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t ( s ORDER CODE
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Package
DESCRIPTION Part Number Temperature Range
od
N D
The TSM111 integrated circuit incorporates all • •
Pr
TSM111C 0, +70°C
sensing circuit to control a triple output power sup- Example : TSM111CD
ete
ply. It includes voltage references , comparators N = Dual in Line Package (DIP)
D = Small Outline Package (SO) - also available in Tape & Reel (DT)
and matched resistors bridge for overcurrent and
o l
overvoltage detection without the need of any ex- PIN CONNECTIONS (top view)
s
ternal components. Timing generator with external
Ob
capacitors, control turn On and Off delays. It pro-
20
vides an integrated and cost effective solution for Vs33 1 Is33
Vs12 3 18 Is12
Vcc 5 16
This circuit is designed to be used in SMPS for GND
SCHEMATIC DIAGRAM
s )
c t(
d u
r o
e P
le t
s o
O b
ABSOLUTE MAXIMUM RATINGS
) -
Symbol
t ( s
Parameter Value Unit
VCC DC Supply Voltage pin 5
u c
1) 44 V
Iout
o d
Output Current Power Good and PWM 30 mA
Pr
Pd Power Dissipation 1 W
Tstg Storage Temperature Range -55 to +150 °C
ESD
Iin
e t e
Electrostatic Discharge
Input Current
2
50
kV
mA
s ol
Vter
I1
Minimum voltage on all pins with respect to ground terminal
Maximum continuous current in all pins (except pin 5)
-0.3
±10
V
mA
OPERATING CONDITIONS
Symbol Parameter Value Unit
VCC DC Supply Voltage pin 5 1) 15 to 36 V
Toper Operating Free Air Temperature Range 0 to +70 °C
Ik Operating Cathode Current, Vrefaux and Vrefmain 30 mA
1. The DC supply voltage must be higher than the maximum voltage applied on the 3.3, 5, 12V inputs (Is3.3, Is5, Is12) plus 2V.
For example, if 13.2Vis present on the Is12 input, the minimum required value on V CC is 15.2V.
2/17
TSM111
ELECTRICAL CHARACTERISTICS
VCC = 16V, Tamb = 0°C to 70°C (typical values given for 25°C)
Symbol Parameter Test Condition Min. Typ. Max. Unit
ICC Total Supply Current PG low 5 10 mA
Vcs1 Current Sense Threshold Voltage 3.3V 46.5 50 53.5 mV
Vcs2 Current Sense Threshold Voltage 5V 46.5 50 53.5 mV
Vcs3 Current Sense Threshold Voltage 12V 60.5 65 69.5 mV
Current Sense Input Common Mode
Viscm see note 2 0 VCC -2 V
Voltage Range
Vvs1 Overvoltage Sense 3.3V 3.8 4 4.2 V
Vvs2 Overvoltage Sense 5V 5.8 6.1 6.4 V
Vvs3 Overvoltage Sense 12V 13.4 14.2 15
s )
V
Threshold Voltage, 3.3V OVP
t(
uc
VAdj Projection 1.22 1.26 1.3 V
ADJ Input pin 4
Vsur Thereshold Voltage (Tsur input)
Tsur Timing with Determined External 33kΩ to VCC, 4.7µF to
2.4
r od
2.5 2.6 V
Tsur
Components ground
e P 21 ms
Vsurend
Vpull
Tsur Input Clamp Voltage
Input Pulled Down Voltage for V33, V5 Isink = 100µA,
l e t 7 8
0.4
V
V
and V12 REMOTE high
s o
VOLTAGE REFERENCE, AUXILIARY CONVERTER (Fbaux)
O b
)-
Symbol Parameter Test Condition Min. Typ. Max. Unit
Vrefaux Reference Voltage Ir = 0.5mA, Tamb = 25°C 2.46 2.5 2.54 V
Iaux Current Stability
t ( s Ir = 0.5mA to 10mA 20 mV
Taux Temperature Stability
u c 17 mV
Regliaux
Ioutaux
Line Regulation
o d
Output Sinking Current Capability
15 < VCC < 36V
Vout > 2V 15
1
25
mV/V
mA
P r
VOLTAGE REFERENCE, MAIN CONVERTER (Fbmain)
Symbol
e t e Parameter Test Condition Min. Typ. Max. Unit
o l
