Retired Model Parts Catalogue PDF

Updated December 2013
FOREWORD 1
We take pleasure in releasing this Combined Parts Catalogue Retired Models for Royal Enfield Motorcycles.
The Catalogue has been specially designed for selection of correct part number to maintain the vehicle, for its optimum
performance, longer life and for enjoying the best running condition. You can also order for Special Tools, After Market Parts,
Wall Charts & other Service Publication from the Company.
The Royal Enfield Spares are manufactured under stringent quality control to ensure ultimate riding experience. It is therefore important to use only
Royal Enfield Genuine Spares.
The illustrations of the various parts are not to scale and is intended to serve only as a means of identification of the component for its shape and the
relative location in its respective assembly.
Due to continuous improvement on performance and efficiency of the motorcycle, since this catalogue was printed, it is possible some illustration, designs
etc., found within this catalogue may differ from those found on the motorcycle.
Such modification will be conveyed through our Technical Service Bulletins, you are requested to update with the correct part numbers in this catalogue.
The details of parts with respect to parts number, shapes, dimensions and materials are subject to change without any prior notice. While extreme care is
taken in publishing this catalogue, we shall not be held responsible for loss of any nature due to errors if any or wrong interpretation.
However if you any enquiry, clarifications, suggestions / feedback, please send email or write to us.
SERVICE HEADQUARTERS :
ROYAL ENFIELD
(Unit of Eicher Motors Limited)
Thiruvottiyur High Road, Thiruvottiyur, Chennai - 600 019. India.
Tel : 044 - 4223 0400, Fax : 044 - 4201 1719
E-mail: customerservice@royalenfield.com Website : www.royalenfield.com
“© Copyright 2013 Eicher Limited, Royal Enfield Unit. All Rights Reserved. No part of this Retired Models Parts Catalogue shall be copied,
distributed or otherwise dealt without the express permission in written from the Eicher Motors Limited, Royal Enfield Unit who remains the sole
owner of this manual.”
Part No. 888038 / Dec. 2013 / Revision 1.0
00-00 GENERAL INFORMATION 2
For easy reference and quick identification, the parts are grouped into relevant categories. Details are given in the illustrated Group index. Kindly
follow the below tips on usage of this catalogue
PICTORIAL ILLUSTRATION
Illustration given with this catalogue helps in identifying the shape of part in its relative assembly.
02-25 CRANK SHAFT ASSEMBLY

A1 A2 Group No.
CI
Key Nos. Key Nos.
Alpha-Numeric
All Except 17, 18, Key No. for assy.
4, 11 & 21 19 & 20
A3 A4
Key Nos. Key Nos.
5, 7, 8, 9, 23, 24 & 27
(3 & 4 - 2 Nos.)
LB
Key No. Which
make up the assy.
Serviceable assemblies or kits in a

particular group is identified by an
alpha-numeric key number. eg. A1, A2
etc. The relevant key numbers are
Numeric Key No. mentioned in the box for identification.
THUNDERBIRD, MACHISMO
PART NUMBER LIST

1 2 3 4 5 6 7
Key Part Numbers Models
Description Qty. Remarks M.O.Q.
No. New Old
1. KEY NUMBER (KEY NO.)

 The numeric key number is provided to serve as the identification of the part with its part numbers.
 Serviceable assemblies or kits in a particular group are identified by alpha-numeric key numbers. e.g. A1, A2 etc. In such cases, key
numbers of individual items or group numbers which make up such assembly / kit are given in the illustration.
2. PART NUMBER
 The Part number of the individual item, kit OR assembly is given in this column for unique identification. The parts for which part numbers
are not given, (either in New or Old column) are not individually serviced. Wherever the part numbers has changed since the last reprint,
the new number & old number is mentioned along side. The numbers which are mentioned in Remarks column are for reference only
along with Service Bulletin Index.
3. DESCRIPTION
 The description of the part assigned to the individual item / kit / assembly is mentioned in this column.
4. QUANTITY (QTY.)
 The number of individual items, kit or assemblies required for one vehicle is mentioned here.
 Through quantity is indicated for oversize (O/S) or undersize (U/S) of some items, it is to be understood that for a vehicle any one of the
sizes only is appllicable, depending upon the repair / matching requirements.
5. MODELS
 Models are codified as shown in the chart below. The ‘’ indicates the applicability of the part to the respective models.
MODEL CODE CHART
CATEGORY CI ENGINE MODELS LB ENGINE MODELS

350 Lightning Machismo Thunderbird

BU 5 Speed
Elec 4S Elec 5S 500
535 A350 T Bird
CODE Std Dlx Mac Cam 535

KS ES KS ES 500 ES 5S A500
4S KS ES
                
MODEL Bullet Deluxe Machismo Campus Electra Electra Electra Electra Bullet Lightning Lightning Lightning Machismo Machismo Machismo Thunder- Thunder-

NAME 350 4S-KS 4S-ES 5S-KS 5S-ES 500 500 535 ES A350 A350 A500 bird bird
KS ES
                
CI CDI < Jan. Disc /
CI CI 2005 TCI TCI TCI CI CI CI CI CDI TCI >Apr. < Sep. CDI < 2004
> 1955 TCI

START > 1986 > 1999 > 1997- TCI > Feb. > 2005 > 2005 > 2005 > 2000 > 2000 > 2001 > 2001 > 1999 2005 2009 TCI > 2005
1998 2005 > 2005
YEAR /
LAST                 
PRODUCED
< Oct. CI CI CI < Feb. < Feb. < Feb. < Feb. CI CI CI CI < Mar. < Sep. < Sep. < Apr. < Apr.
2010 < 1994 < 1999 < 1999 2010 2010 2010 2010 < 2007 < 2001 < 2002 < 2002 2005 2009 2009 2008 2008
6. REMARKS
 The Month & Year which a change is effected in the component is mentioned in Remarks column for reference purpose only. Updated /
Modified or Child / Alternate Part Numbers is also mentioned for reference purpose and may not serviceable items. However Service
Bulletins are issued from SHQ for updating the catalogue. Kindly note, this catalogue is updated upto SB / Tech / 687 & SB 08-2013.
7. M.O.Q.
 Number of Items Minimum Quantity to be ordered to our Spare Parts Department (SPD). So that they can serve you minimum packed
quantity. It may varies from item to item by Price, Size or Shape as applicable.
NOTE :
PARTS ORDERING SYSTEM
Types of orders : This combined catalogue under Part No. 888038 is superseding to
previous all Old Model Parts Catalogues which are given below for
1. Stock (MOS) order. serviceable items:-
2. Vehicle off road (VOR) order. S.No. Part No. Description
1 110490 Enfield Parts Catalogue - Jan. 2000

STOCK ORDER
The Stock orders (MOS) may be sent to Royal Enfield Spare 2 110490 Parts Catalogue Enfield Bullet (4 Models) V-1.0 (Oct. 1995 & May 1996)
Parts Dept. (Manjambakkam) / Authorised Spare Parts
3 110490 Spare & Replacement Parts, Enfield India 350 Bullet (July 1978)
Distributor in your area as applicable. The stock orders should
have the following details. 4 110490 Spare Parts Catalogue Updated (July 2002 V-2.0)
1. Part Number
5 110490 Spare Parts Catalogue Updated (Jan 2003 V-3.0)
2. Part Description
6 110490 Spare Parts List, Enfield Bullet (Dec. 1983)
3. Required Quantity
7 210901 Enfield Diesel Parts Catalogue - January 1995 (Diesel Bike)
VOR ORDER (Meant for Authorised Dealer’s only)
8 500933 Spare Parts Catalogue Machismo A350 (April 1998)
This is to take care of emergency situations like vehicle
“off-road” for want of a particular part. This should not be 9 521285 Spare Parts Catalogue - Thunderbird (May 2007)
used for ordering parts for stock.
10 597167 Electric Start Parts Catalogue (E-Start)
11 597170 Exclusive Parts Catalogue - Thunderbird (April 2002)
NOTE: 12 597330 Spare Parts Catalogue Exclusive for 2004 Bullet Electra
If any item details are given in “REMARKS” column as:- 13 597408 Spare Parts Catalogue - Electra (Jan. 2006)
“LTD” means Limited stock available at the time of 14 597428 Spare Parts Catalogue - Machismo (July 2007)
printing of this Parts Catalogue.
15 Parts Catalogue Citi Bike (May 1997)
“ALT.” means ALTERNATE PART NUMBER.
“N.S.” means subject item is NON SERVICEABLE. 16 Spare Parts Kit Catalogue (2005)
CONTENTS 6
Group No. Description Page No. Group No. Description Page No.
00-00 General Information ...................................................................................... 2 08-40 Caliper Assembly (P) ................................................................................ 221
00-10 Group Index-Pictorial .................................................................................... 7 09-10 Head Lamp Casing ................................................................................... 223
01-00 Engine Kits I ................................................................................................. 17 09-20 Front Fork Assembly ................................................................................. 231
01-05 Engine Kits II ................................................................................................ 21 10-10 Front Mudugard ......................................................................................... 241
01-10 Engine Kits III .............................................................................................. 23 10-20 Front Wheel & Hub (Drum / Disc Type) .................................................. 247
01-15 General Kits I ............................................................................................... 25 10-30 Front Brake System (Drum) ..................................................................... 253
01-20 General Kits II .............................................................................................. 29 11-10 Fuel Tank .................................................................................................... 257
01-25 General Kits III ............................................................................................. 33 11-20 Fuel Tap and Gauge Unit ......................................................................... 269
01-30 General Kits IV ............................................................................................ 35 11-30 Seat Assembly ........................................................................................... 271
02-10 Engine .......................................................................................................... 37 11-40 Chain Stay & Shock Assembly ................................................................. 279
02-15 Crank Case RH & LH .................................................................................. 45 12-10 Rear Wheel & Hub Assembly ................................................................... 283
02-20 Crank Case Fittings .................................................................................... 53 12-20 Rear Brake System (Drum) ...................................................................... 287
02-25 Crank Shaft Assembly ................................................................................ 59
12-30 Brake Pedal & Foot Rest (Front) ............................................................. 293
02-30 Piston & Rings ............................................................................................. 65
12-40 Rear Chain and Foot Rest (Rear) ........................................................... 301
02-35 Cylinder Barrel, Push Rod & Rocker Oil Pipe .......................................... 69
12-50 Rear Mudguard & Carrier ......................................................................... 307
02-40 Cylinder Head .............................................................................................. 75
13-10 Center Stand & Side Stand ...................................................................... 317
02-45 Rocker Assembly ......................................................................................... 85
14-10 Tool Box LH ................................................................................................ 321
02-50 Timing Gears ............................................................................................... 89
14-20 Tool Box RH ............................................................................................... 327
02-55 Timing Cover ................................................................................................ 91
14-30 Side Decor ................................................................................................. 333
03-10 Distributor ................................................................................................... 101
14-40 Battery Carrier Assembly .......................................................................... 335
04-10 Gear Case & Gears - 4 Speed ................................................................. 105
15-10 Frame Assembly ........................................................................................ 339
04-15 Gear Box End Cover - 4 Speed ............................................................... 109
16-10 Battery and Harness ................................................................................. 347
04-20 Foot Control System - 4 Speed ............................................................... 115
16-20 Head Lamp & Pilot Lamp .......................................................................... 353
04-25 Gear Box Casing - 5 Speed ..................................................................... 119
16-30 Ammeter & Speedometer ......................................................................... 359
04-30 Gears & Selector Forks - 5Speed ........................................................... 125
04-35 Carrier Plate & Gear Lever Shaft - 5 Speed .......................................... 129 16-40 Instrument Cluster ..................................................................................... 363
04-40 End Cover - 5 Speed ................................................................................ 133 16-50 Switches & Fitments ................................................................................. 365
04-45 Chaincase Inner ........................................................................................ 137 16-60 Horn, Starter Motor, CDI & TCI Unit ........................................................ 373
04-50 Drive Cover & Sprag Clutch Assembly (S) (Old Type) .......................... 145 16-70 Tail Lamp .................................................................................................... 377
04-50 Drive Cover & Sprag Clutch Assembly (T) (New Type) ........................ 147 16-80 Trafficator Lights ........................................................................................ 381
04-55 Clutch Assembly ........................................................................................ 149 17-10 Helmet Lock, Tool Kit & First Aid ............................................................. 385
04-60 Alternator (ACG) ........................................................................................ 155 18-10 Special Tools (List A) ................................................................................ 389
04-65 Chaincase Outer ....................................................................................... 159 18-20 Special Tools (List B) ................................................................................ 391
05-10 Carburetor - VM 24 & VM 28 ................................................................... 163 19-10 Service publications (List A) Non UCE ................................................... 393
05-20 Carburetor A-350 (Bing) ........................................................................... 171 19-20 Service publications (List B) Non UCE ................................................... 395
05-30 CV-Carburetor - BS 26 & BS 29 (UFSL) ................................................. 173 19-30 Service publications (List C) Non UCE ................................................... 397
06-10 Resonator Assy. (Metal) ........................................................................... 181 19-40 Service publications (List D) Non UCE ................................................... 399
06-20 Breather Box and Pulse Air Valve (PAV) ................................................ 185 20-10 After Market Parts List - A ........................................................................ 401
06-30 Air Filter Box Assembly ............................................................................. 191 20-20 After Market Parts List - B ........................................................................ 403
06-40 Air Filter Box Assembly (Thunderbird) .................................................... 195 20-30 After Market Parts List - C (Diesel Model Parts) .................................... 405
07-10 Silencer & Exhaust Pipe ........................................................................... 197 20-40 After Market Parts List - D ........................................................................ 407
08-10 Handlebar and Controls ........................................................................... 203 20-50 After Market Parts List - E ........................................................................ 408
08-20 Control Cables ........................................................................................... 213 21-10 Part Number Index .................................................................................... 409
08-30 Master Cylinder Assembly (P) ................................................................. 217 22-10 Service Bulletins Checklist for Parts Catalogue Update ....................... 424
00-10 GROUP INDEX - PICTORIAL 7
01-00 ENGINE 01-05 ENGINE 01-10 ENGINE 01-15 GENERAL 01-20 GENERAL 01-25 GENERAL 01-30 GENERAL
KITS I KITS II KITS III KITS I KITS II KITS III KITS IV
Page Page Page Page Page Page Page
16 20 22 24 28 32 34
02-10 ENGINE 02-15 CRANK CASE RH & LH 02-20 CRANK CASE FITTINGS
Page Page Page
36 44 52
02-25 CRANK SHAFT ASSEMBLY 02-30 PISTON & RINGS 02-35 CYL. BARREL, PUSH ROD & ROCKER OIL PIPE
Page Page Page
58 64 68
02-40 CYLINDER HEAD 02-45 ROCKER ASSEMBLY 02-50 TIMING GEARS

Page Page Page
74 82 88
02-55 TIMING COVER 03-10 DISTRIBUTOR 04-10 GEAR CASE & GEARS - 4S
Page Page Page
90 100 104
04-15 GEAR BOX END COVER- 4S 04-20 FOOT CONTROL SYSTEM - 4S 04-25 GEAR BOX CASING - 5 SPEED
Page Page Page
108 114 118
04-30 GEARS & SELECTOR FORKS - 5 SPEED 04-35 CARRIER PLATE & GEAR LEVER SHAFT - 5 SPEED 04-40 END COVER - 5 SPEED
Page Page Page
1124 128 132
04-45 CHAINCASE INNER 04-50 DRIVE COVER & SPRAG CLUTCH ASSY. (S) (OLD TYPE) 04-50 DRIVE COVER & SPRAG CLUTCH ASSY. (T) (NEW TYPE)
Page Page Page
136 144 146
04-55 CLUTCH ASSEMBLY 04-60 ALTERNATOR (ACG) 04-65 CHAINCASE OUTER

Page Page Page
148 154 158
05-10 CARBURETOR-VM 24 & VM 28 05-20 CARBURETOR A-350 (BING) 05-30 CV-CARBURETOR-BS 26 & BS 29 (UFSL)
Page Page Page
162 170 172
06-10 RESONATOR ASSY. (METAL) 06-20 BREATHER BOX AND PAV 06-30 AIR FILTER BOX ASSEMBLY
Page Page Page
180 184 190
06-40 AIR FILTER BOX ASSEMBLY (THUNDERBIRD) 07-10 SILENCER & EXHAUST PIPE 08-10 HANDLEBAR & CONTROLS
Page Page Page
194 196 202
08-20 CONTROL CABLES 08-30 MASTER CYLINDER ASSY (P) 08-40 CALIPER ASSEMBLY (P)
Page Page Page
212 216 220
09-10 HEAD LAMP CASING 09-20 FRONT FORK ASSEMBLY 10-10 FRONT MUDGUARD
Page Page Page
222 230 240
10-20 FRONT WHEEL & HUB (DRUM/DISC TYPE) 10-30 FRONT BRAKE SYSTEM (DRUM) 11-10 FUEL TANK
Page Page Page
246 252 256
11-20 FUEL TAP & GAUGE UNIT 11-30 SEAT ASSEMBLY 11-40 CHAIN STAY & SHOCK ASSY
Page Page Page
269 270 278
12-10 REAR WHEEL & HUB ASSY. 12-20 REAR BRAKE SYSTEM (DRUM) 12-30 BRAKE PEDAL & FOOT REST (FRONT)
Page Page Page
282 286 292
12-40 REAR CHAIN & FOOT REST (REAR) 12-50 REAR MUDGUARD & CARRIER 13-10 CENTER STAND & SIDE STAND
Page Page Page
300 306 316
14-10 TOOL BOX LH 14-20 TOOL BOX RH 14-30 SIDE DECOR

