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Instruction Manual

Form 1863

Type 122R

March 2004

Type 122R Switching Valve

Introduction

Scope of Manual

This instruction manual includes installation, adjustment, maintenance, and parts information for the Type 122R switching valve.

Description

The Type 122R valve (figure 1) is switching valve used for on-off applications. The Type 122R valve has push-down- to-open action.

Specifications

Specifications for the Type 122R valve are shown in table 1.

Installation

for the Type 122R valve are shown in table 1. Installation To avoid personal injury or

To avoid personal injury or equipment damage caused by bursting of pressure- retaining parts or explosion of accumulated gas, do not exceed the pressure or temperature limits in table 1.

1. The switching valve may be installed in any position.

Position the vent (key 29, figure 2) so that the vent opening is facing downward. Protect the vent opening against the entrance of moisture or any other material that could plug

the vent.

W3142

or any other material that could plug the vent. W3142 Figure 1. Type 122R Switching Valve

Figure 1. Type 122R Switching Valve

2. Apply pipe compound to male pipeline threads.

Connect piping to the body connections. Flow through the valve must be the same as indicated by the flow arrow on the body.

3. Connect the control pressure line to the 1/4-inch NPT

connection in the lower diaphragm case.

Adjustment

Refer to the nameplate (key 25, figure 2) to determine the spring range. To change the spring setting, loosen the locknut (key 30, figure 2), and rotate the adjusting screw (key 7, figure 2). Rotating the adjusting screw clockwise into the spring case (key 1, figure 2) increases the setting. Rotating the adjusting screw counterclockwise decreases the setting.

the setting. Rotating the adjusting screw counterclockwise decreases the setting. www.FISHERregulators.com D100262X012

www.FISHERregulators.com

D100262X012
D100262X012
the setting. Rotating the adjusting screw counterclockwise decreases the setting. www.FISHERregulators.com D100262X012

Type 122R

Specifications

Table 1. Specifications

Maximum Inlet Pressure

Maximum Temperature Capabilities ñ20 to +150 F (ñ29 to +66 C)

150

psig (10,34 bar)

Spring Ranges See table 2

Control Connection 1/4-inch NPT female

Maximum Control Pressure To Diaphragm

Spring Case Vent 1/4-inch NPT female with screen

150

psig (10,34 bar)

Action Increasing control pressure closes valve

Approximate Weight 5 pounds (2,27 kg)

Table 2. Spring Ranges

SPRING RANGE

SPRING PART

SPRING COLOR

Psig

Bar

NUMBER

CODE

3-15

0,2-1,0

1D892327022

Red

5-20

0,3-1,4

1D751527022

Cadmium

5-35

0,3-2,4

1D665927022

Blue

30-60

2,1-4,1

1D745527142

Green

40-100

2,8-6,9

1E543627142

Yellow

60-150

4,1-10,3

1R901327022

Brown

Maintenance

Parts are subject to normal wear and must be inspected and replaced periodically. The frequency of parts inspection and replacement depends upon the severity of service conditions.

Instructions are given below for complete disassembly and assembly. Disassemble the valve only as far as needed; then, begin the ìAssemblyî procedure at the appropriate step.

Key numbers used in these procedures are shown in figure 2 for Type 122R valves.

these procedures are shown in figure 2 for Type 122R valves. To avoid personal injury and

To avoid personal injury and equipment damage caused by sudden release of pressure or uncontrolled process fluid, isolate the valve from all pressure, and release all pressure from the valve body and diaphragm casing before attempting maintenance.

Disassembly

1. Loosen the locknut (key 30). Rotate the adjusting

screw (key 7) counterclockwise until all compression has been relieved from the spring (key 3).

2. For Type 122R valves, unscrew the body cap (key

33), and remove the body cap and included parts from the body (key 23). Drive out the pin (key 27), and remove the disc holder assembly (key 22) from the valve stem guide (key 32). Remove the machine screw (key 35) and spring (key 34).

3. Disconnect the control line connection from the

diaphragm case (key 2). Unscrew the union nut (key 19), and remove the spring case (key 1) and attached parts from the valve body.

4. Use a thin-wall socket wrench to remove the seat

ring (key 24).

5. Unscrew and remove the spring case cap screws

and nuts (keys 26 and 4). Remove the spring case, upper spring seat, and spring (keys 1, 31 and 3).

6. Pull the diaphragm (key 9) and attached parts out of

the diaphragm case.

7. Unscrew the hex nuts (key 4) from the stem (key 5).

Remove the spring guide, diaphragm head, diaphragm, O-ring, back-up ring, and washer (keys 6, 8, 9, 12, 13, and 10).

8. Unscrew the self-tapping screws (key 16) from each

end of the diaphragm base. Remove the washers and guide bushings (keys 14 and 15).

9. Remove the O-ring and back-up rings (keys 12 and

13) from the diaphragm end of the diaphragm case, and remove the felt washers, flat washer, O-ring, and back-up rings (keys 18, 17, 12 and 13) from the valve

end of the diaphragm casing.

