ASSQC Assignment-3

(Identification of defects in a
garment)

Submitted by:
Dayal Kant Munda
Roll no. 05
Dept. DFT-IV
 Identification of defects in a garment
Garment type: Formal shirt (men) full sleeves Colour: Light blue

Seria Defects Location Dept.Responsible Causes Remedies Picture

l No.
1. Bubbling in Collar and Fusing dept. Improper Pressing with
fusing plackets pressing while proper
fusing temperature level
2. Neck Button Neck Sewing dept Human error Proper checking
missing while attaching and rechecking
of buttons
3. Broken threads One of the Sewing dept Improper Proper stitch
button holes thread density
4. Skip stitch Below Sewing dept Improper Maintaining
collar(right thread tension Proper thread
side), Cuff, or breaking of tension while
Placket, Pocket thread while
stitching
5. Uneven stitch Button holes Sewing dept Improper stitch Proper stitch
density density
6. Loose threads Collar ,Pocket Finishing Operator Proper training of
Back, Main inefficiency operator
label, Side
seams,
Buttonholes,
Hem
7. Broken threads buttons Sewing/finishing Improper Proper stitching
stitching
8. Fusing visible Plackets Sewing Improper Proper marking of
 marking position of
position of attachment
attachment
9. 2 buttons On placket Sewing dept Improper Checking of
missing checking or buttons while
attaching of attaching them
buttons
10. Oil spot Back yoke Finishing Mishandling Proper handling
during various
operations
11. Button missing Right hand cuff Sewing dept Improper Improper
checking or checking or
attaching of attaching of
buttons buttons
12. Fabric Left cuff Cutting dept Improper Proper cutting as
selvedge placket cutting per marking
present

13. Unequal Both sides Cad room/cutting dept Improper Alteration of

sleeves pattern patterns and
design/cutting recutting
14. Raw edges Hemline Sewing dept Improper Trimming off
visible cutting of excess or loose
excess threads threads

15. Un-uniformity Hemline Sewing dept Improper Proper cutting or

in hem width cutting or stitching
stitching

16. Raw edges Armhole Sewing dept Improper Trimming excess

visible trimming of threads
excess threads
17. Puckering Side seams Sewing dept Improper Proper thread
tension of tension and
threads/ correct size
incorrect size of needle use
needles
18. Hem Sewing Operator Operator training
inefficiency required
19. Unequal Left and right Pattern Improper Proper pattern
panels front panels making/marking/cutting marking and making and
cutting of cutting
patterns
20. Unequal Right and left Pattern making/cutting Improper Proper pattern
sleeves sleeve patterns or and cutting
cutting
21. Unequal cuffs Right and left Pattern making/Cutting improper proper pattern
cuffs pattern and and cutting
cutting
22. Loose threads Inner side of Sewing Trimming not Trimming
Pocket done required
23. Buttons Neck button Sewing Blunt knife or Replace knife /
missing stitch density is use proper stitch
less density
24. Misaligned Under yoke Sewing Operator Operator training
label inefficiency

25. Dissimilar cuffs cuffs not Pattern making/marking Improper proper pattern
widths similar in pattern use use
pattern
26. Unequal Hemline Sewing Improper care Proper folding
hemline width while stitching and stitching

27. Misaligned Sleeve Sewing Operator Operator training

stitch placket(diamo inefficiency
nd placket) left
 sleeve
28. Un cut threads Left sleeve Finishing Excess thread Trimming is
placket, inner trim not done required
side of pocket,
side seams
29. Variation in Button holes Sewing Operator Proper stitch
stitch density inefficiency density
of button holes

30. Puckering Side seams, Sewing/pressing Operator Operator training/

shoulder and inefficiency proper pressing
sleeve /Improper
attachment pressing
area

Garment type: T-shirt Colour: Light grey with design prints on front

Size: Large

Seria Defect Location Dept.Responsibl Causes Remedies Picture

l No. e`
1. Excess thread Shoulder seam Sewing /finishing Improper thread Trimming of
trimming thread
2. Excess thread At back strip of Sewing /finishing Improper thread Thread trimming
collar trimming
3. Excess fabric Left sleeves Sewing /finishing Improper thread Thread trimming
trimmed trimming
4. Excess fabric Left side seam Sewing /finishing Improper thread Thread trimming
trimming
5. Excess thread not Bottom Sewing /finishing Improper thread Thread trimming
trimmed hemline trimming