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INSPECTION AND TEST PLAN (ITP) FOR WELDING A

DOCUMENT NO :
PROJECT NAME:
REVISION NO :
ITP TITLE: ITP FOR PRODUCTION WELDING
APPLICABLE CODE : DATE :
ITEM NO. ACTIVITIES DOCUMENT ACCEPTANCE CRITERIA REF. DOC. AND CODES

1 PREPARATION BEFORE WELDING


1.1 Verify welding equipment premob certificates and Calibration and pre-mob
welding equipment inspection calibration certificates.
certificates.

1.2 Verify availability and certification of welding Personnel Certificates


inspection personnel.

1.3 Verify availability of approved WPS Approved WPS

1.4 Verify the availability of NDT procedures and


personnel certification are in accordance with
applicable codes. NDT Procedures

1.5 Verify that the electrodes used are in accordance Electrodes certificates
with approved WPS and have a valid certificates.

1.6 Verify that storage,handling and issuance of welding Consumable log


consumables are in accordance with manufacturing
instruction procedures and control.
1.7 Verify that power brushing of the entire area of the Visual report
pipe are in line with the approved WPS

1.8 Verify that the completed pipe end bevel and fit-up Fit-up report
within the tolerance using welding gauge.

1.9 Conduct UT inspection for lamination on pipe UT report

1.10. Conduct MPI on the bevel end of the before the MPI report
start of welding

1.11 Verify pre-heating temperature is in accordance with Approved WPS


approved WPS

2 DURING WELDING
2.1 Monitor the welding parameter, heat input and
travel speed PQR
2.2 Perform 100 % dry MPI after Hot Pass MPI report

2.3 Verify pre-heating temperature is in accordance with


approved WPS PQR
2.4 Monitor interpass cleaning and interpass
temperature PQR

3 AFTER WELDING
3.1 Verify and ensure visual inspection of the weld upon Visual report
completion.
3.2 NDT - verify that welds shall not be subjected to NDT NDT Report
before 24 hrs.
3.3 NDT - Carry out radiographic examination of welded RT Report
joints
3.4 NDT - Carry out UT examination of welded joints UT report

3.5 NDT - Carry out MPI examination of welded joints MPI report

4 REPAIR WELDING (FULL PENETRATION , PARTIAL PENETRATION , CAPPING REPAIR)


4.1 Mark and excavate repair sections Fit-up report

4.2 Visual examination of the repair excavated bevel. Visual report

4.3 Conduct MPI on the repair excavated bevel MPI report

4.4 Follow all previous sections ( as applicable) from 1.1


to 3.5

5 DOCUMENTATION REPORT
5.1 Prepared QAQC report and final project close-out Close-out report
report for SPDC review and approval.

LEGEND
H HOLD POINTS
W WITNESS POINTS
M MONITOR OVERALL TASK
R REVIEW OF DOCUMENTS
AR APPROVAL / REVIEW
S SURVEILLANCE PONT
CONTRACTOR APPROVAL: CLIENT APPROVAL:

NAME: NAME:

SIGNATURE: SIGNATURE:

DATE: DATE:
N AND TEST PLAN (ITP) FOR WELDING ACTIVITIES

RESPONSIBLE PARTY GRAMEN SPDC REMARKS

QAC H AR

QAC H AR

QAC R R

QAC AR AR

QAC H H

QAC S M
QAQC S M

QAQC S M

QAQC S M

QAQC S M

QAQC S M

QAQC S S

QAQC/NDT S S

QAQC S S

QAQC S M
QAQC H H

QAQC/NDT S S

QAQC/NDT H M

QAQC/NDT H M

QAQC/NDT H M

QAQC S M

QAQC S M

QAQC/NDT S S

QAQC/NDT S S

QAQC/PE H R

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