Gma 503 - Transmission System Troubleshoot - 24spt13

December Edition 2013
MINISTRY OF EDUCATION, MALAYSIA
VOCATIONAL COLLEGE STANDARD CURRICULLUM
COURSE INFORMATION
COURSE NAME : TRANSMISSION SYSTEM TROUBLESHOOT
CODE NAME : GMA 503
LEVEL : 3 SEMESTER 5
CREDIT UNIT : 3.0
CONTACT HOUR :
FACE TO FACE : 5.0 HOURS/WEEK (1T+4P)
NON FACE TO FACE :
COURSE TYPE : VOCATIONAL
PRE-REQUISITE : -
-
CORE REQUISITE :
Last Edited 24 – 26 Sept 2013

Module Page 1/16 Document Page 1
COURSE OUTCOMES
At the end of the course, the students should be able to:-
 Troubleshoot transmission system problems

 Troubleshoot steering system problems
 Troubleshoot brake system problem
 Troubleshoot hydraulic system problems
COURSE DESCRIPTION
This unit identifies the competence required to troubleshoot transmission system problems using customer complaint form, transmission
testing equipment, hand tools set, new spare parts and checklist so that customer complaint form obtained, troubleshooting works
executed and service checklist recorded in accordance with standard operating procedure
This unit identifies the competence required to troubleshoot steering system problems using customer complaint form, diagnose tools
and equipment, hand tools set, new spare parts and checklist so that steering system service manual obtained, steering system
problems inspected, steering system problems rectified, rectified steering system problems tested and troubleshooting checklist
recorded in accordance with standard operating procedure.
This unit identifies the competence required to Troubleshoot brake system problems using customer complaint form, diagnose tools and
equipment, hand tools set, new spare parts and checklist so that customer complaint form interpreted, brake system problems
checked, brake system service manual identified, troubleshooting works executed and service checklist recorded in accordance with
standard operating procedure.
This unit identifies the competence required to Troubleshoot hydraulic system problems using customer complaint form, diagnose tools
and equipment, hand tools set, new spare parts and checklist so that hydraulic system service manual obtained, hydraulic system
problems checked, hydraulic system problems rectified, rectified hydraulic system problems tested and troubleshooting checklist
recorded in accordance with standard operating procedure.

CONTENT AND LEARNING STANDARDS
PROGRAM : AGRICULTURAL MECHANIZATION
CODE NAME : GMA 503
COMPETENCY : 1
CONTENT
LEARNING STANDARD PERFORMANCE CRITERIA
STANDARD Hrs
performance , condition performance,condition, standard
performance
1. Troubleshoot 1.1. Obtain Customer Complaint Form 1.1.1 Explain source of customer complaint form in accordance
Transmission with to standard requirement
System Problems 1.1.2 Explain procedure of acquiring customer complaint form
according to standard requirement
1.1.3 Fill in customer complaint form in accordance with standard
requirement
1.1.4 Determine source of customer complaint form standard
requirement
1.1.5 Acquire customer complaint form according to standard
requirement
1.1.6 Interpret customer complaint form base on standard
requirement
1.2. Execute Troubleshooting Works 1.2.1. Identify procedure of guessing possible rout cause according
to manufacturer specification
1.2.2. Identify rout cause of transmission system fault according to
manufacturer specification
1.2.3. Identify transmission testing equipment according to
1.2.4. State possible rout cause according to manufacturer
specification

CONTENT
STANDARD Hrs
performance
1.2.5. Determine rout cause of fault according to manufacturer
specification
1.2.6. Use transmission testing equipment according to
1.2.7. Change transmission system defect parts according to
1.2.8. Apply procedure of testing transmission system performance
according to manufacturer specification
1.2.9. Practise safety precaution in compliance with work safety and
health procedure in accordance to standard operational and
safety procedures
1.3. Record Service Checklist 1.3.1. List types of service checklist accordance to standard form
1.3.2. Explain methods of fill in service checklist accordance to
standard form
1.3.3. List techniques of fill in service checklist accordance to
standard form
1.3.4. Determine types of service checklist accordance to standard
form
1.3.5. Fill in service checklist according to standard system.
1.3.6. Apply technique of fill in service checklist according to
standard form.
1.3.7. File service checklist form accordance to standard standard
filing system
1.4. Rectify Steering System Problems 4.1.1 Describe types of steering system problem according to
manufacturer specification.
4.1.2 Explain techniques of steering rectification according to
4.1.3 Explain engine rectification procedures according to
4.1.4 Indentfy techniques special tool handling according to

CONTENT
STANDARD Hrs
performance
4.1.5 Determine type of steering system problem according to
4.1.6 Perform technique of steering rectification according to
4.1.7 Perform engine rectification procedure according to
4.1.8 Apply technique of handling special tool according to
4.1.9 Follow procedure in inspecting steering according to
4.1.10 Proper usage of service manual compliance with
4.1.11 Practise safety precaution in compliance with healty
work safety requirement in accordance to OSHA
regulation
1.5. Test Steering System Problems 1.5.1 Identify engine testing requirements in according to
1.5.2 Describe methods of steering testing according to
1.5.3 Explain Procedures of steering testing according to
1.5.4 Explain technique of handling testing tool according to
1.5.5 Identify steering testing requirements according to
1.5.6 Perform method of steering testing according to
1.5.7 Follow procedure of steering testing according to

