Manual Book UPS

Page 1 / 3 4A-1130055014/20GB: Rev.
01
OPERATING & MAINTENANCE

INSTRUCTIONS
UNINTERRUPTIBLE POWER SUPPLY SYSTEM (UPS),
Type: PXP 1040-400/230-EN
Client: PT. Solid Energi Internasional

Komplek Gading Bukit Indah Blok L/16,
Kelapa Gading Barat, Kelapa Gading, Jakarta 14240 - Indonesia
P.O. No.: SEI/PO/US1302001.ST
Project name: STOCK PXP YEAR 2013 (1)
TAG (Item) No.: UPS
GUTOR Ref. No.: 1130055014

GUTOR Serial No.: 1130055014-01
Please note:
No part of this document may be reproduced or transmitted in any form or by any means — electronic or
mechanical, including photocopying and recording — for whatever reason, without the explicit written
permission of GUTOR Electronic LLC.
Rev. Description of change Original-Doc #: 7RG9000GB preapared released Date

01 First edition AKN YKH 13-10-16
© GUTOR Electronic LLC Hardstrasse 72-74 Phone: +41(0)56 437 34 34 gutor.info@apcc.com

CH 5430 Wettingen Fax: +41(0)56 437 34 44 www.gutor.com
Switzerland VAT No: 101999
Offices in China, Germany, India, Japan, Malaysia, Mexico, Russia, U.A.E., USA
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OPERATING & MAINTENANCE INSTRUCTIONS

DOCUMENT INDEX Page 2 / 3 4A-1130055014/20GB: Rev.01
Here only revisions of descriptions in this «Operating & Maintenance Instructions» are
updated (Schematic diagrams, Parts lists, Battery documentation and Customer specific
documentation are excluded).
It is the responsibility of the client to exchange documentation in this «Operating &
Maintenance Instructions».
DOCUMENTS to PXP 1040-400/230-EN
00 COVER SHEET / DOCUMENT INDEX

4A-1130055014/20GB Rev. 01 Cover sheet (7RG9000GB)
4A-1130055014/20GB Rev. 01 Document Index
01 GENERAL INFORMATION
7RG9008GB Rev. 03 General Information
7RG9009GB Rev. 02 General System Principle & Description of Component
02 SAFETY REGULATIONS
7RG9010GB Rev. 01 Safety Regulations
03 SYSTEM data
1130055014 Single-Line Diagram
4A-1130055014/23GB Rev. 01 Technical Data (7RG9011GB)
7RG9055GB Rev. 02 Functional Description
04 PACKING — TRANSPORT — INSTALLATION
7RA9072GB Rev. 04 Packing & Unpacking & Storage — Air / Oversea Transport
7RG9022GB Rev. 01 Transport of the System without Packing
7RG9023GB Rev. 02 Erection — Installation
05 DISPLAY — OPERATING & INDICATING ELEMENTS
1130055014 Front Panel (Control & Monitoring Board)
7RG9027GB Rev. 02 Operation & Display Menus
4A-1130055014/20GB Rev. 01 Status & Alarm Indications (7RG9028GB)
7RG9029GB Rev. 01 Service Port
4A-1130055014/20GB Rev. 01 Digital Inputs/Outputs (7RG9030GB)
06 COMMISSIONING
1130055014 Single-Line Diagram
7RG9060GB Rev. 02 Commissioning
7RG9035GB Rev. 02 Turn On – Switch Over – Turn Off (after Commissioning)
07 MAINTENANCE
7RG9040GB Rev. 03 Maintenance
7RG9039GB Rev. 02 Replacement of Components & Parts
7RG9041GB Rev. 03 Service — Training — Contact Addresses
08 TROUBLE-SHOOTING
4A-1130055014/20GB Rev. 01 Trouble-Shooting (7RG9043GB)
09 TEST DOCUMENTATION
4A-1130055014/40GB Inspection and Test plan
4A-1130055014/38GB Test Procedure
4A-1130055014/39GB Test Reports
© GUTOR Electronic LLC CH-5430 Wettingen Switzerland

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OPERATING & MAINTENANCE INSTRUCTIONS

DOCUMENT INDEX Page 3 / 3 4A-1130055014/20GB: Rev.01
10 SCHEMATIC DIAGRAMS / PARTS LIST / SPARE PARTS LIST

1130055014/00 Schematic Diagrams
1130055014/50 Customer Parts List
11 BATTERY DOCUMENTATION
not in GUTOR’s Scope of Delivery
12 CUSTOMER-SPECIFIC DOCUMENTATION / DECLARATIONS
Declaration of Conformity
Guarantee (Warranty)

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. Page 1 / 7 7RG9008GB: Rev.03
GENERAL INFORMATION
Type: PXP
TABLE OF CONTENTS:
1. Preface
2. General
3. Designation of the Products
4. Standards applied, Conformity
4.1 EU Conformity
4.2 Use according to Destination
Please note:

01 First edition mp LST 07-07-11
02 Standard Modification mp LST 09-08-10
03 New Design / Modification of Standards / Name plate / Text adaptations mp LST 12-02-06
GUTOR Electronic LLC Hardstrasse 72-74 Phone: +41(0)56 437 34 34 gutor.info@apcc.com

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GENERAL INFORMATION Page 2 / 7 7RG9008GB: Rev.03
1. PREFACE
This operation manual provides information about the erection, installation, commissioning and
operation of the system.
In the case of unsureties or special problems, it is not permitted to take unauthorized remedial
action. In such cases the responsible GUTOR technical service department must be contacted and
the required information obtained.
All agreements, assurances and legal relationships, as well as all obligations of GUTOR, also with
respect to the warranty provisions, shall be governed by the respective valid sales contract which is
not influenced by the content of the operation manual.
In the operation of an electrical device certain parts of the device are necessarily
under a hazardous voltage. The failure to observe warnings and incorrect or
inappropriate use can pose a risk and cause damage to persons and property.
Prerequisite to proper and safe operation of this device are correct transport and
storage, erection, installation and commissioning, as well as careful operation,
maintenance and repair.
Work on and manipulation of this device may therefore only be carried out by
qualified personnel.
Qualified Personnel
are persons who, amongst other prerequisites
♦ are familiar with the erection, installation, commissioning and operation of the device and of
the system, which is being installed or in which the device is being installed;
♦ are capable of performing switching operations according to safety standards and are entitled
and authorized to switch the equipment on and off and to isolate it from the supply;
♦ are instructed according to the standards of safety in the care and use of the equipment;
♦ are trained in immediate rescue measures (first aid);
♦ have completed instructions with appropriate confirmation by a GUTOR instructor

see also 7RG9041GB «Service— Training — Contact Addresses».
Please read this operation manual thoroughly before you perform any
manipulations on the installation.
2. GENERAL
UPS systems are used to feed loads, which
♦ cannot tolerate any interruption in the supply;
♦ impose very strict demands regarding the voltage constancy;
♦ are sensitive to mains transients.

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Decisive Features:
Characteristic Features Benefits
Modular and clearly arranged design • Accessible from front for repair and maintenance work
• Easy access to power modules, exchange possible by
one person only
High flexibility with respect to specific customer needs
Bypass mains-side static switch without bridging by • fast acting bypass switching
parallel contactors
DSP (Digital Signal Processor) and FPGA (Field • Increased MTBF (Mean Time Between Failures) —
Programmable Gate Array) controlled logic, intelligent easy maintenance
real time fault analysis by means of built-in recording and
monitoring unit
Multifunctional digital indication for displaying complete • Transparent system operation
status and fault information of the system. • Better control of the system functions
Modifications of basic settings can also be done.
Active mimic diagram on the Human Machine Interface • Obtain clarity when the system is in operation
(HMI), adaptable to customer’s specification
Detailed alarm indication on HMI. Storage of the last 100 • Precise fault diagnosis
events in the Display memory and 2500 events in the
service port memory.
System integrated service port (RS232) for the ease of • Easy system configuration and precise fault diagnosis
configuration and modification of the system settings. The
system settings will be uploaded and the event log
(2500pcs) is retrieved by this interface.
Static bypass switch which works fully independent from • Increased system reliability
the main controller
Can be switched in parallel for redundancy with regulated • Each paralleled unit is autonomous, supplies its
load sharing. relevant current-share and has its own bypass system.
Except from the output busbar, no common
components or central units are required.
• An affected unit would immediately be isolated from
the output bus-bar.
• Active load sharing between the individual system
units.
Redundant components for parallel redundant operation • Guaranteed power supply at all times
(no common failure points)
Fan monitoring • Each individual longlife fan is monitored by means of a
Hall sensor (insensitive to dust) and can be exchanged
in normal operation without hazards to personnel and
load.
• N+1 fans
• Dual speed concept for noise reduction and lifetime
increase.
Temperature-compensated battery charging • Maximising the battery life
Battery testing programme & monitoring unit to show the • Security and clarity about the function of batteries
remaining capacity and the actual back-up time on the
display
Use of the latest semiconductor technology on inverter • Optimal regulation of the output voltage
module (MOSFET/ IGBT, sine optimized pulse width • Short-circuit proof
modulation)

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Characteristic Features Benefits

Use of PFC (Power Factor Corrected) rectifier with latest • Due to low harmonics feedback, no influence on
semiconductor technology consumers on the same mains,
• No need of compensation equipment,
• Reduced connection power.
Selectable galvanic isolation of the consumers as well as • High efficiency while maintaining the high EMC
mains from the battery. (Electro Magnetic Compatibility) performance by
choosing systems without galvanic isolation.
• With galvanic isolation optimal protection and
separation of consumers will be achieved
Galvanic isolation (if selected) fully integrated into the • Stable output voltage independent of the load.
control loop
High overload capability — 1,5 x I nom. for 60s. • The UPS system supplies at normal operation
150 % of load for 1 minute and 125 % for 10 minutes.
Stands 100 % asymmetric load (only for tree phase • Indispensable, if single and three-phase loads are
systems) connected to the same UPS.
Sustained short-circuit proof — 2,3 x I nom. for 60ms.
Suitable for motor load • Motor load, e.g. from air conditioners is not affecting
the secured supply of the other consumers.
100 % transformer load can be applied without transfer to
bypass
Nominal load admissible with switched mode power • The most extreme load conditions for inverter are
supplies switched-mode power supplies (SMPS). It is therefore
designed to supply a 100 % non-linear load (as per
IEC 62040-3) at any crest factor, with sinusoïdal
voltage.
Highest reliability
System expandability for redundancy
Halogen-free power cable • Safe working environment
Certified industrial quality classification ISO 9001 • Guaranteeing highest product and after sales service
quality levels
Such demands are primarily imposed by the following kinds of users:

♦ Petro / Chemical Industries
♦ Power stations
♦ Industrial systems with special specifications
♦ Telecommunication equipment

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3. DESIGNATION OF THE PRODUCTS

The following information is placed in the device:
Name Plate (Rating Plate)

The name plate (rating plate) is located on the inside of the front door near the door lock. It
contains the following information:
885-3854
Each additional segregated module (transport separation) includes a partly completed rating plate
without electrical specifications. The module numbering shall be consecutive from left to right.
Additional rating plates may be affixed within the same transport module in order to identify
different functional entities (e.g. different distributions)
EU Declaration Of Conformity:
This label (CE-Label) is placed on the name plate
Electrostatic Sensitive Devices:
This equipment is an electrostatic sensitive device. Observe precaution for

handling.
Electric Shock:
This warning sticker is affixed as close as possible to the terminals:
All protective covers are provided with this warning level.

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Behind this cover are storage capacitors with a discharge time of ≤ 5 min.
The following labeL is provided:
Connection Diagram
A connection diagram is put into a schema pocket , mounted on the inside of the front door.
Label «Return Of Parts»:

This label contains all necessary information for the return of parts or for contacting our service
department. It is adhered on the inside of the front door near the name plate see also
7RG9041GB «Service - Customer Training - Contact Addresses».
4. STANDARDS APPLIED, CONFORMITY

International Standards:
IEC / EN 60950-1 Safety of information technology equipment (IEC 60950-1)
EN 50178 (VDE 0160) Equipment of high power installation with electronic resources
Uninterruptible Power Systems (UPS) :
IEC / EN 62040-1
General and Safety Requirements
IEC / EN 62040-2
EMC Requirements
IEC / EN 62040-3
Method of specifying the performance and test requirements
IEC 60146 Semiconductor converters
General requirements and line commutated converters –
IEC 60146-1
Specification of basic requirements
Self-commutated semiconductor converters including direct d.c.
IEC 60146-2
converters
Low-voltage fuses :
IEC 60269-2 Part 2 : Supplementary requirements for fuses for use by authorized
persons (fuses mainly for industrial application)
IEC 60529 Degrees of protection provided by enclosures (IP Code)
IEC 60947 Low voltage switchgear and control gear
IEC 60085 Thermal evaluation and classification of electrical insulation
Industrial systems, installations and equipment and industrial
IEC 61346-2 products - Structuring principles and reference designations
Part 2: Classification of objects and codes for classes

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International Standards:
SN EN ISO 9001:2008 Quality Management System
SN EN ISO 14001:2004 Environmental Management System
OHSAS 18001: 2007 Occupational Health and Safety Management
4.1 EU Conformity
The product mentioned in this manual conforms to the relevant requirements to the appropriate EU
Directive, i.e. that this product meets all relevant EU directives and that it can be sold inside the
European Union without national commercial hindrances.
The EU conformity, which is indicated by means of the CE label on the name plate shall cease to
be valid if modifications are made to the equipment without the approval of GUTOR.
Relevant EU Directives for GUTOR are the so-called EMC- and Low Voltage Directives:
• EU Directive on Electromagnetic Compatibility 2004/108/EC
• EU Directive on Electrical Equipment designed for use within certain Voltage Limits
(Low Voltage Directive) 2006/95/EC
EN 62040-1 / EN 62040-2 are the EU harmonised product Standard applicable for UPS systems.
Applied harmonised Standards:

• EN 62040-1 ....... General and Safety Requirements
• EN 62040-2........ EMC Requirements
GUTOR UPS comply with the requirements of these standards.
4.2 Use According To Destination

The units described herein are electrical equipment for the use in industrial plants.
Unit with open electric connections are determined for building-in only.
This device conforms to the Low Voltage Directive 2006/95/EC.
This device fulfills the basic requirements of EN 62040-2. In a domestic environment, this product
may cause radio interference, in which case, the user may be required to take additional measures.

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. Page 1 / 7 7RG9009GB: Rev.02
GENERAL SYSTEM PRINCIPLE &

DESCRIPTION OF COMPONENTS
Type: PXP
TABLE OF CONTENTS:
1. General UPS Principle diagram
2. Explanation of the Components in the UPS Principle diagram
Please note:

01 First edition mp THA 07-08-16
02 New Design / New components mp RST 12-03-016

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GENERAL SYSTEM PRINCIPLE & DESCRIPTION OF COMPONENTS Page 2 / 7 7RG9009GB: Rev.02

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1. GENERAL UPS PRINCIPLE DIAGRAM

see page 2
This description has to be considered as a «General Description».

It does not contain all customized adaptations !
The principle diagram is a «MAXIMUM VERSION»
Depending on the system configuration, the breakers represented in the principle diagram can be
circuit breakers, switch-disconnectors (fuse switch-disconnectors) and the designation can be
made according to customer's request see «System Data» and «Single line diagram».
2. EXPLANATION OF THE COMPONENTS IN THE UPS

PRINCIPLE DIAGRAM
Pos. Component Explanation
X001 Rectifier mains Provides for the connection of the rectifier mains (L1, L2, L3, PE). The
terminal rectifier mains input has to be protected by means of external protective
devices fuses or MCCB’s in compliance with the technical
specification.
T001 Option: Provides for matching the rectifier mains voltage to the correct value for
Rectifier mains the rectifier, and provides galvanic isolation.
transformer
K001 Rectifier mains Prevents the occurrence of any hazardous voltages at the rectifier mains
backfeed protection terminals in the case of an AC failure due to backfeed from the rectifier
contactor module, sourced by the battery.
Q001 Rectifier mains input Provides for the isolation of the rectifier mains input no trip
circuit breaker or function. The rectifier mains input has to be protected by means of
switch-disconnector external protective devices fuses or MCCB’s in compliance with
the technical specification.
A101 Power connection Provides for:
board • distributing the control signals, and power wiring of the rectifier part
of the UPS system
• converting the rectifier input voltage to a lower value for
measurements on the rectifier controller
• connecting the rectifier backfeed contactor
• starting up the power supplies (placed in the power module) of the
UPS system
• distributing the control signals, and power wiring of the inverter part
of the UPS system.
• converting the bypass voltage to a lower value for measurements on
the inverter controller.
• converting the output current to a lower value for measurements on
the inverter controller.

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A102 Main controller Provides for:
• controlling the power modules
• the communication with the Smart Slot Module (NMC, ModBus)
• the communication with the Human Machine Interface (HMI)
• the communication with the Interface board
• the communication with the Relay board
• the communication with the External Connection board via the
Interface board
• the communication with the Static bypass switch controller
T101… Power modules Contain the following main functions:
T102 • PFC Rectifier
• Battery charger
• Inverter
• PSU for the supply of the fans and the control electronics of the
system
X201 Battery terminal Provides for the connection of the battery positive pole (B+) and
negative pole (B-). The battery has to be protected by means of external
protective devices fuses or MCCB’s in compliance with the
technical specification.
Q201 Option: If this option is not equipped, an external protective device has to be
Battery circuit breaker installed. Protective device in compliance with the technical
specification.
K401 Option: Prevents the occurrence of any hazardous voltages at the bypass mains
Bypass mains terminals, in the case of an AC failure, due to backfeed from the inverter
backfeed protection module, sourced by the battery.
Q401 Static bypass switch Consists of antiparallel-switched power thyristors.
The static bypass switch is used to transfer automatically the load to the
bypass, e.g. at heavy overload, or if the inverter for some other reasons
cannot keep the output voltage within tolerance, or manually via the
display menu. Automatic or manual change-over to bypass only takes
place when the bypass mains is within the voltage and frequency
tolerance range.
A401 Static bypass switch Provides for:
controller • controlling the static bypass switch
• supplying the SBS fan system
• measuring the bypass input voltage and providing it to the inverter
controller
• Sensing the DC content of the bypass output voltage and switching
off the static bypass switch, depending on particular situations.
T401 Option: This transformer isolates galvanically the load from the battery and
Inverter output adapts the output voltage to required voltage of the Inverter power
transformer module. No transformer is used, if no galvanic isolation is required, and
the required output voltage is in the range of 380…415V for 3phase
systems or 220-240V for 1phase systems.
X501 Bypass mains input Provides for the connection of the bypass mains: 1, 2, or 3 phases,
terminal neutral and ground, dependent on the configuration and the type (e.g.
PXP 1xxx = L, N, PE / PXP3xxx = L1, L2, L3, N, PE). For 3phase
systems one common set of terminals for rectifier and bypass mains are
possible.

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A501 Option: This board:
External bypass • converts the bypass mains voltage to a lower voltage and secures the
measurement board galvanic isolation between mains / output and control electronic. The voltage
adaption is performed by the voltage selection PCB A511.
• acquires the bypass mains current provided by a external transformer. The
Burden resistor is placed on the current selection PCB A521.
A511 Option: This board converts the acquired voltage by the interface board to a standard
Voltage Sense Board value.
A521 Option: These boards contain the burden resistor for the appropriate current transformer.
Current Sense Boards
Q501 Option: Provides for the isolation of the bypass mains input. The bypass mains
Bypass mains input input has to be protected by means of external protective devices
circuit breaker or fuses or MCCB’s in compliance with the technical
switch-disconnector specification.
Q502 Option: Provides for the isolation of the bypass mains input after the bypass
Bypass mains circuit transformer.
breaker or switch-
disconnector
T501 Option: Provides for the galvanic isolation between the bypass mains input and
Bypass mains input the load. It is also installed in the case of a different bypass mains input
transformer or voltage and output voltage. Instead of a transformer a stabilizer can be
stabilizer inserted.
Q601 Manual Bypass Switch With this overlapping (make-before-break) switch, it is possible to isolate
(MBS) the «System part» for service or maintenance works.
This switch consists of 3 switching positions:
Auto in this position the load is supplied from the system (inverter
or static bypass).
Test in this position the load is supplied direct from the bypass
mains, and the UPS system can be tested without disturbing
the consumers at the safe bus.
Bypass in this position the load is supplied direct from the bypass
mains. The static switch is isolated from the bypass mains.
For a total isolation of the «System part» Q001 and Q201
must also be open. See also «Commissioning»
X601 System output Provides for the connection of the load (e.g. PXP1xxx = L, N, PE /
terminal (Load PXP3xxx = L1, L2, L3, N, PE).
terminal)
Q611 Option: Provides for the disconnection of the load from the system.
System output breaker
A801 Interface board This board:
• acquires the temperature of the rectifier mains transformer, bypass
mains transformer and output transformer
• acquires the status of the breaker and switches, placed in the
incoming
• controls the fan speed and monitors the fans of the SBS fan module
and transformer fan modules
• converts the rectifier mains voltage and output voltage to a lower
voltage, and secures the galvanic isolation between mains / output
and control electronics. The voltage adaption is performed by the
voltage selection PCB’s A805, A806.
(to be continued next page)

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(Continuous)
• acquires the rectifier mains current and output current, provided by

an external transformer. The burden resistor is placed on the current
selection PCB’s A802, A803.
• transfers the aquired values to the main controller
• distributes the control signals from the controller to different modules
(SBS, relay board, External connection board)
• includes 6 transducers with standard signal (4-20mA)
• performs the battery earth fault detection
• provides the control signals for disconnecting the bypass mains
voltage sense, in case of «Manual bypass operation».
A802, Current sense boards These boards contain the burden resistor for the appropriate current
A803 transformer.
A805, Voltage sense boards These board convert the acquired voltage by the interface board to a
A806 standard value.
A810 Human Maschine Includes:
Interface (HMI) • Display unit
• Main operating status indications
• Operating buttons
• Detailed operating status indications
• Alarm indications
• Analog outputs for controlling the analog instruments
• Service port
For details see description 7R9027GB «Operation & Display».
A811 External connection It is a part of the interface to the environment. Following information and
board functions are available:
Digital outputs
• 1 pcs «Common Alarm» relay fixed function
• 2 pcs «Option» relays free programmable function
Digital inputs
• 1 pcs «Emergency Power Off» fixed function
• 2 pcs «Option» inputs free programmable function
Temperature inputs
• 3 pcs «Temperature» inputs for measuring the battery temperatures
and ambient. Used for displaying on the HMI and for the «Charge
Current Compensation» of the battery.
A812 Option: It is used if two units are connected in parallel.
Parallel operation • communication between the individual units, in order to guarantee
board that each unit knows in which operating mode the system is
operated.
• Load sharing between the individual units. Each unit takes over the
same proportional part of the actual load.
A821 Option: It is a part of the interface to the environment. The relay board provides:
Relay board • 16 pcs Relay Outputs
• 8 pcs Digital Inputs
All output sand inputs are free programmable to a function (input) or to
an alarm (output).

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A830 Option: Communication port voltage adaption.
Smart slot board
A831 Option: Housing to place the optional card A832.
Smart slot
A832 Option: This card communicates with the main controller and provides system
Network Management informations by standardized protocols.
Card - NMC (HTTP,
SNMP, MODBUS)
E101, Fan system Consists of:
E102,
E301, • fans with internal Hall sensor for monitoring the rotation speed
E401, • fan monitor for monitoring the rotation speed of each fan. If the
E701 rotation speed falls below the threshold value an alarm is generated.