Page Page Page
320 326 332
14-40 BATTERY CARRIER ASSEMBLY 15-10 FRAME ASSEMBLY 16-10 BATTERY AND HARNESS
Page Page Page
334 338 346
16-20 HEAD LAMP & PILOT LAMP 16-30 AMMETER & SPEEDOMETER 16-40 INSTRUMENT CLUSTER
Page Page Page
352 358 362
16-50 SWITCHES & FITMENTS 16-60 HORN, STARTER MOTOR, CDI & TCI UNIT 16-60 TAIL LAMP
Page Page Page
364 372 376
16-70 TRAFFICATOR LIGHTS 17-10 HELMET LOCK, TOOL KIT & FIRST AID 18-10 SPECIAL TOOLS (LIST-A)
Page Page Page
380 384 388
18-20 SPECIAL TOOLS (LIST-B) 19-10 SERVICE PUBLICATION (LIST-A) NON UCE 19-20 SERVICE PUBLICATION (LIST-B) NON UCE
Page Page Page
390 392 394
19-30 SERVICE PUBLICATION (LIST-C) NON UCE 19-40 SERVICE PUBLICATION (LIST-D) NON UCE 20-10 AFTER MARKET PARTS LIST - A
Page Page Page
396 398 400
20-20 AFTER MARKET PARTS LIST - B 20-30 AFTER MARKET PARTS LIST - C 20-40 AFTER MARKET PARTS LIST - D
Page (DIESEL MODEL PARTS) ------- ------- Page
------- ------- ------- -------
402 Page -------
-------
-------
-------
-------
-------
-------
------- 406
------- ------- ------- -------
404
20-50 AFTER MARKET PARTS LIST - E 21-10 PART NUMBER INDEX 22-10 SB CHECKLIST FOR PARTS CAT. UPDATE
Key Part
No. Number
Description Qty. Remarks Key Part
No. Number
Description Qty. Remarks Page Part No. Page Key
No. No.
Part No. Page Key
No. No.
Part No. Page Key
No. No.
Part No. Page
Key Page
Page
No. No. No.
SB NO. RECEIVED UPDATED DATE & SIGN OF
PARTS INCHARGE
Page
SB NO. RECEIVED UPDATED DATE & SIGN OF
PARTS INCHARGE
DATE BY DATE BY
408 409 424
01-00 ENGINE KITS - I 16
350 500,535 A350 / A500 350, 500 350, 500 350, 500
TB 140041/14 (350,140042 /C (350, 140084 A350
500612/A 146683/A
500 500 146682/A
(2 Nos) 500313/D
Mach 350- 170442 144 13 1 ( 535) 144 13 8 ( 535) 500606/3
147236/A Mach500- 500605/A
TB-500241 510241/A 510202/B 500602/A
500202/1
144441 500166/A
805002 500601/A (2 Nos)
140043/A (350, 140044/A (350, 500635/A
805001 510113/H
500 140089 140088 500314/D
805004 500 (2 Nos)
510115/F 144130 (535) 144132 (535) 146504/A 146503/A
A350 A350 A350

500,535
500426/E 500427/E 500429/E 140114/C 140113/C
500428/E
142619/A 142620/A
140114/C 140027/3
140160/3 140160/3
144846/A 144615/B
(2 Nos)
140114/C 140113/C
140113/C 500619/A
144526/A 144528/A
141815 141816 144844
350,500,535 141816
350 500408/B 500408/B
500,535 350 140062/B

140061 (2 Nos)
(2 Nos)
145984/A 144499/2 500404/D 110050
142201/A 142202/A
(2 Nos) 110037/3 111865/3
140061/C
500402/F (2 Nos)
(2 Nos)
140003/A 140004/8 500300
(2 Nos) (2 Nos) (2 Nos) 500324/A 500325/A 144449/4 144448/3 350
144836/E
146040/A 146041/A A350 500 111887 or
(2 Nos) 142497
350 AVL 500 535 570898/A
(500, 535)
112471 140098/1 A500
11009 (350) 144622 (350) 144619 500502/B 140297/C 144624
144625 510202/B
144633 140097/3 A350/TB
144618 500507/A 350, 500 500206/A
144844 500119/A 140062/B 500202/1 510206/B
350 140027/3 (2 Nos) 500207/A
500625/B 111888/A 111887 or 500205/A 510207/A
142617 (500, 535) 142628 (500, 535) 144621 144846/A 144844 570898/A 510205/A
(2 Nos) (4 Nos) 50043 500204/A 510204/A
(2 Nos) 144621
144643 500203/A 510203/A
500 140027/3 500318
144047 140593 140297/C 500326/B
144616 (4 Nos) 144633 (2 Nos) (2 Nos) 500619/A 500621/A 142497
Alt.No. (2 Nos)
144617 144620 (2 Nos) (2 Nos) 140771 (10 Nos) 144042 500414 (3 Nos) (2 Nos) 500115/E 510115/D
350 T Bird
Key Part Numbers Description Qty. BU Lightning Bu Mach
Elec 4S Elec 5S Remarks MOQ
No. New Old Std Dlx MacCam 500 500 535 535 A350 A500 KS ES
KS ES KS ES ES
144068 Cylinder barrel & Piston kit (Set of 3 rings type) 1 1
1
597107 Cylinder barrel & Piston kit (500cc) 1 1
Cylinder barrel & Piston kit (535cc) 1 597109,
For 535 engine, use 1
Bullet 500 piston and barrel kit
112147 Oil pump kit (Plunger) 1 1

2 597066 Oil pump kit (Gear) 1 1
Oil pump kit (535) 1 597261
141645 Rocker arm and bearing kit 1 Alt. No. 597439 1
3 597439 Rocker assembly kit 1 1
597067 Rocker assembly kit 1 1
141990 Push Rod Kit - CI 1 1
4 597068 Push Rod Kit - AVL 1 1
143092 Push Rod Kit (500cc) 1 1
141991 Cam Kit - CI 1 1
5
597069 Cam Kit - AVL 1 1
6 Cam set with oversize Pinion 1 597110
7 Cam Kit with Two Pinion 1 597186
8 144298 Engine Washer Kit 1 1
112056 Valve Spring Kit (350cc) 1 1
9 143091 Valve Spring Kit (500cc) 1 1
597064 Valve Spring Kit AVL 1 1
597405 112075 Valve Kit (350cc) 1
597065 Valve Kit (350cc) AVL 1 1
10
Valve Kit (500cc) AVL 1 1
143093 Valve Kit (500 & 535cc) 1 1
350 500,535 350, 500 350, 500 350, 500

140041/14 (350,140042 /C (350, 140084 A350
500612/A 146683/A
500 500 146682/A
(2 Nos) 500313/D
Mach 350- 170442 144 13 1 ( 535) 144 13 8 ( 535) 500606/3
147236/A Mach500- 500605/A
TB-500241 510241/A 500602/A
144441 500166/A
805002 500601/A (2 Nos)
140043/A (350, 140044/A (350, 500635/A
805001 500 140089 140088 500314/D
805004 500 (2 Nos)
144130 (535) 144132 (535) 146504/A 146503/A
A350 A350 A350

500,535
500426/E 500427/E 500429/E 140114/C 140113/C
500428/E
142619/A 142620/A
140114/C 140027/3
140160/3 140160/3
144846/A 144615/B
(2 Nos)
140114/C 140113/C
140113/C 500619/A
144526/A 144528/A
141815 141816 144844
350,500,535 141816
350 500408/B 500408/B
500,535 350 140062/B

140061 (2 Nos)
(2 Nos)
145984/A 144499/2 500404/D 110050
142201/A 142202/A
(2 Nos) 110037/3 111865/3
140061/C
500402/F (2 Nos)
(2 Nos)
140003/A 140004/8 500300
(2 Nos) (2 Nos) (2 Nos) 500324/A 500325/A 144449/4 144448/3 350
144836/E
146040/A 146041/A A350 500 111887 or
(2 Nos) 142497
350 AVL 500 535 570898/A
(500, 535)
112471 140098/1 A500
11009 (350) 144622 (350) 144619 500502/B 140297/C 144624
144625 510202/B
144633 140097/3 A350/TB
144618 500507/A 350, 500 500206/A
144844 500119/A 140062/B 500202/1 510206/B
350 140027/3 (2 Nos) 500207/A
500625/B 111888/A 111887 or 500205/A 510207/A
142617 (500, 535) 142628 (500, 535) 144621 144846/A 144844 570898/A 510205/A
(2 Nos) (4 Nos) 50043 500204/A 510204/A
(2 Nos) 144621
144643 500203/A 510203/A
500 140027/3 500318
144047 140593 140297/C 500326/B
144616 (4 Nos) 144633 (2 Nos) (2 Nos) 500619/A 500621/A 142497
Alt.No. (2 Nos)
144617 144620 (2 Nos) (2 Nos) 140771 (10 Nos) 144042 500414 (3 Nos) (2 Nos) 500115/E 510115/D
350 T Bird
KS ES KS ES ES
11 Valve with Tappet & Tappet Guide Kit 1 597157 1
144297 Tappet and Guide Kit 1 1
12
597073 Tappet and Guide Kit - AVL 1 1
144039 Gasket Kit, Decarbonising 1 1
112049 Gasket Kit, Decarbonising 1
13
597070 Gasket Kit, Decarbonising - AVL 350cc (Half Kit) 1 1
Gasket Kit, Decarbonising - AVL 500cc (Half Kit) 1 1
111192 Gasket Decarbonising - CI 350 1 1
144040 Gasket Kit, Overhauling (Full Kit) CAF 1 1
112050 Gasket Kit, Overhauling - CI 500cc 1 1
Gasket Kit, Overhauling - AVL 350cc 1 597071 1
Gasket Kit, Overhauling - AVL 500cc 1 1
521304 Gasket Kit, TCI Lean Burn E.S. 1 1
14 521283 Gasket Kit, TCI - LB 350cc KS 1 1
521303 Gasket Kit, TCI - LB 350cc KS - CDI / TCI 1 1
521284 Gasket Kit, TCI - LB 350cc ES 1 1
146946 147216 Gasket Kit, Electra 5S ES / 4 Speed 1 1
146947 Gasket Kit, Electra 5S KS 1 1
15 597075 Crank Shaft Main Bearing Kit 1 1
16 597116 Bearing Set 1 1
597072 Cylinder barrel & Piston kit - LB 350 1 1
17
597399 Cylinder barrel & Piston kit - LB 500 1 1
01-05 ENGINE KITS - II 20
145977/A 144466
144460/1 (4 Nos.) 144462
350 - 144461/1 (2 Nos) 140201
500 - 550230/A (2 Nos)
144459/B
144465
144497 (2 Nos.)
140752
144458/3 (7 Nos) Elec 4S & 5S-550055/G
144459/B 144458/3
350-144461/1(2 Nos) 144460/1 (2 Nos) Mach/TB-550522/A 144464
(3 Nos)
500-550230/A (2 Nos)
111138/B 144625 350cc

141831
(15 Nos)
143287
111155/A A500
(2 Nos) 510203/A
510204/A
510205/A
140107 A350 147139/A
(54 Nos) 500203/A 147193/A
141516 597393 Engine Crankcase stud 888236
500204/A 147194/A
143285/2 kit (Metric) - CI 500205/A AVL Connecting Rod Assy. Kit - UCE & AVL
13 14 15 16 17 18
888083 - Mixture (Pilot) Screw 888084 - Drain Screw Repair 888085 - Drain and Vent 888086 - Idle Screw Repair
888182 - Kick Pawl, Plunger 888224 - Carburetor BS 26 &
Repair Kit CV Carb Kit CV Carb Pipe Kit CV Carb Kit CV Carb BS 29
and Spring Kit BS 29 Minor Repair Kit
BS 29 BS 29 BS 29
19 20 21 22 521178/A 23 24
140568/3
144637
(4 Nos.) 145937/A
140771 (6 Nos.)
(10 Nos.)
144638 145936/A
521200/A (6 Nos.) (4 Nos.)
597272 - CV Carburetor Kit 888235 - Piston, Pin, Circlip and
(350cc) BS 26 140567/5 Ring set assy. (350cc) 597278 - Carburetor flange kit 597356 - Timing screw kit (Inches) - CI 597357 - Timing screw kit (Metric) - CI
01-05 ENGINE KITS - II 21
350 T Bird
KS ES KS ES ES
1 597325 112055 Clutch Steel Plate Kit (3 Pieces) 1 1
2 597326 597051 Clutch Steel Plate Kit (4 Pieces) 1 1
3 141992 Clutch Friction Plate Kit (3 Piece) 1 1
597050 Clutch Friction Plate Kit (4 Piece) 1 1
4
597383 Clutch Plate Kit (4 Piece) 1 1
5 597327 Clutch Friction Disc Kit 1 1
6 597114 Clutch Rod Repair Kit 1 1
7 597328 Ball Cage Kit 1 1
8 112089 CO Emission Kit 1 1
9 597393 Engine Crankcase stud kit (Metric) - CI 1 1
147236/A Ring Set, Std modified 350cc (Set of 5 Rings) 1 1
112052 Piston ring set - Standard (Set of 3 Rings) 1 SB - 446 1
10
500241 Piston ring set - Standard size (LB 350cc) 1 1
510241/A Piston ring set - Standard size (LB 500cc) 1 1
11 140626 Connecting Rod Big End Kit 1 1
12 888236 Connecting Rod Assy. Kit - UCE & AVL 1 Common Kit 1
13 888182 Kick Pawl, Plunger and Spring Kit 1 1
14 888083 Mixture (Pilot) Screw repair Kit CV Carb - BS 29 1 1
15 888084 Drain Screw Repair Kit CV Carb - BS 26 & 29 1 1
16 888085 Drain and Vent Pipe Kit CV Carb - BS 29 1 1
17 888086 Idle Screw Repair Kit CV Carb - BS 29 1 1
18 888224 Carburetor - BS 29 Minor Repair Kit 1 1
19 597272 CV Carburetor Kit (350cc) BS 26 1 1
20 597259 Rocker Cover Kit - CI 1 1
21 888235 Piston, Pin, Circlip and Ring set assy. (350cc) 1 Set of 3 rings type 1
22 597278 Carburetor flange kit 1 1
23 597356 Timing screw kit (Inches) - CI 1 1
24 597357 Timing screw kit (Metric) - CI 1 1
01-10 ENGINE KITS - III 22
1 2 3 147193/A 4 5 6
140008/3 140007 142188
147194/A 142188
0.20” 0.40” 142189
147139/A
140056/3 144127 144128 142190
(8 Nos) 142189
147192/A
140090/1 170400
(8 Nos) 112053 112054
142190
586071/A 110090/B 110091/B
144440 (8 Nos) 140566
7 A350/TB 8 A500 9 10 11 12 500441/B

510202/B
(2 Nos.)
500202/1
500206/A 500628/A 141054 586036/A (16 Nos.) 140134/C
510206/B 141056 (4 Nos.) 140083 (8 Nos.) (2 Nos.)
111864/B 140056/3 (2 Nos.)
510207/A 145037/A 140081 (2 Nos.) 586029/A (10 Nos.) 140569/C 140133/C (4 Nos.) 500442/C (2 Nos.)
500205/A 500207/A 140082 140079/5 (4 Nos.)
510205/A (2 Nos.)
140078 (4 Nos.) 110079
111863/C 141055 (2 Nos.) 500440/C
500204/A 510204/A
141051 (12 Nos.) (2 Nos.)
500203/A 510203/A
500631/A
or 500443/A
13 14
550227/A 550230/A
(2 Nos.)
(5 Nos.) 550228/A
01-10 ENGINE KITS - III 23
350 T Bird
KS ES KS ES ES
1 597387 Rocker Bearing Stud Kit 1 1
2 597388 Rocker Cover Stud Kit 1 1
3 110024 110085 Piston C/W Rings - 350cc (Set of 5 Rings) 1 SB - 303 1
111825 110993 Piston assy with rings - 0.020" O/S (Set of 3 Rings) 1 1
4
111826 110994 Piston assy with rings - 0.040" O/S (Set of 3 Rings) 1 1
5 142438 170442 Piston assy 500cc C/W Rings (Set of 3 Rings) 1 For 535 engine, use Bu 500 1
piston and barrel, SB-049
6 142804 Piston ring set - Standard 500 (Set of 3 Rings) 1 SB - 049 1
7 500240/A 500240 Piston assy with rings - 350cc 1 1
8 510240/A Piston assy with rings - A500 1 1
9 597277 Oil Pipe Assembly 1 1
10 597339 Engine Stud Kit 1 1
11 597389 Rocker Cover Nut Kit 1 1
597400 Cam Spindle Kit ECS 1 1
12
597401 Cam Spindle Kit ECS (0.1mm Oversize) 1 1
13 597402 Clutch plate kit - bonded (500cc) 1 1
14 597403 Steel plate kit (500cc) 5 Plate Clutch 1 1
01-15 GENERAL KITS I 24
1 2 3 4 5 6 142176
801056-500cc 801035 141132 (20 Nos)
801021 801216-Mac. 145865/A (20 Nos)
143792
(20 Nos)
143303/C 142175/3
141131 (20 Nos)
146058/A (20 Nos)
801022 110349 143789 110349
(40 Nos) 140373 (20 Nos) (40 Nos)
801036 140372/B
801057-500cc TB- 521056/A (2 Nos) (14 Nos) 143885
145865/A
801217-Mac. (40 Nos)
141136 112011 - 350

7 (20 Nos)
8 9 10 150324/A 11 145556/A - 350 (‘O’ Ring) 12
110970/B (2 Nos) 112212 - 500, 535
586061/A 150324/A
143792 (2 Nos) (2 Nos) 550132/C 144354
(20 Nos)
Alt. No.
141135 145357/A 143331
210776
(20 Nos) 145346/A 143347
143790 110349
(40 Nos) 145339/A-350
(20 Nos) 140388
111189-500 144353
143885 141113/1 145553/B 550131/A 801479
124334/3 110293/2 110292/C 144524/C 144152
(40 Nos)
145406/A 145193 145192
13 14 888119 15 16 17 18
560502/E
(20 Nos)
143195
143331
Alt.No.
143347 145410/A
110349 Sticker Kit, Electra
144353
145192 (40 Nos) 597350 - Dark Silver
560519/E 597404 - Trafficator Kit 888317 - Trafficator Kit 597352 - Magic Black
145193 (20 Nos) LH&RH (Clear Lens) LH&RH(Amber Lens) 597353 - Rivera Red
19 20 21 22 586046/A 23 24 142860
593076/C 142863
580310/A
86 2
586028/A 1 42
586054/A 142864
586040/A 142861
888302 (Std)
Rear Brake Rod Kit Main Stand and Spindle Kit 888303 (TCI KS) 140302/3 888305 - Brake shoe pin and nut 142900/B - Link Rod assy. kit front
(LH Type) Std, Electra 888304 (TCI ES) kit (Metric) wheel drum
350 T Bird
KS ES KS ES ES
597112 Rear Engine Plate Kit 1 1
1
597251 Rear Engine Plate Kit 1
2 597121 Foot Rest Kit 1 1
597111 Foot Rest Bar Kit 1 1
3
597374 Foot Rest Bar Kit Electra 2004 1 1
4 Front Wheel Spokes and Nipple Kit 6" Drum 1 597234
5 111798 Brake Lining Kit - Rivetted Type - 6” 1 Rivet Type 1
112154 597235 Front Wheel Spokes and Nipple Kit 7" Drum 1 1
6
597035 Front Wheel Spokes (SS) and Nipple Kit 7" Drum 1 1
112153 597236 Rear Wheel Spokes and Nipple Kit 1 1
7
597036 Rear Wheel Spokes (SS) and Nipple Kit 1 1
8 144293 Front Hub Spindle Kit 1 1
9 144295 Front Wheel Bearing Kit 1 1
10 144296 Rear Wheel Bearing Kit 1 1
112146 Chain Sprocket Kit (16 T) 1 1
597237 Chain and Sprocket Kit (‘O’ Ring F.D. Sprocket) (16T) 1 1
11 597162 Chain Sprocket Kit (17 T) 1 1
597156 Chain Sprocket Kit (18 T) 1 LTD 1
597337 Chain Sprocket Kit (Thunderbird) 1 1
597338 Chain Sprocket Kit 16 T (New) 1 1
12 597105 Handle bar Control Kit with Engine Kill Switch 1 1
13 Handle bar Control Kit without Kill Switch 1 597106 1
14 888119 Front wheel 19” spokes and nipple kit - Disc 1 1
597349 Trafficator Kit, Electra 2004 (Old Type) 1 LTD 1
15
597404 Trafficator Kit LH & RH - Clear Lens (5S) 1 New Type > 2009 1
16 888317 Trafficator Kit LH&RH(Amber Lens) 1 1
1 2 3 4 5 6 142176
801056-500cc 801035 141132 (20 Nos)
801021 801216-Mac. 145865/A (20 Nos)
143792
(20 Nos)
143303/C 142175/3
141131 (20 Nos)
146058/A (20 Nos)
801022 110349 143789 110349
(40 Nos) 140373 (20 Nos) (40 Nos)
801036 140372/B
801057-500cc TB- 521056/A (2 Nos) (14 Nos) 143885
145865/A
801217-Mac. (40 Nos)
141136 112011 - 350

