MITSUBISHI AC SPINDLE DRIVE FREQROL-SF STANDARD SPECIFICATION ADVANCED AND EVER ADVANCING$1. §3. $4. $5. $s. 87. $3. -CONTENTS - OUTLINE OF AC SPINDLE DRIVE UNIT, SF SERIES i... Features 1.2 AC spindle drive unit model designation 1.3 Linkage between NC and spindle controller 1.4 Basic functions, auxiliary functions and optional functions 1.5 Composition SPECIFICATIONS 2,1 AC spindle motor controller specifications 2.2 Output characterstics 2.5 Outside view and dimensions FUNCTIONS 3.1 Control input signals 3.2 Control output signals 3.3 Meter output 3.4 Interface electrical specification (for DIO) WIRING AND SETTING 4.1 External wiring 4.2 Caution for installation of intermediate panel mount type controller WIRING 5.1 Power supply connection 5.2 Motor connection 5.3 External wiring 5.4 Cables for main circuit (power) connection 5.5 Control circuit cables STATUS DISPLAY AND PARAMETER SETTING 6.1 Display by FR-SF readout (LED) 6.2 NC display ORIENTATED SPINDLE STOP FUNCTION . MODE AND FUNCTION 7.1 Magnesensor spindle orientaticn (1 div.) + OPERATION DISCRETE COMPONENTS AND DEVICES 8.1 Options siaae © saem 48 eee 54 wees 59 +2108 wee 103 se 107 s+ 107§1. OUTLINE OF AC SPINDLE DRIVE UNIT, SF SERIES wa Features Enhanced performance and upgraded functin © Oriented spindle stop function The newly designed oriented spindle stop functicn assures smooth, exact and rapid spindle positioning. © Accurate response to impact load Flexibility of control system and accurate response char- acteristic permit powerful cutting. © Accurate response to low-rigidity load Because of good flexibility of control system, response to low-rigidity load, such as belt-driven load, is parti- eularly good. © Accurate load meter Automatic motor rotor temperature compensation and motor control compensation functions assure exact reading of load meter. © High-speed tapping When the unit is bus-linked to CNC, complete synshroniza- tion with feed motion can be achieved ... high-speed, high-performance tapping can be realized. © Profiling control When the unit is bus-linked to CNC, C-axis motion’ can be controlled for profiling.Easy to use Flexibility and versatility i: use Parameters (maximum motor speed, speed control loop gain, etc.) can be set by incorporated key switches, as well as through CRT of NC. © Diagnosis functions Diversified diagnosis information such as cause of alarm is displayed by CRT of NC. © Reliability For enhancement of reliability, components are reduced (about 30% of reduction, as compared with our previous pro- ducts). Wide range of models Models ranging from 3.7kW to 45kW are available in standard type. Besides standard type, also available are high-speed type, wide-range constant output type, small-capacity type and positioning type .... 0 Small-capacity type (REQROL-SFJ)(2.2-7.5kW ... 50% ED rat- ing) "90 frame” (motor frame size) is added to complete a series of 2.2kW - 7.5kW. Controller is renewed to reduce volume (1/3 of previous one), floor space (1/2 of previous one) and weight (1/2 of previous one)..... Refer to Specification BNP-A2821-01. © Positioning type Multi-point oriented spindle stop and index with high-speed = f=spindle are available, owing to use of motor built in en- coder, when motor is directly coupled to machine. Spindle speed and sync. feed signal can be monitored. Since spindle encoder is not required, spindle head sys~ tem can be simplified.1.2 AC spindle drive unit model designation SaaS ea (Gemi-eloeea) © CRT fautt atsplay © CRT speed neter dis- play 0 CRT load meter dis~ play ‘Sompiese output stmal © Torque limit out-| put signal © Porque limit con-| smand. Input fo Machine ready input Alara reset input Speed reference Gigital/anaiog, Select input Speed overrice Sepce Energeny stop input Ebergency stop alare output ON/ OFF select sse~ Geleration time Constant setting ik pues A ae ‘Special type Equipped with 3 ane 3500rp0 M: High-speea — -PHEBE control 30-min. rated cute ord zs put capacity (kW) —— Speninh npent: we -@-Ger-Co4 fe spindle tne ugg enpecsty Power supply: ([Symber ‘Name ‘Symbol ‘Name 200" class’ ‘NO SIGN | Stancara ‘NO SIGN | Panel inside mount Spe 2 esreediate paneT ope aye |e som © Scanaiog 110/T0P | totes) 0 Fettdiog t1orsor | 12,516": option cara = 3 Wagnesenecr epinaie] ° speed By Bor Pisinct kare se- crlenvanion o Forward/reverse - Ge © Enesaer multi-point | ° comand input | R: For connection i spindle orienta" | o Speed mates out~ | "wath ie coher, than 5 Hon pur Wa00 series he Z||__ ,. | sietest speed reference] o Encoder mitiepoint | o Lond