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OMEGA T M BROCHURE LIT.9132 DECEMBER 2007 Technology for the Welder’s World.
OMEGA T M BROCHURE LIT.9132 DECEMBER 2007 Technology for the Welder’s World.
OMEGA T M BROCHURE LIT.9132 DECEMBER 2007 Technology for the Welder’s World.

OMEGA TM BROCHURE

LIT.9132

DECEMBER 2007

OMEGA T M BROCHURE LIT.9132 DECEMBER 2007 Technology for the Welder’s World.
OMEGA T M BROCHURE LIT.9132 DECEMBER 2007 Technology for the Welder’s World.

Technology for the Welder’s World.

OMEGA T M BROCHURE LIT.9132 DECEMBER 2007 Technology for the Welder’s World.

Semi-Automatic Welding – with ABICOR BINZEL ®

The OMEGA TM Mig-Guns from ABICOR Binzel ® are more durable and reli- able for medium to high duty cycles. Standard with a fixed swanneck, these new and improved Semi-Automatic Mig-Guns from ABICOR Binzel ® offer a coarse threaded diffuser and a cable that is crimped to the torch body, dissipating heat more evenly. Quality welding is performed by the OMEGA TM torches whose amperages range from 250 to 450 using CO2.

Backing the product is a team of experts – both in our German head- quarters and our subsidiaries around the world – ready for problems and custom-specific solutions. Along with installation, application and special training, our after-sales service includes the support of our optimized pro- duction facility. Quick spare parts supply are included in our personalized service.

Recognizing and co-creating innovative technological trends make ABICOR BINZEL ® a leader in the welding industry.

Founded in 1945, Alexander Binzel Schweisstechnik GmBH & Co. KG specialize in the development and production of welding and cutting torches for the MIG, TIG, Robotics and Plasma processes.

ABICOR BINZEL ® is represented in more then 50 countries with more than 1,000 employees, 30 production and sales companies, as well as over 20 exclusive partners.

Production facilities are located in Germany, USA, Brazil, Switzerland, India, China, and the Czech Republic.

TABLE OF CONTENTS

OMEGA Series, Air-Cooled MIG Guns w/Ratings

 

.3

OMEGA Series, Cable Assembly/Rear Ends

 

.3

OMEGA Series, Ordering Instructions

 

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OMEGA Series, Handle/Cable Part Number List

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OMEGA Series, Swannecks

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OMEGA Consumables: Nozzles

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OMEGA Consumables: Contact Tips

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OMEGA Consumables: Diffusers/Tip Holders

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OMEGA Consumables: Neckliners

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OMEGA Consumables: Liners

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OMEGA 2 Slip-On Consumable Combinations

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OMEGA 2 Threaded Consumable Combinations

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OMEGA 3 Slip-On Consumable Combinations

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OMEGA 3 Threaded Consumable Combinations

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OMEGA 4 Threaded Standard Consumable Combinations

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OMEGA 4 Threaded Heavy Duty Consumable Combinations

 

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OMEGA 4 Slip-On Optional Consumable Combinations

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OMEGA 4 Slip-On Heavy Duty Optional Consumable Combinations

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OMEGA 2 MIG Gun Parts - Body-Cable Assembly

 

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.12

OMEGA 3 MIG Gun Parts - Body-Cable Assembly

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OMEGA 4 MIG Gun Parts - Body-Cable Assembly

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.14

Connector Kit, Hobart/Tweco

 

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.15

Connector

Kit,

Lincoln .

