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Research on a Real-Time Monitoring Platform for

Compaction of High Embankment in Airport Engineering


Yang-Ping Yao, Ph.D., M.ASCE 1; Yang-Zhi Ruan 2; Jun Chen, Ph.D. 3; Yi Geng 4; Xing Zhang 5;
Bing-Yang Liu 6; Xiao-Peng Zong 7; and Gui-Zhen Yu 8
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Abstract: Quality control of embankment compaction is of great significance to the durability and stability of high-embankment airports.
The current method of embankment quality control mainly relies on manual inspection for a limited number of designated locations after
the completion of compaction, which cannot provide the information feedback simultaneously during the compaction or guarantee the
compaction quality of the entire working surface. There is an urgent need to develop a new quality-control method of high-embankment
airports for the full course of the compaction process. In this paper, a management platform is developed to monitor the real-time compaction
process of a high-embankment airport and evaluate the compaction quality of the working surface. To mitigate the effect of human factors to
a minimal extent, an optimal path algorithm to guide the real-time compaction trajectory of the impact compactor is proposed, and the
unmanned vehicle control technology is implemented on the impact compactor. Furthermore, a virtual-reality tool is incorporated in the
developed management platform to provide a three-dimensional interactive display for the compaction process. The feasibility and robustness
of the developed management platform is validated by a case study in a pilot section of Beijing Daxing International Airport. The data
collected in the case study show that the proposed optimal path algorithm and unmanned vehicle control technique enable the construction
process to be faster and more efficient and improve the compaction quality of embankment. DOI: 10.1061/(ASCE)CO.1943-7862.0001411.
© 2017 American Society of Civil Engineers.
Author keywords: Airport construction; High-embankment compaction; Real-time monitoring; Optimal path; Unmanned vehicle control;
Information technologies.

Introduction The time-consuming manual inspection also results in delays in


the correction of quality issues found in the current stage and the
The compaction quality of embankments is critical to the stability operation of construction work in the next stage. Thus, the tradi-
and durability of airports constructed on high embankments. Inad- tional monitoring method is not efficient enough to meet the needs
equate compaction of a soil subgrade has immeasurable consequen- of tightly scheduled high-embankment projects in airport engineer-
ces that are often costly and even dangerous to the general public ing, and it cannot provide real-time compaction information for
(Wells 2014). The current method of compaction quality control is engineers and contractors. There is an urgent need to enhance the
very limited, as it mainly relies on the manual inspection of certain process management of compaction construction. Although some
designated locations in the construction site. However, the informa- experience has been gained in previous highway construction and
tion collected from a limited number of locations cannot represent dam engineering projects (Liu et al. 2012; Zhong et al. 2010;
the accurate compaction condition of the entire working surface. Zhong and Zhang 2003), several unique engineering characteristics
should be considered in airport construction. First, the working sur-
1
Professor, Dept. of Civil Engineering, Beihang Univ., Xueyuan face of road and dam projects is narrow compared with that of air-
Rd. No. 37, Haidian District, Beijing 100191, China. ports, and the excavation and filling amount of a high-embankment
2
Student, Dept. of Civil Engineering, Beihang Univ., Xueyuan airport is larger. Thus, more compaction machineries are needed in
Rd. No. 37, Haidian District, Beijing 100191, China. airport construction, and managing a large number of machineries
3
Professor, Dept. of Civil Engineering, Beihang Univ., Xueyuan and providing feedback in time remain a big challenge. Second,
Rd. No. 37, Haidian District, Beijing 100191, China (corresponding in road and dam projects, the filling materials can come from
author). E-mail: junchen@buaa.edu.cn
4 anywhere and usually have good gradation. In airport projects,
Student, Dept. of Civil Engineering, Beihang Univ., Xueyuan
Rd. No. 37, Haidian District, Beijing 100191, China.
most materials are locally acquired and usually have bad gradation
5
Student, Dept. of Civil Engineering, Beihang Univ., Xueyuan (e.g., the maximal size of filling materials can be as large as 0.5 m);
Rd. No. 37, Haidian District, Beijing 100191, China. thus, an impact compactor has to be used to guarantee the com-
6 paction effect. Unfortunately, the heavy vibration of an impact
Student, Dept. of Civil Engineering, Beihang Univ., Xueyuan
Rd. No. 37, Haidian District, Beijing 100191, China. compactor habitually makes machine operators not strictly follow
7
Student, Dept. of Civil Engineering, Beihang Univ., Xueyuan the compaction protocol and miss the compaction requirements.
Rd. No. 37, Haidian District, Beijing 100191, China. Because of these problems, it is a priority in engineering practice
8
Professor, Dept. of Civil Engineering, Beihang Univ., Xueyuan of airport construction to upgrade the quality-control method of
Rd. No. 37, Haidian District, Beijing 100191, China.
Note. This manuscript was submitted on March 20, 2017; approved on
high-embankment compaction.
June 29, 2017; published online on November 15, 2017. Discussion The objective of this research is to develop a management
period open until April 15, 2018; separate discussions must be submitted platform used in airport construction that can real-time monitor
for individual papers. This paper is part of the Journal of Construction the compaction process and evaluate the construction quality of the
Engineering and Management, © ASCE, ISSN 0733-9364. working surface simultaneously. The major advantage of the new

