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Abstract: Quality control of embankment compaction is of great significance to the durability and stability of high-embankment airports.
The current method of embankment quality control mainly relies on manual inspection for a limited number of designated locations after
the completion of compaction, which cannot provide the information feedback simultaneously during the compaction or guarantee the
compaction quality of the entire working surface. There is an urgent need to develop a new quality-control method of high-embankment
airports for the full course of the compaction process. In this paper, a management platform is developed to monitor the real-time compaction
process of a high-embankment airport and evaluate the compaction quality of the working surface. To mitigate the effect of human factors to
a minimal extent, an optimal path algorithm to guide the real-time compaction trajectory of the impact compactor is proposed, and the
unmanned vehicle control technology is implemented on the impact compactor. Furthermore, a virtual-reality tool is incorporated in the
developed management platform to provide a three-dimensional interactive display for the compaction process. The feasibility and robustness
of the developed management platform is validated by a case study in a pilot section of Beijing Daxing International Airport. The data
collected in the case study show that the proposed optimal path algorithm and unmanned vehicle control technique enable the construction
process to be faster and more efficient and improve the compaction quality of embankment. DOI: 10.1061/(ASCE)CO.1943-7862.0001411.
© 2017 American Society of Civil Engineers.
Author keywords: Airport construction; High-embankment compaction; Real-time monitoring; Optimal path; Unmanned vehicle control;
Information technologies.
compaction process control for high embankment in highway developed with these features is presented in this paper.
and dam projects has been recognized. Different monitoring sys-
tems for compaction has been developed and applied in engineer-
ing practice. Although these systems use diverse techniques such as Monitoring and Controlling System
radio and network transmission techniques, there is an inherent re-
As aforementioned, the compaction of a high-embankment airport
lationship among them. According to the information transmission
is carried out by using an impact compactor, and the compaction
technique, these systems developed in previous studies can be di-
quality is influenced by multiple factors, including conditions of
vided into three generations.
working surface, attributes of filling soil, path of the machinery,
The first-generation systems are characterized by wire transmis-
mechanical properties, and traveling velocity. Different arrange-
sion. After vibratory rollers became widely used, machinery man-
ments of machineries may be used during the entire compaction
ufacturers focused on developing wired monitoring systems that
process. The impact compactor may work alone or with other
can correlate the compaction characteristics and construction qual-
machineries. Therefore, the operation parameters of compaction are
ity in road construction. There are four popular systems designed
controllable for the compaction quality if the properties of the
for single vibratory roller: Bomag variocontrol (BVC) by Bomag
machinery are identified. According to construction specifications
in Germany (Briaud and Seo 2003; Hossain et al. 2006), Ammann
(CAAC 2017), the recommended velocity of the impact compactor
compaction expert (ACE) by Ammann in Sweden (Kaufmann and
is between 10 and 12 m=s. Thus, the compaction trajectory of the
Anderegg 2008); compactometer by Geodynamik in Switzerland
impact compactor becomes the adjustable factor that determines
[Sandström and Pettersson 2004; A. Sandstrom, “Control of a com-
compaction efficiency and effectiveness. The compaction process
pacting machine with a measurement of the characteristics of parameters, such as velocity of the impact compactor, compaction
the ground material,” U.S. Patent No. 5,727,900 (1998)]; and trajectory, and mechanical status, can be collected and analyzed in
machine drive power (MDP) by Caterpillar in the United States real time with techniques of 4G transmission and cloud radiation.
[P. T. Corcoran and F. Fernandez, “Method and apparatus for The compaction result parameters, such as the number of compac-
determining the performance of a compaction machine based on tion passes and planned compaction trajectory, will be displayed on
energy transfer,” U.S. Patent No. 6,188,942 (2001); Thompson the management platform to prompt engineers and guide machine
and White 2008]. operators.
The second-generation systems adopted radio to transmit the In this paper, a new monitoring and controlling system is pro-
location data of the global positioning system (GPS) for single posed to provide mobile management based on new techniques,
vibratory roller. These systems considered excitation frequency, such as cloud server, Beidou satellite navigation guiding and posi-
pavement temperature, and material type (Chang et al. 2014; tioning system (BDS), and 4G mobile transmission. The system
Dell’Acqua et al. 2012; Horan 2014; Xu et al. 2015) and provided is called the high-embankment monitoring system (HEMS). The
a construction method that adjusted the number of compaction HEMS is described in the next section.
passes and excitation frequency. In the field of earth-rock dam,
a GPS real-time supervisory system was first applied in the engi-
neering construction of the ShuiBuYa Dam in China (Huang 2006). Framework of the HEMS
The third-generation systems started to use the network of gen- The HEMS provides a real-time monitoring and controlling solu-
eral packet radio service (GPRS) for data transmission. Radio was tion for the compaction construction of high-embankment airports.
