vetrecor JOB CHANGE TRAINING COURSE te Fabrica de Vidros Barbosa & Almeida sa ‘Avenida Vasco da Gama 8001 ‘Apartado 3027 4431-851 Avintes Portugal from \Vetoconsult Lid £8180 Bulach Switzeriand NSE oo ene [Barbosa & Almeida, Portugal | COURSE owne oe [omar [ear annevetroconsult & ‘TABLE OF CONTENT 4. JOB CHANGE PREPARATION 4 4.4 Possible Production Losses 4 4.2 Total Job Change Losses 5 12. Production Planning 5 1.4 Information Board 6 418 Checklist ob Change Preparation 7 418 Preliminary Actions. 8 417 Preventive Maintenance Checks 8 412 Setup Cards 40 419. Sample of Setting Cord 1 4:40 Checklist for Production Lines 2 141 Preventive Maintenance 8 1.42 Pletures Preparation 4 2. JCORGANIZATION 6 2.1. Manning and Resporsibities 6 22 Manning Boars 8 23 Machine Change Standards 7 24 Job Change Report 8 25 Job Description JC-Leader 1° 28 Job Description JC-Team 2» 3. TOOLS 2 3.1 Tools and Gauges 2 32 dob Change Tools (Pictures) 2 35 Dummy Blow Head 24 36 Invert Setting Gauge 25 3.7 Equipment for Test Section 2 3.8 Lifter Gotiom Plate 2B 39. Finish Dummy 2 310 Fesler Gager NR opening 30 4. INVERT/ REVERT at 4.1 Leveling of Invert Arm 3 42 Adjustment of invert Arms 32 43. Adustment of Neck Rinas 3 44° Adustment of Neck Ring 4 45 Leveling of Inver 35 48 _lavert/ Neck Ring Adjustment with Gauge 8 47 Adjustment of Neck Ring Opening 37 4.8 Sitiaion Neck Ring — Neck Ring Am 2 4.9 Importance of Thimble Timing «3 410. Alignment of Blank, Neck Ring and Plunger 44 4:11 Alignment of Parison - Blow Mold 6 JOB CHANGE [FoRSeCxTR [ase TRAINING |enunscoco (Barbosa & Almefda, Portugal COURSE enaine on [Foner 03 |e 2172vetroconsult & 5. TAKEOUT 46 5.4 Take Out Preparation 4s 52 Adjustment of Take Out Tongs ar 53 Conveyor Height Adustment 8 54 Adjustment of Take Out 50 6 PUSHER 82 6.1 Pusher Adjustment 62 62 Rules for Ware Handling 53 83 Ware Handling of Non Round Containers 58 64 Transfer 60 85 Stacker 6 68 Rules for insulation 4 87 Pusher Fingers 65 7. SAMPLES 6 8, GRITICAL PATH JOB CHANGE a 8. GENERAL n SOS NGS ES — JOB CHANGE P= Barbosa & Almeida, Portugal COURSE lei oe [vam [eS Pimvetroconsult & 1. JOB CHANGE PREPARATION pti tt bag lnett- let ke os [JOB CHANGE TRAINING COURSE [Barbosa & Almeida, Portugal 41724.2 Total Job Change Lossos t col = Actual Pok ‘Cumulated Pack Plnt Stondaré Pack Vide cal Y Time (h) Ronin lassT2 | =! {Standard Od Production un in Period "Production TL = Machin Change Less — Systematic ond Quick Work 12 = Runin Loss— Quality of JCWork Tra =T1+T2 = Total Job Change Loss 1.2 Production Planning See Sextion 8 [JOB CHANGE = a TRAINING |numntceso [Barbosa & Almeida, Portugal ee44 Information Board Upcoming Job Changes Line [Date [Time Duration Responsible 1 2 3 4 pa uu haan SOE ANE Pm TRANG cost ee oevetroconsult & 1.8 Checklist Job Chango Preparation Job Change Preparation an ACTON wo en sermnccano Mot nd Ma. Satna ennai os diy tore “fall secon oar? Job Change SV ouass Siang eapacty svat Mot nd Ma. “To malng cope pepurestocompenesto |" and day bore allcanae? Job Shange SV FOREHEARTH rie maaan rt Job change sv | day before charetrmencemscig dart | jeeed rea “Etoteath mabioanes ated? reeoer "Oates deter? “fRevame, hear blades prepared? | Job change SY _| day baton Is shear spray ok? (contact prod.) “Sica ener teenie _— wows eect io: op paved and | J chars av | ny bore pcs ieaea “othe mos oorespond tim ot. | Saparenert) ite teoyaenpeeeaet auxtuanes "Db tie sates