Vrefmain Reference Voltage Ir = 0.5mA, Tamb = 25°C 2.46 2.5 2.54 V
b sImain
Tmain
Current Stability
Temperature Stability
Ir = 0.5mA to 10mA 20
17
mV
mV
O Reglimain
Ioutmain
Line Regulation
Output Sinking Current Capability
15 < VCC < 36V
Vout > 2V 15
1
25
mV/V
mA
Absolute Precision of the Internal Resis-
Resp tor Connected to Vrefmain ±15 %
(39k, 10k, 5.4k)
Matching of the Internal Resistors Con-
Resm nected to Vrefmain ±1 %
(39k, 10k, 5.4k)
3/17
TSM111
Vvs4
UV Input pin 11
Undervoltage Sense 5V 4.1 4.3 4.5
s )
V
tr PG Output Rise Time CL = 100pF 1
t( µs
tf PG Output Fall Time CL = 100pF 300
uc ns
od
Vol2 Power Good Output Saturation Level Ic = 15mA 0.4 V
Pr
Ioh2 Power Good Leakage Current Collector Vout = 5V 1 µA
REMOTE On/Off
t e
le
Symbol Parameter Test Condition Min. Typ. Max. Unit
so
Vrem Remote On/Off Input Threshold Level 1 1.8 V
Iil Remote Input Low Driving Current 1 mA
Vol1
Remote Output (PWM) Collector
O b
Remote Ouput (PWM) Saturation Level Ic = 0.5mA 1.3 V
Ioh1
Leakage Current
) -
Vout = 5V 1 µA
Vih1 Remote Input Voltage Level
t (
Timing On to Off in to On/Off s Pin 7 open 4.2 5.25 V
uc
Trem1 4 8 14 ms
out, Cext = 100,F
Timing Off to On in to On/Off
od
Trem2 16 24 34 ms
out, Cext = 100nF
P r
e te
o l
b s
O
4/17
TSM111
PIN DESCRIPTION
Name Pin Type Function
Positive supply voltage. The DC supply voltage must be higher than the maxi-
mum voltage applied on the 3.3, 5, 12V inputs (Is3.3, Is5, Is12) plus 2V.
Vcc 5 supply
For example, if 13.2V is present on the Is12 input, the minimum required
value on VCC is 15.2V
Reference comparison input for main converter regulation loop.
Vrefmain 14 analog input
2.5V ±1.6%
Fbmain 15 analog output Output for main converter regulation loop (optocoupler)
Reference comparison input for auxiliary converter regulation loop.
Vrefaux 13 analog input
2.5V ±1.6%
s )
t(
Fbaux 12 analog output Output for auxiliary converter regulation loop (optocoupler)
IS33 20 analog input 3.3V overcurrent control sense input.
u c
V33 1 analog input 3.3V overvoltage control sense input.
o d
IS5
V5
19
2
analog input
analog input
5V overcurrent control sense input.
5V overvoltage control sense input.
P r
IS12 18 analog input
t
12V overcurrent control sense input.
e
V12 3 analog input
le
12V overvoltage control sense input.
o
Adj 4 ana input s
Adjustment pin for 3.3V OVP. This pin is to be used for an OVP other than
b
3.3V (eg for µC power supply = 2.7V). When not in use, this pin should be
program.
- O
grounded. When in use, VS33 should not be connected.
Overcurrent blank-out time 20 to 30ms settable through external RC.
Tsur 17
analog input
)
The voltage at this pin is clamped at typically 5V. Trip voltage = 1.25V.
( s
Rem 7 logic input
c t
Remote On/Off logic input for µC, turn off PWM after Trem delay.
Rem = 0 means that the main SMPS is operational.
d u
program.
Connected to external capacitor to determine Trem (remote control delay) tim-
Trem 8
r o
analog input
ing. Trem (on to off) is 8ms typ. Trem (off to on) is 24ms typ.
Crem = 0.1µF
PWM
e6P logic output
Output signal to control the primary side of the main SMPS through an
l e t program.
opto-coupler. When PWM is low, the main SMPS is operational.
