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1
of casting and machining as follows: Hr = a,(a-Ar)+b,(fl- 8,)
(t. = 1, 2, 3,4) (1)
Models reference I A to G 1 I to N
Mr = cr(a-A,)+dr(e- 8 7 )
Where a,. . .d, are coefficients dependent on the shell
Sphere diameter d,, in.
Lower cylinder length
Upper cylinder length
.
.
.
1
.1
3%
at least 050d,
O.35dc
geometry, 6, B are the final displacements of the junction
and A,, 0,are the unconstrained displacements of the
sphere and cylinder. Thus with a,, bry c,, d,, and A,, 8,
known for each of the shells, it remains only to use the
Other dimensions are shown in Tables 1 to 3. The cylin- equilibrium conditions :
ders were of sufficient length for the discontinuity stresses
to have decayed in them. .ZH,=.ZM,=O . .
* (2)
The internal pressure was chosen to give the same Lame to determine the magnitudes of the junction displacements.
JOURNAL MECHANICAL E N G I N E E R I N G SCIENCE Vo15 No 1 1963
The edge forces then follow from the force-displacement Taking into account the sign convention for displace-
relations of equations (1). ments and forces the functions a,. . .d, are given below:
I U
b C d
2
-Et,
2ha,Ka sin d
2Ets -Et,
3
dJ3Ka sin a 2Xa3Ka sin a
where
I
fl = [12(1-~~)]*/(d,t,)*
D, = ~t,3/12(1-~2)
= [+(1-v2>l*(ds/ts>*
2K, = l+(l-2v) cot a/2h (3) . .
2K2 = 1+(1+2v) cot a/2x
3K1 = 1-(1-2~) Cot a/2h
3K2 = 1-(1+2~) Cot ~ / 2 h
e2f1 - e l f 2
. . . * (4)
g1e2 -g2e1
e=
e2f1 -elf2
where
--
SPHERE
LOWER
--CYLINDER
Ic *
l
a Dimensions. b Edge forces.
Fig. 2. Nomenclature
JOURNAL MECHANICAL ENGINEERING SCIENCE V o l 5 No I 1963
11
epoxy resin plates to avoid restraints due to differential
A =
1
[z
4x
M,+H, sin +o+2 cot eo expansion. The plates were coated with silicone grease to
dsIdo reduce the frictional restraint on the base of the lower
cylinder. This could act as a pressure seal and thus caused
. .
the suction inside the lower cylinder of model J owing to
J
S = e-A* cos A$, N = e - a * sin A$ contraction of the cooling air; the vent in this model had
been accidentally omitted.
I@ = J,*Zsin (b cos + d++[ Ysin2 d(b+ The models were subjected to the usual stress freezing
cycle. After loading the external diameters of cylinders
Z and Y are the radial and tangential surface loadings and spheres were measured so that the shapes could be
+
respectively while is a measure of the angular distance specified in terms of the actual (deformed) dimensions.
around the shell from the shell edge. The suffix (or Meridional and circumferential slices were cut; one set of
prefix) 0 refers to the shell edge (e.g. ,,K, is the edge value these is shown in Fig. 3. Fringe orders and thicknesses of
of 2K1for the upper spherical component). #, = T--cr slices were measured at positions defined relative to the
and a for the upper and lower parts of the sphere respect- deformed shape.
ively. The functions s, N are frequently tabulated (see The true shapes of all meridional slices were traced from
for example (8)) : 10 times magnified projections and the actual fillet radii
For the cylindrical components we have : determined from these drawings.
M , = M,S+ [ M , + $ ] N
CALIBRATION
M , = VM,
When possible the models were directly calibrated. The
N , is determined from static equilibrium optical sensitivity of the gravity-loaded models was
determined by comparing the known mean compressive
stress near the top of the lower cylinder with the corre-
I n equation (8) suffixes x and 0 refer to axial and circum- sponding fringe order per unit thickness.
ferential planes of the cylinder respectively. The pressure-loaded models were calibrated by refer-
Surface stresses for each of the components are then ence to the Lam6 stresses in an undisturbed sphere. The
obtained from : Lam6 surface stresses are
u
, --(2+S31P and =- 3p
(9) - 2(s3- 1)
a I o
2 p 3 - 1) (10)
J O U R N A L MECHANICAL ENGINEERING SCIENCE Vol5 No 1 I963
Fillet radii
Sprface
. . . . . .
