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THE

PRECAST
CONCRETE

B R O CHUR E
vi
Business activities in precast concrete products were initiated
by PT Wijaya Karya since 1978. The robust economic growth
N To be a

si
and developments in Indonesia at that time accelerated the
competitive growth of precast concrete products business. To anticipate it,
company in the PT Wijaya Karya continued to expand its business operations

on
by setting up new plants/factories and creating variety of
ASEAN region the products.

In order to enhance its operations and professionalism,


PT Wijaya Karya Beton (Wika Beton) was established as a
subsidiary company of PT Wijaya Karya on March 11, 1997.

As the Market Leader in the industry in Indonesia, Wika Beton


is supported by its operation network which consists of 10
(ten) plants/ factories, and several sales offices scattered
throughout Indonesia. The operation network is created to
ensure the customers’ satisfaction.

In September 2014, Wika Beton acquired PT Citra Lautan


Teduh, a company that manages a Spun Concrete plant using

mi
South Korea’s Tekcon technology. Tekcon from Korea and
change the brand name to Wika CLT.

ss
Supported by a network of 10 Concrete Plants around
Indonesia, Wika CLT focused on ASEAN countries as its market.

ion
To keep up with the
industry’s needs and
customers’ satisfaction,
Wika CLT run its operation in
accordance with the current
requirement such as ISO
9001, occupational safety
PRECAST CONCRETE PRODUCTS and health, etc.

Precast concrete products are commonly used in the


construction nowadays. Almost all of the structures require
1. To penetrate the South East Asian market for it. It is simply because the use of precast concrete has lot of
the whole range of precast concrete products. advantages.

2. To provide the best service for customers by offering It is fast. The components of the structures, which is made
quality compliance, punctuality and competitive pricing. of precast concrete, can be simultaneously manufactured
with the other construction activities. Hence, it saves time.
3. To build a distribution service for concrete products by working
together with partners in an international network, and to achieve It is economical and durable. Initially, we use timber or steel
in some of the structures. The use of timber will need more
healthy and sustainable growth and development.
frequent replacement, as it is not strong and does not last
long. Steel is becoming expensive. Moreover those materials
4. To apply a management and technology system that can boost efficiency, require maintenance, whereas concrete is maintenance free.
quality consistency, good corporate governance, risk management, and
occupational health and safety with environmental insight. Flexibility in shape. The shape can be produced in accordance
to the requirement.
5. To create professional and tech-savvy human resources with high integrity.
Quality assured. The production are centralized in one place
and can be easily controlled.
Prestressed Concrete Sheet Pile was initially
Wika CLT PC Spun Pile is produced by produced in flat shape. PC Corrugated Sheet
the process of spinning. The high level Pile is subsequently produced to get a better
of concrete compactness as a result of performance for certain conditions. PC sheet
centrifugal force causes Wika CLT PC Spun pile is normally used as permanent structures
Pile to have high durability and permeability of retaining walls like quay walls, revetments,
to withstand certain environment condition. jetties, break waters, reclamation walls,
PC Spun Pile is designed to bear various training dykes, foot protection, dolphins, dock
types of structures. It is used among others walls, cut off walls, river embankments, water
on high-rise buildings, industrial buildings, control gates, etc. The preference of using
marine structures, bridges, etc. concrete sheet pile is for the convenience and RETAINING
pc the low cost in its construction/installation WALL
spun work. CONCRETE
piles PRODUCTS

marine
PC Spun Square Piles is a hollow square
structure
pile which is produced by the process of
CONCRETE The application of precast concrete products

spinning. The pile can be used for deep PRODUCTS in marine structures has an additional
advantages. Not only do we have faster and
foundation of structures, such as high-rise more economical construction work, it also
buildings, industrial buildings, bridge, marine make the job easier. The construction work
structures, etc. It has many advantages will be more complicated if there is still
compared with normal square piles. The cast in site concrete work. Concrete Piles,
bearing capacity is relatively equal to the Sheet Piles, Girders, Slabs, etc. are required
normal square pile although it requires less forstructures like wharf/jetty, bridge, break
usage of material. It is lighter so that it can pc water, etc.
reduce transportation cost. spun
square
piles