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Connector Kit, Miller

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.16

Connector Kit, Lincoln 10

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.16

Warning Information

.Inside back cover

OMEGA Series Air-Cooled MIG Guns

OMEGA- Designed for Industrial durability

• Ideal for medium to heavy-duty industrial gauge work in automotive, agriculture, aircraft, shipbuilding, railroad, construction, off-road industries

• 250, 350 and 450 amperes

• Full 360˚ positionable and interchangeable swannecks

• Modular torch design offers unmatched stocking options and is easily reconfigured in the field

• Tight tolerance interface, direct crimped torch body, and neck locking screw enables optimal current transfer

• Swanneck O-ring provides improved gas seal

• Coarse threaded tip holders reduce chance of cross-threading

• One-piece rigid swannecks with covered armor jackets

• Industrial swanneck covering reduces torch damage

• New direct crimped style power cable provides improved gas delivery and cooling

OMEGA Series MIG-Guns are available in 250, 350, and 450 amperes with various configurations based on length of swan- necks, cable length, wire size and rear end connection. Refer to the detailed instruction on the page 4 to determine the OMEGA part number that best suits your requirements. If you have any questions, please contact Customer Service at 1.800.542.4867.

Omega 3 offers flexi- ble bend swannecks
Omega 3 offers flexi-
ble bend swannecks

Tight tolerance clamping interface

Compact size handle for better operator comfort

interface Compact size handle for better operator comfort Hi- torque neck locking screw Long life hi-quality
interface Compact size handle for better operator comfort Hi- torque neck locking screw Long life hi-quality

Hi- torque neck locking screw

Long life hi-quality nickel plated nozzles-longest lasting nozzle on the market

One-piece armor plated swannecks with hi-temperature rubber covering - reduces torch damage
One-piece armor plated
swannecks with hi-temperature
rubber covering - reduces
torch damage

360˚ positionable, removable, and interchangeable swannecks

OMEGA Series Air-Cooled MIG Guns

Type:

OMEGA TM 2

Rating:

250 Amp Co2 200 Amp Mixed

60% Duty Cycle

Wire Sizes: .024”-.045” (0.6mm-1.2mm)

Weight:

49.6 oz.

Rated using power source with VDE standard volt/amp characteristic [V=(Ax0.05) + 14] When pulse welding, reduce rating by 35%

Type:

OMEGA TM 3

Rating:

350 Amp Co2 300 Amp Mixed

60% Duty Cycle

Wire Sizes: .035”-.062” (0.9mm-1.6mm)

Weight:

60.8 oz.

Rated using power source with VDE standard volt/amp characteristic [V=(Ax0.05) + 14] When pulse welding, reduce rating by 35%

Type:

OMEGA TM 4

Rating:

450 Amp Co2 400 Amp Mixed

60% Duty Cycle

Wire Sizes: .035”-.094” (0.9mm-2.4mm)

Weight:

77.6 oz.

Rated using power source with VDE standard volt/amp characteristic [V=(Ax0.05) + 14] When pulse welding, reduce rating by 35%

OMEGA Series Cable Assembly/Rear Ends

Unlike most other MIG gun manufacturers, ABICOR Binzel extrudes its own power cable to exacting standards of quality and longevity. All ABICOR OMEGA Series MIG guns use ABICOR’s signature BIKOX ® power cable with these features:

• Rubber inner wire conduit for consistent gas coverage.

• Braided copper power cable incorporating trigger wires for multi-directional flexibility.

• Hydraulically compressed Bikox ® fittings for durability and a permanent gas seal. The OMEGA Series features two cable assembly rear end configurations: the Universal Connector for direct plugs or EURO Quick Connection (E).

Universal Connector rear end for direct plugs. From top: Miller, Hobart/Tweco, Lincoln, Lincoln 10

BIKOX® Power Cable

Euro Quick Connector rear end

OMEGA Series Air-Cooled MIG Gun Ordering Information

OMEGA Series MIG-Guns are available in 250, 350, and 450 amperes with various configurations based on neck length, wire size, cable length and rear end connection. Refer to the detailed instruction below to determine the OMEGA part number that best suits your requirements. If you have any questions, please contact Customer Service at 1.800.542.4867.

