SURFACE PIPE HEAT LOSSES (STEAM INJECTION) [ 3 cases ]

SUPPLY DIMENSIONS Inner Outer Thermal

diameter diameter Conductivity
(inch) (inch) (Btu/ft.D.F)
Pipe 4.724 5.197 600
Insulation 5.197 29.197 0.6
Bury Depth in Soil 36 8.9
length of pipe section, (ft) 3280.84

SUPPLY OTHER PERTINENT DATA

T_ambient, °F 68 hw @ T_feedwater, (Btu .

T_bulk,fluid °F 418 hw @ T_bulk fluid, (Btu/lbm)
v_wind_avg, mph 9.94194 Lv @ T_bulk fluid, (Btu/lbm)
Qs_inj, bbl/D (turbulence calcs) 629.9 Average produced steam quality
Steam heat content, (Btu/lbm)
Steam heat content, (Btu/bbl)

EVALUATE h_f (B.54) AND SUPPLY OTHER HEAT TRANSFER DATA

mu_inj.steam, cP (@T_bf) 0.0163

N_Re 755,787 (turbulence if > 2100)

h_f, Btu/sqft.D.F 48000 Film coeff.heat transfer (Prats p232)

h_Pi, Btu/sqft.D.F Infinite Pipe wall coeff. heat transfer (Prats 233)
h_Po, Btu/sqft.D.F 48000 Pipe wall coeff. heat transfer (Prats 233)

EVALUATE h_fc / h_rc (B.60) insulated not insul., iterate (=)

T_outer, °F 69.5 489.5 489.5
mu_air,outer, cP (@T_outer) 0.0181 0.0272
air_density, lbm/cft (@T_outer) 0.0749 0.0418
N_Re 218,378 14,440 (1,000 < N_Re < 50,000)
Thrm.cond_air, Btu.ft.D.F (@T_outer) 0.359 0.574

h_fc, Btu/sqft.D.F 56.5 99.6 Heat transfer forced convection (Pra

h_fc, Btu/sqft.D.F approx 66.0 131.7 Heat transfer forced convection (Pra

EVALUATE (10.2) insulated T, °F not insulated T, °F

1/h_f.ri 0.0001058333 418.0 0.000106 416.2
1/h_Pi.ri 0 418.0 0.000000 416.2
ln(ro/ri)/lamb.p 0.0001588503 418.0 0.000159 413.5
1/h_Po.ri 9.621212E-05 418.0
ln(rins/r0)/lamb.ins 2.8766801528 69.5
1/h_fc.r_ins 0.0124500173 68 0.020550 68

R_h, ft.D.F/Btu 0.4598767861 0.003313

Q_ls, Btu/ft.D 761 105654
Heat loss, (Btu/D) 2,496,960 346,632,885
Heat loss, (bbl steam/D) 7.1 984.3
 629.88158
220458.55

36
394
809
80%
1005.20
352,167

ts p232)
r (Prats 233)
r (Prats 233)

50,000)

ed convection (Prats Eq B60)

ed convection (Prats Eq B61)

Buried T, °F
0.0001058 417.9
0 417.9
0.0001589 417.8
9.6212E-05 417.7

0.3733776 68

0.0594823
5884
###
54.8
 Pérdidas caso Base (1 Pulgada) en BTU/día
Tubería aislada Tubería sin aislar
12616667 355796314

Tubería sin aislar

Radio Int Tub 2.3622 pulgadas
Rad Ext Tub 2.5984 Pulgadas

Espesor (in) 1 2
Radio Interior (in) 2.5984 2.5984
Radio exterior (in) 3.5984 4.5984
Diámetro interior (in) 5.1969 5.1969
Diámetro exterior (in) 7.1969 9.1969
Radio Interior (ft) 0.2165 0.2165
Radio Exterior (ft) 0.2999 0.3832

aislante 1

Espesor aislante (in) Vol Aislante (ft3) Volumen (m3)

1 443.5505 12.560
2 1030.2545 29.174
3 1760.1121 49.841
4 2633.123 74.562
5 3649.288 103.336
6 4808.6060 136.164
7 6111.0776 173.046
8 7556.7029 213.982
9 9145.4816 258.971
10 10877.4139 308.014
11 12752.4997 361.110
12 14770.7390 418.260
) en BTU/día
Tubería sin aislar
355796314

L Tubería (ft) 3280.84

Costo aislante 100 USD/ m3

3 4 5 6
2.5984 2.5984 2.5984 2.5984
5.5984 6.5984 7.5984 8.5984
5.1969 5.1969 5.1969 5.1969
11.1969 13.1969 15.1969 17.1969
0.2165 0.2165 0.2165 0.2165
0.4665 0.5499 0.6332 0.7165

Costo (USD) Pérdidas c/h (BTU/d) Ahorro (BTU/día) Gas eq Pérdida

1255.99 12616667 0 13280.702
2917.35 7387762 5228905 7776.592
4984.07 5542338 7074329 5834.040
7456.16 4584938 8031729 4826.251
10333.62 3992389 8624278 4202.515
13616.43 3586097 9030570 3774.839
17304.62 3288196 9328471 3461.259
21398.16 3059192 9557475 3220.202
25897.08 2876856 9739811 3028.269
30801.36 2727693 9888974 2871.256
36111.00 2603013 10013654 2740.014
41826.01 2496960 10119707 2628.379
 h aislante Pérdidas h aislante
2 9
3 10
4 11
5 12
6
7
8

7 8 9 10 11
2.5984 2.5984 2.5984 2.5984 2.5984
9.5984 10.5984 11.5984 12.5984 13.5984
5.1969 5.1969 5.1969 5.1969 5.1969
19.1969 21.1969 23.1969 25.1969 27.1969
0.2165 0.2165 0.2165 0.2165 0.2165
0.7999 0.8832 0.9665 1.0499 1.1332

Ahorro (USD) Tiempo pago (Días) Utilidad

0
16.73 174.352
22.64
25.70
27.60
28.90
29.85
30.58
31.17
31.64
32.04
32.38
Pérdidas

12
2.5984
14.5984
5.1969
29.1969
0.2165
1.2165