Type 122R

Type 122R 20A9185-A Figure 2. Type 122R Switching Valve Assembly 1. Install the locknuts, washer, back-up

20A9185-A

Figure 2. Type 122R Switching Valve

Assembly

1. Install the locknuts, washer, back-up ring, O-ring,

diaphragm, diaphragm head, and spring guide (keys 4, 10, 13, 12, 9, 8 and 6) on the stem (key 5).

2. Install the back-up rings and O-rings (keys 13 and

12) into each end of the diaphragm case (key 2).

3. Install the washer (key 17) and three felt washers

(key 18) into the valve end of the diaphragm case. Replace the guide bushing (key 15) in each end of the diaphragm case.

4. Carefully insert the stem into the diaphragm case.

Attach the washers (key 14) with self-tapping screws (key 16).

5. Install the seat ring (key 24) with a thin-wall

socket wrench.

6. Replace the body gasket and snap ring (keys 21

and 20). Secure the diaphragm case to the body with the union nut (key 19).

7. Set the spring and spring seat (keys 3 and 31) onto

the spring guide. Attach the spring case with cap screws and nuts (keys 26 and 4). Evenly tighten the cap screws in a criss-cross pattern.

8. For Type 122R valves, install the valve disc assembly

(key 22) on the valve stem guide (key 32). Secure with the pin (key 27). Install the machine screw (key 35) into the valve disc assembly. Assemble the spring (key 34), valve stem guide, and valve disc assembly into the body cap (key 33). Install the body cap into the body (key 23).

9. Re-connect control piping to the control connection

in the diaphragm case.

10. Adjust the spring by following the ìAdjustmentî instructions.

Type 122R

Parts Ordering

When corresponding with the sales representative about this valve, mention the serial number and all other data stamped on the nameplate. When ordering replacement parts, also state the complete 11-character part number of each part required as found in the following parts list.

Parts List

Key

Description

Part Number

1

Spring Case, aluminum

2P901508012

2

Diaphragm Case, cast iron

2L918419012

3

Spring

See table 2

4

Hex Nut, plate steel (12 required)

1A3915X0022

5

Stem, 316 SST Type 122R

1N234735162

6

Spring Guide, plate steel

1D666625072

7

Adjusting Screw, plate steel

1D995448702

8

Diaphragm Plate,

plate steel

1D666428982

9*

Diaphragm, neoprene

1D666302102

10

Washer, plate steel

1D716228982

12*

O-Ring, nitrile

(3 required)

1E472706992

13*

Back-up Ring, leather

(5 required)

1K786806992

14

Retaining Washer, SST

1K786935022

15

Guide Bushing, iron (2 required)

1K787021052

16

Self-Tapping Screw, plate steel (4 required)

1J336928982

17

Washer, SST

1K787135022

18*

Washer, neoprene/felt

(3 required)

1K787206992

Key

Description

Part Number

19

Union Nut, malleable

iron

1E471119062

20

Snap Ring,

plate steel

1A832648722

21*

Body Gasket,

asbestos

1A832504032

22*

Disc Holder Assembly

Brass/nitrile

1A8470000A2

SST/nitrile

1A8470000C2

23

Valve Body, cast iron

3/4 inch (DN 20) NPT

1D312419012

1 inch (DN 25) NPT

1D312519012

1-1/4 inch (DN 32) NPT

1D312619012

24*

Seat Ring

See table below

25

Nameplate, aluminum

1E240111992

26

Cap Screw, plate steel (8 required)

1B720924052

27

Groove Pin plate steel

1J156024522

28

Drive Screw, plate steel (4 required)

1E501728982

29

Vent Assembly

EMY602X1-A12

30

Locknut, Zinc plate steel

1D667728982

31

Upper Spring Seat, plate steel

1D667125072

32

Valve Guide Stem, SST

0K077035032

33

Body Cap Assembly, cast iron/SST

0K0771000A2

34

Valve Spring, SST

1A866137022

35

Machine Screw, SST

1A866235042

Key 24 Seat Ring

TYPE

PORT

DIAMETER

MATERIAL

Inch

mm

Aluminum

SST

Brass

122R

7/16

11,2

0L083209012

0L083235032

0L083214012

* Recommended spare part.

Fisher is a mark owned by Fisher Controls International, Inc., a business of Emerson Process Management. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their respective owners.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.

Responsibility for proper selection, use and maintenance of any Fisher product remains solely

Fisher does not assume responsibility for the selection, use or maintenance of any product. with the purchaser.

For information, contact Fisher:

Marshalltown, Iowa 50158 USA McKinney, Texas 75070 USA

28320

Gallardon, France

40013

Castel Maggiore (BO), Italy

Sao Paulo 05424 Brazil Singapore 128461

©Fisher Controls International, Inc., 1980, 2004; All Rights Reserved

www.FISHERregulators.com

Brazil Singapore 128461 ©Fisher Controls International, Inc., 1980, 2004; All Rights Reserved www.FISHERregulators.com