OMEGA AIR COOLED GUNS

ORDERING INSTRUCTIONS FOR COMPLETE OMEGA MIG GUNS

STANDARD

ORDERING

M3 15 T - 3545 L1 TORCH MODELS CABLE LENGTH NOZZELS WIRE SIZE BACK END
M3
15
T
-
3545
L1
TORCH MODELS
CABLE LENGTH
NOZZELS
WIRE SIZE
BACK END
TORCH MODEL
M2 = OMEGA 2 MIG GUN
M3 = OMEGA 3 MIG GUN
M4 = OMEGA 4 MIG GUN
CABLE LENGTH
10
- 10 FT
12
- 12 FT
15
- 15 FT
20
- 20 FT
25
- 25 FT
NOZZELS
T = THREADED
WIRE SIZE
3545 = .035” - .045”
116
= .052” - .062” (Omega 3 or 4 only)
332
= .078” - .094” (Omega 3 or 4 only)
BACK END
L
= LINCOLN EXTRNAL GAS
L1
= LINCOLN 10
HT = HOBART/TWECO
M
= MILLER
E
= EURO

OPTIONS

10 HT = HOBART/TWECO M = MILLER E = EURO OPTIONS C OPTIONS OPTIONS C -

C

OPTIONS

OPTIONS

C - SHORT NECK (Omega 3 or 4 only)

OMEGA Handle/Cable

PART NO.

250 AMP HANDLE/CABLE

DESCRIPTION

PART NO.

450 AMP HANDLE/CABLE

DESCRIPTION

HC210-3545

Omega 2 Handle/Cable 10' Direct .035-.045

HC410-3545

Omega 4 Handle/Cable 10' Direct .035-.045

HC212-3545

Omega 2 Handle/Cable 12' Direct .035-.045

HC410-116

Omega 4 Handle/Cable 10' Direct 1/16

HC215-3545

Omega 2 Handle/Cable 15' Direct .035-.045

HC410-332

Omega 4 Handle/Cable 10' Direct 3/32

HC220-3545

Omega 2 Handle/Cable 20' Direct .035-.045

HC412-3545

Omega 4 Handle/Cable 12' Direct .035-.045

HC225-3545

Omega 2 Handle/Cable 25' Direct .035-.045

HC412-116

Omega 4 Handle/Cable 12' Direct 1/16

 

HC412-332

Omega 4 Handle/Cable 12' Direct 3/32

HC210-3545E

Omega 2 Handle/Cable 10' Euro .035-.045

HC415-3545

Omega 4 Handle/Cable 15' Direct .035-.045

HC212-3545E

Omega 2 Handle/Cable 12' Euro .035-.045

HC415-116

Omega 4 Handle/Cable 15' Direct 1/16

HC215-3545E

Omega 2 Handle/Cable 15' Euro .035-.045

HC415-332

Omega 4 Handle/Cable 15' Direct 3/32

HC220-3545E

Omega 2 Handle/Cable 20' Euro .035-.045

HC420-3545

Omega 4 Handle/Cable 20' Direct .035-.045

HC225-3545E

Omega 2 Handle/Cable 25' Euro .035-.045

HC420-116

Omega 4 Handle/Cable 20' Direct 1/16

 

HC420-332

Omega 4 Handle/Cable 20' Direct 3/32

 

HC425-3545

Omega 4 Handle/Cable 25' Direct .035-.045

350

AMP HANDLE/CABLE

HC425-116

Omega 4 Handle/Cable 25' Direct 1/16

HC310-3545

Omega 3 Handle/Cable 10' Direct .035-.045

HC425-332

Omega 4 Handle/Cable 25' Direct 3/32

HC310-116

Omega 3 Handle/Cable 10' Direct 1/16

 

HC312-3545

Omega 3 Handle/Cable 12' Direct .035-.045

HC410-3545E

Omega 4 Handle/Cable 10' Euro .035-.045

HC312-116

Omega 3 Handle/Cable 12' Direct 1/16

HC410-116E

Omega 4 Handle/Cable 10' Euro 1/16

HC315-3545

Omega 3 Handle/Cable 15' Direct .035-.045

HC410-332E

Omega 4 Handle/Cable 10' Euro 3/32

HC315-116

Omega 3 Handle/Cable 15' Direct 1/16

HC412-3545E

Omega 4 Handle/Cable 12' Euro .035-.045

HC320-3545

Omega 3 Handle/Cable 20' Direct .035-.045

HC412-116E

Omega 4 Handle/Cable 12' Euro 1/16

HC320-116

Omega 3 Handle/Cable 20' Direct 1/16

HC412-332E

Omega 4 Handle/Cable 12' Euro 3/32

HC325-3545

Omega 3 Handle/Cable 25' Direct .035-.045

HC415-3545E

Omega 4 Handle/Cable 15' Euro .035-.045

HC325-116

Omega 3 Handle/Cable 25' Direct 1/16

HC415-116E

Omega 4 Handle/Cable 15' Euro 1/16

 

