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Meta copper and alloys limited (formally known as Meta Strips Limited) is state of art
world class manufacturing facilities for Copper and Copper Alloys rolled flat products.
venture with an initial capacity of 30,000 tons per annum to produce Copper and
Copper based Alloys strips, sheets and foils is a modern mill manufacturing copper and
alloy (brass) roiled flat products. Accredited with the ISO 9001 and ISO 14001
certifications, META is currently serving customers from over 43 countries around the
its customers. This is achieved through our 5 point quality excellence program and is
in this entirety .to be cost effective ,to deliver according to customer’s ability to receive
,to invest in man and machines consistently and to add exceptional overall value to
society.
Located at the port town of mormugao on the western coast of India, Meta is efficiently
connected to all the major seaports in the world .As an export-oriented unit; Meta
Meta uses state of art machines that have been carefully selected from a band of
critical parameters and thus translate customer’s requirements into delivered products.
Meta. Professionals are involved in each level and are characterized by the in depth
and hence uses extensive feed forward control methods to ensure every gram of raw
monitored and preserved through Baan ERP system which guarantees 100% adherence
to customers’ specifications at all levels and ensures traceability to the raw material
supplies. Vertical slab casting, jet flotation annealing, bell annealing, chamber annealing
precision rolling with automatic gauge controllers ,laser pin hole detection, automated
surface detect eliminating system ,semi automatic packaging line etc are some of unique
practices in Meta.
This man, machines and fine raw materials combination along with locational
advantage
Makes meta a cost effective and quality supplier of copper and copper alloys rolled flat
products .products are easily available in over 45 countries through an effective supply
chain system .our quality assurance and technical support team is alert to every
customer need and is in the relentless pursuit of maximizing the productivity of our
customers .
The Chairman & Managing Director of the Company Mr. Sushil S. Khaitan with his
vision, long outstanding and proven expertise in the Copper and Copper Alloy Semis is
leading the group. The team of Meta Strips Limited consists a workforce of 500
The company has acquired 60 acres of land in village Sancoale and Cortalim on which
PRODUCT RANGE
Sheets:
In widths of 400 mm max., lengths from 1000 mm to 3000 mm and thickness from 0.15
mm to 2 mm.
Hardness range:
Soft (O) up to spring hard (SpH), for all above mentioned products.
PRODUCT APPLICATIONS
AUTOMOTIVE
Meta copper and alloys Limited is a major supplier to the automotive industry in India.
The excellent properties of copper and copper alloys make these products preferred
choices for the automotive manufacturers when it comes to features such as corrosion
conductivity.
Automotive Connectors
We supply copper and brass for electrical and electronic connectors and interconnection
systems. Our customers benefit from the tight tolerances, which is vital for this
Copper and brass with excellent conductivity, formability and solder ability are the best
choices for heat exchangers. Our focus is to develop a cost effective high-quality thin
strip.
CONSUMER PRODUCTS
Our products are used for zippers, buttons and hose coupling. LME A grade copper
ELECTRICAL
Our copper and copper-based alloys are widely used in different electrical applications,
such as energy, power and transportation systems. Copper provides the electrical and
thermal conductivity that ensures reliability and high performance in a wide variety of
material solutions. Our unique process technologies enable us to provide local supply to
consistency and stamping ability to match industry specific requirement. This product is
Transformer Strips
Transformer strips are used in electric distribution and power transformers. Our
overall manufacturing process encompasses all stages from hot milling to deburred and
slitted edges.
Soft annealing and excellent ductility of copper enables superb coiling properties; strips
will bend easily along rolling direction. The intermediate surface brushing guarantees a
clean surface.
Copper and copper alloys provide the electrical and thermal conductivity that insures
Recommended alloys for use in the Electrical Industry are copper C110, alloys C260
and C268.
In heat transfer applications like air conditioners, refrigerators and heating unit the
ORDNANCE
Our product finds its use to manufacture cups, discs and ordnance strips for Military
and commercial markets. The strips are engineered with tight tolerances, deep drawing
Copper Foils
onwards
U .S .A
10%
20%
E U R O P E (E + W )
25%
M ID D L E E A S T +
SAAR C
30% F AR EAST
15%
SO U TH E AST
A S IA
Plant layout
PRODUCTION PROCESS
RAW MATERIAL
RE-HEATING OF SLABS
BAY - 1
HOT ROLLING MILL
FACE MILLING
ANNEALING
DEGREASING ANNEALING
& PICKLING
SLITTER
PACKING
FINISHED GOODS
PRODUCTION PROCESS
RAW MATERIAL
Brass is an alloy of Copper and Zinc. Raw materials for manufacturing brass are
Copper Cathodes, Copper Granules, Zinc Ingots and the Brass scrap.
The raw materials that would be used for our product should be 99% and more pure.
Other wise the quality of the end product will get affected. The raw materials would
In India Hindustan Copper, Birla Copper and Sterlite Industries are the major
Refineries and Smelters who Manufacture Copper Cathodes from Copper ore up to
Copper Cables are world wide replaced by fibre optic cables and these Copper Cables
contain Copper with above 99% purity. This is being sourced globally as well as from
Indian market. The scrap Copper Cable is being used in all the developed and highly
environment conscious countries for the production of Copper and Copper alloys.
