KITACON SDN. BHD. & PEMBINAAN KITACON SDN. BHD. FORM NO.

HAZARD IDENTIFICATION, RISK ASSESSMENT & DETERMINING CONTROL REV.

Rev. No.:________
Project / Location: Name of Job: Prepared By: Reviewed By:
R4 / BBR111, Bandar Bukit Raja 2, 23. Steel Works
Klang, Selangor. Date: Date:

23. Steel Works

HAZARD IDENTIFICATION RISK ASSESSMENT
Current Control Measures /
Responsibility
No Job Sequence Hazard Potential Risk Probability Severity Risk Recommendation

Mechanical (4) To control lorries speeding at site. (max.15km/h)

-Minor injury (5) Workers stay away from moving vehicle / lorry.
Struck by moving vehicle. 2 3 6
-Damage to property - Traffic controlled by designated person.
(lorry) (6) To provide appropriate PPE. Project Manager
Delivery of Material (4) Barricade / cordon the activity area to warn public. Site Manager
1 Loading and (5) Crane must operate by competent operator.
- Crane inspection before work commences. Site Agent
unloading material Physical
-Serious injury - Lifting equipment to be inspect before lifting activity. Site Engineer
Falling object. 2 4 8
-Damage to property - Workers stay away from lifting area.
(during lifting of material) - Designated person to supervise hoisting and lifting Site Supervisor
operation. SHO / SSS
(6) To provide appropriate PPE.
EO
(5) Supervised by designated person during stacking of
Physical Scaffolder
material.
Slip / fall / collapse of material -Serious injury - Routine checking to ensure stability of material. Work Leader
2 4 8
due to poor material -Damage to property - To ensure material not obstruct any access / walkway. Machinery opr/
arrangement. - Proper storage of material.
Stacking / Storing (6) To provide appropriate PPE. Driver
2
material at site Signalman
(5) Crane must operate by competent operator.
Physical - Workers stay away from lifting area. Banksman
Struck / hit by moving part of -Serious injury 2 4 8 - Designated person to supervise hoisting and lifting
operation. Rigger
material during lifting activity.
(6) To provide appropriate PPE. Welder

(5) Manual handling/lifting should be carry out with Workers

Physical (Ergonomic)
Secure ladder to correct method.
3 Improper method of handling -Negligible injury 2 3 6
column - Ladder erecting by experience workers.
activity. (6) To provide appropriate PPE.

Legend:
(1) Eliminate ; (2) Substitution; (3) Isolate; (4) Engineering Control; (5) Administrative Control; (6) Personal Protective Equipment (PPE)
KITACON SDN. BHD. & PEMBINAAN KITACON SDN. BHD.
HAZARD IDENTIFICATION, RISK ASSESSMENT & DETERMINING CONTROL

Steel Works (Cont’d)

HAZARD IDENTIFICATION RISK ASSESSMENT
Current Control Measures /
Responsibility
No Job Sequence Hazard Potential Risk Probability Severity Risk Recommendation

(4) Provide proper working platform for workers.

Physical
-Serious injury 2 4 8 - Provide proper access for workers i.e. steel ladder.
Workers fall from height. (6) To provide appropriate PPE.

Embedded plate to (4) Barricade / cordon the working area. Project Manager
4 wall Steel plate (5) Work carry out by skill workers.
Physical Site Manager
fixing - Provide watchman with whistle to warn workers at
Hit by falling object-material / -Serious injury 2 4 8 lower ground. Site Agent
hand tool. - To inform supervisor / safety personnel before work
Site Engineer
commence.
(6) To provide appropriate PPE. Site Supervisor
SHO / SSS
-Serious injury
Chemical
(long term can impair 2 4 8 (6) To provide appropriate PPE. EO
Inhalation of welding fume.
workers lung) Scaffolder

-Serious injury Work Leader

Radiation
(long term can impair 2 4 8 (6) To provide appropriate PPE. Machinery opr/
Eye injury.
workers eye) Driver
Welding / cutting the Physical (5) Welding area must be free from any flammable Signalman
5 -Minor injury material.
steel plate Burning due to welding / oxy 2 3 6 Banksman
-Damage to property (6) To provide appropriate PPE.
cutter sparking. - To provide fire extinguisher at activity area Rigger

(4) Oxy cylinder must be secure up-right / put in Welder

cylinder cage. Workers
Physical - Provide flash back arrestor to all oxy cylinder.
-Minor injury 2 3 6
Worker hit by oxy cylinder. (5) Empty cylinder must be remove from activity area /
put in storage area.
(6) To provide appropriate PPE.

Legend:
(1) Eliminate ; (2) Substitution; (3) Isolate; (4) Engineering Control; (5) Administrative Control; (6) Personal Protective Equipment (PPE)
KITACON SDN. BHD. & PEMBINAAN KITACON SDN. BHD.
HAZARD IDENTIFICATION, RISK ASSESSMENT & DETERMINING CONTROL

Steel Works (Cont’d)

HAZARD IDENTIFICATION RISK ASSESSMENT
Current Control Measures /
Responsibility
No Job Sequence Hazard Potential Risk Probability Severity Risk Recommendation

(4) Provide proper working platform for workers.