HC415-332E

Omega 4 Handle/Cable 15' Euro 3/32

HC310-3545E

Omega 3 Handle/Cable 10' Euro .035-.045

HC420-3545E

Omega 4 Handle/Cable 20' Euro .035-.045

HC310-116E

Omega 3 Handle/Cable 10' Euro 1/16

HC420-116E

Omega 4 Handle/Cable 20' Euro 1/16

HC312-3545E

Omega 3 Handle/Cable 12' Euro .035-.045

HC420-332E

Omega 4 Handle/Cable 20' Euro 3/32

HC312-116E

Omega 3 Handle/Cable 12' Euro 1/16

HC425-3545E

Omega 4 Handle/Cable 25' Euro .035-.045

HC315-3545E

Omega 3 Handle/Cable 15' Euro .035-.045

HC425-116E

Omega 4 Handle/Cable 25' Euro 1/16

HC315-116E

Omega 3 Handle/Cable 15' Euro 1/16

HC425-332E

Omega 4 Handle/Cable 25' Euro 3/32

HC320-3545E

Omega 3 Handle/Cable 20' Euro .035-.045

 

HC320-116E

Omega 3 Handle/Cable 20' Euro 1/16

 

HC325-3545E

Omega 3 Handle/Cable 25' Euro .035-.045

 

HC325-116E

Omega 3 Handle/Cable 25' Euro 1/16

M2T-60S

M4T-60

M3T-60

M4T-60S

M3T-60S

M2-60

M2T-45

M4T-45

M3T-45

OMEGA Series MIG-Guns Swannecks

SWANNECKS, SWANNECK PARTS

M2T-22

M3T-22

M4T-22

 

OMEGA 2

OMEGA 3

OMEGA 4

DESCRIPTION Swanneck Assemblies: includes Swanneck, PTFE Collar, Tip Holder/Diffuser, Contact Tip, Nozzle

PART NO.

PART NO.

PART NO.