These products are used as the components


of fly over or bridge structures. Initially the
beams were produced only in ”I” shape. The main product of this structures is concrete
Presently, we produce box girders, U-girders, pipe, which consists of low pressure pipes
etc. and also produce voided slab, concrete and pressure pipes. The low pressure pipe
diaphragm, half slab as complement of the is used as sewerage, water distribution, etc.
structures. The girders are produced in two The pressure pipe is produced using vibro
methods, post-tensioned and pretensioned
hydro
pressed centrifugal system to get high density structure
process of stressing, subject to the conditions concrete with low permeability and low concrete
and requirements. The pretensioned girders shrinkage. It is used as raw water transmission products
is a monolithic girder which is economical as pipes as part of water treatment plant which
it does not require additional prestressing requires very high resistance to the water
accessories and prestressing process at the pressure.
construction site. Post-tensioned girder bridge
is produced in segments and normally concrete
assembled and post tensioned at site. The products
segmental girder is required when the weight
and size of girder does not enable it to be
lifted and transported.
PC POLES

PC POLES
Railway sleeper produced by Wika CLT is
monoblock pretensioned concrete sleeper
using the single line production system. The
DESCRIPTION
production method developed by Wika CLT
is flexible and suitable for the conditions in Type of Poles
Indonesia. The other products related to railway DPC Poles : Prestress Concrete Poles for Electrical Distribution Line
TPC Poles : Prestress Concrete Poles for Telecommunication Line
are catenary poles, slab for railway bridge, railway SDPC Poles : Segmental Prestress Concrete Poles for Electrical Distribution Line
ballast protection wall, railway crossing, etc. concrete STPC Poles : Segmental Prestress Concrete Poles for Electrical Transmission Line
products
System of Joints
Bolt and nuts for SDPC Poles
prestressed Welding at steel joint plate for STPC Poles
The Prestressed Spun Concrete Pole (PC Pole)
spun
produced using the centrifugal method constitutes
concrete the last generation of the electrical pole development DESIGN & MANUFACTURING REFERENCE
poles in Indonesia. From wooden pole, steel pole and Design SPLN D3.019-2 : 2013 Prestressed Concrete Poles for Distribution Line
square concrete pole, prestressed spun concrete SPLN
SPLN 121 :1996
D3.019-2 : 2013 Prestressed Concrete Poles for Transmission Line
pole were subsequently introduced. This type of
concrete pole is produced in various types for low- SNI 03 -2847 - 2002 Indonesian Standard Code for Concrete
voltage, medium-voltage and high voltage electrical SNI 2847 - 2013
Manufacturing WB - PRD - PS - 16 Production Manufacturing Procedure
distribution networks. To facilitate handling in
remote areas, Wika Poles are also produced in
segments. PC POLES | PRODUCT SHAPE & SPECIFICATION
PRESTRESSING STEEL SPIRAL

BOTTOM TOP
Wika CLT also produce other type of standard DIAMETER DIAMETER
products as well as custom-made products
as required by our customer. Some of the POLE LENGTH

products are :
Prestressed Square Piles, Triangular Piles.
Pipe Rack for oil company. Concrete Compressive Strength fc' = 42 MPa (Cube 500 kg/cm2) PRODUCT APPLICATION
Water Storage and Water Cooling Tower for Type Outside Diameter
power plant. Weight
Class Length Horizontal Top Bottom (kg/pcs)
Building and Housing Components. other (m) Load (daN) (mm) (mm)
Fences.
Underground Utility Ducting, etc.
precast Electrical Distribution Line PC Poles
DPC 7 100 157 202 300
Rigid Pavement for Road or Highway.
concrete DPC 9 100 157 277 580
products 200 157 277 580
350 190 310 710
DPC 11 200 190 337 1,050
SERVICES: 350 190 337 1,050
500 190 337 1,050
– ENGINEERING DPC 12 200 190 350 1,230
350 190 350 1,230
In order to respond to the customer’s needs.
500 190 350 1,230
Wika CLT is able to provide engineering services to DPC 13 350 190 363 1,410
review the design. The engineering software are 500 190 363 1,410
always updated and the engineers are trained to DPC 14 350 190 377 1,670
500 190 377 1,670
keep up with the latest software. The engineering
services are meant for design review so that the Telecommunication Line PC Poles
customers will get feed back whether their design TPC 7 150 124 202 300
is efficient enough. TPC 9 150 124 224 430

