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INTERACTIVE SCHEMATIC

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Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
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Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
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EC-C2 E-C60
EC-C3

E-C61

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These are hyperlinks that can be used to navi-
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EC-C1

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VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
RENR7931-01
June 2011

320C Excavator
Electrical System
ANB3816-UP
AMC3758-UP
ALF1-UP
BPR4249-UP
BRX1007-UP

© 2011 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Page 1 of 2
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Actuator - Engine Gov. A-12 74 Solenoid - Flow Limit (ATCH) B-8 85
Alarm - Action D-1 59 Solenoid - 1way/2way Control (ATCH) A-4 31
Alarm - Travel (ATCH) A-5 23 Solenoid - A/C Clutch B-12 78
Alternator C-12 79 Solenoid - Fine Swing (ATCH) D-11 20
Battery J-12 7 Solenoid - Hammer (ATCH) H-12 8
Battery (ATCH) J-12 5 Solenoid - Hydraulic Lock D-12 2
Block G-8 13 Solenoid - Power Shift Control A-7 84
Breaker - Alternator G-10 14 Solenoid - Quick Coupler (ATCH) A-7 87
Control - Engine/Pump F-9 9 Solenoid - Relief 1 (ATCH) A-4 26
Control - Valve (ATCH) D-9 6 Solenoid - Relief 2 (ATCH) A-5 31
Control - Wiper D-2 57 Solenoid - Relief Check 1 (ATCH) A-4 32
Converter - 12V 7A J-6 38 Solenoid - Relief Check 2 (ATCH) A-5 39
Converter - Radio D-5 21 Solenoid - Stem 1 Cont. (A) (ATCH) A-8 93
Diode - Chassis Lamp Relay J-11 15 Solenoid - Stem 1 Cont. (B) (ATCH) A-8 93
Diode - Main Relay J-8 12 Solenoid - Stem 2 Cont. (A) (ATCH) A-8 93
Diode - Refueling Power Relay A-2 56 Solenoid - Stem 2 Cont. (B) (ATCH) A-8 93
Diode - Start Relay H-7 10 Solenoid - Stem 3 Cont. (A) (ATCH) A-8 90
Engine Speed Pickup A-10 91 Solenoid - Stem 3 Cont. (B) (ATCH) A-9 90
Fuse Base H-10 15 Solenoid - Swing Brake D-12 2
Heater - Air A-10 88 Solenoid - Thumb Close (ATCH) A-9 93
Ind. Unit G-1 52 Solenoid - Thumb Open (ATCH) A-9 93
Joystick 1 (ATCH) J-2 53 Solenoid - Travel Speed E-12 2
Joystick 2 (ATCH) G-1 52 Solenoid - Travel Straight D-12 1
Meter - Service D-1 63 Switch - Air Cleaner J-11 3
Monitor F-1 66 Switch - Lower Wiper (ATCH) D-3 52
Motor - Lower Wiper (ATCH) J-1 69 Switch - Secondary Shutdown G-3 48
Motor - Lower Washer (ATCH) J-12 83 Switch - Aux. Hydraulic Pressure (ATCH) H-1 65
Motor - Starter B-12 75 Switch - Backup EPR Valve G-2 36
Motor - Washer J-12 82 Switch - Backup Gov. G-2 36
Motor - Wiper E-1 73 Switch - Coolant Level J-12 81
Panel - A/C Switch D-3 34 Switch - Disconnect G-11 17
Panel - Heater Switch D-3 34 Switch - Engine Oil A-12 77
Panel - Switch D-2 40 Switch - Engine Oil Level A-12 76
Pump - Refueling (ATCH) A-3 55 Switch - Fine Swing Control (ATCH) D-4 51
Relay - Main J-7 15 Switch - Hammer Foot (ATCH) J-3 70
Relay - Boom Lamp J-11 19 Switch - Hammer Pressue (ATCH) H-12 8
Relay - Cab Lamp H-11 19 Switch - Hammer Pressure (ATCH) H-1 65
Relay - Chassis Lamp J-11 19 Switch - Hammer Pressure (ATCH) A-9 93
Relay - Heater J-8 11 Switch - Horn J-2 54
Relay - Horn H-11 18 Switch - Hydraulic Oil Filter A-6 94
Relay - Hydraulic Lock Solenoid H-11 18 Switch - Hydraulic Oil Level A-6 4
Relay - Neutral Start G-11 18 Switch - Joystick Pressure J-3 43
Relay - Refueling Power (ATCH) A-2 56 Switch - Key G-1 52
Relay - Refueling Start (ATCH) A-3 60 Switch - Lower Washer (ATCH) D-3 52
Relay - Refueling Stop (ATCH) A-2 60 Switch - Medium Line Pressure (ATCH) J-1 65
Relay - Start G-7 10 Switch - Neutral Start Limit J-2 49
Relay - Start Control J-10 16 Switch - One Touch Low Idle H-1 52
Relay - Thumb Close (ATCH) J-8 10 Switch - Quick Coupler (ATCH) E-1 58
Relay - Thumb Open (ATCH) J-8 10 Switch - Refueling (ATCH) A-5 22
COMPONENT LOCATION
Page 2 of 2
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Relay - Timer J-10 16 Switch - Refueling Start (ATCH) A-3 61
Resistor - Backup J-7 12 Switch - Refueling Stop (ATCH) A-3 61
Seat w/Seat Heater (ATCH) H-1 42 Switch - Seat Heater (ATCH) D-3 52
Sender - Coolant Temperature C-12 80 Switch - Straight Travel Pressure (ATCH) H-1 64
Sender - Fuel Level A-6 24 Switch - Throttle Position G-1 52
Sender - Hydraulic Oil Temperature A-6 95 Switch - Travel Left Pressure J-1 69
Sensor - A/C Photo F-1 72 Switch - Travel Right Pressure J-1 68
Sensor - AIH Coolant Temperature C-12 80 Switch - Under Window Limit (ATCH) E-1 71
Sensor - Pump Discharge Pressure 1 A-7 86 Switch - Window Limit F-1 67
Sensor - Pump Discharge Pressure 2 A-7 89 Unit - A/C F-5 29
Sensor - Squeeze Pressure (ATCH) A-4 27 Unit - Heater (ATCH) F-5 29
Sensor - Water Separator Level (ATCH) J-12 92 Unit - Heater Control J-7 12
Machine locations are repeated for components located close together.
A = Located inside cab.
B = Located inside right console.
C = Located inside left console.
D = Located in or near relay panel.
E = Located on or near hydraulic oil tank.
F = Located on or near pilot manifold.
G =Located under cab platform.
CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 D-12 30
CONN 10 E-7 9
CONN 11 A-6 25
CONN 12 C-6 93
CONN 13 D-6 41
CONN 14 J-6 37
CONN 15 G-5 43
CONN 16 F-5 28
CONN 17 F-4 28
CONN 18 F-4 28
CONN 19 F-3 28
CONN 2 ET CONN J-11 16
CONN 20 H-3 48
CONN 21 H-3 35
CONN 22 B-3 44
CONN 23 B-3 44
CONN 24 A-3 62
CONN 25 A-3 62
CONN 26 C-2 45
CONN 27 C-2 46
CONN 28 E-2 50
CONN 29 F-2 33
CONN 3 G-9 14
CONN 30 H-2 35
CONN 31 H-2 35
CONN 32 H-2 35
CONN 33 J-2 37
CONN 34 J-2 37
CONN 35 G-1 47
CONN 4 G-9 14
CONN 5 G-8 14
CONN 6 G-8 10
CONN 7 G-8 10
CONN 8 G-7 10
CONN 9 G-7 10
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
CID / MID / FMI

Failure Mode Identifiers (FMI)¹


FMI No. Failure Description
0 Data valid but above normal operational range.
Component Identifiers (CID¹)
1 Data valid but below normal operational range.
Module Identifier (MID²)
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
Engine/Pump Controller
4 Voltage below normal or shorted low. (MID No. 069)
5 Current below normal or open circuit. CID Component
6 Current above normal or grounded circuit. 0091 Throttle Position Signal
0096 Fuel Level Sender
7 Mechanical system not responding properly.
0110 Engine Coolant Temperature Sensor
8 Abnormal frequency, pulse width, or period.
0167 Alternator
9 Abnormal update.
0168 Voltage of the Power Supply (Keyswitch)
10 Abnormal rate of change.
0190 Speed Sensor
11 Failure mode not identifiable.
0248 CAT Data Link
12 Bad device or component.
0286 Signal for Engine Oil Pressure Decrease
13 Out of calibration.
0374 Swing Brake Solenoid Valve
14 Parameter failures.
0376 Travel Alarm
15 Parameter failures.
0581 Proportional Reducing Valve for the Power Shift Pressure
16 Parameter not available.
0586 Engine Speed Dial
17 Module not responding.
0587 Feedback Sensor for the Governor Actuator
18 Sensor supply fault.
0590 Engine Control
19 Condition not met.
0598 Travel Speed Solenoid
20 Parameter failures.
0600 Hyrdraulic Oil Temperature Sender
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
1161 Pump Delivery Pressure Sensor (Drive)
1162 Pump Delivery Pressure Sensor 2 (Idle)
1525 Straight Travel Solenoid
Event Codes 2002 Action Alarm
Engine/Pump Control Valve Control
Event (MID No. 6A)
Condition
Code CID Component
17 Coolant Overheat 0145 12V DC Power Supply
43 Battery Voltage Too Low 1522 Check Valve Solenoid 2
50 Battery Voltage Too High 1523 Check Valve Solenoid 2
59 Low Coolant Level 1593 Auxiliary Stem 1 Extend Solenoid Valve
1594 Auxiliary Stem 2 Extend Solenoid Valve
95 Fuel Filter is Clogged
1595 Auxiliary Stem 3 Extend Solenoid Valve
100 Engine Oil Pressure is Low
1596 Auxiliary Stem 1 Retract Solenoid Valve
119 Fuel Level is Low
1597 Auxiliary Stem 2 Retract Solenoid Valve
171 Engine Oil Level is Low 1598 Auxiliary Stem 3 Retract Solenoid Valve
179 Abnormal Battery Charge 1609 Clench Pressure Sensor
232 Water Separator Draining Demand 1615 1way/2way Flow Solenoid Valve
235 Hydraulic Oil Level is Low 1657 Left Joystick Slide Control
236 Hydraulic Oil Filter is Clogged 1658 Right Joystick Slide Control
1665 Relief 1 Solenoid Valve
237 Overload Warning
1666 Relief 2 Solenoid Valve
272 Air Filter is Clogged
600 Hydraulic Oil Overheat ¹ The CID is a diagnostic code that indicates which component is faulty.

