©) IEWONG 412 Lome suuTTeR woToRs LTD. ECR Electronic Rolling Shutter Motor Operating Manual JIELONG SHUTTER MOTORS LTDJIELONG SHUTTER MOTORS LTD. Warning Read this manual carefully before the installation. Installation, testing and maintenance must be carried out by specially qualified personnel. Periodical maintenance should take place in order to ensure smooth operation. If you have any questions feel free to contact our company. @ Our company has got certification by IS09001-2000 internal quality control system. @ THE PEOPLE'S INSURANCE COMPANY (GROUP) OF CHINA has accepted our products liability insurance. @ New model chain system patent number: ZL 2004 2 0087351.2 © Break-proof chain insurance equipment patent number: ZL99209951.X. ZL02240227.6 Safety notice: © The roller shuttrer door motors should be installed horizontally with precision. © The roller axle of the shutter door should be homocentric and horizontal. © The motor must be satisfactorily earthed to prevent potential injury from shocks .The earthing connection bolts should be fixed to the chain wheel support board or electric appliance control box. © The roller shutter should be free of any obstructions. © ‘The vertical hanging length of the chain must be adjusted within 3-6mm,adjustment should be made before hanging the shutter onto the roller axis. © ‘itis strictly forbidden to pull on the motor down lead. © Extemal power cord should be minimum Imm diameter. © Special attention should be given to protecting the motor from humidity and rain, to prevent short-circuiting. ® The switch box has to be installed on the dry wall and placed at a height of over 1.5 meters high, this is to ensure that children cannot operate the wall switch and remote controller. @ Stand under the door is forbidden when installing, @ It is strictly forbidden to allow anyone or anything pass under the operating door. @ Its strictly forbidden to install the motor in combustible or explosive areas. © Please refer to part four and five part if you want to know more about the left mounting, you can also refer to the installation diagram. © Add appropriate lubricating oil into the chain rollers after motor testing; continue to do so when required.JIELONG SHUTTER MOTORS LTD. © The shutter motor must to be installed up to 2.5 meters above the ground or accessible passageway. Friendly Reminde: Please choose the safety equipment as follow if you install our shutter motor: 1. Safety brake: Guard against the shutter sudden fall, when the motor is operating. 2. Photocell: Force the motor stop and go up, if the shutter motor go down and some barriers under the door. Prologue EER electronic rolling shutter motor is the product which our company has been’ producing for many years. It utilizes most advanced production techniques combined with the latest technologies available to provide reliability with diverse functionality. The product has credible quality, it is simple to install and has proven to suit a wide variety of applications. The motors can be installed to both Left and Right sides. 1. Work Environment and Conditions 1, Working temperature : —15'°~45C. 2, Relative working humidity : <95% (400). 3, Short-term working : a, Continual Single-Phase operation should not exceed 7minutes by Continual Three-phase operation should not exceed 15 minutes 2. Product characteristic: @ Simple pleasing design of structure with strong power. @ Good drivelsize ratio. © Solected elements ensure safe working, and reliability. @ Low noise levels. © small oscillation. © Lightweight, simple installation. © Simple manual operation for example: if there is a power cut. © ‘Safety device in national patent of chain-break.JIELONG SHUTTER MOTORS LTD. 3. main specification and technical parameters for ECR motor: Setload | Settoad | Set toad = Tapst | output | tifing | out put external | Cain | Welsh mot | se | | Oe [aca Btn | mee | SO, | mae | eam | se | ceiminy |__| of éoor oa nl»| ™ Bov SoBe sip | 600 | sm | 20 | so [a] 4 [ 03 oe | os sip | 600 | 16s | 300 | so [5] 6 | 028 wa | 8 zsip | 320 | 25 | 400 | 42 | 6 | 6 [ om os | 9.5 sazap | 90 | 343 | soo | as [6 | 6 | o3 wa | 28 aaa | 70 | a2 | oo | as | «| 6 | ose toa | 128 sare | 920 | 647 | soo | 40 [7 | 67 | ow wa | as sonie | 1013 | 809 | 1000 | 35 [6 | s | a4 wa | 3s wire | 1768 | 1617 | 130 | 33 | 2] 79 | omg pa 2» 380 son wesP | 460 | 16s | 300 | so [5] 6 | 038 wa | us zas3p | 250 | 25 | 40 | 42 [6] 6 | oat oe | 9s 3ax3p | 490 | 343 | soo | as [6] 6 | o38 wa | 18 a23p | 490 | a2 | ooo | as [6] 6 | o38 woa_| 128 ease | 750 | 647 | 800 | 40 | 7 | 67 | oa wa | 3s soap | 780 | so | 100 | 35 [6] s | o« wa | 38 worse | 1050 | 1401 | 130 | 44 [os] 7 | oas RA 2 wsi7-sr | 1250 | 1017 | 1500 | s2 | 2] 79 | oas 168 2 2asoar | 1350 | 2450 | 2000 | 36 | 12| 2 | oss 164 2 4, Installation and Testing: ECR(300-1000) electronic rolling shutter motor is produced as standard for right side installation (viewed from inside). If you wish to install to the left side, it is necessary to loosen four bolts on the brake-shell. This will allow you to tum the shell 180° and then re-tighten the bolts Note: The white and green lines of the switches should change positions,JIELONG SHUTTER MOTORS LTD. ECR(1300-2000) electronic rolling shutter motor is produced ‘as standard for right side installation (viewed from inside). If you wish to install to the left side, it is necessary to loosen four bolts on the brake-shell. This will allow you to tum the shell 180° and then tighten the bolts again. The white(up) and green(down) lines of the switches should change position. Tum the pawl on the shell 180 and retighten it( drawing 01). Hand chain can only move up the shutter door when there is a power cut. Because of the pawl, you can’ t use the hand chain to move down the shutter door when power off, you can operate the hand hook on the brake-shell to move down the shutter door. Please refer to the instructions in part five(drawing 02). drawing 01 one-way pawl { drawing 02 hand clutch Away | if piste com, ‘The support board of the chain-wheel can be installed