2011 Catalogo PROFIT MAKER Desprotegido

FIT
Simultaneous fit system surpasses all other spindle

concepts while offering interchangeability with
existing machines and toolholders.
Patented
USA, Canada, Germany,
SPINDLE SYSTEM PAT.
UK, France, Italy, and
DUAL CONTACT South Korea
CATALOG No.
The BIG-PLUS spindle is manufactured based on the
original Master Gauge made by BIG. BIG PLUS holders are
the only tooling that can safely bring to full effectiveness of
the BIG PLUS machines.
For BIG PLUS SPINDLE SYSTEM, No.

please refer to Catalog 48
Mega Technical Center Awaji Factory No.2
Awaji Factory No.1 Awaji Factory No.3 Awaji Factory No.4
Awaji Factory No.5 Head Office FA Factory Osaka Factory
TIFIE
ER D
C
EM
MAN
ST
G
A
EM Y
ENT S
Takaramachi 5-2, Higashiosakashi
ISO 9001
Osaka 579-8025 JAPAN
JQA-QMA11602
Phone : (+81)-72-982-8277 Fax : (+81)-72-982-8370 AWAJI No.1 Factory
http://www.big-daishowa.com E-mail: export@big-net.ne.jp JQA-QM3913
FA Dept.
CATALOG No.EXm302-2-0711-1
Subject to technical changes by further developments.
NK
WIDE RANGE OF COMPACT AND RIGID
HEADS, FROM MILLING CHUCK TYPES TO
. UNIVERSAL TYPES, SUITABLE FOR ALL
PAT
KINDS OF MACHINING APPLICATIONS.
P18
NBS TYPE BUILD-UP HMC TYPE OAG TYPE FACE MILL COMPACT UNIVERSAL UNIVERSAL SMALL
TYPE TYPE TYPE 90˚TYPE 30˚TYPE BORE
TYPE
0
-9
0
0 -30
P7 - 8 P9-10 P11 P12 P13 P14 P15 P16 P17
BUILD-UP TYPE / HMC TYPE

Compact design assures rigidity Innovative sealing method
Overhang is minimized for added The advanced non-contact sealing
rigidity and strength. As a result, the method prevents coolant and
projection length with cutting tool is particle contamination better than
shorter, which reduces the overall any other sealing method.
load on the ANGLE HEAD and thus
improves the unit's cutting capabilities.
Further, the minimized overhang
helps eliminate interference with the Innovative Seals
ATC (automatic tool changer) and
adjacent storage pockets in the tool
magazine.
High Rigidity S-Type, which has a
steel housing and a stronger locating
pin assembly, is also available.
ATC may not be utilized for some machining centers. Unique coolant jacket
Jacket allows coolant coming
MAX. through stop block to be
1MPa efficiently directed to the tool
Cutter head adjustable 360˚ cutting edge while simultaneously
cooling the ANGLE HEAD.
Reference faces are provided on Newly introduced OAG Type
both sides of all heads for easier supplies coolant through the
setting of cutter directions. cutting tool. P12
Patented
BIG-PLUS is standard on all BT & SK taper versions PAT.
USA, Canada, Germany, Simultaneous taper and flange contact between machine spindle
SPINDLE SYSTEM PAT.
DUAL CONTACT South Korea and toolholder provides improved rigidity and ATC repeatability.
Interchangeability with conventional spindles ensures suitability for
The BIG-PLUS spindle is manufactured based on the your existing machines.
Superior quality components

For smooth and powerful operation
and to minimize noise and vibration,
Clearance FIT
all ANGLE HEADS are equipped
with hardened and ground CONVENTIONAL BIG-PLUS
chrome-nickel steel spiral bevel SPINDLE SYSTEM
gears, super precision hardened and
ground spindles, and high precision R
BIG-PLUS tools can be used

angular contact ball bearings. SPINDLE SYSTEM PAT. in machining centers with
DUAL CONTACT conventional spindles.
1 2
SK/BBT HSK SK/BBT HSK
(SPINDLE ANGLE : 90˚) P7-8
BDV40 (BBT40,HSK-A63) MAX.6,000 min-1 (Except for NBS20 models) BDV50 (BBT50,HSK-A100) MAX.6,000 min-1 (Except for NBS20 models)
6
-ø - ø6
25 25
ø0. ø0.
(BBT:170,HSK-A63:185)
(BBT:200,HSK-A63:215)
(BBT:230,HSK-A63:245)
(BBT:260,HSK-A63:275)
(BBT:215,HSK-A100:225)
BDV:180
(BBT:245,HSK-A100:255)
BDV:210
(BBT:275,HSK-A100:285)
BDV:240
BDV:270
(BBT:305,HSK-A100:315)
BDV:215
BDV:245
BDV:275
BDV:305
17
29 33
17
29 33
BDV40-AG90/NBS6-180
17
BBT40-AG90/NBS6-170 29 33
BDV40-AG90/NBS6-210
17
17
29 33 29 33
HSK-A63-AG90/NBS6-185 BBT40-AG90/NBS6-200 BDV40-AG90/NBS6-240
17
BDV40-AG90/NBS6-270 29 33
HSK-A63-AG90/NBS6-215 BBT40-AG90/NBS6-230 BDV50-AG90/NBS6-215 29 33
17
HSK-A63-AG90/NBS6-245 BBT40-AG90/NBS6-260 BBT50-AG90/NBS6-215 BDV50-AG90/NBS6-245
17
HSK-A63-AG90/NBS6-275 HSK-A100-AG90/NBS6-225 BBT50-AG90/NBS6-245 BDV50-AG90/NBS6-275 29 33
HSK-A100-AG90/NBS6-255 BBT50-AG90/NBS6-275
BDV50-AG90/NBS6-305
HSK-A100-AG90/NBS6-285
BBT50-AG90/NBS6-305
HSK-A100-AG90/NBS6-315
ø10
5-
ø1. ø10
5-
ø1.
(BBT:170,HSK-A63:185)
(BBT:200,HSK-A63:215)
(BBT:230,HSK-A63:245)
(BBT:215,HSK-A100:225)
BDV:180
(BBT:245,HSK-A100:255)
BDV:210
(BBT:275,HSK-A100:285)
BDV:240
BDV:215
BDV:245
BDV:275
25
43 45
25
43 45
BDV40-AG90/NBS10-180
25
BBT40-AG90/NBS10-170 43 45
BDV40-AG90/NBS10-210 43 45
25
25
43 45
25
43 45
HSK-A100-AG90/NBS10-285
ø13 ø20
5- 5-
ø2. ø2. ø13
5-
(BBT:165,HSK-A63:180)
ø2.
(BBT:170,HSK-A63:185)
(BBT:200,HSK-A63:215)
(BBT:230,HSK-A63:245)
BDV:175
(BBT:215,HSK-A100:225)
BDV:180
(BBT:245,HSK-A100:255)
BDV:210
BDV:240
(BBT:275,HSK-A100:285)
BDV:215
BDV:245
BDV:275
45 52
28
33
62 65
45 52
28
BDV40-AG90/NBS20S-175S
28
45 52
BBT40-AG90/NBS13-170 BDV40-AG90/NBS13-210 45 52
BBT40-AG90/NBS20S-165S
28
HSK-A63-AG90/NBS13-185 BBT40-AG90/NBS13-200 BDV40-AG90/NBS13-240 HSK-A63-AG90/NBS20S-180S 45 52
28
MAX.3,000 min-1 45 52
28
ø20 HSK-A100-AG90/NBS13-285
5-
ø2.
(BBT:230,HSK-A100:240)
62 65 35 BDV:230
BBT50-AG90/NBS20-230
HSK-A100-AG90/NBS20-240
MAX.3,000 min-1
Automatic tool change may not be utilized for some machining centers. Automatic tool change may not be utilized for some machining centers.
3 4
(SPINDLE ANGLE : 90˚ )
SK/BBT HSK SK/BBT HSK SK/BBT HSK
P9-10 P11 (SPINDLE ANGLE : 0˚- 90˚)

P15
BDV50 BDV50
(BBT50,HSK-A100) (BBT50,HSK-A100) BDV40 BDV50
(BBT:170,HSK-A163:185)
(BBT:200,HSK-A163:210)
(BBT40,HSK-A63) (BBT50,HSK-A100)
(BBT:230,HSK-A100:240)
(BBT:230,HSK-A100:240)
BDV:180
32
BDV:200
-ø
ø6
BDV:230
BDV:230
BDV50-AG90/AGH35-230 BDV50-AG90/HMC32-230
ø13 ø20
BBT50-AG90/AGH35-230 BBT50-AG90/HMC32-230 5- 5-
ø2. ø2.
100
HSK-A100-AG90/AGH35-240 HSK-A100-AG90/HMC32-240
˚
90
-
MAX.3,000 min-1 MAX.3,000 min-1 BDV40-AGU/NBS13-280 BDV50-AGU/NBS20-315
0˚
115
˚
BBT40-AGU/NBS13-270 BBT50-AGU/NBS20-315
90
45
45
(QUICK CHANGE ADAPTERS)
-
HSK-A63-AGU/NBS13-285 HSK-A100-AGU/NBS20-325
0˚
51
100 100 65
MAX.6,000 min-1 MAX.4,000 min-1 65
BBT HSK SK/BBT HSK BBT HSK
P12 P13 (SPINDLE ANGLE : 0˚ - 30 ˚)

P16
BBT40,HSK-A63 BDV50
BBT50,HSK-A100 (BBT50,HSK-A100) BBT40,HSK-A63 BBT50,HSK-A100
(HSK-A63:150)
(HSK-A100:175)
(BBT:190,HSK-A100:200)
BBT:135
BBT:165
BDV:190
ø13
(HSK-A63:185)
105
BDV50-AG90-FMA25.4S-190S 5-
ø2. ø20
BBT:170
130
BBT50-AG90-FMA25.4S-190S 5-
ø2.
(HSK-A100:195)
HSK-A100-AG90-FMA25.4S-200S BBT40-AGU30/NBS13-240
BBT:195
38.5
30 34
MAX.1,500 min-1 76.5 67
HSK-A63-AGU30/NBS13-255
0 ˚- 3
0˚ BBT50-AGU30/NBS20-295
HSK-A100-AGU30/NBS20-305 39 45
MAX.6,000 min-1
25
0˚
MAX.4,000 min-1 0˚- 3
60 60
25
BBT40-OAG90-13-170 60 60
HSK-A63-OAG90-13-185
MAX.5,000 min-1 BBT50-OAG90-13-195
BBT HSK
HSK-A100-OAG90-13-195
MAX.5,000 min-1
BBT HSK P17
BBT40 BBT50
P14
(HSK-A100:196)
HSK-A63 HSK-A100
(HSK-A63:177)
BBT:186
BBT:162
BBT40,HSK-A63 BBT50,HSK-A100
BBT40-AGB-162 BBT50-AGB-186
ø13 ø13
5- 5- HSK-A63-AGB-177 HSK-A100-AGB-196
ø2. ø2. MAX.2,000 min-1 MAX.2,000 min-1
(HSK-A63:135)
(HSK-A163:185)
BBT:120
(HSK-A100:145)
BBT:170
4 6
-ø -ø
ø3 ø3
BBT:145
(HSK-A100:195)
BBT:195
25
45 50
25
25
45
64
BBT40-AG90-13-120
89
45 50
96
45 50
128
HSK-A63-AG90-13-135
133
25
28.5
MAX.5,000 min-1 BBT40-AG90-13-170 21
BBT50-AG90-13-145 45 50
HSK-A63-AG90-13-185 AG90- 21 AG90- 28.5
HSK-A100-AG90-13-145
MAX.5,000 min-1 BBT50-AG90-13-195 CA4SGM-64 AG90- 21 CA6SGM-45
MAX.5,000 min-1 HSK-A100-AG90-13-195 AG90- 28.5
CA4SGM-96 AG90- CA6SGM-89
MAX.5,000 min-1 CA4SGM-128 AG90-
CA6SGM-133
Automatic tool change may not be utilized for some machining centers. Automatic tool change may not be utilized for some machining centers.
5 6
(SPINDLE ANGLE : 90 ˚)
It is the outstanding rigidity and accuracy of the NEW BABY CHUCK, used for holding the cutting tool, that R
HS K
produces high precision with less runout. Available in various sizes to meet specific production requirements.
40 TAPER 50 TAPER
L K
L1 L2
øE
G G
ø97 ød
Min. access bore øF

