Академический Документы
Профессиональный Документы
Культура Документы
Equipment
CO2 targets
Unit
Optimization of the of the EU
body is required
Powertrain
Chassis
Friction / Electrics
Consumption
Rolling resistance
Body
Aerodynamics
Weight
steel
aluminium
magnesium
CFRP
Lightweight materials - characteristics and costs
quasi-isotropic
CFRP
unidirectional
Lightweight construction with textile reinforcing structures
Quelle: VW AG
quality costs
thermoPre® - Fiber composites for large-scale production
The Alliance
Material Kit
Tensile Tensile
strength strength
Possible fiber-matrix combinations
fiber / MPa FRP* / MPa
6300 2200
PA 6.6
Carbon fiber
(12k, 24k, 50k, 60k) PA 6
PBT
Basalt fiber PC
Glass fiber PP
1.200 u. 2.400 tex
3100 550
* Fiber mass content : 60%
thermoPre® - Fiber composites for large-scale production
release paper
thermoPre® - Fiber composites for large-scale production
Concept
Concept of one
of one stage
stage direct
direct processing
processing
compounding/modification
cascade impregnation
aims
• single-step continuous
processing
• high process variability
and flexibility
• 2.5 times increase in
productivity
• suitable process chain
for large-scale production
• energy saving
• cost reduction of
semi-finished products
Basic Patent No: DE 10 2010 007 491 A1
thermoPre® - Fiber composites for large-scale production
other layer
structures
multiple
90 multidirectional 0
+ 45 – 45
0 90
- 45 z=x + 45
90 0
multidirectional
z = 3...5
0 0
+ 45 0
0 90
- 45 0
0 0 0
unidirectional
thermoPre® - application fields
Manufacturing process
Thermoplastic prepreg
Ce-Preg®
consolidation
fibre composite
thermoPre® - Fiber composites for large-scale production
aims
• load equitable modular structure kit for
consolidated thermoPre® semifinished 0°
products +45°
• variable angular positions and feeding units 90°
-45°
• highest lightweight potential by UD layer -45°
structure 90°
• substitution of tissue-based organosheets +45°
• low cut-off waste semifinished products 0°
Al-Frame GFK-Frame
Dynamic Testing – Al-Frame
• Complete Destroyed
Dynamic Testing – GFK-frame
• Only Cut
GMT50
ThermoPre 3,5 mm
ThermoPre 3,5 mm
GMT50
thermoPre® - Fiber composites for large-scale production
Telefon: 0371/5277-200
Institut für Textil- und
Verarbeitungsmaschinen Fax: 0371/5277-100
gemeinnützige GmbH
E-Mail: nendel@cetex.de