Connected to external capacitor for Power-on-reset timing.
so
Tpor 10
analog input Cpor = 2.2µF
O b UV
PG
11
9
analog input
logic input
Undervoltage detection, control and detect main AC voltage failure.
Power Good logic output, 0 or 5V. Power Good high (=1) means that the
power is good for operation.
GND 16 supply Ground or Negative supply voltage.
5/17
TSM111
APPLICATION DIAGRAM
s )
ct(
d u
r o
e P
le t
s o
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) -
t ( s
uc
o d
P r
e te
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b s
O
6/17
TSM111
s )
ct(
d u
r o
e P
le t
s o
Ob
) -
t ( s
u c
o d
P r
e t e
o l
b s
O
7/17
TSM111
s )
ct(
d u
r o
e P
le t
s o
O b
) -
t ( s
u c
o d
P r
e te
o l
b s
O
8/17
TSM111
t(
The salient features and benefits of this device are
threshold level. PG pin goes high when the above
listed below :
a) Over voltage protection for 3.3V, 5V and 12V
u c
condition is reached. Pull up resistor R27 (3.1K) is
connected to 5V STDBY supply from this pin.
without external component.
o d
d) The timing of the power good signal can be con-
b) Over current protection for 3.3V, 5V and 12V.
c) Generates Power Good signal.
d) Programmable timing for Power Good signal. P r
trolled by adjusting the value of the charging ca-
pacitor on pin 10. With 2.2µF/16V capacitor on pin
e) Wide range supply operating voltage up to 36V
t e
10, 400msec turn on delay is achieved.
le
e) The power supply can be operated from 14.5V
(44V AMR). to 36V. The VCC must always be higher than the
f) Stable internal voltage reference.
s o
supply voltage on the 12V input pin by 2V .i.e. if
g) Two 1.6% voltage reference for Main and Aux-
iliary regulation.
O b
14V is appearing 12V input pin the Vcc must be >
16V.
h) Few external components.
i) Circuit occupies little space on PCB.
) - f) Two internal high precision TL431 shunt regula-
tors are built-in. It provides stable reference volt-
j) Easy implementation of the circuit.
u c
o d
P r
e t e
o l
b s
O
9/17
TSM111
SUPERVISORY CIRCUIT OPERATION with cathode connected to the IC pin 6 and anode
The system power ON/OFF logic is generated by to 5V (from STDBY supply).
the PC, which is “Low” in system “On” condition In normal operation the voltage on pin 6 is (opto
and “High” when the system is “Off”. This is con- cathode) is around 3.7 V. On the primary side the
nected to remote pin 7. opto transistor collector is pulled through a resistor
The IC’s internal logic circuit generates a control to Vref.
signal on pin 6. In normal operation, when there is It is required to invert the signal before connecting
no over voltage or over current at the three inputs, to the feedback compensation pin 6 of L5991A for
the voltage on pin 6 follows the Remote pin 7 volt- reverse logic. i.e during normal operation the com-
age, i.e. if the remote pin 7 is low the pin 6 is also pensation pin is not affected and during fault con-
low or vice versa. dition the pin is pulled Low. Slight delay (R34,C32)
When fault is detected on the inputs, control pin 6 is introduced on the primary side to avoid fault turn
goes “High”. This control pin 6 output can be used
to turn off the Mains Power Supply during fault
on condition.
s )
t(
Note : Once the fault condition is removed, it is required to reset the
condition. An optocoupler is connected directly, Remote pin to make the system function again.
BILL OF MATERIAL
u c
The following are the bill of material for the 90W SMPS :
o d
ICs
No Part Number Qt Manufacturers
r
Remarks / Descriptions
P
1 L5991A 1 ST
t e
Advanced PWM Controller
2
3
VIPer20 DIP
TSM111
1
1
ST
ST
o leAux controller PWM+Mos
Triple Voltage and Current Supervisor
4
5
LM7912CV
TL431
1
1 b
ST
ST
s -12V Post Regulator
Programmable Voltage Reference
MOSFETS
- O
6
7
STP6NB80
STP3020L
( s
1
1 ) ST
ST
TO220 6A, 800V Mos
TO220 22mohm 33V Mos
Rectifiers
8 BYV10-40
c t 1 ST 1A, 40V or BYV10-60 or BYW100-200
9 BYW100-200
d u 3 ST 1A, 100V or 200V, BYW100-100
Pr
10 STPS20L40CT 1 ST
STPS30L40CT
11 STSPS10L40CT 1 ST 2x5A, 40V
12
e t e
KAL04 1 - 3Amp 400VAC Bridge Rectifier or higher
ol
13 1N4148 1 -
Transformers / Inductors
bs
12 HM00-98 150 1 BI Tech. ** Aux Transformer
13 HM00-98151 1 BI Tech. Main Transformer
O 14
15
HM00-98 148
HM50-150K
1
1
BI Tech.
