PART I 12 13 14 A. SECTION 11301 VERTICAL TURBINE PUMPS AND APPURTENANCES GENERAL, DESCRIPTION: Provide and test vertical turbine pumps, motors, and appurtenances as indicated and specified. REFERENCES: Hydraulic Institute: Current Standards: 1 American Society for Testing and Materials (ASTM) Publications: 2. A36: Specification for Structural Steel. 3. AdB: Specific 4 A322: Specification for Carbon and Alloy Steel Bars. 5. 6, A536: Specification for Ductile Iron Castings. A743: Specification for Castings, Iron-Chromium, Iron-Chromium Nickel, and Nickel-Base Corrosion-Resistant for General Application. 7. B505: Specification for Copper Alloy Continuous Castings. American National Standards Institute (ANSI): 1, B16.1: Standard for Cast Iron Pipe Flanges and Flanged Fittings, 125 Ib. ‘American Bearing Manufacturers Association (ABMA): 1, ANSVABMA 9-190 (R2000) Load Ratings and Fatigue Life for Ball Bearings. 2, ANSVABMA 11-1990 (R1999) Load Ratings and Fatigue Life for Roller SYSTEM DESCRIPTION: Pump capacities and operating data are indicated in the Vertical Turbine Pump Schedule. SUBMITTALS: ‘Submit the following in accordance with Section 01330: 11301-t2. AawaALw Certified shop and erection drawings. Contractor shall submit electronic files of the proposed equipment in the capacity, size, and arrangement as indicated and specified. a b. Electronic files shall conform to the following minimum requirements: (1) Electronic Files: AutoCad latest version, drawn to scale, 2) Submit electronic files as part of the Shop Drawing submittal, 3) Submit electronic files on CD or DVD. (4) Drawings shall include plan views, sectional views, title block, Tag Numbers, sorial numbers, Paris List (identifying each component), dimensions, connection sizes and types and all details of all related items. In cases where certain information is proprietary and is omitted, provided a statement indicating that the information is proprietary and is being omitted. Drawings shall be in conformance with all other requirements as specified in this specification. Data regarding pump and motor characteristics and performance: a. a. ‘Shop drawing data for accessor Certified set Prior to fabrication and testing, provide guaranteed performance curves based on actual shop tests of mechanically duplicate pumps, showing they meet indicated and specified requirements for head, capacity, horsepower, efficiency and NPSHr. (1) For units of same size and type, provide curves for a single unit only. (2) Provide performance curves for bowl assembly performance including suction bell. (3) For pumps located in wet wells, provide curves for performance of the entire pump assembly from suction bell to discharge flange. (@) Provide curves for column and discharge head losses with values for the design conditions specified and indicated, (4) Provide data showing all intemal horsepower losses in the pump assembly. Provide catalog performance curves at maximum pump speed indicated end specified showing maximum and minimum impeller diameters and the maximum number of stages available. Results of shop performance tests as specified. Submit curves for guaranteed performance, and shop performance tests on 8-1/2-in, by 11-in, [A4] sheets, one curve per shoct. items, plans, with tolerances, for anchor bolts. ‘Manufacturer's literature as needed to supplement certified data, Operating and maintenance instructions and parts lists. Certified results of dynamic balancing of impellers. 1301-28. Motor bearing temperature operating range for the service conditions specified, 9. List of recommended spare parts other than those specified. 10, Shop and field inspection reports. 11, Bearing Life: Centified by the pump manufacturer. Include design data, 12. Pump shop test results, 13, Motor shop test results. 14, Qualifications of field service engineer. 15, Recommendations for short and long-term storage, 16. Torsional and lateral analysis. 17. Shop and field testing procedures, pump and piping set up, equipment to be used and ANSI/HI testing tolerances to be followed. 18. Special tools. 19. Results of field vibration test data including a vibration pump and drive assembly. Provide vibration testing procedure for review. 20. Recommended location of discharge pressure gauges. 21. Manufacturer’s product data, specifications and color charts for shop painting, 22. Provide a listing of the materials recommended for each service specified and indicated. Provide documentation showing compatibility with process fluid and service specified and indicated, 23. The latest ISO 9001 series certification, 24, Provide a scaled drawing for each pump service showing the pumps, motors, hoists and bridge cranes including equipment weights, lifting attachments and clearances for equipment removal and maintenance. QUALITY ASSURANCE: Provide in accordance with Section 01450 and as specified herein, Pumps shall be the product of one manufacturer, Pups shall be manufacturer's standard cataloged product and modified to provide compliance with the drawings, specifications and the service conditions specified and indicated, Welding: In accordance with latest applicable American Welding Society Code or equivalent. Shop tests as specified. 1301-315 PART 2 21 A Services of Manufacturer's Representative as stated in Section 01640 and as specified herein. Provide services of factory-trained S of equipment specified: Technician, specifically trained on type :rvice Technician must have a minimum of five (5) years of experience, all within the last seven (7) years, on the type and size of equipment. 