862 Special Filter is Clogged ² The MID is a diagnostic code that indicates which electronic control module
863 Automatic Greasing Failure diagnosed the fault.
SPECIFICATIONS AND RELATED MANUALS

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
102-8016 Resistor: Backup 47 ± 2
Power Shift Control
Stem 1 (A)
Stem 1 (B)
111-9916 Solenoid: Stem 2 (A) 11.7 ± 1.2
Stem 2 (B)
Stem 3 (A)
Stem 3 (B)
Relief 1
112-0090 Solenoid: 19.5 ± 2
Relief 2
Hydraulic Lock
Swing Brake
Travel Speed
121-1491 Solenoid: 32.0 ± 3.2
Travel Straight
Thumb Close (ATCH)
Thumb Open (ATCH)
152-8346 Solenoid: Quick Coupler (ATCH) 32.6 ± 1.6
Empty: 83.5 ± 1.5
163-6700 Sender: Fuel Level Midpoint: 33.8 ± 2.0
Full: 8.0 +1.0 or -0.5
171-0188 Solenoid: Flow Limit 11.5 ± 0.5
20824-25451 @ 0°C (32°F)
6134-7496 @ 25°C (77°F)
3989-4875 @ 35°C (95°F)
4I-5394 Sender: Hydraulic Oil Temperature 2224-2718 @ 50°C (122°F)
973-1189 @ 75° (167°F)
475-522 @ 100°C (212°F)
221-269 @ 125°C (257°F)
¹ At room temperature unless otherwise noted.

Off Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
154-0498 Air Cleaner 635 ± 58 mm H2O Normally Open
Travel Left Pressure
Travel Right Pressure
Medium Line Pressure (ATCH)
490 ± 49 kPa 290 kPa MIN
167-3466 Hammer Pressure (ATCH) Normally Open
(71.07 ± 7.11 psi) (42.06 psi)
Aux. Hydraulic Pressure (ATCH)
Straight Travel Pressure (ATCH)
Joystick Pressure

Related Electrical Service Manuals


Title Form Number
Alternator: 5I-8085 SENR2143
Electric Starting Motor: 125-2988 REG00843
Engine/Pump Control: RENR3814
Tool/Valve Control: RENR3823
HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
12 11 10 9 8 7 6 5 4 3 2 1
OPERATOR STATION OPERATOR STATION
AA BB CC L14 L14 L14 L14 GROUND STRAP CONSOLE(LH)
RD-00 L13 L13 L13 L13 7G-1060 VV
RD-00 BK-00 RELAY PANEL RELAY PANEL
C C L22 L22 L22 L22
330-YL (10) ATCH THUMB 6 (53) ATCH 576-PK-18 3
OPEN RELAY L12 L12 L12 L12
A 308-YL-18 S WH/BU 330-YL 200-BK-18 169-PK-18 (12) HEATER 5 JOYSTICK 535-BU 1 (69) ATCH LOWER
POS NEG POS NEG (7) BATTERY (16) START CONT 149-5050 (12) BACKUP L35 L35 L35 L35

200-BK-14
200-BK-14
235-BK-18
235-BK-18

200-BK-18
B 235-BK-18 GND BK 200-BK-18 200-BK-18 169-PK-18 CONT UNIT (38) ATCH 12V 7A 4 177-7712 575-YL-18 4 WIPER MOTOR
3T-5760 L39 L39 L39 L39 +
RELAY RESISTOR C CONN 34

200-BK

200-BK
C L YL K776-GN-18 200-BK 3 200-BK-18 2
CONN 2 D 893-GN-18 094-2080 P WH/YL 403-GN-18 200-BK-18 102-8016 A770-PK-18
104-3204 CONVERTER
167-3467 135-BU 200-BK-18 H476-WH-18 2 E472-GN-18 1 +12V A S +1
167-7079
ET CONN A J J L20 L20 MOTOR

308-YL-18

308-YL-18
E 892-BR-18 R WH/GN 309-GY-18 235-BK-18 210-BK 200-BK-14 235-BK-18 1 235-BK-18 2 GND
L14 -

KEY SW.(START)
FF (NOTE C) GG (NOTE C) HH (NOTE C) F 309-GY-18 200-BK-14 (12) DIODE 308-YL-18 120-YL 1 120-YL 1 C569-YL 200-BK-14 320-RD-18 235-BK-18 E474-OR-18 3 PWM+
121-1022 24V MEMORY
RD-00 RD-00 BK-00 G 330-YL 200-BK-18 (15) MAIN RELAY 200-BK 2 120-YL 2 24V IN 229-BK 200-BK 154-RD S D 235-BK-18 235-BK-18 4 COMMON

KEY SW.(ON)

CHECK TERM.
C (10) ATCH THUMB C A
H 330-YL CLOSE RELAY 213-0772 179-BU 3 200-BK 3 GND 200-BK 200-BK 151-GN 6 235-BK-18 K844-GY-18 5 SWITCH 1

INDICATOR

REGULATOR
(69) TRAVEL LEFT
(5) ATCH J GND 2 200-BK 308-YL 149-5050 200-BK 4 4 12V MEMORY 200-BK 200-BK 189-RD 5 235-BK-18 K848-WH-18 6 SWITCH 2 H475-BU-18 1 PRESS. SW
POS NEG POS NEG (16) TIMER RELAY OUT 3 189-RD 308-YL-18 135-BU 5 135-BU 5 12V OUT 179-BU 200-BK 200-BK-18 VV A 4 K848-WH-18 D 235-BK-18 2
BATTERY 167-3466

TEMP.

RELAY
163-6703 IN 4 308-YL 169-PK-18 C 210-BK 6 210-BK 6 GND 120-YL 607-PK H475-BU-18 PLATFORM CHASSIS 3 K844-GY-18
3T-5760 (19) BOOM LAMP RELAY (54) HORN SW

GND
(NOTE C) +B 1 110-RD 306-GN C569-YL 7 120-YL 124-GN-14 H474-GN-18 2 E474-OR-18
161-3128 WW WW DD EE L11 128-2134
J 645-RD-18 308-YL-18
105-RD
684-RD-18
C C
229-BK 8
9
179-BU
320-RD-18
175-RD-14
320-RD-18
K849-YL-18
K852-GN-18 235-BK-18
1 E472-GN-18
A
235-BK-18
J
A D D (68) TRAVEL RIGHT
235-BK-18 200-BK-14 10 A770-PK-18 154-RD K851-BU-18 H474-GN-18 1
C (1) HEATER CONN 14 L13 PRESS. SW

T713-GN-18
616-BU 893-GN-18 K776-GN-18 C 11 645-RD-18 151-GN H473-BR-18 2 200-BK-18 320-RD-18 235-BK-18 2
RELAY 167-3466

T714-BU-18
T713-GN-18

T716-PK-18
T715-WH-18
892-BR-18 403-GN-18 9X-8124 12 615-YL 189-RD 235-BK-18 1 320-RD-18 200-BK-18

RR

PP
KK
877-YL-4

101-RD-4
Z

308-YL

308-YL

L11

L20

L39
L35
645-RD-18 893-GN-18 607-PK 105-RD 235-BK-18
CONN 33

A770-PK-18

A718-PU-18
L975-PK-18
(70) ATCH

310-PU-18
200-BK-18

200-BK-18

308-YL-18

169-PK-18
169-PK-18

308-YL-18
308-YL-18

310-PU-18
200-BK-18
200-BK-18
200-BK-18
(92) ATCH 149-RD 616-BU 892-BR-18 12V 7A 607-PK A770-PK-18 200-BK-18 308-YL 1 235-BK-18

112-PU-6

101-RD-6
101-RD-6
HAMMER FOOT SW A

308-YL
308-YL
308-YL
308-YL

306-GN
306-GN
WATER

200-BK-18
200-BK-18

200-BK-14
200-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
646-RD-18 616-BU 607-PK 103-RD 200-BK-18 954-GN 2 (65) ATCH
(15) DIODE FUSE 138-4653 A

200-BK
SEPARATOR 5A 607-PK 607-PK 607-PK 113-OR-18 K906-GN-18 K851-BU-18 1 MEDIUM LINE
LEVEL SENSOR 121-1022 5A 141-2759 ATCH 12V 7A (NOTE G) (49) NEUTRAL START
10A 10A 113-8490 607-PK 130-RD-14 607-PK 129-BU A768-BU-18 154-RD A RD-18 LIMIT SW 235-BK-18 2 PRESS. SW
171-9091 C CONVERTER A
10A 15A 113-8491 684-RD-18 184-RD 167-3467 189-RD 645-RD-18 A769-GY-18 151-GN B WH-18 163-6785 167-3466
(83) ATCH (81) COOLANT
160-PU-18 15A 30A 124-3548 615-YL
L30 L30
322-GY
CONN 14 T 169-PK-18 646-RD-18 607-PK H476-WH-18 1 (43) JOYSTICK 189-RD C BK-18
(82) WASHER LOWER WASHER LEVEL SW (3) AIR CLEANER PRESS. SW
7T-8890 245-9205 SW A623-BU-18 15A (15) FUSE BASE 160-PU A588-GN 179-BU 1 24V MEMORY 105-RD 118-GY M736-BU-18 235-BK-18 2
7T-8890 T 2 167-3466
154-0498 30A 183-1000 149-RD 309-GY-18 179-BU 24V IN 646-RD-18 152-BU 105-RD 200-BK-18