7 (20 Nos)
8 9 10 150324/A 11 145556/A - 350 (‘O’ Ring) 12
110970/B (2 Nos) 112212 - 500, 535
586061/A 150324/A
143792 (2 Nos) (2 Nos) 550132/C 144354
(20 Nos)
Alt. No.
141135 145357/A 143331
210776
(20 Nos) 145346/A 143347
143790 110349
(40 Nos) 145339/A-350
(20 Nos) 140388
111189-500 144353
143885 141113/1 145553/B 550131/A 801479
124334/3 110293/2 110292/C 144524/C 144152
(40 Nos)
145406/A 145193 145192
13 14 888119 15 16 17 18
560502/E
(20 Nos)
143195
143331
Alt.No.
143347 145410/A
110349 Sticker Kit, Electra
144353
145192 (40 Nos) 597350 - Dark Silver
560519/E 597404 - Trafficator Kit 888317 - Trafficator Kit 597352 - Magic Black
145193 (20 Nos) LH&RH (Clear Lens) LH&RH(Amber Lens) 597353 - Rivera Red
19 20 21 22 586046/A 23 24 142860
593076/C 142863
580310/A
86 2
586028/A 1 42
586054/A 142864
586040/A 142861
888302 (Std)
Rear Brake Rod Kit Main Stand and Spindle Kit 888303 (TCI KS) 140302/3 888305 - Brake shoe pin and nut 142900/B - Link Rod assy. kit front
(LH Type) Std, Electra 888304 (TCI ES) kit (Metric) wheel drum
350 T Bird
KS ES KS ES ES
597352 Sticker Set, Electra 2004 M. Black 1 1
17 597353 Sticker Set, Electra 2004 R. Red 1 1
597350 Sticker Set, Electra 2004 Dark Silver 1 1
18 Rear Brake Rod Kit (RH Type) 1 1
19 Rear Brake Rod Kit (LH Type) 1 1
Main Stand and Spindle Kit (Std) 1 1
20
Main Stand and Spindle Kit (Electra) 1 1
888302 Main Cable harness and Tail Light Wire Kit (Std) 1 SPM / 014 1
21 888303 Main Cable harness and Tail Light Wire Kit (TCI, KS) 1 SPM / 014 1
888304 Main Cable harness and Tail Light Wire Kit (TCI, ES) 1 SPM / 014 1
22 888319 RMG Stud, Hex. nut and washer faced nut kit 1 1
23 888305 Brake shoe pin and nut kit (Metric) 1 1
24 142900/B Link Rod assy. kit front wheel drum 1 1
01-20 GENERAL KITS II 28
145713/B 144468/B 521131/B

1 550520/A 145298/B 143357 (4 Nos)
144323/A 143312/A 560131/C 521264/A
143312/A
140470 145793/A
140652 (4 Nos)
(4 Nos)
521132/B
LH
RH
145980/D 143358 144583/F
521265/A 144582/E 801063P 801047
(2 Nos) 145446/A
(2 Nos)
140201
LH 144581/F (38 Nos)
145298/B 145408/D 143323/A
145408/D 540117/A RH
145794/A
540118/A 801064P 801048
112185 - 350 112187 - 350 826019

111265/D - Elec 111266 - Elec 836040
(2 Nos) (2 Nos) 842003
110385 110384
Centre Rear
Stay Stay
801081
809005 706017
836039
500458 842001
866038
843037 866037
Front Stay 112183 - 350 850004 843035
801078 836090 850002 826016
111264 - Elec 809004 801316 836088 500457 836038
(2 Nos) 801315 842002
143450 110498
Alt.No.144373 143451
842007
143448 Alt.No.144374 143348 110499
839007
Alt.No.144375
145374/A 143332
540098/B
801025
143333
143349 801026
143449
Alt.No.144376
145373/A 145476/A
141093 140129
839001 540097/B
839002 143431
143432 110572 145475/A
110574
350 T Bird
KS ES KS ES ES
1 597113 Control Cable Kit 1 1
597158 Control Cable Kit with Speedo Cable 1 1
597375 Control Cable Kit Electra 2004 1 1
Control Cable Kit Bu. 500 1 1
2
Control Cable Kit Lightning 1 1
597385 Control Cable Kit Machismo (VOM) drum 1 1
Control Cable Kit Thunderbird, Drum 1 1
Control Cable Kit Thunderbird, Disc 1 1
597117 Mirror Set 1 1
3 597382 Mirror Set (Thunderbird) 1 1
597372 Mirror Set (Electra 2004) 1 1
144294 Front Fork Oil Seal Kit (Set of 2) 1 1
4
597203 Front Fork Oil Seal Kit (Set of 4) 1 1
5 597204 597010 Ball Race Kit with cover 1 1
6 597119 Head Lamp Holder Set - Kit 1 1
7 144339 Petrol Tank Motiff Kit 1 1
597097 Front Mudguard Stay Kit, Black 1 1
597104 Front Mudguard Stay Kit, Plated 1 1
8
597163 Front Mudguard Stay Kit, Plated (Electra) 1 1
Front Mudguard Stay Kit, Athena Grey 1 597102 1
597122 Mudguard Carrier Set 1 1
9 597257 Mudguard Carrier Set 1 1
Mudguard Carrier Set 1 597256 1
Mudguard Set, Black / Red 1 597124 1
10
Mudguard Set, Burgandy/Sandalwood 1 597125 1
145713/B 144468/B 521131/B

1 550520/A 145298/B 143357 (4 Nos)
144323/A 143312/A 560131/C 521264/A
143312/A
140470 145793/A
140652 (4 Nos)
(4 Nos)
521132/B
LH
RH
145980/D 143358 144583/F
521265/A 144582/E 801063P 801047
(2 Nos) 145446/A
(2 Nos)
140201
LH 144581/F (38 Nos)
145298/B 145408/D 143323/A
145408/D 540117/A RH
145794/A
540118/A 801064P 801048
112185 - 350 112187 - 350 826019

111265/D - Elec 111266 - Elec 836040
(2 Nos) (2 Nos) 842003
110385 110384
Centre Rear
Stay Stay
801081
809005 706017
836039
500458 842001
866038
843037 866037
Front Stay 112183 - 350 850004 843035
801078 836090 850002 826016
111264 - Elec 809004 801316 836088 500457 836038
(2 Nos) 801315 842002
143450 110498
Alt.No.144373 143451
842007
143448 Alt.No.144374 143348 110499
839007
Alt.No.144375
145374/A 143332
540098/B
801025
143333
143349 801026
143449
Alt.No.144376
145373/A 145476/A
141093 140129
839001 540097/B
839002 143431
143432 110572 145475/A
110574
350 T Bird
KS ES KS ES ES
Tool Box Set, Black / Red 1 597123 1
597345 Tool Box Set, Electra 2004 M. Black 1 LTD 1
11 597343 Tool Box Set, Electra 2004 Dark Silver 1 LTD 1
597342 Tool Box Set, Electra 2004 R. Red 1 LTD 1
597341 Tool Box Set, Bullet Black 1 1
597115 Tool Box Sticker Set / Kit 1 1
597120 Tool Box Sticker Kit 1 LTD 1
12
Tool Box Sticker Kit 1 1
Tool Box Sticker Kit 1 1
Sticker, Silver - Old Type 1 597150 1
13 Sticker, Rivera Red - Old Type 1 597151 1
Sticker, Amazon Blue - Old Type 1 597152 1
Painted Parts Kit, Rivera Red 1 597153 1
Painted Parts Kit, Silver 1 597154 1
14
Painted Parts Kit, Amazon Blue 1 597155 1
Painted Parts Kit, Black 1 597198 1
15 Trafficator Kit (Square Type) 1 143160 1
16 597118 Trafficator Bracket Kit (Old Type) 1 1
17 Hand Lever Bracket Kit 1 597253 1
18 Hand Lever Kit 1 597254 1
19 Petrol Tank Panel Kit 1 597255 1
20 597258 Knee Grip Kit 1 1
21 597260 Front Engine Plate Kit (500cc) 1 1
22 597176 Helmet Lock Assy. with Two Keys Kit 1 1
01-25 GENERAL KITS III 32
1 2 3 4 5 597243 6
560550/A 560519/E
112078/B 142258
593038/D 141051
112078/B 560516/A
147726/B 586032/A
560545/A 147866/A
560546/A 560530/D
888049 - Rear Tyre & Tube Kit 586036/A 597273
888048 - Fr. Wheel Tyre & Tube 144295 - Bearing Kit 140147 147652/B
(3.25X19”) 144296 - Bearing Kit 560502/E
140370 - Brake shoe assembly
110349
3.25 X 19” (Bu.350&Elec) 888053 - (3.50X19”) Rear Wheel Front Wheel (Rivet type) Qty. 2 Nos.
7 597247 8 9 10 11 12
560550/A 560546/A
112078/B 142258
560549/A 141051
112078/B 560516/A
147345/A 560559/A
560545/A 560510
560506 560530/D
586036/A 597273
888121 - Rubber Spacer, 888248 - Rubber Spacer, 888116 - Front Mudguard
140147 147652/B 560567 - Piston Sub Assy. (P)
560502/E 110349 Bush and Cover Tube Bush and Cover Extension and
(Master Cyl. Front)
560519/E Short Kit (Plating) Tube Long Kit, Black Clip Kit
13 14 15 16 17 18
145882/A
593005/A
140129
140191/2
140147 597273 - Front Hub Sub Kit 888099 - Bolt, Washer & 888098 - Bolt, Washer & 888080 - Bearing, ‘O’ Ring &
Disc Brake 419001 - Seat Sub Assy. with Nut Kit, Nut Kit, Seal Kit -
597164 - Front stay
Powder Coated (Elec) Pillion Holder Rear Shocks LH Rear Shocks RH Rear Wheel Drum
Fasteners Kit
19 20 21 22 23 24
597129 - Steering Lock Assy.

560212/A - Battery Carrier Assy. 597130 - Ignition Switch Assy. 597128 - Cap Assy Fuel Tank 597127 - Tool Box Lock with keys 597132 - Battery Cover Lock
with Cover - Black with keys with Key. LH & RH with keys (W/O Barrel Body) with keys
01-25 GENERAL KITS III 33
350 T Bird
KS ES KS ES ES
1 888048 Front Tyre & Tube Kit 3.25 x 19” 1 SPM / 003 1
888049 RearTyre & Tube Kit 3.25 x 19” 1 SPM / 003 1
2
888053 RearTyre & Tube Kit 3.50 x 19” 1 SPM / 003 1
3 144296 Bearing Kit Rear Wheel 1 1
4 144295 Bearing Kit Front Wheel 1 1
5 597243 Disc Brake Kit (with Disc Plate) 1 Retro Disc brake 1
6 140370 Brake Shoe, Rivet with Linings Kit (Dia 6”) 2 2
7 597247 Disc Brake Kit Lightning 1 Retro Disc brake 1
8 560567 Piston Sub Assy. (P) (Master Cyl. Front) 1 1
9 888121 Rubber Spacer, Bush and Cover Tube Short Kit (Plating) 1 1
10 888248 Rubber Spacer, Bush and Cover Tube Long Kit, Black 1 1
11 888116 Front Mudguard Extension and Clip Kit 1 1
12 Side Panel Sticker Kit (Thunderbird) 1 1
13 597164 Front stay fasteners kit 1 1
14 597273 Front hub sub kit - Disc brake (Powder coated) 1 1
15 419001 Seat Sub Assy. with Pillion Holder 1 1
16 888099 Bolt, Washer & Nut Kit, Rear Shocks LH 1 1
17 888098 Bolt, Washer & Nut Kit, Rear Shocks RH 1 1
18 888080 Bearing, ‘O’ Ring & Seal Kit - Rear Wheel Drum 1 1
19 560212/A Battery Carrier Assy. with Cover - Black (ES) 1 1
20 597130 Ignition Switch Assy. with keys 1 1
21 597128 Cap Assy Fuel Tank with Key. 1 1
22 597127 Tool Box Lock LH & RH with keys 1 1
23 597129 Steering Lock Assy. with keys (W/O Barrel Body) 1 1
24 597132 Battery Cover Lock with keys 1 1
01-30 GENERAL KITS IV 34
1 2 3 145556/a 4 For all items Qty. 2 Nos. 5 6

141414 141417/A
110143 140219
140184 124346 124340
124338 560508/1
145193 140185/B 141421 560503/1
141428 140186
110267 801479 143898/A 144601
145192
143899/2 144846/A
597275 - Chain and Sprocket Kit (Drum Type)
597184 - Side stand kit, Electra 4S 597207 - Hand grip set (‘O’ Ring chain) (16T) 597340 - Fork spring stud kit 597346 - Fork end set with oil seal 597348 - Fork end set Disc
7 111810 8 9 521108/C 521109/E 10 11 12