Zinc Ingots are the purest form of Zinc and is available in India and all over the
world. Brass Scrap is the material, which is generated during the process in the form
The feed that is prepared is melted in the Electric induction furnace at 1200°C. This
furnace is of two types one is channel induction furnace and the other one is the
coreless induction furnace. The function of this 2 furnace is to melt the raw material.
Once the raw material is melted in the induction furnace, the melted metal is
transferred to the holding furnace, where the temperature of the melted metal is
maintained for getting the uniformity. The Molten metal from the holding furnace is
transferred and poured into the vertical caster, where the mould is casted into slabs of
425x220x9000 mm length. Once these slabs are made they goes to the cold saw
section were the end bits of the slabs are cut with the help of saw and these slabs are
sent to the re-heating for further procedure. The slabs are fed in the reheating furnace,
with the help of where the slabs are preheated up to 850°C with LPG as fuel. The
control system incorporated also ensures that the slabs are heated uniformly.
The plant has been using hot rolling process to produce high quality homogenized
strips. The hot slabs from reheating furnace are sent to hot rolling mill. These slabs
During the hot rolling process oxidization of the coils takes place, in order to remove
this, face milling is done. In this process the oxidized layer will be removed by
milling on both the surface and edges of the coils. The scrap generated will be reuse to
melting furnace.
INTERMEDIATE ROLLING
In the Intermediate rolling mill the coil is cold rolled in 4 High Rolling mills. In this
process the coil is rolled up to 1.8mm. During this process heat is generated and
While undergoing different process, the coil’s hardness, stress increases and to reduce
the hardness annealing is done. Annealing makes the coil softer and reduces the
hardness. In this furnace the coil is heated up-to required temperature, so that the
required hardness, stress and other physical properties of the coil are achieved. For
this purpose chamber annealing furnace and continuous Jet Floatation Annealing
Edge trimming and pickling, of the coils is done in order to trim of the cracked edges
of the coil and also to clean the surface of the coil in order to obtain the shine of the
metal. The surfaces of the coils are cleaned with the acid with 10% conurbation.
COLD ROLLING
In this process the strip thickness is reduced as per the requirement of the customer.
DEGREASING, ANNEALING & PICKLING [DAP]
ANNEALING Furnace is Jet Floatation, where the strips float in the hot air for
scratch free finish and also to make the coils softer. DEGREASING is done to clean
the surface of the coils. These are coils are cleaned with the help of diluted acid and
obtain the shine of the coils. While undergoing this process the hardness of the coils is
Tension leveling is done to correct the strips flatness. During this process the excess
stress of the coils is removed and also the make the strips flat, a stretch leveler is
provided. This stretch leveler is also equipped with squeegee rolls to remove rolling
In this process, the processed strip or foil is then slitted as per the customer’s
As per MCAL standard and Customer Specification packing is generally done for the finished
goods with almost care. For export either Wooden Box packs or wooden pallet packing been
done. Quality woods are being used for export as per standard. Newly introduced treated
wood pallets are also being used. In the case of country regulations fumigations also been
carried out. The standard packing criteria for DTA and Export packing detail is enclosed
herewith for ready reference. The dispatch section is mainly responsible for dispatch of
order in container or trucks and safe custody of finished stock. Material handling & Container
staffing were to be observed for export order execution. Cross verifications of weight in
Class: Fy BBA
Instruments used to Measure Pollution
We have supported this by not only voluntarily incorporating State of the Art
Technologyfor taking care of its polluting sources but also by implementing the ISO
14001:2004EMS. We intend to Protect and conserve the quality of air, land, water and
other resources, while fostering economic development & a healthy and safe work
environment. To validate its support to resource conservation, MCAL has adopted the
The company also practices a zero discharge policy. Effluent is treated & reused in
process/irrigation. ZnO and dross is filtered from emissions & molt respectively.
Hazardous waste like used oil, sludge, dross and ZnO are dealt by CPCB/MOEF
authorized recyclers.
MCAL has acknowledged its environmental obligations by operating over & above the
requirements of the Consent to Operate under both the Water (Prevention and Control
of Pollution) Act, 1974 and the Air (Prevention and Control of Pollution) Act, 1981 , as
Recyclers under the Hazardous Wastes (Management and Handling) Rules, 2003.
Statement is submitted at the end of every financial year thus facilitating comprehensive
flows and focus on areas where waste reduction and consequently savings in input costs
is possible.
MANUFACTURING RANGE
Our products have the benefit of technological collaboration and meet international
quality standards. The state-of-art equipment we use was hand picked from some of
the leading equipment manufacturers around the globe. The technology adopted for
slab casting; hot rolling; precision cold rolling help in achieving high standards and
consistent production.
The automated system used for Laser based Pin Hole Detection, Mass flow AGC,
Auto slow down and Auto shape correction, enables high quality products that meet
stringent international quality parameters necessary in the Connector, Radiator,
Defense and Electrical Industries.