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. Page 1 / 4 7RG9010GB: Rev.01
SAFETY REGULATIONS
Type: PXP
TABLE OF CONTENTS:
1. Technical Safety Information for the User
1.1 Safety Instructions / Precautions
2. Warning advices / Signal words / Ideograms / Signboards

3. General Safety Information
3.1 «Hazardous voltage» [Voltage > 42,4 VACpeak (30Vrms) / 60 VDC]
3.2 Fire outbreak
3.3 General servicing recommendations
Please note:

01 First edition / New design mp LST 07-07-11

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SAFETY REGULATIONS Page 2 / 4 7RG9010GB: Rev.01
1. TECHNICAL SAFETY INFORMATION FOR THE USER

This description contains the necessary information for the correct application of the product
described below. It is intended for use by instructed and / or service personnel.
Qualified personnel are technically instructed persons who, because of their training, experience
and position as well as their knowledge of appropriate standards, regulations, health and safety
requirements and working conditions, are authorised to be responsible for the safety of the
equipment, at all times whilst carrying out their normal duties and are therefore aware of, and can
report, possible hazards. [The definition of qualified employees is according to «International
Electrotechnical Vocubulary» (IEV) = IEC 60050].
1.1 Safety Instructions/ Precautions

The following instructions are provided for the personal safety of operators and also for the
protection of the described product and connected equipment.
Hazardous voltage
Failure to observe can kill, cause serious injury or material damage.
♦ Isolate from all AC mains and battery supplies before installation or dismantling work, as well
as for fuse changes or post installation modifications. IEC 62040-1-2, 4.9.3
prescribes: ISOLATE UNINTERRUPTIBLE POWER SYSTEM (UPS) BEFORE WORKING
ON THIS CIRCUIT
♦ Observe the prescribed accident prevention and safety rules for the specific application.
♦ Before putting into operation check if the rated voltage for the unit conforms with the local
supply voltage.
♦ Emergency stop devices must be provided for all applications. Operation of the emergency
stop must inhibit any further uncontrolled operation.
♦ The electric connections must be covered !
♦ Earth connection must be checked for safe function after assembly !
2. WARNING ADVICES / SIGNAL WORDS / IDEOGRAMS /

SIGNBOARDS
The following ideograms in the manual and in the device (if available) signify:
Danger:
Used for: Immediate threatening danger
Possible consequences: Can kill or cause grievous bodily harm

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Warning:
Used for: Possible dangerous situation
Possible consequences: Can kill or cause grievous bodily harm
Caution:
Possible consequences: Insignificant physical injury. Also possible as warning
against material damage
Notice:
Possible consequences: Possible damage of the product or something in its
environment
Important:
Used for: Tips for use and helpful informations
Possible consequences: Not an information which warns against dangerous or
harmful situations !
3. GENERAL SAFETY REGULATIONS
When working inside the device or when isolating parts in the UPS system the
general safety recommendation and the local electrical regulations have to be
observed !
For compliance with the various safety regulations the following points which constitute a hazard
are mentioned:
3.1 «Hazardous Voltage» [Voltage > 42,4 VACpeak (30Vrms) / 60 VDC]
UPS systems contain hazardous AC and DC voltages.
IN CASE OF DOUBT NEVER TOUCH !!!
As soon as the front door is opened the hazard of contact with parts at hazardous
voltages persists. Any operations inside the system must be carried out by
competent/authorized electrical personnel only. Extreme caution should be
exercised at all times.

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Certain parts of the current circuit are live, even if the system is shut dwon. Before any part is
touched the circuit diagram must be studied and verification must be conducted with measuring
instruments.
3.2 Fire Outbreak
If a fire should break out inside the system, fire extinguishers with CO2 must be
used. Do not inhale vapors.
3.3 General Servicing Recommendations

We advise that the following rules have to be observed:
ASSIGNMENT OF PERSONNEL:
When working under hazardous voltage do not allow personnel to work alone. A second person
should assist so that in the case of emergency help can be called for.
When working on the battery (measuring, topping up electrolyte) goggles, protective (rubber)
gloves, rubber apron and rubber boots shall be worn. Tools for working on the battery shall be
insulated. Refer to chapter on «Battery servicing».
If safety covers are provided, they are the provision for direct contact protection.
They shall prevent unintentional contact with parts at hazardous voltages. Special
caution is required at all times.

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. Page 1 / 5 4A-1130055014/23GB: Rev.01
TECHNICAL DATA
Type: PXP 1040-400/230-EN
TABLE OF CONTENTS:
1. System configuration
2. Mechanical Specification
3. General Specification
4. Electrical Specification of one System unit
5. Adjustments
6. Operational Parameters
Please note:


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TECHNICAL DATA Page 2 / 5 4A-1130055014/23GB: Rev.01
1. SYSTEM CONFIGURATION
One complete UPS system is consisting of:
Pcs:
1 Rectifier / Charger
1 Inverter including SBS
1 Manual bypass switch (MBS)
1 Bypass mains Transformer
1 Battery not in GUTOR’s scope of delivery
2. MECHANICAL SPECIFICATION
UPS
Enclosure .................................................................................... : The UPS is housed in a free-standing,
fully metal enclosed cabinet arranged
for floor mounting.
Arrangement / Dimensions ......................................................... : see drawing: 1130055014/00 Chapter

01
Protection class (according to IEC 60529) .................................. : IP 41

...................................................................... with open doors : IP 20, Operator protection
Painting ....................................................................................... : RAL 7032 (pebble grey structured)

Inside and Top covering ......................................................... : galvanized
Ventilation ................................................................................... : Internal fans

Air inlet ................................................................................... : front and bottom
Air outlet ................................................................................. : top
Cable entry .................................................................................. : from bottom
Terminal size .............................................................................. : see drawing: 1130055014/00 Chapter

04
Weight ................................................. total (without Distribution) : 990 kg
BATTERY not in GUTOR’s scope of delivery
3. GENERAL SPECIFICATION
Installation altitude with full rating ................................................ : max. 1000 m ASL
With derating of 9 % per additional 1000 m ............................ : max. 4000 m ASL
Ambient temperature range, at air inlet

- for operation (100 % nominal load) ................................... : -10 °C .... +40 °C
- with derating ...................................................................... : max. +55 °C
- for storage ......................................................................... : -20 °C .... +70 °C for systems
: (for batteries in accordance with
battery manufacturer data)

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Relative air humidity .................................................................... :  95 %, not condensing
Audible Noise level (1 m height, 1 m distance) ............................

with Standard N+1 Fans ............................................. approx. : 55...65 dBA (depending on type)
Reliability MTBF with Bypass ...................................................... : > 200000 h
Functional (performance) test...................................................... : IEC / EN 62040-3
General and Safety requirements................................................ : IEC / EN 62040-1
EMC requirements ...................................................................... : IEC 62040-2
Quality assurance ....................................................................... : ISO 9001
4. ELECTRICAL SPECIFICATION OF ONE SYSTEM UNIT

RECTIFIER
Mains input power, max. ............................................................. : 36.9 kVA
Input voltage................................................................. (3ph, PE) : 3 x 400 V AC

- Tolerance range ................................................................ : + 10 / - 10 %
Input current, max. ...................................................................... : 59.2 A AC
Input frequency ........................................................................... : 50 Hz

- Tolerance range ................................................................ : +/-8%
External protection ...................................................... (gG type) : 125 A AC
Power factor
- at load higher than 50% .................................................... :  0.98 lag.
- at load between 15% and 50% .......................................... :  0.95 lag.
- at load lower than 15% ...................................................... :  0.90 lag.
Nominal voltage of DC intermediate circuit .................................. : 400 V DC
Static voltage control tolerance ................................................... : ± 1 % (IU-characteristics)
Making behaviour ........................................................................ : Electronic softstart
Efficiency at rated load ................................................................ : 93 %

Tolerances according to IEC 60146-2
BYPASS MAINS TRANSFORMER

Rated power ................................................................................ : 40 kVA
Input voltage................................................................................ : 400 V AC ± 10%, 3 ph, 3 wires
Input frequency ........................................................................... : 50 Hz +/-6%
Input current (at rated power) .......................................... I1 = I3 = : 60.1 A AC

.......................................................................................... I2 = : 120.3 A AC

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External protection ...................................................... (gG type) : 160 A AC
Output voltage ............................................................................. : 230 V AC, 1 ph
Nominal output current ................................................................ : 173.9 A AC
Short circuit impedance ............... Bypass transformer / stabilizer : 4%
Short circuit current ........................................................... (rms) : 25x output current (infinite low
impedance of the supply source
assumed)
INVERTER
Nominal input voltage ............................................................... : 400 V DC
Input voltage range
- for adherence to the output data. ...................................... : 335 V DC – 540 V DC
- for adherence to the function. ............................................ : 320 V DC – 560 V DC
Input current at load cos  0.80 (Battery operation)

at Nominal input voltage ...................................... 100 % Load : 88.6 A DC
at "Low DC voltage - Warning" ............................ 100 % Load : 100.4 A DC
at "Low DC voltage - Warning" ........................... 150 % Load : 150.6 A DC
Output rating ............................................................................... : 40 kVA
Power factor range ...................................................................... : 0.5 lag. .... 0.5 lead.

rated for.................................................................................. : cos 0.80
Output voltage ........................................................................... : 230 V AC, 1 ph

Output voltage regulation ....................................................... : ±1%
Output frequency ...................................................................... : 50 Hz

Output frequency regulation, not synchronized ...................... : ± 0.01 %
Output Current nominal ..................................... 100 % : 173.9 A AC

short-circuit for 0...60 ms .......... 230 % : 400.0 A AC
overload for 0...1 min ................ 150 % : 260.9 A AC
overload for 1...10 min .............. 125 % : 217.4 A AC
overload continuous .................. 105 % : 182.6 A AC
Efficiency at nominal load .......................................................

- Normal operation............................................................... : 93 %
- Battery operation ............................................................... : 90 %
Distortion factor ....................................... total, with linear load : <2%

............... with non-linear load according to IEC / EN 62040-3 : ≤5%
STATIC SWITCH EN (BYPASS)

Output Current nominal ..................................... 100 % : 173.9 A AC
overload for 0...1 min ................ 150 % : 260.9 A AC
overload for 1...10 min .............. 125 % : 217.4 A AC
overload for 100 ms ................ 1000 % : 1739.1 A AC

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SYSTEM
Overall efficiency ......................................................................... : 86 %
5. ADJUSTMENTS
RECTIFIER / BATTERY
Float charge voltage .................................................................... : 436.0 V DC
Boost charge voltage................................................................... : 451.0 V DC

.......................................................................time interval : 12 h
Initial charge voltage ................................................................... : 451.0 V DC

.......................................................................time interval : 12 h
INVERTER
Possibilities Settings
Low DC voltage Warning ........ : ........................................................... 353.0 V DC
Shutdown ...... : ........................................................... 333.0 V DC
High DC voltage Warning ........ : ........................................................... 461.0 V DC

Shutdown ...... : ........................................................... 471.0 V DC
Synchronization range........................... : 0…± 20 % .......................................... ± 8%
Slewrate ............................ 1ph systems : 0.25 / 0.5 / 1 Hz/s ............................... 1 Hz/s
SYSTEM
Delay of Alarm relays ............................ : 0...327 s ........................................... 5s
6. OPERATIONAL PARAMETERS
Languages in Display ............................ : 8 languages:
GB, DE, ES, FR, IT, PT, RU, CN................. GB
Autostart ................................................ : ON/OFF ...................................................... OFF

Autoboost .............................................. : ON/OFF ...................................................... OFF

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. Page 1 / 11 7RG9055GB: Rev.02
FUNCTIONAL DESCRIPTION
UPS System with Manual Bypass Switch (MBS) and
Static Bypass Switch (SBS),
Type: PXP
TABLE OF CONTENTS:
1. General Explanations
2. Operating Modes
3. Normal Operation
4. Battery Operation
5. Static Bypass Operation
5.1 «TEMPORARY» Static bypass operation
5.2 «REQUESTED» Static bypass operation
6. Charger Only
7. Standby
8. Off
9. Manual Bypass
9.1 Manual Bypass Switch at Position «TEST»
9.2 Manual Bypass Switch at Position «BYPASS»
Please note:
Rev. Description of change Original-Doc #: 7RA9055GB preapared released Date

02 New design / Text adaptations mp LOA 12-02-07

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FUNCTIONAL DESCRIPTION Page 2 / 11 7RG9055GB: Rev.02
1. GENERAL EXPLANATION
Actuation Of «Switches»
Circuit breakers, switch-disconnectors (fuse switch-disconnectors) or changeover

switches as manual bypass switch (MBS), as well as any additional breakers may
only be actuated according to 7RG9060GB «Commissioning».
Manual Bypass Switch With 3 Switching Positions

The manual bypass offers the possibility of setting the system volt-free when performing work
inside the system. The manual bypass switch (MBS) switches overlapping, i.e. no interruptions at
the load when switching over. The switch consists of 3 switching positions (3 steps):
Explanation To The Sketches

current flow =
energized =
Depending upon the system configuration, the switches represented in the sketches can be circuit
breakers, switch-disconnectors (fuse switch-disconnectors) and the designation can be made
according to customer's request see «Principle diagram».
2. OPERATING MODES
The UPS can be operated in different operating modes, depending on the availability of the rectifier
mains, bypass mains, battery voltage and actual load.
When the system is operated with the Manual Bypass Switch (MBS) at position «AUTO» the
following priorities are given:
Priority Operating Mode Section

1 Normal operation 3
2 Battery operation 4
3 Static bypass operation 5
4 Charger only 6
5 Standby 7
6 Off 8

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3. NORMAL OPERATION
At normal operation the manual bypass switch (MBS) is always at position «AUTO».
The AC input (rectifier mains) feeds to the PFC rectifier. The PFC rectifier compensates mains
voltage variabilities as well as load deviations, and maintains the DC voltage constant.
The rectifier supplies the inverter with energy and secures that the connected battery is kept on
standby (float charge and boost charge depend on the charging condition and on the type of the
battery).
The downstream inverter converts the DC voltage by means of optimized sinewave pulse width
control (PWM) into AC voltage and supplies the connected load.
Fig. 1 The load is supplied from the inverter
MANUAL BYPASS SWITCH

(MBS) Q601
BYPASS
RECTIFIER INVERTER TEST
AUTO
MAINS Q001 LOAD
Q201 SBS
BATTERY (Q211)
BYPASS
MAINS Q501
Concerns: Status:
Rectifier mains available and within the tolerance range
Q001 closed
Bypass mains available and within the tolerance range (may be outside the
tolerance range)
Q501 closed
Manual bypass switch (MBS) at position «AUTO»
Battery available and within the tolerance range (depending on the
charging condition of the battery — it may be in recharge mode).
Q201 (Q211) closed
Rectifier ON
Inverter ON
Static bypass switch (SBS) OFF
Output voltage within the tolerance range
If the supply of the load from the inverters is not secured, due to e.g. overload (150% 1 minute,
125% 10 minutes) or a fault in the inverters, the UPS will change over to static bypass operation
for further information see section 5: «Static Bypass operation».

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4. BATTERY OPERATION
At battery operation the manual bypass switch (MBS) is always at position «AUTO».
The inverter is no longer supplied from the rectifier in the case of power sags or failures. The
battery which is connected to the DC intermediate circuit is called up automatically and without
interruption to supply the current.
The discharging of the battery is signalled. The battery voltage drops as a function of the duration
and the magnitude of the discharge current. The voltage drop is compensated by the inverter and
thus the UPS output voltage is kept constant.
If the limit of discharge of the battery is approached an alarm is activated. On mains recovery or on
emergency power generation by means of a diesel generator before the limit of discharge is
reached the system changes automatically back to normal operation, if not, the system will change
automatically to bypass operation, if the bypass mains is available and within the tolerance range.
If the bypass mains is not available or outside the tolerance range the system will shut down
automatically.
On mains recovery or on emergency power generation by means of a diesel generator the rectifier
starts up as soon as the voltage is stable, and will charge the battery, if the UPS system is
programmed for «AUTOSTART» at mains recovery. If the system is not programmed for
«AUTOSTART» it has to be restarted manually see description 7RG9035GB «Turn on -
Switch over – Turn off».
Depending on the depth of discharge of the battery the charge current is limited by means of the
battery current limitation.
Fig. 2 The load is supplied from the battery via the inverter

(MBS) Q601
BYPASS
AUTO
MAINS Q001 LOAD
BATTERY
Q201 SBS
(Q211)
BYPASS
MAINS Q501
Concerns: Status:
Rectifier mains outside the tolerance range
Q001 closed
tolerance range)
Q501 closed
Battery available and within the tolerance range
Q201 (Q211) closed
Rectifier OFF
Inverter ON

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5. STATIC BYPASS OPERATION

At static bypass operation the manual bypass switch (MBS) is always at position «AUTO».
This system part allows the consumers to be changed over without interruption to direct mains
power supply (bypass mains) under adherence to the specified tolerances. The change-over can
be initiated automatically by a control signal, or manually.
Every interrupt-free change-over, whether automatic or manual is normally only possible if voltage,
frequency and phase relation of the inverter are synchronized to the bypass mains. Deviations in
the mains frequency outside the specified tolerance ranges inhibit normally a change-over. It is
possible to configure the UPS in such a way that the system can change over to bypass even when
it is not synchronized. In this case the change-over is made with a break (asynchronous change-
over to bypass).
The manual change-over is only possible if the system is synchronized to the bypass mains.
Automatic change-over of the load to the bypass mains takes place when the power supply within
the specified tolerances is not assured by the inverters.
If a bypass mains fault occurs in this situation the system will automatically change over to normal
operation if the rectifier mains is available, otherwise a change-over to battery operation takes
place if the battery is available and within the tolerance range (occurs only if the system is manually
switched to bypass operation). Thereby, depending on the programming a short loss of the
output voltage can occur.
5.1 «TEMPORARY» Static Bypass Operation

The load is supplied directly from the bypass mains.
Fig. 3 Static bypass operation due to automatic change-over.

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Concerns: Status:
Rectifier mains outside the tolerance range (may be within the tolerance range)
♦ The UPS will also change to bypass if the inverter is in
current limitation, due to overload. The power
supply of the inverter is not guaranteed.
Q001 closed
Bypass mains available and within the tolerance range
Q501 closed
Battery outside the tolerance range (may be within the tolerance range)
♦ The UPS will also change to bypass if the inverter is in
current limitation, due to overload. The power
supply of the inverter is not guaranteed.
Q201 (Q211) closed
Rectifier OFF / ON (depending on the cause of the change-over)
Inverter OFF
Static bypass switch (SBS) ON
If the overload does not exist any longer or a possible error is recovered, the UPS switches
automatically back to normal operation or battery operation.
5.2 «REQUESTED» Static Bypass Operation

The load is supplied directly from the bypass mains.
Fig. 4 Static bypass operation due to manual change-over

(MBS) Q601
BYPASS
AUTO
MAINS Q001 LOAD
BATTERY
Q201 SBS
(Q211)
BYPASS
MAINS Q501

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Concerns: Status:
♦ Bypass operation was selected by means of the Human
Machine Interface (HMI)
Q001 closed
Q501 closed
Battery available and within the tolerance range
♦ Bypass operation was selected by means of the Human
Machine Interface (HMI)
Q201 (Q211) closed
Rectifier ON
Inverter ON
Static bypass switch (SBS) ON
6. CHARGER ONLY
Fig. 5
(MBS) Q601
BYPASS
AUTO
MAINS Q001 LOAD
BATTERY
Q201 SBS
(Q211)
BYPASS
MAINS Q501
Concerns: Status:
Q001 closed
tolerance range)
Q501 closed
Manual bypass switch (MBS) at position «AUTO» — may be at position «TEST» or
«BYPASS» see section 9
Battery available (depending on the charging condition)
Q201 (Q211) closed
Rectifier ON
Inverter OFF
Output voltage NO voltage (with MBS at position «AUTO»)
The load is not supplied.

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7. STANDBY
Fig. 6 UPS ready for switching on

(MBS) Q601
BYPASS
AUTO
MAINS Q001 LOAD
BATTERY
Q201 SBS
(Q211)
BYPASS
MAINS Q501
Concerns: Status:
Rectifier mains Í) available [at least one of the supplies Í) has to be available]
Q001 closed
tolerance range)
Q501 closed
Battery Í) available [at least one of the supplies Í) has to be available]
Q201 (Q211) closed
Rectifier OFF
Inverter OFF
Output voltage NO voltage (with MBS at position «AUTO»)

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8. OFF
Circuit breakers, switch-disconnectors (fuse switch-disconnectors) or changeover
switches as manual bypass switch (MBS), as well as any additional breakers may
only be actuated according to 7RG9060GB «Commissioning».
Fig. 7 System Off

(MBS) Q601
BYPASS
AUTO
MAINS Q001 LOAD
Q201 SBS
BATTERY (Q211)
BYPASS
MAINS Q501
Some components in the connection field as well as elements and

lines can be energized.
Concerns: Status:
Rectifier mains not available (may be available)
Q001 open
Bypass mains not available (may be available)
Q501 open
Battery disconnected
Q201 (Q211) open
Rectifier OFF
Inverter OFF
Output voltage NO voltage

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9. MANUAL BYPASS
The manual bypass switch (MBS) may only be actuated according to 7RG9060GB
«Commissioning».
9.1 Manual Bypass At Position «TEST»

The position «TEST» can be used for test purposes (repair and maintenance work), e.g. for the
synchronization of the inverter to the bypass mains, or for switching attempts between Inverter -
Bypass - Inverter. Therefore an external test load can be connected at the TEST terminal
(optional), which however may not exceed the rated output (load + test load = ≤ rated output).
Check therefore the fuse size of the main fuse at the UPS input (bypass mains) !
Fig. 8 Functional check
Concerns: Status:
Rectifier mains available
Q001 closed
Q501 closed
Manual bypass switch (MBS) at position «TEST»
Battery available
Q201 (Q211) closed
Rectifier ON / OFF
Inverter ON / OFF
Static bypass switch (SBS) ON / OFF
Output voltage directly supplied from the bypass mains

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9.2 Manual Bypass At Position «BYPASS»

For repair and maintenance work or work inside the system respectively the system is switched
volt-free (manual bypass switch (MBS) at position «BYPASS») with the exception of some
components in the connection field as well as elements and lines, which can be energized.
Fig. 9 Repair and Maintenance Work
Concerns: Status:
Rectifier mains not available (may be available)
Q001 open
Q501 closed
Manual bypass switch (MBS) at position «BYPASS»
Battery disconnected
Q201 (Q211) open
Rectifier OFF
Inverter OFF
Output voltage directly supplied from the bypass mains

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. Page 1 / 10 7RA9072GB: Rev.04
PACKING & UNPACKING & STORAGE

AIR / OVERSEA TRANSPORT
TABLE OF CONTENTS:
1. Preparations before Packing
2. Packing: Air / Oversea Transport = Solid Wooden Cases or OSB (Oriented
Strand Board) Cases
3. Transport to the Installation Place
4. Unpacking from the Case
5. Storage
Please note:
Rev. Description of change Original-Doc #: 7RA9072GB preapared released Date

01 First edition mp GA 98-06-01
02 Change of marking mp MDR 04-11-17
03 New OSB construction of case mp MDR 05-05-25
04 New preparation before packing / References deleted / New design mp MDR 07-10-31

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PACKING & UNPACKING & STORAGE = AIR/SEA TRANSPORT Page 2 / 10 7RA9072GB: Rev.04
1. PREPARATIONS BEFORE PACKING
Fig. 1
For systems with Rain roof:

Where small parts are delivered together with
the system, these are packed in plastic bags
and placed below the roof. These bags will be
fixed to the roof fastening bolts by means of
cable binders. Bigger parts are packed in
cardboard boxes and placed inside the cubicle.
For systems without Rain roof:

Where parts are delivered together with the
system, these are packed in cardboard boxes
and placed inside the cubicle.
Fig. 2
Drying agent
In order to increase protection during temperature

changes several smaller bags of drying agent should
be distributed on the cover of the system (only in the
case of shrink wrapped cabinets). This is more
effective than placing a large amount of drying agent
in one place. In addition an air cushion foil is
strained between the roof and the drying agent to
protect the system. (Abrasion protection for the
drying agent bag).
Thereafter the uper and the lower part of the

system will manually be enveloped with a
stretch foil.
All edges are protected with foamed

material, which will be adhered to the stretch
foil.

