Report No.

: CBLT-TPI-00F-186-12623 AJN :
Client: COBALT INTERNATIONAL ENERGY / TOTAL P O: N/A
Location: ANGOLA LOGISTICS BASE Date / Period
Manufacturer/s: SCHLUMBERGER/HALLIBURTON
Item Inspected
Sl. No. Item Identification No. Description Qty (Unit)

1 PMP – EA - 761 ELECTRICAL TRANSFER PUMP 1

Inspection Carried Out:

Result of Inspection: Accepted Rejected Hold
Stage of Inspection:

Before assembly. Non Conformance Reports (NCR):

During assembly. HOLD : SPECIFIED ON PAGE 6

During Testing.
Final Inspection.
Verification:
Packing.
Approved procedures.
Photographic survey.
Approved Drawings.
Kind of Inspections:
Operator Competency.
Witnessing tests.
Calibration & Traceability.
Final inspection.
Quality control plan & Inspection test plan.
Document review.
Parts Traceability.
Expediting & vendor assessment
Vendor Documents.
Goods receipt inspection
Stamping:
Yes. No.
Compatibility of mating/system equipment:
Upper Connection Type: N/A Fish-neck length: N/A
Lower Connection Type: N/A Tong Space: N/A
Standards/Specification/Customer documents :
Please see standard list as annexed for detailed description.

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Inspection Details:

Document verification has been carried out prior to starting the job, this includes the following:

a) Schlumberger Flow test Procedure – Electrical Transfer Pump – PMP.

b) Pressure Safety Valve (PSV) Calibration Certificate.
c) Bourdon Pressure Gauge calibration certificate.
d) PMP Unit Certificate of Conformity.
e) Annual maintenance log and 5 yearly re-certification, including UT survey.
f) NDT, Test and Certification of lifting equipment and skid unit.

Flow test Preparation:-

A suction pipe string was assembled using 3” pipe, connected to the pump inlet using a 3” weco union.
The pipe was then connected to a pre-filled surge tank with volume indicator showing levels, the flow
Is controlled by a 3”, 300# ball valve.

A discharge pipe string was assembled using 3” pipe, connected to the discharge line using a 3” weco
Union. The flow is controlled by a 3”, 3 way ball valve fitted to the unit diverting to the PSV. Back
pressure is controlled by a 3” ball valve located on the discharge surge tank.

In order to function test the pump at maximum working pressure a back pressure was established by
Closing the inlet valve on the discharge surge tank. This is to test the PSV.

Working pressure is to be monitored using the calibrated Bourdon pressure gauge, this gauge is a
permanent fitting.

The following topics are covered in the procedure as per attached checklist:

a) Connections and Preparation

b) Check before start
c) Function test at low pressure
d) Function test at high pressure
e) Final unit inspection

The unit was operated at ZERO pressure for 3 minutes, and again at 20 bar for 3 minutes. Back pressure to be
Simulated in order to activate and test PSV.

RESULT

All aspects of the attached procedure have been strictly followed, and the unit is of good working order. The serial number
of the bourdon pressure gauge was not visible/marked. Schlumberger was advised that this would need to be replaced
with a calibrated unit to conform with Cobalt requirements. The gauge was changed out and tested at min/max working
pressure.

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EQUIPMENT DATA AND SPECIFICATION

MODEL TYPE PUMP APPLICATION CAPACITY MAX WP

PMP - EA ELECTRICAL SCREW STANDARD 4000 BBL/D 300 PSI

INLET OUTLET FLUID SUPPLY VOLTS GROSS WEIGHT SUPPLY

KW
FEMALE MALE OIL 400 @ 50Hz 1500 kg 33
460 @ 60Hz

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Annex 1 - Standards/Specifications/Customer documents :
Title Reference No. Revision
Operator Quality Plan th
A21-10-018 24 Feb. 2012

Metallic products -Types of inspection documents EN 10204:2004

General principles for the selection of cracking-
NACE MRO175 / ISO 15156 Part 1
resistant materials
European Pressure Equipment Directive 97/23/EC