P
L K
L1 L2 G G
øE
Q
ø125
S=65
ø97
ød

P
5 Pin Compression
Fixed Length A M R18
Q
Fig. 1
S=110
L K
L1 L2
øE
ød R21
M
ø97
6 Collar Compression

P
3 Pin Compression
Fixed Length A
S=65
Q
Model Description
BDV40 - AG90 / NBS 6 - 180
5 Pin Compression
M
New Baby Chuck Type Fixed Length A Exclusive STOP BLOCK for
AG90 Series BIG-PLUS tools can be used in machining centers with conventional spindles. ANGLE HEAD is required.
BIG-PLUS SK No.
Fig.2
The rotation of the cutting tool is in reverse direction of the machine spindle.(Speed Ratio 1:1)
BIG-PLUS tools can be used in machining centers with conventional spindles. Max. Weight
Exclusive STOP BLOCK is required. Shank Model ød øE G K L L1 L2 M P Q øF Collet min-1 (kg)
The rotation of the cutting tool is in reverse direction of the machine spindle.(Speed Ratio 1:1)
BDV50-AG90/NBS 6-215 215 55 82 12.6
Max. Weight 112
Shank Model Fig. ød øE G K L L1 L2 M P Q øF Collet min-1 -245 245 85 12.8
(kg) 0.25 - 6 20 21 17 160 33 29 67 NBC 6 6,000
-275 275 115 142 13.0
BDV40-AG90/NBS 6 -180 180 55 77 5.1
-305 305 145 172 13.2
-210 210 85 107 5.3
1 0.25 - 6 20 21 17 125 33 29 67 NBC 6 6,000 -AG90/NBS10-215 215 55 82 13.0
-240 240 11511
5 137 5.5
-245 1.5 - 10 30 30 25 245 160 85 112 45 43 91 NBC10 6,000 13.4
-270 270 145 167 5.7 SK
-275 275 115 142 13.7
-AG90/NBS10 -180 180 55 77 5.5
-AG90/NBS13-215 215 55 82 13.1
SK -210 1 1.5 - 10 30 30 25 210 125 85 107 45 43 91 NBC10 6,000 5.9
-245 2.5 - 13 35 31 28 245 160 85 112 52 45 101 NBC13 6,000 13.5
-240 240 115 137 6.2
-275 275 115 142 13.8
-AG90/NBS13 -180 180 55 77 5.6
-AG90/NBS20-230 2.5 - 20 46 35 35 230 160 70 97 65 62 132 NBC20 3,000 14.2
-210 1 2.5 - 13 35 31 28 210 125 85 107 52 45 101 NBC13 6,000 6.0
BBT50-AG90/NBS 6-215 215 55 82 12.6
-240 240 115 137 6.3
-245 245 85 112 12.8
-AG90/NBS20S -175S 2 2.5 - 20 46 35 33 175 122 53 72 65 62 132 NBC20 3,000 8.0 0.25 - 6 20 21 17 160 33 29 67 NBC 6 6,000
-275 275 115 142 13.0
BBT40-AG90/NBS 6 -170 170 55 77 5.1
-305 305 145 172 13.2
-200 200 85 107 5.3
1 0.25 - 6 20 21 17 115 33 29 67 NBC 6 6,000 -AG90/NBS10-215 215 55 82 13.0
-230 230 115 137 5.5
-245 1.5 - 10 30 30 25 245 160 85 112 45 43 91 NBC10 6,000 13.4
-260 260 145 167 5.7 BBT
-275 275 115 142 13.7
-AG90/NBS10 -170 170 55 77 5.5
-AG90/NBS13-215 215 55 82 13.1
BBT -200 1 1.5 - 10 30 30 25 200 115 85 107 45 43 91 NBC10 6,000 5.9
-245 2.5 - 13 35 31 28 245 160 85 112 52 45 101 NBC13 6,000 13.5
-230 230 115 137 6.2
-275 275 115 142 13.8
-AG90/NBS13 -170 170 55 77 5.6
-AG90/NBS20-230 2.5 - 20 46 35 35 230 160 70 97 65 62 132 NBC20 3,000 14.2
-200 1 2.5 - 13 35 31 28 200 115 85 107 52 45 101 NBC13 6,000 6.0
1. The standard Fixed Length A is 6mm. Other lengths are available upon request.
-230 230 115 137 6.3 For NEW BABY COLLET P38
2. The angles of positioning pin to drive key groove and direction of cutting edge are adjustable from 0˚ to 360˚.
-AG90/NBS20S -165S 2 2.5 - 20 46 35 33 165 112 53 72 65 62 132 NBC20 3,000 8.0 3. Clamping nut and wrench are included. Collet must be ordered separately.
4. All models above are available with HSK-A100. For STOP BLOCK P19
2. The angles of positioning pin to drive key groove and direction of cutting edge are adjustable from 0˚ to 360˚. For NEW BABY COLLET P38 S=80 type is available upon request.
3. Clamping nut and wrench are included. Collet must be ordered separately.
4. BBT30 models are also available. Please contact agent. For STOP BLOCK P19
5. All models above are available with HSK-A63.
7 8
Spindle head is equipped with a short taper for quick changing of various adapters. R
HS K
STANDARD TYPE BUILD-UP TYPE AG35 ADAPTER SERIES

Designed for greater rigidity by having the face of the spindle
bore in line with the center of the machine spindle. Also helps 230 45 øF= Minimum bore size that an AG35 adapter
minimize interference problems with ATC and storage problems 10 65 can fit into, excluding the cutting tool.
45 45
within the magazine. ø125 Gage Line for
AG35 Adapters
Min. Access Bore

ø38.1
øF
S=110
100
NEW BABY CHUCK
2
R21
L Weight
6 Collar Model ød L øC øF
Compression Draw Bar (kg)
10
3 Pin Compression 97 AG35-NBS10 1.5 - 10 47 30 162 0.6
øC
ød
Fixed Length A -NBS13 2.5 - 13 35 168 0.7
-NBS16 2.5 - 16 54 42 0.8
170
-NBS20 2.5 - 20 46 0.9
MAX.3,000 min-1
Exclusive STOP BLOCK for Collet and wrench must be ordered separately.
For NEW BABY COLLET P38
ANGLE HEAD is required.
For WRENCH P12
BIG-PLUS tools can be used in machining centers with conventional spindles.
The cutter rotates in the same direction of the machine spindle.
Model Description Shank Model Weight(kg)

BDV50 - AG90 / AGH 35 - 230 L
SK BDV50-AG90/AGH35-230 15.0 NEW HI-POWER MILLING CHUCK
BBT BBT50-AG90/AGH35-230 15.0 Weight
Build Up Type Model ød L øC øF
øC
ød
AG90 Series 1. The standard Fixed Length A is 6mm. Other lengths are available upon request. (kg)
BIG-PLUS SK No. 2. The angles of positioning pin to drive key groove and direction of cutting edge are adjustable from AG35-HMC20 20 60 52 178 1.5
0˚ to 360˚.
Wrench(FK52-55) is included.
3. HSK-A100 is available. For STOP BLOCK P19 For STRAIGHT COLLET P12
HIGH RIGIDITY TYPE L

H
Provided with a steel housing and reinforced locating pin F1 F2
Compression Tension (forward) AUTO TAPPER TYPE B (Automatic depth control)
assembly for applications where increased rigidity is required to 230 45 F3
perform various types of heavier machining. Tension (reverse) Weight
10 65 45 45
Model d L øC H F1 F2 F3
(kg)
øC
ø125 Gage Line for
d
AG35 Adapters AG35-ATB12E M4 - M12 80 40.5 72 5 4 1.0
ø38.1 0.5
Tap Collet -ATB20E M8 - M20 115 57.5 102.5 6.5 5 1.7
0
For Tap Collets, please contact agent.

S=110
100
L H FACE MILL ARBOR

2
R 21
6 Collar Weight
Compression Model øD L H
Draw Bar (kg)
10
øD
3 Pin Compression AG35-FMA25.4-20 25.4 20 22 1.0
97
Fixed Length A AG35-FMH22 -30 22 30 18 1.0
-FMH27 -20 27 20 20 1.0
MAX.3,000 min-1 Exclusive STOP BLOCK for Cutter face protrudes by 7.5mm from the 125mm diameter housing with the following combinations;
ANGLE HEAD is required. AG35-FMA25.4-20 + 50mm thick cutter, AG35-FMH22-30 + 40mm thick cutter
AG35-FMH27-20 + 50mm thick cutter
Model Description L
Shank Model Weight(kg) MORSE TAPER ADAPTER
BDV50 - AG90 / AGH 35 - 230 S
Weight
High Rigidity Type SK BDV50-AG90/AGH35-230S 16.3 Model ød MT.No. L øC øF
(kg)
BBT BBT50-AG90/AGH35-230S 16.3
øC
ød
Build Up Type
AG35-MT1 12.065 1 50 24 164 0.6
AG90 Series 1. The standard Fixed Length A is 6mm. Other lengths are available upon request.
BIG-PLUS SK No. 2. The angles of positioning pin to drive key groove and direction of cutting edge are adjustable from -MT2 17.78 2 60 32 180 0.7
MT. No.
0˚ to 360˚.
3. HSK-A100 is available.
For STOP BLOCK P19
S=80 type is available upon request.
9 10
for ANGLE HEAD
Improved versatility is achieved from the 32mm capacity Milling Chuck R STRAIGHT COLLET for MILLING CHUCK WRENCH
H SK
by using parallel reduction collets and other accessories.
Model ød øD L Model ød øD L
STANDARD TYPE
C20 - 6 6 C32 - 6 6
Designed for greater rigidity by having the face of the spindle - 8 8 - 8 8
230 45
bore in line with the center of the machine spindle. Also helps -10
ø80 10 -10 10
minimize interference problems with ATC and storage problems 45 45
ø32 -12 12 20 60 -12 12
within magazine. ø125 L
-14 14 -14 14 32 74
Model Body Type Model Body Type
Min.Access Bore ø175

-16 16 -16 16
65
-18 18 -18 18 NBK 6 NBS 6 NBK 20 NBS20
øD
ød
-20 20 NBK 10 NBS10 FK52-55 HMC20
-24 24 NBK 13 NBS13 FK80-90 HMC32
100
S=110
-25 25 NBK 16 NBS16
R 21
97
6 Collar Compression
3 Pin Compression
MAX.3,000 min-1
Fixed Length A
Exclusive STOP BLOCK for
(SPINDLE ANGLE : 90˚ ) OAG TYPE R
For drilling Secure coolant supply through tool! HS K