still the communication link for exchanges of information among The HEMS consists of a BDS base station, several BDS mobile
GPS stations. Zhong et al. (2011) and Liu et al. (2014) researched stations, 4G transmission module, portable application description
the monitoring system of high-core rock-fill dam to monitor the (PAD), the software of the management platform, and a cloud
velocity of machineries, frequency and excitation force of vibratory server. Unlike previous generations of systems, the HEMS has no
roller, and pavement thickness. The proposed system is an auto- central control station or field monitoring substations. It is capable
matic control and real-time monitoring system for dam mate- of assigning different privileges to various engineers according to
rial transport truck watering. It has demonstrated its value in the their respective responsibility. The management platform allows
NuoZhaDu Dam project. users to log into the system anytime and anywhere, which makes
Although these studies improved the compaction quality control it unnecessary to set up the central monitoring station. With the
in highway and dam projects, it is not fully applicable to airport application of cloud radiation, the HEMS establishes a new infor-
construction. The compaction construction of airport projects has mation sharing and project management pattern. The process of
its own unique situation and specific problems. First, a large num- information collection and analysis of construction site is illustrated
ber of machineries work on the same working surface. Without a in Fig. 1 and is as follows:
robust management system, the duplication of compaction area can 1. The BDS real-time kinematic technology (RTK) is applied
usually happen. Second, machine operators have to work in severe to locating the impact compactor. The BDS RTK technology
provides an accuracy resolution in centimeters, which is the different levels of users. Each user has an account with different
same as in a GPS RTK and costs only one-fifth of the price management privileges. Users can access the construction informa-
of a GPS station. In addition, the BDS station has a better tion and manage the construction procedure anytime and anywhere
shock resistance, interference-resistant property, and tempera- through the cloud server. Second, the proposed optimal path can be
ture adaptability (Yang et al. 2014). The BDS station mainly adjusted simultaneously according to real-time compaction infor-
contains a 4G transmission module, which has a subscriber mation. This helps machine operators to select the compaction tra-
identity module (SIM) inside, a BDS receiver module, a BDS jectory quickly. Third, the unmanned impact compactor enables the
antenna, and a 4G antenna. The base station and mobile station compaction mode to be more efficient, as it will follow the pre-
are needed to implement the BDS RTK. One base station can scribed path strictly. Fourth, the three-dimensional (3D) view of
serve for several mobile stations. The base station is fixed on a construction sites is regenerated to help engineers become familiar
stable, high, and empty location where the commercial power with the real-time working environment. These benefits will ulti-
is supplied. The mobile stations are mounted in the cab of the
mately lead to better compaction of loose filling materials and bet-
impact compactor and uses the vehicle’s power. A sealed case is
ter construction efficiency.
designed to resist moisture and dust.
2. The BDS modules obtain the initial location information from
the Beidou satellites every 10 ms. The difference correction
message of RTK is transmitted from the base station to the mo- Transmission and Analysis of Real-Time Information
bile stations through 4G network. Then mobile stations calculate According to the location data of impact compactor and properties
the accurate location information and send it proactively to the of machineries, other compaction operation data, including the
cloud server for further analysis. number of compaction passes and compaction trajectory, will be
3. The engineering analysis software collects all location informa- analyzed dynamically.
tion saved in the cloud server, analyzes compaction trajectory Considering that the BDS stations provide a location resolution
of the impact compactors, and calculates the number of compac- in centimeters, the working surface can be divided into 8 × 8-cm
tion passes on each working surface. These compaction param- grids, as shown in Fig. 2. In addition, the position of the impact
eters are obtained and saved in the database. The data can be
compactor is collected automatically every 2 s in the HEMS. The
reached by the management platform on users’ computer or
impact compactor contains two rollers with a width of approxi-
PAD installed in the cab of the impact compactor. The manage-
mately 0.9 m. Thus, there are two quadrilaterals between two near-
ment platform has a visual interface, which displays the opera-
tion parameters vividly. est locations covering some grids of the working surface. Fig. 2
4. The requirements such as the construction specifications, qual- indicates the trajectory of one roller and the grids it covers. The
ity standards, and construction schedule will be pre-established quadrilateral area is determined by the width of the compactor
in the management platform. If the compaction operation roller, compaction direction, and distance between two nearest
parameters do not meet the requirements, the personnel in data points. The grids are identified by the locations of the cen-
charge will receive the corresponding warning message sent by troid point and four vertices. The vertices’ longitude and latitude
the management platform. The adjustment measures taken by form four vectors in an anticlockwise direction, e.g., v~ 1 ðx2 − x1 ;
the administrator will be recorded by the management platform y2 − y1 Þ. If the centroid point coordinates of grids, Ci ðxi ; yi Þ, sat-
for the evaluation of construction quality. isfy the following formulas, these grids are judged to be in the two
There are several advantages of the HEMS. First, it provides a quadrilaterals, and the number of compaction passes will increase
much more convenient way to exchange information among the by 1:
3D Virtual-Reality Platform
Downloaded from ascelibrary.org by Glasgow University Library on 11/17/17. Copyright ASCE. For personal use only; all rights reserved.