L13
L35

L22
L12

L39
646-RD-18 115-RD 172-RD-18 1 200-BK 3 GND 123-WH-18 147-PU A755-PK-18 H475-BU-18 235-BK-18
B B A/C BLOWER E

GROUND
SIGNAL
15A 175-RD-14 115-RD 189-RD 112-PU-6 2 4 12V MEMORY 175-RD-14 123-WH-18 A756-BU-18 H474-GN-18
C TIMER RELAY C L11 L11
MOTOR MOTOR 607-PK 10A 110-RD 149-RD 189-RD 101-RD-6 3 C569-YL 5 12V OUT 103-RD 169-PK-18 A757-GY-18 K849-YL-18 E472-GN-18 1
HORN A
607-PK 10A 114-RD 110-RD 189-RD 101-RD-6 4 229-BK 6 GND 152-BU 307-OR A758-BR-18 K852-GN-18 235-BK-18 2
+B CAB LAMP RELAY PANEL L10 L10 L22 (65) ATCH
10A 115-RD 105-RD 189-RD 5 118-GY 615-YL L972-BU-18 H473-BR-18 E475-PK-18 3 K849-YL-18 1 HAMMER
DOME LAMP/MEMORY ATCH 12V 7A L19
160-PU 10A 103-RD 130-RD-14 189-RD 6 124-GN-14 607-PK K907-BU-18 K851-BU-18 4 235-BK-18 2 PRESS. SW
KEY SW CONVERTER L22
10A 105-RD 184-RD 151-GN 7 167-3467 129-BU 607-PK 326-RD 235-BK-18 5 167-3466 (NOTE J)
(19) CHASSIS LAMP RELAY E/P CONT T L12 (NOTE B)
10A 184-RD 103-RD 151-GN 200-BK-18 200-BK-18 8 147-PU 191-WH-14 L969-WH-18 235-BK-18 6
161-3128 BOOM LAMP
9 1
A
B
C

10A 149-RD 175-RD-14 151-GN 200-BK-18 200-BK-18 120-YL 24V MEMORY 113-OR-18 A587-YL L968-OR-18 576-PK-18 235-BK-18
B ATCH V CONT E A
15A 130-RD-14 172-RD-18 151-GN 200-BK-18 310-PU-18 10 120-YL 2 24V IN 154-RD 135-BU 308-YL 535-BU (65) ATCH
B B (19) CAB LAMP RELAY 10A 168-RD-10 189-RD 200-BK-18 310-PU-18 11 200-BK 3 308-YL 210-BK 308-YL 575-YL-18 E472-GN-18 1 K852-GN-18 1
161-3128 PRODUCT LINK
GND L39 AUX HYD
5A 172-RD-18 114-RD 105-RD 308-YL 308-YL 12 4 12V MEMORY 151-GN C569-YL 308-YL T713-GN-18 235-BK-18 2 235-BK-18 2 PRESS. SW
UU REFUELING PUMP
G976-BU-18

135-BU 5
200-BK-18

506-PU-18

200-BK-18

235-BK-18
412-BU-18

235-BK-18

235-BK-18
430-BU-18
684-RD-18 30A 168-RD-10 160-PU 105-RD 308-YL-18 308-YL 12V OUT 307-OR 229-BK 308-YL T715-WH-18 T715-WH-18 E476-PU-18 3 167-3466
PP
578-BU

147-PU

309-GY-18 105-RD 169-PK-18 308-YL-18 210-BK 6 GND 191-WH-14 150-OR-18 F774-WH-18 576-PK-18 4
C
615-YL 152-BU 645-RD-18 330-YL 308-YL A587-YL 308-YL F773-OR-18 535-BU 5 235-BK-18
A/C L22 (NOTE B) A
15A 124-GN-14 118-GY 646-RD-18 330-YL 169-PK-18 12V 7A X 2 (NOTE D) 150-OR-18 308-YL A770-PK-18 575-YL-18 6 (64) ATCH
SW PANEL/RADIO L12 L12
5A 113-OR-18 147-PU 615-YL 306-GN 169-PK-18 E554-PK-18 150-OR-18 615-YL H473-BR-18 1 STRAIGHT TRAVEL
WIPER/WASHER
115-RD 10A 118-GY 169-PK-18 103-RD 105-RD A770-PK-18 H474-GN-18 1 E554-PK-18 147-PU 780-PU-18 200-BK-14 235-BK-18 2 PRESS. SW
LOWER WIPER/WASHER L35 L35 PLUG AS.

L10
10A 152-BU 113-OR-18 175-RD-14 684-RD-18 A718-PU-18 H475-BU-18 2 H474-GN-18 H475-BU-18 235-BK-18 200-BK-14 167-3466
BACKUP/MONITOR CONT 186-4574
(18) HORN RELAY
5A 169-PK-18
CIGAR LIGHTER
124-GN-14 152-BU 646-RD-18 L975-PK-18 H476-WH-18 3 H475-BU-18 H474-GN-18 A537-PK-18 607-PK CONN 20 CONN 30 CONN 31
H 161-3128
10A
10A
129-BU
160-PU
CHASSIS LAMP
SEAT HEATER
123-WH-18
120-YL
118-GY
147-PU
308-YL
169-PK-18
200-BK-18
306-GN E474-OR-18
K849-YL-18
K852-GN-18
4
5
H476-WH-18
K849-YL-18
H476-WH-18
K849-YL-18
307-OR
169-PK-18
103-RD
113-OR-18
235-BK-18
H
320-RD-18 5A 123-WH-18 179-BU 113-OR-18 A770-PK-18 306-GN K844-GY-18 L972-BU-18 6 K852-GN-18 K852-GN-18 169-PK-18 893-GN-18 A A A VV S
12V 7A CONVERTER 1 L13
10A 120-YL 129-BU 124-GN-14 308-YL 308-YL K848-WH-18 M736-BU-18 7 L972-BU-18 K906-GN-18 307-OR 129-BU CONSOLE(RH)
CONN 32

10
11
12
C

3
4
5
6
7
8
9
2

10
11
12
1

1
12V 7A CONVERTER 2
322-GY 10A 179-BU 191-WH-14 123-WH-18 A718-PU-18 235-BK-18 K906-GN-18 8 M736-BU-18 A768-BU-18 A537-PK-18 892-BR-18

8
9
7
1
2
3
4
5
6

1
2
3
4

1
2
3
4
ATT SOL C E
(8) ATCH 10A 147-PU 150-OR-18 120-YL L975-PK-18 E472-GN-18 A768-BU-18 9 F774-WH-18 A769-GY-18 147-PU M734-BR-18

308-YL
308-YL
HAMMER PRESS. SW QUICK COUPLER E E E E
5A 150-OR-18 114-RD 179-BU 105-RD A E472-GN-18 A769-GY-18 10 F773-OR-18 M736-BU-18 147-PU 645-RD-18 (42) ATCH SEAT WITH
167-3466 POWER WINDOW
114-RD 15A 191-WH-14 200-BK-18 129-BU 200-BK-18 B E472-GN-18 308-YL 11 A755-PK-18 A755-PK-18 615-YL M741-GY-18 A537-PK-18 1 SEAT HEATER
(NOTE G) ALT REGULATOR

780-PU-18
150-OR-18
309-GY-18 320-RD-18 320-RD-18 308-YL C E472-GN-18 F774-WH-18 12 A756-BU-18 A756-BU-18 607-PK H465-GN-18 200-BK-18 2

CONN 21
(8) ATCH 5A 164-0505
HAMMER SOL 5A 322-GY 154-RD E472-GN-18 F773-OR-18 13 A757-GY-18 A757-GY-18 103-RD M742-PU-18 A
(18) HYD LOCK SOL RELAY AUX CKT L21 L22

K906-GN-18
A768-BU-18
A769-GY-18

A537-PK-18
K907-BU-18

L969-WH-18
L968-OR-18

A770-PK-18

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18
F774-WH-18
F773-OR-18

M736-BU-18

E472-GN-18
E473-GY-18
K843-GN-18
K847-PU-18
150-OR-18
780-PU-18

169-PK-18
200-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-18
121-6303 10A 180-GN A588-GN 307-OR 684-RD-18 1 684-RD-18 235-BK-18 A755-PK-18 14 A758-BR-18 A758-BR-18 113-OR-18 403-GN-18
161-3128

105-RD

326-RD

308-YL

307-OR

607-PK
(NOTE G) 5A A587-YL 191-WH-14 646-RD-18 2 E475-PK-18 A756-BU-18 15 M741-GY-18 L972-BU-18 893-GN-18 410-WH-18

2
1
200-BK-18 10A 189-RD A587-YL C SS 235-BK-18 A757-GY-18 16 M742-PU-18 K907-BU-18 129-BU H466-BU-18

A770-PK-18

K776-GN-18

A718-PU-18
L975-PK-18
168-RD-10
150-OR-18

645-RD-18

175-RD-14

191-WH-14

113-OR-18
124-GN-14
123-WH-18

320-RD-18

646-RD-18
646-RD-18
646-RD-18
646-RD-18

169-PK-18

200-BK-14

403-GN-18
893-GN-18
892-BR-18

130-RD-14

309-GY-18
172-RD-18
10A 151-GN 607-PK E476-PU-18 A758-BR-18 17 M734-BR-18 326-RD 892-BR-18 H467-WH-18 XX
C (52) ONE TOUCH

A587-YL

A588-GN
E

607-PK

105-RD
189-RD

615-YL
103-RD

152-BU
118-GY

147-PU

120-YL
179-BU
129-BU

151-GN
307-OR
154-RD

308-YL

151-GN

616-BU
607-PK

184-RD
322-GY

189-RD

308-YL
A588-GN 15A 200-BK-18 150-OR-18 306-GN (10) DIODE E472-GN-18 K907-BU-18 18 147-PU L969-WH-18 M734-BR-18 646-RD-18
RR L12 LOW IDLE SW