The cutter rotates in the same direction of the machine spindle. L 25
L1 L2
Shank Model Weight(kg) 69
Model Description Coolant ø35
through ød 50
BDV50 - AG90 / HMC 32 - 230 SK BDV50-AG90/HMC32-230 16.8
tool
ø81
BBT BBT50-AG90/HMC32-230 16.8
Chucking size
60
New Hi-power Milling Chuck Type 1. The standard Fixed Length A is 6mm. Other lengths are available upon request.
AG90 Series
3. Wrench (FK80-90) is included.
BIG-PLUS SK No.
S=65
For STOP BLOCK P19
60
Fixed Length H
For STRAIGHT COLLET P12 For WRENCH P12
ø18
18
M
5 Pin Compression
36
HIGH RIGIDITY TYPE
Fig. 1 MAX.5,000min-1
Provided with a steel housing and reinforced locating pin 230 45
assembly for applications where increased rigidity is required to ø80
45 45 L 25
perform various types of heavier machining. ø32 L1 L2
ø125 69
ø35
Min.Access Bore ø175
ød 50
65
ø81
60
MAX.
S=110
100
COOLANT
PRESSURE
2MPa
60
S=80
Fixed Length H
97 R 21
ø18
18
6 Collar Compression M
3 Pin Compression 5 Pin Compression
36
Fixed Length A
Exclusive STOP BLOCK for Coolant is supplied from the Stop Block through the
Fig. 2 MAX.5,000min-1
MAX.3,000 min-1 ANGLE HEAD is required. cutting tool.
Exclusive STOP BLOCK is required.
BIG-PLUS tools can be used in machining centers with conventional spindles. BIG-PLUS tools can be used in machining centers with conventional spindles. Exclusive STOP BLOCK for oil hole type is the
The cutter rotates in the same direction of the machine spindle. The rotation of the cutting tool is in reverse direction of the machine spindle. same as HIGH SPINDLE & Hi JET HOLDER.
Shank Model Weight(kg) Weight

Model Description Shank Model Fig. ød L L1 L2 M Collet NUT Speed Ratio
(kg)
BDV50 - AG90 / HMC 32 - 230 S SK BDV50-AG90/HMC32-230S 18.1 BBT40-OAG90-13-170 1 170 86 6.0
BBT 2.5-13 84 70.5 NBC13 BPS13 1:1
High Rigidity Type BBT BBT50-AG90/HMC32-230S 18.1 BBT50-OAG90-13-195 2 195 111 9.2
Chucking size
New Hi-power Milling Chuck Type 1. Designed to be used with coolant. Never run dry. 5. Fixed Length H and angle vary depending on machine models.
2. The angles of positioning pin to drive key groove and direction of cutting edge are adjustable from 0˚ to 360˚. For STOP BLOCK P37
AG90 Series 3. Wrench (FK80-90) is included. 2. Clamping nut must be ordered separately. Please order Please specify your required dimensions.
BIG-PLUS SK No. 4. HSK-A100 is available. BABY PERFECT SEAL (BPS) for your application. 6. All models above are available with HSK.
3. Collet must be ordered separately.
For NEW BABY COLLET P38
S=80 type is available upon request. For STRAIGHT COLLET P12 4. Adjusting screw and wrench are included. For Perfect Seal, please refer to
General Catalogs For BABY PERFECT SEAL P34
For STOP BLOCK P19 For WRENCH P12
11 12
(SPINDLE ANGLE : 90˚) (SPINDLE ANGLE : 90˚)
R R
High rigidity bearings and substantial spindle design. H SK Compact and lightweight design combined with the accuracy required for drilling. HS K
Max. power transmission 20Kw. (at 1,500min-1) Ideal size for small machining centers.
For drilling Case & head sizes are substantially reduced.

190 38.5
(ø80)
High quality components
Clamp Bolt 38.5 38.5
ø140 High precision New Baby Collet
5
(50)
ø125 ø25.4 9.35 Spiral bevel gears and angular contact bearings
(117)
ss
for acce
Min. bore Advanced non-contact sealing structure
22
67
ø206 COMPACT
STANDARD TYPE
76.5
TYPE
S=110
L 25
57
L1 L2
69
6 Collar Compression R21 ø35 NBS13
ød 50
3 Pin Compression
ø81
Fixed Length A
50
MAX.1,500 min-1
Exclusive STOP BLOCK for
45
S=65
Fixed Length H
ø18
18
The rotation of the cutting tool is in reverse direction of the machine spindle. PT1/8
Simple 90 indexation 5 Pin Compression M
Shank Model Weight(kg) 36
of the cutter direction. Fig. 1 BBT40 MAX.5,000min-1
(Accuracy 5) SK BDV50-AG90-FMA25.4S-190S 19.2
BBT BBT50-AG90-FMA25.4S-190S 19.2 L 25
L1 L2
Figures in ( ) indicate dimensions when 80mm diameter and 50mm high face mill cutter is mounted. 69
ø35 NBS13
ø81
ød 50
2. Coolant cannot be supplied through the Locating Pin.
50
For STOP BLOCK P19
45
S=80
Fixed Length H
ø18
18
PT1/8
Cutter head adjustable through Indexing through 90˚ 5 Pin Compression M
360˚ to any angle Cutter head is quickly indexable to Fig. 2 BBT50 MAX.5,000min-1
36
Following the release of the Adjusting 90˚ increments. (The Support Pin
Bolts (8 positions), the cutter direction should be removed.)
can be easily adjusted.
Adjusting Exclusive STOP BLOCK for compact type is the
same as HIGH SPINDLE & Hi JET HOLDER.
The rotation of the cutting tool is in reverse direction of the machine spindle.
Bolt
Weight
Shank Model Fig. ød L L1 L2 M Collet Speed Ratio
(kg)
BBT40-AG90-13-120 120 34 27.85
NBC13 1:1
4.5
1 2.5-13 86
-170 170 84 77.85 5.5
BBT
BBT50-AG90-13-145 145 34 27.85 7.6
2 2.5-13 111 NBC13 1:1
-195 195 84 77.85 8.6
1. Clamping nut and wrench are included. Collet must be ordered separately. 4. A tapped hole (PT1/8) is included for coolant from the Locating Pin through a coolant nozzle when required.
Support Pin 2. New Baby Collet for endmill model NBC13- EAA cannot be used. 5. All models above are available with HSK.
3. Fixed Length H and angle vary depending on machine models.
Please specify your required dimensions. For NEW BABY COLLET P38 For STOP BLOCK P37
CAUTION : Indexing should not take
place within the machine.
Drilling
Cutter ø12 carbide drill
Workpiece C50(S50C)
High rigidity and runout accuracy 70m/min
Cutting Speed
provides stable machining. 372mm/min
Cutting Feed
0.2mm/rev
Spindle Speed 1,860min-1
13 14
(SPINDLE ANGLE : 0˚ to 90˚) (SPINDLE ANGLE : 0˚ to 30˚)
Suitable for all cutting angles. In addition to the cutter head R
H SK Spindle angle is adjustable from 0 to 30 . R
HS K
being adjustable a full 360˚, the spindle also becomes easily Large swivel flange assures high rigidity.
and precisely adjustable from 0˚ to 90˚ by 1 increments.
L
L1 L2
ø97(#40)
F Light Weight
ø125(#50)
C2
C1
øE
ød
øD
S
0 - 30
M Angle adjustment by aligning divisions
6 Collar Compression(#50 Only) Spindle angle is easily adjustable from 0 to 30 using the scale
indication on the body.
5(#40), 3(#50)
Pin Compression
Fixed Length A 295
165 130
36.536.5
MAX 17
0 ˚-
240 ø125
30˚
MAX 65
135 105
BIG-PLUS tools can be used in machining centers with conventional spindles. 29 29
45
Exclusive STOP BLOCK is required. MAX 14
The rotation of the cutting tool is in reverse direction of the machine spindle.
ø46
0˚-
ø97
39
30˚
Max. Weight
Shank Model ød øE øD C1 C2 L L1 L2 M F S Collet
30 34
min-1
S=110
(kg)
ø2.5 - 20
ø35
BDV40-AGU/NBS13-280 2.5 - 13 35 115 51 97 280 180 100 124 102 65 NBC13 6,000 9.7
MAX 52.5
SK
S=65
BDV50-AGU/NBS20-315 2.5 - 20 46 140 65 125 315 200 115 125 118 110 NBC20 4,000 20.8 R21
ø2.5 - 13
162
BBT40-AGU/NBS13-270 2.5 - 13 35 115 51 97 270 170 100 124 102 65 NBC13 6,000 9.7 R18
BBT 147 6 Collar Compression
BBT50-AGU/NBS20-315 2.5 - 20 46 140 65 125 315 200 115 125 118 110 NBC20 4,000 20.8 5 Pin Compression 3 Pin Compression
1. The standard fixed length A: 40 taper=8mm , 50 taper=6mm. Other lengths are available upon request. Fixed Length A
2. The angles of positioning pin to drive key groove and direction of cutting edge are adjustable from 0˚ to 360˚. For NEW BABY COLLET P38 For STOP BLOCK P19 Fixed Length A
3. Clamping nut and wrench are included. Collet must be ordered separately. Fig. 1 Fig.2
4. All models above are available with HSK.
MAX.6,000min-1 MAX.4,000min-1

Weight
Model Fig. Collet Speed Ratio (kg)
BBT40-AGU30/NBS13-240 1 NBC13 1 1 6.9 Exclusive STOP BLOCK is required.
BBT50-AGU30/NBS20-295 2 NBC20 1 1 16.1
1. The standard fixed length A: 40 taper=8mm , 50 taper=6mm.
Other lengths are available upon request. For NEW BABY COLLET P38
EXCLUSIVE CLAMPING BOLTS AND NUTS 2. Clamping nut and wrench are included. Collet must be ordered separately.
PRECISE ANGLE ADJUSTMENT Specially selected materials and special design
3. The angles of positioning pin to drive key groove and direction of cutting edge
For STOP BLOCK P19
are adjustable from 0˚ to 360˚.
Unique setting mechanism enables for clamping the head guarantees rigidity for even 4. All models above are available with HSK.
EASILY ADJUSTABLE SPINDLE the spindle angle to be precisely set end milling applications.
ANGLE FROM 0˚ to 90˚. at 1˚ increments.
Adjustable AGU Universal Series expands Angle Head capabilities to

accomplish various angular machining applications.
Setting Disc PAT.P (included accessory)
For the precise adjustment
of spindle angle or direction.
2
ø1
Drilling or end Corner Profiling Machining draft

milling on an rounding angle of a mold
angled surface Clamp the Setting Disc
into the angled spindle.
Check
0
ø6 the cutter Check
alignment. the setting
angle.
15 16
AG90 SERIES (BUILD-UP TYPE)
R
Angular operation in a ø30mm bore (min.) is possible. Modular heads enhance versatility. H SK STANDARD S TYPE
Head is aligned with spindle center for easy programing. BBT50-AG90/AGH35-230 (with AG35-FMA25.4-20) BBT50-AG90/AGH35-230S (with AG35-FMA25.4-20)
Workpiece : Carbon Steel Workpiece : Carbon Steel
S55C (JIS) / C55 (DIN) S55C (JIS) / C55 (DIN)
Cutter : 80mm Face Mill Cutter : 80mm Face Mill
Base Unit Head
Clamping Capacity: ø3 - ø4 Cutting Depth : 2mm Cutting Depth : 3mm
64 2mm 3mm
Cutting Width : 60mm Cutting Width : 60mm
162
21
AG90-CA4SGM-64 Spindle Speed : 600 min -1 Spindle Speed : 600 min -1
96
60mm
60mm
Cutting Speed : 150m/min. Cutting Speed : 150m/min.
21
AG90-CA4SGM-96 Cutting Feed : 360mm/min. Cutting Feed : 360mm/min.
128
21
AG90-CA4SGM-128
Smallest BBT40-AGB-162
ø30mm
186
45 Clamping Capacity: ø3 - ø6
AG90 SERIES (HMC TYPE)
28.5
AG90-CA6SGM-45
STANDARD S TYPE
89
BBT50-AG90/HMC32-230 BBT50-AG90/HMC32-230S
28.5
AG90-CA6SGM-89
Workpiece : Carbon Steel Workpiece : Carbon Steel
133
S55C (JIS) / C55 (DIN) S55C (JIS) / C55 (DIN)
28.5
AG90-CA6SGM-133 Cutter : 20mm Endmill Cutter : 20mm Endmill
BBT50-AGB-186 with 2-flute of H.S.S. with 2-flute of H.S.S.
3mm 4mm
Cutting Depth : 3mm Cutting Depth : 4mm
L K 30 30 Spindle Speed : 400 min-1 Spindle Speed : 400 min-1
30 30 L1 L2 GG Cutting Speed : 25m/min. Cutting Speed : 25m/min.
20mm
20mm
L K
GG Cutting Feed : 72mm/min. Cutting Feed : 72mm/min.
L1 L2
ød
39.5 39.5
P
ød
39.5 39.5
P
Q
R3
S=110(80)
S=65
R3 AGU SERIES (AGU30 TYPE)