Fig. 7. Real and virtual scene of construction site (image by Yang-Zhi Ruan)
location information. Therefore, the actual situation can be vividly airport does. This case study focuses on a working surface at a pilot
displayed in the platform in real time. section in the construction. The entire process was recorded and
guided by the HEMS.
Two kinds of filling materials are used at the pilot section: soil
Case Study in the Beijing Daxing International and gravel. There are two rectangles with a width of 10 m and a
Airport length of 150 m. Three types of machineries are used for the
compaction. The predefined compaction process is as follows:
Located in Daxing District of Beijing, the Beijing Daxing First, the impact compactor with a pentagon wheel compacts the
International Airport is currently under construction. The total field five times; second, the impact compactor with a triangular
amount of the filling soil will be 4.97 × 106 m3 , which makes it wheel compacts the field 10 times, and then the impact compac-
necessary to adopt the impact compactor as a high-embankment tor with a pentagon wheel compacts the field again five times;
of compaction passes is less than the expected number. get used to running the machinery in the middle of the working
surface and omitting the marginal zone. Thus, it is necessary to the tests, which is installed in the cab of the impact compactor,
check the uniformity of soil layer after each compaction. as shown in Fig. 12. The steering wheel, accelerator, and brakes
The number of compaction passes is a significant index in the are controlled by the robot as shown in Fig. 5. To test the robustness
quality control of compaction. The test results indicate that only of the unmanned control technique, several shapes of trajectories
42.77% of the working surface actually meets the compaction qual- are executed by the unmanned system, such as line of eight-shaped,
ity requirements when the machine operators claim to have com- spiral, and ring. These paths are designed and saved in the database
pletely finished. This indicates that machine operators estimate the in the cloud server. The IPCs of the unmanned system analyze and
quality of compaction inaccurately. obtain the target points and set the electric machineries to drive the
In summary, the optimal path was not strictly followed in the impact compactors. The testing results show that the unmanned ve-
manual controlled tests, and the compaction quality cannot be guar- hicle control system keeps the impact compactor running at a speed
anteed. The unmanned vehicle control system is thus introduced in between 10 and 12 m=s in 98% of the working time, which is much
server, virtual-reality model, optimal path algorithm, and un- Hossain, M., Mulandi, J., Keach, L., Hunt, M., and Romanoschi, S. A.
manned vehicle control technology. The centimeter-level precision (2006). “Intelligent compaction control.” Proc., 2006 Airfield and
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ing. The efficient transmission of the cloud server ensures the real- Huang, S. X. (2006). “GPS real-time supervisory system and its appli-
time sharing of engineering information. The proposed optimal cation in the roller compaction construction.” Eng. Survey. Mapping,
path comprehensively improves the compaction efficiency by re- 15(3), 23–25 (in Chinese).
ducing redundant compaction trajectories. The 3D virtual-reality Kaufmann, K., and Anderegg, R. (2008). “3D-construction applications. III:
platform recreates the real construction sites. The unmanned ve- GPS-based compaction technology.” Proc., 1st Int. Conf. on Machine
hicle control system is first applied in compaction construction with Control and Guidance, Hilmar Ingensand und Werner Stempfhuber,
Zurich, Switzerland, 1–10.
the impact compactor. The unmanned vehicle control technique
Liu, D. H., Li, Z., and Lian, Z. (2014). “Compaction quality assessment of
avoids the heavy vibration suffered by machine operators and earth-rock dam materials using roller-integrated compaction monitoring
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Data generated or analyzed during the study are available from the Unity version 5.0 [Computer software]. Unity Technologies, San Francisco.
corresponding author by request. Information about the Journal’s Visual Studio version 12.0.30501.0 [Computer software]. Microsoft
data sharing policy can be found here: http://ascelibrary.org/doi/10 Corporation, Seattle.
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This paper was supported by a grant from the Major State Basic telligent compaction system.” IEEE/ASME Trans. Mechatron., 20(6),
Research Development Program of China (973 Program) (No. 3204–3211.
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centers of Beihang University and China Airport Construction and positioning performance of BeiDou regional navigation satellite
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