308-YL
308-YL
L19

L39
A587-YL 306-GN 168-RD-10 330-YL 121-1022 K847-PU-18 L969-WH-18 19 H465-GN-18 L968-OR-18 645-RD-18 506-PU-18 235-BK-18 128-2134
L9 L9 L6
307-OR K843-GN-18 L968-OR-18 20 H466-BU-18 F774-WH-18 M741-GY-18 118-GY L972-BU-18
2

2
1

C L18
189-RD 154-RD E473-GY-18 410-WH-18 21 H467-WH-18 F773-OR-18 H465-GN-18 169-PK-18
Z Z 151-GN 306-GN 1 506-PU-18 22 200-BK-18 893-GN-18 M742-PU-18 169-PK-18
330-YL 2 578-BU 23 200-BK-14 892-BR-18 403-GN-18 169-PK-18 E
C M741-GY-18 24 200-BK-14 M734-BR-18 410-WH-18 169-PK-18 E472-GN-18 1 +12V
(18) NEUTRAL START RELAY
K849-YL-18
200-BK-18

235-BK-18

H465-GN-18 25 K871-WH-18 M741-GY-18 H466-BU-18 578-BU 235-BK-18 2 GND


161-3128 MM NN (52) ATCH JOYSTICK
954-GN

112-PU-6 112-PU-6 112-PU-6 109-RD-8 M742-PU-18 26 K872-OR-18 H465-GN-18 H467-WH-18 152-BU E473-GY-18 3 PWM+
177-7711

M736-BU-18

K907-BU-18
A770-PK-18
L969-WH-18

L968-OR-18
F774-WH-18
F773-OR-18
K906-GN-18
A768-BU-18

A769-GY-18

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18

L972-BU-18
E472-GN-18
E473-GY-18
K843-GN-18
K847-PU-18

A537-PK-18
XX XX

169-PK-18

235-BK-18

235-BK-18

235-BK-18
200-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-18 H466-BU-18 27 K879-GN-18 M742-PU-18 646-RD-18 135-BU 235-BK-18 4 COMMON

308-YL
326-RD
307-OR
105-RD

607-PK
101-RD-6 101-RD-6 101-RD-6 304-WH-8 M734-BR-18 28 L973-GN-18 403-GN-18 506-PU-18 210-BK K843-GN-18 5 SWITCH 1
C (48) SECONDARY
306-GN (10) START RELAY H467-WH-18 29 780-PU-18 410-WH-18 169-PK-18 C569-YL K847-PU-18 6 SWITCH 2
403-GN-18 30 326-RD H466-BU-18 578-BU 229-BK SHUTDOWN SW
125-1302 4D-1836
893-GN-18 31 H473-BR-18 H467-WH-18 152-BU 147-PU
ATCH UU LL
307-OR 101-RD-6 60A 109-RD-6 109-RD-6 892-BR-18 32 235-BK-18 506-PU-18 135-BU 147-PU
PRODUCT LINK E
154-RD E554-PK-18 33 K851-BU-18 578-BU 210-BK 147-PU
147-PU 34 310-PU C569-YL 147-PU 607-PK L. CHASSIS (52) IND UNIT
(14) ALT BREAKER 163-6702
L973-GN-18 35 586-BR-18 229-BK 123-WH-18 200-BK-18 GND
(17) DISCONNECT SW. 171-2208
780-PU-18 36 L973-GN-18 123-WH-18 307-OR
1
2
3
4
5
6

7N-0718
7N-0719(NOTE C) 200-BK-18 37 200-BK-18 307-OR 307-OR
2 1 E

A770-PK-18

L975-PK-18

K776-GN-18
A718-PU-18

T714-BU-18
T716-PK-18
T713-GN-18
T715-WH-18
E

320-RD-18

645-RD-18

123-WH-18

175-RD-14

124-GN-14

169-PK-18
113-OR-18
646-RD-18

150-OR-18
191-WH-14

168-RD-10

403-GN-18

309-GY-18
200-BK-14

893-GN-18
892-BR-18

172-RD-18

130-RD-14
200-BK-14 38 200-BK-18 310-PU 307-OR 169-PK-18 F773-OR-18
G G

877-YL-4
101-RD-6
101-RD-4
109-RD-6
109-RD-8

304-WH-8
A587-YL

A588-GN
E

615-YL
189-RD
152-BU
105-RD
129-BU

154-RD
308-YL
151-GN

120-YL

179-BU
307-OR
147-PU
607-PK
103-RD

118-GY

184-RD

616-BU
322-GY
607-PK

189-RD

308-YL
151-GN

308-YL

308-YL
308-YL
200-BK-14 39 200-BK-18 586-BR-18 307-OR F774-WH-18 235-BK-18 1 COM (52) THROTTLE
3
K849-YL-18

G976-BU-18

CONN 8
200-BK-18
235-BK-18

506-PU-18

412-BU-18

200-BK-18
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
430-BU-18
235-BK-18

172-RD-18
235-BK-18

403-GN-18
893-GN-18
892-BR-18

235-BK-18 40 892-BR-18 200-BK-18 118-GY 310-PU A755-PK-18 2 S1 POS SW


954-GN

147-PU

578-BU

200-BK
200-BK

308-YL

H473-BR-18 41 893-GN-18 200-BK-14 200-BK-14 586-BR-18 169-PK-18 A756-BU-18 3 S2 106-0107


CC
K851-BU-18 42 K906-GN-18 200-BK-14 200-BK-14 A537-PK-18 169-PK-18 A757-GY-18 4 S3
GROUND STRAP 1 2
43 A768-BU-18 780-PU-18 124-GN-14 L973-GN-18 K906-GN-18 A758-BR-18 5 S4

DD
KK
EE
LL
MM

NN
HH (NOTE C) 167-3583 C C C C C C WW 3

C
44 A769-GY-18 K871-WH-18 175-RD-14 191-WH-14 K907-BU-18 (36) BACKUP 6
CONN 3 45 308-YL K872-OR-18 E554-PK-18 A587-YL A770-PK-18 GOV SW

10
11
12

10
11
12
4 5

3
4
5
6
7
8
9

3
4

3
4
5
6
7
8
9
2

2
1

1
10
11
12

A
B
C

A
B
C

A
B
C
46 K907-BU-18 K879-GN-18 607-PK K871-WH-18 A768-BU-18
CONN 9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6

2
4
1
3
6 163-6711
A A A B B S Z WW 47 L969-WH-18 H473-BR-18 200-BK-14 K872-OR-18 L969-WH-18 E G
B B B B B VV R
L40

48 L968-OR-18 K851-BU-18 200-BK-14 K879-GN-18 M736-BU-18 (36) BACKUP 308-YL


7 8 (52) KEY SW
49 410-WH-18 235-BK-18 L973-GN-18 235-BK-18 235-BK-18 EPR VALVE SW
9 9G-7641
CONN 4 CONN 5 (13) BLOCK CONN 6 CONN 7
C OFF

L19

L28

L29

L35

L21
50 506-PU-18 235-BK-18 191-WH-14 200-BK-14 163-6710 326-RD
CHASSIS 121-1023 S ON
L36

L34

L40

L38

L39
51 578-BU 235-BK-18 A587-YL 200-BK-14 235-BK-18 307-OR
L29 L29 L29 10 11 B ST

L19

L18

L39
308-YL 52 403-GN-18 235-BK-18 K871-WH-18 124-GN-14 A769-GY-18 105-RD
L35 12 E
954-GN 954-GN
L21 L21 L21
954-GN
L21
53
54
310-PU
586-BR-18
235-BK-18
235-BK-18
K872-OR-18
K879-GN-18
175-RD-14
E554-PK-18
L968-OR-18
E CONN 35
L19 L19 L19 L19

L8

L6
K849-YL-18 K849-YL-18 B A 235-BK-18 235-BK-18 607-PK
L28 L28 L28 L28 CONN 15

L8

L6
L36

L34

L40

R 1 124-GN-14 CAB
L18 L18 L18 L18 L18 L18 L18 (29) A/C UNIT B 2 200-BK-14
L38 L38 L38 L39 L39 L39 161-3779 JJ JJ
R/L 3 175-RD-14
4 L8 L8 L3 F L L
(29) ATCH G E554-PK-18 200-BK 615-YL 615-YL RD-18
BR 5 607-PK 200-BK 200-BK 200-BK WH-18
HEATER UNIT
B 6 200-BK-14 615-YL

FUEL PRIMARY FILTER PLUGGED


PUMP DISCHARGE(1) PRESS SENSOR

PUMP DISCHARGE(2) PRESS SENSOR


164-0490

HEATER RELAY/STARTER RELAY

CREEPER TRAVEL FUNCTION SW

FUEL SECONDARY FILTER PLUGGED


A 615-YL ATCH ATCH CAB

OVER LOAD ALARM CANCEL SW


L7 L7 F F CAB LAMP GUARD LAMP
G976-BU-18

L975-PK-18

K776-GN-18
A718-PU-18

H474-GN-18
H475-BU-18
H476-WH-18

K849-YL-18
K852-GN-18
K851-BU-18

L972-BU-18
M736-BU-18
M736-BU-18
M736-BU-18
M736-BU-18
M736-BU-18
K906-GN-18
A768-BU-18
A769-GY-18

L973-GN-18
L973-GN-18
L973-GN-18
L973-GN-18
F774-WH-18
F773-OR-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
K907-BU-18
L969-WH-18
L968-OR-18