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Fig. 3
Then the enveloped system will be

additionally covered with a polyethylene foil
(bag), or on customer's request covered with
an aluminum sandwich foil and welded.
Spare parts that have a shelf life of up to 2
years are packed in VCI foil with added VCI
chips.
Now the system is prepared to be packed in the case. The lifting into the case is conducted
according to the instructions «Transport of the System without Packing» and the instructions given
in this description see section 3.
2. PACKING: AIR / OVERSEAS TRANSPORT = SOLID

WOODEN CASES OR OSB CASES
Packing for air or overseas transport = either solid wooden cases or OSB cases (oriented strand
board).
2.1 Requirements For The Packing

The packing must satisfy the following criteria:
1. Protection against mechanical stress and damage:
♦ crushing forces due to stacking (only guaranteed for solid wood cases)
♦ gravitational forces in a horizontal direction
♦ forces arising from vibrational loads
2. Protection against corrosion due to the effects of relative humidity and climatic factors
3. Protection against environmental factors (industrial exhausts, salt in the air, rain, snow, etc.)
4. Protection against theft (due to the sealed packing)
5. Suitable for lifting and forwarding equipment (Unit Load Concept)
6. Possible frequent reloading and retransferring
7. Shipment over poor roads
8. Economy of volume
9. Protection of environment when handling hazardous material
10. Capability of recycling

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2.2 Structure Of The Solid Wood Case

1. The design and construction of the cases are as shown on the representations below.
2. Side walls, face-end walls, and floors are made of Swiss wood. (IPCC standard)
3. Wood thicknesses 24 mm.
4. Wood cover dry film resist and plywood cover must be concise with the side walls and front
walls.
5. As a rain protection PE foil becomes strained under the cover.
6. From a weight of 2,000 kg upwards a case comprising a lengthwise reinforcement must be
employed.
AS OPTION, ON SPECIAL CUSTOMER'S REQUEST

7. Also different variants may be selected to ensure protection from rain, for example, sandwich
covers. In this case the inside of the cover is provided additionally with Akylux or a plywood
panel. The individual materials can also be combined.
8. Inspection hole.
9. Various colour markings.
10. Supplementary cushioning (for adverse road conditions)
11. Cladding of cases with diverse protection foils (kraft paper, bitumen paper, etc.).
12. Tip Indicatior, Shock indicators, etc.
2.3 Construction Of The Solid Wood Case
The following representations correspond to a solid wooden case (the OSB cases
comprise instead of individual boards whole or max. 3 plates per side).
Pos. Description Pos. Description Pos. Description

1 Side wall 4 Cover 7 Front skid
2 Front wall 5 Double Cover 8 Floor skid
3 Floor 6 Side skid 9 Cover skid

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Pos. Description Pos. Description Pos. Description

1 Front wall 5 Double Cover 8 Floor skid
2 Side wall 6 Side skid 9 Cover skid
3 Floor 7 Front skid 10 Protection foil
4 Cover
2.4 Construction Of The OSB- / Plywood Case

1. OSB and plywood cases are manufactured of internationally approved wood (IPPC Standard).
2. The side walls consist of a maximum of 2 parts, the front walls consist of a maximum of 3
parts. The joints of the respective parts are reinforced with a skid.
3. The cover is only one part. The bottom of the cases is always manufactured from solid wood
(24mm).
4. Wood thickness 0.9 mm up to 10 mm.
5. The wood cover, covering foil and plywood cover must be concise with the side and the front
walls.
AS OPTION, ON SPECIAL CUSTOMER'S REQUEST

6. For rain protection the same method as with solid wood cases may be employed.
7. Inspection hole.
8. Various colour markings.
9. Supplementary cushioning (for adverse road conditions)
10. Cladding of cases with diverse protection foils (kraft paper, bitumen paper, etc.).
11. Tip Indicatior, Shock indicators, etc.
This IPPC stamp is used to mark every case:

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2.5 Construction Of The Case
Polyethylene edges:
for the protection and fixing of the system.
Cross laths (cross-heads)
are determined by the length of the case
and the size of the system to be packed.
(Only equipped in cases containing small
systems or in case of projecting cables,
etc.).
Compound foam material
for the protection of the system.
Floor cross laths
for the distribution of the load outward
(lifting of the case with belts) under each
socket of the system one floor cross lath
is laid (not fixed).
2.6 Standard Marking

The standard marking of standard cases is implemented in writing (only symbol 1-3) and according
to the symbols provided in DIN 55'402.
THE FOLLOWING MARKING IS USED AS A STANDARD:
GUTOR
XXXXX
1 2 3 4 5 6 7
This side up:
1 The case must always be stored, transferred, and transported in such a way that the
arrow always point up.
Fragile, handle with care:
2 Goods marked in this way must be handled with care and not dropped or tied under
any conditions.
Keep dry:
3 Goods marked in this way also have to be protected from high humidity, they must be
kept under covers when in storage (no unprotected outdoor storage).
Sling here:
4 The symbol indicates only where the sling should be applied, and not the method to
be used for applying it.
5
Center of gravity:
This symbol clearly identifies the center of gravity.
GUTOR XXXXXX:
6 This stamp is on each case delivered from GUTOR whereby XXXXXX = the GUTOR
reference number of the system packed therein.
If required, additional markings are made according to the internal instructions S700.015 or
according to the instructions of the client or of the case manufacturer.

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3. TRANSPORT TO THE INSTALLATION PLACE

CHECK:
♦ the weight before the transport to secure that the equipment can handle the actual weight of
the system.
♦ that there is enough space to transport the system to its final destination
♦ that the floor can bear the load
♦ that the lift can carry the system
♦ what’s with the computer floor (double floor)
MOVEMENT WITH LIFTING AND FORWARDING EQUIPMENT

Normally, the system is delivered in cases appropriate to the means of transport, or on a pallet and
can be transported by a fork-lift or pallet-truck.
Pay attention to the marking on the case !
STRIKING WITH LIFTING EQUIPMENT

When striking the cases with lifting equipment, the cables may be attached only at those points
identified by the chain symbol (symbol G) per DIN 55'402 see the following example:
The following representations correspond to a solid wooden case (the OSB cases
comprise instead of individual boards whole or max. 3 plates per side)
Sling here:
The symbols indicate only where the sling should be
applied, and not the method to be used for applying it.
Whenever the symbols are at an equal distance from
the middle of the center of gravity, the package will
hang straight if the suspensions are of the same length.
If not, the suspension on one side must be shortened.
Never follow this symbol for packages that have
obviously been incorrectly identified and/or designed.
Doing so could cause the packages to be dropped.
LIFTING WITH A FORK LIFT

When lifting and/or moving with a fork-lift, the forks may only be inserted under the packages
parallel to the floor runners.

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ATTENTION TO THE CENTER OF GRAVITY

Attention must be paid to the center of gravity as identified with symbol F per DIN 55'402 when
lifting or driving under the cases in order to avoid having the packages tip over.
Center of gravity:
This symbol clearly identifies the center of gravity.
Reasonably the symbol should only be used when the
center of gravity is off-center in the package.
Application for the symbol on two surfaces
perpendicular to one another would be sufficient for
clear identification.
4. UNPACKING FROM THE CASE

4.1 Inspection Of The Packing After Its Arrival At The Storage Place
The system has been packed to stand the vibrations that normally occur during transport, so as a
rule neither the packing nor the system will have suffered any damage during transport.
If any damage has penetrated the case, or if it is not received in upright position (look for indication
of this on the case), the shipper and the manufacturer should be notified immediately.
All boxes, cases, pallets, and other packages must be examined after unloading for visible and
apparent mechanical damage. Severely damaged packing or equipment should be left untouched
until the shipper and the insurance company have inspected it. Records must be kept on all
findings.
Any non-mechanical damage found, such as: boxes, cases, or other packages that are wet
through or very dirty must be recorded for a later inspection of their contents.
♦ In both cases, an authorized inspector, in consultation with the insurance company,
must make a determination of the actual situation.
♦ Photographs of the damaged containers should be taken as evidence.
UNPACKING OF THE SYSTEM

On customer’s request a metallic envelope is placed on the left side of the
PACKING case. In the envelope the delivery note or the packing list is placed.
NOTE HERE Before unpacking the system, take out the delivery note (packing list) and
keep it to check that the equipment is in accordance with the specifications
on the document.
In case of any defects the manufacturer should be notified immediately in order to avoid a delay in
the installation of the system.
♦ Unpack the system in a clean, dry storage area.

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Example: Solid wooden case

Pos. Description
1 Front wall
2 Side wall
3 Floor
4 Cover
5 Double Cover
6 Side skid
7 Front skid
8 Floor skid
9 Cover skid
♦ By means of a crowbar remove the cover (4). It is not necessary first to remove the cover skids
(9) — since these are fixed to the cover ( see above picture).
Be cautious not to damage the system packed therein
♦ By means of a crowbar remove the side wall (front) (2) of the case. It is not necessary first to
remove the front skids (7) with which the side wall of the case is fixed to the pallet ( see
above picture).
♦ Now the system can be removed by means of a fork-lift. When lifting the prepacked system this
has to be made according to the instructions «Transport of the System without Packing» and
the instructions given in this description.
♦ Remove the VCI foil.
♦ Remove eventually delivered parts see first picture of this description.
♦ Open the front door and examine the interior of the system for any potential damage due to
mishandling of the system during transport. Notify the shipper and the manufacturer of any
such damage immediately. Proceed as mentioned under section 4.1.
♦ If the system is not going to be taken into use right away, put the VCI foil over the system again
to protect it against dust and moisture.
♦ Move the system to its installation place. (Remember, before the final placing mount the
ventilation grids see description «Erection — Installation» section 2.1).

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5. STORAGE
SYSTEM
If the system is not to be installed immediately, the cubicles included in the delivery should remain
in dry storage in their crates and protected against dust. Storage temperatures advantageously
should be between -10°C and +55°C (allowable max. -25°C and +70°C). This also applies
generally to all replacement material for the system.
If the humidity is very intense it can be necessary to operate heating facilities (optional) internal the
system until the system will be turned on.
The system is to be installed within 12 months after delivery and put into operation. After these 12
months the manufacturer must be consulted, who will explain the necessary additional precautions
(possibly commissioning by the manufacturer).
BATTERIES (IF AVAILABLE)

If the batteries are to be stored for a long time (> ½ year) the means of storage is to be approved
by the battery furnisher, because they are different, depending on the type of the battery.

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. Page 1 / 4 7RG9022GB: Rev.01
TRANSPORT OF THE SYSTEM

WITHOUT PACKING
Type: PXP
TABLE OF CONTENTS:
1. Transport: C-Rail mounted
2. Transport: Lifting Lugs mounted
Please note:

01 First edition / New Design mp THA 08-04-16

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TRANSPORT OF THE SYSTEM WITHOUT PACKING Page 2 / 4 7RG9022GB: Rev.01
1. TRANSPORT: C-RAIL MOUNTED
CAUTION:
The lifting lugs have to be strained
perpendicularly.
When lifting units with a rain roof IPX1 /

IPX2, the roof has first to be dismounted.
The system can also be transported by a

fork-lift or pallet-truck.
Pay attention on the

center of gravity and
the weight !

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2. TRANSPORT: LIFTING LUGS MOUNTED

When lifting systems with a rain roof (IPX1 / IPX2), the roof has first to be dismounted.
SYSTEMS UP TO 500KG PER TRANSPORT UNIT

The angle of the cable must be at minimum 45°.
>45°

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SYSTEMS EXCEEDING 500KG PER TRANSPORT UNIT
The lifting lugs have to be strained perpendicularly.
Examples:

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. Page 1 / 8 7RG9023GB: Rev.02
ERECTION / INSTALLATION
Type: PXP
TABLE OF CONTENTS:
1. General
2. Installation / Erection
2.1 IP Protection
2.2 Placing
2.3 Cable Inlet
2.4 Parallel Operation Cables for Redundant Systems
3. Ventilation
4. Connection / Protection
4.1 Earthing of the Cubicle
4.2 Mains Connection
4.3 Backfeed Protection
4.4 Battery Connection
4.5 Earthing of the Battery (for Systems with Battery)
4.6 Connection of the Load
4.7 External Protection
Please note:

02 New Design / Earthing of the battery mp RST 12-03-16

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ERECTION / INSTALLATION Page 2 / 8 7RG9023GB: Rev.02
1. GENERAL
The following has to be considered in connection with the installation of the UPS system:
♦ System room
♦ Cable connection / cable interconnection
♦ Losses, ambient temperature, ventilation
♦ Connection / Protection
♦ Earthing of the cubicle
♦ Mains connection
♦ Connection of load / distribution
♦ 3-phase systems with SMPS load (increased neutral current)
In the following sections the general requirements for the installation of UPS systems is explained.
2. INSTALLATION / ERECTION
2.1 IP Protection
Dependent on the degree of protection with which the system was ordered (see «Technical data»)
the system can optionally be equipped with additional gland plates, air filters on the bottom or air
filters in the door.
AIR FILTERS AND GLAND PLATES ON THE BOTTOM Í)

In the bypass and distribution section air filters and gland plates can be placed on the bottom.
These can be pushed in from the front on the rails designated for that see Fig. 1.
AIR FILTERS IN THE DOORS

Snap-in air filters are placed in the doors of the UPS section (inverter, rectifier, transformer) and
can be replaced from the front.
These air filters are equipped in the factory. see Fig. 1.
VENTILATION GRIDS Í)
Fit the ventilation grids on the front and the back of the device socket to the snap clip on both sides
by means of sheet metal screws M5,5 and the corresponding washers. see Fig. 1.
If additional air filters on the bottom and gland plates are to be mounted it is
absolutely necessary to displace the system to its definite place of erection
) before attaching the ventilation grids to the front, since then a transport of the
system with mounted air filters and gland plates by means of a fork-lift or a pallet-
truck is no longer possible.

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MOUNTING OF THE RAIN ROOF

The rain roof (optional) has to be fastened in accordance with the «Dimensional drawing», if it was
not already mounted in the factory.
When mounting the rain roof special attention must be paid to the fact that
no parts fall into the system. Besides, the rain roofs are not appropriate for a
load from top and the system may also not be lifted at the rain roof.
FIG. 1 Mounting of air filters and gland plates, as well as fixing of ventilation grids
(front and back)
Mount the snap action either on

the outer or inner part of the device
socket at the front and back on the left and
the right (4x)
for tes
pu l l s nd pl a Snap action
w- gla
Dra and
rs
filte
ai r
xe d
b e fi
to d
Grid holder n grid nt an
Air grid ati o o
fr ck
ntil the a
Ve on the b
Door frame or
back cover
Fixing means
Ventilation grid
Device
Screw
socket
Washer
Snap action
2.2 Placing
The ventilation grids have in any case to be fixed on the back of the system
before it will be placed to the wall or back to back. see section 2.1.

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The UPS system is built in a cubicle with a stable frame. On this frame heavy components such as
transformers, etc. are mounted. The frame can be placed direct on a levelled concrete floor.
The UPS system can be placed with the backside to the wall or back to back. If possible, preferably
a distance of 100mm from the backside of the system to the wall or between the systems should be
provided.
Above the top of the system a clearance of 500mm has to be provided to ensure sufficent space for
the air outlet in fig. 2 typical installations are shown.
FIG. 2 Typical placing of a system
2.3 Cable Inlet

As a standard the cable inlet is from bottom, but optionally can also be performed from top, if this is
stated in the order. In fig. 3 typical cable installations are shown. At the installation the
bending radius of the cables must be in accordance with the Standards.
FIG. 3 Examples of cable inlets (View from the right side)

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2.4 Parallel Operation Cables For Redundant Systems

For redundant systems the necessary parallel operation cables are loosely provided in a separate
plastic bag (2 pieces per intermediate connection). These must be attached and interconnected
before the initial start-up of the system in accordance with Fig. 4.
FIG. 4 Interconnection of the REDUNDANT SYSTEMS
3. VENTILATION
Attention must be paid to the heat that is to be removed which is generated by the power losses of
the system. The inlet and outlet of air must be ensured, otherwise the system can produce an
alarm due to overheating, or even shut down. Therefore the ambient temperature stated in the
«Technical Data» is to be observed. Alarm indication is given if the temperature of the power
components exceeds the permitted level.
Objects which obstruct ventilation or which are easily combustible should under no circumstances
be placed on, under or very near the system.
If the system is placed with the backside to the wall or back to back, a space of at least 100mm has
to be guaranteed.
The necessary quantity of air cooling per hour depends on the one side on the total developed
power dissipation, i.e. from the size and number of installed UPS systems, and on the other side on
the possible resp. permitted warming of the cooling air. The permitted warming of the cooling air is
the difference between the admissible ambient temperature (e.g. 30° C) and the incoming
temperature of the cooling air into the room (e.g. 25° C).

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4. CONNECTION / PROTECTION
4.1 Earthing Of The Cubicle
The system cubicle must be earthed, for which purpose earth bars/terminals are provided inside
the system.
4.2 Mains Connection

The incoming feeders must comply with the general recommendation of IEC or the general
Standards of VDE(D), SEV/HV (CH), or possibly with the additional Standard corresponding to the
local electrical regulations.
The person carrying out the work must be an authorised installation electrician.
The fuse protection and the wire cross section of the mains connection can be seen in the
«Technical Data», however, only if these meet also to the local electrical regulations.
The rectifier mains input and the bypass mains input must be protected by external fuses or
MCCB’s.
4.3 Backfeed Protection

With Internal Backfeed Protection
Risk of Electric shock !
All AC mains supply connections are provided with suitable isolators of the contactor type
according to IEC 60947, to prevent the occurrence of any hazardous voltages at these terminals in
the case of AC mains failure due to backfeed from the inverter operating in the stored energy
mode.
All required backfeed contactors in AC mains AND AC bypass path are provided
With External Backfeed Protection
Risk of Electric shock !
All AC mains supply connections have to be provided with suitable isolators of the type MCCB,
switch according to IEC 60947, to prevent the occurrence of any hazardous voltages at these
terminals in the case of AC mains failure due to backfeed from the inverter operating in the stored
energy mode.
When the backfeed protection isolator is external to the UPS, the type and rating of this suitable
isolating device is specified in the «Technical Data».

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For permanently connected UPS where automatic backfeed isolation is provided external to the
equipment, the instructions shall require the fitting by the user of a warning label on all primary
power isolators installed remote from the UPS area to warn electrical maintenance personnel that
the circuit feeds an UPS.
The warning label shall carry the following wording or equivalent
ISOLATE UNINTERRUPTIBLE POWER SUPPLY (UPS) BEFORE

WORKING ON THIS CIRCUIT
One or more required backfeed isolators are not provided internally and must
be provided externally.
4.4 Battery Connection

The battery feeders must comply with the general recommendation of IEC or the general
Standards of VDE(D), SEV/HV (CH), or possibly with the additional Standard corresponding to the
local electrical regulations. The battery must be protected by external fuses or MCCB’s.
The fuse protection can be seen in the «Technical Data».
4.5 Earthing Of The Battery (For Systems With Battery)

It is not necessary to earth the battery. However, if it is desired the battery may be earthed, but only
if there is an isolating transformer at the input of the rectifier and at the output of the inverter.
It is not allowed to earth the battery if the system is not designed to be

earthed on the battery terminals.
4.6 Connection Of The Load

The load cables are to be installed and connected according to the maximum allowable load. It has
to be assured that the connected load does not exceed the maximum rated capacity of the UPS
system and is within the specified power factor (cos phi) ! For three-phase UPS systems it has to
be taken into consideration that the load can be single phase, i.e. the load is connected between
phase and neutral.
For three-phase UPS system with non-linear loads connected:

Check the neutral current not to exceed the rated ampacity of the
conductor.
NEUTRAL CONDUCTOR AT THE OUTPUT

It is recommended to connect the output neutral to earth.

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It might be necessary to install a bypass transformer with galvanic isolation to permit a connection
of the output neutral to earth, depending on the actual installation please refer to the local
legal provisions.
4.7 External Protection

To ensure selectivity between the internal fuses and the distribution fuses, the maximum fuse
nominal current (rated circuit breaker current) at the load output is limited.
In addition, the conditions for the rectifier incoming feeder fuse (mains) can be seen in the
«Technical data».
CIRCUIT BREAKER
We recommend when inserting circuit breakers between the busbar and the consumer, to choose
such a type that its rated current not exceeds 15% of the nominal current of the system (voltage
drop over the line between UPS system and consumer max. 3%).

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. Page 1 / 23 7RG9027GB: Rev.02
OPERATION & DISPLAY MENUS

Type: PXP
TABLE OF CONTENTS:
1. Overview
2. Operation
3. Display Menu Tree
3.1 Overview Menu
3.2 Main Menu
3.3 System Status
3.4 System Control
3.5 Event Log
3.6 Settings
3.7 Diagnosis
3.8 Configuration
Please note:

01 First edition mp SKI 07-08-09
02 New Design / Panel & Display changes / Text adaptations mp LOA 12-02-07

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OPERATION & DISPLAY MENUS Page 2 / 23 7RG9027GB: Rev.02
1. OVERVIEW
The «Human Machine Interface» (HMI) of the UPS system is divided up into the following
functional sections:
1) Display Unit
2) Main Operating Status Indications
3) Operation
4) Detailed Operating Status Indications
5) Alarm Indications

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2. OPERATION
Designation Explanation
ON Push-button for turning ON the system

ON
Push-button for turning OFF the system. For this function the
push-button «OFF» must be pressed simultaneously with push-
button «ON»
OFF
OFF With this action the system is shut-down
no output voltage.
3. DISPLAY MENU TREE
Integrated into the «Human Machine Interface» (HMI) there is a display unit. It consists of a LCD
display and a set of navigation buttons.
The display is used to indicate status information (measurements, alarms, event log), to control the
system and to modify basic settings.
In a normal situation the current operational mode and status data of the system is shown in an
overview menu on the display.
To access information or to modify system parameters a menu tree is implemented. Navigation

through the menu works as follows:
• Enter the «Main menu» from the overview menu
ENTER • Enter the selected sub-menu
• Save a setting
ESC • Leave the actual menu and return to the higher level menu
• Select the a sub-menu by moving up the cursor

UP
• Modify a setting upward

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• Select the a sub-menu by moving down the cursor

DOWN
• Modify a setting downward
HELP • Request help information about a current menu point
THE FOLLOWING PICTURE SHOWS THE COMPLETE DISPLAY MENU TREE
Overview Menu
Main Menu
System Status
System Control
Charger Mode
Bypass Control
Functional Test
ABM Test
Start ABM test
Reset ABM data
Discharge Test
Instruments test
Event Logging
View Alarms
View Log
View Statistics
Clear Log
Clear Statistic
Settings
System
Date and time
Display setup
Diagnosis
Configuration

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• Navigation through the menus works as described above.