Q
M
R18(S=80)
M R21(S=110) BBT40-AGU30/NBS13-240
R18 6 Collar Compression
5 Pin Compression Workpiece : Pre-hardened Steel (HRC40)
3 Pin Compression Cutter : R5 2-flute carbide ball endmill
Fixed Length A
Pf
Fixed Length A
Spindle Speed : 6,000 min-1
Fig. 1 MAX.2,000min-1 Fig. 2 MAX.2,000min-1 Cutting Speed : 190m/min.
Cutting Feed : 900mm/min. Ad
Cutting Depth : Ad=0.1mm
Peck Feed : Pf=0.1mm
Speed Weight(kg)
Shank Set Model Base Head Fig. ød G K L L1 L2 M P Q Ratio S=65 S=80 S=110 Results will vary depending on workpiece, cutting tool, machine model, and other conditions.
BBT40-AG90-CA4SGM-226 AG90-CA4SGM- 64 226 56 133 5.6 All new applications are subject to review by engineering in order to confirm the Angle Head will operate within its capacity.
-258 - 96 3 - 4 12.5 16.5 258 88 165 10.5 10.5 1:1.06 5.7
BBT40-
-290 -128 290 120 197 (Increase) 5.8
AGB- 1 170
-CA6SGM-207 162 AG90-CA6SGM- 45 207 37 114 5.7
-251 - 89 3 - 6 15 20 251 81 158 12.5 16 1:0.77 5.9 Our long experience and expertise enables us to design and manufacture
-295 -133 295 125 202 (Decrease) 6.1 special custom made Angle Heads for almost any customer application.
BBT
BBT50-AG90-CA4SGM-250 AG90-CA4SGM- 64 250 56 117 12.5 11.9
-282 - 96 3 - 4 12.5 16.5 282 88 149 10.5 10.5 1:1.06 12.6 12
-314 BBT50- -128 314 120 181 (Increase) 12.7 12.1
SPECIAL ANGLE EXTRA LONG OIL FEEDER BBT30
AGB- 2 194 (SPECIAL ANGLE)
-CA6SGM-231 AG90-CA6SGM- 45 231 37 98 12.6 12
186
-275 - 89 3 - 6 15 20 275 81 142 12.5 16 1:0.77 12.8 12.2
-319 -133 319 125 186 (Decrease) 13 12.4
1. The standard fixed length A: 40 taper=8mm , 50 taper=6mm. Other lengths are available upon request. 4. Exclusive collets should be ordered separately.
2. The angles of positioning pin to drive key groove and direction of cutting edge are adjustable from 0˚ to 360˚. 5. S=80 type is available for #50 taper models upon request.
3. Coolant cannot be supplied through the Locating Pin. 6. All models above are available with HSK.
For STOP BLOCK P19
Exclusive Collet
B Model øA B Model øA B
CA4-3 3 CA6-3 3
-3.5 3.5 16.5 -4 4
øA
22
-4 4 -5 5
1. Use only a cutting tool shank with exactly the same -6 6
diameter as the collet bore diameter.
2. Tolerance of the cutting tool shank must be within h7.
17 18
for ANGLE HEAD
Preparing the Stop Block 3. Semi-Finished Stop Block
The ANGLE HEAD utilizes a Locating Pin that engages with the Stop Block, which is A semi-finished Stop Block has the proper groove form for use with a ANGLE HEAD, as well as additional material to allow the user to
mounted to the machine spindle to prevent radial movement of the ANGLE HEAD machine the block to the correct height.
during operation. Therefore, it is necessary to use a Stop Block with the proper dimensions If a pre-made Stop Block is unobtainable from the machine tool builder, a semi-finished Stop Block can be used. Please consult with the
machine tool builder for selection, machining, and mounting of a semi-finished Stop Block.
to match the Locating Pin of the ANGLE HEAD.
Please contact a agent if using an existing Stop Block.
BDV40/BBT40/HSK-A63
1. Standard Setup of the Locating Pin MODEL : SB-A/SB-B

Please note that the “S” dimension and Fixed Length “A” are not adjustable by
the user. If the standard dimensional values shown below are not suitable for 10 45 10
11
Fixed Length “A”
your machine, please contact a agent.
13 30˚
“S” Dimension
9
28
“S” Dimension
The distance from the centerline of the ANGLE HEAD spindle
6
to the centerline of the Locating Pin.
ø6 PIN 40
10˚
82
Fixed Length “A”
The axial distance from the gauge line to the top of the Locating 30
Pin, when the Locating Pin is properly engaged in the Stop Block. 19.6
Maximum range
10˚ -15˚
0
GAUGING
for milling
18
”S” Dimension Fixed Length “A”
9
BDV / BBT40 / HSK-A63 65 8
SB-A=53
SB-B=43
PT3/8
10
BDV / BBT50 / HSK-A100 110 6
22
15
1. Adjustment to the required height by milling the base.
2. Fix the stop block by inserting two dowel pins (ø6).
2. Stop Block Dimensions
Please order a Stop Block from the machine tool builder. BDV50/BBT50/HSK-A100
Refer to the following diagrams for the proper Stop Block groove
dimensions and configurations for use with a ANGLE HEAD. MODEL : SB-G/E
90
STOP 75
65
BLOCK
6
15
30
70
ø6 PIN
32
30˚ 30 +0.2 M6
19.6 0.02 0
28 0.01 CAP BOLT 45

10˚ 10˚ 10˚
18 +0.03
+0.01
22.7 30˚ 30
28 110
10
27 0.1 22.7
10
31 15
10
25
27
9 0.1 ø7 ø10.5
15
6
15
2
GAGE LINE
11
GAGE LINE
70
Maximum range
O-RING(P12/JIS) O-RING(P12/JIS) 0
10˚-15˚ GAUGING
45
PT1/8
for milling
BDV40/BBT40/HSK-A63 BDV50/BBT50/HSK-A100
34
ø6.8
Note : For a BDV50/BBT50/HSK-A100 unit with an 80mm ”S” dimension, please use the Stop Block dimensions for 1. Adjustment to the required height by milling the base. 2. Fix the stop block by inserting two dowel pins (ø6).
BDV40/BBT40/HSK-A63, as the Locating Pin dimension differs from that of a standard unit with a 110mm ”S” dimension.
Note : on the sketch indicates heat treatment (HRC45-50), all other surfaces can be milled.
19 20
.
PAT
Using AIR TURBINE SPINDLE for super

2 type Air Turbine
high spindle speed, an expensive high-
.... Optimum .... Dependent upon cutting conditions
speed machine is no longer required. .... Acceptable .... Not recommended for use
Dynamic runout accuracy

ø0.1-0.3mm
Most problems associated with Micro-Machining are caused by ø0.3-0.5mm
poor dynamic runout of a machine spindle. We have established Drill
ø0.5-1.0mm
a runout measuring system that can detect spindle movement
ø1.0-1.5mm
during rotation at high speed and achieved the best dynamic
ø0.1-1.0mm
runout accuracy. Endmill
ø1.0-1.5mm
Plotted position of a test bar at the Jig grinding
max. spindle speed. (reference value) The table is just for reference. Machining range may change
3 according to material, cutting conditions and cutting tools.
oved nded
Impcr hining Exte life
ma uracy to o l
acc
0
-3 3 rior Practical spindle
( m) Supe finish speed (min-1) 60,000 - 80,000 40,000 - 50,000
ce
surfa
Clamping Range ø0.45 - ø4.05mm (MEGA4S)
-3 T.I.R at nose Less than 1 m
Air pressure Less than 0.6MPa
(80,000min-1) Air flow 200L/min [ANR](0.5MPa)
Ultra low vibration design Relation between Spindle speed and air pressure (Reference)
90,000
Perfect dynamic balance is obtained
80,000 80,000
Revolution(min-1)
for ultra low vibration.
73,000
A notch-free nut eliminates unbalance 70,000
at high speed rotation. 66,000
60,000
Cutting tool is clamped with an 58,000
50,000
50,000
exclusive wrench. 47,000
43,000
40,000
38,000
30,000
0.3 0.4 0.5 0.6
Environmental measures Air pressure (MPa)
Saving power consumption

Compared with power consumption of a machine spindle, AIR BIG-PLUS is standard on all BT & SK Taper versions PAT.
R
Patented TURBINE SPINDLE minimizes the loss of energy.

Machine Spindle SPINDLE SYSTEM PAT.
UK, France, Italy, and Air pressure : 0.5 MPa, Air consumption : 200L/min. Simultaneous taper and flange contact between machine spindle
and toolholder provides improved rigidity and ATC repeatability.
Rotation= 0
DUAL CONTACT South Korea (e.g.: power output of a compressor: 2.2kW 250L/min.)
Interchangeability with conventional spindles ensures suitability for
The BIG-PLUS spindle is manufactured based on the your existing machines.
original Master Gauge made by BIG. BIG PLUS holders are Low noise design (Within 65 dB)
the BIG PLUS machines. Air channels and turbine are optimized for low noise.
Cutting noise of micro tools can be heard.
Automatic Tool Change Clearance FIT

ATC type is available by supplying air via CONVENTIONAL BIG-PLUS
SPINDLE SYSTEM
a stop block to enhance productivity with
unmanned operation. R
BIG-PLUS tools can be used

SPINDLE SYSTEM PAT. in machining centers with
21 22
For automatic tool change
The compressed air is supplied through the stop block which R R
also enables automatic tool change. SPINDLE SYSTEM PAT.

For compressed air through the machine spindle. SPINDLE SYSTEM PAT.
DUAL CONTACT DUAL CONTACT

[Side through type] [Center through type]
L
K1 22 Drive key =0˚-360˚ L
Max.ø 4
K 22
ø12
Max.ø 4
øD
ø12
øD1
MEGA4S
øD
Air
S
H
MEGA4S
Air
Pin stroke : 6
K2

BIG-PLUS tools can be used in machining centers with conventional spindles. BIG-PLUS tools can be used in machining centers with conventional spindles.
Shank Model Operating spindle L øD K1 K2 S H Weight Model Operating spindle L øD øD1 K Weight
speed(min-1) (kg) Shank speed(min-1) (kg)
BDV40-RBX7-4S-165-65 60,000 - 80,000 80 4.0 BDV40- RBX7C-4S-150 60,000 - 80,000 78 3.1
165 57 47 65 -10 - 35 150 49.6 43
-RBX5-4S-165-65 40,000 - 50,000 96 5.0 SK -RBX5C-4S-150 40,000 - 50,000 96 4.1
SK
BDV50-RBX7-4S-170-80 60,000 - 80,000 8.7 BDV50-RBX7C-4S-145 60,000 - 80,000 78 5.8
170 100 62 52 80 -5 - 40 145 68 38
-RBX5-4S-170-80 40,000 - 50,000 9.7 -RBX5C-4S-145 40,000 - 50,000 96 6.8
BBT30-RBX7-4S-152-55 60,000 - 80,000 152 80 28 33 55 -10 - 22 2.7 BBT40- RBX7C-4S-150 60,000 - 80,000 78 3.1
150 50 43
BBT40-RBX7-4S-151-65 60,000 - 80,000 80 4.0 -RBX5C-4S-150 40,000 - 50,000 96 4.1
151 43 33 65 -24 - 21 BBT
BBT -RBX5-4S-151-65 40,000 - 50,000 96 5.0 BBT50-RBX7C-4S-160 60,000 - 80,000 78 6.3
160 68 53
BBT50-RBX7-4S-166-80 60,000 - 80,000 8.7 -RBX5C-4S-160 40,000 - 50,000 96 7.3
166 100 58 48 80 -9 - 36
-RBX5-4S-166-80 40,000 - 50,000 9.7 1. Nut and wrench are included. Collet must be ordered separately.
2. XF1(Air Unit) must be ordered separately. P26
1. Nut and wrench are included. Collet must be ordered separately.
For MICRO COLLET P26
CAUTION
2. XF1(Air Unit) must be ordered separately. P26 For MICRO COLLET P26
Compressed air to drive the AIR TURBINE SPINDLE must be clean. Therefore, coolant should
For STOP BLOCK P26 not be supplied through the spindle on the machine that the AIR TURBINE SPINDLE is used.
For STOP BLOCK P26
[Side through type]

