solidworks
model on a
lifesize
paper to
compare
with the
mattress

Tabletop Table The 10 Someone 2 Using 1 20 Calculate the Ellese Petty by A brace 10 1
bending or tabletop sits on the durable, maximum weight November 10th was added
breaking in would not tabletop or strong the tabletop to the
half be able to too much wood for would be able to underside
hold the weight is the withstand of the table
mattress applied on tabletop to added
it design structural
support

Tabletop Splinters Chips of 5 The wood 4 Wood will 3 60 Paint table to Ellese Petty by The wood 3 3
from wood wood come is not be sanded keep wood from end of winter was
hurt user off of table sanded and double spintering quarter painted
well checked and
before sanded
delivery to
the client

Funnel The Plugs fall 5 No one 9 Tape lines 1 45 Implement a Camille N/A N/A N/A
collecting on the checked under the check in the Blaisdell by
bin is not ground the bin table protocol at spring quarter
placed under the location indicating Goodwill Indy
under the table where the
funnel bin should
be placed

Funnel Plugs get The 4 Funnel has 8 Smooth 1 32 Test funnel Camille Testing 4 5
stuck on workers too much material material friction Blaisdell by was
side of the must tap friction or with a with plugs before winter quarter performed.
funnel on the the slope is slope of implementation Employee
sides of the too small greater training
funnel to than 45
remove degrees
stuck
plugs

Funnel Fabric Plugs fall 5 The funnel 2 Choose a 1 10 Test material Camille Testing 5 1
tears through material strong strength against Blaisdell by was
tears in gets caught fabric various sharp winter quarter performed
material on a sharp objects
object/
sharp
object falls
through
tabletop
Adjustable Employee The 9 Lack of 8 Proper 1 72 Implement a Lindsey N/A N/A N/A
Table Legs lowers the tabletop employee Employee stopper on the Fagerberg by
table using drops training training on inside of the gear spring quarter
the crank quickly/ how to housing to
without worker lower the prevent the lever
supporting pinches table/ from wanting to
the their Detailed fall quickly
underside fingers Protocol
of the
tabletop

Adjustable Table Legs The table 3 The table 2 Ensure the 1 6 Add braces Lindsey N/A N/A N/A
Table Legs get twisted height can legs twist table is not connecting the Fagerberg by
and the no longer during frequently table legs to Spring Quarter
gear fals be table moved and prevent the legs
off the rack adjusted transport when it is from twisting
or one side that the
of a leg workers
gets kicked are careful
during use to keep the
legs
straight
 of

Action Results
New RPN
New Det

3 60

1 10

1 10

1 10

3 27

N/A N/A

1 20

1 5
N/A N/A

N/A N/A