2. Service Technician must be present on site for all items listed below. Person-day requirements listed are exclusive of travel time, and do not relieve Contractor of the obligation to place equipment in operation as specified. Installation: Inspect grouting, location of anchor bolts; setting, leveling, alignment, field erection; coordination of piping, electrical and miscellaneous utility connection: a. 2person-days. 4. Funetional Testing: Calibrate, check alignment and perform a functional test with water, ‘Tests to include all items specified. a. I person-days. Vendor Training: As specified in Section 01640 Manufacturer's S¢ 6. Any additional time required of the factory trained service technician to assist in placing the equipment in operation, or testing or to correct deficiencies in installation, equipment or material shall be provided at no additional cost to the Owner. Manufacturer of pumps shall have a minimum of five (5) operating installations with pumps of the size specified and in the same service as specified operating for not less than five (5) years. DELIVERY, STORAGE AND HANDLING: Provide in accordance with Division | and as specified. PRODUCTS MANUFACTURERS: Flowserve Patterson Fairbanks Morse PUMP CONSTRUCTION: Pumps: Vertical turbine. 11301-4B. Design and proportion all parts of pump for the service specified and indicated. C. Pumping assemblies, including pump, and motor, to operate within vibration and bearing temperature limits specified over the full operable range of the pump performance. D, _ Provide two (2) stages to meet the performance specified and indicated, E. Provide room for inspection, repair and adjustment. wip pumping assemblies with all specified and required accessories, including lifting attachments and pressure gauges. G. Apply a never seize compound to all bolts. H, Bowl Assembly: 1. Pump Bowls: Free from blow-holes, sand holes and all other defects and faults. Bowls to be coated with Skotchkote 134 fusion bonded epoxy or equal. a Cast Iron ASTM A48 Class 30 2. Pump Shaft: a. ASTM A582, Type 416 Stainless Steel, 3. Impellers: a. Type: Turbine, b. Material: (1) _ Bronze ASTM B548, no lead content ©. Provide a means of impeller adjustment through a top shaft adjusting nut. Dynamically balance impellers. 4. Suction Bell with flared inlet: a ASTM A48 Class 30 cast iron 5. Suction Bell Bearing: a Bronze ASTM B505, Federalloy® or equal. b, Provide a sand collar of Bronze ASTM B05, Federalloy® or equal, attached to shaft with a Type 316 stainless steel sct screw arrangement, ¢. Provide a suction bow! plug or cap of cast iron. 6. Intermediate Bow! Bearings: a. Bronze ASTM B50S, Fedcralloy® or equal. 7. Discharge Bowl and Connector Bearings: a, Provide bearings of Bronze ASTM BS05, Federalloy® or equal. 8. Discharge Bowl: i a, Provide a flanged discharge bow! of ASTM A48 Class 30 cast iron, 1. Discharge Head: 11301-523 1. Type: a. Provide size as indicated in the Vertical Turbine Pump Schedule, 2 Material: a, Constant Speed Pumps: ASTM A36 and A53 Steel, 3. Provide integral flange for bolting to column flange. Provide a foundation plate of fabricated steel ASTM A36, 5. Connection: a. Flanged: ANSI B16.1, 150-1. 6. Provide pump head and baseplate designed to withstand all thrust conditions imposed by the pump and driver during operation at the specified and indicated conditions and at future conditions specified and indicated, Provide top shaft and top shaft adjusting nut of Type 416 stainless steel, 8. Provide neoprene gasket between top column flange and discharge head. 9. Provide Type 316 stainless stec! guatd and hardware. Column and Shafting: 1, Type: Flanged with Open Line shaft and Type 316 stainless steel bolts and nuts a Size: As indicated ion the Vertical Turbine Pump Schedule, 2, — Material: Steel ASTM AS3 Grade B. a. Provide section lengths no longer than 5 ft-0 inches Provide a minimum pipe thickness of 3/8” inch wall, Line shaft and couplings: AISI Type 416 stainless steel. Bearing retainer: welded in fabricated steel. Bearing: neoprene rubber. Line shaft sleeve at bearings: morel, eI awey Connector Bearing: Bronze ASTM A505, Federalloy® or equal. MOTORS: Provide in accordance with Section 16220 and as specified and indicated, Horsepower rating of motors: Not less than maximum brake horsepower requirements of pumps under any condition of operation specified and indicated without operating in the motor service factor. Motor enclosure and motor speed: As indicated in the Vertical Turbine Pump Schedule, Provide motors with base supports with machined registered joints for mounting on pump discharge head. 11301-6fH 2.4 Provide vertical hollowshaft (VHS) motors with non-reverse ratchets, In addition to the requirements for beatings specified under Electric Motors in Section 16220, provide pump motors with ball or roller be Provide vertical motors with at least one bearing designed for thrust with beatings, Provide bearing with a minimum B-10 life of 100,000 hours. Operate without overheating at the speeds specified and indicated, Service Factor: 1.15. Premium efficiency with nominal and minimum efficiencies pet NEMA MGI, Rating: 460V, 3 PH, 60 Hz. Insulation: Class H with Class B temperature rise, 40 deg. C ambient, ‘Vibration Monitoring System: 1. Shaft vibration monitoring system. a For each motor. b. Motor: _X-Y configuration vibration detectors, with cable for five meter proximeters. ©. Motor thrust bearing: (axial detector, with cable for five meter proximeters d. Motor velocity transducer: Supply two units, one for each bearing. ©. Provide skid mounted vibration detectors factory wired to a NEMA 4X junction box at pump and motor. £. Provide all relays and switches, for vibration protection. 