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This paper was prepared for presentation at the SPE Middle East Unconventional Gas Conference and Exhibition held in Muscat, Oman, 28–30 January 2013.
This paper was selected for presentation by an SPE program committee following review of information contained in an abstract submitted by the author(s). Contents of the paper have not been
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Abstract
Deciding on the optimum spacing between fractures and selecting the optimum fracture treatment parameters is a key
challenge in designing the hydraulic fracture stimulations of Unconventional Gas and Liquid Rich Shale (UGLRS) wells.
To make those decisions more effectively and more rapidly, (downhole) hydraulic fracture diagnostic tools can be used
which provide a better understanding of how and where fractures initiate and what the distribution of fluid and proppant
volume is downhole. One emerging technology, fiber optic distributed acoustic sensing (DAS) has the potential of providing
such key diagnostic insights during hydraulic fracturing operations in real-time.
This paper describes some of the background technology and presents the results of several hydraulic fracture stimulation
(HFS) diagnostic case studies. The results illustrate how DAS has been used to perform real-time monitoring for both open-
hole multi-stage fracturing and “Cemented Plug & Perf Completions”. DAS has provided valuable insight as to the
stimulation effectiveness. The technique has also provided insights into effective zonal isolation when using mechanical
isolation during the hydraulic-fracturing process that would otherwise not have been possible. It also complements other HFS
diagnostic technologies (e.g. tracers, micro-seismic, distributed temperature sensing (DTS), production logs (PLT)).
DAS monitoring of hydraulic fracture stimulation can help accelerate the learning curve and drive performance
improvements. Installation of fiber optic cables early in a field’s life or when entering a new geological/geo-mechanical
situation can allow for accelerated optimization of future wells.
Introduction
Given the low productivity of Unconventional Gas and Liquid Rich Shale (UGLRS) reservoirs (microdarcy permeability),
the key element of successful exploitation is the ability to optimally create multiple hydraulic fractures along the wellbore to
deliver high production rates are sustained during the production phase. Because the completion of a well can be the largest
single well cost component, balancing the expense of hydraulic fracture stimulation versus production benefits is crucial for
economic development of these reservoirs.
Deciding on the optimum spacing between fractures and selecting the optimum fracture treatment parameters is a key
challenge in designing the hydraulic fracture stimulations of UGLRS wells. In general, the main sources of (real-time)
information for the evaluation of hydraulic fracture stimulations are limited to using surface wellhead rates and pressures, and
on occasion, downhole pressures are available.. To provide a better understanding of the stimulation characteristics such as
fracture geometry, proppant placement in the fracture and for fracture conductivity, (downhole) hydraulic fracture diagnostic
tools can be used, which make optimization decisions more effectively and rapidly (Barree et al., 2002).
One fiber-optic based diagnostic technology that operators and service companies have already been deploying is
distributed temperature sensing (DTS) to monitor hydraulic fracturing stimulations from inside the wellbore. A fiber optic
cable can be installed downhole to monitor the temperature profile during completion operations (Huckabee, 2009). Fracture
diagnostics based on DTS data during the stimulation can provide a qualitative assessment of the placement of the fluid and
proppant (Sierra, et al., 2008). The DTS measurements taken immediately after the stimulation (shut-in/”warmback” profiles)
are the most useful for gaining insights into the distribution of hydraulic fracturing fluid. The warm-back information
typically provides more detailed information with respect to points of fluid entry into the reservoir, any indication of points of
crossflow, and potentially which of the fractures took the most treatment volume (Holley, et al., 2011).
2 SPE 164030
Distributed acoustic sensing (DAS) is a relative new technology in the oil and gas industry that can be used for downhole
applications, ranging from in-well completions (Molenaar, et al., 2011) to geophysical monitoring (Mestayer, et al., 2011). Its
application for monitoring hydraulic fracture treatments has been field trialed in many different locations, well configurations
and reservoir formations over the past few years (MacPhail, et. al., 2012 and Molenaar, et. al., 2012). DAS can provide a
quantitative assessment of the fluid and proppant placement in each perf cluster.