horizontally, according to the specific situation-as shown in Fig.3, or it can be fixed within a range of 0-45 degrees. When the support board is not installed horizontally the brake-shell must be tured so that the loop-type hhand-pull chain can lie vertically in a normal manner. Note: Special attention must be given to the joint of the shell-body and the top cover of the motor. When you are certain that there is no gap then tighten the bolts (diagonally). Ifa gap exists, and is allowed, the braking efficiency could be affected. The phase order must not be violated for three-phase motors. When the rise-up becomes downside, the motors must be immediately stopped for readjustment of the phase order .If an interim power source is used for testing; attention should be given to connect in correct sequence when normal power source is introduced. ‘The correct operation approach is as follows: when the rise-up button on the White line is pressed, the motor should turn anti-clockwise, allowing the position limiting device to function. See Fig .1 for details. Otherwise the shutter door would be out of control and will be damaged.JELONG SHUTTER MOTORS LTD. Testing: Screw cap position limiting slide piece model (Fig 2.1) Loosen the Locking Bolt (No.3) of position limiter before testing, and then pull the hand chain to lift the door 1 meter above the floor. Press ‘up’ ‘stop’ and ‘down’ button, observe these functions of rolling shutter operation to see if they are correct. After you have confirmed that the door is working well, then open the door up or down to the position that you desire, tum the position limiter slide piece (No.6) until it touches joggling switch (No.2) and you hear ‘ticktack’. Screw tight the Locking Bolt (No.3), and repeat the testing until the limiter is at the best position. Finally, screw the locking bolt tight again. Gear form screw nut position limiting board model (Fig 2.2) Loosen the two locking bolts (No.3) of position limiter, before testing, Hold the middle of Position limiter board (No.6) with your fingers, push it 4mm to the left side? , and pull away the 2sorew 4mm. The position limiting board will be separated from the gear form screw now. ‘Tum the gear form screw nut (No:5) to set the door position, the method is the same as above. After setting the door position, hold the middle of position limiting board (No.6) and push it back up ? to make the position limiting board infix gear backlash. (If it cannot infix, tum the gear form screw nut to fit it), and then push the position limiting board to the right side ? 4mm, so as to reach the bottom of gear backlash. Screw tight the Locking Bolt (No.3), and repeat the testing until the limiter reaches the desired position. If the shutter motor install debug or operate long time, the inside motor will heat and the thermal protection will force the motor stop operating. Till the temperature variation fall below 2K between the motor and the cooling medium, the motor will restart operate. Fig 1 Position Limiting Diagram ML 6 5 $B BL J.gear 2 joggling switch 3. locking bolt |. gear 2.joggling switch 3. lockingbott 4. gearing wire position limiting sorew mit 4. gearing wire 5.guarform sew nut (6. position limiting sie pioce 6. position limiting boardJIELONG SHUTTER MOTORS LTD. fia? Drum install Diagram ries P| gearing Meet _ (| *eteot sige! RESP? besrins SOF oyRECrS um Board chain al tt i —-—-f-— i 3 b--4 4}: a ; L pipe length=two steel palte distanve-, deflection =L/400, rolling shutter motor output torque, shutter gross weight and the span length, Select method: a) b) Single shutter type Selection weight G is actual weight X (1.1~1.2); Then according to the shutter Model Selection weight (kg), find out the relevant point from ‘Y-coordinate, and to the across 1. According to the maximal width (m) of door to find out the relevant point from the X-coordinate, upwards to vertical line 2 to the Y-coordinate at across point A. Then along the right level direction, to reach the next point Bof pipe diameter diagonal line, that is the pipe diameter we want. From point B up to the diagonal of type selection line is point C, that is the type of motor we want. load (kg) Model selection diagram 2m an 10 B59 8 extend ‘of door -saeaeeezeeeeee e1e s+ se 7ae PTE RUS wT we RvIELONG SHUTTER MOTORS LTD. For example: the shutter maximal weight is 850kg and the door width is 11m, what size of pipe diameter and what kind of mode! shall we choose? a) From Y-coordinate select 850kg as line 1. Then from X-coordinate select 11m as line 2 to reach the across of point A, along right direction to the next point B. The pipe diameter and thickness ? 273%7 in pipe diameter line of point B, that is what we want. b). From point B up to the closest model line at point C, the position of model 1401N.m is what we want. © The deflection should be controlled less than 1/400, or when the door is more than 5m in width, with more than 3 mm thickness and self weight is above 350kg, 5 seamless pipe with more than 3mm thickness and zinc plated must be used to prevent pipe axle from ending which would lead to overload and a short life of motor, and even directly damage teeth of motor’s gear. © Single-phase shutter door motor has obvious fluctuations of voltage, and therefore attention should be paid to voltage in type selection. 8. Accessories with motor 1. Chain wheel support X1 2. Big chain wheel (includes axle connect) X1 3. Rolling chain X1 4, Drum core axle X1 5. Axieand axle support 1 set 6. Gearing board X1 7. Supporting board 2 8. Button switch X1 9. Stainless steel switch box (with night lock) 1 9. Warranty period One year from the day of shipment for the rolling shutter motor. Parts are offered at preferential price. 10. Options 1. Wireless remote control 2. UPS electricity storage device AT (220) 3. Fireproof electric control system (A.C models); Note:The motors are produced for standard mounting to the right of the opening, if the customer want to install to the left handside, the chain safety device should be remove and installed at the other side. JIELONG SHUTTER MOTORS LTD B