© ASCE 04017096-1 J. Constr. Eng. Manage.

J. Constr. Eng. Manage., 2018, 144(1): 04017096


platform is to provide an optimal algorithm of the compaction construction conditions, including strong vibration caused by
path for the impact compactor equipped with unmanned control poorly graded filling materials, pressure of meeting construction
technology. In addition, a three-dimensional virtual-scene module deadlines, and strong labor intensity. The quality and speed of com-
is incorporated in the developed platform to display the virtual paction will be thus affected by human factors. Finally, the usually
reality of the construction process. The feasibility and robustness numerous working surfaces in a large airport project can be chal-
of the developed monitoring and controlling platform is demon- lenging to monitor simultaneously.
strated through a case study in the Beijing Daxing International Therefore, the compaction construction of high-embankment
Airport. airports needs a system that enables the process of monitoring
and controlling to be smarter, faster, and more efficient, such as an
optimal compaction path to avoid duplication of compaction, an
History of Compaction Monitoring System unmanned vehicle control technology to eliminate variability attrib-
utable to human factors, and a virtual-reality technique to provide
Since the beginning of the twentieth century, the importance of real-time compaction processes. The novel management platform
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compaction process control for high embankment in highway developed with these features is presented in this paper.
and dam projects has been recognized. Different monitoring sys-
tems for compaction has been developed and applied in engineer-
ing practice. Although these systems use diverse techniques such as Monitoring and Controlling System
radio and network transmission techniques, there is an inherent re-
As aforementioned, the compaction of a high-embankment airport
lationship among them. According to the information transmission
is carried out by using an impact compactor, and the compaction
technique, these systems developed in previous studies can be di-
quality is influenced by multiple factors, including conditions of
vided into three generations.
working surface, attributes of filling soil, path of the machinery,
The first-generation systems are characterized by wire transmis-
mechanical properties, and traveling velocity. Different arrange-
sion. After vibratory rollers became widely used, machinery man-
ments of machineries may be used during the entire compaction
ufacturers focused on developing wired monitoring systems that
process. The impact compactor may work alone or with other
can correlate the compaction characteristics and construction qual-
machineries. Therefore, the operation parameters of compaction are
ity in road construction. There are four popular systems designed
controllable for the compaction quality if the properties of the
for single vibratory roller: Bomag variocontrol (BVC) by Bomag
machinery are identified. According to construction specifications
in Germany (Briaud and Seo 2003; Hossain et al. 2006), Ammann
(CAAC 2017), the recommended velocity of the impact compactor
compaction expert (ACE) by Ammann in Sweden (Kaufmann and
is between 10 and 12 m=s. Thus, the compaction trajectory of the
Anderegg 2008); compactometer by Geodynamik in Switzerland
impact compactor becomes the adjustable factor that determines
[Sandström and Pettersson 2004; A. Sandstrom, “Control of a com-
compaction efficiency and effectiveness. The compaction process
pacting machine with a measurement of the characteristics of parameters, such as velocity of the impact compactor, compaction