The simultaneous application and analysis of DAS and DTS measurements can increase the overall confidence in
interpreting and understanding what is occurring downhole during the hydraulic fracture treatments. When combined with the
hydraulic fracturing parameters (pressures, rate and concentrations), DTS and DAS can offer real time insights into:
• the completion stimulation distribution effectiveness,
• optimization of fluid and proppant placement,
• mechanical well issues (e.g. leaks of internal bridge plugs, external packers, etc.),
This paper will illustrate how downhole fiber optic distributed temperature (DTS) and acoustic (DAS) measurements enhance
the ability to monitor and understand the hydraulic stimulation treatment. Examples are shown for both an openhole packer
with fracture sleeves and a “plug & perf” limited entry designed hydraulic fracture stimulation treatment.
The next two sections will present brief descriptions of the two main system components required for the downhole
deployment of DAS; the working principles of fiber-optic sensing and the downhole deployment configuration of the fiber.
Figure 1: Various fiber-optic sensing configurations Figure 2: Different components of the back scattered light
Distributed FO Sensing
Of all the techniques available, distributed acoustic sensing in particular can have a significant impact in well surveillance
evaluations. Light in an optical fiber travels at about 0.2 m/nsec. That means that a 10-nanosecond pulse of light occupies
about 2 meters in the fiber as it propagates and that each 10 nanoseconds of time in the optical echo-response can be
associated with reflections coming from a 1-meter portion of the fiber. By generating a fresh pulse every 100 μsec and
continuously processing the returned optical signal, one can, in principle, interrogate each meter of a 10 km fiber at a 10 kHz
sample rate. Local changes in the optical backscatter due to changes in the environment of the fiber can thus become the basis
for using the fiber as a continuous array of sensors. As shown in Figure 2 the light scattered back from the fiber optic
contains three different spectral parts:
the Rayleigh scattering with the wavelength of the laser source used,
the Stokes line components from photons shifted to longer wavelength (lower frequency), and
the anti-Stokes line components with photons shifted to shorter wavelength (higher frequency) than the Rayleigh
scattering.
By analyzing the backscattered features it is possible to measure temperature, strain and acoustics (Healey, 1984).
SPE 164030 3
When a fiber is deployed downhole in either a permanent or temporary configuration, the fiber can become a distributed
array with thousands of channels using distributed sensing techniques. The nearly continuous sampling in both space and
time uniquely enables surveillance of the entire wellbore at any moment in time.
By deploying fiber optic cable on the outside of the production casing (as described in the next section), the passive
nature of fiber optic sensors allow intervention and interference-free measurements of in-well activities during the
completions of UGLTO wells. In this paper, the potential of FO sensing is illustrated using examples from (real-time)
monitoring of DAS and DTS of hydraulic fracturing stimulation of horizontal wells.
¼“ Fibre Optic cable
& two ½“ wire ropes Blast protector Cross coupling protector
Perforation cluster
Figure 3 shows a horizontal well with a cased and cemented completion design, isolated hydraulic fracturing stages, and
a “plug & perforate” completion method. For this type of completion, two ½” wire ropes are run next to the fiber optic line
along the horizontal section of the wellbore, plus centralized cross coupling protectors at every coupling to protect the cable.
Blast protectors are installed at each planned perforation interval for additional protection. The perforation strategy is
adjusted to zero degree phasing to avoid perforating the fiber optic cable.
¼“ Fibre Optic cable
Cross coupling protector
Fracture sleeve Swell packer
Figure 4: Completion Schematic non-cemented with external packers and fracture ports.