Positionofintersection
MaindimensionsModel
. . . . . . . .
1
$6
roolt.
rotits
Fillet
B.5
467
0.34
0.10
15A.1
48
0-92
0-22c +
C
30.3
46
2.08
0.47
pp-
2.88
0.46
Extreme measured values of stress index
1-30
0.47
Upper sphere ,_
inaide . . . . . . . . - +1*% +0.72( +04m +0-89s
outside . . . . . . . . 00 + 1-37s +1.09S~ +1*02s +1*27f
Lower cylinder
outside .. .. .. .. .. .. .. .. 00 - - -O*Ozf -0.llc
inside oi' +0.19c +O-llf O*Oof 0.oOc
Lower s here
outs&
inside
.. .. .. .. .. .. .. ..
+
+1.22(
1-73s 1 - 1 -+ 1 - 1
+1-16s 1-07s +lens
-
+1-26s
Model
External s k i r t . . . . . . . without
I G
with
I with
M
with
1
with
Maindimensions. . . . . . 31.0
1
30.8
1-0
31.4
0.52
36.0 30.4
0-59 0.49
Position of intersection . . . .
s o
62 62 51 51 51
Fillet radii. . . . . . . . - 0-58 0-14c- 0*21s+ 0.12
1.18 0.76 0.91 0.73~-
GlC+ 0.58f + 0.21 0.21 0.14
1.01 0-58 0.69 0.91 0.91
Additionalloading . . . . . none core none none none
Surface Extreme measured values of stress index
~
Lower sphere
+- +1.27s
.. .. .. .. .. .. .. ..
inside ii. +l*Osf 1-50f +1.18s +1*30f
outside m +1.13s +0*46f +1*41f +1*13s
Lower cylinder
. . . . . . . . oi - -0.65~ -0.50f
inside
outside
Upper sphere
. . . . . . . . 00 - - - +-0.26c
ow -0.54f
-042f
outside . . . . . . . . +0*61s +144f +1.48f +1.30f +1*80f
inside . . . . . . . +1*71f +1-91f +2*11f +1 -85f +1.31s
Upper cyGder
outside . . . . . . . . -0.19c -0.40c - - -
inside . . . . . . . . $ -034f -0.80f -0.48c -0.61~ -0.57~
of the stress on the inside of the sphere and the increase is cut out by these surfaces is cross-hatched. The alterna-
on the outside. tive definition of the origin of the theoretical stress distri-
butions at the intersection of the middle surfaces of sphere
and cylinder was rejected as unrealistic, especially for the
Comparison with theoretical values comparatively thick-walled shells considered here.
Model N was chosen for this purpose. The stresses on all Fig. 4a and b shows that there is general agreement
the surfaces were calculated for the nominal shape. These between calculated and experimental values. In some
are shown in Fig. 4a for the sphere and in Fig. 4b for the instances this agreement could be made much closer by
cylinders, with the appropriate experimental values. moving the origin of the theoretical curves to the inter-
It was decided to define the 'origins' of the theoretical section of the middle surfaces.
stress distributions as the circumferential surfaces which The experimental stress distributions show all the
contain the acute M e t surfaces io and oi and are normal characteristics predicted by the theoretical calculation.
to the sphere or cylinder considered. These surfaces are Except for the meridional stress on the inner surface of
indicated in Fig. 2a, where the section of the ring which the upper sphere, the theory predicts similar or greater
JOURNAL MECHANICAL ENGINEERING SCIENCE Vol5 No 1 1963
discontinuity stresses than those measured. This was based on the top load only. Model J therefore does not
attributed to the fillets which are of course introduced in reproduce conditions found in nuclear reactors but the
design to reduce stress concentrations due to discon- unusual loading was deemed a good test for the theory.
tinuities. Model G is included in this series as a core-loaded
model. The stress indices are based on the mean stress in
GRAVITY-LOADED MODELS the cylinder and therefore differ from those in Table 2
Experimental results where model G is considered as pressure loaded.