BI Tech.
Coupled inductors
15uH inductors - output filter
16 HM11-51502 1 BI Tech. 2.2uH inductors - output filter
17 HM28-32022 1 BI Tech. Common Mode choke - AC input filter
18 10uH 1 - 10uH inductors - output filter
Connectors
19 AC input conn 1 -
20-pin conn: 20 pin output connector with terminals
20 1 Molex
39-02-2200 Molex 39-00-0038
21 Fann connector 1 -
22 Fuse 3.5A 1 -
23 NTC 1 Siemens 2.2 ohm
24 TLP621 Optocoupler 3 Toshiba 100% transfer ratio
25 AC switch 1 -
26 115V-23oV selector 1 -
10/17
TSM111
Capacitors Resistors
27 47UF/25V 1 52 20K 1
28 3.9NF 1 53 47K,3W 1
29 .47UF/16V 1 54 100K,1/2W 2
30 1NF 2 55 5.1K 1
31 100UF/25 1 56 3 MOHM 1
32 .22UF/250V A.C 2 57 1OR 2
33 1000UF/10V 2 58 10 MOHM
s ) 1
t(
uc
34 3300UF/10 1 59 4.7K 5
35 470UF/16V 2 60 68K 1
o d
36 2.2NF 2 61 680R
r 1
eP
37 2.2UF/16 1 62 39K 1
38
39
470UF/25V
4.7NF
1
4
63
64
l e t 3.1K
470K
1
1
o
bs
40 47UF/16V 1 65 100R 1
41 100UF/25V 3 66 10K 4
42 100UF/25V
-1O 67 3.3K 1
43 47NF
( s) 3 68 5 MOHM 1
44 220UF/200V
c t 2 69 1K 1
du
45 1000UF/25V 1 70 330R 1
o
46 2.2UF 1 71 10,1/4W 2
47 1.5NF
P r 1 72 470R 1
48
49
e t e10NF
.1UF
1
1
73
74
0.68
6.8K
2
2
s ol
50 3.3NF 1
O b 51 56NF 1
11/17
TSM111
PW OK
CON3
1
2
3
4
5
6
7
8
9
10
CN3
12
13
14
15
16
17
18
19
20
11
PS ON/OFF
R29
R47 4.7KC41
)
R27
10K
s
R22 3.1K
F
10
2.2uF
t(
7
9
R42 R38
2 33K
-12V
1 1K 3.3K FbAUX
PG
REM
12
Tpor
uc
R C51
Trem
680,1/2W C37 8
47nF
VrefAUX
C38 13 100nF
d
R26
12V
FbMAIN
C 39K 15
o
47nF
R
r
1
100uF/25V 1K
IC7 C25
SUPERVISOR
ADJ
eP
R
+
VrefMAIN
5V
14 4
OUT
C29
TSM111
3.3V 20K
3
VS12
470uF/16V
2 L4 C23
GND R19
470uF/25V 2.2uH
let
L6 10mohm
INDUCTOR
IN
1000uF/10V
C24 Q3 18 IS12
IC6
+
L7912 C40
C22 2
VS5
3
so
+
C19
+
3300uF/10 STP3020
1000uF/25V R17A
1000uF/10V 3.5mohm
100uF/25V
L2 19 IS5
Ob
COUPLED INDUCTOR
Gnd
D14 1 VS33 16
)-
5mohm20
PWM
Tsur
Vcc
UV
D16
BYW100-200 BYW100-200 D11 D12
D13 BYW100-200 C21 STP1060CT
STPS2045CT C26
17
11
5
6
BYW100-200 2.2nF 2.2nF C28
s
R17 R18
(
C34 D14
10 10
12
10
12
11
T1 OPT
t
2.2uF/16
9
R23 C55
MAINS TRANS 680 100uF/25V
c
17V
D3 10uF/35V
6
u
5V STDBY
IC4
5
R24
d
OPT
1
10K
IC5
o
C12
1
Pr
C18 R43 R45
C20 D2 TLP621
4
e
10uH X TL431 10K C32
t
+
e
+
Q1
l
R7A 4.7K
STP6NB80
D7 470uF/16 D8100uF/25 IC2 220uF/200V 220uF/200V
o
BYW100-200 BYW100-200 R44 R12 .22
R7A1
1
R11 R7
6
330 100K,1/2W
s
D
7
100K,1/2W 1K
C9 Q2
9
b
R3 NPN1
TLP621 S2 20V 100