Figure 4 shows the completion design of a horizontal well with external packers and fracture ports. All tools are in the
lateral portion of the wellbore. The cable is run in the hole with clamps at every coupling joint to attach the cable. The
fracture sleeves and swell packers are designed such that a ¼” fiber cable can be run with these tools. The swell packers have
a groove cut through the rubber packers length-wise that allows for the fiber cable to be run as a pass-thru. The fracture
sleeves are designed such that where the cable is run, certain holes are blanked off, and the cable is protected along the length
of the sleeve to prevent erosion during the pumping of the fracture treatment.
The field case discussed in this section is a horizontal well with an uncemented liner “openhole” multi-stage completion in a
low permeability quartz-rich sandstone, interbedded with sandy shales and some thin coal seams. This type of well is
completed with isolated hydraulic fracturing stages using a ball drop activated fracture sleeve system.
Each fracture stage is initiated by dropping a ball into the well from the surface. When the ball lands and seats in the
fracture sleeve above the previous stage, it isolates that interval and shifts open the next sleeve thus allowing fracture
stimulation of the next interval. External swell-packers provide the annular isolation between intervals. By dropping
progressively larger-sized balls at the conclusion of each stimulation, this completion process is repeated for each fracture
stage along the horizontal wellbore.
4 SPE 164030
The challenge with openhole multi-stage completions is controlling and understanding the hydraulic fracture complexity
created within a stage and more specifically, the distribution of frac fluid and proppant into the near-wellbore area of the
reservoir. Typically these systems have limited control over the number and the location of frac initiation points. Attempting
to verify how many fractures are created without advanced diagnostics (e.g. micro-seismic) is impossible and cannot be
effectively modeled with conventional fracture simulators. Therefore, in this case study, a fiber-optic cable was clamped
along the outside of the production casing for the entire length of the horizontal well for monitoring during the fracture
stimulation treatment via DAS and DTS.
Figure 5: DAS data showing the drop and ball-activation of the a sliding sleeve
The ball seating is evident at the surface as the wellhead pressure increases. On the DAS display, the isolation of the
downstream part of the wellbore during the pressure build-up, and the sleeve shift operations are clearly observed by the
associated pressure pulses observed along wellbore.
From the DTS (Figure 6) and DAS (Figure 7) color maps, it is clearly observed that the fluid leak is passing through the
tubing and because of an improper ball seat the fracture sleeve did not provide adequate tubing isolation (Holley, 2012;
Molenaar, 2012). Recognizing that the temperature warmback takes some time, the processed DAS measurements and the
DTS measurements over the Interval 2 show a comparable contour where re-stimulation is taking place of the second
interval.
Figure 6: DTS color map during showing the temperature Figure 7: DAS color map showing the acoustic
along the wellbore across treatment intervals 2 and 3 measurements for the intervals 2 and 3throughout the
throughout the duration of the Stage 3 stimulation. duration of the Stage 3 stimulation.
The DAS results for the Intervals 2 and 3 had to be processed using different selection of the frequency bands to best
correlate with the injection rates. Based on the frequency bandwidth used for picture (b) in Figure 7, it appears the flow rates
in Interval 2 are lower than in Interval 3 and it is likely that little fluid actually entered the Interval 2 area during the Stage 3
treatment.
The DTS and DAS analysis on all stages in this well showed two indications of a packer leaking and a second frac sleeve
leak. The measurements showed that none of the stimulations covered the entire openhole interval of each stage. Knowledge
of the ability to achieve effective stimulation coverage and the number interval isolation issues can help optimize this
completion type and aid in preventing the same issues on subsequent treatment wells in similar reservoir settings.
The DAS and DTS injection data and the thermal restoration data suggest that most of the Stage 3 treatment fluid affected
only 60% of the interval and specifically the area near the packer isolating Intervals 3 and 4. An important conclusion derived
from the warm-back data is the lack of fracture complexity (number of fractures) generated in this interval. Based on the
crossflow analysis, only two fractures appear to have been created.