coneapond othe job? fecal soangsomertspopured? | Job change SV | dy before “ithe ater eng? “fre spect ols aoe? services Sieur cuply (HL) ok? Vetere | debate shea eo ie Sonne Job Shogo SV JOB CHANGE |PesieedGa7PanTastoner Soe ee [Barbosa & Amide, Portugal ; ous: oe (are [a Te‘onsult & Job Change Preparation ‘ACTION: WHO WHEN NAINTENANCE Has a preventive maintenance check | Hot End Mr. day before ‘boon made? (contact maint Is possible maintenance work prepared? | department) {Coordination with other departments? JOB CHANGE Job Change SV | shorty before machine “tools and gages prepared? oo “maintenance team (f needed) ready? olf yes, then machine stop : ° + Stop glass and machine and change in a systematic and efficient way. job change team | job change «Check all adjustments and stings. Job Change SV__| before start- wp - Start production. Prod, Specialist | start-up + Seifinspection: Prod. Specialist | runin ‘weight and dimensions {ob change team appearance - adjustment timing, cooling et. Prod. Specialist | unin Job change team “fie tuning Job change team | runin + adjust ware transport Job change team | production a 5 ro JOB CHANGE [PEE Car [saa TRAINING |rsonsasop | Barbosa & Almeida, Portugal COURSE ron | RRB s emcit_on [ray ano _|p aT16 17 vetreconsult & Preliminary Actions Day before Jc: ‘+ Discuss with m/e operators and ask about problems ‘+ Askin the other departments: cold end lene slactonics fumace forehearth and feeder {or preventive maintenance coordination. ‘+ Bring the setup-card to up-to-date. ‘+ Think about maintonance and repairs or special actions which may be needed. + Make a mold check + Look for repair standard and correct number + Prepare the auxiliaries forthe mc feeder. Reduce losses by doing preliminary actions! Preventive Maintenance Chocks When: Every machine on day before job change alllines before weekend Who: WC-Supervisor iSMaintenance stand-by men Howe according to checklist according to your mle manuals JOE CHANGE SS CaTRR eer TRAINING. |wsmroaco (Barbosa & Almeida, Portugal couRsE a ce ee a emvetroconsult & 1.8 Set-up Cards ‘Set-up cards are the most important tools forthe job change. Therefore you have to have cards which can be read quickly end easly Make clear subdivision: es Job desertion Danese Dlow-moldside pusher cooing aateries feeder mic forehearth special remarks In that way everybody can find his information in afew seconds. Documentation All medications ofthe running job must be corected on the set-up card to contain th latest standard of the job. Only in this way you can stat the next running peri on the highest level of eficency. Hold the old setup card without mosifcations aso for the next job run In case of jroblems you can compare it wih the new one and get a quick information as to what is diferent. Important Never loose the curent set-up card! Make copios or hold tin a pe and guarantee is safe keeping tithe next job-preparaion respectively the next job-un a JOR GRANGE FE ST ae Pongal COURSE [esis orem 2m [peer pro 172vetreconsult & 1.9 Sample of Setting Card PLANT: SOLACE 3S-SEPTING CARD oR 0. ‘cover: kane: sovz0Ns: capacrry: NECK RING: mt: oss: ‘COUNTER BLOW: Ps INTERN. COOLING: No. SETTLE BLOW. Pst EXHAUST PLATE: ¥/ BLANK. WASHER mn FINISH COOLING: ¥/8 BAR NR-OPENING! a (CooLNG. WIND: eke OvERHEAD COOLING: FERC Pos TAKE Our: QurcK CHANGE MOLD WASHER? om FUNNEL: NR-SEACER: INT. EXT. BREELE: CONVEYOR SPACING? INCil