acter out- | hts incivdes 20 Bilcard ar-| tinct ines spinaie sete | ° pot Hat Sneticn. Bixee sncatson Z @ Binary 12-nit 2 ee Sein en | © Zero speed out | D: For connection 5 2s Giles fae med | aaa Gndez spinele ori Ha00 series ho, ] | Buslink to 1300 series] , gutation | Lg speed’ reference care sr] © coer tse | Se a © tighospsed sync. tap | Spinaie speed dis | put stznel sian Be oBpintie tie | 9, ne © High-speed sme. tap 13 output signal (efoeea) wstenocor’ | S27: ford steel | » Spinel facie w29 SHER Rater oten Sortent Sotpe | TMS © Profiling contro]. © Spindle orientation = R function.Linkage between NC and spindle controller CNCs Spinaie PT Ms 00 SF ke" aio [ so] ao] S® [imp k | Ta Scanalog peed reference [O]O|—|olololololo Digital speed reference “2 (DD | sinary, 12-bi¢/ne0, Oo) = (H) Hepa] || o SER a asst Digital TO ofotofolololafolo cay [Sertan zo (RS422A) |—|—|010 ofofofto GD [esti 1 (RS485) |—-]Olo]O == =lol= *1: Without option *2: With digital speed reference option (planned to be developed by Ocb. 1987) “3: For BCD, digits of its code were increased from 2 digits to 3 digits.1.4 Basic functions, auxiliary functions and optional functions Function Detailed | description] FR-SF-2-[]K- option Controller model Out= | De= Option 5 ol line | taiis}——] t D Previ- ous FR-SE series S-analog reference voltage input, +10V/top speed o lo ° ° S-analog reference voltage input, #10V/top speed function Basic Forward/reverse command input Speed meter output Load meter output signal Zero speed output signal Up to speed output signal Speed detect output signal Load detect output signal Spindle fault (alarm) out- put signal clolofolofolo cfolofolololo clolofofololo o}ofofolololo c}olofolololo Spindle fault (alarm) con- tent output signal ° ° ° Torque limit output signal Torque limit command input Machine ready input ‘Alarm reset input | Auxiliary function ‘Speed reference signal "digital/analog" selection input cfolololo cfolololo ofolofolo ofolololo cfolololo Speed override input Emergency stop input clo On-emergency stop alarm signal ouput "ON/OFF" selec-| | tion input Acceleration/deceleration time constant setting Spindle orientation command input functoin Optional Magnesen- sor used Magnesensor spin- dle orientation Magnesensor high- speed sync. tap*Detailed Controller model | preyy— deseription| FR-SF-2-f}x- He | Sus Function Out= [De-_| Option symbol ERSSE | line |taiis/—~ [x | tT [> 1024P/rev.| Encoder (4096 di- - ° ° ° encoder vision) spindle used orientation Encoder (4096 di- - ° ° ° ° vision) index Encoder high- Pe] onp = speed sync. tap* Spindle speed =[e}fe |]. ° display/sync. Zophase g|contror | £204 signal &| motor Motor built-in =[e]eo |e ° EJ ousit-an | encoder spindle Slencoder | orientation & | Gsea uae! Motor built-in ~ ° ° ° ° ‘a encoder index 5 Motor built-in = = [se |= = 3 encoder high- & speed sync. tap* Gontrptier CRT alarm display = = o = = linked to CRT speed/load E00 "CNC. meter display Coaxis control =a|_= ioe |= = Digital speed reference 12-bit binary S-digit BCD selectable wt fom fe = ° ° 2oaigit ScD For use of “high-speed sync. tap" marked with * in this list, con- troller should be bus-linked to M300 series CNC.1.5 Composition 1.5.1 Basic composition (standard) ..... FR-SF-2 Ae spindie controiier AC spindle motor FR-SF smarne~an v2 w/ouz23Hz a ol 3 1% x Converter inverter | cont Fan otor Contre section pe HUST Hewrt nese | eustz | eye's | aunow opreur rowed ~e-as-ua waa seqa0g, -1762.2 Output characteristics atpat PIPPI [ett Datpat FIFI SI -a50 EFEEIN Simar a sy-ua | Sy (tara are | | a —— on | ae wn Pi a output Fi Bl r acy speed Speed ‘Datpot Fi7PT Fis Gatpae PIPE Si-BAP[si-ma | Si-ma [Sime ives | sinns | si-ae ais cm [eins | ao a | We em [sam | mma | ws a | ao ew ei cy | sr ey | PP Se aa output Pi output 7 | oonts eating | | | | oe 7 | Speed Sptee_ Gn pat Fi7PE Fis) “set pire] LE) ore ie | sae | ia (ea Cee vesam_[ rs (sian Tasos (2am ry] rw (Cansan [sar as Coase my A outst [emi anne output! | a P Speed OO Ea = Datpat rizr atat FIFE iS5=E swe Trae | sum | aise oma Fens ur sen [wh Ta a rw) [ar oP) | as output "| Py =a Speea__@™D Fist] [ourpuerizpszesces |e U) Gace river Gatpat F172] Siasaz —]_337907 Space | se Sinee | SiH H [Beare vi sm reas feat on ses ao Tes | a | a ea mn Caw iar an i a1 as a S] cutpue MI SS [am mam) | parm TS a Te rl A al fone rete | owe pune FY | =e od oa ao ao oe Spec GIN 0 i - 18Appendix 1 Alerm/warning list alarm To nar"|Abbr.