DAS and DTS analysis on all stages in this well indicated two packers leaking and two frac sleeve leaks. The results also
suggested that the ability to create multiple points of entry seemed largely dependent on whether the interval remained
effectively isolated. More extensive work was done to tie the DTS data and specifically the warmback information with the
log information of the well. The thermal-recovery response in the openhole intervals after the fracture treatments identified
that the sandy portions of the openhole treatment interval likely received the largest volume of treatment fluid, while the
portion of the openhole intervals with higher shale volumes seemed to receive less treatment volume (Holley, 2012). Using
this information, the most dominant fractures created within an individual interval were identified and could be used for more
representative dynamic reservoir-performance modeling in the future.
The field case discussed in this section is a cased and cemented horizontal well in a low permeability over-pressured
sand/siltstone reservoir, completed with isolated hydraulic fracturing stages using a “plug & perf” completion method.
A “plug & perf” completion starts at the toe of the well, or deepest section of the well, and includes setting a (flow-
through) frac plug with wireline in the liner and perforating the isolated zone immediately above it. The perforating process is
repeated for the number of perforation clusters desired and using a desired fracture spacing. The section is then hydraulically
stimulated. After a frac stage was completed, the wellbore was flushed to clear the wellbore of any residual proppant before
the next plug-and-gun assembly is pumped down to treat the next stage. The entire process is repeated in succession on
multiple sections for the number of stages desired along the horizontal, working toward the heel, or shallowest section, of the
well.
One challenge with the “plug & perf” completion method is determining the optimum the number of perforation clusters
and the fracture spacing within that stage, while achieving a uniform distribution of fracturing fluid and proppant into all the
perforation clusters. This determines the total number of frac stages (and cost) that is required to complete the well. To better
understand the ability to create uniform distribution of fluid and proppant and to optimize diversion techniques in this
completion type, a Fiber Optic (FO) cable was clamped along the outside of the production casing and monitored in real-time
during the hydraulic fracture treatment.
Figure 9: Example of a bridge plug being set of perforation shots fired in a Figure 10: Example of a Flow-through Plug
Horizontal Well. The ‘warmer’ the color, the higher the acoustic energy. Isolation Failure
In this field case, the frac plugs used are flow-through plugs. For a flow-through frac plug, the inner diameter of the tool is
open, allowing wireline operations to continue above the plug. To start the next frac stage, a ball is dropped from the surface
and pumped down until it seats on the frac plug. Once the ball is seated, it isolates the downstream part of the wellbore and
stops frac fluid from entering the previous stage. By pressuring-up against the plug fracture breakdown of the next treatment
stage can be started. The top picture in Figure 10 shows an example of a ball being pumped down and seating, creating the
pressure seal as the next frac stage is started. Because the downstream part of the wellbore is isolated, there is no acoustic
activity (nor cooling) at the perforations below the plug. The bottom picture shows an example of a frac plug failure. There
are continuous acoustics observed below the plug indicating there is no isolation between the current and previous frac stage.
Figure 11: In the top, the processed DAS measurements are presented; the middle is a color map representation of the DTS data;
the lower graph indicates the surface treating pressure (blue), slurry rate (black) and proppant concentrations (green).
8 SPE 164030
During acid injection (15:37–15:45), almost all acoustic energy was seen at Perfs 5-3 and 5-4, with Perf 5-3 appearing
slightly more dominant. When the fracture stimulation starts at 15:50, the acoustic signatures of Perf 5-3 and 5-4 are most
dominant, while Perfs 5-1 and 5-2 show only weak acoustic activity. The pump rate was increased for the proppant stage at
16:00 to ~6.3 m3/min with surface pressure to 50 MPa. As the pump rate increases, Perfs 5-3 and 5-4 show higher acoustic
activity, with Perf 5-2 showing a moderately increase in activity. Sand reached the perforations around 16:10 and acoustic
activity was reduced significantly on Perfs 5-1 and 5-2 indicating reduced injection followed by increasing the surface
pressure to 55 MPa. As the flow rate was decreased to ~5 m3/min, Perf 5-3 and 5-4 acoustic signatures stabilized, while
acoustic energy at Perf 5-2 declined. With the reduction in flow rate also, the acoustic energy signature at Perf 5-1 disappears
almost completely, indicating this frac cluster is most screened-out.