Four models come into this category. As the sphere of The shapes of the models are defined in Table 3. The
model L was made too thin, model K had to be made. intersections of cylinders and spheres occurred at 62"s
Model J was intended to simulate the load on the upper on all these models.
portion of the sphere, but the error described in 'Experi- Comparison between the results from the different
mental Techniques' resulted in a suction of 1.58 lb/in2 models is difficult because they were loaded differently.
inside the lower cylinder. This negative pressure was
determined from a numerical integration along a radial
line in the lower cylinder and agreed with the value
calculated from the contraction of the trapped air during
the cooling of the model. As a further check the compres-
sive force on the upper sphere was determined by integra-
tion of the meridional stresses; the resultant force was
equal to the load applied to the top of the model. The axial
compressive stress in the lower cylinder due to this suction
is 2.22 times the axial stress due to the top and self
weights, but the stress indices in Table 3 and Fig. 5 are
UPPER z LOWER
CYLINDER Ln CYLINDER
u)
UPPER LOWER
SPHERE In SPWERE
lO* 20. 30' 40' X)' 60' 70. W* -4.3 4.0 -0.5 0 0 05 1.0 15
POSITION IN SPHERE DISTANCE FROM JUNCTION-in.
a Sphere. b Cylinders.
Inside Outside
Meridional 0 X
HOOP +
Fig. 4. Calculated and experimental stresses in model N
JOURNAL .MECHANICAL E N G I N E E R I N G S C I E N C E V o l 5 No I I963
Although the relative magnitudes of stresses due to pres- sphere thickness increased the stress indices, i.e. it was
sure and core loading on model G cannot be determined associated with greater compressive and smaller tensile
from the experiments, it is evident that the effect of the stresses. The extreme values of stress indices again refer
pressure predominates. The accidental suction in model J to meridional stresses.
caused a much greater compressive stress in the lower
cylinder than the weights. Comparison with theoretical values
The results from models L and K indicate that the The stresses set up in model J by the three loadings were
disturbance of the stresses due to core loading is smaller calculated and are shown in Fig. 5a and b together with
than that due to pressure loading. The main difference the experimental results. The origins of the calculated
between models L and K is the thickness of the spherical stresses have again been placed at the acute-angled fillets.
parts. It may be seen from Table 3 that the increase in Better coincidence with the experimental values would
have been obtained with the origins at the intersection of
the centre-lines but it would be more difficult to estimate
the chosen positions of the curves if that had been done.
The experimental values show the same features as the
theoretical curves. The measured extreme values are of
the same order of magnitude as the theoretical predictions
or smaller. The measured bending effects in the lower
_t
I I
sphere are appreciably smaller than the calculated values.
This is the greatest discrepancy between calculation and
experiment which occurs in models N and J remote from
the junction.
I 0
t4
+2
K
1
'
\
'
\
\
\
\
I
UPPER LOWER
4Jl
SPHERE SPHERE
Y
I-
\
1
'\ \ +
\
\
\ t
\ I
+ I
a Sphere. b Cylinder.
Inside Outside
Meridional 0 X
Hoop 0 +
Fig. 5. Calculated and experimental stress in model J
JOURNAL MECHANICAL ENGINEERING SCIENCE VoI 5 No I 1963
Model K J G
Main dimensions . . . . . . . dcltc 37.6 37.5 13.9
tdtc 2.0 2.0 1 $0
I
*
oumde . . . . . . . . . -1-oof -1.43f -0.36f -2.50~
inside . . . . . . . . . * I -065f -1.15f -5-oof
I I I I 1
+ after c, f or s indicates excess material.
- after c, f or s indicates undercutting.