Diagnostic Trouble Codes Electrical System

630-12
523249-4
523249-3
523253-4
523253-3
523257-4
523257-3
523261-4
523261-3
628-12
2802-12

TSP MLM Data Error

Flash Checksum / Data Failure
CODES
DTC 2802-12 - Mini Lever Module (MLM) Fault
DTC 628-12 - FLASH Checksum Failure
DTC 523261-3 - Lever 1 Position OORH
DTC 523261-4 - Lever 1 Position OORL
DTC 523257-3 - Lever 2 Position OORH
DTC 523257-4 - Lever 2 Position OORL
DTC 523253-3 - Lever 3 Position OORH
DTC 523253-4 - Lever 3 Position OORL
DTC 523249-3 - Lever 4 Position OORH
DTC 523249-4 - Lever 4 Position OORL
DTC 630-12 - Calibration Memory Failure
POSSIBLE CAUSE
A. MINI LEVER FAILURE
B. MINI LEVER MODULE (MLM) FAILURE
C. FUNCTIONAL FAILURE IN CONTROLLER
NOTE
Please refer to the end of this procedure for supporting diagrams.

COMPONENT OPERATIONAL CHECK

PROCEDURE OR ACTION:
1. Turn power to OFF for no less than 30 seconds, and then to ON to clear displayed DTC.
Does reported DTC reoccur?
YES: Go to Step 2.
NO: Problem not verified. Resume operation.
2. Conduct a thorough visual inspection of all seat connectors/wiring.
Are any faults detected/observed?
YES: Repair/replace connector or wiring associated with faults found. See Electrical System 2200 SRM 1142.
NO: Go to Cause A.

CAUSE A - MINI LEVER FAILURE

PROCEDURE OR ACTION:
1. Perform TEST - Mini-Levers. See Electrical System 2200 SRM 1142.
2. If mini-levers fail tests, replace mini-levers. See Electrical System 2200 SRM 1142.
3. Repeat TEST - Mini-Levers.
4. Repeat Component Operational Check.
Does DTC reoccur?
YES: Go to Cause B.
NO: Problem corrected. Resume operation.

CAUSE B - MINI LEVER MODULE (MLM) FAILURE

PROCEDURE OR ACTION:
1. Replace MLM. See Electrical System 2200 SRM 1142.
2. Repeat Component Operational Check.

Check the Service Manual section in Hypass Online for possible updates and check pertinent Grams
9030-20-316 Confidential/Proprietary - Do Not Copy or Duplicate
Electrical System Diagnostic Trouble Codes

TSP MLM Data Error (Cont)

Does DTC reoccur?

YES: Go to Cause C.
NO: Problem corrected. Resume operation.

CAUSE C - FUNCTIONAL FAILURE IN CONTROLLER

PROCEDURE OR ACTION:
1. Ensure all previous procedures have been completed.
2. Ensure truck power is OFF.
3. Ensure that all connections to the controller are completely inserted.
4. Ensure truck power is OFF for no less than 30 seconds, and then to ON to clear displayed DTC.
Does reported DTC reoccur?
YES: Go to Step 5.
NO: Problem corrected. Resume operation.
5. At the DSC, press ENTER to access Main Menu.
6. Scroll to VIEW VERSIONS, press ENTER.
7. Scroll to TRUCK SERIAL NUMBER, press ENTER.
8. View the TRUCK SERIAL NUMBER on the display.
Does the truck serial number on display match serial number on truck nameplate (VSM Only)?
YES: Go to Step 9.
NO: Controller has been substituted from another truck. Replace VSM with VSM that has the correct truck serial
number or obtain new VSM with correct Serial number/ CDF. See Electrical System 2200 SRM 1142.
9. Resident Service Approval Required prior to VSM replacement for Trucks under warranty. Make sure
to indicate the DTC code(s) on the warranty claim and include an accurate problem description leading to the
controller replacement.
10. For other controllers, Replace indicated controller. (ECU-ECM/GCU/TCU). See Electrical System 2200 SRM
1142. For GM 4.3L LPG engines, see LPG Fuel System, GM 4.3L Engine 900 SRM 1242. For GM 4.3L
gasoline engines, see Gasoline Fuel System, GM 4.3L Engine 900 SRM 1244 for all controllers.
11. Reinstall all removed components and ensure that all connectors are completely inserted.
12. Repeat Component Operational Check.

END POSSIBLE CAUSES

DIAGRAMS

Check the Service Manual section in Hypass Online for possible updates and check pertinent Grams
Confidential/Proprietary - Do Not Copy or Duplicate 9030-20-317