It is important as some of the products are Segmental Electrical Distribution Line PC Poles
SDPC 7 100 124 202 300
customized and subject to the required design. SDPC 9 100 157 277 580
200 157 277 580
– delivery SDPC 11 200 190 337 1,050
– instalLation
– construction July - 2015
PC PILES
PT CITRA LAUTAN TEDUH
Head Office & Factory
Jl. Hang Jebat Km. 01 Batu Besar, Batam - Indonesia | Ph. (062) 778 761185, 761186 | Fax. (062) 778 761184 | Visit us: http://wikaclt.co.id
Factory Support
Binjai (North Sumatera), Tegineneng (Lampung South Sumatera), Kalianda (Lampung, South Sumatera), Bogor, Karawang, Majalengka (West Java), Boyolali (Central Java), Pasuruan (East Java),
Balikpapan (East Borneo-in-Progress), Makassar (South Celebes)
Grade 60 Piles

300 60 A 7.1 6 2.37 452 35558 48.91 73 2.6 3.2 113


350 70 A 7.1 8 3.17 615 65781 48.06 99 4.0 6.8 154
400 75 A 7.1 10 3.96 765 109208 48.31 123 5.9 9.7 191
B 9.0 12 7.63 765 111782 85.00 116 8.0 13.5 191
450 80 A 9.0 8 5.09 929 171252 50.85 149 8.4 10.1 232
B 9.0 16 10.17 929 176017 91.58 139 11.8 20.3 232
C 9.0 20 12.72 929 178400 108.15 135 13.2 25.3 232
500 90 A 9.0 10 6.36 1159 262871 51.04 186 11.6 14.1 290
B 9.0 18 11.45 1159 269011 84.54 176 15.4 25.3 290
C 9.0 24 15.26 1159 273617 105.40 169 18.0 33.8 290
600 100 A 9.0 12 7.63 1570 524369 43.82 255 17.9 29.9 393
B 9.0 24 15.26 1570 538489 79.98 240 24.9 48.6 393
C 9.0 32 20.35 1570 547901 99.83 231 29.0 55.5 393

Note : 1) WIKA CLT Piles are manufacture in compliance with JIS A 5335 - 1987 Pretensioned Spun Concrete Piles and generally conforming
to other specification (ACI 543 - 1979)

300 60 A 7.1 6 2.37 452 35416 49.59 102 2.9 3.2 113
350 70 A 7.1 8 3.17 615 65533 48.71 139 4.5 6.8 154
400 75 A 7.1 10 3.96 765 108803 48.97 173 6.6 9.7 191
B 9.0 12 7.63 765 111001 87.45 165 8.9 13.5 191
450 80 A 9.0 8 5.09 929 170556 51.59 209 9.4 10.1 232
B 9.0 16 10.17 929 174626 94.54 198 13.0 20.3 232 SPUN PILE WIKA BETON FACTORY
C 9.0 20 12.72 929 176660 112.77 194 14.6 25.3 232
500 90 A 9.0 10 6.36 1159 261750 51.78 261 13.0 14.1 290
B 9.0 18 11.45 1159 266994 86.95 250 17.0 25.3 290
C 9.0 24 15.26 1159 270927 109.67 243 19.8 33.8 290
600 100 A 9.0 12 7.63 1570 522308 44.38 356 20.4 29.9 393
B 9.0 24 15.26 1570 534365 82.21 340 27.6 48.6 393
C 9.0 32 20.35 1570 542404 103.80 331 31.9 55.5 393

Note : 1) WIKA CLT Piles are manufacture in compliance with JIS A 5335 - 1987 Pretensioned Spun Concrete Piles and generally conforming
to other specification (ACI 543 - 1979)