Swanneck Assy Threaded 60 degree

M2T-60

M3T-60

M4T-60

Swanneck Assy Threaded 45 degree

M2T-45

M3T-45

M4T-45

Swanneck Assy Threaded 22 degree

M2T-22

M3T-22

M4T-22

Swanneck Assy Threaded 60 degree short

M3T-60S

M4T-60S

Swanneck Assy Threaded Heavy Duty 60 degree

M4T-60-HD

Swanneck Assy Threaded Heavy Duty 45 degree

M4T-45-HD

Swanneck Assy Threaded Heavy Duty 22 degree

M4T-22-HD

Swanneck Assy Threaded Heavy Duty 60 degree short

M4T-60S-HD

Swanneck Assy SLIP-ON 60 degree

M2-60

M3-60

M4-60

Swanneck Assy SLIP-ON 45 degree

M3-45

M4-45

Swanneck Assy SLIP-ON 22 degree

M4-22

Swanneck Assy SLIP-ON Heavy Duty 60 degree

M4-60-HD

Swanneck Assy SLIP-ON Heavy Duty 45 degree

M4-45-HD

Swanneck Assy SLIP-ON Heavy Duty 22 degree

M4-22-HD

Flex Necks

Swanneck Assy Threaded Flexible, Includes Neckliner

M3T-FX

Swannecks Only: includes Swanneck, PTFE Collar, Tip Holder/Diffuser

Swanneck Threaded 60 degree

012.9102.US

014.9306

016.9109

Swanneck Threaded 45 degree

012.9103.US

014.9307

016.9110

Swanneck Threaded 22 degree

012.9104.US

014.9310

016.9114

Swanneck Threaded 60 degree short

014.9305

016.9108

Swanneck Threaded Heavy Duty 60 degree

016.9106

Swanneck Threaded Heavy Duty 45 degree

016.9107

Swanneck Threaded Heavy Duty 22 degree

016.9115

Swanneck Threaded Heavy Duty 60 degree short

016.9105

Swanneck SLIP-ON Standard & Heavy Duty 60 degree

012.9098.US

016.9134.US

Swanneck SLIP-ON Standard & Heavy Duty 45 degree

016.9133.US

Swanneck SLIP-ON Standard & Heavy Duty 22 degree

016.9132.US

Swanneck Collar PTFE

014.D746

014.D746

016.D154

Swanneck Covering Bulk

109.9018

109.9018

109.9019

O-Ring for Swanneck

165.D025

165.D025

165.D025

OMEGA Series MIG-Guns Nozzles

THREADED

OMEGA ™ Series MIG-Guns Nozzles THREADED NOZZLES (packaged 5 per bag) SLIP-ON   OMEGA 2 OMEGA

NOZZLES (packaged 5 per bag)

SLIP-ON

Nozzles THREADED NOZZLES (packaged 5 per bag) SLIP-ON   OMEGA 2 OMEGA 3 OMEGA 4 OMEGA
 

OMEGA 2

OMEGA 3

OMEGA 4

OMEGA 4

DESCRIPTION

THREADED

SLIP-ON

THREADED

SLIP-ON

THREADED

SLIP-ON

HEAVY DUTY

SLIP-ON

1/2” ID Conical

145.0080

11/16” ID Cylindrical

145.0047

3/8” ID Conical Small

145.0128

1/2” ID Recess

N2T-R-50

N3T-R-50

145.0126

N4T-50

5/8” ID Recess

N2T-R-62

N3T-R-62

145.0078

N4T-62

N4T-HD-62

9/16” ID Recess

N2T-R-56

3/4” ID Recess

N3T-R-75

145.0045

N4T-75

 

N4T-HD-75

1/2” ID Flush

N2T-F-50

9/16” ID Flush

N2T-F-56

N3T-F-56

5/8” ID Flush

N3T-F-62

5/8” ID Conical Small

145.0129

145.0129

13/16” Conical ID

145.0081

145.0081

7/8” Cylindrical ID

145.0048

145.0048

 

use

use

use

use

use

use

use

use

with

with

with

with

with

with

with

with

 

Threaded

Slip-On

Threaded

Slip-On

Threaded

Slip-On

Heavy Duty

Slip-On

Swannecks

Swannecks

Swannecks

Swannecks

Swannecks

Swannecks

Threaded

Swannecks

             

Swannecks

 
 

H2T-6-C

012.0017

H3T-6-C

014.0021

H4T-C

142.0028

 

142.0028

Tip Holder

Diffuser

Tip Holder

Diffuser

Diffuser

Tip Holder

H4T-C

Tip Holder

   

or

for M6

or

for

Recessed

Diffuser

Recessed

   

142.0003

Tips

142.0020

M8 Tips

for M8

for M8

for M8

Tip Holder

or

Tip Holder

or

Tips

Tips

Tips

   

Recessed

H3T-8-C

Recessed

M4T-10-C

or

or

or

   

or

Tip Holder

or

Diffuser

142.0032

M4T-10-C

142.0032

142.0010

for M8

142.0024

for M109

Tip Holder

Diffuser

Tip Holder

   

Tip Holder

Tips

Tip Holder

Tips

Recessed

for M10

Recessed

   

Flush

 

Flush

 

for M10

Tips

for M10

Tips

Tips

OMEGA Series MIG-Guns Contact Tips

OMEGA ™ Series MIG-Guns Contact Tips M 6 CONTACT TIPS (packaged 25 per bag) STYLE INCH

M6

CONTACT TIPS (packaged 25 per bag)

STYLE

INCH

METRIC

M 6 CONTACT TIPS (packaged 25 per bag) STYLE INCH METRIC M 8 OMEGA 2 M6

M8

OMEGA 2

M6

PART NO.