L
Drive key
[Center through type]
K1 22 =0˚-360˚
Max. ø4
L
ø 12
K 22
Max. ø 4
øD
ø 12
MEGA4S
Coolant Pipe S
H
øD1
øD
Air
Air MEGA4S
Pin stroke : 6 Coolant Pipe
K2
Shank Model Operating spindle L øD K1 K2 S H Weight Shank Model Operating spindle L øD øD1 K Weight
speed(min-1) (kg) speed(min-1) (kg)
HSK-A 63-RBX7-4S-175-65 60,000 - 80,000 80 3.8 HSK-A 63-RBX7C-4S-160 60,000 - 80,000 78 2.9
175 67 57 65 0 - 45 160 50 53
-RBX5-4S-175-65 40,000 - 50,000 96 4.8 -RBX5C-4S-160 40,000 - 50,000 96 3.9
HSK-A HSK-A
HSK-A100-RBX7-4S-180-80 60,000 - 80,000 8.4 HSK-A100-RBX7C-4S-165 60,000 - 80,000 78 4.9
180 100 72 62 80 5 - 50 165 68 58
-RBX5-4S-180-80 40,000 - 50,000 9.4 -RBX5C-4S-165 40,000 - 50,000 96 5.9
1. Nut and wrench are included. Collet must be ordered separately. 1. Nut and wrench are included. Collet must be ordered separately.
For MICRO COLLET P26
2. XF1(Air Unit) must be ordered separately. P26 2. XF1(Air Unit) must be ordered separately. P26
3. Coolant Pipe is included. For STOP BLOCK P26 3. Coolant Pipe is included. CAUTION
Compressed air to drive the AIR TURBINE SPINDLE must be clean. Therefore, coolant should
For MICRO COLLET P26 not be supplied through the spindle on the machine that the AIR TURBINE SPINDLE is used.
Order Example For STOP BLOCK P26

Easily mounted on machines without a stop block. BDV40-RBX7-4S-165-65
When ordering, please exchange the end BDV40-RBX7-4S-165H
of model number H.
23 24
for AIR TURBINE SPINDLE
Preparing the Stop Block
The AIR TURBINE SPINDLE utilizing a Locating
Aluminum Prehardened steel 20mm Pin requires the Stop Block, which is mounted to the
A2017 HRC40
machine spindle. Please contact a agent for
Outstanding runout accuracy Drastic time reduction by details.
permits super thin wall ultra high speed rotation.
Locating Pin
cutting. Excellent dynamic runout
accuracy makes DOC of
0.065mm 5 m clearly visible.
for AIR TURBINE SPINDLE

4mm
Cutter ø0.5mm Rib-endmill Cutter R0.1mm Ball nose endmill

Spindle speed 70,000min-1 Spindle speed 80,000min-1 MICRO COLLET
Feed 1,500mm/min Feed 400mm/min
D.O.C Ad=0.02mm D.O.C Ad=0.01mm Clamping range from ø0.45 to ø4.05 with 0.1 increments. Max. Runout ( m)
Slim body and outstanding clamping force realizes Collet Class
At nose At end of test bar
Prehardened steel Prehardened steel Micro-Machining.
30mm
AA 1 3
HRC40 HRC40
20mm 22.5
Overall cutting length of 656m can Original 5 hour operation in
be achieved with one ball nose MC is reduced to 2 hours. 4d
ø7.4
ød
endmill.
ød
Drastically extended tool life.
MEGA4S
Clamping Range Clamping Range Clamping Range Clamping Range
Model ød Model ød Model ød Model ød
Cutter R0.5mm Ball nose endmill Cutter R0.2mm Ball nose endmill
Spindle speed 65,000min-1 Spindle speed 70,000min-1 NBC4S-0.5 AA 0.45 - 0.55 NBC4S-1.0 AA 0.95 - 1.05 NBC4S-2.0 AA 1.95 - 2.05 NBC4S-3.0 AA 2.95 - 3.05
Feed 4,200mm/min Feed 1,000mm/min -0.6 AA 0.55 - 0.65 -1.1 AA 1.05 - 1.15 -2.1 AA 2.05 - 2.15 -3.1 AA 3.05 - 3.15
D.O.C Ad=0.2mm Rd=0.05mm D.O.C Ad=0.01mm -0.7 AA 0.65 - 0.75 -1.2 AA 1.15 - 1.25 -2.2 AA 2.15 - 2.25 -3.175AA 3.125 - 3.225
-0.8 AA 0.75 - 0.85 -1.3 AA 1.25 - 1.35 -2.3 AA 2.25 - 2.35 -3.2 AA 3.15 - 3.25
-0.9 AA 0.85 - 0.95 -1.4 AA 1.35 - 1.45 -2.4 AA 2.35 - 2.45 -3.3 AA 3.25 - 3.35
Prehardened steel 40mm
Aluminum -1.5 AA 1.45 - 1.55 -2.5 AA 2.45 - 2.55 -3.4 AA 3.35 - 3.45
HRC40 A2017
-1.6 AA 1.55 - 1.65 -2.6 AA 2.55 - 2.65 -3.5 AA 3.45 - 3.55
No thermal expansion of High-precision drilling is -1.7 AA 1.65 - 1.75 -2.7 AA 2.65 - 2.75 -3.6 AA 3.55 - 3.65
spindle results in finely possible without center drill 0.3mm -1.8 AA 1.75 - 1.85 -2.8 AA 2.75 - 2.85 -3.7 AA 3.65 - 3.75
detailed surface finish! operation. -1.9 AA 1.85 - 1.95 -2.9 AA 2.85 - 2.95 -3.8 AA 3.75 - 3.85
Even after 3,500 holes, no -3.9 AA 3.85 - 3.95
problems can be found on -4.0 AA 3.95 - 4.05
cutting edge. t= 1.5mm
AIR FILTER REGULATOR for RBX (Contact our agent.)
Cutter R0.5mm Ball nose endmill Cutter ø0.3mm Solid drill
Spindle speed 75,000min-1 Spindle speed 75,000min-1 Air filtering for turbine drive.
Feed 400mm/min Feed 200mm/min
1 2
D.O.C Ad=0.02mm Peck 0.3mm Model XF1
IN OUT
ø10 ø8 1 Mist separator (filtration: 0.3 m)
4 2 Micro mist separator (filtration: 0.01 m)

3 Precision regulator
Prehardened steel Stainless Steel
HRC40 SUS303 3 4 Three ports valves for extracting pressurization
(non-grease type)
Even a taper endmill that 30mm Tool life is doubled with
0.5mm
has high cutting forces over 1,200 holes and
can achieve stable 10mm cutting time is reduced Dimensions
cutting. to 1/3. 280 101
t= 1.7mm 81 125 74 14.5

Detail
16 14.5
36
Cutter ø1.5mm Rib-endmill Cutter ø0.5mm Solid drill
Spindle speed 40,000min-1 Spindle speed 40,000min-1
54
Feed 1,000mm/min Feed 20mm/min
38.5
D.O.C Ad=0.05mm Peck 0.01mm
54
201
28
11
R
7 7
25 26
Speed Increaser
.
PAT
Obtain optimum cutting tool performance
HIGH SPEED MACHINING INCREASES High efficiency cutting tools have been developed for advanced
high speed machining. HIGH SPINDLE maximizes performance
PRODUCTIVITY WITH GREATER ACCURACY of these cutting tools by increasing the spindle speeds up to
higher required levels.
AND SUPERIOR FINISH
Reduce load to machine spindle

Reduced wear of machine spindle. Continuous use at high
spindle speeds will reduce the life of a machine spindle due to
Reinforced gear driving system the excessive load to the motor and bearings. The HIGH
SPINDLE reduces this load and greatly extends the life of a
The planetary gears, which have been constantly up-graded costly machine spindle.
since the development of our first "HIGH SPINDLE" back in
1970, achieves smooth
operation with minimal heat BIG-PLUS is standard on all BT & SK taper versions PAT.
generation and high torque
transmission. Simultaneous taper and flange contact between machine spindle
and toolholder provides improved rigidity and ATC repeatability.
Interchangeability with conventional spindles ensures suitability
for your existing machines.
High precision collet chuck system

Clearance FIT
1 m at nose
[NEW BABY CHUCK] CONVENTIONAL BIG-PLUS
Collet concentricity SPINDLE SYSTEM
Max. Runout
Collet Class R
At nose At end of test bar BIG-PLUS tools can be used
Within Within SPINDLE SYSTEM PAT. in machining centers with
AA 1μm 3μm conventional spindles.
DUAL CONTACT
Within Within
The BIG New Baby Collet 1μm 3μm
is world renowned for its Higher durability (Advanced sealing method)
unmatched accuracy and 4d
precision. The advanced non-contact sealing method provides improved
ød
It offers concentricity close protection against coolant and particle contamination than any
to sub-micron. other seals.
Runout at spindle nose in HIGH SPINDLE guaranteed to be

within 5μm. Runout at 4 times d guaranteed to be within 10μm. Multi-directional coolant supply
Universal Coolant Nozzles are
R capable of being adjusted to
Patented suit the length of cutting tool.
SPINDLE SYSTEM PAT.
Thus, the maximum coolant
DUAL CONTACT South Korea
Rigidity increased 1.7 times delivery to the cutting edge is
assured.
The BIG-PLUS spindle is manufactured based on the Larger diameter body Note: HIGH SPINDLE can be operated
L mm
original Master Gauge made by BIG. BIG PLUS holders are and spindle with double without coolant running through
the only tooling that can safely bring to full effectiveness of the housing.
angular contact bearings
and reinforced locating 20kgf
pin assembly greatly
increase rigidity.
Deflection Pinpoint coolant jet for shorter cutting tools

A 1/8 pipe tap thread is
provided in the HIGH
SPINDLE so that various
Model L Deflection Comparison types of customer supplied
200 36μm 58% less coolant-jet nozzles can be
BBT40-GTG5-10-140-65
utilized which will provide
BBT50-GTG6-10-158-80 220 25μm 78% less pinpoint delivery to the
BBT50-GTG4-16-177-80 240 11μm 93% less cutting edge of short tools
Comparison against previous model. (BDV/BBT taper models
only).
27 28
For Machining Centers For Machining Centers
Higher spindle speeds are available without R
Special design for die & mold. R
excessive load on the machine spindle. SPINDLE SYSTEM PAT.