Physical
-Serious injury 2 4 8 - Provide proper access for workers i.e. steel ladder.
Workers fall from height (6) To provide appropriate PPE.
(4) Barricade / cordon the working area.
Line, level and (5) Work carry out by skill workers.
6
bolting works. Physical - Provide watchman with whistle to warn workers at
Hit by falling object-bolt / hand -Serious injury 2 4 8 lower ground.
tool. - To inform supervisor / safety personnel before work Project Manager
commence.
(6) To provide appropriate PPE. Site Manager

(4) Lifting lug to be used for lifting of column activity. Site Agent
- Tag line to be used to control column during lifting Site Engineer
activity.
(5) Crane must operate by competent operator. Site Supervisor
Physical - Lifting equipment must be check before lifting SHO / SSS
-Serious injury
Struck / hit by moving part of 2 4 8 activity.
-Damage to property - Proper communication between signalman and crane EO
steel column.
operator. Scaffolder
- Designated person to supervise lifting activity.
- Workers stay away from hoisting and lifting radius. Work Leader
(6) To provide appropriate PPE. Machinery opr/
Driver
Steel Erection, Lifting Physical (5) Crane must operate by competent operator.
-Serious injury Signalman
7 and hoisting Falling object (during lifting of 2 4 8 - Do not hoist other material together with steel column.
-Damage to property (6) To provide appropriate PPE.
column material) Banksman
(4) Lifting lug to be used for lifting of column activity. Rigger
(5) Crane must operate by competent operator. Welder
Mechanical -Serious injury
2 4 8 - Lifting equipment must be check before lifting
Falling of steel column. -Damage to property activity. Workers
(6) To provide appropriate PPE.
(4) Oxy cylinder must be secure up-right / put in
cylinder cage.
Physical - Provide flash back arrestor to all oxy cylinder.
-Minor injury 2 3 6
Worker hit by oxy cylinder. (5) Empty cylinder must be remove from activity area /
put in storage area.
(6) To provide appropriate PPE.

Legend:
(1) Eliminate ; (2) Substitution; (3) Isolate; (4) Engineering Control; (5) Administrative Control; (6) Personal Protective Equipment (PPE)
KITACON SDN. BHD. & PEMBINAAN KITACON SDN. BHD.
HAZARD IDENTIFICATION, RISK ASSESSMENT & DETERMINING CONTROL

Steel Works (Cont’d)

HAZARD IDENTIFICATION RISK ASSESSMENT
Current Control Measures /
Responsibility
No Job Sequence Hazard Potential Risk Probability Severity Risk Recommendation

(4) Provide proper working platform for workers.

Physical
-Serious injury 2 4 8 - Provide proper access for workers i.e. steel ladder.
Workers fall from height (6) To provide appropriate PPE.

(4) Barricade / cordon the working area.

Secure of column (5) Work carry out by skill workers.
8
foundation bolt. Physical - Provide watchman with whistle to warn workers at Project Manager
Hit by falling object-bolt / hand -Serious injury 2 4 8 lower ground. Site Manager
tool. - To inform supervisor / safety personnel before work
commence. Site Agent
(6) To provide appropriate PPE. Site Engineer
(4) Barricade / cordon the working area. Site Supervisor
Physical
9 Fix the bolt -Serious injury 2 4 8 (5) Work to be carried out by skill workers. SHO / SSS
Falling object-hand tool / bolt (6) To provide appropriate PPE.
EO
(4) Using higher capacity belt to hoisting the main beam. Scaffolder
- Tag line to be used to control column during lifting
activity. Work Leader
Physical (5) Crane must operate by competent operator. Machinery opr/
Struck / hit by moving part of -Serious injury 2 4 8 - Proper communication between signalman and crane
main beam. operator. Driver
- Designated person to supervise lifting activity. Signalman
- Workers stay away from hoisting and lifting radius.
(6) To provide appropriate PPE. Banksman
10 Lifting and hoisting
Rigger
of main beam (5) Crane must operate by competent operator.
Physical Welder
-Serious injury - Crane inspected before work commence.
Falling object (during lifting of 2 4 8
-Damage to property - Do not hoist other material together with main beam. Workers
material) (6) To provide appropriate PPE.

Mechanical (5) Crane must operate by competent operator.

-Serious injury
Falling of main beam – due to 2 4 8 - Crane equipment inspected before work commences.
-Damage to property (6) To provide appropriate PPE.
broken of wire rope.

Legend:
(1) Eliminate ; (2) Substitution; (3) Isolate; (4) Engineering Control; (5) Administrative Control; (6) Personal Protective Equipment (PPE)