521067/B 586014/A 147270/A
140147
(2 Nos.) (2 Nos.)
140306 141121/B 141130/B
141105/C 586010/A
111201 593143/B 586011/A
140306
147501/A 586009/A 141109/1
141108/A 141113/1 560633
111810 112163 141119/C 593142/B (2 Nos.)
560632
141115/C 586012/A
597354 - Chain stay stud kit 597363 - Cover tube kit 597384 - Side decor kit
13 14 15 16 17
560679/A
586070/A
888096 - Caliper Piston 888118 - Front W heel Bearing 888198 - Side Panel Grommet 888205
Seal Kit Front Disc - P 593038/D and Seal Kit - Disc Washer and Bolt Repair Kit 888206
01-30 GENERAL KITS IV 35
350 T Bird
KS ES KS ES ES
1 597184 Side stand kit, Electra 4S 1 1
2 597207 Hand grip set 1 1
3 597275 Chain and Sprocket Kit (‘O’ Ring chain) (16T) 1 1
4 597340 Fork spring stud kit 1 1
5 597346 Fork end set with oil seal (Drum) 1 1
6 597348 Fork end set Disc (Thunderbird) 1 1
7 597354 Chain stay stud kit 1 1
8 597363 Cover tube kit (T1) 1 1
9 597384 Side decor kit 1 1
10 112162 Silencer assy with bracket 1 Before Nov 2001, 1
SB-021, 188, 199
11 597391 Rear Wheel Axle Kit 1 1
12 888082 Clutch Switch Repair Kit 1 1
13 888096 Caliper Seal & Piston Kit (P) 1 1
14 888097 Front Wheel Spindle Kit - Disc 1 1
15 888118 Front Wheel Bearing and Seal Kit - Disc 1 1
16 888198 Side Panel Grommet Washer and Bolt Repair Kit 1 1
888205 Crash Guard Kit Assembly with Plating 1 Applicable for Offset 1
Front Fork Models
17
888206 Crash Guard Kit Assembly with Black Powder Coating 1 For Bu. 350, Electra & 1
Other Retired Models
02-10 ENGINE 36
5 6
4 3
2 1
7 8
02-10 ENGINE 37
350 T Bird
KS ES KS ES ES
1 390083 20W50 API SL Engine Oil 210 Ltrs. - SPC / 001 1
2 390084 20W50 API SL Engine Oil 50 Ltrs. - SPC / 001 1
3 390085 20W50 API SL Engine Oil 2.5 Ltrs. 1 Recommended for Replacement 8
4 390086 20W50 API SL Engine Oil 1 Ltr. 1 For TOP-UP purpose 20
Engine with clutch and gearbox 350 Std 1 111282M 1
146092 Engine 350.16 (Heavy Crank), Std 1 1
Engine with clutch and gearbox 1 500232 1
Engine with clutch and gearbox, CDI System 1 146086, SB-288 1
Engine with clutch and gearbox, TCI ES 1 146540 1
Engine with clutch and gearbox - Electra - 5SP/KS TCI 1 146776 1
Engine with clutch and gearbox - ELECTRA ES/5SP 1 146777 1
Engine with clutch and gearbox (Inches, Old oil circuit) 1 Before July 2002, 1
500130
5 Engine with clutch and gearbox (Metric, New oil circuit) 1 After July 2002, 1
500134
Engine with clutch and gearbox 500cc 1 112171 1
Engine 500cc ES LCl 1 146538, SB-349 1
Engine 500.1 Lightning with clutch and gearbox 1 144231 1
Engine 535.1 Lightning with clutch and gearbox 1 144235C 1
Engine 350.2 AVL with 5 Speed (OCC) 1 500132
Engine with clutch and gearbox 1 144235EC 1
Engine with clutch and gearbox - ES 1 500137 1
Engine with clutch and gearbox - KS 1 500138 1
Engine 350.15 TCI HC 1 146412 1
02-10 ENGINE 38
5 6
4 3
2 1
7 8
02-10 ENGINE 39
350 T Bird
KS ES KS ES ES
Engine (less Alternator, Dist.and Carb) 1 110058 1
Engine (less Alternator, Dist.and Carb) 1 146871H, SB-362 1
Engine (less Alternator, Dist.and Carb), CDI System 1 146086H 1
Engine (less Alternator, Dist.and Carb) 1 146540H 1
6 Engine (less Alternator and Carb) (Inches, Old oil circuit) 1 500130H 1
Engine (less Alternator and Carb) (Metric, New oil circuit) 1 500134H 1
Engine 500cc without gear box, clutch, ALT D/B & Carburetor 1 142185 1
Engine 535cc without carburetor, Distributor, G.Box & Clutch 1 145015 1
Engine (less Alternator, Dist.and Carb) 1 145015ES 1
Engine (less Alternator, Dist.and Carb) 1 500139 1
510250H Engine (less Alternator, Dist.and Carb) 1 510139 1
Engine A350.26 LB ES Machismo with Black Cylinder 1 801550
Engine A500 MAC ES 5SG- with Black Cylinder Barrel 1 801551
111859C 111859 Crank case with flywheel assy.(Inches) - 350cc CDI 1 Before June 2001 1
145350 144713 Crank case with flywheel assy.(Metric) 1 SB - 159, SB - 334, 1
Applicable for oil seal bore - 350cc After June 2001
146613 Crank case with flywheel assy.(Metric) - (Std 350) 1 SB - 334 1
7 560627/A Crank case with flywheel assy 1 1
146786/A Crank case with flywheel assy, 350cc 5SP/KS - Elec 2005 1 1
560653/A Crank case with flywheel assy 1 1
02-10 ENGINE 40
5 6
4 3
2 1
7 8
02-10 ENGINE 41
350 T Bird
KS ES KS ES ES
500150 Crank case with flywheel assy (Inches, Old oil circuit) 1 500141/A, SB-218, 1
SB-220, < July 2002
Crank case with flywheel assy (Metric, New oil circuit) 1 500169, SB-218, 1
SB-220, > July 2002
Crank case with flywheel assy. 5 Speed - OCC 1 500154, SB-380
Crank case with flywheel assy 1 560668, SB-380
Crank case with flywheel assy 1 560602/A
Crank case with flywheel assy 500cc 1 142964
7 Crank case with flywheel assy 1 142964W
Crank case with flywheel assy 535cc 1 144560
560628/A Crank case with flywheel assy 1 SB-380 1
Crank case with flywheel assy 1 521281 1
500264 Crank case assy (Lean Burn 350 KS) - W flywheel 1 SB - 380 1
146898 Crank case assy 350cc with Heavy Crank 1 SB - 374 1
146902 Crank case assy 350cc TCI 4s/ks 1 SB - 373 1
146903/A Crank Case Set Assy. 350cc ELE 2005 without flywheel 1 SB - 373 1
560660 Crank Case Assy 350cc TCI ES 4SP SKRSEAL 1 SB - 372 1
Half Engine Assy AVL - 5 SPeed (OCC) 1 500132H
144428 Crank case without flywheel assy.(Inches) 1 111858,
Before June 2001
145351/B 144948 Crank case without flywheel assy.(Metric) - 350cc 1 After June ‘01 1
Applicable for oil seal bore SB-SB-159, 252, 284,
8 Crank case without flywheel assy 1 145440/D, SB-252, 1
CDI System
146907/A 146906 Crank case without flywheel assy. 350cc TCI 5S - KS 1 1
Crank case without flywheel assy 1 560202/B, SB-327, 372 1
560661/A Crank case without flywheel assy 1 SB - 372 1
02-10 ENGINE 42
5 6
4 3
2 1
7 8
02-10 ENGINE 43
350 T Bird
KS ES KS ES ES
Crank case without flywheel assy, 350cc TCI 5S - KS 1 146787/B 1
Crank case without flywheel assy 1 560654/B
500143/A 500142/F Crank case without flywheel assy. (Inches. Old oil circuit) 1 SB-172, SB-214 1
Alt. No. 813026
Before July 2002,
Crank case without flywheel assy. (Metric, New oil circuit) 1 SB - 252, SB - 296, 1
500170/D,
After July 2002
Crank case without flywheel assy 1 560669/A 1
560041/C Crank case without flywheel assy 1 1
144487 Crank case without flywheel assy (Inches) 1 Before July 2002 1
144487 Crank case without flywheel assy (Inches) 1 144560, 1
8 Before July 2002
144900 Crank case without flywheel assy (Metric) 500cc 1 SB-138,215,223,224,252, 1
144946/4,
AfterJuly 2002
Crank case without flywheel assy (Inches) 1 144560EC, 1
Before July 2002
Crank case without flywheel assy (Metric) 1 560122/A, 1
SB-223,224, > July ‘02
Crank case without flywheel assy 1 560629/A, SB-380
813031 Crank case without flywheel assy 1 SB-214, SB-252, 1
500155/H
Crank case set assy. heavy crank 1 146899/A
Crank case set assembly 350cc TCI - ES (5 Speed) 1 560665/A 1
02-15 CRANK CASE RH & LH 44
18 20 9
19
18
17
3
4
5
4
6
8 7
36 31 29 28 29 31 33
35 37 30
31 29 21
27
16 29 31 26
31 29
15 10 29
38 34
33
A1, A2 & A3 30
29
Key Nos. 38 15 22 33
1
Qty 2 Nos. 29 25
14, 15 & 38 14 31 31
29
30
A4 12 31 29
32 29 24 33
13 23 22
12 31 29 29 31
Key Nos. 31
29
8 & 10 14 11
2
350 T Bird
KS ES KS ES ES
A1 597400 Cam Spindle Kit ECS 1 1
A2 597401 Cam Spindle Kit ECS (0.1mm Oversize) 1 1
A3 Cam Spindle Kit ECS (0.2mm Oversize) 1 1
A4 597116 Bearing Set 1 1
Hex bolt M8 x 110 3 560053
1 Hex Head bolt M8 x 118 1 145772/A, SB-231, 1
SB-252, After Oct 2002
586004/A 142182 Hexagonal Nylock Nut M8 x 9.5 8 Before Oct 2002 50
2
586004/A 142182 Hexagonal Nylock Nut M8 x 9.5 4 After Oct 2002 50
3 111865/3 Oil seal - Crank case 1 SPM / 012 4
4 110037/3 Circlip 2 10
5 110050 Ball Bearing 1 SPM / 012 1
6 146261/A 110052/B Distance piece, outer 1 SB - 308 1
110054/B Distance piece, inner 1 1
7 500947 Distance piece, inner 1 500947/B 1
110056/B Distance piece, inner 1 5
111887 Roller Bearing - NU 305 1 SB - 604 1
8
570898/A NU 305 ECP Cylindrical roller bearing 1 1
144618 Crankcase Gasket 350cc 1 SB - 372
146858/A Gasket (0.5mm thick) 1 SB - 372 1
9 550242/A Gasket - Crankcase Joint 1 SB - 380 1
144643 Gasket - Crankcase Joint 500cc 1 1
550154/B Gasket 1 SB - 347 1
142497 Bearing NU 205 R 1 SB - 019 1
10
Bearing NU 205 R C4 NA 1 500121 1
140052 Filter Plug (Inches) 2 SB-138,
11 Before Jan 2000
144944/A 500620/C Oil feed return filter assembly 9/16” BSF Thread (Metric) 2 SB-205, After Jan 2000 1
18 20 9
19
18
17
3
4
5
4
6
8 7
36 31 29 28 29 31 33
35 37 30
31 29 21
27
16 29 31 26
31 29
15 10 29
38 34
33
A1, A2 & A3 30
29
Key Nos. 38 15 22 33
1
Qty 2 Nos. 29 25
14, 15 & 38 14 31 31
29
30
A4 12 31 29
32 29 24 33
13 23 22
12 31 29 29 31
Key Nos. 31
29
8 & 10 14 11
2
350 T Bird
KS ES KS ES ES
12 144846/A 500122/B Washer 3 SB - 205 14
Drain Plug (Inches) 1 500140, SB-205,
13 Before Dec 2001
144943/B Drain Plug (Metric) 1 SB-138, After Dec 2001 10
140063 Cam Spindle, Standard 2 SB - 334 2
146609/A Cam Spindle, Standard 2 SB - 334 2
500440/C Cam Spindle, Standard 2 SB - 273, 333, 335 2
Cam Spindle, Standard 2 500403
140922 Cam Spindle, 0.003" Oversize 2 Ref. A3
Cam Spindle, 0.1 mm Oversize 2 SB-334, 146622/A 2
14 Cam Spindle, 0.1 mm Oversize 2 500424
500443/A Cam Spindle, 0.1 mm Oversize 2 SB - 273, 333, 335 1
140949 Cam Spindle, 0.006" Oversize 2
Cam Spindle, 0.2 mm Oversize 2 146632/A, SB-334
Cam Spindle, 0.2 mm Oversize 2 500425
500449/A Cam Spindle, 0.2 mm Oversize 2 SB - 273, 333, 335 1
500441/B Sleeve (Eccentric) 2 SB - 273, 335 1
140064/B Idler Spindle, Standard 2 1
15
Idler Spindle, 0.003" Oversize 2 140923
Idler Spindle, 0.006" Oversize 2 141923
140776/C Collar - Oil Filler 1 SB - 245, 304,
16 ` Alt. No.145844/A 2
145844/A Collar - Oil Filler 1 SB-245,327, CDI Sys.
140061/C Tappet 2 1
17
500404/D Tappet 2 2
140062/B Tappet Guide, Standard 2 1
18 500402/F 500405 Tappet Guide, Standard 2 1
Tappet Guide, 0.003" Oversize 2 140924
18 20 9
19
18
17
3
4
5
4
6
8 7
36 31 29 28 29 31 33
35 37 30
31 29 21
27
16 29 31 26
31 29
15 10 29
38 34
33
A1, A2 & A3 30
29
Key Nos. 38 15 22 33
1
Qty 2 Nos. 29 25
14, 15 & 38 14 31 31
29
30
A4 12 31 29
32 29 24 33
13 23 22
12 31 29 29 31
Key Nos. 31
29
8 & 10 14 11
2
350 T Bird
KS ES KS ES ES
19 500501/C Sleeve, Lifter 1 2
20 500502/B Circlip, Tappet 1 100
141054 Stud (Inches) 1 SB - 252
21 560027/A Stud M8*55 1
145874/A Flange bolt 1
141056 Stud 4 SB-231, < Oct ‘02
22
593060/C 145878/A Flange bolt 2 5
141055 Stud, M8 x 114 2 Before Oct 2002
23 Hex. Head bolt M8 x 113 2 145771/A, SB-231,
After Oct 2002
586001/A 145879/A Flange bolt 2 5
111864/B Stud, Dowel (Small) 1 1
24
500124/A Stud, Dowel (Small) 1 1
140081 Stud, 1/4"X6-3/4" Crank case joint (Inches) 2 Before July 2002
25 SB-213,214,215,224
145117/A Stud, Crank case joint (Metric) 2 After July 2002 5
SB-213,214,215,224
Stud, 1/4 X 6-3/4" Crank case joint (Inches) 1 140082, SB-213,
26 SB-214, 224, < July ‘02
SB-213, 214, 224,
140078 Stud, 5/16"CEI X 3-11 Crank case joint (Inches) 4 Before July 2002
27 SB-213, 214, 215
SB-213, 214, 224,
111863/C Stud, Dowel (big) 1 1
28 560027/A Stud M8*55 1 1
500125/B Stud, Dowel (big) 1 5
18 20 9
19
18
17
3
4
5
4
6
8 7
36 31 29 28 29 31 33
35 37 30
31 29 21
27
16 29 31 26
31 29
15 10 29
38 34
33
A1, A2 & A3 30
29
Key Nos. 38 15 22 33
1
Qty 2 Nos. 29 25
14, 15 & 38 14 31 31
29
30
A4 12 31 29
32 29 24 33
13 23 22
12 31 29 29 31
Key Nos. 31
29
8 & 10 14 11
2
350 T Bird
KS ES KS ES ES
140080/2 Plain Washer, M8 16 SB-687 50
29
586036/A 140080/2 Plain Washer, M8 12 50
140083 Washer Plain (Inches) 6 < July 2002, 50
30 SB-213,214,215,224
586032/A 141061/1 Washer (Metric) 6 SB-687, After July 2002 50
141051 Nut 12 SB - 252 40
141051 Nut 4 SB - 252 40
31
586005/A 145867/A Flange nut 5 SB - 687 30
586004/A 142182 Hexagonal Nylock Nut M8 x 9.5 4 SB - 687 30
32 Hex Head bolt M8 x 123 1 145773/A, SB-231, 1
SB-252, After Oct 2002
140056/3 140056 Nut (Inches) 6 SB-213, 214, 215, 224 100
Before July 2002
33 586029/A 141060 Hexagonal Nut M6 x 1 (Metric) 6 SB - 252, SB - 687 40
145866/A Flange nut 8 20
140079/5 Hex. Nut, 5/16 CEI 4 SB-215, 687, < July ‘02 50
34
141051 Nut (Metric) 4 SB-252 40
After July 2002
110079 110079/3 Barrel Base Stud, 1/4"CEI x 7/8" 1 SB-213,224, < July ‘02 20
35 145103/A Stud, Cylinder base (Metric) 1 SB-213,215,224, > July ‘02 20
Stud, Cylinder base 1 500105/A
140122 Oil union (Inches) 1 SB-213,214,215,224
Before July 2002 10
36 145120/B Oil union (Metric) 1 Before Dec 2002 5
500631/A Oil union (Use with Part No. 500628/A, Oil Pipe Assy.) 1 SB-244, After Dec 2002 6
37 140299 Washer, Fibre 1 After Dec 2002 40
38 500442/C Nut 2 SB-273, 335 1
02-20 CRANK CASE FITTING 52
3 1
12 4 2
5 29
10
6 30 11
9 5
1
28 6
1
26 12
27 7
11
7
8
25
CI Engine 23
24 8
13
16
17
15 14
15
18
16
17
19 14
20
22 21 LB Engine
350 T Bird
KS ES KS ES ES
Stud, Cylinder head (Inches) 4 145125, 1
Before July 2002
1 145105/A Stud, Cylinder head M8 x 146 4 SB-213, 215, 224 4
After July 2002
500104/D Stud, Cylinder head 5 SB - 685 2
Stud, 5/16" CEI X 5 Cylinder head (Inches) 1 141788, SB-213, 6
SB-215,224, < July ‘02
2 140125 Stud, Cylinder head (Inches) 1 SB-213, 215, 224 6
145108/B Stud, Cylinder head (Metric) 1 SB-213, 215, 224 6
After July 2002
3 144012 Clamp, Breather pipe 1 SB - 284 1
4 143843/C Grommet, Breather pipe 1 20
140167/C Breather pipe 1 SB-284,Alt.No.500126/D 10
Before Sept 2001
SPM / 005
560156/B 560156/A Breather pipe (Noises Norms) 1 After Sept 2001 1
5 500127 Breather pipe (Old Oil circuit) 1 Before July 2002 1
500126/B Breather pipe (Bend short) (New Oil circuit) L300 x OD 14 1 SB-284, After July 2002 1
500128/B Breather pipe (Bend) 1 1
140573/B Clip, Breather pipe 1 SB-284, 140570 40
146927/A Clip, Breather pipe 1 SB - 403, 408 40
6 146477/A Clip for Crankcase D/S 1 40
146478/A Clip for Crankcase Breather Box 1 40
146882/A Hose Clip Large 1 SB - 687 40
110202/3 Stud, Gear box fixing top 2 8
7
110202/3 Stud, Gear box fixing top 4 8
8 140291 Stud, Gear box fixing bottom 2 5
3 1
12 4 2
5 29
10
6 30 11
9 5
1
28 6
1
26 12
27 7
11
7
8
25
CI Engine 23
24 8
13
16
17
15 14
15
18
16
17
19 14
20
22 21 LB Engine
350 T Bird
KS ES KS ES ES
9 140027/3 Washer, Fiber 2 40
10 801027 Bracket, Rear mudguard 1 1
140293 Plain Washer, M10 4 50
11
586033/A 140293 Plain Washer, M10 4 SB - 687 50
12 140302/3 586057/A Nut 4 50
144391 Stud, Tappet Cover 5/16” (Inch) 1 SB-213,214,215,224 5
13 Before July 2002
145119/B Stud, Tappet Cover M8x1.25 1 SB-213,214,215,224 5
After July 2002
146845/B Gasket, Tappet cover 1 SB-372, 379, 435 5
144619 Tappet Cover / Door Gasket 1 SB-372, 379 5
14 500333/A Gasket, Tappet cover / Door 350cc 1 SB-380, 442 5
500430/A Tappet Cover Gasket (CAF MTRL) 1 SB-380 5
510253/B Gasket, Tappet cover 1 1
141666/A Tappet cover (door) 1 2
15 814010 Tappet cover (door) - Silver 1 1
801510 500411/D Tappet cover (door) - Black 1 SB - 489 1
144600/A Washer, Copper 1 25
16 140155 Fibre washer 1 25
146031/A “O” Ring Tappet cover Nut 1 SB-288, 365, CDI System 14
145233 144392 Nut, Tappet cover 1 10
17
146030/C Nut, Tappet cover 1 SB-288,365,381,CDI Sys. 10
18 141545 Oil seal, Timing side 1 SB - 159, SPM / 012 5
500335/A Decompressor shaft 1 SB - 442 1
19
500500/F Decompressor shaft 1 SB - 346, 442 1
20 500507/A “O” Ring, Decompressor shaft 1 100
3 1
12 4 2
5 29
10
6 30 11
9 5
1
28 6
1
26 12
27 7
11
7
8
25
CI Engine 23
24 8
13
16
17
15 14
15
18
16
17
19 14
20
22 21 LB Engine
350 T Bird
KS ES KS ES ES
21 500503/B Lever, Decompressor 1 1
22 500505 Circlip, Decompressor 1 50
146438/D Adopter, Breather Return 1 SB - 330, 384 1
23
146275/B Nipple - CR.CASE 1 SB - 403 5
24 147025/A Non return valve Pipe, Short 1 SB - 402 1
“O” Ring 1 SB-172, SB-327, 30
500161/A,
25 Before Mar 2002
145843/A “O” Ring 1 SB-245, 304 CDI Sys.
146459/A “O” Ring dip stick 1 SB - 327, 425 20
500160/A Dip stick, nylon knob 1 SB-172, Before Mar ‘02 1
26 500190/B Dip stick Assy. 1 SB-245,304,327, CDI Sys. 1
146422/C Dip stick 1 2
27 144846/A Copper washer 1 For Mach after July 2002 14
146438/D Adaptor (Breather Return) 1 SB - 398 10
28
500110/E Adaptor (Breather Return) 1 For Mach after July 2002 5
29 140124/3 Oil Filler cap with ‘O’ Ring (No Thread) - Dip Stick 1 SB-172,203,245,304 1
30 146333/A Clip 1 SB - 384 20
02-25 CRANK SHAFT ASSEMBLY 58
A1 A2 A3 CI
Key Nos. Key Nos. Key Nos.