BLOW HEAD: BURNER ON CONVEYOR: Y/¥ STACKER BAR: Pockers 90° rusRER SPEED SERVO MECHANISMS RATIO SPEED: vert: INVER? CAM: RELEASE / RETRACT ‘tax. ov7; ‘TAKE OUT CAM EVEN: NO. -NO.1¢ REVERT TIME: BLARK COOLING: vortow a/x STACK NO. MOLD COOLING YoRLON J/N: STACK NO. AUAILARTES ‘FEEDER BLANK HOLDER: ORIEICE @: es NR-HOLDER: PLUNGER CAM: FUNNEL HOLDER: SHEAR CAM: DROP TUBE 2: on DEFLECTOR: SPACER: es ‘TEMPERATURES LLORDING SCREW: mn ZONE 1 MACH.1-A/M: s BLOW TUBE: a wAcH.2 A/M sc CARTRIDGE: mm oN 2 MACH. A/ME “ BLANK SPEC. ais MACH.? A/G * MOLD SPEC. va FINGER T¥2t PGRL.ZONE MACH. tc avr ext wacH.2: *c YADE AND CHECKED BY: TREELAGES DATA FROM ve aac |e Soe an [Barbosa & Aneta, Puget ue etch Fobra 200 [ped mr a7vetroconsult & 1.10 Checklist for Production Lines (CRECICLIST FOR PRODUCTION LUNES ae tee aa ae FEEDERTET. rt aie iene aE 1 esr me a TSWACHINE ness Ske 3 ‘CONVEYOR ee ort seen "TRANSFER STACKER es ogy 'SHEARSPRAY NSTALLATION TNTERAITTEND COU. eye outs CHANGE RET GTR a aoe N SE vas [Barbosa & Almeida, Portugal COURSE re ow fae ES aevetreconsult & 4.11 Proventive Maintenance ee Tie ee z Preventive Maintenance IS-Machine Works to do at the next job change: Line: = = ciel a Saree FOB CHANGE PS Tara «ames, Pou |COURSE mcd: 8 Fens [ee 431721.12 Pictures Preparation JOB CHANGE TRAINING COURSE vein soi99 [Barbosa & Almeida, Portugal = 7vetroconsult & 2. JC-ORGANIZATION 24 Manning and Responsibilities ‘To have the corest number of workers inthe JC-team i the most important basic fora successful JC, You can not reach good resus with oo litle workers but with too many you get aso bad results due to hindering one another. ‘So you have te caleulate the numberof required workers strict in relation of the number Of seetions on the machin. Example: Manning for a JC on a 8 sect. mic blank sido blow side cofifice | gob distributor feeder (int. cams) transfer | stacker I conveyor Ceading Incl. temperature setting 4 runin, final check z 11 workers “The JC-supenisor must have the mein responsibilty and then you do not get any discussions as fo what every worker has to do. tio of th JC-10a + organization of the eytematc wrk “+ perfect setup and regulation ofthe mic + final check of changed mie + start of new production + fine tuning ofthe mie during run in [JOB CHANGE [se GoTo TRAINING |serscsoo {Barbosa & Almeida, Portugal COURSE [owns oe romeyam [ewe [as i7222 Manning Board Machine Manning for Job-Change Machine aa [5 [6 [Present [sCachedul Teodor * REC _ _|pee Bankside 3 on & kom | os mart aide e Nop F _ 6 [eater 4 absent | maintenance stacker x special | Y equipment |": 4 JOB CHANGE — pean Barbosa & Almada, Portugal course re [es wimvetreconsult & 23 Machine Change Standards vais [SSG] E06 ]8SG] 806 [a OGX] 1056] TO DGK] To DGKK IASG] T2Oe" [EDO jase] [aner|sr-c| se | sree | ote uae | sr-6" lsmai'change [03] OS | OS] OS | Os | os] os | os fos) os [os i mols Z|Medium Change | OS] OS [Os] 10] TZ [to] 1s] 13 | os | oe | Ta fatmotas invert cong electors Teigchange [os] To || 13] 1S] iz] we | 16 | oe] to | 18 fa mous. looing lotvery Imoutd Supports Fprocess Change| TO] 73 [is] 18 | 20| tS] 20) 20 | to) 13 [a0 lg change Ir henge: ipe-ae/ee-Pe BIBS <> NPS S achine zo] aa | 2s] 2s} - | 30] 30 20 [aa {connguration Ices. 0e aM S Jachine es (contiguration Iseres oe Sue *2x6Tandem:workin2 “ME quick change ‘9M: standard mechanism groupe mechanism (JOB CHANGE [> CHP [ener TRAINING — |resen sox | Barbosa & Almeida, Portugal couRsE 7 == movetroconsult & 24 Job Change Report Job Change Report Tia aw Jab sob ne. om 9 Process: 88 PBNNPE Speed: om obchange [Process change: Yes / No Weight vaaton_+/- 2 rype of ac: Tih A cnange ine_|rirst section: at sections: Mechanica! min oi [otass nc min nia Loss over [Repair Breakdowns wm. SoM /Crin. [Sampling te: mm funinioss [tez2h-T2mo= possbleges: vx 60x095xT = Poo counted pes: —_Pleces rorhalaware: pes x08 : rota change. [rete 14 +72 h sas | POR GRANGE [RO Bag Almeida, Portugal cose nee Se ree2.6 Job Description JC-Leader Tua, Realzaon feb changos wih minimal loses rg mecha change crganization of preventive maintenance work during job change [Education dotiled knowledge of the IS-machine, forming processes, molds and quality requests igh experience in bottle making knowledge of safety and emergency rules ‘Senior Hot End Manager ‘Subordnates job change team Main du Organization ofa perfect job change preparation men, molds, auxiliaries, tools, setting card Mechanical job change organization of systematic work “cooraination with other serves perfect set up and regulation of mactine = gobbing final check of changed machine startup of new production Runin + assistance of production specialist fine tuning of mic end ware transport inane education ois team asses dng pro azn fon andro wee crore nd ete manonace vor ha seap set crs uted \ekte covenant mab J onl cara tr ng acta ae ech FOBCRANGE PS a meta Por COURSE ome ee (es SS PP ie26 vetroconsuit & establish measuring methods for loss times (71 and T2) censure all needed information is avalable (duty to bring and to fetch) improve oun edcaton Job Description JC-Team Target executonofjob chanase proverive maintenance dung job changes Education 900d knowedge ofthe IS- machine knowlege in beta making safely and emergency nos Subortnate ® Job Change Leader Main dues preparation and reaization of job changes functions run in assistance maintenance during job changes inspection and maintenance of machine pats assure safely dung ob change makes proposals for improvements: machine working methods teas “gages Barbosa & Almeida, Portugal ee a es 20 172vetroconsult & 3. TOOLS 34 Tools and Gauges Tools The bigger the hammer, the better the work is dane ? ‘This the wrong way to go about it You better use correct ited tools. In that ‘way you get the best results in adjusting and create less damage of the ‘mechanisms, prepare your tools before JC ‘make special tools ‘contol te standard ppt ton the right place Collect it after IC and clean it ‘check it again| Each man is responsible for his tools! ‘Samples Prepare samples forthe adjustment of: take out pusher transfer lotr stacker Gauges Prepare gauges for the adjustment of invert height conveyor height ‘eck ring opening SOS HENGE Toe CHANCE re [Barbosa & Aimelde, Portugal Ce ee ee om3.2. Job Change Tools (Pictures) JOB CHANGE [>= CaP [oni TRAINING \wsm1o0o0 __|Batbosa & Almeida, Portugal COURSE Tamar aC Babs a emia: on [Feary 0a [pee pes‘content: copper hammers Invert feeler gauges T.Allen key and feoer for neck ing opening wrenches %, 7/8 and 1 % Inches ‘Tayrenches forbottom plate mech, plunger mech. etc safety tubes for invert oilcans, bbricant content| handle mold puller “Tehanale speed wrench for ake out and bottom plate inven T-hanale wrench Invert leveling toot plunger T-hanle wrench Walve block tool JOB CHANGE [renee co