the ground material,” U.S. Patent No. 5,727,900 (1998)]; and trajectory, and mechanical status, can be collected and analyzed in
machine drive power (MDP) by Caterpillar in the United States real time with techniques of 4G transmission and cloud radiation.
[P. T. Corcoran and F. Fernandez, “Method and apparatus for The compaction result parameters, such as the number of compac-
determining the performance of a compaction machine based on tion passes and planned compaction trajectory, will be displayed on
energy transfer,” U.S. Patent No. 6,188,942 (2001); Thompson the management platform to prompt engineers and guide machine
and White 2008]. operators.
The second-generation systems adopted radio to transmit the In this paper, a new monitoring and controlling system is pro-
location data of the global positioning system (GPS) for single posed to provide mobile management based on new techniques,
vibratory roller. These systems considered excitation frequency, such as cloud server, Beidou satellite navigation guiding and posi-
pavement temperature, and material type (Chang et al. 2014; tioning system (BDS), and 4G mobile transmission. The system
Dell’Acqua et al. 2012; Horan 2014; Xu et al. 2015) and provided is called the high-embankment monitoring system (HEMS). The
a construction method that adjusted the number of compaction HEMS is described in the next section.
passes and excitation frequency. In the field of earth-rock dam,
a GPS real-time supervisory system was first applied in the engi-
neering construction of the ShuiBuYa Dam in China (Huang 2006). Framework of the HEMS
The third-generation systems started to use the network of gen- The HEMS provides a real-time monitoring and controlling solu-
eral packet radio service (GPRS) for data transmission. Radio was tion for the compaction construction of high-embankment airports.
still the communication link for exchanges of information among The HEMS consists of a BDS base station, several BDS mobile
GPS stations. Zhong et al. (2011) and Liu et al. (2014) researched stations, 4G transmission module, portable application description
the monitoring system of high-core rock-fill dam to monitor the (PAD), the software of the management platform, and a cloud
velocity of machineries, frequency and excitation force of vibratory server. Unlike previous generations of systems, the HEMS has no
roller, and pavement thickness. The proposed system is an auto- central control station or field monitoring substations. It is capable
matic control and real-time monitoring system for dam mate- of assigning different privileges to various engineers according to
rial transport truck watering. It has demonstrated its value in the their respective responsibility. The management platform allows
NuoZhaDu Dam project. users to log into the system anytime and anywhere, which makes
Although these studies improved the compaction quality control it unnecessary to set up the central monitoring station. With the
in highway and dam projects, it is not fully applicable to airport application of cloud radiation, the HEMS establishes a new infor-
construction. The compaction construction of airport projects has mation sharing and project management pattern. The process of
its own unique situation and specific problems. First, a large num- information collection and analysis of construction site is illustrated
ber of machineries work on the same working surface. Without a in Fig. 1 and is as follows:
robust management system, the duplication of compaction area can 1. The BDS real-time kinematic technology (RTK) is applied
usually happen. Second, machine operators have to work in severe to locating the impact compactor. The BDS RTK technology