M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18

E554-PK-18

H473-BR-18

WATER SEPARATOR LEVEL SW

TRAVEL STRAIGHT PRESS SW


L29
L21

L38
506-PU-18

235-BK-18
235-BK-18

410-WH-18
412-BU-18
430-BU-18

235-BK-18
403-GN-18

892-BR-18
893-GN-18
172-RD-18
172-RD-18
200-BK-14
168-RD-10

403-GN-18
309-GY-18

893-GN-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
893-GN-18

403-GN-18

200-BK-18
200-BK-14
200-BK-14
780-PU-18

235-BK-18

506-PU-18

A584-BU-18 A584-BU-18 167-3441 183-1035


101-RD-4
877-YL-4
109-RD-6
304-WH-8

TRAVEL SPEED CHANGE SOL

POWER SHIFT CONTROL PRV

TRAVEL ALARM CANCEL IND

ATCH STEM2 SWING CANCEL

ATCH STEM1 SWING CANCEL

ATCH STEM3 SWING CANCEL


ATCH STEM4 SWING CANCEL
A588-GN
578-BU
200-BK

147-PU

308-YL

189-RD

184-RD

616-BU
322-GY
607-PK

308-YL

147-PU

578-BU

SWING BRAKE CANCEL SOL

TRAVEL ALARM CANCEL SW

CAPSULE FILTER PLUGGED

SPECIAL FILTER PLUGGED


200-BK-18 (NOTE H)

PRIMARY NFC PRESS PRV


FAN MOTOR CONTROL PRV

OPTION VOLTAGE SW (1)

O.L.W.D. PRESS SENSOR

AIR HEATER CONTROLLER

ONE TOUCH LOW IDLE SW

TRAVEL RIGHT PRESS SW


L6 L6 L6
200-BK-18

FLOW LIMIT PRESS PRV

ANALOG SENSOR RETURN

TRAVEL LEFT PRESS SW


TRAVEL STRAIGHT SOL

COOLANT TEMP SENSOR

HYD OIL TEMP SENSOR

THROTTLE POSITION 1
THROTTLE POSITION 2

THROTTLE POSITION 3
THROTTLE POSITION 4

AIR CLEANER PLUGGED


JJ JJ

OPTION CONTROL PRV


OPTION CONTROL PRV

ALTERNATOR R TERM.
(67) WINDOW LIMIT SW F L L

GOVERNOR FEEDBACK

OPTION PWM IN (1)

JOYSTICK PRESS SW

CAT DATA LINK (+)

CAT DATA LINK (-)


615-YL 615-YL RD-18

SPEED SENSOR (-)

SPEED SENSOR (+)

GOVERNOR COMMAND

AUTO LUB FAILURE

COOLANT LEVEL SW
HYD OIL LEVEL SW

ENG OIL LEVEL SW


ENG OIL PRESS SW
117-6306

TRAVEL MODE IND


200-BK 200-BK WH-18

PRV RETURN (1)


PRV RETURN (2)
PRV RETURN (3)
PRV RETURN (4)

TRAVEL MODE SW
FREE SWING SW

FINE SWING SW

SWITCH RETURN
TRAVEL ALARM
AEC MODE IND
ATCH ATCH CAB

FAULT ALARM

+12V SUPPLY

AEC MODE SW
F CAB LAMP GUARD LAMP
F

FUEL LEVEL

SENSOR RET
167-3441 183-1035

BACKUP SW

OPTION SW
OPTION SW

KEY SW ON
(66) MONITOR

H465-GN-18
M742-PU-18

A537-PK-18
H466-BU-18
H467-WH-18

M734-BR-18

M741-GY-18

L973-GN-18
K871-WH-18
K872-OR-18
K879-GN-18
403-GN-18
410-WH-18
506-PU-18

645-RD-18
892-BR-18
893-GN-18

235-BK-18

586-BR-18
113-OR-18
575-YL-18

646-RD-18

169-PK-18

191-WH-14

200-BK-14

200-BK-14

576-PK-18

123-WH-18

780-PU-18
150-OR-18
(NOTE H)
177-7700

C569-YL

A587-YL
F H H

578-BU
535-BU
152-BU
129-BU

103-RD

615-YL

118-GY

229-BK

607-PK

307-OR
310-PU

147-PU

135-BU
210-BK
200-BK 201-BK-18 1 103-RD-18 1 +B
L27

GND

GND
200-BK 169-PK-18 2 201-BK-18 2 GND

+B

+B
200-BK-18 103-RD 3 169-PK-18 3 ACC
200-BK 893-GN-18 4 4 +12V
1
2
3
4
5
6
7
8
9
10

12
13
14
15
16
17
18
19

46
47
48
49
50
51
52
53
54
11

20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
A A A 200-BK 892-BR-18 5 893-GN-18 5 CDL +
CONN 19 200-BK-18 607-PK 6 892-BR-18 6 CDL -

10
11
12

10
11
12
13
14
15
16
17
18

10
11
12
13
14
15
16
17
18
19
20
21
3
4
5
6
7
8
9

3
4
5
6
7
8
9

3
4
5
6
7
8
9
2

2
1

1
B CAB 200-BK C538-OR-18 7 607-PK-18 7 LIGHT
K904-GN-18
A762-PU-18

C468-BU-18
M740-PK-18

M737-WH-18
M738-OR-18

M739-YL-18

A761-PU-18

T967-YL-18

K906-GN-18

K776-GN-18

A768-BU-18
A769-GY-18
F774-WH-18
F773-OR-18
E554-PK-18

K849-YL-18
A718-PU-18

L973-GN-18
M736-BU-18

M736-BU-18
M736-BU-18
L973-GN-18

L975-PK-18

H474-GN-18
H475-BU-18
H476-WH-18
K851-BU-18
K849-YL-18
K852-GN-18
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
K907-BU-18
L969-WH-18
L968-OR-18

M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18
G976-BU-18
H473-BR-18
780-PU-18
321-BR-18

763-BU-18

403-GN-18
403-GN-18
403-GN-18
403-GN-18

235-BK-18
235-BK-18
200-BK-14
200-BK-18
200-BK-14
200-BK-14

235-BK-18
235-BK-18

309-GY-18

168-RD-10
780-PU-18

893-GN-18
893-GN-18
892-BR-18
892-BR-18
412-BU-18
430-BU-18

410-WH-18

200-BK-18 C537-GN-18 8 8
788-YL-18

492-GY-18
495-GN-18

491-PK-18

496-WH-18

405-GY-18
487-OR-18

101-RD-4
877-YL-4
109-RD-6
304-WH-8
A588-GN

M740-PK-18

L973-GN-18
L969-WH-18
M737-WH-18
M738-OR-18

H466-BU-18
H467-WH-18

M739-YL-18

H465-GN-18

A761-PU-18

M736-BU-18
T967-YL-18

M736-BU-18

M742-PU-18

K850-BR-18

M734-BR-18
M741-GY-18

K849-YL-18
K849-YL-18
K849-YL-18
K849-YL-18
H476-WH-18
H475-BU-18

H474-GN-18

K851-BU-18
K852-GN-18
G976-BU-18

H473-BR-18
A762-PU-18
K907-BU-18

L968-OR-18

K904-GN-18

L975-PK-18

A755-PK-18
A756-BU-18
L972-BU-18

A757-GY-18
A758-BR-18

C468-BU-18
403-GN-18
788-YL-18

492-GY-18
495-GN-18

491-PK-18

412-BU-18
496-WH-18

405-GY-18
487-OR-18

430-BU-18
F F F
235-BK

147-PU
147-PU

200-BK

189-RD

616-BU
322-GY
607-PK

308-YL
308-YL
308-YL
308-YL
308-YL
308-YL

184-RD

763-BU-18

321-BR-18

410-WH-18

780-PU-18

893-GN-18

892-BR-18
200-BK 152-BU
ATCH SPEAKER (R) CONN 29

184-RD
235-BK

184-RD
235-BK

308-YL
200-BK-14 535-BU (72) A/C PHOTO
7Y-5505
CONN 16 CONN 17 CONN 18

200-BK-14

200-BK-18
200-BK-14 200-BK SENSOR
F

200-BK
200-BK

200-BK
200-BK
200-BK A581-GN 167-7083
511-BR-18 200-BK-18 A582-PU
512-GN-18 A584-BU-18 201-BK-18 A580-BR Y/G
103-RD 235-BK-18 A579-OR F

A584-BU-18

A537-PK-18

M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18

C569-YL-14
201-BK-18

508-PU-18
509-WH-18
511-BR-18
512-GN-18
607-PK-18

200-BK-14

200-BK-14
113-OR-18
113-OR-18
113-OR-18
113-OR-18

575-YL-18
576-PK-18
123-WH-18
646-RD-18
645-RD-18

403-GN-18
410-WH-18
506-PU-18

169-PK-18
893-GN-18
892-BR-18
200-BK-14

135-BU-14
210-BK-14

229-BK-14

235-BK-18
615-YL 169-PK-18 A579-OR C538-OR-18

K871-WH
K872-OR
K879-GN

L973-GN
ATCH SPEAKER (L)

200-BK

607-PK
607-PK

103-RD
607-PK
615-YL
615-YL
607-PK
103-RD
103-RD

103-RD
103-RD
103-RD

129-BU
307-OR
310-PU
586-BR
147-PU

578-BU
152-BU

118-GY

535-BU
535-BU
535-BU
535-BU
508-PU-18 103-RD A580-BR C537-GN-18
(9) ENG/PUMP CONT 7Y-5505
L26

L27

L38

509-WH-18 893-GN-18 A582-PU Y/W


157-3165 F 511-BR-18 892-BR-18 A581-GN
F
508-PU-18 512-GN-18 607-PK A584-BU-18
509-WH-18 200-BK-14 CAB 152-BU 506-PU-18 (71) ATCH UNDER
F F
M740-PK-18