4
T2 SW SPST C10
4.7nF R6
R10
+
O
470
AUX TRANS D1
5
3
2
D5 10
D6 47uF/25V R5
R9 10 C11 C7
47
OPT OPT D4 D5
1N4148 R4 1nF 3.3nF
10
+
1N4148 BRIDGE
10
13
12
11
IC3
8
6
Vcc
2
R L5991A
47uF/25V C2 VAR
8
L5991 ISEN
SGND
PGND
COMP
OUT
Vcc
DIS Vc
DRAIN (out)
8.2K R
9
VIPER20
5.1K OPT
14
7
OPT
C13
IC1
IC3
DC-LIM
C1 C31
comp
6
VREF
STBY
15
C14 3.9nF
4
RCT
VFB
R16 NTC
DC
2.2ohm R9
5
4.7K
GND
.47uF/16V R28
4.7K
16
7
5
4
3
2
470K
C16
3
R8
F1 R2
100V~ 240V A.C
1nF 6.8K
3.5A C8
6.8K
A.C INPUT
C6 C5
56nF
.1uF 1.5nF
S1 CN1
SW SPST
CON1
1
2
12/17
TSM111
e
eq5
Note that eq4 is an approximation of a capacitive P
external components, and making the adequate
connections to the I/O of the evaluation board. threshold voltage Vsur (2.5V).
t
charge where Vcc (16V min) is large versus the
le
The Electrical Schematic of the TSM111 evalua-
s oR4=33kΩ, C1=4.7µF => Tsur=21ms
tion board is shown on figure 1. It includes the
TSM111 as well as the minimum component num-
O b Thanks to the Tsur adjustment, the normal surge
currents which occur during power up (capacitive
ber required to make the TSM111 fit in a PC
SMPS application.
) - oads charging) are blanked for a time depending
on each application.
t ( s
u c EVALUATION BOARD - ELECTRICAL SCHEMATIC
J3
o d R9 Roptaux
Pr
1 Optaux
2
Optaux R10 C5
J16 1 VrefAux
2
VrefAux
e J18 R7 RoptMain
t
1 OptMain
OptMain 2
C4
l e J15
VrefMain
1
2
VrefMain
R8
so
J7 R3 J8
1 In12V Out12V 1
IN12V rs12V Out12V
Ob
J6 R2 J9
1 In5V Out5V 1
In5V rs5V Out5V
J5 R1 J10
1 In3.3V Out3.3V 1
In3.3V rs3.3V 5Vstby Out3.3V
20
19
18
14
15
13
12
R11
1
J1 1
D1
UV
TRem VrefAux
FbAux
Is33
Vs33
Is5
Vs5
Is12
Vs12
VrefMain
Fbmain
2 Vdet
Vdet PG
9
PG 1
J11
11
UV 2
R4 10 PG
5Vstby
17
Tsur
U1 TSM111 Tpor
7
Gnd
Vcc
Rem D6
Adj
Rsur 6
PWM
J12
From µc 1
2
R6 Rem
5
16
J2 1 Fault
R5 R rem D5
Fault 2 I SW12 5Vstby
C1 1INV C2 1
VCC Csur U2 78L05 5Vstby C3
J13 1
2
Vin Vout
3 Crem 3 4
Cpor
GND
2
Vcc BP Rem
+ J20
C7 C6 1
2
J14
1
1
2
Gnd
13/17
TSM111
When the system has latched (either after over- The C7 bypass capacitor smoothens the VCC pin
current or overvoltage condition), the system of TSM111.
needs to be reset via the Remote input. The C2 The Adj (Adjust) pin should be connected to
capacitor determines two different timings to the ground. Adjust allows to tune a new overvoltage
Fault output : protection value (ex 2.7V instead of 3.3V).