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Fig. 1. Monitoring approach of HEMS

provides an accuracy resolution in centimeters, which is the different levels of users. Each user has an account with different
same as in a GPS RTK and costs only one-fifth of the price management privileges. Users can access the construction informa-
of a GPS station. In addition, the BDS station has a better tion and manage the construction procedure anytime and anywhere
shock resistance, interference-resistant property, and tempera- through the cloud server. Second, the proposed optimal path can be
ture adaptability (Yang et al. 2014). The BDS station mainly adjusted simultaneously according to real-time compaction infor-
contains a 4G transmission module, which has a subscriber mation. This helps machine operators to select the compaction tra-
identity module (SIM) inside, a BDS receiver module, a BDS jectory quickly. Third, the unmanned impact compactor enables the
antenna, and a 4G antenna. The base station and mobile station compaction mode to be more efficient, as it will follow the pre-
are needed to implement the BDS RTK. One base station can scribed path strictly. Fourth, the three-dimensional (3D) view of
serve for several mobile stations. The base station is fixed on a construction sites is regenerated to help engineers become familiar
stable, high, and empty location where the commercial power with the real-time working environment. These benefits will ulti-
is supplied. The mobile stations are mounted in the cab of the
mately lead to better compaction of loose filling materials and bet-
impact compactor and uses the vehicle’s power. A sealed case is
ter construction efficiency.
designed to resist moisture and dust.
2. The BDS modules obtain the initial location information from
the Beidou satellites every 10 ms. The difference correction
message of RTK is transmitted from the base station to the mo- Transmission and Analysis of Real-Time Information
bile stations through 4G network. Then mobile stations calculate According to the location data of impact compactor and properties
the accurate location information and send it proactively to the of machineries, other compaction operation data, including the
cloud server for further analysis. number of compaction passes and compaction trajectory, will be
3. The engineering analysis software collects all location informa- analyzed dynamically.
tion saved in the cloud server, analyzes compaction trajectory Considering that the BDS stations provide a location resolution
of the impact compactors, and calculates the number of compac- in centimeters, the working surface can be divided into 8 × 8-cm
tion passes on each working surface. These compaction param- grids, as shown in Fig. 2. In addition, the position of the impact
eters are obtained and saved in the database. The data can be
compactor is collected automatically every 2 s in the HEMS. The
reached by the management platform on users’ computer or
impact compactor contains two rollers with a width of approxi-
PAD installed in the cab of the impact compactor. The manage-
mately 0.9 m. Thus, there are two quadrilaterals between two near-
ment platform has a visual interface, which displays the opera-
tion parameters vividly. est locations covering some grids of the working surface. Fig. 2
4. The requirements such as the construction specifications, qual- indicates the trajectory of one roller and the grids it covers. The
ity standards, and construction schedule will be pre-established quadrilateral area is determined by the width of the compactor
in the management platform. If the compaction operation roller, compaction direction, and distance between two nearest
parameters do not meet the requirements, the personnel in data points. The grids are identified by the locations of the cen-
charge will receive the corresponding warning message sent by troid point and four vertices. The vertices’ longitude and latitude
the management platform. The adjustment measures taken by form four vectors in an anticlockwise direction, e.g., v~ 1 ðx2 − x1 ;
the administrator will be recorded by the management platform y2 − y1 Þ. If the centroid point coordinates of grids, Ci ðxi ; yi Þ, sat-
for the evaluation of construction quality. isfy the following formulas, these grids are judged to be in the two
There are several advantages of the HEMS. First, it provides a quadrilaterals, and the number of compaction passes will increase
much more convenient way to exchange information among the by 1:

© ASCE 04017096-3 J. Constr. Eng. Manage.

J. Constr. Eng. Manage., 2018, 144(1): 04017096


pffiffiffiffiffiffiffiffiffi
ΔLa ¼ −100 þ 2Ln þ 3La þ 0.2La2 þ 0.1LaLn þ 0.2 jLnj
2
þ ½20Sinð6πLnÞ þ 20Sinð2πLnÞ
3
  
2 π
þ 20Sinð6πLaÞ þ 40Sin La
3 3
    
2 π π
þ 160Sin La þ 320Sin La ð3Þ
3 12 30
 
BDSLa
m ¼ 1 − esin2 π ð4Þ
180
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La ¼ BDSLa − 35; Ln ¼ BDSLn − 105 ð5Þ