All Except 17, 18, 5, 7, 8, 9,
4, 11 & 21 19 & 20 (Qty. 2 Nos. 3 & 4)
7 4 3
6 9
8
4 5
3 2
1
10
13 11 LB
12
A4
14
2 15 16 Key Nos.
21 22
23, 24 & 27
17
20 19 18
10
A1 29
27
28
23
25 26
25
24
28
350 T Bird
KS ES KS ES ES
Crank shaft Assy. (Flywheel Assy.) 1 SB-137, 111867,
Before July 2002
144688 Crank shaft Assy. (Flywheel Assy. 350CC - PRV) 1 SB-159, 145353/B,
After July 2002
502052/A Crank shaft Assy. (Flywheel Assy.) 1 SB-288, CDI System 1
146413/A Crank shaft Assy. (Flywheel Assy.) Heavy crank TCI 1 1
145946/A Heavy Crank shaft Assy. (Flywheel Assy.) 1 1
Crank shaft Assy. (Flywheel Assy.) 1 502057/A 1
500229/A Crank shaft Assy. (Flywheel Assy.) 1 1
A1 Crank shaft Assy. (Flywheel Assy.) 1 141548, < July ‘02 1
Crank shaft Assy. (Flywheel Assy.) 500 & 535cc, - PRV 1 144693/D, SB-229
After July 2002
Crank shaft Assy. (Flywheel Assy.) 535cc 1 144155 1
502022/B Crank shaft Assy. (Flywheel Assy.) 1 1
510229/C Crank shaft Assy. (Flywheel Assy.) 1 1
146357/A Fly wheel assy. 500cc E-Start 1 1
502041/A Crank shaft Assy. (Flywheel Assy.) 1 1
A2 Timing shaft Assembled. (Flywheel Assy.) 1 144289/A, SB-229 1
A3 140626 Connecting Rod Assy. Complete (350cc) 1 1
A4 888236 Connecting Rod Assy. Kit UCE 1 After 2009 1
1 144850/B 140022 Slotted set screw 1 1
2 140015/B Lock screw, Crank pin 1/4” CEI 2 30
3 140024/B Nut, Crank pin 7/8” CEI 2 1
4 140023/B Thrust washer 2 1
5 144850/B 140791 Crank pin with grub screw 1 1
144434/4 Crank pin, Standard 1 1
6
140921 Crank pin, Oversize 1 1
A1 A2 A3 CI

All Except 17, 18, 5, 7, 8, 9,
4, 11 & 21 19 & 20 (Qty. 2 Nos. 3 & 4)
7 4 3
6 9
8
4 5
3 2
1
10
13 11 LB
12
A4
14
2 15 16 Key Nos.
21 22
23, 24 & 27
17
20 19 18
10
A1 29
27
28
ES 23
25 26
25
24
T1
KS
28 26 THUNDERBIRD, MACHISMO
350 T Bird
KS ES KS ES ES
144432/1 Connecting rod assy 1 1
7
144490/2 Connecting rod assy 1 1
8 140613 Bush, Big end 1 1
9 140020/A Floating bush, Connecting rod 1 SPM / 012 1
10 140799/C Washer, Thrust 2 20
140316/4 Key, Alternator 1 14
11
502070/A Key, Alternator 1 20
140012/5 Key, Drive shaft 1 18
12
500217/A Key, Drive shaft 1 18
111195 Driving shaft, Inches 1 1
111869 Driving shaft, Metric 1 SB - 137 1
145430/B Driving shaft 1 SB - 194, 196 1
13
502050/B Driving shaft - TCI (Refresh Electra) 1 1
502055/A Driving shaft 1 1
560610/A Driving shaft 1 1
14 140014 Slotted Hex. Screw, 1/4 screw, Timing shaft nut 1 50
15 140016/B Lock ring timing shaft 1 50
16 140013/B Nut, Timing shaft 1 1
17 144288/1 Plug Oil release 1 For 350 & 500, After July‘02 1
SB - 229
18 144143/2 Spring, Oil release 1 For 350 & 500, After July‘02 1
SB - 229
19 144144/1 Ball - Oil release valve 1 For 350 & 500, After July‘02 1
SB - 229
140798 Timing shaft 1 SB-159, Before July ‘02 1
144696/3 144669 Timing shaft - 500cc 1 SB-159, Before July ‘02 1
20
144141/7 144141/4 Timing shaft 1 For 350 & 500, After July‘02 1
SB - 229
A1 A2 A3 CI

All Except 17, 18, 5, 7, 8, 9,
4, 11 & 21 19 & 20 (Qty. 2 Nos. 3 & 4)
7 4 3
6 9
8
4 5
3 2
1
10
13 11 LB
12
A4
14
2 15 16 Key Nos.
21 22
23, 24 & 27
17
20 19 18
10
A1 29
27
28
ES 23
25 26
25
24
T1
KS
28 26 THUNDERBIRD, MACHISMO
350 T Bird
KS ES KS ES ES
21 140118/6 Key, Timing pinion 1 20
22 140011/4 Key, Timing shaft 1 1
23 570193/B 500208/A Bearing Needle Roller - Connecting Rod 1 1
24 570186/D 500209/D Crank pin 1 After 2009, SB - 665 1
500216/B Thrust washer 2 LTD 1
25
570187/B Thrust washer 2 1
26 500210/A Plug (Cup) Crank pin 2 Yellow colour 10
27 570185/B 500233/C Connecting rod assy. UCE - New Type 1 SB-665, After 2009 1
500214F Drive shaft - D/S - T1 1 Old Type 1
28 502001/A Drive shaft - D/S - TCI 350, ES 1 1
502042/A Drive shaft - D/S - Thunderbird 05-KS 1 1
29 500215/D Timing shaft - T/S Side 1 1
02-30 PISTON AND RINGS 64
OLD TYPE NEW TYPE
2 2
A1
1
5
3
3
4
4
6
350 T Bird
KS ES KS ES ES
A1 888235 Piston, Pin, Circlip & Ring Set Assembly 1 3 Rings Type 1
110024 110085 Piston C/W Rings - 350cc 1 SB - 303 1
500240/A 500240 Piston assy with rings - 350cc 1 1
510240/A Piston assy with rings - A500 1 1
1 142438 170442 Piston assy 500cc C/W Rings 1 For 535 engine, use Bu 500 1
piston and barrel, SB-049
111825 110993 Piston assy with rings - 0.020" O/S 1 1

Piston assy with rings - 0.020" O/S 1 142935
111826 110994 Piston assy with rings - 0.040" O/S 1 1
147236/A Piston ring set - Standard (Set of 5 Rings type) 1 1
112052 Piston ring set - Standard (Set of 3 Rings type) 1 SB - 446,
142804 Piston ring set - Standard 1 SB - 049 1
144164/1 Piston ring set - Standard (3 rings type) 1 Top, Middle & Scrapper 1
2 500241 Piston ring set - Standard 1 1
510241/A Piston ring set - Standard 1 1
112053 Piston ring set - 0.020" O/S 1 SB - 201
142805 Piston ring set - 0.020" O/S 1
112054 Piston ring set - 0.040" O/S 1 SB - 201
Piston - Standard - 350cc 1 147192/A, SB-446 1
146366/A Piston - Standard - ovality 350cc 1 Ref. A1, SB-446
Piston - Standard 1 170400, Ref. Key No. 1 1
3 Piston - Standard - A500 1 510202/B 1
Piston - Standard 1 500202/1 1
Piston - Standard (87mm 535) 1 144162
Piston - 0.020" O/S (M.P) 1 170406
OLD TYPE NEW TYPE
2 2
A1
1
5
3
3
4
4
6
350 T Bird
KS ES KS ES ES
110090/B Gudgeon pin 1 Ref. A1 1
500206/A Gudgeon pin 1 1
4 510206/B Gudgeon pin 1 1
Gudgeon pin 1 170401
Gudgeon pin - 535cc 1 144168
110091/B Circlip - Gudgeon pin 2 Ref. A1 20
Circlip - Gudgeon pin 2 110018
500207/A Circlip - Gudgeon pin 20 X 1 DIN 472 2 20
5
Circlip - Gudgeon pin - 500cc 2 510207/A 10
Circlip - Gudgeon pin 2 170402 1
Circlip - Gudgeon pin (535 & 624 cc) 2 144145
144127 Piston - 0.020" O/S with gudgeon Pin 1 Served as a Kit 111825 1
6
144128 Piston - 0.040" O/S, circlip with Pin 1 Served as a Kit 111826 1
02-35 CYLINDER BARREL, PUSH ROD & ROCKER OIL PIPE (ROP) 68
A3 20 LB Engine 10 CI Engine
Key Nos. 8 7 8 7
12, 15,
(36 in Group 02-15)
8 7 8 7
19 9
11 12
12
12
4
3
12
13
14
11
18
1 15
21
5
6
17 2 16
16
CI Engine
11
LB Engine
A2 A1
350 T Bird
KS ES KS ES ES
A1
597107 Cylinder barrel & Piston kit 1 1
Cylinder barrel & Piston kit 1 597109
597072 Cylinder barrel & Piston kit - A350 1 1
A2
597399 Cylinder barrel & Piston kit - A500 1 1
A3 597277 Oil Pipe Assembly 1 1
805009 Cyliner barrel 350cc Black- Modified (Metric) 1 SB-372,482
Cylinder barrel (Inches) Black - 500cc 1 805002, Before July 2002
Cyliner barrel 500cc (Metric) - 500cc 1 805006, SB-224,
After July 2002
Cyliner barrel 500cc (Inches) - 535cc 1 805004, Before July 2002
1 Cyliner barrel 535cc (Metric) - 535cc 1 805007, SB-215,
After July 2002
Cylinder barrel (Inches) Black - 350cc 1 805001, Before June ‘01
Cylinder barrel (Metric) Black - 350cc 1 805005, SB-213
After June 2001
500115/E 500115/D Cyliner barrel assembly A350 (Height Increase) 1 805003
801548 510115/D Cyliner barrel assembly A500cc Black 1 SB-472, 489 1
Cyliner barrel assembly A350 Black 1 801553, SB-489 1
144622 Gasket - Barrel base 1 SB - 372 1
2 146545/B Gasket - Barrel base (1mm thick) 1 1
144628 Gasket - Barrel base 1 1
Gasket - Cylinder head 1 110009/5,
SB-372,373
3 146843/B Gasket - Cylinder head 1 SB - 501 1
142617 Cylinder Head Gasket 500cc 1 1
Key Nos. 8 7 8 7
12, 15,
(36 in Group 02-15)
8 7 8 7
19 9
11 12
12
12
4
3
12
13
14
11
18
1 15
21
5
6
17 2 16
16
CI Engine
11
LB Engine
A2 A1
350 T Bird
KS ES KS ES ES
110082 142200 Stud, 5/16 CEI X 2.4" 1 Before July 2002 1
SB-213, 224
4 145109/C Stud - Cylinder (Metric) 1 After July 2002 14
SB-213, 215, 224
500111/B Stud - Cylinder 1 10
140126 Nut - 1/4"CEI Cylinder base (Inches) 1 Before July 2002 40
SB-174,213,214,215,224
5
586029/A 141060 Hexagonal Nut M6 x 1 (Metric) 1 For 350,500&535 after July 2002 40
145866/A Flange Nut M6 x 1 3 20
586032/A 140083 Washer Plain (Inches) 1 Before July 2002 50
6
586032/A 141061/1 Washer (Metric) 1 For 350,500&535 after July 2002 50
140095 Nut - Push rod cup 1/4” Dia x 26 TPI (Inches) 2 SB - 154 20
7 586029/A 141060 Hexagonal Nut M6 x 1 (Metric) Push rod cup 2 SB - 687 40
Nut - Push rod cup (Metric) 2 500423/A, SB-338 40
140094 Push rod cup screw 1/4” Dia x 26 TPI (Inches) 2 SB - 154
8 Push rod cup screw M6 X 1(Metric) 2 144933/A
500408/B Adjuster Screw 2 5
144528/A Push rod assembly - Exhaust 1 1
9
142620/A Push rod assembly - Exhaust 1 1
144526/A Push rod assembly - Inlet 1 1
10
142619/A Push rod assembly - Inlet 1 1
144591 Banjo union bolt (Feed) 2 2
560164/A Banjo union bolt (M8 x 1) 3 4
11
510639/A Banjo bolt feed 3 5
500624/B Feed Bolt 2 4
144593 Washer - Copper - Banjo (RO Pipe) 4 30
12
145037/A Washer - Banjo 4 40
Key Nos. 8 7 8 7
12, 15,
(36 in Group 02-15)
8 7 8 7
19 9
11 12
12
12
4
3
12
13
14
11
18
1 15
21
5
6
17 2 16
16
CI Engine
11
LB Engine
A2 A1
350 T Bird
KS ES KS ES ES
145037/A Washer - Banjo 6 40
12 500625/B Washer - Copper - Banjo 4 20
140136 Banjo washer rocker oil pipe (Inches) 4 20
13 500116/A Dowel pin 1 20
14 500123/A Dowel pin - Flat 1 10
111819 Oil pipe assy. (Inches) 1 1
15 144594 Rocker oil pipe complete 1 SB - 138 1
560025 Rocker oil pipe complete - 624cc 1 1
16 510640 Sealing Washer - Copper 2 40
500119/A Gasket - Barrel base - CAF 1 SB - 380 1
17 510252/B Gasket - Barrel base - A500 1 1
500332/B Gasket - Barrel base - A350 1 SB - 380, 431 1
500331/A Gasket - Cylinder head - A350 1 SB - 415 1
18 510331/A Gasket - Cylinder head - A500 1 1
500308/E Cylinder head, Gasket 1 SB - 363 1
19 500427/E Push rod assembly - Exhaust 1 SB - 338 1
20 500426/E Push rod assembly - Inlet 1 SB - 338 1
510628/A Rocker oil pipe complete 1
21
500628/A 500623/B Rocker oil pipe complete (Use with part no.500631/A) 1 SB-244, After Dec 2002 1
02-40 CYLINDER HEAD 74
A1 A2 A3 A4 A5 A1 A7
Key Nos. Key Nos. Key Nos. Key Nos. Key Nos. Key Nos. Key Nos.
All Except 23,26,27,28,29,30 11 & 18 4 & 34 (4 Nos.), 5 (6 Nos.), 20,33,35,36,37 11 & 18
8,9,20,21,22,33 (4 & 5 Qty 8 Nos. 6 (2 Nos)
in Group 02-45)
A8
30 17
19 Key Nos. 16
29
17 17
19 Qty. 2 Nos. 16
28 17 39
14 & 15
16 16 39 13
27
15 12
14 15 13
14
26 20 12 20
31
13
25 40 13
24
32
23 37
32
21 10 10 38
6 4
10 22
33
5 37 36
9
8
7 38
10 1
1
36
35
21
22 2
3 34
2 3
18 18 34
11 34 11
350, 500, 535 A350, A500, THUNDERBIRD

350 T Bird
KS ES KS ES ES
140778 Cylinder head assembly (with Valve and Valve Spring) 1 SB - 349 1
without PAV
146744/A Cylinder head assembly (Boss provided for PAV) 1 1
500958/A 500323 Cylinder head assembly (Old oil circuit) 1 SB-219, <June ‘02 1
500292/A Cylinder head assembly (New oil Circuit) 1 For Mach, After June 2002 1
SB - 354
A1 144500 Cylinder head assembly 1 1
146181/A Cylinder head assembly, (500cc) KS 1 Sintered valve seat 1
146182/A Cylinder head assembly, (500cc) ES 1 Sintered valve seat 1
521258/A Cylinder head assembly (Boss provided for PAV) 1 SB - 354 1
510958/A Cylinder head assembly A500 1 1
146184/A Cylinder head 500cc sub assy. ES Sintred Valve Seat 1 1
141207 Decompressor assembly with cable 1 1
A2 Decompressor assembly with cable 1 560136
140790 Decompressor assembly without cable
A3 597405 112075 Valve kit 350cc 1 1
A4 597387 Rocker Bearing Stud Kit 1 1
A5 597388 Rocker Cover Stud Kit 1 1
A6 Valve major repair Kit (350cc) 1 1
A7 597065 Valve Kit (350cc) AVL 1 1
A8 112056 Valve Spring Kit (350cc) 1 1
111178 144722 Cylinder head with fixed fittings (without Valve & Valve Spring) 1 1
146745/B Cylinder head sub assy. New (without Valve & Valve Spring) 1 SB-349, without stud, 1
bigger banjo hole
1 146746 Cylinder head 1
Cylinder head with fixed fittings (Old oil circuit) 1 500291/A, < June ‘02 1
SB - 220, 354
A1 A2 A3 A4 A5 A1 A7
8,9,20,21,22,33 (4 & 5 Qty 8 Nos. 6 (2 Nos)
in Group 02-45)
A8
30 17
19 Key Nos. 16
29
17 17
19 Qty. 2 Nos. 16
28 17 39
14 & 15
16 16 39 13
27
15 12
14 15 13
14
26 20 12 20
31
13
25 40 13
24
32
23 37
32
21 10 10 38
6 4
10 22
33
5 37 36
9
8
7 38
10 1
1
36
35
21
22 2
3 34
2 3
18 18 34
11 34 11
350, 500, 535 A350, A500, THUNDERBIRD