The middle graph of Figure 11 provides the results of the recorded DTS data. In the figure, cooling can be observed (blue
colors) at various locations during the hydraulic fracture treatment. Cooling is seen at locations where a fracture is initiated
because cold fluid is injected and immediately exposed to the DTS cable. Cooling is typically also seen where the fiber optic
cable is clamped to the casing as there is good thermal coupling at these locations. This creates what appears to be a “noisy”
or “spikey” DTS profile along the wellbore during fracture stimulation and therefore the true injection points during pumping
can be obscured by these spikes.
When the fracture stimulation starts (15:50), the DTS shows an immediate cooling at Perf 5-4 and Perf 5-3 and a
somewhat delayed cooling response at Perfs 5-1 and 5-2, suggesting all four zones are open for injection which is in
agreement with the DAS measurements. To understand qualitatively the injected fluid distribution for the “limited entry”
design using DTS, a post-job measurement and analyses of the formation warm back is required. During the treatment, some
warmback is already observed at Perfs 5-1, which confirms the DAS observations that no more fluid and proppant is being
injected after 16:10 because this toe-side frac cluster has screened-out.
The DAS measurements as presented in Figure 11 contain the dynamic changes of the ‘noise’ levels throughout the
hydraulic fracturing treatment. Using a proprietary workflow, the injection rates per perf cluster can be derived from the
amplitude of the ‘noise’ levels measured using DAS. Figure 12 depicts the interpreted proppant distribution placed in each
perf cluster based on the acoustic signal measure throughout the treatment. In this example, the frac stage shows that the two
heel clusters are the dominant fracs, while the toe clusters (Perf Clusters 5.1 and 5.2) are only negligibly stimulated. This
quantification of the fluid and proppant placement demonstrates how effective this frac stage was in stimulating the target
rock around the wellbore. Because this fracture stage resulted in a non-uniform distribution of fluid and proppant placement,
this may impact the inflow performance and the recovery from this stage.
Figure 12: DAS calculated Proppant Placement per Figure 13: Micro-Seismic data showing planar fractures
perforation cluster created from the perforations
SPE 164030 9
In this example, the DAS and micro-seismic data both indicate that an even distribution of the fluid using limited entry
hydraulic fracturing stimulation design is in practice not guaranteed. This non-uniform stimulation of the planned fractures
can have a negative impact on well performance and may also impact well spacing and recovery. In this case, there is no
associated production data available for further analysis, but the ability to better redirect fluid and proppant distribution could
be a critical part of optimizing mutli-cluster stimulation performance moving forward.
Installing fiber optic cables in key wells, early in a field’s life or when entering a new geological/geo-mechanical situation,
can accelerate learnings about creating ‘good’ diversion and allow for a more rapid optimization of future wells in the same
area.
Acknowledgement
The authors would like to thank Shell for the permission to publish this paper. The work presented here is the effort of a large
number of staff and we would like to thank the members of the venture and field study teams, drilling teams, completion
teams and surveillance teams for their contributions and support to the project. Additional thanks are extended to S. James
and V. Kiel for their review of this paper.
The authors extend their thanks to the members of the OptaSense Team for their efforts in acquiring, processing and
visualizing the data used for this study.
Special thanks to M. Minchau, B. Oz, W. Westwood, S. Labonte, S. O’Brien, P. Webster, R. Tummers, J. Wall, Y. Wu,
R. Lupton, G. Solano, C. Nieto and S. Hirshblond, for all their work over the last 3 years to help develop and deploy the
downhole DAS application for hydraulic fracture stimulation monitoring.
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10 SPE 164030
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