• If no button is pressed in a sub-menu for 2 minutes, the display switches back to the overview
menu.
The individual menus are described in the following sections:
3.1 Overview Menu

In a normal operating condition (no present alarms, …) the overview menu is visible on the display.
This menu shows the current system main state, more detailed state information and some
measurements.
1. Line: Main system status

2. Line: More detailed state information
3. Line: The actual output load (apparent power)
The actual battery capacity in %
4. Line: System input voltage, output voltage and output frequency
Possible Overview Menus:
If the ABM is not available no «Runtime» and no «Capacity»

are displayed !
Main system state overview menu Details
Standby (System
switched OFF)
The battery charge mode is displayed

on the second line:
♦ Float charge
Normal operation
♦ Boost charge
♦ Initial charge
♦ Cyclic charge
♦ The calculated runtime for the actual
load and battery charge is shown on
the second line
Battery operation
♦ If ABM test or discharge test is
running, this is indicated on the
second line
The first and second line indicate that

Static Bypass
the system is either in «requested» or
operation
«temporary static bypass operation»

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Main system state overview menu Details

The second line indicates the actual
state of the isolated system. (Standby,
normal operation, battery operation,
Manual Bypass
static bypass operation)
operation
(Load, output voltage and output
frequency are not displayed in Manual
Bypass operation.)
3.1.1 Lamp And Display Test

The lamp and display test can be directly started from the overview menu by pressing twice (within
2 seconds) the button.
The lamp test function subsequently activates the green, red, yellow LEDs of the mimic diagram
and the alarm LEDs. The main state indicator LEDs left of the LCD display are also tested through.
On the LCD display all segments are switched on.
When the test sequence has completed, then the display switches back to the overview menu and
the LEDs again show the current system status.
3.1.2 Reset Display Language

The display language can at any time be reset to English from the overview menu by pressing 10
times (within 10 seconds) the button.
This function can be used, if the user does not understand the (accidentally) configured display
language and the user is unable the find the display settings menu.
3.2 Main Menu

are displayed !
Display Action
Enter the «Main menu»:
Select a sub-menu: and
Enter a sub-menu:
Return to the overview menu:

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The «Main menu» offers 6 sub-menus:

• «System Status»: In this sub-menu, measurements and status information can be
accessed.
• «System Control»: Select this sub-menu to perform system control tasks.
• «Event Log»: Via this sub-menu, present faults and statistics information can be
accessed.
• «Settings»: System settings can be modified via this sub-menu.
• «Diagnosis»: Select this sub-menu to view diagnostic information.
• «Configuration»: Information about the system configuration can be found in this menu.
3.3 System Status

are displayed !
Display Action
Enter the «System status» menu:
Navigate through the pages: and
Return to the «Main menu»:
The sub-menu «System status» offers all measurements and status informations on several
display pages. A downward arrow on the last display line indicates the possibility to switch to
another page by pressing the button whilst an upward arrow on the first display line
indicates a previous page that can be entered by pressing the button.
«System Status» sub-menu pages:

Display Action
♦ Input voltages (Phase — Phase)
♦ Bypass voltages (only displayed if bypass input
measurement is installed) (Phase – Phase; Phase – Neutral
if 1 phase bypass mains)
♦ Output voltages (Phase – Phase; Phase – Neutral if 1 phase
output)

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Display Action
♦ Input current per phase.
♦ Bypass current per phase. (only displayed if bypass input
measurement is installed.)
♦ Output current per phase.
♦ Real power on output
♦ Apparent power on output
♦ Power factor (cos phi) on output. (A «C» behind the power
factor indicates capacitive load whilst an «I» indicates an
inductive load)
♦ Input, bypass and output frequencies

♦ Total output apparent power
♦ Total output active power
♦ Battery voltage
♦ Battery current (positive = charging, negative = discharging)
♦ Actual battery charge in % of installed capacity
♦ Calculated runtime for the actual load and battery charge
♦ Temperature sensor 1 measurement

♦ In a redundant system configuration:

♦ Total real output power
♦ Total apparent output power
♦ Total output power in percent of system rating
In a redundant system configuration:

♦ This system is isolated, the master or a slave
♦ Number of available systems
3.4 System Control

are displayed !
Display Action

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Display Action
Select «System Control»:
Enter the «System Control» menu:
Enter a sub-menu:
The «System control» menu offers 3 sub-menus:

• «Charge mode»: In this sub-menu, the charge mode (float, boost, initial, cyclic charge) can
be selected.
• «Bypass control»: This sub-menu allows to switch the system into (and out of) static and
manual bypass operation.
• «Functional test»: Select this sub-menu to start / stop a functional test.
3.4.1 Charge Mode

The sub-menu «Charge mode» shows the currently selected charge mode on the second line. The
third and fourth lines show the actual charge voltage and current (left side) as well as the
configured charge voltage and maximum current for this charge mode (right side):
Display Action
Return to the «System Control» menu:
If the charge mode «Cyclic charge» is active, a second page

can be entered:

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This page shows the configured period and the charge time for the «Cyclic charge»:
Display Action
Return to first page:
Select a different charge mode:

Display Action
Enter «Charge mode» selection:
Select the desired charge mode: and
Activate the selected charge mode:
Abort selection of a different charge mode:
3.4.2 Bypass Control

The sub-menu «Bypass control» allows switching the system from inverter operation to bypass
operation or from bypass operation back to inverter operation.
Two bypass operation modes are available:

• Static bypass operation: The load is supplied via the static bypass switch (SBS).
• Manual bypass operation: The load is supplied via the manual bypass switch (MBS).
The system asks the user to confirm switching ON or OFF the static bypass switch:
Display Action
Select the desired action: and
Perform the selected action:

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If the system was able to switch the static bypass switch ON, it informs the user when a
manual switch-over is allowed.
Depending on the actual status of the system and the performed actions the display shows
additional informations.
Display Action
Perform the manual switch-over, if desired.
Wait 10 seconds or
3.4.3 Functional Test
«ABM test» and «Instruments test» are only displayed if these

functions are available in the system Refer to the settings
Display Action
Enter a sub-menu:
The «Functional test» menu offers 3 system tests:

• «ABM test»: Enters a sub-menu to start or stop the ABM test or to reset the ABM
test data.
• «Discharge test»: Enters a sub-menu to start or stop the battery discharge test.
• «Instruments test»: Starts a test sequence on the analogue instrument outputs.

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3.4.3.1 Advanced Battery Monitoring (ABM) Test

In the ABM Test sub-menu, the ABM test can either be started or stopped and the ABM data can
be reset.
The ABM Test initiates a capacity discharge of 10 %. During this test the battery voltage is
monitored. If the battery voltage drops below the battery weak level the battery weak error is
generated, if the voltage drops below the battery defective level the battery defective error is
generated. The test then stops immediately. Both errors are stored and can only be reset by
resetting the ABM data. The ABM Test can only be started if the battery is at least 50 % charged.
Display Action
Select the desired function: and
Perform the selected function:
Return to the «Functional Test» menu:
For each selection, the user is asked to confirm it:

Display Action
During ABM test the overview menu looks like this
If automatic ABM test is selected in the system settings, the ABM test is executed (if possible)
automatically every 3 or every 6 months. After the test the system returns to the former operation
mode.

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3.4.3.2 Discharge Test

In the «Discharge test» sub-menu, the battery discharge test can either be started or stopped. The
discharge test initiates a complete discharge of the battery down to the low battery warning level or
to the voltage which stops the test (defined in the system settings).
The user is asked to confirm this step:

are displayed !
Display Action
During discharge test the overview menu looks like this
After the test the system returns to the former operation mode. The data of the last discharge test
are shown in the menu «View Statistic».
3.4.3.3 Instrument Test

If the instruments test is selected in the functional test menu, the test is directly started without a
special sub-menu.
This test function subsequently sets the analogue outputs to «Off», 0%, 25%, 50%, 75%, 100%,
and than 0% again.
When the test sequence is completed, the analogue outputs show again the actual measurements.
3.5 Event Log

are displayed !

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Display Action
Select «Event Log»:
Enter «Event Log» menu:
Enter a sub-menu:
The «Event log» menu offers 5 sub-menus:

• «View Alarms»: This sub-menu lists the present faults in the system.
• «View Log»: Via this sub-menu, the display event log can be accessed.
• «View Statistics»: Statistical system parameters are available in this sub-menu.
• «Clear Log»: This sub-menu allows to clear the display event log.
• «Clear Statistics»: The statistical data can be cleared in this menu.
3.5.1 View Alarms

Via the view alarms sub-menu, the present alarms can be accessed.
After some seconds required to prepare the data, the display shows a page like the following:
Display Action
Step through the alarm stack: and
Return to the «Event Log» menu:
For each alarm, the corresponding alarm number is

periodically displayed at the end of the line.

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Display Action
Step through the alarm stack: and
See «Trouble shooting» for descriptions of all possible alarms.
3.5.2 View Log

Via the view log sub-menu the display event log can be accessed. All system events and alarms
indicated on the «Human Machine Interface» (HMI) create an entry in this log.
After some seconds required to prepare the data, the display shows a message like the
following:
Display Action
Step through the log stack: and
Included data:
• The number of the current entry in the log stack and the number of events.
• Date and time when the event occurred.
• The alarm number.
• «Open» or «Closed» information for digital inputs.
• Text description of the alarm.
See «Trouble shooting» for descriptions of all possible log entries.
3.5.3 View Statistics

Display Action
The view statistics menu offers all statistical system information on several display pages.
A downward arrow on the last display line indicates the possibility to switch to another page by
pressing the button whilst an upward arrow on the first display line indicates a previous page
that can be entered by pressing the button.

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Pages «View Statistics» menu:

Display Action
• Number of transfers to battery operation
• Number of transfers to bypass operation
• Total time in inverter operation
• Total time in battery operation
• The highest and lowest measured input voltages on mains

and battery
• The highest measured currents on mains input and UPS

output
• Data of the last discharge test
3.5.4 Clear Log

Via the clear log sub-menu, the display event log can be cleared. The user is asked to confirm this
step:
Display Action
Select the desired action: or
3.5.5 Clear Statistics

Via the clear statistics submenu, the statistical data can be cleared. The user is asked to confirm
this step:
Display Action
Select the desired action: or

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3.6 Settings

are displayed !
Display Action
Select «Settings»:
Enter «Settings» menu:
Enter a sub-menu:
The menu «Settings» offers 3 sub-menus:

• «System»: Basic system settings can be modified via this sub-menu
• «Date and Time»: This sub-menu allows to view and set the current date and time.
• «Display setup»: «Human Machine Interface» (HMI) settings can be modified in this sub-
menu.
3.6.1 System
The system settings menu allows the user to modify the settings for «Auto Start» and «Auto
Boost». Additionally, the configuration of «Async to Byp» is shown as «view only» and can not be
modified via the display menu.
Display Action
Navigate through the settings: and
Return to the «Settings» menu:

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Modify configurations:
Display Action
Select «Auto Start» or «Auto Boost»: and
Enter modification mode:
Select «ON» or «OFF: and
Save new Setting:
Abort modification:
3.6.2 Date and Time

The date and time settings menu allows the user to view the current system time and to set it to a
new value.
The menu shows the current system date and time:

Display Action
Modify date and time:

Display Action
Modify parameter: and
Step to next parameter:
Abort modification:

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Display Action
Save new date and time:
Abort modification:
3.6.3 Display Setup

The display setup menu allows the user to modify «Human Machine Interface» (HMI) settings:
Display Action
Select a parameter to modify: and
Select new parameter value: and
Save new value:
Abort parameter modification:
During modification of a setting, the new value is directly updated in the following way:
• The language name is printed in the new language.
• The display is set to the configured contrast value to offer a preview.
• The beeper is activated once per second with the configured volume.
Possible selections:
Display Action
The configured language of the display menus:
• English
• Español
• Deutsch
• Français
• Italiano
• Português
• Русский
• Chinese
LCD display contrast setting:

• 0 (highest contrast)
• …
• 7 (lowest contrast)

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Display Action
Beeper volume setting:
• 0 (beeper off)
• 1 (low volume)
• …
• 3 (high volume)
3.7 Diagnosis

are displayed !
Display Action
Select «Diagnosis»:
Enter «Diagnosis» menu:
The system diagnosis menu offers information about the state of the digital inputs and some
additional internal measurements and state information. A downward arrow on the last display line
indicates the possibility to switch to another page by pressing the button whilst an upward
arrow on the first display line indicates a previous page that can be entered by pressing the
button.

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System diagnosis menu pages:

Display Action
The states of the breakers and switches in the system.

♦ ON or OFF for a breaker or switch
♦ AUTO, BYP.. or TEST for Q601
The current states of the digital inputs of the system:

♦ 3 Inputs on External Connection Board (ECB)
♦ 8 Inputs per relay board (if installed)
♦ Rectifier input voltage per phase measured after the rectifier

transformer
♦ Bypass voltage per phase measured after the bypass
transformer
♦ Inverter output voltage per phase measured before the
output transformer
DC-Bus positive- and negative-side voltages
Transformer temperatures:
♦ Input transformer
♦ Output transformer
♦ Bypass transformer
Installed firmware revisions on:

♦ Human Machine Interface (HMI)
♦ Main controller (DSP)
♦ Interface board (IF)
♦ Relay board (RB)

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3.8 Configuration

are displayed !
Display Action
Select «Configuration»:
Enter «Configuration» menu:
The menu offers information about the system configuration. A downward arrow on the last display
line indicates the possibility to switch to another page by pressing the button whilst an
upward arrow on the first display line indicates a previous page that can be entered by pressing the
button.
System configuration menu pages:

Display Action
♦ System type
♦ Project number
♦ System configuration: Single, Redundant
♦ System number
♦ Nominal voltages on input, bypass and output

♦ Nominal currents on input, bypass and output
♦ Installed transformers in the system

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Display Action
♦ System output frequency

♦ Nominal system output power
♦ The configured alarm thresholds for Load, Runtime and

Battery temperature

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. Page 1 / 6 4A-1130055014/20GB: Rev.01
STATUS & ALARM INDICATIONS

Type: PXP 1040-400/230-EN
TABLE OF CONTENTS:
1. Overview
2. Operating Status Indications
2.1 Main Operating Status
2.2 Detailed Operating Status
3. Alarm Indications
3.1 Alarm indication concept
3.2 Alarm indication
3.3 Alarm Pop-Up on LCD Display
3.4 Common Alarm
Please note:


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STATUS & ALARM INDICATIONS Page 2 / 6 4A-1130055014/20GB: Rev.01
1. OVERVIEW
The Human Machine Interface (HMI) of the UPS system is divided up into the following functional
sections:
1) Display Unit
2) Main Operating Status Indication
3) Operation
4) Detailed Operating Status Indication
5) Alarm Indication
Normal Operation ESC

Float Charge
Load 058% Cap. 093% ?
405Uin 400Uout 50Hz
ON OFF

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2. OPERATING STATUS INDICATIONS

2.1 Main Operating Status
Explanation
The load is supplied from the inverter. The rectifier is
supplying the inverter with energy.
The load is supplied from the inverter. The battery is
supplying the inverter with energy.
The static bypass switch (SBS) is closed. The bypass mains

supplies the load via the static bypass switch.
Common alarm indication see section 3.4.
2.2 Detailed Operating Status

The detailed system operating status is visualized on a system mimic diagram with LED indicators:
Pos. Color Designation Explanation

green INPUT SWITCH ON The rectifier input switch Q001 is closed.
1
red INPUT SWITCH OFF The rectifier input switch Q001 is open.
The rectifier mains is within the specified tolerance range,
green RECT. MAINS O.K. for voltage and frequency.
For tolerances see «Technical Data».
2
The rectifier mains is not within the specified tolerance
RECT. MAINS NOT
red range, for voltage and frequency.
O.K.
3 Yellow FLOAT CHARGE Battery is charged in float charge mode.
BOOST / CYCLIC Battery is charged in boost charge mode or at cyclic
4 Yellow
CHARGE charge level mode.
5 Yellow INITIAL CHARGE Battery is charged in initial charge mode.
green BYPASS SWITCH ON The bypass input switch Q501 is closed.
6 BYPASS SWITCH
red The bypass input switch Q501 is open.
OFF

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Pos. Color Designation Explanation

The bypass mains is within the specified tolerance range,
green BYPASS MAINS O.K. for voltage and frequency.
7
The bypass mains is not within the specified tolerance
BYPASS MAINS NOT
red range, for voltage and frequency.
O.K.
green RECTIFIER ON The rectifier is switched on.
RECTIFIER PARTIAL Not all rectifiers in the system are switched on, but at least
10 orange
FAILURE one; or there is a charger failure in the system
red RECTIFIER FAILURE A failure in the rectifier power modules has occurred.
The battery fuse is inserted and the battery MCCB Q201 is
green BATT. SWITCH ON
closed.
11
The battery fuse has blown or the battery MCCB Q201
red BATT. SWITCH OFF
has tripped or is open.
BATTERY VOLTAGE The battery voltage is within the specified tolerance range.
green
O.K. For tolerances see «Technical Data».
12 The battery voltage is not within the specified tolerance
BATTERY VOLTAGE
red range.
NOT O.K.
green INVERTER ON The inverter switched on.
INVERTER PARTIAL Not all inverters in the system are switched on, but at least
14 orange
FAILURE one.
red INVERTER FAILURE A failure in the inverter power modules occurred.
15 Yellow SYNCHRONOUS The inverter is synchronized to the bypass mains.
The output is within the specified tolerance range, for
green OUTPUT O.K. voltage and frequency.
17
The output is not within the specified tolerance range, for
red OUTPUT NOT O.K. voltage and frequency.
STATIC BYPASS The static bypass switch (SBS) is closed. The bypass
green
SWITCH ON mains supplies the load via SBS.
STATIC BYPASS The static bypass switch (SBS) is independently switched
19 orange SWITCH on. The bypass mains supplies the load via the static
INDEPENDENT bypass switch.
STATIC BYPASS
red Static bypass switch (SBS) failure.
SWITCH OFF
The static switch (SBS) input is within the specified
STAT. SWITCH
green tolerance range, for voltage and frequency.
VOLTAGE O.K.
21
The static switch (SBS) input is not within the specified
STAT. SWITCH
red tolerance range, for voltage and frequency.
VOLTAGE N.O.K.
green MBS OUTPUT ON The manual bypass switch (MBS) is in position «AUTO».
22 The manual bypass switch (MBS) is in position «TEST» or
red MBS OUTPUT OFF
«BYPASS».
The manual bypass switch (MBS) is in position «TEST» or
green MBS BYPASS ON
23 «BYPASS».
red MBS BYPASS OFF The manual bypass switch (MBS) is in position «AUTO».
The manual bypass switch (MBS) is in position «AUTO»
green MBS INPUT ON
or «TEST».
24
The manual bypass switch (MBS) is in position
red MBS INPUT OFF
«BYPASS».
green OUTPUT SWITCH ON The output switch Q611 is closed.
26 OUTPUT SWITCH
red The output switch Q611 is open.
OFF

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3. ALARM INDICATIONS
3.1 Alarm Indication Concept
The alarm indication concept enables a fault diagnosis because of the distinction between first
alarm, further alarms and present faults. It consists of the following parts:
 Alarm indication of «Man Machine Interface» (HMI)

 Alarm pop-ups on the «Man Machine Interface» (HMI) LCD display
 Common alarm
3.2 Alarm Indication

This section of the «Man Machine Interface» (HMI) shows the present faults in the system. When
an alarm appears in the system, the corresponding LED is activated. It stays on as long as the
alarm is present.
ASSOCIATED ALARM FUNCTIONS:

LED Event
LED Alarm Text Alarm Description
No. No.
The mains input voltage is out of the configured tolerance, a
01 812 Mains out of tolerance phase is missing, there is a phase rotation fault or the
frequency is out of the configured tolerance.
The bypass voltage is out of the configured tolerance, a
02 807 Bypass out of tolerance phase is missing, there is a phase rotation fault or the
03 269 Output overloaded The UPS output is overloaded (>105%).
04 146 Inverter asynchronous The UPS is unable to synchronise to the bypass source.
05
The battery voltage is below the configured low battery
06 305 Battery discharged
voltage warning level.
Battery not connected
07 331 The battery switch Q201 / Q211 is open.
(Q201/Q211 open)
08 826 Battery earth fault The UPS measures a battery earth fault.
09
10
11 830 Rectifier fault The UPS has detected a PFC rectifier or a charger fault.
12 831 Inverter fault The UPS has detected a inverter fault.
13 803 SBS fault The communication to the SBS is faulty or DC is detected

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LED Event
LED Alarm Text Alarm Description
No. No.
during requested static bypass operation.
One of the transformer-, SBS- or power module fans
14 825 Fan failure
indicates an error.
The UPS measures a temperature above the threshold
15 814 Overtemperature level in one of the power modules or in one of the power
transformers.
3.3 Alarm Pop-Up On LCD Display

When an alarm occurs in the system, a pop-up is generated on the LCD display. The first occurred
alarm stays visible on the display until it is confirmed by pressing any button. If further alarms
followed to the first one, the next one will then be displayed.
Example of an alarm pop-up:
To confirm one pop-up message, press .
To confirm all pending pop-up messages and to return to the «overview menu», press .
.
As long as a pop-up is present on the display the internal beeper is activated.
See «Trouble shooting» for descriptions of all possible pop-ups.
3.4 Common Alarm

If one or more alarms are currently active in the system the red «Common alarm» LED, located on
the mains status indication section illuminates as well as the «Common alarm relay» on the
external connection board reacts after a pre-programmed delay time (factory set).

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. Page 1 / 10 7RG9029GB: Rev.01
SERVICE PORT
Type: PXP
TABLE OF CONTENTS:
1. Overview
1.1 Connection
1.2 Log-in
1.3 Navigation
2. Menu Tree
2.1 System Information
2.1.1 System Information
2.1.2 Check Inputs
2.1.3 Diagnosis Data Dump
2.2 System Configuration

2.2.1 Reconfiguration Password
Please note:

01 First edition / New Design mp SKI 07-08-09

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SERVICE PORT Page 2 / 10 7RG9029GB: Rev.01
1. OVERVIEW
1.1 Connection
The service port is located on the backside of the frontpanel as indicated on the following picture:
LCD board
J406
Frontpanel board
J404
J405
J402 J403
(Frontpanel seen from the backside when the UPS door is open)
The serial port for the connection to a computer or notebook is the connector J405 (D-Sub, 9-Pin,
Female). The pinout of this connector is:
1 Frontpanel RX RS232 Receive input

2 Frontpanel TX RS232 Transmit output
3–8 Not connected
9 GND RS232 Ground
Use the service port cable 940-0024D for the proper connection of all required signals.
Start up a terminal software on your computer (Hyper Terminal, TeraTerm or any other terminal
software) and open a serial connection with the following parameters:
• 38’400 Baud
• 8 data bits
• no parity
• 1 stop bit
• no flow control
• no local echo

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1.2 Log-In
To log-in into the main menu, before enter the password «gutor» open the connection to the HMI.
(The entered characters of the password are not shown on the screen.)
The main menu should then appear on the terminal screen. If it doesn’t, please check the
connection according section 1.1.
1.3 Navigation
After entering the password, the main menu appears on the terminal screen. This menu looks as
following:
The header of the main menu (as well as the header of all sub-menus) shows:
• The firmware revision of the main controllers in the UPS system.

• The serial number of this UPS.
• The current date and time of the system clock.
Navigation in the menu tree works by simply pressing buttons on the computer keybord as
described directly within each sub-menu.
In the main menu, a list of 2 possible sub-menus is displayed. The user is then asked to choose
one of the numbers 1-2 to enter a sub-menu. Press one of these buttons on your keyboard to open
the sub-menu. Press «0» to leave the service port menu. The menu can afterwards again be
reached by entering the password.
If no button is pressed within 15 minutes, the service port session is terminated and the terminal
screen is cleared. The main menu can afterwards again be reached by entering the password.

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2. MENU TREE
The main menu offers 2 sub-menus that can be reached as described above:
Description of the sub-menus:

1. Request system information
Select this sub-menu to get more detailed information about this UPS, its configuration and
its current state.
2. System configuration
Modification of system configuration parameters is possible via this sub-menu.
2.1 System Information

When entering this sub-menu from the main menu, the following screen appears on the terminal:
************************************************************
* GUTOR PXP Service Port *
************************************************************
* Controller Firmware Revision : 00.00.00 *
* UPS Serial Number : 123456789012 *
* Current date and time : 23/05/07 16:33:06 *
************************************************************
* *
* System Information *
************************************************************
* *
* 1: System Information *
* 2: Check Inputs *
* 3: Diagnosis Data Dump *
* *
* 0: Exit *
* *
* Choose [1-3,0]: *
* *
************************************************************
The menu offers 3 sub-menus that can be reached as described above.

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1. System information
Select this sub-menu to get more detailed information about this UPS and its configuration.
2. Check Inputs
The function of the system’s digital inputs can be checked via this sub-menu.
3. Diagnosis Data Dump

In case of system malfunction, a diagnostic data dump for analysis by GUTOR can be
requested via this menu.
2.1.1 System Information

Several basic system information is included in this menu:
• Main system information: Manufacturing date, Serial number
• Configuration settings: Power rating, Voltages
• Firmware revisions: Firmware revisions of the Human Machine Interface (HMI), Inverter
controllers, Rectifier controllers, Interface and Relaycards
• Service Protocol: Date of last service, Service engineer identification, Protocol
Press «0» to leave this sub-menu and to return to the system information menu.

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2.1.2 Check Inputs

The state of the digital inputs can be checked in this menu. A list of all inputs and their states is
presented to the user:
Press «1» to update the menu.


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2.1.3 Diagnosis Data Dump

In case of system malfunction, a diagnostic data dump can be requested via this menu. The dump
can then be sent to GUTOR for analysis.
When this function is opened, the following screen appears:
************************************************************
* GUTOR PXP Service Port *
************************************************************
* Controller Firmware Revision : 00.00.00 *
* UPS Serial Number : 123456789012 *
* Current date and time : 23/05/07 16:33:06 *
************************************************************
* *
* Diagnosis Data Dump *
************************************************************
Start the PXP_Upload macro in Tera Term Software

(Press '1' if using another terminal sofware)
************************************************************
* Press ’1’ to start (may take some minutes!) *
* ‚0' to exit *
************************************************************
To start the generation and the upload of the diagnosis data dump, either
• start the «PXP_Upload» macro if you are using the «Tera Term» terminal application, or
• start logging of the terminal screen and press «1» if you are using another terminal
application.
The data required for the dump is then collected in the system (this can take some minutes !):

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When all data is collected and printed to the terminal screen, the following menu appears on the
screen, to indicate the end of the data dump:
If you used the «PXP_Upload» macro in the «Tera Term» terminal application, you can find the
uploaded file in your «c:\temp\» folder now. The received file can then be sent to GUTOR for
analysis.
If you did not use the «PXP_Upload» macro in the «Tera Term» terminal application, you have to
stop logging now. The received file can then be sent to GUTOR for analysis.
2.2 System Configuration

When entering this sub-menu from the main menu, the following screen appears on the terminal:
The menu offers a sub-menu that can be reached as described above.