| Name Description we) 10 | ww | vourace sown | this alarm occurs if input supply A volage goes down below the specifi- ed level, or if instantaneous power failure lasting for over 10msec oc- curs. 12 [wer | memory ERROR | this alarm occurs if read from, or A (FAULT) 1 | write to internal memory for con- troller system control does not go normally (memory is checked when the controller is turned on). 15 |me2 | memory exaor| this alarm occurs if 2-port memory A (FAULT) 2 | tor data communication (when FR-SF is bus-linked with M300 series chc) does not function properly. 17 | Be | Po BoaRD | this alarm occurs if any part of A es control card is not in good condi- tion. 20 |nsi | No stcNat 1 | This alarm occurs if signal zrom a (eu) motor built-in encoder is not at normal level. a1 [nse [no stenaL | this alarm occurs if signal from a (Spind ENC.) encoder for oriented spindle stop is not input, or not at normal level 22 |nss | rc mac This alarm occurs if 1¢ "Mac 012) of| A 012 FAULT control card does not function pro- perly. 23 |osz | SPEED CONTROL| This alarm occurs if difference bet-| A ERROR EXCESS | yeen true motor speed and referenced speed is excessiv 24 |par | srEaKeR TRIP | This alarm occurs if current exceed-| A ing the specified limit flows in the main (power) circuit. « ieAlarm (Nete)| To [Abbr.| Name Description meee) 25 |coc | converter | this alarm occurs if current exceed-| A OVERCURRENT | ing the specified limit flows in converter. 26 PL | POWER PHASE | This alarm occurs if any one of A EALLURS: three phases of input power supply fails. 27 [cruz] cpu aut | this alarm occurs if error in arith-|_ A metic opeartion, due to improper Parameter setting, occurs. sa | os | oversreep | this alarm occurs if motor speed A exceeds 115% of the maximum motor speed. 32 oc | OVERVOLTAGE,| This alarm occurs if current exceed- A TAVERTSE ip ing the specified limit flows in controller. 33 | ov | overvontacs.| this alarm occurs if voltage charged| A CONVEREER, in main circuit capacitor goes up, /| due to. regenerative brake energy, over the specified limit. 24 | pp | pata pantry | this alarm occurs if parity check A CHECK ERROR | error occurs in data transmission between M300 series CNC and FR-SF (when FR-SF is bus-linked with ONC). as | ve | pata ERROR | This alarm occurs if movement com- A mand specified by CNC exceeds the specified limit (when FR-SF is bus- linked with CNC). 36 TE | DATA TRANS- | This alarm occurs if data transfer A FER ERROR does not go satisfactorily (when FR-SF is bus-linked with CNC). 37 PE | PARAMETER This alarm occurs if set parameter A anes} value is out of the permissible range (this check is made when the ea =:laLarm| Thote) her" Aber.| Name Description wee controller is turned on). 43 |oaF | conrRouuer | This alarm occurs if ambient temp- | OVERHEAT erature is excessively high, or main (power) circuit semiconductor overheats due to overload or stop of cooling fan. 46 | om | motor over- | this alarm occurs if motor overheats| A HEAT due to overload or stop of motor cooling fan. s2 [op | ERROR This alarm occurs if difference a FADES (error) between referenced position and true position is excessive in position loop control. ss [em | Emercency | this alarm occurs if emergency stop | 6B Srp signal is given by extemal signal source. se [oa | omen axts | this alarm occurs if trouble occurs | A FAULT with other servo control axis (when FR-SF is bus-linked with cNc). zo | ter | instantane- | this warning occurs if input power | c OUS POWER ous row supply is interrupted or its voltage goes down momentarily. e1 | wor | oveRLoap ‘This warning occurs if controller A and/or motor is under overload con- dition for over the specified time. £4 | we | PARAMETER | If illegal parameter is set, this c SETTING aa warning occurs. 27 | nce | NC EMERGENCY| This warning occurs if emergency = anor stop signal is input from CNC (when FR-SF is bus-linked with CNC). This warning occurs if emergency stop signal is input from external signal source (when external emer- 21 -[ALarm No. ] a Abbr.| Name Description nee gency signal is acceptable ... para meter set). Note: If protective function listed above is activated, Alarm No. is displayed by 7-segment readout and the following occurs. Motion A . + Controller base current is shut off, main (power) circuit contactor opens and the motor stops after coasting. Fault signal contact FA-FC opens. Motor is decelerated by regenerative brake and stops. After motor stops, base current is interrupted. In this case, whether fault signal contact FA-FC opens or not depends on parameter set- ting. Only warning is displayed (operation can be continued) . = 22 -