Long nose design for minimized interference. SPINDLE SYSTEM PAT.
DUAL CONTACT Long tool life with grease nipple. DUAL CONTACT
MAX -1 MAX -1
00 min 00 min
20,0 L 24,0 L
0.01
K1 54.5
0.01
K1 L1
4D
ød
ø44
ø100
4D
ø25
øD2
øD1
S
ød
S
COOLANT
Speed Ratio : 5.67
COOLANT Fixed Length H
ø18
Model Description
Fixed Length H Model Description
BDV40 - GTG 5 - 10 - 155
BDV50 - GTX 6 - 8 - 204
Speed Ratio Model BBT50-GTX6-8-200
Type Speed Ratio Cutter Ball nose endmill
BIG-PLUS SK No. Type R3/2flutes
Exclusive STOP BLOCK is required. BIG-PLUS SK No. Workpiece Prehardened steel
BIG-PLUS tools can be used in machining centers with conventional spindles. Material HRC40
Speed Max. Weight Revolution 20,000min-1
Shank Model ød L L1 øD1 øD2 K1 S Collet Exclusive STOP BLOCK is required.
Ratio min-1 (kg)
Feed Rate 3,600mm/min
BDV40-GTG5-10-155 1.5 - 10 155 20 30 80 58 65 NBC10 4.67 20,000 5.0 BIG-PLUS tools can be used in machining centers with conventional spindles.
Result Good surface
Model ød L K1 S Collet Weight
Shank (kg)
SK BDV50-GTG6-10-163 1.5 - 10 163 20 30 100 63 80 NBC10 5.67 20,000 9.0
SK BDV50-GTX6-8-205 0.5 - 8 205 62 80 NBC8 9.5

-GTG4-16-182 2.5 - 16 182 25.5 42 110 63 80 NBC16 3.80 15,000 10.8
BBT BBT50-GTX6-8-200 0.5 - 8 200 58 80 NBC8 9.3

BBT40-GTG5-10-140-65
BBT40-GTG5-10-140 1.5 - 10 140 20 30 80 43 65 NBC10 4.67 20,000 4.8
1. The standard Fixed Length H is 6mm.
2. Clamping nut and wrench are included.
BBT
BBT BBT50-GTG5-10-158-80
BBT50-GTG6-10-158 1.5 - 10 158 20 30 100 58 80 NBC10 5.67 20,000 8.8 3. Collet must be ordered separately.
4. Please do not use with neat oil coolant. Using with neat oil coolant carries a risk of fire.
1.3
SK shank w/o BIG-PLUS are available upon request. 0.6
BBT50-GTG4-16-177-80
-GTG4-16-177 2.5 - 16 177 25.5 42 110 58 80 NBC16 3.80 15,000 10.6
1. The standard Fixed Length H is 6mm. For NEW BABY COLLET P38 For STOP BLOCK P37
2. 1 pce. of maximum size collet (GTG5,6=NBC10-10AA,GTG4=NBC16-16AA) , clamping nut and wrench are included. For NEW BABY COLLET P38
3. (angle of locating pin to drive key groove) is adjustable to any degree from 0˚ to 360˚. For LOCATING PINS P37 For WRENCH P38
4. Special Air Purge oil mist lubrication style is available upon request for machining graphite, ceramic, tungsten and other composite materials. For STOP BLOCK P37
5. Please do not use with neat oil coolant. Using with neat oil coolant carries a risk of fire.
SK shank w/o BIG-PLUS are available upon request. For LOCATING PINS P37
For WRENCH P38

For Conventional Machines
Higher spindle speeds increase the productivity
NT Type
on Conventional Machines. NT50U(M)-GTG4-16-150 150
0.01
25.5
U=UNCI-8 NT50
Model BBT40-GTG5-10-140 BBT50-GTG6-10-158 BBT50-GTG6-10-158 BBT50-GTG4-16-177 (M=M24 P3)
4D
Cutter Solid carbide endmill Solid carbide endmill Solid carbide drill Solid carbide endmill
ø110
ø42
ø8 / 2 flutes ø6 / 2 flutes ø2 ø16 MAX -1
00min
15,0
Workpiece
ød
Material Duralumin(A-2017) S55C / CK55 Duralumin(A-2017) Duralumin(A-2017)
80
Revolution 20,000min-1 16,000min-1 20,000min-1 15,000min-1
Feed Rate 3,000mm/min 3,500mm/min 2,000mm/min 1,000mm/min
150
Result High metal removal rate High metal removal rate Extended tool life Surface roughness
90cm3/min 35cm3/min 1,200 holes by 1 drill Ry max 2μm
Model Description 155 0.01
NT50U - GTG 4 - 16 - 150
ST Type 25.5
Speed Ratio ST32-GTG4-16-155 ST No.
Gear 4D
ø2
ø110
Shank No.
ø32
ø42
ød
Speed Max. Weight
Model Shank ød Collet
80
10 10 Ratio min-1 (kg)
20
10 NT50U(M)-GTG4-16-150 50 taper 2.5 - 16 NBC16 3.80 15,000 9.3
3 1 0.1 ST32-GTG4-16-155 32 cylindrical 2.5 - 16 NBC16 3.80 15,000 7.2
150
1. Wrench and collets are included. (NBC16-6,8,10,12&16AA)
2. Please do not use with neat oil coolant. For NEW BABY COLLET P38
Results will vary depending on workpiece, cutting tool, machine model, and other conditions. Using with neat oil coolant carries a risk of fire.
The rigidity and concentricity are often affected by the projection-length of a cutting tool. It is recommended to keep the projection as short as possible. For WRENCH P38
29 30
Non-contact seal design eliminates wear damage to body.
Coolant Feed With the Hi-JET HOLDER, coolant runs through a separate
sealing section called the Merit Set. In the Merit Set, the sealing
ring that stays stationary when the body rotates does not come in
.
PAT
contact with the body. Only the sealing plate, which rotates with
the body, has actual contact with the body. As a result, there is no
friction from any seals which can cause body wear. The only wear
will be to the Merit Set seals, which are easily replaceable parts.
Coolant contamination and high speed operations are no longer
limiting factors to the service life of the Coolant Feed Holders.
ENSURING COOLANT DELIVERY TO THE Competitor Design

CUTTING EDGE REQUIRED FOR HIGH SPEED Bearing
CUTTING.
Wear Part
to to
s up 1 s up
in-
dle s
peed
in-
dle s
peed 1
High Speed Available Spin
, 000m Spin
, 000m
10 40 tapers
8 50 tap ers
To meet the increasing demand for

high-speed operations due to use of Cutting particles in coolant,
carbide cutters, Hi-Jet Coolant Feed Seal high speed operation and
Holder models are available that run Wear Part high pressure cause wear
at speeds up to 10,000 min-1 for 40 damage.
tapers and 8,000 min-1 for 50 tapers.
Coolant
Their compact design and 360˚
adjustability assures compatibility
with automatic tool changers of
machining centers.
Suitable for small dia. cutters due to high speed and pressure.
Small diameter cutters Bearing
require high spindle
speeds to maintain high
2MPa
cutting speed and high
coolant pressure due to
their small dia. coolant Coolanrte
su C Rotating Part
holes. The Hi-JET Pres Muorre Merit Plate Stationary Part
de nt
HOLDER accepts even 0 l Merit Ring
Split
smaller diameter shanks,
Sp
Construction
in
PAT.
providing high spindle
dl
e
speeds (Max. 10,000
Sp
ee
min-1) and high coolant 00 Ideal mechanical sealing
d
10,0in-1
pressures (Max. 2MPa). m construction enables use
under high speed and high
Coolant
pressure cutting conditions,
high MAX.
to maintain high spindle speed preventing the main body
cutting speed 10,000
required min-1 from wear damage.
small
dia.
cutter high pump
small dia. MAX.
pressure
coolant holes
required
2MPa Easy maintenance by replacement of wear parts.
Easily replaceable Merit Plate
Merit Sets consist
of Merit Plates,
to Merit Rings and
ds up
Spee
O-Rings.
le -1 for New Baby Chuck Type (ONBS) Coolant Sealed Nut
d n
Spin
00mi
rs
e
ap
10,0 0t ut fo
r coolan
t-th
Merit Ring
5 tn
for le r
1
n-
ou
R
ol
0 mi dc
gh
Patented
for
40 tapers and 8,00 Seale BIG-PLUS is standard on all BT taper versions
tools
SPINDLE SYSTEM PAT.
USA, Canada, Germany, PAT.
UK, France, Italy, and PAT.
DUAL CONTACT South Korea Simultaneous taper and flange contact between machine spindle and
toolholder provides improved rigidity and ATC repeatability. Interchangeability
The BIG-PLUS spindle is manufactured based on the with conventional spindles ensures suitability for your existing machines.
Perfect sealing by utilizing coolant Clearance FIT

pressure!
CONVENTIONAL BIG-PLUS SPINDLE SYSTEM
For high speed cutting.
Prevents the ingress of particles to the R
collet and body. BIG-PLUS tools can be used

Special collets no longer necessary. SPINDLE SYSTEM PAT. in machining centers with
31 32
NEW BABY CHUCK TYPE for Hi-JET HOLDER NEW BABY CHUCK TYPE
R
Suitable for small diameter drills, gun drills

and end mills due to high precision New SPINDLE SYSTEM PAT. BABY PERFECT SEAL PAT.
Baby Chuck. DUAL CONTACT
Sealed collet nut for coolant-through tools (order separately)
L Model Cutter øD L1 Collet Model Model Cutter øD L1 Collet Model