M737-WH-18
M738-OR-18

M739-YL-18

A761-PU-18

T967-YL-18

K851-BU-18

L969-WH-18

K849-YL-18
K850-BR-18
K851-BU-18
K852-GN-18
A762-PU-18

K851-BU-18
K851-BU-18
K849-YL-18
K850-BR-18
K852-GN-18
K852-GN-18
K852-GN-18
K852-GN-18
L973-GN-18

H466-BU-18
H467-WH-18

H465-GN-18
G976-BU-18
M736-BU-18
M736-BU-18

K852-GN-18
K851-BU-18
K849-YL-18

M742-PU-18

M734-BR-18
M741-GY-18

H476-WH-18
H475-BU-18
H474-GN-18

H473-BR-18
K904-GN-18

C468-BU-18

K907-BU-18

L968-OR-18

L975-PK-18

A755-PK-18
A756-BU-18
L972-BU-18

A757-GY-18
A758-BR-18
403-GN-18

893-GN-18
892-BR-18

892-BR-18
893-GN-18
788-YL-18

412-BU-18
492-GY-18
495-GN-18

491-PK-18

496-WH-18

405-GY-18
487-OR-18

430-BU-18
780-PU-18

763-BU-18

321-BR-18

893-GN-18
892-BR-18

410-WH-18
200-BK-14 535-BU 118-GY 152-BU WINDOW LIMIT SW
235-BK
235-BK
235-BK
235-BK

308-YL

184-RD
184-RD
184-RD
184-RD
200-BK A584-BU-18 200-BK 129-6466
L27
A762-PU-18

C468-BU-18

K904-GN-18
L973-GN-18
K906-GN-18

M740-PK-18

A761-PU-18

K776-GN-18
A718-PU-18

F774-WH-18
F773-OR-18
E554-PK-18

M736-BU-18
M737-WH-18
M738-OR-18
M739-YL-18

T967-YL-18

A768-BU-18
A769-GY-18
763-BU-18

200-BK-18
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-14
200-BK-18
200-BK-14
200-BK-14
235-BK-18
235-BK-18
235-BK-18

235-BK-18
235-BK-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
235-BK-18

309-GY-18

321-BR-18

780-PU-18
780-PU-18
780-PU-18
780-PU-18
168-RD-10

200-BK 506-PU-18 410-WH-18 535-BU


788-YL-18

492-GY-18

405-GY-18

495-GN-18

491-PK-18

496-WH-18
487-OR-18
101-RD-4
877-YL-4
109-RD-6
304-WH-8
A588-GN

DOME LAMP
200-BK
235-BK

189-RD

308-YL

616-BU
322-GY
607-PK

147-PU
147-PU
147-PU
147-PU
147-PU
147-PU

200-BK-18 118-GY 235-BK-18


L26 176-1986 L5
410-WH-18 403-GN-18
F 403-GN-18 200-BK-18
103-RD 129-BU 129-BU ABBREV COLOR
200-BK 646-RD-18 200-BK
645-RD-18 530-OR-18 (73) WIPER RD RED
B CONN 10 F

L26
CONN 10 WH WHITE

200-BK-18

200-BK-14

201-BK-18
M734-BR-18 590-GY-18 MOTOR MOTOR
L36

E E

200-BK
200-BK

200-BK
M742-PU-18 A586-OR-18 161-3667 OR ORANGE

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

C569-YL-14

A537-PK-18

M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18

A584-BU-18
L33

L31

YL YELLOW

113-OR-18
200-BK-18
135-BU-14
210-BK-14

229-BK-14

509-WH-18
512-GN-18
508-PU-18
511-BR-18

607-PK-18

200-BK-18
200-BK-18
607-PK-18
607-PK-18
200-BK-18
200-BK-18

575-YL-18
576-PK-18
123-WH-18
535-BU-18
535-BU-18

200-BK-18

646-RD-18
645-RD-18
113-OR-18

403-GN-18
410-WH-18

506-PU-18

200-BK-14
169-PK-18

893-GN-18
892-BR-18

201-BK-18

235-BK-18
200-BK 113-OR-18 501-GN-18 A579-OR
L27

K871-WH
K872-OR
K879-GN

L973-GN
607-PK

103-RD

307-OR
310-PU
586-BR
147-PU
147-PU
147-PU
147-PU
147-PU
147-PU

578-BU

535-BU
535-BU
535-BU

607-PK

129-BU

118-GY

103-RD

152-BU

200-BK
200-BK M741-GY-18 501-GN-18 A580-BR PK PINK
L29 Z S VV BK BLACK
200-BK H467-WH-18 A586-OR-18 A581-GN
L36 GY GRAY
200-BK H466-BU-18 590-GY-18 A582-PU
L32 L21
L25
K849-YL-18 K849-YL-18
L25 CONN 10 200-BK-18 H465-GN-18 530-OR-18 200-BK PU PURPLE
A584-BU-18 C538-OR-18 646-RD-18 BR BROWN
L23 L23 F GN GREEN
K849-YL-18 K849-YL-18 200-BK C537-GN-18 645-RD-18
L3 Y X X BU BLUE
615-YL CAB M734-BR-18
L5 L5
(2) TRAVEL SPEED 615-YL M742-PU-18 150-OR-18 150-OR

PUMP1 NEG CONT PRESS. SENSOR

CONT PRESS. SENSOR


235-BK-14 615-YL 113-OR-18 780-PU-18 780-PU

VARIABLE RELIEF 1 CHECK SOL


VARIABLE RELIEF 2 CHECK SOL

SEPARATE LOAD PRESS. SENSOR


SOL L4 L4 SYMBOL DESCRIPTION
235-BK-18 615-YL M741-GY-18

RIGHT JOYSTICK THUMBWHEEL


121-1491
CONN 28

LEFT JOYSTICK THUMBWHEEL


235-BK-18 H467-WH-18 BLADE, SPADE, RING,
B OR SCREW TERMINAL

1 RETRACT PRV

4 RETRACT PRV

ATT STEM 3 RETRACT PRV

ATT STEM 2 RETRACT PRV


235-BK-18 H466-BU-18 (58) ATCH QUICK
RIGHT JOYSTICK SW (1)
RIGHT JOYSTICK SW (2)

3 EXTEND PRV

VARIABLE RELIEF 1 PRV

OPTION PWM SENSOR (1)

ATT STEM 2 EXTEND PRV

VARIABLE RELIEF 2 PRV

ATT STEM 1 EXTEND PRV

ATT STEM 4 EXTEND PRV


763-BU-18 1 235-BK-18 H465-GN-18
LEFT JOYSTICK SW (1)
LEFT JOYSTICK SW (2)

1WAY/2WAY CHANGE SOL

REDUCE PRV
REDUCE PRV
COUPLER SW
235-BK-18 2 K843-GN-18 200-BK-18 7N-2353 CIRCUIT CONNECTED
HYD LOCK CANCEL SW

VALVE PRV

L7
ATT STEM 1 STATUS
ATT STEM 4 STATUS

ATT STEM 3 STATUS

ATT STEM 2 STATUS


K844-GY-18
ATCH TOOL SW (1)
ATCH TOOL SW (2)

ATCH TOOL SW (3)


ATCH TOOL SW (4)

RIGHT FOOT PEDAL

12V POWER SUPPLY


L32

L23

L41

L21

PEDAL
K847-PU-18 CIRCUIT NOT CONNECTED
(2) SWING L24
K848-WH-18
OPTION SW (4)
OPTION SW (3)

OPTION SW (2)
OPTION SW (1)

BRAKE SOL E472-GN-18 ELECTRICAL CONNECTION


MASK ENABLE

C566-PK-18
C560-OR-18
121-1491

C569-YL-14

A586-OR-18

M734-BR-18
M742-PU-18
M741-GY-18

H467-WH-18

H465-GN-18
H466-BU-18

A584-BU-18
A586-OR-18
A537-PK-18
SENSOR RET

SWITCH RET

CAT LINK +

CAT LINK -
RS-232 GND

C538-OR-18
C537-GN-18
113-OR-18
200-BK-18
509-WH-18
512-GN-18

508-PU-18
511-BR-18
TO MACHINE STRUCTURE

135-BU-14
210-BK-14

229-BK-14

607-PK-18
607-PK-18

607-PK-18
607-PK-18

607-PK-18
607-PK-18

200-BK-18

607-PK-18
607-PK-18

607-PK-18
607-PK-18

607-PK-18
607-PK-18
200-BK-18

200-BK-18
200-BK-18

123-WH-18

607-PK-18
607-PK-18

535-BU-18

607-PK-18
535-BU-18

646-RD-18
645-RD-18

590-GY-18

113-OR-18

501-GN-18

530-OR-18

200-BK-18

506-PU-18

530-OR-18
501-GN-18
590-GY-18

410-WH-18
235-BK-18

403-GN-18
200-BK-18
200-BK-18
200-BK-18

200-BK-18
200-BK-18

200-BK-18
200-BK-18

200-BK-18
200-BK-18

200-BK-18
200-BK-18

575-YL-18
576-PK-18
200-BK-18
200-BK-18
E473-GY-18
RS-232 RX
RS-232 TX

PUMP2 NEG
LEFT FOOT
PUMP1 NFC
PUMP2 NFC

K871-WH

K872-OR
K879-GN

L973-GN

A579-OR
A580-BR

A582-PU
A581-GN
B

SEPARATE
ATT STEM
ATT STEM
ATT STEM

607-PK
103-RD

147-PU

147-PU

307-OR
310-PU

586-BR
147-PU

147-PU

578-BU

118-GY

200-BK

129-BU
200-BK
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-14
200-BK-18
200-BK-14
200-BK-14
200-BK-18

200-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18

200-BK-18
235-BK-18

509-WH-18
508-PU-18

512-GN-18
511-BR-18

103-RD-18
113-OR-18
E474-OR-18
200-BK-10

235-BK-14

INTERNAL ELECTRICAL

PRV RET
PRV RET
PRV RET
PRV RET
PRV RET

PRV RET

A513-RD

A513-RD
235-BK

200-BK
200-BK
200-BK
235-BK

200-BK

592-BU

592-BU

200-BK
200-BK
KEY SW

SW RET

K906-GN-18 1 E475-PK-18 CONNECTION TO SURFACE


235-BK-18 2 E476-PU-18 OF COMPONENT
GND

GND

130-RD-14
+B

+B

L29 CONNECTOR
L33

L32

L31

CONN 13
151-GN
(2) HYD LOCK 308-YL F F F K F GILDING TERMINAL
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
SOL Z F F F F F F F F F F F F
121-1491