Fan [ener TRAINING. lnin:con (Barbosa & Almeida, Portugal COURSE Jancis: ot Pn3.8 Dummy Blow Head ij T & i x { | i \ a Up Tif XL i UI) $-0,2 on 1 | #0, i Weck Dioneter i i i i i \ i i T 1 PaaS FON [rans [Barbosa & Almoda, Portugal Course ne nee [ee ieInvert Setting Gauge es Stel JOB CHANGE [pomRE COT | TRAINING — |» An 50 a Barbosa & Almeida, Portugal3.7 Equipment for Test Soction fimtine [oen 8 Aimee, Portage course ee eee cbc [ress ieTRAINING. lesiercsos (Barbosa & Almeida, Portugal corse | JOB CHANGE [eee CorTFan Temaar ain.3.8 Lifter Bottom Plate a aT FOS CRANE a [Barbosa & Amoi, Portugal ome a. =. = =3.9 Finish Dummy mg POR CHANGE === =" TBarbonn & Amoi, Portugal couRsE —[ismint on [roman pews pe 723.10 Feeler Gager NR opening TRAINING |esersou |Barbosa & Almelda, Portugal corse fn Se JOB CHANGE [F252 CxTFan [oie 30172yetreconsult & 4, INVERT/ REVERT 41 Leveling of Invert Arm LEVELING OF INVERT ARM ‘FRONT AND REAR POSITION PRESS NECKRING DOWN JOB CHANGE [P= cxTP TRAINING —— |owsins sco COURSE ‘saatos [0 Barbosa & Almelda, Portugal ee ee s1i72 !veh 4.2 Adjustmont of Invert Arms ADJUSTMENT OF INVERT ARMS No SPACE rucer—e{_ Check alllevels. JOB CHANGE [Pod Ca Far Pasir ; TRAINING |reuinscaco (Barbosa & Almeida, Portugal COURSE oe NRIs — 71 eomansi_ oe [Fema 03 _|pe te = insh & 4.3 Adjustmont of Neck Rings ADJUSTMENT OF NECKRINGS FRONT AND REAR POSITION STEP 1 (QUICK PREADJUSTUENT T ITH LOOSE FIXATION AT INVERT MECHAN SU STEP 2 FINE ADJUSTEMENT t SPECIAL GAGE x f— JOB CHANGE [SES Co7P [asian 1 TRAINING nist cuoo (Barbosa & Almeida, Portugal course ome os es |44 Adjustmont of Neck Ring [JOB CHANGE [Pomme ST TRAINING | sins como trary s02 [peo 34172 [eouRse45 Leveling of Invert (JOB CHANGE [Pst carer TRAINING — | ios oaco COURSE4.8 Invert/Neck Ring Adjustment with Gauge JOB CHANGE TRAINING COURSE aad GPa Se [Barbosa & Almeida, Portugal I 36.172AT Adjustment of Neck Ring Opening vetroconsult & [ ADJUSTMENT OF NECKRING OPENING | VAR.2 VAR.1 WITH SCALE WITH GAGE, ~ \ --H} — 4 ° ° H NOTE X ON SETTING CARD [JOB CHANGE TRAINING COURSE aT CaP [Barbosa & Almeida, Portugal 371721 BLOW SIDE ‘ADUSTWENT OF INVERT-ARM CHECK WITH A GAGE ‘CHECK OF PLUNGERWECH. 0,1 ma 15 MAX. ALLONED DIFFERENCE. I I TRAINING —|winscnc0 Portugal COURSE [iseint ot [remy es peiee mre 39 172 ee FaReE CRT aoe5 -BLANK SIDE | BRING INVERT-ARU OM BLANKS/DE ADJUST PLUNGERWECH TO 0,2 an ‘BELOW IAVERT-ARU. PLUNGERUECH 1S FIX NOW I 01-02 4 BLANK SIDE | INVERT-ARU ON BLORSIDE. PUT NECKRING (OW PLUNGERUECH AND CLOSE BLANK. ‘SPACING BETWEEN NECKRING AND PLUNGER- LECH SHOULD BE 0,8-1,0 am. IF NEEDED PUT SPACERS UNDER BLANHOLDERS. JOB CHANGE [Poa cr7Fa ear 208 CHANGE |i |Barbosa & Almeida, Portugal COURSE [iodo] IC Ban encome sx [Fara 203 _|pe tp 072vetre |_REVERT ~ LEVELLING oeszowas=— owe wecnansu 2| IDEAL POSITION seyzorac~ ~~ soe zonrat= —— = eal CT a JOB CHANGE Barbosa & Almeida, Portugal TRAINING version 1 0800, 7 COURSE lawns oe [aan [ea winyeiroconsult & 4.8 Situation Neck Ring Neck Ring Arm SITUATION NECKRING-NECKRINGARM | a 94 01 11,0 e| PLAYING 11,0-9,4 = 1,6 a0 21/16 JOS CHANGE [rT [earposa & Almeida, Por COURSE Fray ama [poser 42/724.9 Importance of Thimble Timing Blank close on o plunger down (thimble up) off 25 plunger up on 40° \ ’ JOB CHANGE [PER CaTRT ene TRAINING \ousscor __|Barbosa & Almeida, Portugal COURSE " ae Tia bates — eowint en |rermysom [pea 7Avet 4.10 Alignment of Blank, Neck Ring