OMEGA 3

M6

PART NO.

INCH METRIC M 8 OMEGA 2 M6 PART NO. OMEGA 3 M6 PART NO. M10 OMEGA

M10

OMEGA 3

M8

PART NO.

OMEGA 4

M8

PART NO.

OMEGA 4

M10

PART NO.

CU 069

.024

0.6

140.0005

*140.0005

CU 069

.030

0.8

140.0051

*140.0051

CU 069

.035

0.9

140.0169

*140.0169

CU 069

.040

1.0

140.0242

*140.0242

CU 069

.045

1.2

140.0379

*140.0379

CU 069

.052

1.3

*140.0516

CU 069

.062

1.6

*140.0555

AL 069 for Aluminum

.030

0.8

141.0001

*141.0001

AL 069 for Aluminum

.035

0.8

141.0004

*141.0004

AL 069 for Aluminum

.040

1.0

141.0006

*141.0006

AL 069 for Aluminum

.045

1.2

141.0010

*141.0010

AL 069 for Aluminum

.052

1.3

*141.0019

AL 069 for Aluminum

.062

1.6

*141.0020

CZ 069 Silver Plated

.030

0.8

147.0054

*147.0054

CZ 069 Silver Plated

.035

0.8

147.0172

*147.0172

CZ 069 Silver Plated

.045

1.2

147.0382

*147.0382

CZ 069 Silver Plated

.052

1.3

147.0519

*147.0519

CZ 069 Silver Plated

.062

1.6

147.0558

*147.0558

CU 262

.030

0.8

140.0114

140.0114

CU 262

.035

0.9

140.0214

140.0214

CU 262

.040

1.0

140.0313

140.0313

CU 262

.045

1.2

140.0442

140.0442

CU 262

.052

1.4

140.0533

140.0533

CU 262

.062

1.6

140.0587

140.0587

CU 262

.078

2.0

140.0653

CU 262

.094

2.4

140.0677

AL 262 for Aluminum

.035

0.9

141.0043

141.0043

AL 262 for Aluminum

.040

1.0

141.0008

141.0008

AL 262 for Aluminum

.045

1.2

141.0075

141.0075

AL 262 for Aluminum

.052

1.4

141.0055

141.0055

AL 262 for Aluminum

.062

1.6

141.0022

141.0022

CZ 262 Silver Plated

.030

0.8

147.0117

147.0117

CZ 262 Silver Plated

.035

0.9

147.0217

147.0217

CZ 262 Silver Plated

.040

1.0

147.0316

147.0316

CZ 262 Silver Plated

.045

1.2

147.0445

147.0445

CZ 262 Silver Plated

.052

1.4

147.0536

147.0536

CZ 262 Silver Plated

.062

1.6

147.0590

147.0590

CZ 262 Silver Plated

.078

2.0

147.0656

147.0656

CZ 403 Copper Zirconium

.035

0.9

140.1248

CZ 403 Copper Zirconium

.040

1.0

140.0348

CZ 403 Copper Zirconium

.045

1.2

140.0481

CZ 403 Copper Zirconium

.052

1.4

140.0547

CZ 403 Copper Zirconium

.062

1.6

140.0616

CZ 403 Copper Zirconium

.078

2.0

140.0665

CZ 403 Copper Zirconium

.094

2.4

140.0698

CZ 403 Silver Plated

.045

1.2

147.0481

 

CZ 403 Silver Plated

.052

1.4

147.0547

 

CZ 403 Silver Plated

.062

1.6

147.0616

 

CZ 403 Silver Plated

.094

2.4

147.0698

 

* Must use with H3T-6-C Tip Holder.

OMEGA Series MIG-Guns Diffusers/Tip Holders, Neckliners

™ Series MIG-Guns Diffusers/Tip Holders, Neckliners 014.0021 142.0020 H3T-8-C DIFFUSERS/TIP HOLDERS (packaged 10

014.0021