350 T Bird
KS ES KS ES ES
Cylinder head with fixed fittings (New oil circuit) 1 For Mach, After June 2002 1
500301, SB - 220
1 144159 144388/6 Cylinder head with fixed fittings assembly 1 1
521259/A Cylinder head with fixed fittings 1 SB-354
510301/A Cylinder head with fixed fittings, Sub assembly A500 1 1
144773/A Valve seat insert (inlet)350cc 1 1
Valve seat insert - Inlet 1 500302/3
2 510302/A Valve seat insert - Inlet 1 1
Valve seat insert - Inlet 1 SB-278, 144775
145074/A Valve seat insert - Inlet 500 1 SB-278 1
144774/A Valve seat insert - Exhaust 1 1
500303/2 Valve seat insert - Exhaust 1 1
3 510303/A Valve seat insert - Exhaust 1 1
Valve seat insert - Exhaust 1 SB-278, 144776 1
145075/A Valve seat insert - Exhaust 500 1 SB-278 1
140008/3 Stud - Rocker bearing 4 SB-656 20
4
144440 Stud - Rocker bearing 1/4” Dia x 26 TPI (Inches) 4 10
5 140007 Stud - Short - Rocker box 6 40
6 140566 Stud - Long - Rocker box 2 20
7 143285/2 Stud - 5/16” CEI x 52 2 1
8 144600/A Wahser 2 25
9 140079/5 Hex. Nut. 5/16 CEI 2 50
144836/E 140601 Valve guide - Std 2 SB - 022 1
Brass Valve guide - Std 2 SB-022,046, 142618 1
10 500304/B Valve guide - Std 2 2
140925 144476 Valve Guide - 0.003" oversize 2 1
Valve Guide - 0.005" oversize 2 144477
A1 A2 A3 A4 A5 A1 A7
8,9,20,21,22,33 (4 & 5 Qty 8 Nos. 6 (2 Nos)
in Group 02-45)
A8
30 17
19 Key Nos. 16
29
17 17
19 Qty. 2 Nos. 16
28 17 39
14 & 15
16 16 39 13
27
15 12
14 15 13
14
26 20 12 20
31
13
25 40 13
24
32
23 37
32
21 10 10 38
6 4
10 22
33
5 37 36
9
8
7 38
10 1
1
36
35
21
22 2
3 34
2 3
18 18 34
11 34 11
350, 500, 535 A350, A500, THUNDERBIRD

350 T Bird
KS ES KS ES ES
146694/A Valve Guide - 0.075mm oversize 2 SB - 348, 382 2
10 146695/A Valve Guide - 0.125mm oversize 2 SB - 348, 382 2
144494/6 Valve Guide - Std Aluminium Bronze 2 2
144449/4 Exhaust Valve 350cc 1 SB-348,Alt.No.146041/A
LTD
146041/A Valve Exhaust 1 SB - 348 1
11 500325/A Valve Exhaust 1 SB - 495 1
510325/A Valve Exhaust 1 SB - 485 1
144498/3 Exhaust Valve 500cc 1 SB-278,Alt.No.145984/A 1
LTD
145984/A Valve Exhaust Bu. 500cc 1 1
146680/A Seal, valve stem 2 SB - 348, Before 2005 2
12
500322/A Seal, valve stem 2 2
140001/C Collar - Valve spring bottom 2 SB-370 1
13
500347/A Seat, Spring Valve 2 20
140004/8 Valve spring outer 2 SB-045 4
14
142202/A Valve spring outer 2 2
140003/A Valve spring inner 2 5
15
142201/A Valve spring inner 2 10
146421/A 144443/A Collar - Valve spring top 2 SB-340, Interchangeable 1
16
500352/A Retainer, Valve spring 2 5
140005/B Valve Collet 4 30
17
500307/B Valve Collet 4 20
Valve inlet 1 SB-348, 144448/3
18 146040/A Valve inlet 1 SB - 348 1
500324/A Valve inlet 1 SB - 495 1
A1 A2 A3 A4 A5 A1 A7
8,9,20,21,22,33 (4 & 5 Qty 8 Nos. 6 (2 Nos)
in Group 02-45)
A8
30 17
19 Key Nos. 16
29
17 17
19 Qty. 2 Nos. 16
28 17 39
14 & 15
16 16 39 13
27
15 12
14 15 13
14
26 20 12 20
31
13
25 40 13
24
32
23 37
32
21 10 10 38
6 4
10 22
33
5 37 36
9
8
7 38
10 1
1
36
35
21
22 2
3 34
2 3
18 18 34
11 34 11
350, 500, 535 A350, A500, THUNDERBIRD

350 T Bird
KS ES KS ES ES
510324/A Valve inlet 1 SB - 485 1
18
144499/2 Valve inlet 1 1
19 140006/B Valve stem cap 2 SB - 348, < 2005 1
110081/B Nut, Cylinder head (Inches) 4 SB - 213, < June 2002 1
145106/B 145106/A Nut, Cylinder head (Metric) - Stud nut M8 4 SB - 213, > June 2002 1
Hex. Nut, Cylinder head M8 x 1.25 6 500320/A 1
Hex. Nut, Cylinder head M8 x 1.25 6 500803/A 1
20
Hex. Nut, Cylinder head STUD 5/6” x 26 TPI (Inches) 4 142203/A, SB-215,
SB-224, < July 2002
145107/A Cylinder head stud nut ( E), M8*1.25 4 SB-215, 224, > July ‘02 1
586005/A 145867/A Nut, Cylinder head 6 30

140144 Hex. Nut, 5/16"CEI Cylinder head stud (Inches) 2 Before July 2002 20
21
145112/A Nut, Cylinder head stud (Metric) M8 2 After July 2002 30
SB-213,215,224,252
22 144600/A Washer 2 50
23 140099/A Decompressor Valve 1 1
24 140097/3 Washer 1 40
25 140098/1 Washer 1 40
26 140867/8 Decompressor body (without Cable) 1 1
27 140100/A Spring, Decompressor valve 1 40
28 140101/B Spring cap 1 1
29 110320/3 Split pin 1 1
30 140103/C Cable block - Decompressor 1 1
31 140936/1 Washer 1 1
140168/1 Washer 4 50
32
Washer 6 500321/A
A1 A2 A3 A4 A5 A1 A7
8,9,20,21,22,33 (4 & 5 Qty 8 Nos. 6 (2 Nos)
in Group 02-45)
A8
30 17
19 Key Nos. 16
29
17 17
19 Qty. 2 Nos. 16
28 17 39
14 & 15
16 16 39 13
27
15 12
14 15 13
14
26 20 12 20
31
13
25 40 13
24
32
23 37
32
21 10 10 38
6 4
10 22
33
5 37 36
9
8
7 38
10 1
1
36
35
21
22 2
3 34
2 3
18 18 34
11 34 11
350, 500, 535 A350, A500, THUNDERBIRD

350 T Bird
KS ES KS ES ES
140080/2 Plain Washer, M8 4 50
32
586036/A 140080/2 Plain Washer, M8 4 SB - 687 50
33 144440 Stud rocker bearing, 1/4” Dia x 26 TPI (Inches) 4 10
Stud, Exhaust pipe M8 x 1.25 2 500319/A, SB-418
34
500339/A Stud, Exhaust pipe M8 x 1.25 2 LTD, SB-418
35 500356/A Damper pad inserts 14 1
500357/C 500357 Cooling Fin 1 LTD, SB-221
36
Cooling Fin 1 510357/B 1
510186/E PAV Adaptor Nut - Old Type 1 LTD, SB-349,354
37
572318/A PAV Adaptor (Cylinder Head) - White Passivation 1 After 2009 1
PAV Washer 1 510185/B
38 SB-349,354
144844 Washer PAV Adaptor 1 After 2009 20
39 500309/B Valve spring 2 2
143323/A Decompression cable 1 SB - 432, 492 1
Decompression cable assembly (Friction free) 1 170272
Decompression cable assembly 1 170292
560125/A Decompression cable, Lightning ES 1 1
40
500506/B Decompression cable 1 1
521010/C Decompression cable 1 1
141751 Decompression cable Long - Spares 1 1
560131/C Decompression cable - EL ES 1 1
02-45 ROCKER ASSEMBLY 84
10 11
12 10 10 11
19
19 12
13 10
13
9 8 9
9
8 7
5 7
6 5
7 6
7
(New Oil Circuit)

15 3
1 2 4
14
18 14
17
16 16
15 15
(Old Oil Circuit)
A4
A1 A2 A3
A1
Key Nos.
Key Nos. Key Nos. Key Nos. Key Nos. 10 (4 Nos.),
1,2,3,4,14 (4 Nos) 1,3,14 (2 Nos) 2,4,14 (2 Nos) 11 & 12 (2 Nos.)
15 (2 Nos), 16 (2 Nos), 17, 18
A350, A500, THUNDERBIRD 350, 500, 535

350 T Bird
KS ES KS ES ES
597439 141645 Rocker arm and bearing set 1 1
A1
597067 Rocker assy kit 1 1
A2 Rocker bearing with arm exhaust 1 141647 1
A3 Rocker bearing with arm Inlet 1 141646 1
A4 597389 Rocker Cover Nut Kit 1 1
Rocker bearing set, Exhaust 1 140086
1 146683/A Rocker bearing set, Exhaust, Aluminium 1 SB - 306 1
Rocker bearing set, Exhaust 1 144437, SB-306 1
Rocker bearing set, Exhaust, Metal 1 145934/A, SB-306,382 1
Rocker bearing, Inlet 1 140084 1
2 146682/A Rocker bearing set, Inlet 1 SB - 306 1
Rocker bearing set, Inlet 1 144436, SB-306 20
Rocker bearing set, Inlet 1 145935/A 1
Rocker arm, Exhaust - Bullet AMY 1 140089, SB-049
146504/A Rocker arm, Exhaust 1 SB - 306, 391 1
3
Rocker arm, Exhaust 1 144444/3, SB-306 1
Rocker arm, Exhaust, 535cc 1 144579, 1
SB-306,348,391
Rocker arm, Inlet - Bullet AMY 1 140088, SB-049
146503/A Rocker arm, Inlet 1 SB - 306 1
4
Rocker arm, Inlet 1 144445/3, SB-306 1
Rocker arm, Inlet - 535cc 1 144578/C,
SB-306, 348
5 140056/3 Nut 8
6 140090/1 Plain Washer 8 50
10 11
12 10 10 11
19
19 12
13 10
13
9 8 9
9
8 7
5 7
6 5
7 6
7
(New Oil Circuit)

15 3
1 2 4
14
18 14
17
16 16
15 15
(Old Oil Circuit)
A4
A1 A2 A3
A1
Key Nos.
Key Nos. Key Nos. Key Nos. Key Nos. 10 (4 Nos.),
1,2,3,4,14 (4 Nos) 1,3,14 (2 Nos) 2,4,14 (2 Nos) 11 & 12 (2 Nos.)
15 (2 Nos), 16 (2 Nos), 17, 18
A350, A500, THUNDERBIRD 350, 500, 535

350 T Bird
KS ES KS ES ES
144620 Gasket, Rocker cover 2 SB-372, 373
146552/A Gasket, Rocker cover - 350cc 2 SB - 373 5
7 500330/A Gasket, Rocker cover 2 SB - 380 5
510254/B Gasket, Rocker cover 2 1
500318/A Gasket, Rocker cover 2 1
140568/3 Rocker Cover, Silver 1 1
8
814003 500317/B Rocker Cover Ex. Silver 1 1
140567/5 Rocker cover, Inlet 1 1
9 814002 500316 Rocker cover, Inlet (Old oil circuit) Silver 1 Before July 2002 1
500167/A 813039 Rocker cover, Inlet (New oil circuit) AL Heat Resist 1 For Mach, After July 2002 1
SB - 220
10 140133/C Nut long tubular 4 10
11 140134/C Nut medium tubular 2 10
12 140569/C Nut short tubular 2 10
593004/A 145033 Punched Washer B6.4 8 50
13
586071/A Washer 8 SB - 687 50
14 Dowel pin (r/brg) 4 144441/B, 1
Rocker Spindle (Old oil circuit) 2 500315/B, SB-220, 1
15 Before July 2002
500166/A Rocker Spindle (New oil circuit) 2 For Mach, After July 2002 1
SB - 220
16 500326/B Washer, Rocker Thrust 2 30
17 500313/D Rocker Arm, Inlet 1 1
18 500314/D Rocker Arm, Exhaust 1 1
19 500355 Screw, Rocker cover 8 SB - 280, 571 10
02-50 TIMING GEARS 88
A1
9 Key Nos.
A2
3&4
Key Nos. 10
3&4 6
5
8 7
5
5 7
3
4 6
8 7
5
5 5
5 5
5 5
5 5
11
1
12 2 3
11 11
1
2
02-50 TIMING GEARS 89
350 T Bird
KS ES KS ES ES
A1 141991 Cam Kit 1 1
A2 597069 Cam Kit 1 1
141815 Timing pinion, standard (2 dots) 1 1
1 140115 Timing pinion (1 dot) 1 1
141816 Timing pinion, O/S (3 dots) 1 1
144452/A Worm nut assembly 1 1
2
140119/F Oil Pump Worm Nut - AVL 1 1
140114/C 141818 Cam assembly, Exhaust - CI 1 SB - 213, 215, 224 1
3
500429/E Cam assembly, Exhaust - AVL 1 1
140113/C 141817 Cam assembly, Inlet - CI 1 1
4
500428/E Cam assembly, Inlet - AVL 1 1
5 140599/B Bush, Short - Cam wheel 6 1
6 140120/1 Idler pinion assembly 2 1
7 140121/C Thrust washer, Idler pinion 4
8 140606 Bush, Idler pinion 2 20
9 140165/18 Pinion, Distributor 1 1
10 140166/C Nut, Pinion 1 1
11 112078/B Shim, Cam play As Required
12 140145 Oil Feed Plug Cork Retainer 1 20
02-55 TIMING COVER 90
45 38 42
29
28
27 36 5 6
26 40 1
20 25 1
41
2
2
39 43
6
21 22 7
6 45
7
23
6
44 5
3 33
6 44 34
4 5 31 36 37
25 26 38
27 28 32
29
8 31
15 35
8 10
10
11 15
12 30
14 15
9 18 9 13
14
9 15
13 16
16 17 17 19
19
A3 A2
A1 A1
A4
A2 Key Nos. Key Nos.
Key Nos. Key Nos.
Key Nos.
5 (4 Nos.), 31 (2 Nos), 34, 35,
All Except Key Nos. All Except
6 (10 Nos.), 5 (4 Nos.), 36 (2 Nos) 39, 40
2, 5, 6, 7, 44 2, 5, 6, 7, 44
20, 21, 23, 24 7 (6 Nos.) 7 (6 Nos.)
350, 500, 535 A350, A500, THUNDERBIRD

350 T Bird
KS ES KS ES ES
Timing cover assembly (Old oil circuit) 1 500615, SB - 220,
Before July ‘02
500158/A Timing cover assembly (New oil circuit) 1 For Mach, After July 2002 1
SB - 220
500512/B Timing cover assembly 1 Eccentric Sleeve Type 1
A1
SB - 273, 365
Timing cover assembly (Inches) 1 140779, SB - 223,
Before July ‘02
Timing cover assembly (Metric) 1 145050/B, After July ‘02
SB-217,223
146623/B Timing cover assembly modified Oil filter (Metric) 1 SB - 334, 335, 365 1
112147 Oil pump kit 1 1
A2 597066 Oil pump kit 1 1
Oil pump kit 1 597261
A3 597356 Timing screw kit (Inches) - CI 1 1
A4 597357 Timing screw kit (Metric) - CI 1 1
A5 Timing screw kit (Metric) - AVL 1 1
Timing cover (Inches) machined STG-use 1.0 mm thickness gasket 1 SB-158, 144612 1
142123 Timing cover (Inches) - use 0.5 mm thickness gasket 1 SB-158, 145047/B, 1
Before July 2002
1 145047/B Timing cover (Metric) 1 After July 2002
146919/A Timing cover sub assy. modified 1 1
Timing cover 1 500513/A, SB-273
Timing cover (Old oil Circuit) 1 500416, SB-220
Before July ‘02
500159/A Timing cover (New oil Circuit) 1 After July 2002, SB-220 1
45 38 42
29
28
27 36 5 6
26 40 1
20 25 1
41
2
2
39 43
6
21 22 7
6 45
7
23
6
44 5
3 33
6 44 34
4 5 31 36 37
25 26 38
27 28 32
29
8 31
15 35
8 10
10
11 15
12 30
14 15
9 18 9 13
14
9 15
13 16
16 17 17 19
19
A3 A2
A1 A1
A4
Key Nos. Key Nos.
Key Nos.
5 (4 Nos.), 31 (2 Nos), 34, 35,
6 (10 Nos.), 5 (4 Nos.), 36 (2 Nos) 39, 40
2, 5, 6, 7, 44 2, 5, 6, 7, 44
20, 21, 23, 24 7 (6 Nos.) 7 (6 Nos.)
350, 500, 535 A350, A500, THUNDERBIRD

350 T Bird
KS ES KS ES ES
Gasket, Timing cover (Thickness 0.5 mm) 1 SB-158, 144047,
Before Nov. 2000
144617 Gasket, Timing cover (Thickness 1.0 mm) 1 SB-158, After Nov 2000 1
2 146846/A Gasket, Timing cover 1 SB - 372, 380 1
500414 Gasket, Timing cover 1 SB - 380 1
510251/B Gasket, Timing cover 1 1
140038 Oil feed plug (Inches) 1 Before July 2002 2
3 145020/C Oil feed plug (Metric) M.16 1 SB-217, 223, > July ‘02 2
145240 Feed plug plated 1 SB-217, 223 2
4 144844 Washer, Copper - Oil feed plug 1 1
144841 Slotted cheese head screw, Long (Inches) - 3/16” X 32 TPI 4 Before July 2002 14
Slotted raised cheese head screw, Long (Metric) M6 X 43 4 SB-256, 145061,
After July 2002
5 145936/A Slotted raised cheese head screw, Long (Metric) M6 X 47 4 SB - 256, 409
146428 Slotted cheese head screw, long - AVL Timing cover 4 SB - 409 20
144637 Slotted raised cheese head screw, long (1/4” CEI x 43) 4
Sealing washer, Copper M6 x 10 10 145023
143496/A Fibre Washer Breather box drain 10 SB - 230,232,239,460 100
6
140771 Fibre Washer 10 100
144636/A Sealing washer, Copper 10 20
144638 Slotted raised cheese head screw -Short 3/16” x 30 6 , Before July 2002 20
Slotted cheese head Screw, Short (Metric) M6 x 30 6 SB-256, 145022/C, 1
7 After July 2002
145937/A Screw, Short (Metric) M6 x 34 6 SB - 256, 409 1
146429 Timing cover screw, short M6 x 1 x 35 - AVL 6 SB - 409
144613 Stud - Oil filter (Inches) 1 SB-217,223, < July ‘02 10
8 145025/C Stud - Oil filter (Metric) 1 SB-217,223, > July ‘02 4
500614/B Stud - Oil filter - AVL 1 5
45 38 42
29
28
27 36 5 6
26 40 1
20 25 1
41
2
2
39 43
6
21 22 7
6 45
7
23
6
44 5
3 33
6 44 34
4 5 31 36 37
25 26 38
27 28 32
29
8 31
15 35
8 10
10
11 15
12 30
14 15
9 18 9 13
14
9 15
13 16
16 17 17 19
19
A3 A2
A1 A1
A4
Key Nos. Key Nos.
Key Nos.
5 (4 Nos.), 31 (2 Nos), 34, 35,
6 (10 Nos.), 5 (4 Nos.), 36 (2 Nos) 39, 40
2, 5, 6, 7, 44 2, 5, 6, 7, 44
20, 21, 23, 24 7 (6 Nos.) 7 (6 Nos.)
350, 500, 535 A350, A500, THUNDERBIRD