CONTENT
STANDARD Hrs
performance
1.5.8 Apply technique of handling testing tool according to
1.5.9 Practise safety precaution in compliance with healty
work safety requirement in accordance to OSHA
regulation
1.6. Record Troubleshooting Checklist 1.6.1 List types of troubleshooting service checklist standard form
1.6.2 Explain procedures of troubleshooting record checklist
compliance with standard requirement form.
1.6.3 Fill in of troubleshooting checklist according to standard
form
1.6.4 Determine types of troubleshooting service checklist
according to standard form system.
1.6.5 Apply technique of troubleshooting checklist according to
standard form system.
1.6.6 File troubleshooting checklist record according to standard
filing system.
1.6.7 Perform accuracy of recording record according to standard
filing system.
CODE NAME : GMA 503
COMPETENCY : 2

CONTENT
STANDARD Hrs
performance
2. Troubleshoot 2.1. Obtain brake system service 2.1.1. List sources of brake system service manual according to
brake system manual manufacture
problems 2.1.2. Explain procedures of acquiring brake system service
manual according to manufacture
2.1.3. Explain brake system service manual according to
manufacture
2.1.4. Determine source of brake system service manual according
to manufacture
2.1.5. Acquire brake system service manual according to
manufacture
2.1.6. Interpret brake system service manual according to
manufacture
2.1.7. Justify carefully read and observe precaution warnings given
by manual according to manufacture
2.2. Check brake system problems 2.2.1. List of brake system problem according to maintenance
manual.
2.2.2. Explain methods of handling inspection tools according to
2.2.3. Explain procedures of inspecting brake problems according
to precaution in maintenance manual.
2.2.4. Determine brake system problem according to precaution in
maintenance manual.
2.2.5. Apply method of handling inspection tools according to
2.2.6. Follow procedure of inspecting brake problems according to
precaution in maintenance manual.
2.2.7. Practise safety precaution compliance and health in work
accordance to osha regulation

CONTENT
STANDARD Hrs
performance
2.3. Rectify brake system problems 2.3.1 Explain types of brake system problem problem according to
maintenance manual.
2.3.2 Identify techniques of brake rectification according to
maintenance manual.
2.3.3 Identify procedure of engine rectification according to
maintenance manual.
2.3.4 Explain techniques special tool handling according to
2.3.5 Determine type of brake sys tem problem according to
maintenance manual.
2.3.6 Apply technique of brake rectification according to
maintenance manual.
2.3.7 Apply procedure of engine rectification according to
maintenance manual.
2.3.9 Practice safety precaution compliance and health in work
2.4 Test rectified brake system problems 2.4.1 Prepare requirements of engine testing according to
maintenance manual.
2.4.2 Specify methods of brake testing according to maintenance
manual.
2.4.3 Explain procedures of brake testing according to
maintenance manual.
2.4.4 Explain technique of handling testing tool according to
2.4.5 Determine brake testing requirements according to
maintenance manual.
2.4.6 Apply method of brake testing according to maintenance
manual.
2.4.7 Follow procedure of brake testing according to maintenance
manual.

CONTENT
STANDARD Hrs
performance
2.4.9 Practise safety precaution compliance and health in work
2.5 Record troubleshooting checklist 2.5.1 Identify types of troubleshooting service checklist according
to standard form.
2.5.2 Explain procedures of recording troubleshooting checklist
according to standard form.
2.5.4 Record of troubleshooting service checklist according to
standard form.
2.5.5 Apply technique of filling troubleshooting checklist according
to standard filing system
2.5.6 Compile file troubleshooting checklist record according to
standard filing system

CODE NAME : GMA 503
COMPETENCY : 3
CONTENT
STANDARD Hrs
performance
3 Troubleshoot 3.1 Obtain steering system service 3.1.1 Determine sources of steering system service manual
steering system manual compliance with manufacture
problems 3.1.2 Identify procedures of acquiring steering system service
manual compliance with manufacture
3.1.3 Acquire steering system service manual compliance with
manufacture
3.1.4 Interpret steering system service manual compliance with
manufacture
3.2 Check steering system problems 3.2.1 Identify steering system problem accordance to
manufacture’s service manual
3.2.2 Identify methods of handling inspection tools according to
3.2.3 Explain procedure of inspecting steering problems
accordance to manufacture’s service manual
3.2.4 Apply method of handling inspection tools according to
3.2.5 Apply procedure of inspecting steering problems accordance
to manufacture’s service manual