Shank Dia. Shank Dia.
L1
BPS10-03035 3 - 3.5 NBC10- 3- 4 BPS16-03035 3 - 3.5 NBC16- 3- 4
-0304 3- 4 - 3- 4.5 -0304 3- 4 - 3- 4.5
-04045 4 - 4.5 3.9 - 4- 5 -04045 4 - 4.5 4.0 - 4- 5
øC1
øC2
øD
-0405 - 4- 5.5 - 4- 5.5
ød
4- 5 -0405 4- 5
-05055 5 - 5.5 - 5- 6 -05055 5 - 5.5 - 5- 6
-0506 5- 6 - 5- 6.5 -0506 5- 6 - 5- 6.5
S
-06065 6 - 6.5 30 - 6- 7 -06065 6 - 6.5 - 6- 7
Baby Perfect Seal Model Description
-0607 6- 7 - 6- 7.5 -0607 6- 7 4.3 - 6- 7.5
(optional) BPS 10 - 03035 4.3
-07075 7 - 7.5 - 7- 8 -07075 7 - 7.5 - 7- 8
Tool shank dia.
Fixed Length H clamping range: -0708 7- 8 - 7- 8.5 -0708 7- 8 - 7- 8.5
ø3 - ø3.5mm
-08085 8 - 8.5 - 8- 9 -08085 8 - 8.5 - 8- 9
-0809 8- 9 - 8- 9.5 -0809 8- 9 42 - 8- 9.5
Model Description Main body size 3.5 4.6
-09095 9 - 9.5 - 9- 10 -09095 9 - 9.5 - 9- 10
DV40 - ONBS 13 N - 165 Baby perfect seal
-0910 9 - 10 - 9- 10 -0910 9 - 10 - 9- 10.5
Hi-Jet type
Max. Capacity L1 BPS13-03035 3 - 3.5 NBC13- 3- 4 -10105 10 - 10.5 -10- 11
Oil hole New Baby Chuck -0304 3- 4 - 3- 4.5 -1011 10 - 11 -10- 11.5
Shank No. 5.1
-04045 4 - 4.5 4.3 - 4- 5 -11115 11 - 11.5 -11- 12
-0405 4- 5 - 4- 5.5 -1112 11 - 12 -11- 12.5
øD
BIG-PLUS tools can be used in machining centers with conventional spindles. Exclusive STOP BLOCK is required. - 5- 6
-05055 5 - 5.5 -12125 12 - 12.5 -12- 13
Merit Set -0506 5- 6 - 5- 6.5 -1213 12 - 13 -12- 13.5
Max. Weight 4.1
Shank Model ød øD L øC1 øC2 S Collet 2 pcs. of Merit Ring and -06065 6 - 6.5 - 6- 7 -1314 13 - 14 -13- 14.5
min-1 2 pcs. of Merit Plate (kg) Standard New Baby Collet
-0607 6- 7 - 6- 7.5 -1415 14 - 15 -14- 15.5
DV40-ONBS13N-165 2.5 - 13 35 73 NBC13 10,000 MES-40 4.0 4.6
-07075 7 - 7.5 - 7- 8 -1516 15 - 16 -15- 16
ONBS16N-165 2.5 - 16 42 165 81.6 65 NBC16 8,000 4.3 -0708 7- 8 - 7- 8.5 BPS20-03035 3 - 3.5 NBC20- 3- 4
80 MES-50 35
-ONBS20N-165 2.5 - 20 46 NBC20 8,000 4.3 -08085 8 - 8.5 - 8- 9 -0304 3- 4 - 3- 4.5
SK 4 - 4.5
DV50-ONBS13N-165 2.5 - 13 35 NBC13 7.3 -0809 8- 9 - 8- 9.5 -04045 4.0 - 4- 5
4.9
2.5 - 16 42 165 99.6 80 80 NBC16 8,000 MES-50 7.3 -09095 9 - 9.5 - 9- 10 -0405 4- 5 - 4- 5.5
ONBS16N-165
-0910 9 - 10 - 9- 10.5 -05055 5 - 5.5 - 5- 6
-ONBS20N-165 2.5 - 20 46 NBC20 7.5
-10105 10 - 10.5 -10- 11 -0506 5- 6 - 5- 6.5
BBT30-ONBS10N-135 3 - 10 30 138 NBC10 3.0 -1011 10 - 11 -10- 11.5 -06065 6 - 6.5 - 6- 7
13N-140 3 - 13 35 NBC13 3.1 -11115 11 - 11.5 -11- 12 -0607 6- 7 - 6- 7.5
66 65 10,000 MES-40 4.2 4.3
16N-140 3 - 16 42 143 NBC16 3.3 -1112 11 - 12 -11- 12.5 -07075 7 - 7.5 - 7- 8
20N-140 3 - 20 46 NBC20 3.3 -12125 12 - 12.5 -12- 13 -0708 7- 8 - 7- 8.5
BBT40-ONBS10N-165 168 10,000 3.9 -1213 12 - 13 -12- 13 -08085 8 - 8.5 - 8- 9
3 - 10 30 NBC10
-200 203 8,000 4.1 -0809 8- 9 4.6 - 8- 9.5
73 MES-40 -09095 9 - 9.5 - 9- 10
-ONBS13N-165 168 10,000 4.0
3 - 13 35 NBC13 -0910 9 - 10 46 - 9- 10.5
-200 203 8,000 4.2
81.6 65 -10105 10 - 10.5 -10- 11
-ONBS16N-165 168 8,000 4.3
3 - 16 42 NBC16 -1011 10 - 11 -10- 11.5
-200 203 6,000 4.6
80 MES-50 -11115 11 - 11.5 5.1 -11- 12
-ONBS20N-165 168 8,000 4.3 11 - 12
3 - 20 46 NBC20 -1112 -11- 12.5
-200 203 6,000 4.7 -12125 12 - 12.5 -12- 13
BBT50-ONBS10N-165 168 8,000 7.2 -1213 12 - 13 -12- 13.5
-200 3 - 10 30 203 NBC10 6,000 7.4 -1314 13 - 14 -13- 14.5
BBT
-250 253 4,000 7.6 -1415 14 - 15 5.2 -14- 15.5
-ONBS13N-165 168 8,000 7.3 -1516 15 - 16 -15- 16.5
-200 3 - 13 35 203 NBC13 6,000 7.5 -1617 16 - 17 -16- 17.5
-250 253 4,000 7.8 -1718 17 - 18 4.6 -17- 18.5
99.6 80 80 MES-50 -1819 18 - 19 -18- 19.5
-ONBS16N-165 168 8,000 7.5
-1920 19 - 20 -19- 20
-200 3 - 16 42 203 NBC16 6,000 7.8
-250 253 4,000 8.2
-ONBS20N-165 168 8,000 7.5
- 20
PS RING Spare seal for Baby Perfect Seal
-200 3 46 203 NBC20 6,000 7.9
-250 253 4,000 8.2 Corresponding Corresponding Corresponding
Model Model Model BPS Model
1. The standard Fixed Length H is 6mm. BPS Model BPS Model
2. Wrench, Collet and Adjusting Screw are optional items. For NEW BABY COLLET P38
3. Max. coolant pressure is 2MPa. PS- 0304 BPS -03035, 0304 PS-0809 BPS -08085, 0809 PS-1314 BPS -1314
4. Clamping Nut is sold separately. Please order BABY PERFECT SEAL(BPS) for your application. For STOP BLOCK P37
0405 -04045, 0405 0910 -09095, 0910 1415 -1415
Please do not use with neat oil coolant.
Using with neat oil coolant carries a risk of fire. For LOCATING PINS P37 0506 -05055, 0506 1011 -10105, 1011 1516 -1516
5. Please consult with the machine tool builder for the suitable "S" dimension.
For WRENCH P38 1 package contains 0607 -06065, 0607 1112 -11115, 1112 1617 -1617
5 pcs. (1 size). 0708 -07075, 0708 1213 -12125, 1213 1718 -1718
Replacement of PS Ring is recommended when 1819 -1819
coolant leaks due to damage of the PS Ring. 1920 -1920
33 34
SIDE LOCK TYPE MILLING CHUCK TYPE PAT.
R
Suitable for popular straight shanks with flat.

SPINDLE SYSTEM PAT. Suitable for end mills with straight shanks
DUAL CONTACT due to superior gripping force.
L L
øC1
øC2
øC1
øC2
øD
øD
ød
ød
S
S
Fixed Length H Fixed Length H
Model Description Model Description

DV40 - OSL 16 N - 150 DV40 - OMC 20 N - 170
Hi-Jet type Hi-Jet type
Max. Capacity Max. Capacity
Oil hole Side Lock Holder Oil hole Milling Chuck
Shank No. Shank No.
Exclusive STOP BLOCK is required. Exclusive STOP BLOCK is required.
Max. Merit Set Weight Max. Merit Set Weight

Shank Model ød øD L øC1 øC2 S 2 pcs. of Merit Ring and Shank Model ød øD L øC1 øC2 S 2 pcs. of Merit Ring and
min-1 2 pcs. of Merit Plate (kg) min-1 2 pcs. of Merit Plate (kg)
DV40-OSL16N-150 16 80 4.4 DV40-OMC 20N-170 20 60 170 81.6 80 65 8,000 MES-50 4.8
150
-OSL20N-150 20 48 81.6 8,000 MES-50 4.3 SK DV50-OMC 20N-165 20 60 165 80 8,000 MES-50 6.8
80 65 99.6 80
-OSL25N-165 25 4.4 -OMC 32N-180 32 80 180 98 6,000 MES-65 8.5
165
-OSL32N-165 32 58 99.6 98 6,000 MES-65 5.7 BT40-OMC 20N-170 20 60 170 81.6 80 65 8,000 MES-50 4.8
DV50-OSL16N-150 16 80 7.5 BT BT50-OMC 20N-165 20 60 165 80 8,000 MES-50 6.8
SK 150 99.6 80
-OSL20N-150 20 48 8,000 MES-50 7.4 OMC 32N-180 32 80 180 98 6,000 MES-65 8.5
80 1. The standard Fixed Length H is 6mm. 2. Max. coolant pressure is 2MPa.
-OSL25N-165 25 99.6 7.5 For STOP BLOCK P37 For LOCATING PINS P37
80 3. Nut for Milling chuck type (OMC) needs to be removed when replacing a merit ring
-OSL32N-165 32 58 165 7.9 and a merit plate. Contact agent for this.
98 6,000 MES-65 4. Wrench is included. For WRENCH P38
-OSL40N-165 40 64 8.0
-OSL50N-185 50 84 185 129.6 121 4,000 MES-90 11.9 Please do not use with neat oil coolant.
Using with neat oil coolant carries a risk of fire.
BBT40-OSL16N-150 16 80 4.4
150
-OSL20N-150 20 48 81.6 8,000 MES-50 4.3
80 65
-OSL25N-165 25 4.4
165
-OSL32N-165 32 58 99.6 98 6,000 MES-65 5.7
BBT50-OSL16N-150 16 80 7.5
BBT 48 150
-OSL20N-150 20 8,000 MES-50 7.4 for Hi-JET HOLDER MILLING CHUCK TYPE
80
-OSL25N-165 25 99.6 7.5
80
-OSL32N-165 32 58 165
98 6,000 MES-65
7.9 COOLANT HOLE STRAIGHT COLLET
-OSL40N-165 40 64 8.0
-OSL50N-185 50 84 185 129.6 121 4,000 MES-90 11.9 Model Description
1. The standard Fixed Length H is 6mm. 2. Max. coolant pressure is 2MPa. OCA 20 - 6 Model
For STOP BLOCK P37 For LOCATING PINS P37 Inner Dia.
Please do not use with neat oil coolant. Outer Dia. OCA20- 6, 8, 10, 12, 16
Using with neat oil coolant carries a risk of fire. Oil Hole Collet
OCA32- 6, 8, 10, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25
for Hi-JET HOLDER SIDE LOCK TYPE
OSL REDUCTION COLLET

Model ød øD L L1 H
OSL25-16 16 25 62 5.5 48
H
-20 20 50
OSL32-20 20 50
øD
ød
32 66 5.5
-25 25 56
L1
OSL40-25 25 40 76 5.5 56
L
-32 32 60
35 36
for ANGLE HEAD, HIGH SPINDLE & Hi-JET HOLDER
for HIGH SPINDLE & Hi-JET HOLDER