1. Reconfiguration Password
The system reconfiguration sub-menu offers the possibility to securely modify system
configuration parameters.

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2.2.1 Reconfiguration Password

The system reconfiguration sub-menu offers the possibility to securely modify system configuration
parameters.
The menu looks as following:
To modify a specific configuration parameter (e.g. Boost charge voltage), GUTOR has to be
informed about the planned change and the actual value of the «Configuration counter» as
displayed in this menu.
Depending on these information, a coded reconfiguration password is then supplied from

GUTOR. By entering this password, the setting is changed in the system as desired. Each
password can be used only once.
The passwords are of variable length and contain the characters: a-z, A-Z, 0-9 and «.» .
The password can be entered via the keyboard or can be copy-pasted into the terminal
application (if supported) and is displayed on the screen. After correct input of the password,
press «ENTER» to activate the setting change. Press «ESC» at any time to cancel the
modification of a setting.
Depending on the password and the setting to be changed, the result of the action is
displayed on the next screen:
1. Incorrect password:
Nothing is changed in this case. Press «0» to return to the «System Configuration» menu.
2. Correct password, new setting applied:

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The new configuration parameter has directly been applied in the system. Press «0» to
return to the «System Configuration» menu.
3. Correct password, restart required:
The new configuration parameter has been saved in the system. A restart of the system is
required to activate the new configuration.
4. Correct password, HMI restart required:
The new configuration parameter has directly been applied in the system. Press «0» to
return to the «System Configuration» menu.

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. Page 1 / 6 4A-1130055014/20GB: Rev.01
DIGITAL INPUTS / OUTPUTS

Type: PXP 1040-400/230-EN
TABLE OF CONTENTS:
1. Connection Diagram ««External Connection Board»» (A811)
2. Connection Diagram ««Relay Board»» (A821)
3. Assignment
4. Digital Inputs
4.1 Assigned Functions
4.2 Technical Data: Inputs (A811)
5. Digital Outputs
5.1 Assigned Alarms
5.2 Relay Delay
5.3 Technical Data: Outputs (A811 and A821)
Please note:


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DIGITAL INPUTS / OUTPUTS Page 2 / 6 4A-1130055014/20GB: Rev.01
1. CONNECTION DIAGRAM «EXTERNAL CONNECTION

BOARD» (A811)
The digital inputs on the external connection board are designed for internal use only ! The wires
connected to these terminals must not be lead out of the UPS cabinet. No external supply voltage
is allowed. This means, if a signal from outside of the UPS cabinet needs to be connected, the
relay board (A821) has to be used.
Fig. 1:
Option:
Digital output 2
Option:
Digital output 1
EXTERNAL CONNECTION
Option:
Digital output
Common alarm
BOARD A811
Option:
Digital input 2
Option:
Digital input 1
Emergency Power OFF

!
CAUTION (EPO)
Battery temp. 1
Battery temp. 3 Battery temp. 2
Not all the power sources will be disconnected as with a real Emergency
Power Off
To prevent damages on the board, do not interchange wires of different functions

(battery temperature sense, EPO, digital inputs and digital outputs).

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2. CONNECTION DIAGRAM «RELAY BOARD» (A821)
Digital output 16
Digital output 15
Digital input 8
Digital output 14
Digital input 7
Digital output 13
Digital input 6 Digital output 12
Digital output 11
RELAY BOARD A821
Digital input 5
Digital output 10
Digital input 4
Digital output 9
Digital input 3
Digital output 8
Digital input 2
Digital output 7
Digital input 1
Digital output 6
Digital output 5
Digital output 4
Digital output 3
Digital output 2
Digital output 1
To prevent damages on the board, do not interchange wires of digital inputs

and digital outputs.

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3. ASSIGNMENT
All of the digital inputs and outputs can be assigned to functions and alarms by configuration (no fix
assignment), but there is the following exception on the «External Connection Board» (A811):
Emergency Power Off (EPO)

The EPO digital input is always assigned as mentioned in Fig. 1.
It can be connected as follows:
a) Using the Internal supply:
In the configuration as shown above no EPO occurs.
b) Using an External supply:
In the configuration as shown above no EPO occurs.
4. DIGITAL INPUTS
4.1 Assigned Functions
The following functions are assigned to the digital inputs:
Display Status /
Input Function Description
Log Text
ECB-EPO Emergency Power Off EPO Emergency Power Off
Shut down UPS. UPS transfers
ECB-In1 Remote OFF Remote OFF
to standby.
ECB-In2 Blocking boost/initial charge Block Boost/Init Block boost and inital charge
Transfers the UPS into boost
RB1-In1 Force to boost charge Force to Boost
charge mode
RB1-In2 Remote ON Remote ON Start UPS.
Transfers the UPS into initial
RB1-In3 Force to Initial Charge Force to Initial
charge mode
RB1-In4 Clock synchronisation Clock Synch Synchronises the UPS clock.
Transfers UPS into static bypass
RB1-In5 Force to Static Bypass Force to SBS
operation

The digital inputs on the external connection PCB are designed for internal use only ! The wires
connected to these terminals must not be lead out of the UPS cabinet. No external supply voltage
is allowed.

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Internal DC supply voltage 24V limited (10mA per input)

Threshold resistance 0 1 Less than 520 Ohm 1
Threshold resistance 1 0 More than 1050 Ohm 0

Max. external DC supply voltage 60V )
Min. external DC supply voltage 12V
Max. external AC supply voltage 42.2V )
Min. external AC supply voltage 12V
Internal DC supply voltage 15V
Current from external supply 12mADC (current limitation)
Current from internal supply 12mADC (current limitation)
Threshold voltage 0 1 Below 6V 1
Threshold voltage 1 0 Above 7V 0
*)  42.2V * 2  60V
5. DIGITAL OUTPUTS
5.1 Assigned Alarms
The following alarms are assigned to the digital outputs:
Output Event
Alarm Text Alarm Description
No. No.
ECB-ComAl 800 Common Alarm There is at least one pending alert in the system.
ECB-Out01 15 Battery operation The system is in battery operation.
ECB-Out02 161 SBS ON The system is in static bypass operation. The bypass
supplies the load (temporary or requested static
bypass operation).
RB1-Out01 167 MBS: AUTO The manual bypass switch is in position «AUTO».
RB1-Out02 41 Float charge The battery charger has been set to «Float charge»
state. The batteries are charged with the configured
float charge voltage.
RB1-Out03 42 Boost charge The battery charger has been set to «Boost charge»
mode. The batteries are charged with the configured
boost charge voltage.
RB1-Out04
RB1-Out05 812 Mains out of tolerance The mains input voltage is out of the configured
tolerance, a phase is missing, there is a phase
rotation fault or the frequency is out of the configured
tolerance.
RB1-Out06 807 Bypass out of tolerance The bypass voltage is out of the configured
tolerance, a phase is missing, there is a phase
rotation fault or the frequency is out of the configured
tolerance.
RB1-Out07 269 Output overloaded The UPS output is overloaded (>105%).
RB1-Out08 146 Inverter asynchronous The UPS is unable to synchronise to the bypass

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Output Event
Alarm Text Alarm Description
No. No.
source.
RB1-Out09 305 Battery discharged The battery voltage is below the configured low
battery voltage warning level.
RB1-Out10 331 Q201/Q211 open The battery switch Q201 / Q211 is open.
RB1-Out11 826 Battery earth fault The UPS measures a battery earth fault.
RB1-Out12 830 Rectifier fault The UPS has detected a PFC rectifier or a charger
fault.
RB1-Out13 831 Inverter fault The UPS has detected a inverter fault.
RB1-Out14 803 SBS fault The communication to the SBS is faulty or DC is
detected during requested static bypass operation.
RB1-Out15 825 Fan failure One of the transformer-, SBS- or power module fans
indicates an error.
RB1-Out16 814 Overtemperature The UPS measures a temperature above the
threshold level in one of the power modules or in one
of the power transformers.
5.2 Relay Delay

The digital outputs react to an alarm occurrence with the following delays:
 Common alarm: 5 seconds
 All other alarms: 5 seconds
5.3 Technical Data: Outputs (A811 And A821)

Max. AC Voltage Relay Contact 400V
Min. AC Voltage Relay Contact 5V
Max. DC Voltage Relay Contact 250V
Min. DC Voltage Relay Contact 5V
Max. AC Current Relay Contact 8A
Min. AC Current Relay Contact 2mA@24V/ 10mA@5V
Max. DC Current Relay Contact 0.3A@300V/ 8A@32V
Min. DC Current Relay Contact 2mA@24V/ 10mA@5V

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. Page 1 / 16 7RG9060GB: Rev.02
COMMISSIONING
Type: PXP
TABLE OF CONTENTS:
1. Preparations with Power Off
2. Commissioning of the UPS System
3. Switching Volt-free of the UPS System
4. Recommissioning of the UPS System
Please note:

01 First edition mp SKI 07-09-05
02 New Design / Change of Popups and Procedures mp LOA 11-11-02

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COMMISSIONING Page 2 / 16 7RG9060GB: Rev.02
THE INITIAL CHECKS ARE SUBDIVIDED IN TWO MAJOR PARTS:

♦ one with power OFF
♦ one with power ON
When planning the initial checks read first the complete chapter before starting the
check procedure.
PRINCIPLE DIAGRAM
Depending upon the system configuration, the switches mentioned in this
description can be circuit breakers, switch-disconnectors (fuse switch-
disconnectors) and the designation can be made according to customer's request
see «Single line diagram».
OPERATING STATUS INDICATIONS / ALARM INDICATIONS

see Diagram «Frontview, Operation & Indication»
see Description «Operation & Display Menus»
see Description «Status & Alarm indication»
FAULT LOCATION
For eventual fault location see Description «Trouble Shooting».
1. PREPARATIONS WITH POWER OFF

Before connecting the local network, the battery and the load to the UPS system, the following
proceedings are necessary:
1. Check by means of a voltage measuring device that all power sections are de-energized.
2. Check that the earthing of all cubicles is secure and there are no damages.
3. Check that all connectors are firmly fixed.
4. Check that all printed circuit boards are correctly mounted and the plugs are firmly plugged
in.
5. Check all interconnections and junctions according to the «Connection diagram».
6. Check that the external fuses have the correct size.
7. If bags with moisture absorbing material are in the cubicle, remove these.
Check that the interior of the UPS system is dry. If there is any condensed
water, let the UPS system stand with the front doors open in a dry and
warm area for at least 24 hours.

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Preparations on the UPS system before the commissioning:

a) BYPASS / DISTRIBUTION / OUTPUT
• Bypass mains input switch..........................................Q501 open
• Bypass transformer output switch...............................Q502 (if available) closed
• Manual bypass switch (MBS) .....................................Q601 at position «BYPASS»
• Load output switch ......................................................Q611 (if available) open
• Feeders in the Distribution ..........................................(if available) open
• Consumers..................................................................volt-free
b) UPS
• Rectifier mains input switch ........................................Q001 open
• Battery switch (Battery box) ........................................Q211 (if available) closed Í)
• Battery switch..............................................................Q201 open Í)
Í) Please note:
The system can consist either of only one internal battery switch Q201 or
one battery switch Q211 (Battery box), or of both.
If only the battery switch Q211 (Battery box) is available, the procedures
below have to be executed with this one.
2. COMMISSIONING OF THE UPS SYSTEM
All the following figures in the display are examples only !
The commissioning is performed according to these instructions:

1. Check preparations as under section 1.
2. Apply the rectifier mains voltage (according to «Connection diagram») and check phase
sequence as well as the voltage.
3. Apply the bypass mains voltage (according to «Connection diagram») and check phase
sequence as well as the voltage.
4. Close the bypass mains input switch Q501.
The safe bus is now energized via the closed bypass mains input switch
Q501 and the manual bypass switch Q601.
5. System start up:

Precondition / Display Action
Close the rectifier mains input switch Q001. Thereafter
the system will start up
Check pending alarms in the display (as described in the
After about 10s the display shows: description 7RG9028GB «Status & Alarm Indication»,
section 3.3: Alarm Pop-Up on LCD.

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To confirm one pop-up message, press
To confirm all pending pop-up messages and to return

to the overview menu, press
As long as a pop-up is present on the display the

internal beeper is activated once per second.
After alarm confirmation the

display shows:
If the system is programmed for «AUTOSTART» it will start automatically

after 60s if the rectifier mains input switch Q001 is closed and rectifier
mains voltage is within tolerance.
6. Lamp and display test:

Start the lamp and display test: 2 x
Check that all LED’s of the Human Machine Interface

(HMI) work correctly all LED's should illuminate
in their colour, as mentioned in description 7RG9028GB
«Status & Alarm Indication»
7. Turn ON the system:

Turn ON the UPS system (if not already automatically
started):
ON

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8. Check the voltages:

Check the system input and output voltages
9. Check the battery voltage:

Close the battery switch Q201 (Q211)
Go to «Battery status» page: 4 x
Check the battery voltage and current in the display
10. Switch to battery operation:

Turn OFF the rectifier mains by opening the rectifier

mains input switch Q001

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Check that the UPS system changes to battery

operation
11. Switch to normal operation:

Close the rectifier mains input switch Q001
Check that the UPS system switches back to normal

operation
12. Switch to position «TEST»:

Turn the manual bypass switch Q601 to position

«TEST» (if not already done)
13. Check «Synchronous» LED:

Check that the LED 15 «SYNCHRONOUS» on the

mimic illuminates
The bypass mains must be available and within the

tolerance range.
14. Switch to static bypass operation:


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Select «Bypass Control»:
Enter the «Bypass Control» menu:
Select «YES»:
Activate static bypass operation:
System was unable to switch to

static bypass operation:
If the system is not able to switch over to static bypass
operation for fault location see description
«Trouble shooting»
The system has switched to

After approx. 3 seconds, the display returns to the
«System control» menu

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15. Switch to normal operation:

Select «YES»:
Deactivate static bypass operation (transfer to normal

operation):

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normal or battery operation:
System has switched out of

The system has switches either to normal or battery
operation
16. Switch to position «AUTO»:


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Select «YES»:
The system has switched to static bypass operation
System has switched to static

bypass operation:
«AUTO»
Select «YES»:

operation):

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17. Normal operation:

Make sure that the UPS system operates correctly and

no alarm of the «Alarm indications» is pending.
Exception: Those LED’s, which show the open
feeders of the distribution.
The safe bus is energized.

Close the load output switch Q611 (if available)
Close the feeders in the distribution (if available)
Now the consumers are supplied from the system.
The output terminals are carrying hazardous voltage !

Reset eventual alarm pop-up’s
Clear the event log stack as described in «Operation
and Display Menus» section 3.5.4

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3. SWITCHING VOLT-FREE OF THE UPS SYSTEM

With these instructions the UPS system can be switched volt-free. The load is then
supplied via the manual bypass switch Q601 from the bypass mains.
Before switching volt-free the system, make sure that the bypass
mains is available and within the tolerance range.
1. Switch over the UPS system to manual bypass operation:
Select «YES»:

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bypass operation:
Now, turn the manual bypass switch Q601 from position
«AUTO» to «TEST»
After 10s, the display returns to the «System control»

menu
Now, turn the manual bypass switch Q601 from position

«TEST» to «BYPASS»
2. Turn OFF the UPS system:
Turn OFF the UPS system: and

ON OFF
simultaneously
♦ Open the battery switch Q201 (Q211)

♦ Open the rectifier mains input switch Q001
After 5 minutes, when the DC capacitors have discharged, the UPS system
is volt-free with the exception of components, which are connected between
the terminals and the switch.

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Check by means of a voltage measuring device that all power sections are
de-energized. Remember, the rectifier mains and the bypass mains,
as well as the battery are still applied !
The connecting terminals are carrying hazardous voltage !
4. RECOMMISSIONING OF THE UPS SYSTEM

These instructions describe the recommissioning of the UPS system after it has been
switched volt-free.
1. UPS start up:

Turn the manual bypass switch Q601 from position
«BYPASS» to «TEST»
Close the rectifier mains input switch Q001. Thereafter
the system will start up
After about 10s the display
shows:

after 60s if the Rectifier mains input switch Q001 is closed and mains
voltage is within tolerance.

started):
ON
Close the battery switch Q201 (Q211)

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3. Switch to position «AUTO»:

Select «YES»:

bypass operation:
«AUTO»

menu

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Select «YES»:
Deactivate static bypass operation:

4. Normal operation:
Make sure that the UPS system operates correctly and

no alarm is pending
The consumers are supplied again by the system.

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. Page 1 / 10 7RG9035GB: Rev.02
TURN ON — SWITCH OVER — TURN OFF

(after Commissioning)
Type: PXP
TABLE OF CONTENTS:
1. Operational Buttons for Turning ON, Switching Over and Turning OFF the UPS
System
2. Turning ON the UPS System
3. Switching Over from Normal Operation to Bypass Operation
4. Switching Over from Bypass Operation to Normal Operation
5. Turning OFF the UPS System
Please note:

01 First edition mp RST 07-08-08
02 New Design / Procedure changes mp LOA 11-11-02
© GUTOR Electronic LLC Hardstrasse 72-74 Phone: +41(0)56 437 34 34 gutor.info@apcc.com

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TURN ON — SWITCH OVER — TURN OFF (after Commissioning) Page 2 / 10 7RG9035GB: Rev.02
1. OPERATIONAL BUTTONS FOR TURNING ON,

SWITCHING OVER AND TURNING OFF THE UPS SYSTEM
ON Push-button for turning ON the system

ON
Push-button for turning OFF the system. For this function the
push-button «OFF» must be pressed simultaneously with push-
button «ON»
OFF
OFF With this action the system is shut-down
no output voltage.
• Enter the «Main menu» from the overview menu

ENTER • Enter the selected sub-menu
• Save a setting
ESC • Leave the actual menu and return to the higher level menu
• Select the a sub-menu by moving up the cursor

UP
• Modify a setting upward
• Select the a sub-menu by moving down the cursor

DOWN
• Modify a setting downward
HELP • Request help information about a current menu point
Depending upon the system configuration, the switches mentioned in this

description can be circuit breakers, switch-disconnectors (fuse switch-
disconnectors) and the designation can be made according to customer's request
see «Single line diagram».
2. TURNING ON THE UPS SYSTEM
All the following figures in the display are examples only !

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1. System start up:

• Close the rectifier mains input switch Q001
• Close the battery switch Q201 (Q211)
• Close the bypass mains input switch Q501
• Thereafter the system will start up
After about 10s the display
shows:

after 60s if the rectifier mains input circuit switch Q001 is closed and mains
voltage is within tolerance.

started):
ON
3. Check the voltages:

Check the system input, output and bypass voltages.
For further information see description 7RG9027GB «Operation & Display Menus».

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All consumers are now supplied by the UPS system.
3. SWITCHING OVER FROM NORMAL OPERATION TO

BYPASS OPERATION
The bypass mains must be available and within the tolerance

range.
1. Switch over the UPS system to static bypass operation:

Select «YES»:

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bypass operation: The switch over to manual bypass would now be
possible.
If switch over to manual bypass is desired, please
continue at procedure 2 « Switch over the UPS system
to manual bypass operation »
2. Switch over the UPS system to manual bypass operation:

The switch over to static bypass
operation was performed
according to the above
procedure.
«AUTO» to «TEST»

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menu

«TEST» to «BYPASS»
The UPS is no longer supplying the load
4. SWITCHING OVER FROM BYPASS OPERATION TO

NORMAL OPERATION
1. Switch over the UPS system from manual bypass operation to static bypass
operation:
This first procedure is only required if the system was switched to manual bypass operation
before.

«BYPASS» to «TEST»

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Select «YES»:
The System has switched to

«TEST» to «AUTO»

menu

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2. Switch over the UPS system from static bypass operation to normal operation:
Select the «YES»:

operation):

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If a desired status change is not possible, the system stays in the old status
and is not trying to reinitiate the status change !
Now the consumers are supplied from system.
5. TURNING OFF THE UPS SYSTEM
Ensure that the users of all consumers connected to the UPS system are informed
before proceeding with the following steps and before turning off the system.
Turn OFF the UPS system: and

ON OFF
simultaneously
• Open the battery switch Q201 (Q211)

• Open the rectifier mains input switch Q001
Open the bypass mains input switch Q501
After 5 minutes, when the DC capacitors have discharged, the UPS system is
volt-free with the exception of components, which are connected between the
terminals and the switch.

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Check by means of a voltage measuring device that all power sections are de-
energized. Remember, the rectifier mains and the bypass mains, as
well as the battery are still applied !
The connecting terminals are carrying hazardous voltage !

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. Page 1 / 7 7RG9040GB: Rev.03
MAINTENANCE
Type: PXP
TABLE OF CONTENTS:
1. Maintenance of the UPS System
1.1 Monthly Checks
1.2 Semiannual Checks
1.3 Annual Checks
2. Maintenance of the Battery

2.1 Monthly Checks
2.2 Annual Checks
2.3 Advanced Battery Monitoring (ABM) Test
2.4 Discharge Test
Please note:

02 Change in Battery monitoring & discharge test mp THA 09-08-12
03 New Design / Procedure adaptation mp RST 12-02-20

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MAINTENANCE Page 2 / 7 7RG9040GB: Rev.03
Due to the critical intended purpose and to ensure the safe and reliable operation of the
equipment, inspection and preventive maintenance are essential.
To perform a proper maintenance on GUTOR UPS systems it is adivisable to have participated on

a GUTOR training course. GUTOR also provides global service contracts to guarantuee a
maximum availability of the system therefore please refer to the description
7RG9041GB«Service-Training-Contact Addresses».
For the checks listed below a brief report/checklist shall be issued where all findings are
documented. These records must be available in case of a warranty claim.
Please read the «Safety regulations» 7RG9010GB thoroughly

before performing any manipulations on the installation.
1. MAINTENANCE OF THE UPS SYSTEM

1.1 Monthly Checks
The following checks should be made monthly:
1. Check the inverter output voltage by means of a measuring instrument.
2. Check the battery voltage by means of a measuring instrument.
3. Check the inverter output current by means of a measuring instrument.
4. Persisting alarm indications or incorrect operating statuses must be recorded. Subsequently,

reset the alarms by pressing any button on the Display unit, and make sure that the UPS
operates correctly and no alarm of the «Alarm indication section» is any longer pending.
Refer to description 7RG9028GB «Status & Alarm Indications».
5. The lamp and display test can be directly started from the overview menu by pressing twice
(within 2 seconds) the button.
The lamp test function subsequently enables the green, red, yellow LEDs of the mimic
diagram and the indicator LEDs. The main state indicator LEDs left of the LCD display are
also tested through. On the LCD display all segments are switched on.
When the test sequence has completed, then the display switches back to the overview
menu and the LEDs again show the current system status.
1.2 Semiannual Checks

The following checks should be made semi-annually:
1. Monthly checks as above.
2. Read out the event log and analyse it. In case of irregularities which can not be explained,
kindly contact the GUTOR support.
3. Visual inspection of the system (without turning off the system)

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4. Only for systems with filter mats:

Check whether the filter mats are dirty. In the case of strong contamination the filter mats
must be replaced. (A strong contamination results in a reduction of velocity of air, necessary
for the ventilation of the system, and thus sufficient cooling is no longer ensured).
5. Job preparations for annual maintenance depending on the findings.
1.3 Annual Checks

1. Monthly & semiannual checks as above.
Switch off the entire system according to the description «Turn on

— Switch over — Turn off (after Commissioning)»
2. In case of strong contamination clean the system from dust.

Don’t use any liquid for cleaning — only vacuum cleaner !
3. Only for systems with bypass stabilizer:

Check in accordance with the maintenance instructions of description 7RG9014GB.
4. Recommendations of OEM (Original Equipment Manufacturer) shall be followed regarding

annual maintenance.
5. Functional check of the entire system shall be performed.
2. MAINTENANCE OF THE BATTERY

During operation the battery capacity and the life-span can be influenced by several processes as:
♦ Corrosion
♦ Grid growth
♦ Ripple effects
♦ Sulphation
♦ Passivation
♦ Short circuit
♦ none or excessive cycling
♦ Deep discharge
♦ Wrong battery room temperature
♦ Operation with low electrolyte
♦ Gradual changes in active material
♦ Normal aging
This only to name a few influencing factors.
Detailed corresponding data for the maintenance of the battery see the information given
by the battery manufacturer in «Battery documentation».