80
RAILWAY CP
PT CITRA LAUTAN TEDUH
Head Office & Factory
Jl. Hang Jebat Km. 01 Batu Besar, Batam - Indonesia | Ph. (062) 778 761185, 761186 | Fax. (062) 778 761184 | Visit us: http://wikaclt.co.id
Factory Support
Binjai (North Sumatera), Tegineneng (Lampung South Sumatera), Kalianda (Lampung, South Sumatera), Bogor, Karawang, Majalengka (West Java), Boyolali (Central Java), Pasuruan (East Java),
Balikpapan (East Borneo-in-Progress), Makassar (South Celebes)
BRIDGE
PT CITRA LAUTAN TEDUH
Head Office & Factory
Jl. Hang Jebat Km. 01 Batu Besar, Batam - Indonesia | Ph. (062) 778 761185, 761186 | Fax. (062) 778 761184 | Visit us: http://wikaclt.co.id
Factory Support
Binjai (North Sumatera), Tegineneng (Lampung South Sumatera), Kalianda (Lampung, South Sumatera), Bogor, Karawang, Majalengka (West Java), Boyolali (Central Java), Pasuruan (East Java),
Balikpapan (East Borneo-in-Progress), Makassar (South Celebes)
SHEET PILES
PT CITRA LAUTAN TEDUH
Head Office & Factory
Jl. Hang Jebat Km. 01 Batu Besar, Batam - Indonesia | Ph. (062) 778 761185, 761186 | Fax. (062) 778 761184 | Visit us: http://wikaclt.co.id
Factory Support
Binjai (North Sumatera), Tegineneng (Lampung South Sumatera), Kalianda (Lampung, South Sumatera), Bogor, Karawang, Majalengka (West Java), Boyolali (Central Java), Pasuruan (East Java),
Balikpapan (East Borneo-in-Progress), Makassar (South Celebes)
PIPES
PT CITRA LAUTAN TEDUH
Head Office & Factory
Jl. Hang Jebat Km. 01 Batu Besar, Batam - Indonesia | Ph. (062) 778 761185, 761186 | Fax. (062) 778 761184 | Visit us: http://wikaclt.co.id
Factory Support
Binjai (North Sumatera), Tegineneng (Lampung South Sumatera), Kalianda (Lampung, South Sumatera), Bogor, Karawang, Majalengka (West Java), Boyolali (Central Java), Pasuruan (East Java),
Balikpapan (East Borneo-in-Progress), Makassar (South Celebes)
RC BOX CULVERT & U-DITCH
DESCRIPTION
Type of Ditch : Reinforced Concrete Box Culvert
System of Joints : Spigot Joint

DESIGN & MANUFACTURING REFERENCE


Design : SNI 2847 - 2013 (Indonesian Standard Code for Concrete)
AASHTO-LRFD (Design Code for Box Culverts)

Manufacturing : SNI 03 - 2847 - 2002 (Indonesian Standard Code for Concrete)

BOX CULVERT | PRODUCT SHAPE & SPECIFICATION

h PRODUCT IDENTIFICATION
h
BC-A. 1000.1600.1200

Rise Efective Length


Wall
Rise
Span Span
Load Class
Product Type

DIMENSION SPECIFICATION LOAD CLASSIFICATION


Concrete Compressive Strength fc' = 35 MPa

Type Dimension (mm) Weight Class Load Type Loading


Box Culvert (kg/pcs)
Span Rise Length Wall (h) A Pedestrian Load qLL = 500 kg/m2 or PL = 2 Ton