NEW BABY COLLET
New Baby Collet "AA" class NBS6 NBS8 / GTX6 NBS10 / GTG5, 6 / ONBS10
Preparing the Locating Pin and Stop Block Model Clamping Range ød Model Clamping Range ød Model Clamping Range ød
guarantees ultra runout of
NBC 6-0.5 AA 0.25 - 0.50 NBC8-0.75AA 0.5 - 0.75 NBC10- 1.75AA 1.5 - 1.75
The HIGH SPINDLE and Hi-JET HOLDER utilize a Locating Pin that engages with the 0.001mm at the nose.
-0.75AA 0.50 - 0.75 -1 AA 0.75 - 1.0 - 2 AA 1.75 - 2.0
Stop Block, which is mounted to the machine spindle. Please refer to the following -1 AA 0.75 - 1.00 -1.25AA 1.0 - 1.25 - 2.25AA 2.0 - 2.25
instructions to select / adjust the Locating Pin, and to prepare it for the Stop Block. -1.25AA 1.00 - 1.25 -1.5 AA 1.25 - 1.5 - 2.5 AA 2.25 - 2.5
-1.5 AA 1.25 - 1.50 -1.75AA 1.5 - 1.75 - 2.75AA 2.5 - 2.75
-1.75AA 1.50 - 1.75 -2 AA 1.75 - 2.0 - 3 AA 2.75 - 3.0
1. Standard Setup of the Locating Pin -2 AA 1.75 - 2.00 -2.25AA 2.0 - 2.25 - 3.175AA 2.925- 3.175
-2.25AA 2.00 - 2.25 -2.5 AA 2.25 - 2.5 - 3.5 AA 3.0 - 3.5
“S” Dimension -2.5 AA 2.25 - 2.50 -2.75AA 2.5 - 2.75 - 4 AA 3.5 - 4.0
The distance from the centerline of the holder to -2.75AA 2.50 - 2.75 -3 AA 2.75 - 3.0 - 4.5 AA 4.0 - 4.5
Fixed Length H
“S” Dimension -3 AA 2.75 - 3.00 -3.175AA 2.925- 3.175 - 5 AA 4.5 - 5.0
the centerline of the Locating Pin.
Stop Block -3.175AA 2.925- 3.175 -3.5 AA 3.0 - 3.5 - 5.5 AA 5.0 - 5.5
Please note that this dimension is not adjustable BDV / DV / BBT40 65
-3.25AA 3.00 - 3.25 -4 AA 3.5 - 4.0 - 6 AA 5.5 - 6.0
by the user. BDV / DV / BBT50 80 “S” -3.5 AA 3.25 - 3.50 -4.5 AA 4.0 - 4.5 - 6.5 AA 6.0 - 6.5
Dimension B -3.75AA 3.50 - 3.75 -5 AA 4.5 - 5.0 - 7 AA 6.5 - 7.0
-4 AA 3.75 - 4.00 -5.5 AA 5.0 - 5.5 - 7.5 AA 7.0 - 7.5
Fixed Length “H” - 8 AA 7.5 - 8.0
- -4.25AA 4.00 - 4.25 -6 AA 5.5 - 6.0
The axial distance from the gauge line of the spindle to the bottom of the groove on the -4.5 AA 4.25 - 4.50 -6.5 AA 6.0 - 6.5 - 8.5 AA 8.0 - 8.5
Stop Block. This dimension is adjustable by the user. + -4.75AA 4.50 - 4.75 - 9 AA 8.5 - 9.0
øA
-7 AA 6.5 - 7.0
ød
18
Three (3) Locating Pin models are available: LP-A, LP-B and LP-C. Each Locating Pin is -5 AA 4.75 - 5.00 -7.5 AA 7.0 - 7.5 - 9.5 AA 9.0 - 9.5
Locating Pin -5.25AA 5.00 - 5.25 -8 AA 7.5 - 8.0 -10 AA 9.5 - 10.0
adjustable to provide a different range of Fixed Length “H”, as shown in the tables below.
Please specify the required Fixed Length “H” when ordering. Otherwise, it will be -5.5 AA 5.25 - 5.50 øA=12.5 B=18 øA=16.5 B=27
delivered set at the standard, 6mm. -5.75AA 5.50 - 5.75
Collet concentricity -6 AA 5.75 - 6.00
Max. Runout øA=9.5 B=14
HIGH SPINDLE Hi-JET HOLDER Collet Class
At nose At end of test bar NBS13 / ONBS13 NBS16 / GTG4 / ONBS16 NBS20 / ONBS20
DV40 DV50 DV40- OSL32N DV50- OSL50N
BDV40 BDV50 BBT40 BBT50 BBT BT40 BBT BT50 BBT40- OSL32N BBT50- OSL50N Within Within Model Clamping Range ød Model Clamping Range ød Model Clamping Range ød
AA 1μm 3μm NBC13- 3 AA 2.5 - 3.0 NBC16- 3 AA 2.5 - 3.0 NBC20- 3 AA 2.5 - 3.0
LP-A -9 / +6 -4 / +11 -24 / -9 -9 / +6 LP-A -6 / +9 -9 / +6 0 / +15 +3 / +18
LP-B +6 / +21 +11 / +26 -9 / +6 +6 / +21 LP-B +9 / +24 +6 / +21 +15 / +30 +18 / +33 - 3.175AA 2.925- 3.175 - 3.5AA 3.0 - 3.5 - 3.5AA 3.0 - 3.5
Within Within - 3.5 AA 3.0 - 3.5 - 4 AA 3.5 - 4.0 - 4 AA 3.5 - 4.0
LP-C +21 / +36 +26 / +41 +6 / +21 +21 / +36 LP-C +24 / +39 +21 / +36 +30 / +45 +33 / +48 1μm 3μm
- 4 AA 3.5 - 4.0 - 4.5AA 4.0 - 4.5 - 4.5AA 4.0 - 4.5
Note: indicates adjustable range of the standard setup. - 4.5 AA 4.0 - 4.5 - 5 AA 4.5 - 5.0 - 5 AA 4.5 - 5.0
4d
- 5 AA 4.5 - 5.0 - 5.5AA 5.0 - 5.5 - 5.5AA 5.0 - 5.5
- 5.5 AA 5.0 - 5.5 - 6 AA 5.5 - 6.0 - 6 AA 5.5 - 6.0
ød
- 6 AA 5.5 - 6.0 - 6.5AA 6.0 - 6.5 - 6.5AA 6.0 - 6.5
2. Stop Block Dimensions - 6.5 AA 6.0 - 6.5 - 7 AA 6.5 - 7.0 - 7 AA 6.5 - 7.0
19.6 0.02 - 7 AA 6.5 - 7.0 - 7.5AA 7.0 - 7.5 - 7.5AA 7.0 - 7.5
The diagram on the right shows the proper 10˚ 10˚
BDV/DV/BBT40 18 +0.03 - 7.5 AA 7.0 - 7.5 - 8 AA 7.5 - 8.0 - 8 AA 7.5 - 8.0
groove dimensions for a suitable Stop Block for +0.01
Model Description - 8 AA 7.5 - 8.0 - 8.5AA 8.0 - 8.5 - 8.5AA 8.0 - 8.5
use with HIGH SPINDLE and Hi-JET BDV/DV/BBT50 NBC 6 - 0.5 AA - 8.5 AA 8.0 - 8.5 - 9 AA 8.5 - 9.0 - 9 AA 8.5 - 9.0
HOLDER. When ordering a Stop Block from a - 9 AA 8.5 - 9.0 - 9.5AA 9.0 - 9.5 - 9.5AA 9.0 - 9.5
Max. capacity (mm)
machine tool builder, please reference these - 9.5 AA 9.0 - 9.5 -10 AA 9.5 - 10.0 -10 AA 9.5 - 10.0
Main body size
dimensions. New Baby Collet -10 AA 9.5 - 10.0 -10.5AA 10.0 - 10.5 -10.5AA 10.0 - 10.5
9 0.1
15 -10.5 AA 10.0 - 10.5 -11 AA 10.5 - 11.0 -11 AA 10.5 - 11.0
1. For best performance, cutting tool shanks -11 AA 10.5 - 11.0 -11.5AA 11.0 - 11.5 -11.5AA 11.0 - 11.5
GAGE LINE -11.5 AA 11.0 - 11.5 -12 AA 11.5 - 12.0 -12 AA 11.5 - 12.0
should be cylindrical without flats and be as
long as the clamping section of the collet -12 AA 11.5 - 12.0 -12.5AA 12.0 - 12.5 -12.5AA 12.0 - 12.5
O-RING(P12/JIS) -12.5 AA 12.0 - 12.5
bore. -13 AA 12.5 - 13.0 -13 AA 12.5 - 13.0
-13 AA 12.5 - 13.0 -13.5AA 13.0 - 13.5 -13.5AA 13.0 - 13.5
3. Semi-Finished Stop Block øA=20.5 B=31 -14 AA 13.5 - 14.0 -14 AA 13.5 - 14.0
-14.5AA 14.0 - 14.5 -14.5AA 14.0 - 14.5
A semi-finished Stop Block has the proper MODEL : SB-A/SB-B MODEL : SB-F -15 AA 14.5 - 15.0 -15 AA 14.5 - 15.0
groove form for use with HIGH SPINDLE 10 45 10 -15.5AA 15.0 - 15.5 -15.5AA 15.0 - 15.5
11
and Hi-JET HOLDER, as well as additional -16 AA 15.5 - 16.0 -16 AA 15.5 - 16.0
75
material to allow the customer to machine the øA=25.5 B=35 -16.5AA 16.0 - 16.5
60
13 30˚
block to the correct height. -17 AA 16.5 - 17.0

9
28
M8
CAP BOLT 54
(NOTE: Stop Block SB-F is not -17.5AA 17.0 - 17.5
6
height-adjustable.) -18 AA 17.5 - 18.0

11
If a pre-made Stop Block is unobtainable from ø6 PIN 40 -18.5AA 18.0 - 18.5

8
28
the machine tool builder, a semi-finished Stop 82 -19 AA 18.5 - 19.0

8.6
Block can be used. -19.5AA 19.0 - 19.5

30 ø6 PIN 15 15 -20 AA 19.5 - 20.0
Please consult with the machine tool builder
19.6 øA=28.5 B=38
Maximum range
for selection, machining, and mounting of the 10˚-15˚

0
GAUGING 30 20 25
semi-finished Stop Block. 18
WRENCH
10 for milling
45 15 Body Type
9
Model L
19.6 0
10˚ -15˚ GAUGING
HIGH SPINDLE Hi-JET HOLDER
SB-A=53
SB-B=43
PT3/8 NBK 8 94 GTX6

18
NBK 10 104 GTG5, 6 ONBS10N BPS10
L
10 9
22
NBK 13 113 ONBS13N BPS13

20
15
NBK 16 122 GTG4 ONBS16N BPS16

PT1/4 NBK 20 131 ONBS20N BPS20
10
Note : on the sketch indicates heat treatment (HRC45-50),

37 all other surfaces can be milled. 38

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FIT

Simultaneous fit system surpasses all other spindle

For BIG PLUS SPINDLE SYSTEM, No.

Mega Technical Center Awaji Factory No.2

Awaji Factory No.1 Awaji Factory No.3 Awaji Factory No.4

Awaji Factory No.5 Head Office FA Factory Osaka Factory

P7 - 8 P9-10 P11 P12 P13 P14 P15 P16 P17

BUILD-UP TYPE / HMC TYPE

Superior quality components

BIG-PLUS tools can be used

(SPINDLE ANGLE : 90˚) P7-8

P9-10 P11 (SPINDLE ANGLE : 0˚- 90˚)

(QUICK CHANGE ADAPTERS)

BBT HSK SK/BBT HSK BBT HSK

P12 P13 (SPINDLE ANGLE : 0˚ - 30 ˚)

BBT HSK P17

Min. access bore øF

Min. access bore øF

Min. access bore øF

STANDARD TYPE BUILD-UP TYPE AG35 ADAPTER SERIES

Min. Access Bore

Model Description Shank Model Weight(kg)

HIGH RIGIDITY TYPE L

For Tap Collets, please contact agent.

L H FACE MILL ARBOR

Min.Access Bore ø175

For drilling Secure coolant supply through tool! HS K

Shank Model Weight(kg) Weight

For drilling Case & head sizes are substantially reduced.

Suitable for all cutting angles. In addition to the cutter head R

H SK Spindle angle is adjustable from 0 to 30 . R

BIG-PLUS tools can be used in machining centers with conventional spindles.

Adjustable AGU Universal Series expands Angle Head capabilities to

Drilling or end Corner Profiling Machining draft

R3 AGU SERIES (AGU30 TYPE)

1. Standard Setup of the Locating Pin MODEL : SB-A/SB-B

”S” Dimension Fixed Length “A”

28 0.01 CAP BOLT 45

Using AIR TURBINE SPINDLE for super

Dynamic runout accuracy

Saving power consumption

Patented TURBINE SPINDLE minimizes the loss of energy.

Automatic Tool Change Clearance FIT

BIG-PLUS tools can be used

also enables automatic tool change. SPINDLE SYSTEM PAT.

DUAL CONTACT DUAL CONTACT

Exclusive STOP BLOCK is required.

[Side through type]

Exclusive STOP BLOCK is required.

Order Example For STOP BLOCK P26

for AIR TURBINE SPINDLE

Cutter ø0.5mm Rib-endmill Cutter R0.1mm Ball nose endmill

4 2 Micro mist separator (filtration: 0.01 m)

t= 1.7mm 81 125 74 14.5

Reduce load to machine spindle

High precision collet chuck system

Runout at spindle nose in HIGH SPINDLE guaranteed to be

Deflection Pinpoint coolant jet for shorter cutting tools

excessive load on the machine spindle. SPINDLE SYSTEM PAT.

SK BDV50-GTX6-8-205 0.5 - 8 205 62 80 NBC8 9.5

BBT BBT50-GTX6-8-200 0.5 - 8 200 58 80 NBC8 9.3

For WRENCH P38

ENSURING COOLANT DELIVERY TO THE Competitor Design

To meet the increasing demand for