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2.1 Monthly Checks

The following checks should be performed at the same time as the monthly checks of the
UPS system:
1. Check in the Display log whether the system recognises a defective battery replace
the battery.
2. Check the battery voltage at the battery.
3. Check all wet battery cells on the liquid level and if necessary refill see «Battery
documentation».
4. Check the voltage of each individual cell (in the case of wet battery cells additionally the
specific gravity) of the «pilot cells» «Battery documentation».
2.2 Annual Checks

1. Check in the Event log, whether the battery is weak or defective and decide if the battery
should be replaced.
2. Annually the cell covers must be cleaned and if necessary the poles and links must also be
cleaned (possible corrosion) and slightly greased.
3. Check the starting torque of the pole screws.
4. Check the battery with the rectifier switched on. Measure and record the voltage of each cell.
In the case of wet cells additionally the specific gravity must be checked and recorded.
5. Perform a nominal battery discharge test according to the manufacturer’s recommendation

«Battery documentation». The discharge test records should at least contain: All cell
voltages, discharge current, overall battery voltage, ambient temperature and discharge
time. If wet cells are used it would also include the specific gravity as well as the electrolyte
temperature of pilot cells.
6. Perform a discharge test as described under section 2.4
2.3 Advanced Battery Monitoring (ABM) Test
This function is only available when ABM is installed.
The Function «ABM» helps to figure out whether the battery is o.k., weak or defective.
The ABM Test initiates an capacity discharge of 10 %. During this test the battery voltage is
monitored. If the battery voltage drops below the battery weak level the battery weak error is
generated, if the voltage drops below the battery defective level the battery defective error is
generated. The test then stops immediately. Both errors are stored and can only be reset by
resetting the ABM data. The ABM Test can only be started if the battery is at least 50 % charged.

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The test can be performed as follows:

Display Action
Select the desired function: and
Perform the selected function:
For each selection, the user is asked to confirm it:

are displayed !
Display Action
During ABM test the Overview menu looks like this
If automatic ABM test is selected in the system settings, the ABM test is executed (if possible)
automatically every 3 or every 6 months. After the test the system returns to the former operation
mode.

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2.4 Discharge Test
The discharge test can only be started when the bypass voltage
and the frequency are in tolerance.
Additionally there is available a continuous battery runtime calculation at actual load. This
information can be get from the Overview menu if the system is running in Battery operation. If the
system is running in Normal operating the information can be get from the system status menu:
For accurate calculation of the battery runtime it is recommended to perform periodically (anually) a
discharge test as follows:
In the Discharge Test submenu, the battery discharge test can either be started or stopped. The
discharge test initiates a complete discharge of the battery down to the test stop voltage defined in
the system settings. The discharge time is then used to recalibrate the battery runtime counter.
The user is asked to confirm this step:

Display Action
During discharge test the overview menu looks like this
After the test the system returns to the former operation mode.
At the end of this test the capacity of the battery is low. If at this time a mains failure occurs, it will
have a direct influence on the emergency runtime (autonomy time). Therefore, this check must be
co-ordinated with the personnel (e.g. operator of the connected load). Nevertheless, the test should
not be performed because it provides the best information on the condition of the batteries.
Please note that after this test it will take regularly 8 to 24 hours before the battery is recharged and
the full back-up time is available again.
Detailed corresponding data for the maintenance of the battery see the information given
by the battery manufacturer in «Battery documentation».

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The data of the discharge test can be shown in the menu «View Statistic»:
Data of the actual discharge test

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. Page 1 / 3 7RG9039GB: Rev.02
REPLACEMENT OF COMPONENTS & PARTS

Type: PXP
Please note:

01 First edition mp MDR 09-08-12
02 New Design / General adaptations mp RST 12-03-16

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REPLACEMENT OF COMPONENTS & PARTS Page 2 / 3 7RG9039GB: Rev.02
As a minimum GUTOR specifies that the following components and parts in the UPS systems are
replaced according to the time periods indicated:
Reference Normal Harsh Replace

Part Designator Scope Env. Cycle Remarks
Fan Modules E401, X X 5 years
E101,
E102,
E010,
E410, E701
Battery Bank — X X Note 1 + 2
Capacitor Board A103, A104 X 9 years 1ph systems
Power Module T101, T102 X 9 years
Air Filter — X X Note 3
Normal scope: Stationary on-shore installation with non-seismic requirements, ambient

temperature ≤ 30°C
Harsh environment: Seismic requirements, off-shore- or mobile application, ambient
temperature > 30°C
These values refer to a maximum ambient temperature of 40° Celsius and a maximum load of
70%. If one of these values is continuously exceeded, the items mentioned must be replaced 1
year earlier.
Note 1: See battery specification of the battery manufacturer.
Note 2: With enabled battery monitor (option) the battery is automatically monitored.
In the case of a faulty battery an alarm is generated.
Note 3: The air filters must be checked at least every 6 months. Dependent on the
contamination they must be replaced immediately.
10year Extended Replacement Schedule

Main Controller A102 X 10 years
Human Machine Interface (HMI) A810 X 10 years
External Connection Board A811 X 10 years
Interface Board A801 X 10 years
Parallel Board A812 X 10 years parallel operation
Static Switch Controller (SBS) A401 X 10 years
Capacitor Board A103, A104 X X 18 years 1ph systems
Power Module T101, T102 X X 18 years

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REPLACEMENT OF COMPONENTS & PARTS Page 3 / 3 7RG9039GB: Rev.02
Options
Harmonic Filters X X 10 years
Static Transfer Switch X X 10 years
according specific
TDS X X 10 years instructions
AC/DC Converter T010, T410 X X 10 years
DC/DC Converter X X 10 years
Replacement cycle intervals may be shorter and the scope may need to be extended if
the system is exposed to harsh environmental conditions (vibration, climate, air-
pollution).
Consult GUTOR for an appropriate schedule in this case.

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. Page 1 / 7 7RG9041GB: Rev.03
SERVICE — TRAINING —
CONTACT ADDRESSES
Type: PXP
TABLE OF CONTENTS:
1. Service/Repairs
1.1 Service Contract
1.2 Call for After Sales Service and Return of Parts
1.3 Installation and Commissioning
1.4 Maintenance
2. Spare Parts
3. Training
3.1 Level 1: Operation
3.2 Level 1-2: Maintenance
3.3 Level 1-3: Service
4. Contact Addresses
Please note:

01 First edition mp OBU 07-10-30
02 Addresses / Procedures mp FME 09-10-05
03 New Design / Nameplate / Addresses / General updates mp FME 12-02-20

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SERVICE — TRAINING — CONTACT ADDRESSES Page 2 / 7 7RG9041GB: Rev.03
1. SERVICE/REPAIRS
1.1 Service Contract
What is a service contract?
A service contract is a formal, mutually agreed, binding contract between GUTOR and a client, in
which GUTOR makes a commitment to provide services over a fixed time period, and at fixed rates
/ yearly fee. These services include technical support, preventive maintenance and repair.
Which service contracts are available?

GUTOR offers three standard service contracts. These are:
♦ «call-off» service contract
♦ «preventive-plus» service contract
♦ «preventive-ultra» service contract
Each contract entails a different degree of commitment. For further information, refer to the table
below.
Benefits of having a service contract

A service contract is beneficial in more than one way, including:
♦ Peace of mind
♦ Knowledgeable service
♦ Continuous customer support
♦ Reduced risk of system failure
♦ Easy budgeting for customers
♦ Easy organization of maintenance
♦ Facilitated access to site (annual site passes and security permits)
♦ Prompt sales response time
♦ Prompt service response time
♦ Special service and training rates
♦ Professional recommendations made by the OEM (new products, upgrades…)
♦ Client’s maintenance crew stays up-to-date with operational know-how
♦ Warranty extensions (optional)
call- preventive preventive

Scope of work off plus ultra
customer support
24/7 hotline z z z
technical support z z z
preventive maintenance
annual visual check of system and battery { z z
annual mechanical check of system and battery { z z
annual alarms and LED check { z z
annual replacement of parts with limited operational life-time (if { { z
applicable)
including the required parts (fans, capacitors, RAM2 and PSU) { { z
battery dischange test { { z
including rental of load-bank { { z
corrective maintenance
troubleshooting and repair services (upon request) { { {
spare parts required for repair or stock (upon request) { { {
additional items
sales reponse time (up to 72 hours) z z z
service reponse time (up to 72 hours) z z z
software updates (to latest revision) { { z
upgrades (network management card, battery monitoring, etc) { { {
z product or service included in annual fee
{ product or service performed upon request, at additional cost, offered on a case by case basis

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1.2 Call for After Sales Service and Return of Parts

LABEL «RETURN OF PARTS»:
This label contains all necessary information for the return of parts or for contacting our service
department. It is adhered behind the front door near the name plate.
The necessary information to call for service action are mentioned on the name plate.
1.3 Installation and Commissioning

What is Installation & Commissioning ?
This process ensures the correct installation and functionality of UPS systems and their
corresponding batteries.
It includes the following procedures:

♦ Visual inspection of the UPS location and its environment
♦ Visual inspection of the UPS system and battery banks
♦ Inspection of all UPS power and control wiring connections
♦ Inspection of all battery wiring connections
♦ Inspection of internal power and communication components

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♦ Performing system checks, recording input and output measurements

♦ Discharging the battery bank and recording voltage measurements on an individual cell basis
♦ If necessary, some calibration adjustments are performed to adapt to site conditions
Why request a GUTOR Engineer ?

♦ Secure the continuity of GUTOR‘s guarantee and guarantee extension
♦ Guarantee becomes void when defects are due to improperly performed service by
unauthorized parties
♦ GUTOR engineers are well trained and certified specialists with years of experience in this field
♦ GUTOR engineers will maintain high quality and globally approved standards
♦ Proper documentation, such as the Site Acceptance Test and Customer Field Service Reports
♦ System is stored in GUTOR’s database, which facilitates future troubleshooting and technical
support
♦ Offer hands-on training to site crew and maintenance personnel responsible for these systems
1.4 Maintenance
Maintenance covers several important aspects which have a deep impact on the availability and
reliability of the entire system and the plant it services. The aspects of maintenance are divided in:
Preventive Maintenance
The concept of preventive maintenance comprises planned maintenance tasks. Their purpose is to
minimize breakdowns, excessive depreciation of the system and to maximize availability and
reliability during the entire life span. The individual preventive maintenance jobs are performed
according to the system maintenance manual and the OEM maintenance checklist. Preventive
maintenance requires adequately-trained and experienced manpower, replacements of those parts
with limited lifetime, tools and instruments to perform the respective work.
Corrective Maintenance
Preventive maintenance cannot prevent a breakdown that is caused by external influences,
operational error or a part failure. If an unexpected breakdown occurs it is important that the
system is repaired, tested and brought back to operation immediately.
Spare part Stocking

The successful performance of corrective maintenance requires the availability of critical parts and
components.
Hard and software updates

During the life of a system new features are being developed. Their implementation, or the
replacements of outdated parts make older systems more reliable.
Response time for Services and Material

Adequate response time is an important factor when it comes to remedial services.
Hotline Services
For operational questions, remote advice, or the request of a field service engineer (FSE).

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1.4.1 Tailored Maintenance Packages

We have bundled above maintenance aspects into three professional packages to cover individual
customer requirements ranging from minimum service, to absolute peace of mind. You choose the
package that suits your requirements. See section 1.1
2. SPARE PARTS
GUTOR UPS systems have proven time and again to last as long as 20 years. GUTOR achieves
this performance by offering clients spare parts throughout this period. Spare parts are categorized
into three groups: start-up, critical, and consumables spares as described in this section.
Accordingly, GUTOR highly recommends clients to maintain a stock of the start-up and critical
spare parts, for the benefits listed here.
What are spare parts ?

Spare parts are inventory items which are used for the repair or replacement of failed parts.
Which spare parts are required ?

Spare parts fall under three major categories:
♦ Start-up spares: set of recommended fuses and parts to be available during commissioning
♦ Critical spares: set of parts recommended for stock, which are essential for troubleshooting and
repair. These parts would cause a system shutdown upon failure
♦ Consumables: set of parts having a limited operational life, which must be replaced at specific
intervals. These are related to preventive maintenance and include fans, capacitors, RAM2
chips, batteries, power supply units, etc
♦ For more information, refer to chapter 7 of your owner’s manual
What are the benefits ?

♦ Downtime of a faulty system can be minimized
♦ Maintenance planners’ work load can be reduced
♦ Round the clock peace of mind concerning operation
♦ Inventory replenishment can be reduced
The selection of the correct spare parts is crucial. We gladly support you in defining the spare parts
needed taking in consideration of your installed GUTOR systems and requirements.
3. TRAINING
Uninterruptible Power Supply (UPS) systems from GUTOR are designed according to individual
customer needs. Technical staff servicing and maintaining these systems therefore receive
customized training based on specific requirements in relation to those particular systems installed
on-site. GUTOR offers three different training levels concerning operation, maintenance, and
service respectively. Each training course, as well as the documentation, are individually tailored
based on the customer's installed fleet.
What are the benefits ?

The life time of an UPS System can be extended, and the failure rate can be reduced, if the system
is well maintained. Information on how to operate and maintain a system will be provided during a
GUTOR training course. Furthermore, our Technical Support can handle a malfunction request
quicker and more efficiently if the person on-site is trained. GUTOR offers the following training
courses:

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3.1 Level 1: Operation

This course is comprised of two parts. The first theoretical part introduces the participants to the
various system operating modes and provides information on how the system is built. In the second
hands-on part, the training instructor demonstrates to the participants how to operate the system in
a safe and confident.
3.2 Level 1-2: Maintenance

Participants learn the important functions of the major UPS components. They also receive
information regarding maintenance work and maintenance intervals. Upon completion of this
course, participants are capable of resolving minor system errors.
3.3 Level 1- 3: Service

Level 1–3 provides the training participants with instruction on how to analyze and clear system
errors. In addition, the training instructor explains how the system can be calibrated. Upon
completion of this course, participants are capable of performing most repair and maintenance
work by themselves.
For detailed description please contact our customer service
4. CONTACT ADDRESSES
GLOBAL SERVICE ORGANIZATION
GUTOR recognizes the importance of a global service network to support our globally operating
customers. As a member of the Schneider Electric group, GUTOR provides you with a worldwide
service network, an inventory of readily available spare parts, and trained service partners. For
more details regarding our service programs, please contact the GUTOR Service Centre nearest to
you, as listed below.
HEADQUARTER SWITZERLAND
GUTOR Electronic LLC
Hardstrasse 72 – 74
5430 Wettingen, Switzerland
P +41 (0)56 437 34 34
F +41 (0)56 437 34 21
gutor-service-ch@schneider-electric.com
ASIA PACIFIC:
GUTOR Electronic Asia Pacific Sdn Bhd
No. 19, Jln Juruukur U1/19, Seksyen U1
Hicom Glenmarie Industrial Park,
40150 Shah Alam, Selangor, Malaysia
P +(6) 03 5569 0331
F +(6) 03 5569 0332
gutor-service-my@schneider-electric.com

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NORTH AND SOUTH AMERICA:

12121 Wickchester Lane, Suite 400
Houston, Texas 77079, USA
P 281 588 2145
F 859 962 4593
gutor-service-us@schneider-electric.com
MIDDLE EAST:
Villa No.2, Defence Road,St.11,
Behind Gava Hotel,
P.O.Box 29580, Abu Dhabi, U.A.E.
P +971 (0)2 443 89 93
F +971 (0)2 443 89 92
gutor-service-ae@schneider-electric.com
SAUDI ARABIA:
Middle East Commercial Complex
AL-Khobar 31952
P.O.Box. 79575, Saudi Arabia
P +966 (0)3 864 9667
F +966 (0)3 864 9062
gutor-service-sa@schneider-electric.com
RUSSIA
The GUTOR by Schneider Hotline number is: 8-800-200-6446
Please dial 0 for technical consultation, then the Customer Care Center specialist will connect you
to GUTOR by Schneider engineer.
The hotline is open Monday to Friday 8am – 6 pm (Outside business hours please call our GUTOR
Hotline in Switzerland: +41 56 437 6263)

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. Page 1 / 13 4A-1130055014/20GB: Rev.01
TROUBLE-SHOOTING
Type: PXP 1040-400/230-EN
TABLE OF CONTENTS:
1. Pop-up Descriptions
2. Event Descriptions
3. Description of System Specific Events
Please note:
Rev. Description of change Original-Doc #: 7RG9043G3B preapared released Date


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TROUBLE-SHOOTING Page 2 / 13 4A-1130055014/20GB: Rev.01
1. POP-UP DESCRIPTIONS
The following table lists all Pop-Up messages that can appear on the display:
Event Pop-
No. up Pop-up Text Detail Description Corrective Action
2 11 Configuration fault System configuration fault. Hardware failure or wrong configuration file loaded.  check the configuration file
186 2 Battery temperature has exceeded The battery temperature is above the configured warning level.  check the air inlet
upper limit  check the ambient temperature
 check the charge current
 check the health of the battery
266 6 High output voltage The UPS output voltage (RMS) is above the configured voltage level. -
269 5 UPS overloaded The UPS output is overloaded (>105%).  reduce the load
304 7 Battery voltage too high The battery voltage is above the configured high battery voltage warning level. -
This warning is suppressed in battery operation.
306 3 Inverter shutdown due to low The battery voltage is below the configured low battery voltage shutdown level.  charge the battery
Battery
826 8 Battery earth fault The UPS measures a battery earth fault.  check the battery wiring
312 9 Battery weak The advanced battery monitoring test has detected a weak battery.  charge the battery
 maintain the battery
313 1 Battery defective The advanced battery monitoring test has detected a defect battery.  maintain the battery
331 4 Battery disconnected The battery switch Q201 / Q211 is open. -
351 18 ABUS termination fault The ABUS (Auxiliary bus) wiring is disconnected or the ABUS termination is -
missing.
371 19 No Master present in the parallel No master is present in the redundant system. -
system
375 23 Loss of Parallel Redundancy At least one UPS is isolated or turned off. In this case the redundancy operation -
is not assured.
397 16 Parallel bus communication fault The internal or external PBUS1 wiring (parallel bus) is disconnected or the -
on cable 1 PBUS1 termination is missing.
398 17 Parallel bus communication fault The internal or external PBUS2 wiring (parallel bus) is disconnected or the -
on cable 2 PBUS2 termination is missing.
440 21 EPO activated The digital input "emergency power off (EPO)" is activated (contact open) or the -
EPO wiring is disconnected.

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Event Pop-
No. up Pop-up Text Detail Description Corrective Action
447 13 System fault detected A internal error is detected. -
803 10 Static Bypass Switch fault The communication to the SBS is faulty or DC is detected during requested -
static bypass operation.
814 14 Overtemperature in PM or Trafos The UPS measures a temperature above the threshold level in one of the power  check the air inlet and the air
modules or in one of the power transformers. filters
 check the ambient temperature
 check the output load
825 15 Fan failure One of the transformer-, SBS or power module fans indicates an error.  check the correct functionality
of the fans
830 24 Rectifier failure The UPS has detected a PFC rectifier or a charger fault. -
831 25 Inverter failure The UPS has detected a inverter fault. -
HMI_1 HMI_1 ABUS communication failure Communication via ABUS does not work.  check the ABUS wiring
HMI_2 HMI_2 ABUS supply failure The SELV4 supply of the HMI failed.  check the ABUS wiring
HMI_3 HMI_3 No more space for configurations The HMI Flash memory does not offer enough free space to save the  unplug and reconnect HMI
in HMI FLASH memory configuration change. supply
HMI_4 HMI_4 HMI SRAM is faulty The external SRAM on the HMI was detected to be faulty. -
HMI_5 HMI_5 HMI code memory checksum error The HMI firmware detected a code memory CRC error. -
HMI SRAM is faulty The external SRAM on the HMI was detected to be faulty.  Replace HMI
2. EVENT DESCRIPTIONS
The following table lists all events that can appear on the display log and that can be assigned to LEDs and Relays:
Event Log Text Log Text

No. «Appear» «Disappear» Alarm Text Alarm Description Corrective Action
11 Standby - Standby The system is in standby. -
15 Battery operation - Battery operation The system is in battery operation. -
16 Normal operation - Normal operation The system is in normal operation. -
17 Requested Bypass - Requested Static bypass The system is in requested static bypass operation due -
to an user request.

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18 Temporary Bypass - Temporary Static bypass The system is in temporary static bypass operation due  check the event log for the reason, why the
to a fault in the system. system has switched to static bypass operation
40 Charger OFF - Charger OFF The battery charger has been set to «OFF» state. The -
batteries are not charged in this state.
41 Float charge - Float charge The battery charger has been set to «Float charge» -
state. The batteries are charged with the configured float
charge voltage.
42 Boost charge - Boost charge The battery charger has been set to «Boost charge» -
boost charge voltage.
43 Initial charge - Initial charge The battery charger has been set to «Initial charge» -
initial charge voltage.
44 Cyclic charge - Cyclic charge The battery charger has been set to «Cyclic charge» -
cyclic charge voltage.
45 Boost/Init blocked Boost/Init allowed Boost / Initial-Charge The digital input to block boost resp. initial charge is -
blocked activated.
102 PM HW failure (PFC) PM HW OK (PFC) PM HW failure (PFC) There is a failure in the rectifier part of the power module. -
110 PM HW failure (CH) PM HW OK (CH) PM HW failure (CH) There is a failure in the charger part of the power module. -
132 PM HW failure (INV) PM HW OK (INV) PM HW failure (INV) There is a failure in the inverter part of the power module. -
146 Inverter async. Inverter sync. Inverter asynchronous The UPS is unable to synchronise to the bypass source.  check the bypass source quality (voltage,
frequency)
161 Static Bypass ON Static Bypass OFF SBS ON The system is in static bypass operation. The bypass -
supplies the load (temporary or requested static bypass
operation).
162 SBS fault SBS OK SBS fault The static bypass switch is not energized, the  check if the static bypass switch controller board
communication wiring from the UPS controller to the SBS is energized
controller is disconnected or the SBS controller is  check the communication wiring between main
defective. controller and the SBS controller
 check the function of the static bypass switch
controller board
163 SBS Indep fired SBS OK SBS Independent fired The SBS is no longer controlled by the UPS controller  check the communication wiring
and is locked in the fire state.  check the function of the UPS controller

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 this state can only be left when the SBS
controller board is reset. This should be done by
switching the manual bypass switch to 'Bypass'
164 SBS DC fault SBS DC OK SBS DC fault DC content detected in requested static bypass -
operation.
165 Q601: TEST - MBS: TEST The manual bypass switch is in position «TEST». -
166 Q601: BYPASS - MBS: BYPASS The manual bypass switch is in position «BYPASS». -
167 Q601: AUTO - MBS: AUTO The manual bypass switch is in position «AUTO». -
181 PM temp. warning PM temp. OK PM Temperature warning The power module temperature is above 90 °C.  check the air inlet of the UPS
 check the fan module
 reduce the load
182 PM overtemperature PM temp. OK PM Overtemperature The power module temperature is above 100 °C (delay  check the air inlet of the UPS
60s). The inverter is shut down immediately.  check the fan module
 reduce the load
183 T001 overtemperature T001 temp. OK T001 Overtemperature The rectifier mains transformer temperature is above the  check the air inlet of the UPS
configured threshold level. After the error is present for  check the fan module
10min, the rectifier is shut down and the system changes
to battery operation.
 reduce the battery charging current
 reduce the load
184 T401 overtemperature T401 temp. OK T401 Overtemperature The output transformer temperature is above the  check the air inlet of the UPS
configured threshold level. After the error is present for  check the fan module
10min, the system tries to change to static bypass
operation within the next 2 minutes. If the change to
static bypass operation is not possible due to bad bypass  reduce the load
quality the inverter is shut down after these 2 minutes.
185 T501 overtemperature T501 temp. OK T501 Overtemperature The bypass transformer temperature is above the  check the air inlet of the UPS
threshold level.  check the fan module
 reduce the load
186 Bat. temp. warning Battery temp. OK Battery temperature warning The battery temperature is above the configured warning  check the air inlet
level.