where BDSLa and BDSLn = latitude and longitude of the BDS


system, respectively.
During the compaction, two main parameters should be con-
trolled strictly: the compaction velocity and the number of compac-
tion passes. The compaction velocity influences the impact energy.
On one hand, the impact energy will not be satisfied if the velocity
is too slow. On the other hand, the impact energy cannot spread
completely to the loose soils if the vehicle runs too fast. Thus, the
driving velocity should be controlled within a certain range. At the
Fig. 2. Calculation method of the number of compaction passes beginning of compaction, the impact compactor causes a large plas-
tic deformation and settlement of filling soil because the soil layer
is soft. After several rounds of compaction, the increment of set-
ðy2 − y1 Þxi þ ðx1 − x2 Þyi þ x2 y1 − x1 y2 < 0 tlement decreases, and finally the soil layer tends to be stable. If the
ðy3 − y2 Þxi þ ðx2 − x3 Þyi þ x3 y2 − x2 y3 < 0 number of compaction passes is not large enough, the deformation
ð1Þ of compacted layer will remain, and it will be harmful for the em-
ðy4 − y3 Þxi þ ðx3 − x4 Þyi þ x4 y3 − x3 y4 < 0 bankment safety. Conversely, if the number exceeds the threshold,
ðy1 − y4 Þxi þ ðx4 − x1 Þyi þ x1 y4 − x4 y1 < 0 the effect of compaction becomes negligible and may even lead to
the expansion of the soil layer. Therefore, the threshold value of
This method avoids calculating the number of compaction compaction passes is not constant and is affected by the properties
passes repeatedly on the corner and considers the situation when of the filling materials, the requirements of the density, and the im-
multi-impact compactors work simultaneously. pact energy of the compactor. An applicable scale including maxi-
The compaction operation parameters are visualized by the mum and minimum values should be determined in engineering
management platform, which is developed on the basis of the C# practice.
development environment of Visual Studio, DevExpress control,
and GMap.Net. DevExpress provides in-class user interface con-
trols for WinForms. GMap.Net is an open-source control and can Major Techniques
freely connect with the map interface of Google, Yahoo, Bing, and
ArcGIS. The platform has the most frequently used map functions Optimal Path for Compaction in Real Time
of group on earth observations (GEO), including running in the
mobile environment, zooming in and out, searching path, marking In current compaction construction, the machine operators deter-
location, displaying map, locating, tracking, and geocoding. The mine the driving path of impact compactors according to their own
whole map contains several overlays, markers, routes, and poly- experience. Therefore, some parts of the field are compacted more
gons. Markers are used to show the position of the impact com- times and become denser than other parts, which makes the filling
pactors. Routes indicate the compaction trajectory. The different soil in the field uneven in terms of compaction effect, and uneven
numbers of compaction passes are displayed by polygons with dif- settlement of the field could happen in the future. Thus, it is im-
ferent colors. portant to design an optimal path for the machinery to ensure bal-
The management platform adopts the Google China map inter- anced compaction of the entire field.
face. There is a certain deviation between the locations’ coordinates Through analysis of the mechanical structure of the impact
of the BDS system and the used map. An approximate transforma- compactor, two parameters are critical for compaction: the largest
tion approach from BDS position to map position is briefly pre- breadth lb and the gap lg between two rollers. For the vibratory
sented in this paper, and the detailed code for the transformation roller, lg equals 0, and lb equals the width of the single drum.
procedure is available online (CodePlex 2017). Taking the offset For the impact compactor, lg does not equal zero, and lb equals
of latitude as an example, the formulas are as follows: the width of the two same wheels. In addition, the minimal turning
pffiffiffiffi radius rm is related to the mechanical properties. Taking the machi-
180m mΔLa nery model YCT25 (Sany Heavy Industry, Beijing, China) as an
GCLat ¼ BDSLa þ ð2Þ
πRe ð1 − eÞ example, the values of the mechanical property are as follows:
lg ¼ 0.9 m; lb ¼ 3 m; rm ¼ 5.8 m ð6Þ
where GCLat = corresponding latitude of Google China Map;
BDSLa = latitude of BDS system; Re = radius of Earth; and e = As a new compaction machinery, the impact compactors have
eccentricity of Earth. The formulas of ΔLa and m are as follows: both characteristics of vibrating and ramming. According to the

© ASCE 04017096-4 J. Constr. Eng. Manage.

J. Constr. Eng. Manage., 2018, 144(1): 04017096


that should be compacted first. In this quadrilateral, all the
linear paths are designed with the aforementioned method. Consid-
ering the turning of machineries, the optimal path should be a
circle; this can be done by connecting the linear paths with circular
features. As shown in Fig. 4, the number of linear paths in the
quadrilateral surface may be even or odd numbered. In the first
case, the machinery should go through L1 and turn to L8 , which
is in the middle of the surface. Along the direction marked in Fig. 4,
L2 , L9 , L3 , L10 , L4 , L11 , L5 , L12 , L6 , L13 , L7 , and L14 are passed
successively. However, in the second case, the machinery turns
back to L1 and goes through the extra path L15 after it passes
through L14 . No matter which case it is, the machinery can get back
to the point where it starts. The circle optimal path is designed to
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deal with the situation wherever the machinery is in the working