350 T Bird
KS ES KS ES ES
9 500621/A “O” Ring - Oil filter stud 3 SB - 365 50
140029/6 Oil filter element - CI 1 1
10
500613/A Oil filter element - AVL 1 1
144614 Spring Cap 1 20
11
500616/A Spring Cap 1 10
12 144615/B Felt washer - Oil filter stud 1 1
13 500617/A Washer - Oil filter 1 20
Spring - Oil filter 1 144716 20
500637/B Spring - Oil filter - AVL 1 20
14
140032/8 Spring - Oil filter 1 20
140100/A Spring - Oil filter 1 20
500619/A “O” Ring 1 SB - 365 20
15
146660/A 145501/A Gasket, Filter cover 1 SB - 365 20
500618/C Cap - Oil filter 1 SB - 365 1
16 146662/C Cap - Oil filter 1 1
140034 Timing Cover Oil filter cap - TCOC Buffed 1 1
146661/A Copper washer 1 SB - 365 20
17
144600/A Fiber washer 1 25
140293 Plain Washer, M10 1 SB - 014 20
18
144392 Dome nut - Tappet cover, M8 X 1.25 1 10
19 145233 Dome nut - Tappet cover, M8 X 1.25 1 SB - 365 10
Dome nut - Tappet cover, M8 X 1.25 1 500633/A
140041/14 Disc - Feed pump 1 1
20
Disc - Feed pump (FWE Models) 1 144131
45 38 42
29
28
27 36 5 6
26 40 1
20 25 1
41
2
2
39 43
6
21 22 7
6 45
7
23
6
44 5
3 33
6 44 34
4 5 31 36 37
25 26 38
27 28 32
29
8 31
15 35
8 10
10
11 15
12 30
14 15
9 18 9 13
14
9 15
13 16
16 17 17 19
19
A3 A2
A1 A1
A4
Key Nos. Key Nos.
Key Nos.
5 (4 Nos.), 31 (2 Nos), 34, 35,
6 (10 Nos.), 5 (4 Nos.), 36 (2 Nos) 39, 40
2, 5, 6, 7, 44 2, 5, 6, 7, 44
20, 21, 23, 24 7 (6 Nos.) 7 (6 Nos.)
350, 500, 535 A350, A500, THUNDERBIRD

350 T Bird
KS ES KS ES ES
140043/A Plunger - Feed oil pump 1 2
21
Plunger - Feed oil pump - Bullet 1 144130
22 140040/G Oil pump spindle 1 SB - 043, 063 1
140044/A Plunger - Return oil pump 1 2
23
Plunger - Return oil pump (FWE Models) 1 144132
140042/C Disc - Return pump 1 1
24
Disc - Return pump (FWE Models) 1 144133
144134 Oil Pump Disc Spring 2 After Oct. 1996
25
140045 Spring - Oil pump 2 Before Oct. 1996
26 140049/B Pad - Oil pump 2 1
144616 Gasket - Cover oil pump 2 Electra, < 2004, SB-372 18
27 146660/A Gasket - Cover oil pump 2 Electra, After 2004 20
146847/A Gasket, pump cover (Non Asbestos) 1 5
SB - 372, 373, 374, 379
28 140046/C Cover plate - oil pump 2 6
29 145232 144936 Socket head screw M5 8 16
30 500616/A Spring cap 1 2
31 500635/A Key oil pump shaft 2 20
32 500600/F Oil pump drive shaft (oil pump spindle) 1 1
33 500608/A Spindle, Driven gear scavenge pump 1 1
34 500605/A 500605/4 Driven gear, Scavenge pump 1 1
35 500606/3 Drive gear, Scavenge pump 1 1
36 500612/A “O” Ring - Oil pump 2 50
813007 Cover, Scavenge pump 1 500630/C 1
37
408055 Pump cover Scavenge, Super Buffed 1 1
45 38 42
29
28
27 36 5 6
26 40 1
20 25 1
41
2
2
39 43
6
21 22 7
6 45
7
23
6
44 5
3 33
6 44 34
4 5 31 36 37
25 26 38
27 28 32
29
8 31
15 35
8 10
10
11 15
12 30
14 15
9 18 9 13
14
9 15
13 16
16 17 17 19
19
A3 A2
A1 A1
A4
Key Nos. Key Nos.
Key Nos.
5 (4 Nos.), 31 (2 Nos), 34, 35,
6 (10 Nos.), 5 (4 Nos.), 36 (2 Nos) 39, 40
2, 5, 6, 7, 44 2, 5, 6, 7, 44
20, 21, 23, 24 7 (6 Nos.) 7 (6 Nos.)
350, 500, 535 A350, A500, THUNDERBIRD

350 T Bird
KS ES KS ES ES
38 500632 Head socket head cap screw M5 x 20 8 SB - 407 10
39 500601/A 500601/4 Drive gear, Feed pump 1 1
40 500602/A 500602/3 Driven gear, Feed pump 1 1
41 500604/A Spindle, Driven gear feed pump 1 5
813006 Cover, Feed pump 1 500629/D
42
814011 Pump Cover Feed, Silver 1 1
43 500622/B Oil seal 1 SB - 301 1
140771 Fiber washer 3 30
44
143496/A 140771 Fiber washer (Breather box drain) 3 30
45 500133/A Dowel 2 SB - 335 20
03-10 DISTRIBUTOR 100
5
1 4
2 3
24 7
4 6
8
15
18 9
16 17 12
16
19
20 2
21 10
14 13
23 22 13 11
A1
Key Nos.
All Except: 14
1, 2, 3, 19
350 T Bird
KS ES KS ES ES
144202 Distributor assembly 1 1
A1
144478 Distributor assembly - 500 1 1
1 140160/3 144913 Slotted raised screw CH.HD.Screw 3 1
2 140129 Lock Washer Internal Teeth 4 SB - 687 50
146848/A Gasket distributor flange - New Type 1 SB - 379 10
3
144623 Distributor flange Gasket 1 Old Type 10
Bush - Contact breaker (CB) shaft 2 143630 1
4
140905 Bush - Contact breaker shaft 2 1
5 113049/2 Grease nipple AM6 X 1 1 > Aug. 2001, SB-078 1
150013 Oil seal - Contact breaker shaft 1 SPM / 012 10
6
144483 Oil / Dust seal - Contact breaker shaft 1 10
7 143872 Distributor body assembly (Modified) 1 1
8 140954 C.B Point set 1 1
9 141812 Condenser 1 1
10 140714 Snap on connector 1 After Aug. 2001
11 Breaker Cam assembly 1 140915
141810 C.B Plate, Cam & Governor assembly 1 1
12
144146 C.B Plate, Cam & Governor assembly (FEW-EGLY) 1 1
142476/B 142476/4 C.B Cover Plated 1 SB-238,After Sept 2002 1
13
111359/4 C.B Cover ABS 1 SB-238,Before Sept 2002 1
14 142121/A 142121 Screw - C.B. Cover 2 SB - 227, 238 20
141988/6 Shaft - Contact breaker 1 1
15
Shaft - Contact breaker 1 144480 1
16 CB Shaft bearing 6002 2 144481/2 1
17 C.B. Shaft Bearing Circlip (32 X 1.2 N) 2 143909,
5
1 4
2 3
24 7
4 6
8
15
18 9
16 17 12
16
19
20 2
21 10
14 13
23 22 13 11
A1
Key Nos.
All Except: 14
1, 2, 3, 19
350 T Bird
KS ES KS ES ES
18 144482 Ext. Circlip C.B. Shaft (15 X 1 N) 1 After 1999
142598 M6 x 55 Socket Bolt (Allen Screw) - Old Type 1 Alt. No. 570463/A 10
19
570463/A Hex. Socket Head Cap Screw M6 x 60 1 After 2009 10
141061/1 145081 Machined Washer 1 1
20
140083 Washer Plain 1 LTD 1
21 141462/3 Hex. Bolt M6 x 55 (C.B. Cam assembly fixing) 1 1
146277/A 144911/A Hex. Screw 2 SB - 295
22
142120 Hex. Screw (Inches) 2 SB - 295
23 142119 Single coil lock washer 2 1
144479 Distributor body 1 SB - 295 1
24 145956/A Distributor body (Super Finish) 1 After 2000 1
Distributor body assembly 1 140903 1
04-10 GEAR CASE AND GEARS - 4 SPEED 104
(Felt 32
Washer)
29 30 31
33 28
27
31
26 (Oil Seal)
24 25
20 21 22 23
A1
17 19
15 16
14 7
18
3
5
7 6 2
8
A2
11 10
Key Nos. 13 9
12
A1, 1
4 Speed Gear Box
(1 in Group 04-45), 4 applicable upto
(1 in Group 04-65) March 2005 for
A350 Model
350 T Bird
KS ES KS ES ES
Gear box assy with 4 plates clutch & 16T Spkt 1 110224 1
597194A Gear box assy 350cc with 4 plates clutch - 500 1 1
A1
Gear box assy with clutch & 17T Spkt (4RH0W) 1 142442 1
Gear box assy with clutch & 18T Spkt, 4RH4 (500 EXP) 1 144702 1
A2 597407 Gear box complete with clutch inner & outer case 1 1
144508 Gear Box 4RH0 (350 STD) 1 144508T
A3
Gear Box 4RH0 (500CC) 1 144508F
111050/11 110261 Gear box case assy. 1 1
1
170177/3 Gear box case - with Switch hole 1 1
2 111085/7 Bush - Gear operator pin 1 10
3 111084/14 Gear operator pin 1 10
146850/A Gasket G.B. Case 1 New Type, SB-372,379 5
4
144627 Gasket G.B. Case 1 Old Type, SB-372,379 5
5 111051/11 Layshaft bush - case end 1 1
6 111074/7 Bush - Splined - Layshaft 1 1
7 111075/9 Main shaft gear pinion 15T 2 SB - 343 1
8 111073/D Layshaft 1 1
9 111194/1 Layshaft Assy 1 1
10 111076/2 Layshaft II gear pinion 19T 1 SB - 343 1
11 111077/3 Layshaft III gear pinion 22T 1 SB - 343 1
12 111078/9 Layshaft ratchet pinion 25T 1 SB - 343 1
13 140334/A Distance washer 1 20
14 111167/B Oil thrower inner 1 5
15 111760/3 Top gear dog 1 SB - 343 1
16 111165/18 Main shaft - 4 Speed 1 SB - 063, 315, 343 1
17 111069/9 Sliding gear 4 Speed 18T/21T 1 SB - 343 1
(Felt 32
Washer)
29 30 31
33 28
27
31
26 (Oil Seal)
24 25
20 21 22 23
A1
17 19
15 16
14 7
18
3
5
7 6 2
8
A2
11 10
Key Nos. 13 9
12
A1, 1
4 Speed Gear Box
(1 in Group 04-45), 4 applicable upto
(1 in Group 04-65) March 2005 for
A350 Model
350 T Bird
KS ES KS ES ES
Gear operator fork - complete 1 SB-298, 111079/8
18
170178/B Gear operator fork 1 SB - 298 1
19 140335/C 140335/B Sleeve, Main shaft 1 SB - 186, 315 1
20 111070/7 Main shaft low gear pinion 25T 1 SB - 343 1
21 140753 Bearing 6206, Main shaft 1 1
22 110262/1 Oil seal 1 SPM / 012 1
23 140327/D 140237 Distance piece, Drive sprocket 1 1
24 140191/2 Hex. Nut, 5/16 BSF 1 50
25 111098/2 Washer 1 50
26 111094/C Selector assy (Plunger) 1 1
27 111083/17 Gear operator, Inside 1 1
28 145357/A ‘O’ Ring 1 After Aug. 2001 30
110267 Final drive sprocket - 16T 1 SB-185, Before Aug. 2001 1
145339/A Final drive sprocket - 16T 1 SB-185, After Aug. 2001 1
29 Final drive sprocket - 17T (Except W.G.) 1 111189, Before Aug. ‘01
145406/A Final drive sprocket - 17T 1 After Aug. 2001 1
Final drive (FD) sprocket - 18T (FWE Models) 1 144152, Before Aug. ‘01
145407/A Final drive sprocket - 18T 1 After Aug. 2001 1
30 111161/1 Lock washer 1 40
111086 Felt washer 1 SB-185, Before Aug. 2001 1
31
145346/A Oil Seal 1 SB-185, After Aug. 2001 1
111160 Lock nut (Inches) 1 Before Aug. 2001
32
144524/C 144524/A Lock nut 181” X 16 TPI - Final drive sprocket (Metric) 1 SB-185, After Aug. 2001 1
33 170180/2 Neutral switch with gasket 1 14
04-15 GEAR BOX END COVER - 4 SPEED 108
4 Speed Gear Box

applicable upto
10 5 4 3 March 2005 for
9 8 7 2 A350 Model
12
11
31
14 13 32
6 1 34
10 33
15
A1
Key Nos. 29
3, 4 28
A2
Key Nos.
6, 7, 8, 9, 10
27
A3 26
26
16 30
Key Nos. 29 27 35
22 24 25
37 & 39 23
21 36
A4 19 43 20 41 42
Key Nos.
35 to 40, 42 38
37
A5 18 39
17
40
Key Nos.
35, 36 & 38 A4
350 T Bird
KS ES KS ES ES
A1 111109/B Adjuster plate assembly 1 1
A2 111114/1 Ratchet outer assembly 1 1
A3 140337 Kick starter shaft sub assembly 1 Old Type, SB - 368 1
A4 111152/A Kick starter shaft assembly 1 New Type, SB - 368 1
A5 888182 Kick pawl plunger spring kit 1 1
1 146481/B 144454 End cover, gear box 1 1
2 140755/6 Spring, Foot control lever 1 1
3 Adjuster plate, Foot Control 1 111108
4 Pin, Spring stop 1 111110
5 111113/B Spring, Ratchet 1 10
6 Pin, Ratchet operating 1 111119
7 Pin, Spring stop 1 111117 1
8 Plate, Foot control 1 111116
9 Ratchet outer 1 111115, Ref A2
10 Bush 2 111118 1
11 110253/A Ratchet inner 1 1
12 111120/2 Stop plate, Foot control 1 SB - 656 1
13 150209/2 Washer 2 1
14 140369/1 Nut 2 1
15 111159/B Pin, Adjuster plate 2 1
16 111102/6 Bolt, Bearing cap 1 50
17 110263/10 Foot control lever, Short 1 1
18 146450/B 140324 Spring, kicker shaft 1 SB - 312, 404 5
111103 Bolt, Bearing cap 1 50
19
144983/A 1/4” BSW Bolt (23mm L) 1 50
4 Speed Gear Box

applicable upto
10 5 4 3 March 2005 for
9 8 7 2 A350 Model
12
11
31
14 13 32
6 1 34
10 33
15
A1
Key Nos. 29
3, 4 28
A2
Key Nos.
6, 7, 8, 9, 10
27
A3 26
26
16 30
Key Nos. 29 27 35
22 24 25
37 & 39 23
21 36
A4 19 43 20 41 42
Key Nos.
35 to 40, 42 38
37
A5 18 39
17
40
Key Nos.
35, 36 & 38 A4
350 T Bird
KS ES KS ES ES
20 145148/C 111168 Cap, Ball bearing 1 SB - 262 1
21 144981/B ‘O’ Ring - Bearing cap 1 1
22 111093/4 Nut, LH thread 1 1
23 111092/C Lock washer 1 1
24 111072/B Oil thrower, Outer 1 1
25 111166 Ball bearing 6303, Main shaft 1 1
144601 Copper Washer 2 1
26 144845/A Gear Box oil level plug washer 2 1
Fibre washer Gear Box oil level plug 2 111063 1
145235/A Hex Head Screw Plug 2 5
27
Plug 2 111060 5
111054/3 111054/1 Screw, Short 1/4” BSW x 1-3/16” 3 20
28 145238/1 Raised Slotted Cheese Head Screw 1/4” BSW x 1-3/16” 3 New Type 20
145236 Slotted Cheese head screw M5 x 35 3 20
29 143078/1 Aluminium washer 5 50
30 111053/3 Screw, Long 2 16
145234/A Hex Head Screw Plug 1 1
31
Plug 1 111062 1
32 144846/A Copper washer - Oil filler plug 1 14
33 112027/B Bush, Foot operating shaft 3 1
34 111171/5 Foot operating lever 1 1
35 140332/B Plunger, Pawl 1 10
36 140331/A Spring, Plunger 1 50
37 112029 111100 Bush, Lay shaft 1 1
38 140333/B 141001 Pawl (Sintered) 1 2
4 Speed Gear Box

applicable upto
10 5 4 3 March 2005 for
9 8 7 2 A350 Model
12
11
31
14 13 32
6 1 34
10 33
15
A1
Key Nos. 29
3, 4 28
A2
Key Nos.
6, 7, 8, 9, 10
27
A3 26
26
16 30
Key Nos. 29 27 35
22 24 25
37 & 39 23
21 36
A4 19 43 20 41 42
Key Nos.
35 to 40, 42 38
37
A5 18 39
17
40
Key Nos.
35, 36 & 38 A4
350 T Bird
KS ES KS ES ES
39 111099/21 Spindle, Foot starter (Kick starter shaft) 1 Served in Kit, Ref.A3,A4 1
SB - 343
40 140338 ‘O’ Ring 1 1
41 143135 111065 Bolt - stop plate - FS pawl 1 20
42 142257/B 111064 Stop plate, Pawl 1 10
43 140083 Washer Plain (Inches) 1
04-20 FOOT CONTROL SYSTEM - 4 SPEED 114
24
22
23
32 1 2 3 4 5
10
30 31
21
20
A1
19 28 29
26 27
25
18
9 6
11 7
13 12 10
17
8
15
16
4 Speed Gear Box