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 check the charge current
187 Bat. temp. shutdown Battery temp. OK Battery temperature shutdown The battery temperature is above the configured  check the air inlet
shutdown level. The battery charger switches off.  check the ambient temperature
189 Temp. 1 warning Temp. 1 OK Temperature 1 warning The sensor, connected to the external connection board, -
measures a temperature above the configured warning
level.
level.
level.
192 T001 sensor fault T001 sensor OK T001 Temperature sensor fault The mains input transformer temperature sensor is not  check the wiring of the temperature sensor
connected or shorted.
193 T401 sensor fault T401 sensor OK T401 Temperature sensor fault The output transformer temperature sensor is not  check the wiring of the temperature sensor
194 T501 sensor fault T501 sensor OK T501 Temperature sensor fault The bypass transformer temperature sensor is not  check the wiring of the temperature sensor
200 PM fan failure PM fans OK PM Fan failure There is a failure in one of the power module fans.  check the fans of the power modules
201 SBS fan failure SBS fan OK SBS Fan failure There is a failure in one of the static bypass switch fans.  check the SBS fans
202 Trafo fan failure Trafo fans OK Transformer Fan failure There is a failure in one of the transformer fans (rectifier  check the transformer fans
transforner, output transformer or bypass transformer).
220 Mains RMS fault Mains RMS OK Mains RMS fault The rectifier mains voltage is out of the configured  check the quality of the mains input (voltage and
tolerance. frequency)
221 Mains Inp. RMS fault Mains Input RMS Mains input RMS fault The rectifier mains voltage on primary side of the input  check the quality of the mains input (voltage and
OK transformer is out of the configured tolerance. frequency)
222 Mains FAST fault Mains FAST OK Mains FAST fault The rectifier mains voltage is out of tolerance. -
223 Mains freq. fault Mains frequency Mains frequency fault The rectifier mains frequency is out of the configured -
OK tolerance.
224 Mains phase missing Mains phases OK Mains phase missing A rectifier mains input phase is missing.  check the contacts of the input switch

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 check the control wiring of the input voltage
measurement
 check the correct wiring of the input transformer
225 Mains In.Ph. missing Mains Inp. phases Mains input phase missing One phase of the rectifier mains voltage on the primary  check the contacts of the input switch
OK side of the input transformer is missing.  check the control wiring of the input voltage
measurement
228 Mains synch. fault Mains synch. OK Mains synch fault The mains PFC rectifier is unable to synchronise to the  check the quality of the mains input (voltage and
rectifier mains input. frequency)
229 Mains neutral lost Mains neutral OK Mains neutral missing The rectifier mains neutral is missing.  check the mains neutral wiring
240 Bypass RMS fault Bypass RMS OK Bypass RMS fault The bypass voltage is out of the configured tolerance. -
The UPS is not able to transfer to static bypass
operation.
241 Byp. Inp. RMS fault Bypass Input RMS Bypass input RMS fault The bypass mains voltage on the primary side of the -
OK bypass transformer is out of the configured tolerance.
242 Bypass FAST fault Bypass FAST OK Bypass FAST fault The bypass voltage is out of the configured tolerance. -
The UPS is unable to transfer to static bypass operation.
243 Bypass freq. fault Bypass frequency Bypass frequency fault The bypass frequency is out of the configured tolerance. -
OK The UPS is unable to transfer to static bypass operation.
244 Bypass phase missing Bypass phases OK Bypass phase missing One phase of the bypass mains is missing. -
245 Byp. In. phase miss. Byp. Inp. phases Bypass input phase missing One phase of the bypass voltage on the primary side of -
OK the transformer is missing.
260 Inv. Out. RMS fault Inv. Out. RMS OK Inverter output RMS fault The UPS output voltage is out of the configured -
tolerance.
261 Output RMS fault Output RMS OK Output RMS fault The output voltage on the secondary side of the output -
transformer is out of the configured tolerance.
262 Output FAST fault Output FAST OK Output FAST fault The UPS output voltage is out of the configured -
tolerance.
263 Output freq. fault Output frequency Output frequency fault The UPS output frequency is out of the configured -
OK tolerance.
264 Output phase missing Output phases OK Output phase missing One phase of the output voltage on the secondary side of -
the transformer is missing.
267 High load warning Load OK High Load warning The load is above the configured load alarm level.  reduce the load
268 Current limitation No limitation Current limitation The inverter current limiter is active.  reduce the load
269 Overload No overload Output overloaded The UPS output is overloaded (>105%).  reduce the load

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301 High Bat.V. shutdown Battery voltage OK High Battery shutdown The battery voltage is above the configured high battery -
voltage shutdown level. The charger is shut down.
304 High Battery voltage Battery voltage OK High Battery warning The battery voltage is above the configured high battery -
voltage warning level. This warning is suppressed in
battery operation.
305 Low Battery voltage Battery voltage OK Battery discharged The battery voltage is below the configured low battery  charge the battery
voltage warning level.
306 Battery discharged Battery OK Low Battery shutdown The battery voltage is below the configured low battery  charge the battery
voltage shutdown level.
307 Bat. earth fault pos No bat. earth fault Battery earth fault positive The UPS measures a positive battery earth fault.  check the battery wiring
308 Bat. earth fault neg No bat. earth fault Battery earth fault negative The UPS measures a negative battery earth fault.  check the battery wiring
309 ABM test Start - ABM test started The advanced battery monitoring test has been started. -
310 ABM test End - ABM test done The advanced battery monitoring test has been -
completed.
311 ABM test Stop - ABM test aborted The advanced battery monitoring test has been aborted. -
312 Battery weak Battery OK Battery weak The advanced battery monitoring test has detected a  charge the battery
weak battery.  maintain the battery
313 Battery defect Battery OK Battery defective The advanced battery monitoring test has detected a  maintain the battery
defect battery.
314 Low runtime warning Runtime OK Low runtime warning The battery runtime is less than 2 minutes above the -
configured warning level.
315 Low runtime alarm Runtime OK Low runtime alarm The battery runtime is below the configured battery -
runtime level.
316 Discharge test Start - Discharge test started The battery discharge test has been started. -
317 Discharge test End - Discharge test done The battery discharge test has been completed. -
318 Discharge test Stop - Discharge test aborted The battery discharge test has been aborted. -
330 Q001: open Q001: closed Q001 open The rectifier mains input switch Q001 is open. -
331 Q201/Q211: open Q201/Q211: closed Q201/Q211 open The battery switch Q201 / Q211 is open. -
332 Q501: open Q501: closed Q501 open The bypass mains input switch Q501 is open. -
333 Q502: open Q502: closed Q502 open The bypass transformer output switch Q502 is open. -
334 Q611: open Q611: closed Q611 open The load output switch Q611 is open. -
335 Q691: open Q691: closed Q691 open The SBS input switch Q691 is open. -
336 Q901: open Q901: closed Q901 open The output coupling switch Q901 is open. -
337 Q692: open Q692: closed Q692 open The UPS output switch Q692 is open. -

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338 K401: open K401: closed K401 open The bypass backfeed contactor K401 is open. -
351 ABUS term. fault ABUS term. OK ABUS termination fault The ABUS (Auxiliary bus) wiring is disconnected or the -
ABUS termination is missing.
371 No parallel master Par. master No parallel Master No master is present in the redundant system. -
selected
374 Parallel load alarm Parallel load OK Parallel load alarm The actual load is too high to guarantee the redundant -
operation. If one UPS fails, the remaining systems would
be overloaded.
375 Redundancy alarm Redundancy OK Redundancy alarm At least one UPS is isolated or turned off. In this case the -
redundancy operation is not assured.
397 PBUS 1 com. fault PBUS 1 OK PBUS1 communication fault The internal or external PBUS1 wiring (parallel bus) is -
disconnected or the PBUS1 termination is missing.
398 PBUS 2 com. fault PBUS 2 OK PBUS2 communication fault The internal or external PBUS2 wiring (parallel bus) is -
399 PBUS 1 term. fault PBUS 1 term. OK PBUS 1 termination fault The internal or external PBUS1 wiring (parallel bus) is -
400 PBUS 2 term. fault PBUS 2 term. OK PBUS 2 termination fault The internal or external PBUS2 wiring (parallel bus) is -
440 EPO active EPO cleared Emergency Power Off (EPO) The digital input "emergency power off (EPO)" is -
activated (contact open) or the EPO wiring is
disconnected.
447 Internal error No internal error Internal error A internal error is detected. -
448 Locked in Bypass Bypass unlocked SBS locked The system has been locked in static bypass operation -
after 8 unsuccessful tries to switch back to normal or
battery operation.
663 LCM Fan Module - LCM Alert 1 The life cycle monitoring recommends to replace the fan -
modules.
668 LCM Battery - LCM Alert 2 The life cycle monitoring recommends to replace the -
battery.
673 LCM Power Module - LCM Alert 3 The life cycle monitoring recommends to replace the -
power modules.
678 LCM Air Filter - LCM Alert 4 The life cycle monitoring recommends to replace the air -
filters.
683 LCM 10 Year - LCM Alert 5 The life cycle monitoring recommends to do the 10 year -
component replacement.
722 - - RB1-In1 Relay board 1 input 1 open / close -

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738 - - ECB-In1 External connection board input 1 open / close -
739 - - ECB-In2 External connection board input 2 open / close -
800 - - Common Alarm There is at least one pending alert in the system. -
803 - - SBS fault The communication to the SBS is faulty or DC is detected -
during requested static bypass operation.
807 - - Bypass out of tolerance The bypass voltage is out of the configured tolerance, a -
phase is missing, there is a phase rotation fault or the
808 - - Output out of tolerance The output voltage or the frequency is out of configured -
tolerance.
812 - - Mains out of tolerance The mains input voltage is out of the configured -
tolerance, a phase is missing, there is a phase rotation
fault or the frequency is out of the configured tolerance.
814 - - Overtemperature The UPS measures a temperature above the threshold  check the air inlet and the air filters
level in one of the power modules or in one of the power  check the ambient temperature
transformers.
 check the output load
823 - - Battery out of tolerance The battery voltage is out of the configured tolerance or -
the battery runtime is too short.
825 - - Fan failure One of the transformer-, SBS or power module fans  check the correct functionality of the fans
indicates an error.

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826 - - Battery earth fault The UPS measures a battery earth fault.  check the battery wiring
830 - - Rectifier fault The UPS has detected a PFC rectifier or a charger fault. -
831 - - Inverter fault The UPS has detected a inverter fault. -
3. DESCRIPTION OF SYSTEM SPECIFIC EVENTS

3.1 Description of System Specific Alarm Indication LEDs
Event
LED No. LED Text Alarm Description Corrective Action
812 Mains out of tolerance The mains input voltage is out of the configured tolerance, a phase is Check the rectifier mains source at the mains input
LED01 missing, there is a phase rotation fault or the frequency is out of the terminals.
configured tolerance.
807 Bypass out of tolerance The bypass voltage is out of the configured tolerance, a phase is Check the bypass mains at the bypass input terminals.
LED02 missing, there is a phase rotation fault or the frequency is out of the
configured tolerance.
LED03 269 Output overloaded The UPS output is overloaded (>105%). -
146 Inverter asynchronous The UPS is unable to synchronise to the bypass source. The limits of the configured bypass voltage tolerance
LED04 should be bigger than the limits of the configured output
voltage tolerance.
LED05
305 Battery discharged The battery voltage is below the configured low battery voltage warning -
LED06
level.
LED07 331 Q201/Q211 open The battery switch Q201 / Q211 is open. -
LED08 826 Battery earth fault The UPS measures a battery earth fault. -
LED09
LED10
LED11 830 Rectifier fault The UPS has detected a PFC rectifier or a charger fault. -
LED12 831 Inverter fault The UPS has detected a inverter fault. -
803 SBS fault The communication to the SBS is faulty or DC is detected during Check the wiring to the SBS module
LED13
requested static bypass operation.
LED14 825 Fan failure One of the transformer-, SBS- or power module fans indicates an error. -

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.
Event
LED No. LED Text Alarm Description Corrective Action
814 Overtemperature The UPS measures a temperature above the threshold level in one of -
LED15
the power modules or in one of the power transformers.
3.2 Description of System Specific Digital Inputs

Digital Event
Inpput No. Input Text Alarm Text Alarm Description Corrective Action
ECB-EPO 440 Emergency Power Off EPO Emergency Power Off -
ECB-In1 738 Remote OFF Remote OFF Shut down UPS. UPS transfers to standby. -
ECB-In2 739 Blocking boost/initial charge Block Boost/Init Block boost and inital charge -
RB1-In1 722 Force to boost charge Force to Boost Transfers the UPS into boost charge mode -
RB1-In2 723 Remote ON Remote ON Start UPS. -
RB1-In3 724 Force to initial charge Force to Init Transfers the UPS into initial charge mode -
RB1-In4 725 Clock synchronisation Clock Synch Synchronises the UPS clock. -
RB1-In5 726 Force to static bypass Force to SBS Transfers UPS into static bypass operation -
3.3 Description of System Specific Digital Outputs

Digital Event
Output No. Output Text Alarm Description Corrective Action
ECB-ComAl 800 Common Alarm There is at least one pending alert in the system. Check the other event.
ECB-Out01 15 Battery operation The system is in battery operation. -
ECB-Out02 161 SBS ON The system is in static bypass operation. The bypass supplies the load (temporary or -
requested static bypass operation).
RB1-Out01 167 MBS: AUTO The manual bypass switch is in position «AUTO». -
RB1-Out02 41 Float charge The battery charger has been set to «Float charge» state. The batteries are charged with -
the configured float charge voltage.
RB1-Out03 42 Boost charge The battery charger has been set to «Boost charge» mode. The batteries are charged with -
the configured boost charge voltage.
RB1-Out04
RB1-Out05 812 Mains out of The mains input voltage is out of the configured tolerance, a phase is missing, there is a Check the rectifier mains source at the mains input

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Digital Event
Output No. Output Text Alarm Description Corrective Action
tolerance phase rotation fault or the frequency is out of the configured tolerance. terminals.
RB1-Out06 807 Bypass out of The bypass voltage is out of the configured tolerance, a phase is missing, there is a phase Check the bypass mains at the bypass input terminals.
tolerance rotation fault or the frequency is out of the configured tolerance.
RB1-Out07 269 Output overloaded The UPS output is overloaded (>105%). -
RB1-Out08 146 Inverter The UPS is unable to synchronise to the bypass source. The limits of the configured bypass voltage tolerance
asynchronous should be bigger than the limits of the configured output
voltage tolerance.
RB1-Out09 305 Battery discharged The battery voltage is below the configured low battery voltage warning level. -
RB1-Out10 331 Q201/Q211 open The battery switch Q201 / Q211 is open. -
RB1-Out11 826 Battery earth fault The UPS measures a battery earth fault. -
RB1-Out12 830 Rectifier fault The UPS has detected a PFC rectifier or a charger fault. -
RB1-Out13 831 Inverter fault The UPS has detected a inverter fault. -
RB1-Out14 803 SBS fault The communication to the SBS is faulty or DC is detected during requested static bypass Check the wiring to the SBS module
operation.
RB1-Out15 825 Fan failure One of the transformer-, SBS- or power module fans indicates an error. -
RB1-Out16 814 Overtemperature The UPS measures a temperature above the threshold level in one of the power modules -
or in one of the power transformers.

1
GUTOR INSPECTION- AND TEST-PLAN

Q 460.200
2
Client / Project: PT Solid Energi Internasional
Order No.: 1130055001

1130055002
1130055003
1130055004
1130055005
1130055006
1130055007
1130055008
1130055009
1130055010
1130055011
1130055012
1130055013
1130055014
Tag No.: UPS
System Type: PXP 1005-400/230-EN

PXP 1005-400/230-EN
PXP 1010-400/230-EN
PXP 1010-400/230-EN
PXP 1010-400/230-EN
PXP 1010-400/230-EN
PXP 1010-400/230-EN
Q Category: PXP 1020-400/230-EN
PXP 1020-400/230-EN
Safety Class: PXP 1020-400/230-EN
PXP 1020-400/230-EN
PXP 1020-400/230-EN
PXP 1040-400/230-EN
PXP 1040-400/230-EN
Preparation: YKH 8/7/2013
GUTOR ELECTRONIC LLC: Customer:
3 Page:
Document No.: Rev.

4A-1130055001/40GB 1 1 I 5
Inspection- and Test-Plan (ITP) Ref.No.: 4A-1130055001/40GB Page 2/5
Abbreviations
Abbrev. Departement Initials (sign) Full name Position Position / Responsibility Authority
name (TBA = to be adviced)
CS Customer YTA Tan Yoke Heem CS Manager Customer Service department Deputy for the Commissioning
Service Engineer
P Purchasing LCT Lim Chun Theng Supply Chain Manager Purchasing department Placing of sub orders
A Assembly LSM Lester Sta Maria Production Manager Manufacturing department Release for manufacturing
ST Stock SSU Surindren Subamoneyan Stock Executive Stock management Material check and Logistics
ENG Engineering CSH Chetan Sheth Engineering Manager Engineering department Ensure design accurateness by guiding
engineering team in technical knowledge
TS Test Field YKE Yoh Keat Yeow Test Bay Engineer Test Bay System testing and release test documents
SSA Shiaz Sayed
ZZU Zulfahmi Zainoldin
PSE Platform Support BTA Tan Boon Wai PSE Manager PSE department (R&D and engineering support) Release project single line diagram
Engineering
Q Quality YTE Teoh Yin Hoon QA Manager Quality Management Release all hold points and
documents as per the QP
S Sales RBA Ravinderan Bagabaldas Sales Manager System Division Release project specific commercial
documents
SP Shipping WTU Winny Tung Shipping Executive Shipping department Packing and Shipping
Checkcode type explanations:

H Hold point Check of documents, Assemblies, etc. The process can not continue before the check activity has been done.
R Review point Check of Documents, etc. The process can continue indepenent of this check activity.
W Witness point Check of Assemblies, etc. The process can continue indepenent of this check activity.
№
Status Note
Documents for results
Process Steps Requirements Instructions GUTOR
recording
checked by
Checkcode
(Dept.)
END
Contract Review Check all relevant contract All clauses must be fulfilled
1
clauses S R
Design Control Verify Design against Gutor No objections against proposed

2
design rules design ENG / CS R
Drawing Approval Prepare and submit Drawings / Data sheets approved

3
documents for approval ENG R
Incoming Inspection Check received material Completeness according to GUTOR Material Entry Inspection: Delivery note
Purchase Order (PO): Q440.014
4 - Correct type
- Correct quantities
- No visual damage ST R
№
Status Note
recording
checked by
Checkcode
(Dept.)
END
Assembly Frame assembly System built according to production Assembly Check List: Assembly Check List:
Basic assembly components instructions compiled in the Q460.013 [SDC] Q460.013 [SDC]
Basic assembly wiring Assembly Instructions: Q430.021 Q460.300 [XXW] Q460.300 [XXW]
5
Add-on assembly mechanical Q460.319 [PXP] Q460.319 [PXP]
structure
Add-on assembly wiring A R
Inspection
Finish 1 / Assembly. Add PCB's System built according to production Assembly Check List: Assembly Check List:
Add coloured parts instructions compiled in the Q460.013 Q460.013
6
Add labels Assembly Instructions: Q430.021 (Rectifier / Inverter) (Rectifier / Inverter)
Pre-test Finish A R
System Test Test according to procedure Performance according to procedure Test Procedure: Test Report:
7
4A-1130055001/38GB 4A-1130055001/39GB TS R
Final Inspection / Finish Close all open issues All open points closed or filled Check List Final Inspection: Check List Final Inspection:
including punch list Q460.011 [SDC] Q460.011 [SDC]
8
Finish Q460.012 [XXW] Q460.012 [XXW] A R
Q460.309 [WXW] Q460.309 [WXW]
Q460.320 [PXP] Q460.320 [PXP]
№
Status Note
recording
checked by
Checkcode
(Dept.)
END
Feedback from Assembly and Note and clarify all comments No comments from Asssembly Check List Final Inspection: Check List Final Inspection:
Test to engineering from Assembly and Test and Test without sign off from Q460.011 [SDC] Q460.011 [SDC]
9
Engineering Q460.012 [XXW] Q460.012 [XXW] ENG R
Q460.309 [WXW] Q460.309 [WXW]
Q460.320 [PXP] Q460.320 [PXP]
Preparation for shipping According to checklist Check List Final Inspection: Check List Final Inspection:
Q460.011 [SDC] Q460.011 [SDC] E H
10
Q460.012 [XXW] Q460.012 [XXW]
Q460.309 [WXW] Q460.309 [WXW]
Q460.320 [PXP] Q460.320 [PXP]
1 GUTOR TEST PROCEDURE FOR UPS (PXP)
UPS
Rev. 2.0.8 according to: IEC 62040-3
2
Client / Project: PT Solid Energi Internasional
Order No.: 1130055001

1130055002
1130055003
1130055004
1130055005
1130055006
1130055007
1130055008
1130055009
1130055010
1130055011
1130055012
1130055013
1130055014
Test Standard: IEC 62040-3
System Type: PXP 1005-400/230-EN

PXP 1005-400/230-EN
PXP 1010-400/230-EN
PXP 1010-400/230-EN
PXP 1010-400/230-EN
PXP 1010-400/230-EN
PXP 1010-400/230-EN
PXP 1020-400/230-EN
PXP 1020-400/230-EN
PXP 1020-400/230-EN
PXP 1020-400/230-EN
PXP 1020-400/230-EN
PXP 1040-400/230-EN
PXP 1040-400/230-EN
Preparation: 8/7/2013 / YKH

3 Page:
Document No.: Rev.

4A-1130055001/38GB 1 1 / 5
1 TEST PROCEDURE FOR PXP
UPS
2 No. Title Standard GUTOR Form
1.1 1130055001/39GB: Battery voltage and output voltage IEC 62040-3, 6.6.10: Full load test
UPS Measurements Battery voltage at rectifier mains limit
Battery current limitiation
Output voltage at low battery limit
Inverter current limitation
Inveter short circuit
Load and efficiency test
Test description:
The test is carried out to verify that the equipment will operate satisfyingly at rated output current and rated output voltage for the specified
input voltage range. Load tests shall be performed by connecting loads to the UPS output, equivalent to rated load, using a dummy load
or the actual load, if available.
Tolerances:
- Max. deviation of input voltage = set-point --> actual value: +/- 3%.
- Max. deviation of output voltage = set-point --> actual value: +/- 1%.
- Max. deviation of output voltage frequency = set-point --> actual value: +/- 0.01%.
- Max. deviation of output load = set-point --> actual value: +/- 5%. (Caused by load resistor steps).
1.2 1130055001/39GB: Functional Test IEC 62040-3, 6.6.3: Light load test
Functional Test UPS 6.6.4: UPS auxiliary test
Test description:
The light load test is carried out to verify that all parts of the electrical circuit and the cooling of the converter operate properly together with the
main circuit. For the routine test the converter is connected to rated input voltage. For the type test, the function of the converter is also tested
at maximum and minimum values of the input voltage. This test shall be performed to verify that the UPS is correctly connected and all
functions operate properly. The following tests shall be performed:
a) output voltage and frequency;
b) operation of all control switches, meters and other means required to determine proper UPS operation.
Tolerances:
- Functional check: No tolerances, all checks must be successful.
3 Page:
Document No.:
Rev.
4A-1130055001/38GB 1 2 / 5
UPS
1.3 1130055001/39GB: Alarm Indications on HMI A810 IEC 62040-3, 6.6.4: UPS auxiliary test
Basic Alarm Indication External Connection Board A811
Test description:
The operation of indications and signals are checked on a routine basis while the indication and the functional tests are being carried out.
Tolerances:
- Max. deviation of load sharing: +/- 5% between system 1 and system 2.
- Indications check: No tolerances, all checks must be successful.
1.4 1130055001/39GB: Relay Board A821 IEC 62040-3, 6.6.4: UPS auxiliary test
Optional Alarm
Indication
Test description:
The operation of indications and signals are checked on a routine basis while the indication and the functional tests are being carried out.
Tolerances:
- Max. deviation of load sharing: +/- 5% between system 1 and system 2.
- Indications check: No tolerances, all checks must be successful.
3 Page:
Document No.:
Rev.
4A-1130055001/38GB 1 3 / 5
UPS
1.5 1130055001/39GB: see UPS Dynamic test report IEC 62040-3, 6.6.6 AC input failure test
Dynamic Test within this test report 6.6.7 AC input return test
6.6.8 Simulation of parallel
UPS fault test (if applicable)
6.6.9 Transfer test
Test description:
The test shall be performed with a battery (if available) or another appropriate DC source by interrupting the AC input power and shall be
simulated by switching off all rectifiers and bypass feeders at the same time. Output voltage variations shall be checked for specified limits.
Load conditions: Min. 10% or bigger (The load must be in accordance with the available DC supply).
This test shall be performed either by restoring the AC input power, or simulated by switching on all UPS rectifiers and bypass feeders at
the same time. Proper operation of all UPS rectifiers shall be observed. AC output voltage variations shall also be measured. This test shall
normally be performed with a battery or appropriate DC source.
Load conditions: Min. 10% or bigger (The load must be in accordance with the available DC supply).
This test shall be required for systems incorporating parallel redundancy. The test shall be conducted with the rated load applied to the
system. By failure simulation the redundant functional units or system units shall be forced to fail (e.g., inverter semiconductor failure). The
output voltage transients shall be measured and shall comply with the manufacturer's declared limits.
This test shall be performed for systems with bypass capability, particularly in the case of an electronic bypass switch. The test shall be
conducted with the rated available load applied to the output of the system. By failure simulation or output overload, the load shall be
automatically transferred to the bypass and then back to the system either automatically or by operator control when failure simulation or
output overload is removed. The output voltage transient shall be measured and comply with the manufacturer's declared limits. The phase
angle between the bypass and the system inverter shall also be observed during this operation.
Tolerances:
Output voltage deviation for dynamic tests:
- below 90% of nominal voltage for max. 4ms (Except short circuits tests, fuse blow tests or load transfer tests with asynchron sources)
- out of +/- 4 % of nominal voltage for max. 25ms.
- out of +/- 2 % of nominal voltage for max. 60ms.
1.6 1130055001/39GB: Measurement results acc to GUTOR