and Plunger ALIGNEMENT OF BLANK , NR , PLUNGER ADJUSTMENT BY ? INECKRING = SPRING j= ¢x_ FIXED BY BLANKHOLDER i Se (CL FIXED BY INVERT ARM Wr ray Hon ~ GL FIXED BY MECHANISW / MACHINE JOB CHANGE [PRS CaF [oa ee TRAINING |wnintoic _|Barbosa & Almeida, Portugal cre |, =, = aire4.11 Allgnment of Parison ~ Blow Mold ALIGNEMENT OF PARISON - BLOWMOLD ADJUSTMENT BY ? [NECKRING = SPRING so reno vera (cL FIXED BY NOULDHOLDER [SOB CHANGE [>>ae errr TRAINING. [eseeronce {Barbosa & Almeida, Portugal course [nee «ee Se ase5. TAKE OUT 5.1 Take Out Preparation [OB CHANGE Pam CTR fe TRAINING (wie: oxo [course Tmaalae | a ats — | emit on [Foray 20a [pe Cle5.2 Adjustment of Take Out Tongs Lo ADJUSTMENT OF TAKE-OUT TONGS | TONGUE SURFACES PLAIN AND ON THE SAME LEVEL! JOB CHANGE [PSSST STRAINING [rene course ‘Barbosa & Almolda, Portugal met ot [Foes [ee ar s72vetroconsul ‘Systematic Take Out Adjustment Begin withthe section nearest tothe lohr! Step 1 (cero) ‘step2 ‘step3 ‘Step4 Step 5 JOB CHANGE TRAINING COURSE Take out in (pick up position), go with cushioning in middle position ‘Adjustment ofthe whole take out mechanism over bottom plate with ‘samples front and rear position “Take out out (position over dead plat), adjustment of conveyor dead plate height with samples and spacer (approx. 6 mm) Fix the conveyor after this setting! All other take out out ‘Adjustment ofthe take out mechanism over the dead plate with ‘samples and spacer. Every take out in fine adjustment inside with cushioning vvimsceno (Barbosa & Almeida, Portugal eevetroconsult & 5.3 Conveyor Height Adjustment | CONVEYOR HIGHT ADJUSTMENT | | ca CE ca. 6 an / 1/4" JOB CHANGE [>SEEGxTP Taner TRAINING \esrieac [Barbosa & Almeida, Portugal ‘COURSE ~ aaa aC os 1 2 ee ee aim |54 Adjustment of Take Out ADJUSTMENT OF TAKE-OUT | ‘ADJUST FRONT AND REAR POSITION 1 FunerioN cHECR 1 VAR.T = WITHA SAMPLE VAR.2 : ww A our 7, Tz, [JOB CHANGE TRAINING COURSE Taek CET a [Barbosa & Almeida, Portugal Fema 205 [pee 50 172veireconsult & TAKE OUT ADJUSTMENT | THE SCREW SHOULD BE _——— FIXED AFTER TAKE-OUT ‘owusruent I asta i Ta 28 SHANE or Ea 8 Amelda, Porugel cours eee es EE aieetroconsult & 6 PUSHER 6.1 Pusher Adjustment ADJUSTMENT OF PUSHER 1M THE STOPPED, COLD MACHINE NOTE ON SETTING CARD TYPE OF FINGER F DISTANCES x, # 2 ADJUST IN THE STOPPED WACHINE JOB CHANGE [Pai ca7Fin ator STRAINING. |vminnsosco | Barbosa & Almeida, Portugal COURSE feresos on [Feros |pe se a 2172vetroconsult & 6.2 Rules for Ware Handling RULES FOR WARE HANDLING 2 1 1) PUSHER-FINGERS AS SHORT AS POSSIBLE 2.) FINGER ADJUSTUENT 5 am TO THE BOTTLES JOB CHANGE [Femee CaP [emia TRAINING |numcenn (Barbosa & Almeida, Portugal COURSE [seins on [romay'mm [eae 53.172vetroconsult & RULES ?E HANDLING J) POCKET-AIR SHOULD BE ADJUSTED TO START AFTER OPENING OF THE TAKE-OUT TONGS ; THEN THE AIR MOVES THE BOTTLES INTO THE FINGERS BEFORE THE PUSHER LEAVES THE DEAD-PLATE. JOB CHANGE [RE CaTRR aserer RE NING |ruinscaco (Barbosa & Almeida, Portugal _| COURSE laswonr ee [roma [rip 54 r72vetreconsult & RULES FOR WARE HANDLING 1) DEAD PLATE + 0,3 mm OVER THE CONVEYOR-BELT 2) CONVEYOR-BELT SHOULD RUN CLOSE TO THE DEAD PLATE 3) PUSHER MUST BE IN HOWE-POSITION BEFORE STARTING 4°) PUSHER SPEED (%,) > BELT SPEED (¥e) 5) PUSHER-FINGERS AS SHORT AS POSSIBLE 6) RETRACTION OF THE PUSHER-FINGERS AS QUICK AS POSSIBLE BECAUSE THE FINGERS COULD TOUCH THE NEXT BOTTLES ECE RS TOBCRRNGE SS ar gamete, Porto