surface.
Except for the aforementioned quadrilateral, the rest is outside
this quadrilateral and within the working surface. The optimal path
of this part should be designed as an irregular shape that is the same
as the boundary shape of the working surface. The shape inside is
smaller than the shape outside. The adjacent paths keep the same
interval. All the paths are made into a spiral path.
During the compaction of the working surface, the machinery
already has a direction, as shown in Fig. 4. A circle range with a
Fig. 3. Design of the linear optimal path designed radius rs and a limited angle α are used to delineate a
scope for searching the target location. To guide the machinery to
go the positions not reached yet, the number of compaction passes
requirements of compaction construction specifications, the adja- around the target locations must be investigated to confirm the most
cent compaction range of wheels should have an overlap width suitable one. After compacting the quadrilateral, the impact com-
of lo . The schematic of the linear path design is shown in Fig. 3. pactor starts from the path of the outmost irregular shape and goes
The trajectory of the construction machinery is designed according along the spiral path. The work is not done until the mean number
to the setting of the size of the wheel and the overlap, such as Lines of compaction passes of different working surfaces in the whole
L1 –L9 . The first compaction in the far left area is completed after construction site meet the quality standards.
the impact compactor goes along the routes from L1 to L3 . In the course of the compaction operation, the target locations
The specified compaction path is based on the most standard- are constantly showed on the PAD installed in the cab. The optimal
ized case. On the construction site, the working surface is not path will guide the machine operator to complete the work in less
a regular quadrilateral but an irregular centrally convex shape. The time; efficiency will be enhanced, and the structure of filling soil
authors suggest calculating the maximum inscribed quadrilateral will be more even.

Fig. 4. Whole optimal path and searching method

© ASCE 04017096-5 J. Constr. Eng. Manage.

J. Constr. Eng. Manage., 2018, 144(1): 04017096


point keeps a certain distance in front of the machinery continu-
ously. On the basis of the cue and current point, the compaction
direction and rotation angle are calculated by the IPC, which then
sends the command to the motor drive. The motor drive will
execute the command immediately.
Several complex paths are used to verify the robustness of the
unmanned control technique. Fig. 6 shows the prescribed path,
the cue point, and the actual path. The maximal differentiation be-
tween the two lines is less than 10 cm, which indicates that tech-
nique of unmanned control is favorably robust.

3D Virtual-Reality Platform
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In airport construction, the working surfaces are widely distributed


in a large area. The technique of 3D virtual reality provides an
effective way to exhibit the construction sites. The 3D virtual real-
ity platform requires three parts: models of construction sites and
machineries, real-time data, and interactive functions.
Fig. 5. Robot of unmanned controlling impaction (1 = base; 2 = Three-dimensional modeling is the foundation to build a scene
function of turning the steering wheel; 3 = function of hitting the brake; of virtual simulation. The models of construction sites can be di-
4 = function of controlling the engine throttle; 5 = function of shifting rectly designed by using the commercial software package Unity.
the lever) However, the machineries should be modeled by the software
package 3D Studio Max and then imported into the developing
environment of Unity. Some objects such as buildings, trees, and
roads are static in the virtual scene, but the models of the impact
Unmanned Control of the Impact Compactor
compactor are dynamic, which are established in the virtual scene
The optimal path provides a direct way to correct compaction on the basis of the real-time location data. In each frame, the
trajectory for machine operators. However, the compaction effect virtual-reality platform obtains the position information of spe-
is still heavily dependent on the behavior of machine operators, cific impact compactors from the cloud data server. The virtual-
who often do not strictly follow the designated path. Thus, the un- reality scene will change according to the actual number of impact
manned control technology is applied for the implementation of the compactors.
optimal path first. The software Unity provides the basic functions to display the
Once the properties of the machinery and the working surface scene in different camera views. Users can transform the scene with
are selected, the original optimal path can be designed by the pre- a keyboard and a mouse. This virtual-reality platform has the in-
ceding method. The original optimal path is saved as several lo- teractive functions of selecting a construction site and overviewing
cated points in the cloud server. Each type of machinery has its the whole project.
own path to complete the compaction. Fig. 7 shows the real and virtual scene of the construction site in
A driving robot is designed to replace the machine operator. As a pilot section of the Beijing Daxing International Airport. The dark
shown in Fig. 5, the robot is multifunctional—it can turn the steer- area under the impact compactor is its trajectory. After the user se-
ing wheel, control the engine throttle, operate the shift lever, and hit lects the project, tender, and working surface, the models of cor-
the break. Through the motor drive, all these functions are realized responding machineries are built in a given position. The platform
automatically by the industrial personal computer (IPC). During the obtains the location of the impact compactors and updates the po-
operation, the IPC will seek the points in the HEMS database ac- sition of models. With the animation of models, it is shown in the
cording to the real-time location of the impact compactor. The cue virtual scene that the impact compactor moves along with the given