RC DITCH
B Light Duty Truck MST - 8 Ton
BC.800.800.1200 800 800 1200 115 70 1.292
BC.800.1000.1200 1000 1200 115 70 1.430
C Heavy Duty Truck MST - 10 Ton
800
BC.800.1200.1200 800 1200 1200 115 70 1.568 Note: MST = Muatan Sumbu Terberat (Heaviest Axle Load Vehicle)
BC.1000.1000.1200 1000 1000 1200 120 100 1.673
BC.1000.1200.1200 1000 1200 1200 120 100 1.817 PRODUCT APPLICATION
BC.1000.1400.1200 1000 1400 1200 120 100 1.961
BC.1000.1500.1200 1000 1500 1200 120 100 2.033
BC.1200.1200.1200 1200 1200 1200 135 100 2.223
BC.1200.1400.1200 1200 1400 1200 135 100 2.385
BC.1200.1600.1200 1200 1600 1200 135 100 2.547
BC.1400.1400.1200 1400 1400 1200 150 150 2.925
BC.1400.1600.1200 1400 1600 1200 150 150 3.105
BC.1400.1800.1200 1400 1800 1200 150 150 3.285
BC.1500.1000.1200 1500 1000 1200 160 150 2.842
BC.1500.1500.1200 1500 1500 1200 160 150 3.322 Product Delivery Box Culvert Installation
BC.1500.2000.1200 1500 2000 1200 160 150 3.802
BC.2000.1500.1200 2000 1500 1200 250 200 6.240
BC.2000.2000.1500 2000 2000 1200 250 200 6.990
BC.2000.2500.1200 2000 2500 1200 250 200 7.740
BC.2500.2000.1200 2500 2000 1200 300 200 9.420
BC.2500.2500.1200 2500 2500 1200 300 200 10.320
BC.2500.3000.1200 2500 3000 1200 300 200 11.220
BC.3000.2000.1200 3000 2000 1200 300 250 10.455
PT CITRA LAUTAN TEDUH BC.3000.2500.1200 3000 2500 1200 300 250 11.355
Head Office & Factory BC.3000.3000.1200 3000 3000 1200 300 250 12.255
Jl. Hang Jebat Km. 01 Batu Besar, Batam - Indonesia | Ph. (062) 778 761185, 761186 | Fax. (062) 778 761184 | Visit us: http://wikaclt.co.id BC.3000.3500.1200 3000 3500 1200 300 250 13.155 Highway Crossing Drainage Pedestrian Crossing Underpass
Factory Support
Binjai (North Sumatera), Tegineneng (Lampung South Sumatera), Kalianda (Lampung, South Sumatera), Bogor, Karawang, Majalengka (West Java), Boyolali (Central Java), Pasuruan (East Java), March - 2017
Balikpapan (East Borneo-in-Progress), Makassar (South Celebes)
U-DITCH | PRODUCT SHAPE & SPECIFICATION

t W t

H H

S
S
D D

B Ls

Concrete Compressive Strength fc' = 28 MPa


Dimension (mm) Weight (kg/pcs)
Type
(mm) (W) (H) (B) (C) (D) (t) (s) (Ls) L=1200 L=2400
300 x 200 1200 / 2400 300 200 390 294 60 45 40 40 131 262
300 x 300 1200 / 2400 300 300 390 294 60 45 40 40 159 318
300 x 400 1200 / 2400 300 400 390 294 60 45 40 40 187 374
300 x 500 1200 / 2400 300 500 390 294 60 45 40 40 215 430
400 x 300 1200 / 2400 397 300 500 390 70 52 70 70 216 432
400 x 400 1200 / 2400 400 400 500 390 70 50 70 70 247 494
400 x 500 1200 / 2400 400 500 500 390 70 50 70 70 278 556
400 x 600 1200 / 2400 400 600 500 390 70 50 70 70 310 620
500 x 300 1200 / 2400 494 300 640 488 70 73 70 70 284 568
500 x 400 1200 / 2400 497 400 640 488 70 72 70 70 327 654
500 x 500 1200 / 2400 500 500 640 488 70 70 70 70 369 738
500 x 600 1200 / 2400 500 600 640 488 70 70 70 70 413 826
500 x 700 1200 / 2400 500 700 640 488 70 70 70 70 457 914
600 x 400 1200 / 2400 594 400 740 584 70 73 70 70 352 704
600 x 500 1200 / 2400 597 500 740 584 70 72 70 70 396 792
600 x 600 1200 / 2400 600 600 740 584 70 70 70 70 438 876
600 x 700 1200 / 2400 600 700 740 584 70 70 70 70 483 966
600 x 800 1200 / 2400 600 800 740 584 70 70 70 70 527 1054
800 x 600 1200 / 2400 795 600 940 780 70 73 70 70 488 976
800 x 700 1200 / 2400 797 700 940 780 70 72 70 70 532 1064
800 x 800 1200 / 2400 800 800 940 780 70 70 70 70 574 1148
800 x 1000 1200 / 2400 800 1000 940 780 70 70 70 70 664 1328
800 x 1200 1200 / 2400 800 1200 940 780 70 70 70 70 754 1508
1000 x 800 1200 / 2400 978 800 1180 900 100 101 100 100 974 1948
1000 x 1000 1200 / 2400 1000 1000 1180 900 100 90 100 100 1089 2178
1000 x 1200 1200 / 2400 1000 1200 1180 900 100 90 100 100 1227 2454
1000 x 1400 1200 / 2400 1000 1400 1180 900 100 90 100 100 1365 2730
1200 x 1000 1200 / 2400 1178 1000 1390 1080 105 106 100 100 1266 2532
1200 x 1200 1200 / 2400 1200 1200 1390 1080 105 95 100 100 1386 2772