10
2

4
9

1
2
3
7

4
5
1
2

6
3

6
7

3
1

5
ATCH WIRE, CABLE,
L23
L24
L25
L38

COMPONENT

TRAVEL MODE IND 1 10


TRAVEL MODE IND 2 11
12
13
W. LOW 14
15
16
17
ALARM CANCEL IND 18
AEC MODE IND 19
20

GND 10
RISE. S 11
STOP 12
REV 13
1
2
3
W. INT (6) 4
W. INT (3) 5
6
7
8
9

1
2
3
INT (6) 4
5
6
7
8
INT (3) 9

1
2
B B S S (NOTE B) (NOTE B) (NOTE B) (NOTE B) + -
K849-YL-18

K843-GN-18
K847-PU-18

K844-GY-18
K848-WH-18

K866-WH-18
K874-BR-18
K875-BU-18

K860-BU-18
K858-YL-18

K864-PK-18
K849-YL-18
K852-GN-18

M906-BU-18

K857-WH-18
K862-GY-18

K865-PU-18
K851-BU-18

E474-OR-18

K856-PU-18
K861-GN-18

K850-BR-18

E473-GY-18
E476-PU-18

K868-BR-18
K869-BU-18
K870-GN-18

E475-PK-18

E472-GN-18
CHASSIS K F F CIRCUIT GROUPING
130-RD-14
235-BK-14

130-RD-14
235-BK-14

893-GN-18

892-BR-18

A588-GN 1

+12V UNSWITCHED
L#

L. CHASSIS
TO RADIO

L. BOOM
DESIGNATION

W. CW
ATCH ATCH

WIPER CUT
W. CCW
308-YL

151-GN

ACC
WA+
200-BK-18 2

+B

LOW
GND

WASH
TRAVEL MODE SW

WASH
AEC MODE SW
ALARM CANCEL SW
+12V SWITCHED
12V 7A 12V 7A (63) SERVICE
SOCKET SOCKET
121-0987 121-0987 METER

+24V INPUT
(NOTE D) IDENT PART NO. LOC
6T-7337
D D

IGNITION
CIGAR

509-WH-18
512-GN-18
508-PU-18
511-BR-18

103-RD-18
113-OR-18
LIGHTER

GROUND
GROUND
9W-0335 HARNESS AS.

200-BK

200-BK

200-BK
200-BK
(20) ATCH
B U U FINE SWING
(6) ATCH VALVE CONT (57) WIPER CONT (59) ACTION ALARM A 238-1573 G-5
L973-GN-18 1 L973-GN-18 1 SOL (34) A/C SW PANEL B 251-0278 G-5
157-3200 155-7042 132-1829
200-BK-18 2 200-BK-18 2 116-3526 (21) ATCH 157-3210 C 231-1832 G-9
(NOTE L) (51) ATCH FINE
CONVERTER
CONN 1 SWING CONT SW (52) ATCH SEAT (52) ATCH LOWER (52) ATCH LOWER (40) SWITCH PANEL D 170-6959 J-2
K849-YL-18
K850-BR-18
K851-BU-18
K852-GN-18

E472-GN-18
E473-GY-18
E474-OR-18
K843-GN-18
K844-GY-18
K847-PU-18
K848-WH-18
E475-PK-18
E476-PU-18

K856-PU-18
K857-WH-18
K858-YL-18
K860-BU-18
K861-GN-18
K862-GY-18
K868-BR-18
K869-BU-18
K870-GN-18
K864-PK-18
K865-PU-18
K866-WH-18
K874-BR-18
K875-BU-18
M906-BU-18
892-BR-18
893-GN-18

130-RD-14
130-RD-14
130-RD-14
130-RD-14

235-BK-14
235-BK-14
235-BK-14
235-BK-14
205-4285 163-6722 HEATER SW WASHER SW WIPER SW E 197-4279 H-2
151-GN (34) ATCH 163-6701

308-YL
308-YL
308-YL
163-6721 163-6719 163-6718 HEATER SW PANEL F 163-6787 F-5
L3 L3 176-2005 G 170-6828 G-1
B H 163-6810 F-1
J 167-3457 J-6
M740-PK-18 1 K 227-7221 D-5
235-BK-18 2 OPERATOR STATION OPERATOR STATION L 167-3456 F-1
L23
L24
L25
L38

(1) TRAVEL STRAIGHT ATCH M 163-6750 C-2


SOL L25 L25 ANTENNA N 116-0227 C-2
L41

L33

L32

L31

L17
167-3492 B N 616-BU N P 4I-5396 C-2 (NOTE F)
121-1491 L24 L24
616-BU 1 616-BU 616-BU ATCH R 140-0923 C-2
BOOM LAMP
L2 L2 L2 L2 L2 L2 L2 200-BK 2 200-BK 200-BK 153-2521 S 213-0902 D-7 (NOTE K)
200-BK T 167-3473 J-6 (NOTE D)
L23 L23 L23 L23 L23 L23 CONN 27 P (NOTE F) U 213-0715 E-12
R V 204-1686 B-3
L17 L17 L17 W 116-0096 A-3
L38

X 116-0098 A-3
495-GN-18 Y 183-0998 C-6 (NOTE L)
K849-YL-18 321-BR-18 616-BU ATCH Z 183-1061 G-7 (NOTE G)
(80) AIH COOLANT B L38 BOOM LAMP
T714-BU-18 487-OR-18 B M 200-BK 153-2521 JJ 170-9295 F-1 (NOTE H)
TEMP SENSOR 1 A718-PU-18 T716-PK-18 491-PK-18 322-GY M
196-7975 322-GY 1 322-GY VV 204-1953 F-1 (NOTE M)
2 200-BK-18 200-BK-18 496-WH-18 HORN P (NOTE F) WW 204-1954 F-1 (NOTE M)
T° Y B 200-BK 2 200-BK
L41

200-BK-18 A768-BU-18 7Y-3919 R XX 238-1497 H-3


200-BK
L41 L41 L41
200-BK-18
200-BK-18
L16 L16 L16
M737-WH-18
M738-OR-18
A
B
M737-WH-18
M738-OR-18
A768-BU-18
A769-GY-18
487-OR-18
491-PK-18
A769-GY-18
147-PU
CONN 26
235-BK-18 M739-YL-18 C M739-YL-18 147-PU 496-WH-18 147-PU
M739-YL-18 235-BK-18 147-PU A768-BU-18 K904-GN-18 CABLE AS.
CONN 12 L2
L33

L32

L31

M739-YL-18 235-BK-18 K904-GN-18 A769-GY-18 T967-YL-18


C B
M739-YL-18 235-BK-18 T967-YL-18 147-PU M737-WH-18
322-GY
M HORN
AA
BB
163-6774
170-6929
B-12
J-12
C
(80) COOLANT TEMP 235-BK-18 235-BK-18 780-PU-18 147-PU M738-OR-18 7Y-3920
L1 L1 L1 200-BK CC 163-6775 J-12
SENDER T° A768-BU-18 200-BK-18 K904-GN-18 M739-YL-18
A769-GY-18 M737-WH-18 T967-YL-18 235-BK DD 163-6752 G-8
5I-7578 EE 163-6751 G-8
F774-WH-18
F773-OR-18
A761-PU-18
A718-PU-18

K776-GN-18

E554-PK-18

C468-BU-18

M736-BU-18

A762-PU-18

A768-BU-18
A769-GY-18

K904-GN-18
T967-YL-18
M737-WH-18
M738-OR-18
M739-YL-18
492-GY-18
309-GY-18

403-GN-18

405-GY-18

788-YL-18

235-BK-18

487-OR-18
491-PK-18
496-WH-18

780-PU-18
168-RD-10
235-BK-18

321-BR-18

492-GY-18 147-PU M738-OR-18 780-PU-18 780-PU-18


200-BK-10

495-GN-18
109-RD-6

304-WH-8
101-RD-4

877-YL-4

L37 L37 FF 170-9364 B-12 (NOTE C)


200-BK

308-YL

189-RD

200-BK
200-BK
200-BK
235-BK

616-BU
322-GY
607-PK

147-PU
147-PU

147-PU M739-YL-18 200-BK-18 200-BK-18 B CHASSIS


K904-GN-18 235-BK M737-WH-18 325-PK-18 607-PK LAMP GG 170-6929 J-12 (NOTE C)
T967-YL-18 235-BK M738-OR-18 325-PK-18 200-BK 153-2523 HH 170-9331 J-12 (NOTE C)
780-PU-18 235-BK-18 M739-YL-18 200-BK
200-BK-18 235-BK-18 235-BK 200-BK
235-BK-18 235-BK 200-BK WIRE AS.
309-GY-18 235-BK-18 235-BK 200-BK-10
K776-GN-18 487-OR-18 235-BK-18 200-BK KK 224-2858 G-8
109-RD-6 491-PK-18 235-BK-18 200-BK LL 163-6755 G-8
WIRE GROUP COLOR DESCRIPTIONS
L2

L B 496-WH-18 495-GN-18 616-BU MM 163-6757 G-8


(79) ALTERNATOR B NN 111-4829 G-8
ALT P 403-GN-18 325-PK-18 780-PU-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
5I-8085 PP 213-0873 H-11
(50A) R E 321-BR-18 322-GY
200-BK-6 607-PK WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. RR 224-2859 H-11
200-BK-18 168-RD-10 SS 163-6758 H-7
VOLTAGE CONVERTER OUTPUT CIRCUIT. TT 132-1827 A-5
L16

200-BK-18 616-BU
200-BK UU 170-9478 H-11
STARTING CIRCUIT.
A718-PU-18 235-BK-18 K858-YL-18 K856-PU-18 322-GY
492-GY-18 235-BK-18 K862-GY-18 K857-WH-18 200-BK GROUND CIRCUIT.
235-BK-18 235-BK-18 K857-WH-18 K858-YL-18 607-PK
STARTING AID CIRCUIT.
M738-OR-18
M739-YL-18