course wae ears [eo [ssivetreconsult & 6.3. Ware Handling of Non-Round Containers RULES FOR WARE HANDLING | ee ee SPECIAL FOR FLAT-BOTTLES 1) THE ANGLE OF PUSHER-FINGERS MUST BE ADJUSTED FOR UNSTABLE BOTTLES JOB CHANGE [pst errno TRAINING |enini eos (Barbosa & Almeida, Portugal Teton [RICO — 1 COURSE ones on [rena ne [pee se 172etroconsult & ———_—_————_ RULES FOR WARE HANDLING SPECIAL FOR FLAT-BOTILES THE POCKET-AIR HAS TO MOVE THE BOTTLES INTO THE FINGERS BEFORE PUSHER LEAVES JOB CHANGE [PRES CaF [amar Soe ee Se fe cun (Barbosa & Almeida, Portugal course Son | Se SIT Ba ee sr 172veiroconsult & RULES FOR WARE HANDLING SPECIAL FOR FLAT-BOTTLES THE SPECIAL~FINGERS PUSH THE UNSTABLE BOTTLES MORE EASILY FROM THE DEAD - PLATE 0 THE CONVEYOR BELT Soe oT ea SOB CHANGE [amr =™" [Barbosa &Ameide, Portage | COURSE ema: ot romayam [ele per ein |consult & RULES FOR WARE HANDLING _ SPECIAL FOR FLAT-BOTTLES THE ANGLE OF THE FINGERS PREVENT THE TOUCHING OF OTHER BOTTLES DURING THE RETRACTION | OB CHANGE [=== =" [anrboea& Aloids Portugal couse [ne a [eSioe ES™ Peovetroconsult & 64 Transfer RULES FOR WARE HANDLING TRANSFER 1) TRANSFER-PLATE -0,5 nm LOWER THAN CONVEYOR BELT. BELT SHOULD RUN VERY CLOSE TO THE DEAD-PLATE. SNE SSSR PeaININe Barbosa & Almeida, Portugal oir cours le ae Se[ RULES FOR WARE HANDLING | TRANSFER i menseer FOR UNSTABLE BOTTLES INTRODUCE A -WHEEL WITH MOTOR IF NEEDED a FOB CRRNGE A Tar pide, Pore ee ee COURSE [sees on [rama 200 | poser[ RULES FOR WARE HANDLING | TRANSFER FOR UNSTABLE BOTTLES AND BIGGER 1S-MACHINES THE FINGERS CAN BE TAKEN OUT. IE NECESSARY INSTALL A MOTOR WHEEL ITH VARIABLE SPEED. ORE oe = - 1 $68 GHRNGE [= =” [Barca Amoi Porta couse new on om am |vetreconsult & 65 Stacker RULES FOR WARE HANDLING THE BELT SHOULD RUN CLOSE TO THE TRANSFER PLATE THE TRANSFER PLATE HAS TO BE ADJUSTED FINELY TO THE LEHR BELT FOR UNSTABLE BOTTLES IT 1S POSSIBLE TO INoRODUCE 4A STACKER-STEADY-BAR [JOB CHANGE TRAINING COURSE eat Ca Barbosa & Almeida, Portugal Jemame en [Ferm 05 63.172roconsult & 6.6 Rules for Insulation [RULES FOR INSULATION A PUSHER-F INGER —— : dE + INSULATION > NOW FIXATION SCREW OR RIVET MUST COME QUT OF THE INSULATION-PLATE JOB CHANGE [POSE CHTP Barbosa & Almeida, Portugal enc: ot [Fey 2008 ee67 Pusher Fingers COURSE a7. SAMPLES ‘Samples are used fr the acjustment of take out conveyor height pusher transfer Jenr stacker itis important to use samples! Maybe you loose some minutes by doing it but the adjustments are very exact, you win ‘many minuses during run in (T). The working conditions inthe cold machine are much Dette as well Its $0 easy to make a perfect adjustment without glass ang an unmeving machine. All agustments possible must be made on the cold machine Keep always up-to-date samples. Take 2~ 3 botles rom the runing production and note jd number, last production, weight, capacity and machine speed on. Store them ina ack or something similar, Curing tne next job run replace the bottles with new ones while Keeping the same job purer. JOB CHANGE [Pest Car Pet aaa Barbosa & Almeida, Portugal COURSE seine ax [Feouey 200 [pc ler "98 1728 CRITICAL PATH JOB CHANGE Critical Path Job-Change | Type 3 Pos. Action Who When © old job running op shite course cleaning of the machine op shift before 1. Job change preparation *pre-discussion HE-Manager/.JC-Supervisor “check of setting card, seteam — | day check of molds: before “check of variables