C2=100nF => Trem1(ON to OFF)=8ms
C2=100nF => Trem2(OFF to ON)=24ms Example of component lists
R5 is a pull down resistor on the remote pin of
TSM111. Note that an integrated pull up resistor of Table 1 gives an example of component list
100kΩ is to be taken into account in the choice of Name Type Value Comment
R5, knowing that the threshold voltage of the input
comparator is 1.4V. Therefore, R5 should be low- U1 IC TSM111 DIP20
er than 38.8kΩ. U2 IC 78L05
s )
TO92
t(
R5 = 1kΩ is a good value. R 1/4W 10mΩ 5A
The evaluation board integrates the possibility to
make the Remote signal either manual, or elec-
R1 R 1/2W
R 1W
u c
5mΩ
2.5mΩ
10A
20A
tronic thanks to the ORing diodes D5 and D6 (and
the pull down resistor R5), and the Push Button
R 1/4W
o d 10mΩ 5A
(SW1). These diodes can of course be replaced
by straps according to the evaluation require-
R2 R 1/2W
R 1W
P r 5mΩ
2.5mΩ
10A
20A
Ob
undervoltage 4.3V threshold for more than Tpor R5 R 1/4W 1KΩ
time following the approximated equation 6 :
)-
R6 R 1/4W 47KΩ
C3 x Vth = Ic x Tpor eq6
where Vth is 2V and Ic is 20µA.
C3=2.2µF => Tpor=300ms
t ( s R7 R 1/4W depends on opto used
10kΩ comp. network to
c
When the 5V power line passes under the 4.3V
u
R8 R 1/4W
be fine tuned
o d
undervoltage threshold, the Power Good signal
(PG) falls immediately to low level.
R9 R 1/4W depends on opto used
Pr
The Power Good output can also be triggered by 10kΩ comp. network to
R10 R 1/4W
be fine tuned
the Vdet input of the board. This input should be
ete
connected to a power line representative of the R11 R 1/4W 47KΩ
AC mains power situation. As an example, an ad-
ol
D1 Z 1/4W 15V
ditional winding on the auxiliary power supply offer
b s
an early warning of power down from the mains
power point of view. The UV threshold is internally
D5
D6
D 1/4W
D 1/4W
1N4148
1N4148
14/17
TSM111
Figure 2a Figure 2b
s )
ct(
d u
r o
e P
le t
s o
Ob
) -
t ( s
uc
o d
P r
e t e
o l
b s
O
15/17
TSM111
s )
c t(
d u
r o
e P
Dim.
Min.
Millimeters
Typ. Max.
le t
Min.
Inches
Typ. Max.
a1 0.254
s o 0.010
B
b
1.39
0.45
Ob
1.65 0.055
0.018
0.065
b1 0.25
) - 0.010
D
E
t ( s
8.5
25.4
0.335
1.000
uc 2.54 0.100
e3
F
o d 22.86
7.1
0.900
0.280
I
L P r 3.3
3.93
0.130
0.155
e
let
Z 1.34 0.053
s o
Ob
16/17
TSM111
s )
c t(
d u
r o
e P
Dim.
Min.
Millimeters
Typ. Max.
le tMin.
Inches
Typ. Max.
A 2.65
s o 0.104
a1
a2
0.1
O
0.3
2.45b 0.004 0.012
0.096
b 0.35
t ( s
0.5
0.32 0.009
0.020
0.013
c1
u c 45° (typ.)
D
E
12.6
10
o d 13.0
10.65
0.496
0.394
0.512
0.419
Pr
e 1.27 0.050
e3 11.43 0.450
F
o M
L
l 0.5 1.27
0.75
0.020 0.050
0.030
b s S 8° (max.)
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