ATEX Directive – Certified for explosive areas – Zone 2 94/9/EC

British Standard – Offshore Cargo Carrying Units BS 7072 1989

ASME- American Society of Mechanical Engineers:
B31.3
Process Piping Design.
Testing of Bourdon Pressure Gauges EN 837 - 1

Pressure Gauge Calibration ISO 17025

ASME – Performance Test Code – Pressure Relief
PTC25 1994
Devices
ASME – Performance Test Code –Pressure
PTC19.2 1998
measurement
ASME – Performance Test Code –Displacement Pumps PTC7.1 1969
ASME- American Society of Mechanical Engineers:
B31.9
Working pressure and temperature limits
ASME- American Society of Mechanical Engineers: Pipe
B16.5
flanges and flange fittings
MSS – Manufacturers Standardization Society –
Standard marking systems for valves, fittings, flanges SP25
and unions
API – American Petroleum Society – Pipeline valve
API 6D
specification.
API - American Petroleum Society –Pressure relief
API.RP.520 / API.RP.521
Systems
Surface Testing – Pressure testing manual 3045666

Schlumberger – 4000 BOPD PMP Maintenance manual

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DOCUMENT AUDIT CHECK LIST INTL

ELECTRICAL TRANSFER PUMP – PMP-EA-761

Vendor: VALE TONG Signed: Position: MAINTENANCE MANAGER

Auditor: RYAN GILLESPIE Signed: Department: RUSSEL SMITH TPI

Item No. Title Location Compliance

01 Procurement Records QA File YES

02 Maintenance Records QA File YES

03 Replacement Records QA File (See Correction note 1) YES

Bourdon Gauge
04 QA File / attached herein (See Correction note 1) YES
Calibration

05 Annual Survey QA File YES

06 5 Yearly Certification QA File YES

07 As Built P & ID QA File YES

08 SKID Test Certification QA File / Attached herein NO

09 SKID MPI Report QA File / Attached herein NO

10 LOLER SI2307 - LGI QA File / Attached herein NO

11 PRV Calibration QA File / Attached herein YES

Pressure Equipment
12 QA File / Attached herein YES
Directive - DOC

Safety of Machinery
13 QA File / Attached herein YES
Directive - DOC

14 Quality Conformity -DOC QA File / Attached herein YES

PMP 4000 bpd

15 Surface Testing Maintenance Office YES
Maintenance Manual

Surface Testing –
16 Surface Testing Maintenance Office YES
Pressure Testing Manual

Pressure Recorder
17 QA File / Attached herein YES
Calibration

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CORRECTIVE ACTION RECORD / REQUEST INTL

ELECTRICAL TRANSFER PUMP – PMP-EA-761

Vendor: VALENTINE TONG Signed: Position: MAINTENANCE MANAGER

Auditor: RYAN GILLESPIE Signed: Department: RUSSEL SMITH TPI

NON CONFORMANCE / ACTION REQUESTED DATE REQUESTED / DATE RECTIFIED / CLOSED OUT

Bourdon pressure
gauge – no Replace with a traceable
identification number
1 Calibrated gauge. 22 June 2012 22 June 2012
or calibration
certificate. No auditable Record in the QA file
test/inspection history

Non-Conformance:
1) Skid unit has not proof load test certification and is out of compliance

Recommendation – The skid unit is to be proof load tested by a third party as per BS7072 – offshore Cargo
Carrying Units

2) No NDT reports available, it is required that lifting points on BS7072 units undergo an MPI
examination within a 24 month period.

Recommendation – The lifting points of BS7072 units are to undergo an MPI examination every 12 months by
a third party.

3) SI2307 certification is out of compliance. The skid unit is to be certified every 6 months by a third
party.

Recommendation – The skid unit is to undergo a visual examination as per SI2307:LOLER1998

4) SI2307 certification is out of compliance. The lifting accessories i.e the lifting set, inclusive of 4 leg
sling and 4 x shackles are to be certified every 6 months by a third party

Recommendation – The lifting accessories inclusive of quad sling and shackles are to undergo a visual
examination as per SI2307:LOLER1998

NOTE - All of the above should be carried out at the same time by a specialist lifting
equipment inspection company

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