clear manning (who does what) 2. Preparation ofall needed tools for JC sC-team preventive maintenance check coordinate maintenance work cand | day = fix actions maint. before = prepare spare parts team | + prepare tools 3 Transport all material to the machine Je-team before start of temperature change inforehearth | JC-Sv_— | JC (back zone) 4 Final check before JC + all workers present? ‘moulds and variables at the machine? || JC-SV_| before = tools prepared? mic maintenance team ready? stop biiefing (ll roles clear) 5 | Stop: -glass Jeand | Job =machine maint. change _=cocinge | tone JOB CHANGE [P= Cara [ome TRAINING COURSE vei cane (Barbosa & Almeida, Portugal er 172° Critical Path Job-Change | Type 3 Pos, | Action Who When Toad now job fle Startjob change andmaintenance work | BLOW SIDE 40 __ Protect conveyor A 11 Takeout out e 42 __ Blow head (incl, blow head arm) out c 13. Neckring out A +14 __ Blow mold (without bottom plates) out BL 15 Pusher out 46 __Antldoflection bracket out 17 __ Mold holder : out Bee 48 Machine cleaning L 19 Stack cooling ouvin 20 Bottom plate outin 21 Mold holder in CoA 22 Antl-deflection bracket in 23 Blow mold in 24 Bottomplate adjust 25. Neckcring in 8 26 Neck-ring - adjust BHC 27 Blow head (inl. Glow head arm) i A 28 | Blow head agust [A 29 Take out in A 30__| Take out adust |B [JOB CHANGE [robe OTR men Tents [ressons [Barbosa & Almeida, Portugal COURSE femme ot [rewrm |eae Log 72_o Critical Path Job-Change | Type3 a rama 3 masa] Ea sine —_ ara acancae aM corm Vas OEF i eran alamo = IB ea =e rae aaasaiar a orn aa aa mie ae ee ae ames EA aot carl ae aes ais rambaseacan is aa ier i ci is ere : ae oavestaal ar rec aa ase cam le conan De eeu ae sien alsaxtiana (3 56 | Plunger mechanism (revert-line) - adjust ® Tel aaron coer = | Ese et Fmay 20 [ete | gg 172°o Critical Path Job-Change | Type 3 Pos. | Action Who Pal cee — - FRET 8 FEEDER 60__New oben onperaies = 1 Feeder and tbe se |e 62 Tube down 63 Plunger end hear cue [s 4 Shmarbide and sear spy ond 5 Ove charge [oon ee_ Tube a s Gr Shear blade nd sow sy in H 68 Feederan tube ms 2 Gating so [ 10 scoop ames | a a WARE HANDLING 7 | 80 Lehr door - close K 1 Stace and ana sop ik 82 siackerbar ~Jetanse | 13 _Tefr finger aimee [K 4 Tetra ster sat |e 8 Hed coating ens | ar [Seca ruin P=RIOD 20 sections conn DEF JOB CHANGE [RE Or see = TOR SRANGE P= = Tesroen& Ameo, poal | couse lees ee ES em |° | Critical Path Job-Change | Type 3 | | Pos. | Action ‘Who When i | preseues, ing. opeade adjust [all 62 Gob loading we-8v 63 fine tuning all 94 | alleections runing yo-sv 95 Production into the Lehr uo-8v 86 | Smachine Handover |Je-8V SV__ Job change supervisor a B Team Blowside c D = TeamBlankside fF © Feeder team H__US-operator and shit supervisor) K_ Ware handling specialist L 505 CHANGE OTR a OB CHAN Barbosa & Aimeida, Portugal a a PP imvetroconsult & 9, GENERAL “The user ofthis description bears the full responsibilty for applying the knowledge transmitted by this manual. n no event shall the proprietor be lable to customer heteto orto any third party for any consequential, special, punitive of incidental damages including, but not limited to, lost profits or other economic losses. ‘The know-how of this manuals lited tothe Vetreconsul customer and its own purposes ony. JOB CHANGE [FCoE ar TRAINING |resen1onoo | Barbosa & Almeida, Portugal COURSE elon [or TT etwamt_ ot [Pena 003 | psn “pin