MARINE CP
1200 x 1400 1200 / 2400 1200 1400 1390 1080 105 95 100 100 1536 3072
1200 x 1600 1200 / 2400 1200 1600 1390 1080 105 95 100 100 1686 3372
1400 x 1200 1200 / 2400 1378 1200 1620 1260 150 121 120 120 1877 3754
1400 x 1400 1200 / 2400 1400 1400 1620 1260 150 110 120 120 2015 4030
1400 x 1600 1200 / 2400 1422 1600 1620 1260 150 99 120 120 2141 4282
1400 x 1800 1200 / 2400 1444 1800 1620 1260 150 88 120 120 2253 4506
1600 x 1400 1200 / 2400 1576 1400 1840 1440 170 132 150 150 2431 4862
1600 x 1600 1200 / 2400 1600 1600 1840 1440 170 120 150 150 2578 5156
1600 x 1800 1200 / 2400 1620 1800 1840 1440 170 110 150 150 2720 5440
1600 x 2000 1200 / 2400 1642 2000 1840 1440 170 99 150 150 2845 5690

PT CITRA LAUTAN TEDUH


Head Office & Factory
Jl. Hang Jebat Km. 01 Batu Besar, Batam - Indonesia | Ph. (062) 778 761185, 761186 | Fax. (062) 778 761184 | Visit us: http://wikaclt.co.id
Factory Support
Binjai (North Sumatera), Tegineneng (Lampung South Sumatera), Kalianda (Lampung, South Sumatera), Bogor, Karawang, Majalengka (West Java), Boyolali (Central Java), Pasuruan (East Java),
Balikpapan (East Borneo-in-Progress), Makassar (South Celebes)
HCS
PT CITRA LAUTAN TEDUH
Head Office & Factory
Jl. Hang Jebat Km. 01 Batu Besar, Batam - Indonesia | Ph. (062) 778 761185, 761186 | Fax. (062) 778 761184 | Visit us: http://wikaclt.co.id
Factory Support
Binjai (North Sumatera), Tegineneng (Lampung South Sumatera), Kalianda (Lampung, South Sumatera), Bogor, Karawang, Majalengka (West Java), Boyolali (Central Java), Pasuruan (East Java),
Balikpapan (East Borneo-in-Progress), Makassar (South Celebes)
PT CITRA LAUTAN TEDUH
Head Office & Factory

pc cylinder
Jl. Hang Jebat Km. 01 Batu Besar, Batam - Indonesia | Ph. (062) 778 761185, 761186 | Fax. (062) 778 761184 | Visit us: http://wikaclt.co.id
Factory Support
Binjai (North Sumatera), Tegineneng (Lampung South Sumatera), Kalianda (Lampung, South Sumatera), Bogor, Karawang, Majalengka (West Java), Boyolali (Central Java), Pasuruan (East Java),
Balikpapan (East Borneo-in-Progress), Makassar (South Celebes)
PT CITRA LAUTAN TEDUH
Head Office & Factory
Jl. Hang Jebat Km. 01 Batu Besar, Batam - Indonesia | Ph. (062) 778 761185, 761186 | Fax. (062) 778 761184 | Visit us: http://wikaclt.co.id
Factory Support
Binjai (North Sumatera), Tegineneng (Lampung South Sumatera), Kalianda (Lampung, South Sumatera), Bogor, Karawang, Majalengka (West Java), Boyolali (Central Java), Pasuruan (East Java),
Balikpapan (East Borneo-in-Progress), Makassar (South Celebes)
_ Printed on Jnly 2017
WIKA CLT
market concentration
and factories supported
by wika beton
North Sumatera
East Kalimantan
(In Progress)
SUMATERA KALIMANTAN
MALUKU
Lampung SULAWESI
PAPUA

Telp. (062) (778) 761185 / 761186


Jl. Hang Jebat Km. 01 Batu Besar,
Lampung Selatan
Karawang

PT Citra Lautan Teduh

Fax. (062) (778) 761184


South Sulawesi

Head Office & Factory:


JAWA Pasuruan

www.wikaclt.co.id
Batam - Indonesia
Factory
Bogor
Factory (In Progress) Boyolali
Majalengka TIMOR LESTE