CONTENT
STANDARD Hrs
performance
3.3 Rectify steering System Problems 3.3.1 Inspect types of steering system problem problems
3.3.2 Identify techniques of steering rectification problems
3.3.3 Define steering rectification procedures problems accordance
3.3.4 Identify techniques special tool handling according to
3.3.5 Apply steering rectification procedure accordance to
3.3.7 Practise safety precaution compliance and health in work
accordance to OSHA regulation
3.4 Test rectification steering system 3.4.1 Define steering testing requirements according to
problems manufacturer specification
3.4.2 Identify methods of steering testing according to
3.4.3 Identify procedures of steering testing accordance to
3.4.4 Identify technique of handling testing tool according to
3.4.5 Apply method of steering testing accordance to
3.4.6 Apply procedure of steering testing accordance to

CONTENT
STANDARD Hrs
performance
3.5 Record troubleshooting checklist 3.5.1 Identify types of troubleshooting service checklist according
to standard form.
3.5.2 Explain procedures of recording troubleshooting checklist
standard form.

CODE NAME : GMA 503
COMPETENCY : 4
CONTENT
STANDARD Hrs
performance
4. Troubleshoot 4.1. Obtain hydraulic system service 4.1.1 Determine sources of hydraulic system service manual
hydraulic system manual compliance with manufacture
problems 4.1.2 Identify procedures of acquiring hydraulic system service
manual compliance with manufacture
4.1.3 Acquire hydraulic system service manual compliance with
manufacture
4.1.4 Interpret hydraulic system service manual compliance with
manufacture
4.2. Check hydraulic system problems 4.2.1 Identify hydraulic system problem accordance to
4.2.2 Identify methods of handling inspection tools according to
4.2.3 Explain procedure of inspecting hydraulic problems
4.2.4 Apply method of handling inspection tools according to

CONTENT
STANDARD Hrs
performance
4.2.5 Apply procedure of inspecting hydraulic problems accordance
4.3. Rectify hydraulic system problems 4.3.1 Inspect types of hydraulic system problem problems
4.3.2 Identify techniques of hydraulic rectification problems
4.3.3 Define hydraulic rectification procedures problems
4.3.4 Identify techniques special tool handling according to
4.3.5 Apply hydraulic rectification procedure accordance to
4.4. Test rectification hydraulic system 4.4.1 Define hydraulic testing requirements according to
problems manufacturer specification
4.4.2 Identify methods o hydraulic testing according to manufacturer
specification
4.4.3 Identify procedures of hydraulic testing accordance to
4.4.4 Identify technique of handling testing tool according to
4.4.5 Apply method of hydraulic testing accordance to

CONTENT
STANDARD Hrs
performance
4.4.6 Apply procedure of hydraulic testing accordance to
4.5. Record troubleshooting checklist 4.5.1 Identify types of troubleshooting service checklist according
to standard form.
4.5.2 explain procedures of recording troubleshooting checklist
standard form.

CONTENT
STANDARD Hrs
performance


Gma 503 - Transmission System Troubleshoot - 24spt13

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December Edition 2013

MINISTRY OF EDUCATION, MALAYSIA

VOCATIONAL COLLEGE STANDARD CURRICULLUM

COURSE NAME : TRANSMISSION SYSTEM TROUBLESHOOT

CODE NAME : GMA 503

CREDIT UNIT : 3.0

NON FACE TO FACE :

COURSE TYPE : VOCATIONAL

Last Edited 24 – 26 Sept 2013

At the end of the course, the students should be able to:-

 Troubleshoot transmission system problems

Last Edited 24 – 26 Sept 2013

CONTENT AND LEARNING STANDARDS

PROGRAM : AGRICULTURAL MECHANIZATION

COURSE NAME : TRANSMISSION SYSTEM TROUBLESHOOT

CODE NAME : GMA 503

Last Edited 24 – 26 Sept 2013

Last Edited 24 – 26 Sept 2013

Last Edited 24 – 26 Sept 2013

CONTENT AND LEARNING STANDARDS

PROGRAM : AGRICULTURAL MECHANIZATION

COURSE NAME : TRANSMISSION SYSTEM TROUBLESHOOT

CODE NAME : GMA 503

Last Edited 24 – 26 Sept 2013

Last Edited 24 – 26 Sept 2013

Last Edited 24 – 26 Sept 2013

Last Edited 24 – 26 Sept 2013

CONTENT AND LEARNING STANDARDS

PROGRAM : AGRICULTURAL MECHANIZATION

COURSE NAME : TRANSMISSION SYSTEM TROUBLESHOOT

CODE NAME : GMA 503

Last Edited 24 – 26 Sept 2013

Last Edited 24 – 26 Sept 2013

Last Edited 24 – 26 Sept 2013

CONTENT AND LEARNING STANDARDS

PROGRAM : AGRICULTURAL MECHANIZATION

COURSE NAME : TRANSMISSION SYSTEM TROUBLESHOOT

CODE NAME : GMA 503

Last Edited 24 – 26 Sept 2013

Last Edited 24 – 26 Sept 2013

Last Edited 24 – 26 Sept 2013

Last Edited 24 – 26 Sept 2013

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