Fig. 6. Presupposed line and actual path

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Fig. 7. Real and virtual scene of construction site (image by Yang-Zhi Ruan)

location information. Therefore, the actual situation can be vividly airport does. This case study focuses on a working surface at a pilot
displayed in the platform in real time. section in the construction. The entire process was recorded and
guided by the HEMS.
Two kinds of filling materials are used at the pilot section: soil
Case Study in the Beijing Daxing International and gravel. There are two rectangles with a width of 10 m and a
Airport length of 150 m. Three types of machineries are used for the
compaction. The predefined compaction process is as follows:
Located in Daxing District of Beijing, the Beijing Daxing First, the impact compactor with a pentagon wheel compacts the
International Airport is currently under construction. The total field five times; second, the impact compactor with a triangular
amount of the filling soil will be 4.97 × 106 m3 , which makes it wheel compacts the field 10 times, and then the impact compac-
necessary to adopt the impact compactor as a high-embankment tor with a pentagon wheel compacts the field again five times;

Fig. 8. Data processing software on cloud server

© ASCE 04017096-7 J. Constr. Eng. Manage.

J. Constr. Eng. Manage., 2018, 144(1): 04017096


finally, the vibratory roller compacts the field to flatten the sur- Usually, the required speed limit set by the guideline is
face of the soil. 10–12 m=s. As shown in Fig. 10, the machinery worked for more
The BDS base station is installed at a fixed location of the pilot than 3 h. However, the impact compactor worked at a desired speed
section. The mobile station is placed in the machinery, and the an- for only half of the construction time. This indicates that machine
tennas of the BDS and 4G module are fixed on the top of the cab. operators habitually ignore or pay no attention to the speed on the
The tests were first run on an impact compactor driven by the ma- dial. Therefore, the speed of the rolling machine must be monitored
chine operator. Fig. 8 shows the interface of data analysis module of by the administrator who can give an appropriate order to the ma-
the management platform where the locations of the machinery can chine operators.
be recorded and analyzed. Fig. 9 shows the real-time results of the During the construction, the specific compaction process is re-
number of compaction passes, compaction trajectory, and speed. quired to ensure uniformity of the soil layer. The soil layer needs to
There are three major issues found during the manual controlled be compacted evenly in the entire area before the second compac-
test: the actual speed fails to satisfy the quality standard; uniformity tion. Fig. 11 shows the number of compaction passes and the real-
does not conform to the construction specifications; and the number time optimal path. It can be seen that the machine operators usually
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of compaction passes is less than the expected number. get used to running the machinery in the middle of the working

Fig. 9. Visualization of compaction variables

Fig. 10. Actual speed without any guidance

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J. Constr. Eng. Manage., 2018, 144(1): 04017096


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Fig. 11. Number of compaction passes and optimal path

surface and omitting the marginal zone. Thus, it is necessary to the tests, which is installed in the cab of the impact compactor,
check the uniformity of soil layer after each compaction. as shown in Fig. 12. The steering wheel, accelerator, and brakes
The number of compaction passes is a significant index in the are controlled by the robot as shown in Fig. 5. To test the robustness
quality control of compaction. The test results indicate that only of the unmanned control technique, several shapes of trajectories
42.77% of the working surface actually meets the compaction qual- are executed by the unmanned system, such as line of eight-shaped,
ity requirements when the machine operators claim to have com- spiral, and ring. These paths are designed and saved in the database
pletely finished. This indicates that machine operators estimate the in the cloud server. The IPCs of the unmanned system analyze and
quality of compaction inaccurately. obtain the target points and set the electric machineries to drive the
In summary, the optimal path was not strictly followed in the impact compactors. The testing results show that the unmanned ve-
manual controlled tests, and the compaction quality cannot be guar- hicle control system keeps the impact compactor running at a speed
anteed. The unmanned vehicle control system is thus introduced in between 10 and 12 m=s in 98% of the working time, which is much

Fig. 12. Unmanned control system (images by Yang-Zhi Ruan)

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J. Constr. Eng. Manage., 2018, 144(1): 04017096


better than the results in the case of manual control in Fig. 10. General of Civil Aviation Asia and Pacific Region, China Civil Aviation
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