M737-WH-18
M739-YL-18

200-BK-18 235-BK-18 K861-GN-18 K860-BU-18 200-BK


L15 L15 L15 L15
200-BK-18 235-BK-18 K856-PU-18 K861-GN-18 200-BK-10 CAT DATA LINK.
309-GY-18 235-BK-18 K860-BU-18 K862-GY-18 325-PK-18
B K776-GN-18 235-BK-18 K869-BU-18 K868-BR-18 168-RD-10 ENGINE PUMP CONTROL CIRCUIT.
(78) A/C CLUTCH
SOL 1 E554-PK-18 109-RD-6 A718-PU-18 K869-BU-18 K869-BU-18 VALVE CONTROL CIRCUIT.
176-1895 2 200-BK-18 403-GN-18 492-GY-18 K869-BU-18 308-YL
(NOTE E) 200-BK-6 309-GY-18 K869-BU-18 308-YL HEATER AND AIR CONDITIONER CIRCUIT.
Y Y L17
200-BK-18 K776-GN-18 K868-BR-18 308-YL
200-BK-18 109-RD-6 K868-BR-18 308-YL WIPER/WASHER CIRCUIT.
1

1
2

E554-PK-18 403-GN-18 K868-BR-18 235-BK-18


B 304-WH-8 E554-PK-18 K868-BR-18 235-BK-18 B
101-RD-4
235-BK-18
304-WH-8
101-RD-4
K868-BR-18
K868-BR-18
K866-WH-18
K865-PU-18
THIS SCHEMATIC IS FOR THE 320C EXCAVATOR ELECTRICAL SYSTEM

200-BK-10
168-RD-10

325-PK-18
235-BK-18 405-GY-18 K875-BU-18
G S
B
304-WH-8
101-RD-4
405-GY-18
C468-BU-18
C468-BU-18
308-YL
(NOTE B) (85) ATCH
FLOW LIMIT
K870-GN-18
K870-GN-18
MEDIA NUMBER: RENR7931-01
(75) STARTER SOL
MOTOR
125-2988
MTR BAT AA RD-00
308-YL
F774-WH-18
F774-WH-18
F773-OR-18
171-0188
(NOTE L)
K870-GN-18
K870-GN-18 SCHEMATIC PART NUMBER: 170-6906, CHANGE: 05, VERSION: HE
RD-00 F773-OR-18 A761-PU-18 308-YL
FF (NOTE C) A761-PU-18 189-RD M906-BU-18 Components are shown installed on a fully operable machine with the key and
MOTOR B B
189-RD M736-BU-18 K874-BR-18
CONN 23 engine off, transmission shifter in neutral and with parking brake set.
M736-BU-18 877-YL-4 K864-PK-18 CONN 22
Refer to the appropriate Service Manual for Troubleshooting, Specifications and

1
2
200-BK-18 788-YL-18 235-BK-18 V V
L23
877-YL-4 A762-PU-18 235-BK-18
788-YL-18 200-BK 235-BK-18 Systems Operations.
L37

A762-PU-18 200-BK 235-BK-18


200-BK-18
200-BK-6 UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE.

B 168-RD-18 WIRE PAIRS OF 892-BR & 893-GN MUST BE


235-BK-18
(77) ENG OIL SW 168-RD-18 TWISTED AT LEAST 1 TURN PER 25mm.
5I-8005
T714-BU-18

T716-PK-18

K849-YL-18

K862-GY-18
K869-BU-18

K858-YL-18
K869-BU-18

K861-GN-18
K868-BR-18

K857-WH-18
K868-BR-18

K860-BU-18
K868-BR-18

K856-PU-18
K868-BR-18

A768-BU-18
A769-GY-18

K904-GN-18

T967-YL-18

K875-BU-18

K865-PU-18
K870-GN-18

K866-WH-18

M906-BU-18

K874-BR-18

K864-PK-18
K870-GN-18
200-BK-18

200-BK-18

235-BK-18

780-PU-18
200-BK-18

235-BK-18

235-BK-18

235-BK-18
487-OR-18

491-PK-18
235-BK-18

496-WH-18
235-BK-18

235-BK-18

325-PK-18

321-BR-18
235-BK-18

235-BK-18

235-BK-18

235-BK-18

235-BK-18
495-GN-18

365-YL-18 NOTE B: NOT USED ON THIS VEHICLE.


147-PU

147-PU

308-YL
405-GY-18 (56) DIODE
197-4385 NOTE C: USE WITH COLD WEATHER.
GROUND STRAP
132-1806

325-PK-18
200-BK-18
200-BK-6

NOTE D: USE WITH 12V 7A X 2 CONVERTER.


200-BK

B
(76) ENG OIL (88) AIR HEATER VV VV VV S S S S S S B B B B B B B B S S S S S S NOTE E: NOT USE WITH HEATER UNIT.
2 235-BK-18
LEVEL SW 5I-7746
213-0677 1 C468-BU-18 CONN 11 NOTE F: USE WITH SHORT BOOM.
2
1
1
2

1
2

1
2
A
B
C

A
B
C

A
B
C
1
2

1
2

1
2

1
2
2
1

1
2

2
1
2

1
2

B V V

200-BK-10
323-WH-10
877-YL-4 TT
B NOTE G: USE WITH CONFIG.3.
(39) ATCH RELIEF

2
1

1
2
A A

L976-GN-18
L976-GN-18

L976-GN-18
L976-GN-18
X W
CONN 24 NOTE H: USE WITH CAB GUARD LAMP.
YL-18
BK-18
BR-18

YL-18
BK-18
BR-18

YL-18
BK-18
BR-18
CHECK 2 SOL

168-RD-18

365-YL-18

200-BK-18

365-YL-18

329-YL-18

329-YL-18
329-YL-18
168-RD-18
168-RD-18

168-RD-18
168-RD-18
168-RD-10
323-WH-10
325-PK-18

ENG CHASSIS
CONN 25

L976-GN-18
215-4890 (32) ATCH RELIEF (26) ATCH RELIEF 1

325-PK-18
365-YL-18

168-RD-18
(93) ATCH THUMB (93) ATCH THUMB (90) ATCH STEM 3 (93) ATCH STEM 3 (93) ATCH STEM 2 (90) ATCH STEM 1 (87) ATCH QUICK (31) ATCH RELIEF 2 (31) ATCH 1WAY/2WAY
BK
RD

B OPEN SOL CLOSE SOL CONT SOL (B) CONT SOL (A) CONT SOL (A) CONT SOL (A) COUPLER SOL (NOTE K) SOL CONT SOL CHECK 1 SOL SOL NOTE J: USE WITH CONFIG.5.
BK
YL

121-1491 121-1491 111-9916 111-9916 111-9916 111-9916 152-8346 112-0090 215-4890 215-4890 112-0090 V
KEY 6 308-YL
(NOTE M) (NOTE M) (93) ATCH HAMMER (NOTE K) (NOTE K) (NOTE K) (NOTE K) (NOTE K) (NOTE K) (NOTE K) (NOTE K) NOTE K: USE WITH CONFIG.14.
DECEL 5 F774-WH-18 PRESS. SW (84) POWER SHIFT
(74) ENG GOV ACCEL 4 F773-OR-18 B (93) ATCH STEM 2 (93) ATCH STEM 1 (23) ATCH
ACTUATOR 167-3466 CONT SOL NOTE L: USE WITH CONFIG.3 AND 14.
CONT SOL (B) CONT SOL (B) 111-9916 TRAVEL ALARM
GROUND
SIGNAL

GROUND
SIGNAL

GROUND
SIGNAL
F/B 3 A761-PU-18 788-YL-18 1 WH
+B

+B

+B
157-3177 (NOTE M) 111-9916 TT
+B 1 189-RD A762-PU-18 2 BK 111-9916 3E-7738
GROUND
SIGNAL

(NOTE K) (NOTE K) B NOTE M: USE WITH CONFIG.15.


ESS 7 M736-BU-18 T° V
GND 2 200-BK-18 (91) ENG SPEED
PICKUP V V
GND 8 196-7973 (86) PUMP DISCHARGE (89) PUMP DISCHARGE (27) ATCH SQUEEZE - +
PRESS. SENSOR1 PRESS. SENSOR2 (94) HYD OIL (95) HYD OIL (6) HYD OIL (24) FUEL LEVEL (22) ATCH PRESS. SENSOR X X W W
157-3182 157-3182 FILTER SW TEMP SENDER LEVEL SW SENSOR REFUELING SW 157-3182 (60) ATCH (60) ATCH (56) ATCH
173-3518 4I-5394 213-0677 163-6700 5C-6108 (NOTE K) (55) ATCH (61) ATCH (61) ATCH REFUELING REFUELING REFUELING
REFUELING PUMP REFUELING REFUELING START RELAY STOP RELAY POWER RELAY
123-3929 STOP SW(NC) START SW(NO) 149-5050 149-5050 165-4026
9X-4184 6T-9442

12 11 10 9 8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS
83 82 7 8 3 92 5 6 9 11 10 12 14 15 13 16 17 18 19 21 38 37 49 29 54 48 43 53 70 42 28 65 47 64 52 68
81 69
88
66
80
67
79
71
78
2 72

1 73
77 36
76 35
75
59
74
58
20
91 57

85 63
86 87 84 89 4 95 90 93 94 24 25 23 22 30 31 44 55 56 60 61 62 39 26 27 32 46 45 33 34 40 41 50 51
79 95 87 80 92 94 88 4 3 1 15 18 8 16 19 12 22 25 11 27 26 28 67 46 31 32 39 54 40 41 42 73 59 47 53

89 51

86 52

78 72
84 66

77 45
75 63
74 61
76 58
90 50
91 71
85 70
82 57

83 62

81 93 6 2 5 7 9 10 17 14 13 20 21 23 24 30 29 35 37 38 43 44 49 36 33 34 55 48 56 64 65 68 69 60

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