8 Vibration monitors for motor: Measure the displacement of the rotating shafts with respect to the bearing housing, h. Monitoring systems: Dual channel vibration and thrust monitors, to receive and monitor signals generated by the various probes on the pump and motor. ‘Thermal Switches: 1. Provide three (3) embedded in the motor. DRAIN, VENT AND SEAL WATER PIPING: Provide drains from stuffing box, air/vacuum valves and gauge assemblies and drain piping and valves to discharge into the wetwell as indicated or, as directed by the Engineer. Provide scal water piping, valves and accessories at pump as specified and indicated. Drain, vent and seal water piping: Schedule 5 Type 316L stainless steel with Pressfit connections or Schedule 40 Type 3161. stainless steel with socket welded 11301-72.6 B. or threaded connections. Provide a sufficient number of unions to permit removal of each valve and in-line device, Pipe and Fittings: Provide in accordance with Division 15 and as indicated. Valves: Provide size and type as indicated and in accordance with Division 15 and as indicated. GAUGE: Provide gauges assemblies for discharge of each pump, Discharge gauges: Provide standard range with top limit above pump shutoff head at maximum pump speed. SHOP TESTING: Provide in accordance with Division | and as specified herein. Provide motor shop testing in accordance with Section 16220. Pump Tests: 1. Test pump assembly and discharge head under a hydrostatic head of at least 75 psi [5 bar] or 150 percent of rated shutoff head, whichever is greater. Test suction can at 1.50 times the maximum working pressure indicated. 2. Provide certified performance tests as specified herein for all pumps, Certified performance testing, a. Test assembled pump including column and discharge head. For pumps with setting longer than can be accommodated in the test facility, test pump assemblies with a minimum of 10 feet [3000 mm] of column. b. Run pump at full speed rating point for 60 minutes prior to start of any testing. ©. Pall speed tests: (1) Test pumps at the conditions specified and indicated and take not less than seven operating points between shut-off and run out. Test points must be at the conditions specified and dicated. 2) Take readings to determine flow, differential pressure, rpm, horsepower, and efficiency. (3) Operate each pump for not less than one hour and take readings to determine that the pump will operate as specified and indicated without cavitation at the specified minimum head condition with not more than the specified NPSH available. Test with the job submergence as indicated, d. Factory tests on pumps: (1) Use factory calibrated test drives and job motors. 11301-8| 2.7 2.8 PART 3 3a 4, Run all tests in accordance with the latest standards of the Hydraulic Institute and as specified, ‘5. Testing Tolerances a. ANSI/HI 1.6 Acceptance Level A b. ‘Tolerance: Pump test results shall be judged at rated rate of flow and rpm with applicable total head and efficiency as defined by ANSE 1.6 for the pump conditions specified and indicated, ©. Tolerance: Pump test results may be judged at rated total head and 1pm versus rate of flow as defined by ANSW/HI 1.6 for the pump ions specified and indicated, 4. If pumps do not meet the tolerances specified, trim the impeller and retest until the specified results are obtained. SHOP PAINTING: Provide in Accordance with Section 09900 PAINTING. Ferrous surfaces which are not to be painted shall be given a shop applied coat of ‘grease or rust resistant coating, Provide additional shop paint coating for touch-up to all surfaces after installation and testing is completed and equipment accepted, SPARE PARTS: Provide in accordance with Division 1 and as specified herein. Provide spare parts that are identical to and interchangeable with similar parts installed, For each pump: 1. One complete set of gaskets. For each set of pumps of the same size and performance. 1. One set of all special tools required, EXECUTION INSTALLATION: Install items in accordance with approved shop drawings, manufacturer's printed instructions and as indicated, Install pumping units on a conerete pad and align thereon, 1, Set base on metal shims placed directly under the part of the base carrying the greatest weight and spaced close enough to provide uniform support, 11301-9Final Coupling Alignment: ( 1. Perform only after base is installed and piping is connected and pump nozzle connections tested in accordance with paragraph 3, 2. After alignment is correct, grout using high grade non-shrink grout. 1. Do not imbed leveling nuts in grout. FIELD TOUCH-UP PAINTING: ‘After installation and approved testing by the Engineer, apply touch-up paint to all seratched, abraided and damaged shop painted surfaces. Coating type and color shall match shop painting. END OF SECTION 1301-10ILLOEIL HL .S¢@ wee oor oe enemy ADUDIOUNA %E8 HAL Zr ® wa ooo'61 eBesoay Ode Ove. 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