System Temperature print outs
Temperature Rise /
Burn - In
Test description:
The temperature rise of the converter shall be determined under test conditions given for the current test, under the rated cooling conditions
which are least favourable. If the test is conducted at a lower temperature than the maximum specified, verification of test fulfillment has to
be made by temperature rise calculation.
Gutor specifies no less than a 12h burn-in time. If the order specific requirement exceeds 12h, the test duration will be according to the
customer specification.
Tolerances:
- Burn-in: No tolerances, temperature rise for all components must be below the max. allowed temperature rise.
3 Page:
Document No.:
Rev.
4A-1130055001/38GB 1 4 / 5
UPS
1.7 1130055001/39GB: Output voltage IEC 62040-3, 6.6.4: UPS auxiliary test
Bypass transformer Loading test acc to GUTOR
test
Test description:
Measurement of input and output current and voltage in different load conditions.
Tolerances:
- Max. deviation of output voltage = set-point --> actual value: + 4/- 2%.
1.8 1130055001/39GB: General check IEC 62040-3, 6.6.1: Interconnection

Safety Test High voltage test cable check
Insulation test IEC 60146-1-1, 4.2.1: Insulation tests
Earth continuity test
Test description:
1. High voltage test: Individual check of Rectifier, Inverter, Bypass, and Distribution if available.
The Test must be done between: - electrical power circuits and earth.
- primary and secondary side of insulation transformers if applicable
2. Insulation test: In the same manner as the high voltage test.
3. Earth continuity test: Check of resistance between various points on the cover plates to the earth bar.
Tolerances / Test voltage level :

1. High voltage test acc. to IEC:
Acc. GUTOR rules: For line voltages < 500V: All systems have to be tested with min. 2000VAC or 2850 VDC / 1 min.
Acc. GUTOR rules: For line voltages > 500V: All systems have to be tested with min. 2500VAC or 3400 VDC / 1 min.
2. Insulation test acc IEC:
Acc. to MEI LM 162: All systems have to be tested at 500VDC / Rmin. 3MOhm.
3. Earth continuity test acc. to GUTOR rules: Test current = 25A, Rmax. = 0.1Ohm
3 Page:
Document No.:
Rev.
4A-1130055001/38GB 1 5 / 5
Bill of Material 4A-1130055013/50
CLIENT: PT Solid Energi Internasional DATE: 21.10.2013

PROJECT TITLE: Stock PxP Year 2013 (1) VENDORS NAME: GUTOR
SYSTEM TYPE: PXP 1040-400/230-EN BOM REVISION: 6
PO No: SYSTEM No: 1130055013
Item Number Quantity Description Ref. Designator

870-92877 1 MOUNT. PLATE FOR SWITCH ByCO_Q60_MECH
540-0245 1 MAN. BYPASS SW. PXP 1P. 3POS 315A 2AX NO.NC ByCO_Q601_S5
0P2552 1 PCB ASSY POWER CONNECTION BOARD EnBD_A101_S3
0P4916-001 2 ASSY CAP BOARD 3:1 400V 20KVA PXP EnBD_A10x_S3
411-0026 1 FERRITE CORE 61 OD X 35.5 ID X 12.7MM EnCO_Z203_S3
410-0900 2 FERRITE CLIP-ON RND ROUND CABLE EnCO_Z20X_S3
LM135 MEI-LM135 SETUP POWER CONNECTION BOARD A101 EnDC_A101_S3
0S-0652 PXP POWER BLOCK 40KVA 1PH EnDC_PBL1
0S-0681 PXP SBS BLK 1PH 0N-0912 EnDC_SBS1
430-0456-355 1 XFRM 42.9kVA 399-414V / 400-415V EnMA_T001_S1
430-0456-127 1 XFRM 41.2kVA 219-239V / 220-240V EnMA_T401_S1
0N-0901C 1 ASSY CONTROLLER BOX EnMO_A102_S6
0N-0905B 1 ASSY HUMAN MACHINE INTERFACE EnMO_A810_S7
0N-0904A 1 ASSY FAN MODULE 6FAN 24VDC PM EnMO_E102_S7
0N-0917 1 ASSY FAN MODULE 4FAN 24VDC TRANSFORMER EnMO_E701_S2
0N-0906B 2 ASSY PM 20KVA 400VAC/230VAC 400VDC EnMO_T10X_S7
0N-0936A 1 ASSY POWER BACKPLANE UPPER EnWI_0001_S2
0N-0937A 1 ASSY POWER BACKPLANE LOWER EnWI_0002_S2
0W6311 1 PXP CTRL WIRING PBL 5-40 KVA EnWI_0005_S3
0W6322 1 PXP CTRL WIRING TRAFO BOX 20-40KVA 1 EnWI_0007_S4
0W6331A 1 SBS AND MASTERSELECTION TERMINATION EnWI_0008_S6
0W6335 1 PXP PATCH CABLE CBOX PCB SHORT 1 EnWI_0010_S6
0W6340 1 ABUS COMMUNICATION END TERMINATION EnWI_0011_S6
0W6342-001 1 PXP COMMUNICATION END TERMINATION RED EnWI_0012_S6
0W6342-002 2 PXP COMMUNICATION END TERMINATION YELLOW EnWI_0013_S6
0W6342-003 2 PXP COMMUNICATION END TERMINATION GREEN EnWI_0014_S6
516-0105A 3 FUSE FAST 5A 500V 6.3X32MM ROHS F501_F503
890-0094 3 FUSE DISCONNECTOR 6.3X32MM SCREW CLAMP F501_F503_Holder
870-11498 1 PLATE SWITCH 9 InCO_Q00_MECH
530-1937 1 MCCB AC3P 100A NSX100L 690/415V 20/150KA InCO_Q001_S5
540-0274 1 AUX/TRIP CONTACT MCCB+LOAD SWITCH (1CO) MG InCO_Q001_S5
LM159 PXP Breaker Wiring InDC_Q001_S5_F5
0P2553A 1 PCB ASSY EXTERNAL CONNECTION BOARD LvBD_A811_S3
0P3306 1 PCB ASSY RELAYBOARD 8 IN-/16 OUTPUT LvBD_A821_S3
0P2560A 1 PCB ASSY STATIC SWITCH CONTROLLER BOARD ScBD_A401_S4
0P2563-006 1 PCB ASSY VOLTAGE SELECTION 346 - 400V 1PH/3PH ScBD_A51x_S4
0P2562A-016 1 PCB ASSY CURRENT SEL. SHUNT .938 OHM 3PH ScBD_A52x_S4
21.10.2013 1130055013/50 Page 1 / 4



0P2556B 1 PCB ASSY INTERFACE BOARD ScBD_A801_S4
0P2562A-012 1 PCB ASSY CURRENT SEL. SHUNT 2.68 OHM 3PH ScBD_A802_S4
0P2562A-013 1 PCB ASSY CURRENT SEL. SHUNT 2.05 OHM 3PH ScBD_A803_S4
0P2563-006 1 PCB ASSY VOLTAGE SELECTION 346 - 400V 1PH/3PH ScBD_A805_S4
0P2563-003 1 PCB ASSY VOLTAGE SELECTION 220 - 240V 1PH/3PH ScBD_A806_S4
0P3432 1 PCB ASSY PXP EXT BYPASS MEASUREMENT BRD ScCO_A50x_S4
870-11022 1 PLATE FOR EXT_BYP_MEASUREMENT ScCO_A50x_S4
460-0047 1 XFMR CURRENT 1:300 43X23X25 1M CABLE UL/IEC ScCO_B001_S4
451-0086 1 CNTR 80A AC1 3P 24VDC LOW HOLD CURRENT ROHS ScCO_K101_S4
0W6666 1 PATCH CABLE ADDON L1600 PXP ScCO_P61_S4
0W6666 1 PATCH CABLE ADDON L1600 PXP ScCO_P71_S4
430-0482 1 XFMR ISOL 200-240/39.6V 70VA D140X40MM ScCO_T403_S4
LM146 MEI-LM146 SETUP SBS CONTROLLER A401 ScDC_A401_S4
0N-0902A 1 ASSY FAN MODULE 4FAN 24VDC SBS CONN BOX ScMO_E401_S4
0N-0908 1 ASSY SBS CONBOX 1PH303V216A 3PH525V90A ScMO_Q401_S4
0W6315 1 PXP CTRL WIRING SBS CONN BOX 5-40KVA ScWI_0006_S4
940-0024D 1 CABLE UPS-LINK W/ RTS-CT,ROHS SpWI_0001_S7
UNC1-432-8197 1 TRAFO BYP 48.1KVA 230V ACC 1130055013_36 T051
730-0911 3 TERMINAL BOLT M6 35MM2 WFF35 X001
530-1233 1 MCCB DC 3P 160ADC 500V/100KA NS160DC MG X201
540-0274 1 AUX/TRIP CONTACT MCCB+LOAD SWITCH (1CO) MG X201_Aux
870-11498 1 PLATE SWITCH 9 X201_MECH
Mechanical parts, UPS Cubicle

UNC1-870-13723 1 CUBICLE ORDER ACC 1130055013_14 CUBICLE
0M-8283 1 S/A FRAME 600X750X1900 EnFR_0001_S1
870-14084 1 BOTTOM PLATE 600MM EnME_0005_S1
870-0802 2 C-PROFIL 41/41/2.5X575MM EnME_0006_S1
870-14167 2 MOUNTING ANGLE FOR GROUND-BAR EnME_0008_S1
880-2356 1 COPPER-RAIL (EARTHBAR 600 FIELD) EnME_0009_S1
870-15400 1 PLATE FOR MODULAR SECTIONS LEFT EnME_0011_S2
870-15401 1 PLATE FOR MODULAR SECTIONS RIGHT EnME_0012_S2
870-15402 1 POWER CONNECTION PLATTE EnME_0013_S2
870-15403 1 POWER CONNECTION FRONT PLATTE EnME_0014_S2
21.10.2013 1130055013/50 Page 2 / 4



870-15425 4 SUPPORT FOR BACKPLANE MOUNTING EnME_0015_S2
880-2650 2 CONNECTION-REAIL PM BLOCK 40 EnME_0016_S2
880-2651 1 CONNECTION-RAIL NEUTRAL PCB EnME_0017_S2
870-15427 2 PM FIX PLATE FRONT EnME_0018_S2
850-1347 5 INSULATOR H45 D20 M6 W 2 BLIND HOLES EnME_0019_S2
701-0355 6 CONNECTION; F/O 6.3MM TABS 6 POSITIONS LONG EnME_0020_S2
870-14703 2 DISTANCE PIECE FOR 600MM FRAME EnME_0021_S4
870-15551 1 PROTECTION FOR DC-BUS EnME_0022_S4
870-15411 1 FRONTCOVER FOR TRAFOBOX EnME_0024_S3
870-15410 2 SIDECOVER FOR TRAFOBOX EnME_0025_S3
870-15418 1 TOPCOVER FOR TRAFOBOX EnME_0026_S3
870-15561 1 FRONT PLATE UPPER LVO 40 EnME_0027_S3
870-15419 2 ANGLE FOR TRAFOBOX EnME_0028_S3
870-14423 1 INSULATION-PLATE FOR TRAFO HOUSING EnME_0029_S3
870-15408 1 FRONT COVER FOR CONBOX EnME_0030_S6
870-15407 1 FRONT COVER TOP EnME_0032_S4
870-15426 1 AIR-SHIELD CBOX EnME_0035_S2
870-15422 3 MOUNTING PART FOR CABLE TRAY EnME_0036_S4
660-0132 1 CABLE TRUNKING HAL FREE 50X50 / CUT 550 MM EnME_0037_S4
870-4789 4 CONNECTN FOR AEG PROFILE 53150 EnME_0038_S1
870-92637 1 PROFILE HOLM W 600 FRONT/REAR 500MM EFF EnME_0039_S1
870-15412 1 PROFIL HOLM W L=800MM EnME_0040_S1
870-15406 2 PLATE FOR MODULAR SECTIONS 1/4 PART EnME_0042_S4
870-14421 1 FRONTPLATE LOWER SECTION INCOMING EnME_0051_S6
870-15414 1 FRONTPLATE UPPER SECTION INCOMING EnME_0052_S6
870-15424 1 FIXATION FOR CBOX EnME_0053_S6
870-15405 1 FRONT COVER RIGHT 1 EnME_0054_S6
870-13624 3 HINGE FRAMEPART EnME_0060_S6
870-13626 3 HINGE PIN EnME_0061_S6
870-14393 2 CLOSING RETAINER EnME_0062_S6
870-13628 1 AIR GRID IP 40 600MM EnME_0063_S6
870-14086 1 GLAND PLATE 600MM EnME_0068_S6
875-2167 6 AIR FILTER ASSY BLACK 250X250X30MM W/O MAT EnME_0071_S6
875-2166 6 AIR FILTER MAT 210X210X10MM EnME_0072_S6
850-1209 1 SEALING RUBBER FOR EXHAUST AIR 600MM EnME_0073_S6
870-15017A 1 COVER HUMAN MACHINE INTERFACE EnME_0076_S6
870-15429 1 PM FIX PROFILE BOTTOM EnME_0079_S2
870-92640 2 BASE COVER 600MM FR1_IPK_B1_P1
822-0038 4 FASTENER SOCKET GRID FR1_IPK_B1_P2
822-0038 4 FASTENER SOCKET GRID FR2_IPK_B1_P1
870-92644 2 BASE COVER 400MM FR2_IPK_B1_P1
870-92914 1 GLAND PLATE ALU 255X345 FR2_IPK_B3_P1
870-93038 1 SOIL GRID IP40 255X345 FR2_IPK_B3_P1
850-1210 2 SEALING RUBBER FOR EXHAUST AIR 400MM FR2_IPK_T7_P1
870-13922 1 AIR GRID IP 40 400MM FR2_IPK_T7_P2
21.10.2013 1130055013/50 Page 3 / 4



870-16247 1 GLAND PLATE TOP 400MM PXP FR2_IPK_T7_P3
0M-8309 1 S/A FRAME 400X750X1900 InME_0001_S1
870-13624 3 HINGE FRAMEPART InME_0013_S5
870-13626 3 HINGE PIN InME_0014_S5
870-14393 2 CLOSING RETAINER InME_0015_S5
870-14704 1 DISTANCE PIECE FOR 400MM FRAME InME_0020_S5
880-2504 1 COPPER-RAIL (EARTHBAR 400 FIELD) InME_0023_S5
870-14167 2 MOUNTING ANGLE FOR GROUND-BAR InME_0026_S5
870-80854 1 PLATE INC INTEGRATED 400MM PXP InME_0030_S5
870-80855 4 BRACKET 01 INC INTEGRATED 400MM PXP InME_0031_S5
870-80850 2 BRACKET 02 INC INTEGRATED 400MM PXP InME_0032_S5
830-0783 8 SPACER-DISTANCE DISTIN M6 x 80 InME_0035_S5
830-0784 2 SPACER-DISTANCE DISTIN M6 x 70 InME_0043_S5
850-1210 1 SEALING RUBBER FOR EXHAUST AIR 400MM InME_0043_S5
870-13922 1 AIR GRID IP 40 400MM InME_0046_S5
870-15802 1 LVO MOUNTING PLATE FOR PCB LvME_0044_S5
870-15801 1 LVO PLATE FOR CABLE TRUNKING LvME_0045_S5
660-0272 1 CABLE TRUNKING HAL FREE 35X35 CUT 420 MM LvME_0046_S5
870-15804 1 BOTTOM ENCLOSURE FOR LOW VOLTAGE BOX LvME_0047_S5
870-13842 1 LVO MOUNTING PLATE LvME_0048_S5
870-14860 1 DESCRIPTION PROFILE FOR LV / L=480 MM LvME_0050_S6
880-2330 3 COPPER RAIL 09 CONBOX-1PH ScME_0001_S4
870-15416 1 MOUNTING BASE FOR CONBOX ScME_0002_S4
870-15420 1 MOUNTING PLATE FOR SBS-PCB ScME_0003_S4
880-2355 6 COPPER-RAIL CONBOX CURRENT (280A) ScME_0004_S4
870-15553 1 SUPPORT FOR INTERFACE ScME_0005_S4
870-15552 1 PLATE FOR PCB-INTERFACE ScME_0006_S4
870-15417 1 INTERFACE FIX ANGLE ScME_0007_S4
870-15421 1 ANGLE FOR SBS-PCB ScME_0008_S4
870-15555 1 AIR PLATE SBS FAN CONBOX ScME_0009_S4
870-15556 2 ANGLE SBS FAN CONBOX ScME_0010_S4
701-0353 13 CONN TAB M8 FOR FASTON 6.3 X 0.8MM LONG ScME_0011_S4
850-0370 19 INSULATOR H30 D23 M8BOLT/FEMALE THREAD ScME_0012_S4
880-2355 1 COPPER-RAIL CONBOX CURRENT (280A) ScME_0016_S4
21.10.2013 1130055013/50 Page 4 / 4

No.19, Jalan Juruukur U1/19,
Seksyen U1, 40150 Shah Alam
Selangor Darul Ehsan, Malaysia
P +603 55690331
F +603 55690332
www.gutor.com
Client: PT. Solid Energi Internasional

Komplek Gading Bukit Indah Blok L/16,
Kelapa Gading Barat, Kelapa Gading, Jakarta 14240 - Indonesia
P.O. No.: SEI/PO/US1302001.ST
Project name: STOCK PXP YEAR 2013 (1)
System: UNINTERRUPTIBLE POWER SUPPLY (UPS)

Type TAG (Item) No. GUTOR Ref.
PXP 1005-400/230-EN UPS 1130055001-01
PXP 1005-400/230-EN UPS 1130055002-01
PXP 1010-400/230-EN UPS 1130055003-01
PXP 1010-400/230-EN UPS 1130055004-01
PXP 1010-400/230-EN UPS 1130055005-01
PXP 1010-400/230-EN UPS 1130055006-01
PXP 1010-400/230-EN UPS 1130055007-01
PXP 1020-400/230-EN UPS 1130055008-01
PXP 1020-400/230-EN UPS 1130055009-01
PXP 1020-400/230-EN UPS 1130055010-01
PXP 1020-400/230-EN UPS 1130055011-01
PXP 1020-400/230-EN UPS 1130055012-01
PXP 1040-400/230-EN UPS 1130055013-01
PXP 1040-400/230-EN UPS 1130055014-01
No.19, Jalan Juruukur U1/19,
Seksyen U1, 40150 Shah Alam
Selangor Darul Ehsan, Malaysia
P +603 55690331
F +603 55690332
www.gutor.com
We herewith confirm, that the goods are manufactured in accordance with the purchase
order and all of the relevant Buyer’s standards and requirements.
Shah Alam, 2013-09-06
Teoh Yin Hoon Yap Kuan How

Quality Assurance Project Engineer

Manual Book UPS

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Page 1 / 3 4A-1130055014/20GB: Rev.

OPERATING & MAINTENANCE

Client: PT. Solid Energi Internasional

Project name: STOCK PXP YEAR 2013 (1)

TAG (Item) No.: UPS

GUTOR Ref. No.: 1130055014

Rev. Description of change Original-Doc #: 7RG9000GB preapared released Date

© GUTOR Electronic LLC Hardstrasse 72-74 Phone: +41(0)56 437 34 34 gutor.info@apcc.com

OPERATING & MAINTENANCE INSTRUCTIONS

DOCUMENTS to PXP 1040-400/230-EN

00 COVER SHEET / DOCUMENT INDEX

© GUTOR Electronic LLC CH-5430 Wettingen Switzerland

OPERATING & MAINTENANCE INSTRUCTIONS

10 SCHEMATIC DIAGRAMS / PARTS LIST / SPARE PARTS LIST

© GUTOR Electronic LLC CH-5430 Wettingen Switzerland

Rev. Description of change Original-Doc #: 7RG9008GB preapared released Date

GUTOR Electronic LLC Hardstrasse 72-74 Phone: +41(0)56 437 34 34 gutor.info@apcc.com

GENERAL INFORMATION Page 2 / 7 7RG9008GB: Rev.03

♦ are trained in immediate rescue measures (first aid);

♦ have completed instructions with appropriate confirmation by a GUTOR instructor

© GUTOR Electronic LLC CH-5430 Wettingen Switzerland

GENERAL INFORMATION Page 3 / 7 7RG9008GB: Rev.03

© GUTOR Electronic LLC CH-5430 Wettingen Switzerland

GENERAL INFORMATION Page 4 / 7 7RG9008GB: Rev.03

Characteristic Features Benefits

Such demands are primarily imposed by the following kinds of users:

© GUTOR Electronic LLC CH-5430 Wettingen Switzerland

GENERAL INFORMATION Page 5 / 7 7RG9008GB: Rev.03

3. DESIGNATION OF THE PRODUCTS

Name Plate (Rating Plate)

This label (CE-Label) is placed on the name plate

Electrostatic Sensitive Devices:

This equipment is an electrostatic sensitive device. Observe precaution for

All protective covers are provided with this warning level.

© GUTOR Electronic LLC CH-5430 Wettingen Switzerland

GENERAL INFORMATION Page 6 / 7 7RG9008GB: Rev.03

Label «Return Of Parts»:

4. STANDARDS APPLIED, CONFORMITY

© GUTOR Electronic LLC CH-5430 Wettingen Switzerland

GENERAL INFORMATION Page 7 / 7 7RG9008GB: Rev.03

Applied harmonised Standards:

GUTOR UPS comply with the requirements of these standards.

4.2 Use According To Destination

This device conforms to the Low Voltage Directive 2006/95/EC.

© GUTOR Electronic LLC CH-5430 Wettingen Switzerland

GENERAL SYSTEM PRINCIPLE &

Rev. Description of change Original-Doc #: 7RG909GB preapared released Date

GUTOR Electronic LLC Hardstrasse 72-74 Phone: +41(0)56 437 34 34 gutor.info@apcc.com

GENERAL SYSTEM PRINCIPLE & DESCRIPTION OF COMPONENTS Page 2 / 7 7RG9009GB: Rev.02

© GUTOR Electronic LLC CH-5430 Wettingen Switzerland

GENERAL SYSTEM PRINCIPLE & DESCRIPTION OF COMPONENTS Page 3 / 7 7RG9009GB: Rev.02

1. GENERAL UPS PRINCIPLE DIAGRAM

This description has to be considered as a «General Description».

The principle diagram is a «MAXIMUM VERSION»

2. EXPLANATION OF THE COMPONENTS IN THE UPS

© GUTOR Electronic LLC CH-5430 Wettingen Switzerland

GENERAL SYSTEM PRINCIPLE & DESCRIPTION OF COMPONENTS Page 4 / 7 7RG9009GB: Rev.02

Pos. Component Explanation

© GUTOR Electronic LLC CH-5430 Wettingen Switzerland

GENERAL SYSTEM PRINCIPLE & DESCRIPTION OF COMPONENTS Page 5 / 7 7RG9009GB: Rev.02

Pos. Component Explanation

(to be continued next page)

© GUTOR Electronic LLC CH-5430 Wettingen Switzerland

GENERAL SYSTEM PRINCIPLE & DESCRIPTION OF COMPONENTS Page 6 / 7 7RG9009GB: Rev.02