14 applicable upto
March 2005 for
A350 Model
350 T Bird
KS ES KS ES ES
A1 112024/B Kick Starter Crank Assembly 1 SB - 022 1
1 111122 Gear box cap assembly 1 1
2 140336 Clutch lever 1 1
113049/2 Grease nipple AM6 X 1 1 40
3
113072/A Grease nipple BM6 X 1 1 SB - 078 40
4 Bearing cap, clutch lever 1 111124 2
5 111102/6 Slotted Cheese Head Screw 2 50
6 140330/6 Adjuster assembly 1 1
7 Hex. Thin Nut, 3/8 CEI 1 150323 1
8 111054/3 111054 Screw, short 2 20
9 110255/6 Neutral lever 1 1
10 145251/D Inspection cap 2 1
11 145242/1 Slotted RD. HD. Screw, 3/16 BSF x 3/8” 1 111129
111107/3 Bush, Eccentric (Inches) 1 Alt. No. 145245/1 1
12
145245/1 Bush, Eccentric (Metric) 1 New Type 1
111103 Hex. Bolt 1/4"BSW X 1" (Inches) 1 50
13
145247/1 Bolt - 25mm L (Metric) 1 50
Rubber sleeve, Gear lever (Royal Enfield Logo) 1 SB-128, 110203, 1
Before April 2000
14
146640/A 145158/B Rubber sleeve, Gear lever 1 SB-168, After April 2000 1
550507/A Rubber sleeve, Gear lever 1 >April 2000, SB-342 1
142291 Slotted Cheese Head Screw 1 10
15
F.C. Pinch Bolt 1 140757 10
16 143745/2 Foot change lever assembly 1 1
17 111914 Slotted Cheese Head Screw 1 20
24
22
23
32 1 2 3 4 5
10
30 31
21
20
A1
19 28 29
26 27
25
18
9 6
11 7
13 12 10
17
8
15
16
4 Speed Gear Box

14 applicable upto
March 2005 for
A350 Model
350 T Bird
KS ES KS ES ES
18 141051 Nut 1 40
19 Kick Starter Crank 1 112019, SB-022
20 140201 Ball 1/4" 1 50
21 S. Pedal Spring 1 151592
22 143199/B Bolt 1
23 Pedal, kick starter 500cc 1 112020, SB-022 1
145157/C 151619 Rubber sleeve, kick starter pedal 1 SB-022, 342, 1
24 < Apr. 2000
146642/A Rubber sleeve, kick starter pedal (EPDM) 1 SB-342, After Apr. ‘00 1
25 111105/4 Slotted Cheese Head Screw 1 Alt..No. 145244/2 1
26 145250/B 110257/A Spring cap 1 1
27 110256/4 Spring neutral lever 1 20
110258/3 Washer plain neutral lever 1 Alt. No. 145249/A 1
28
145249/A Washer plain neutral lever 1 1
29 145248/A 111104 Gear indicator 1 1
30 142282 Screw 2 100
31 111091 111196 Washer Plain, Operator Shaft Dist 1 1
Slotted HD.HD. Screw, long (Inches) 2 111132
32
145237/1 Slotted Raised Cheese Head Screw (70mm L) (Metric) 2
04-25 GEAR BOX CASING - 5 SPEED 118
A1 A2
1
2
42
4 11 11
10 10
67
3 9 9
14
5 8 13
15
40 41 16 19
17 18 18
New Type
33
34
39 38 37
35 24 23
22 21 20
33 yp
e
31 dT 25
Ol
7 36 32 14 26
27
12 12 13 28
29
30
10 10
9 9
350 T Bird
KS ES KS ES ES
597241 Gear box assy 5 speed with clutch - 4 plate (350cc) 1 1
A1
Gear box assy 5 speed with clutch - 5 plate 1 1
550200F 550201 Gear box assembly 1 1
Gear box assembly, 16T Spkt 1 550254
A2
Gear box assembly, 18T Spkt 1 550253
550238 Gear box 5Speed 2005 1 1
1 550507/A 550180 Sleeve, Rubber Gear Lever (Heel & Toe) 1 SB - 342 10
2 521136/C 550177 Gear Lever, Heel & Toe 1 SB - 484, 544 1
550104 Gear Lever Pinch Bolt, Hex. Screw M6 1 Alt.No.550095
3 SB - 288, 681
550095 M6x55 Socket Bolt 1 SB - 288 10
4 586029/A 141060 Hexagonal Nut M6 x 1 (Metric) 1 SB - 687 40
5 550085/C Bolt, Pawl 1 2
6 550087 Washer, Plain 2 10
550086/A Flanged Nut, Nylock 2 Old Type 30
7
593090/C 550086/A Flanged Nut, Nylock (Zinc Iron Passn.) (New Type) 2 SB - 687 30
8 550124/G Gear box case 5 Speed Machined - Silver Ash - HR 1 SB - 388, 473 1
9 140302/3 586057/A Hex nut - 3/8” Dia X 26 TPI 4 20
140293 Washer, Plain - 25/64” Dia X 3/4” Dia X 16 SWG 4 SB - 687, Old Type 50
10
586033/A 140293 Washer, Plain - 25/64” Dia X 3/4” Dia X 16 SWG 4 SB - 687, New Type 50
110202/3 Stud 4 8
11
110202/3 Stud, 3/8” CEI x 5-1/8” 2 8
12 550111 Stud - CC to GB Bottom 2 1
550239/A 550039/C Pivot, Pin - Rocker shaft 2 1
13
550069/C Pivot, Pin - Rocker shaft 2 Old Type, SB-388 1
A1 A2
1
2
42
4 11 11
10 10
67
3 9 9
14
5 8 13
15
40 41 16 19
17 18 18
New Type
33
34
39 38 37
35 24 23
22 21 20
33 yp
e
31 dT 25
Ol
7 36 32 14 26
27
12 12 13 28
29
30
10 10
9 9
350 T Bird
KS ES KS ES ES
14 550108 “O” Ring 2 20
15 550133/A Bearing 6008 C3 1 1
16 550135 Circlip 1 5
17 550018/A 550018 Oil seal (FNR) 1 1
18 550017/A Needle Bearing Sleeve Gear 2 1
19 550125/C Sleeve gear 28T (High Gear) 1 1
20 550029/C Washer, Thrust (egg type) 1 10
21 550027 Bearing Layshaft DS 1 SB - 292 1
22 550028 Circlip 1 10
23 550061/B Bush 1 1
24 550102/A Oil seal 1 1
25 Cylindrical pin 1 550185
26 Washer, Aluminium 1 550191/A
27 550089/E Drain plug 1 10
550112 “O” Ring (Old Type) 1 SB - 473 50
28
550256/A “O” Ring (New Type) 1 SB - 473 50
550237/B Pin, Pivot 1 SB-473, 550092/B
29
550222/A Pin, Pivot 1 SB - 473 10
30 550139 Bolt - Camp plate pivot 3 50
31 550144/E Pivot, Camplate 1 1
32 550140 “O” Ring 1 14
146351/B Switch, Neutral indicator with lead - New Type, Bu X 1 SB - 445 2
33
170180/2 Switch, Neutral indicator - Old Type 1 SB - 445 4
34 550123 Dowel (Bush - EL, Chain Case) 1
35 Stud 1 550122/A
A1 A2
1
2
42
4 11 11
10 10
67
3 9 9
14
5 8 13
15
40 41 16 19
17 18 18
New Type
33
34
39 38 37
35 24 23
22 21 20
33 yp
e
31 dT 25
Ol
7 36 32 14 26
27
12 12 13 28
29
30
10 10
9 9
350 T Bird
KS ES KS ES ES
36 144636/A Copper washer 1 20
550126/C Sprocket 16 T 1 1
37 550127/C Sprocket 17 T 1 1
550128/C Sprocket 18 T 1 1
38 550132/C Tab washer 1 18
39 550131/A Nut 1 5
40 550130/B Distance piece 1 1
41 550137 Oil seal 1 5
42 550145 Bracket RR Mudguard MTG. 1 1
04-30 GEARS & SELECTOR FORKS - 5 SPEED 124
1 4 6
7
2 3 3 5
11
8 12 9
10
23
3
22
17
16
13 13
15
14
21
20
19
18
350 T Bird
KS ES KS ES ES
1 550008/B Main shaft 2nd Gear, 20T 1 1
2 550521/C 550004/D Main shaft 1 SB - 433 1
3 550023/E Washer, Thrust 3 5
550010/G 4th Gear, Main shaft 1 SB -533 1
4
570823/A 4th Gear, Main shaft 1 SB - 533 1
5 550024 Circlip 1 14
550012/G 3rd Gear, Main shaft 1 SB - 533 1
6
570821/A 3rd Gear assembly (with Bush), Main shaft 1 SB - 533 1
7 550013/C 1st Gear, Main shaft 16T 1 1
8 550091/C Selector Fork Long 1 Ref. UCE, SB - 473 1
9 550078/A Shaft, Selector fork 1 2
10 550141 Circlip 1 20
11 550090/C Selector Fork Middle 1 Ref. UCE, SB - 473 1
12 550081/C Selector Fork Short 1 Ref. UCE, SB - 473 1
13 550030/C Washer, Thrust 2 SPM / 010 10
14 550040/B 1st Gear assembly, Lay shaft 1 1
15 550011/C 3rd/4th Gear, Lay shaft 18/20T 1 1
16 550005/F Lay shaft 1 SB - 292 1
17 550119/B Pin - Netural light actuator 1 10
18 550178/D 550117 Cam plate assembly 1 1
19 550075/A 550075 Roller - Camplate 4 40
20 550082/C 550082/B Indexing Pawl, Cam plate 1 2
21 550083/B Spring Index pawl 1 SB - 687 10
22 550007/C Lay shaft High Gear 16T 1 1
1 4 6
7
2 3 3 5
11
8 12 9
10
23
3
22
17
16
13 13
15
14
21
20
19
18
350 T Bird
KS ES KS ES ES
550009/B 2nd Gear, Lay shaft, 23T 1 Alt. No. 570596/B 1
23
570596/B 2nd Gear assembly (with Bush), Lay shaft 1 SB - 534 1
04-35 CARRIER PLATE & GEAR LEVER SHAFT - 5 SPEED 128
4
5
3
4 5
2
31 32 30
21
1 20
6 7
8
9 10
22
17
18 19
11
15
12
13 16
14 24 23
1
3
4 5
5
4
25
29
26
A1
27
Key Nos.
28
10, 11, & 12
350 T Bird
KS ES KS ES ES
A1 888182 Kick pawl plunger spring kit 1 1
1 550042/B Stud 4 1
2 550003/D Carrier plate m/cd 1 1
3 550094/B 550094/A Dowel 2 20
140080/2 Plain Washer, M8 4 SB - 687 50
4 550044 Washer Punched 4 Old No. 140080/2 50
Nut Nylock 4 550043
5
586004/A 142182 Hex. Nylock Nut M8 x 9.5 4 SB - 687 30
6 110965 Bearing 6203 C3 1 1
7 550037 Circlip, Internal 1 10
550026 Washer, Plain 12mm 1 1
8
586008/A 145708/A Washer, Plain 13.5 X 22 X 2.5 1 SB - 687 14
550025 Nut Nylock 1 SB - 433 10
9
550524 Nut Nylock 1 10
10 140333/B Pawl 1 SB - 188 1
11 140332/B 140332 Plunger 1 10
12 140331/A 140331 Spring, Plunger 1 100
13 550032/A 550032 Needle bearing 1 1
14 146714/A 146714/1 Screw M8 x 25 1 50
15 142257/B 550033/A Stop plate 1 5
16 550251/A Kick starter shaft 1 1
17 146450/B 140324 Spring, Kick starter 1 5
18 550087 Washer, Plain 1 1
19 145090 550120 Hex. screw M6 x 16 GR 8.8 1 20
20 550072/B Spring - Gear Rocker 1 10
4
5
3
4 5
2
31 32 30
21
1 20
6 7
8
9 10
22
17
18 19
11
15
12
13 16
14 24 23
1
3
4 5
5
4
25
29
26
A1
27
Key Nos.
28
10, 11, & 12
350 T Bird
KS ES KS ES ES
21 550068/B Spacer - Rocker 1 5
22 550067/E 550067/C Rocker shaft assy 1 SB - 433 1
23 550071 Pin, Pivot - Link Gear change 2 SB - 302, Before 2004 10
Ref. Key No. 30 to 32
24 550070/D 550070/C Link, Gear change 1 6
25 502031/B 550060/C Gear lever shaft assy 1 SB - 325, 544 1
26 550063/B Spacer 1 10
27 550073/A Pin, Pivot 1 10
550224/A 550084/A Spring - Stricker 1 SB - 293 1
28
570230/F Spring - Stricker 1 SB - 293 1
29 550080/C Stricker, Gear change 1 2
30 550197/A Pivot screw 1 SB - 302, After 2004 10
31 550198/A Nyloc nut - M5 1 SB - 302, After 2004
32 550199 Punched washer 1 SB - 302 1
04-40 END COVER - 5 SPEED 132
A1 A2
Key Nos. Key Nos.

3 to 10 20, 22 to 28
A2
24
13
1 22
23
26 25
11
4
2 5 15
14
3
11 16
2 8 10
5 7 9
17 18
6 19
27
13
12
13 28
21 20
13
350 T Bird
KS ES KS ES ES
A1 550512/A 550188/C Clutch operating Mechanism Assy. 1 Old No. 550052 1
SB - 417, 433
550252/A Kick starter crank assy (New Type) 1 SB - 449 1
A2
550151/C Kick starter crank assy (Old Type) 1 SB - 449, LTD 1
550109/A Gasket (gasket end cover), Old Type 1 SB - 380 5
1 550244/A Gasket end cover, New Type 1 5
550233/B Gasket (gasket end cover) 1 1
2 550138 Fixing Screw - CL OP Mech - M5 X 12 3
3 550051/B Sleeve 1 1
4 Lever, Clutch operating 1 550187/C, Ref. A1
5 Ball 3/8" 3 550101, Ref. A1
6 Reaction plate 1 550046/C, Ref. A1
7 Spring 1 550050/B
550047/E Pin, Thrust 1 SB-293, 433, 514, 1
8
550523/B Pin, Thrust 1 SB - 433 1
9 Washer 1 550049/B 1
10 550048 Hex nut M6 1 550048/B 1
11 550094/B 550094/A Dowel 2 20
813025 813021 End cover - 5 Speed painted (AL-HR) 1 1
12 550186/F Gear Box end Cover 5speed Painted 1 SB - 417 1
550235/D Gear Box end Cover 5speed BX - Buffed 1 1
13 550095 Allen screw M6 5 10
550110/B Gasket, Old Type 1 SB-380, Alt. No. 550245/B 1
14 550245/B Gasket inspection cover modified 1 with rubber sealant corner 1
550232/B Gasket 1 SB - 380 1
15 813022 550096/B Cover, Inspection - GB Silver Ash 1 Alt. No. SB-534 1
A1 A2
Key Nos. Key Nos.

3 to 10 20, 22 to 28
A2
24
13
1 22
23
26 25
11
4
2 5 15
14
3
11 16
2 8 10
5 7 9
17 18
6 19
27
13
12
13 28
21 20
13
350 T Bird
KS ES KS ES ES
16 550097 Socket head screw M5 x 15 2 10
144920/A Washer, Fiber 24 x 31.8 x 1.2mm 1 40
17
Sealing washer, Aluminium 1 550181
18 550194/C 550194/B Plug 1 SB - 417 2
19 550031 “O” Ring 1 SB - 416 40
20 141051 Hex nut 1 40
21 144636/A Washer, Copper 1 20
22 143199/B Pivot Pin 1
23 112020 Pedal, kick starter 1 112020
145157/B Sleeve (Old Type) 1 LTD
24
146642/A Sleeve (EPDM) (New Type) 1 1
25 Spring S. Pedal 1 151592/1, SB-022 1
26 140201 Ball 1/4" 1 SB - 022 50
550251/A 550106 Kick starter crank (New Type) 1 SB - 449 1
27
550015/I Kick starter crank (Old Type) 1 SB - 449,
28 111914 550193 Hex. Bolt M8 x 40L 1 SB-252, Alt. No.145877/A 50
04-45 CHAINCASE INNER 136
1 E-START
27
24 26
1
4
5
3
2 6
7
18 8
13 22
14
12 23
14
15
8 15
9
10 16
11
17 19
1
20 21
25
350 T Bird
KS ES KS ES ES
A1 597434 Chain case inner assembly kit 1 1
111889 Chain case inner (Inches) 1 Before Mar 2002 1
SB-203, 275
145166/2 Chain case inner (Metric) 2 After Mar 2002 1
502028/A Chain case inner (TCI) M/CD Back Half 1 SB-288 1
145463/A Chain case inner (CDI) 1 Elec 2003, SB-275, 503 1
502025/B Chain case inner (TCI) 1 SB - 426 1
502029/A Chain case inner (TCI) Back Half Left Gear 1 1
1 502033/C Chain case inner (TCI-ES) 1 SB - 426 1
Chain case inner (Back Half) (TCI) 1 502034/A
Chain case inner 1 SB-172, 500918
Chain case inner (Inches), back half - Citi Bike 1 SB-203, 170289 1
Before Mar 2002
Chain case back half C.B. (Metric) 1 145167/1, SB-203,
After Mar 2002
Chain case inner assy 1 560112/A 1
Chain case inner / back half Buffed T1 1 510946/G, TB 2003 1
SB - 266, 275
147416/B Chain case back half - four speed 1 SB - 487 1
147295/B Chain case back half - 5 speed 1 SB - 487 1
145957/A 560112/A Chain case back half E-Start (Super Finish) 1 1
Chain case inner (Diesel type) 1 210002 1
560048/B Chain case inner Assy. 5 Speed - E-Start -Buffed 1 1
144621/A 144621 Gasket, crankcase to chaincase 1 SB - 372 1
146546/A Gasket, crankcase to chaincase (3 off holes) 1 SB - 506 4
2 Gasket, crankcase to chaincase 1 560052/A, SB-380
146854/B Gasket, crankcase to chaincase (6 off holes) 1 SB - 506 5
560615/B Gasket, crankcase to chaincase 1 1
1 E-START
27
24 26
1
4
5
3
2 6
7
18 8
13 22
14
12 23
14
15
8 15
9
10 16
11
17 19
1
20 21
25
350 T Bird
KS ES KS ES ES
144752/D Grommet - Alternator (AC/DC Cable) 1 SB - 266, 275 1
3
500940 Grommet 1 500940/A, SB-503
Gasket, Chain case deflector 1 SB-372, 144624 1
146844/A Gasket, Chain case deflector 1 SB-372, 373, 379, 380 10
550190/C Gasket, Chain case deflector 1 Year 2003, SB - 380 10
4
550243/A Gasket, Chain case deflector 1 SB - 380 1
550234/B Gasket, Chain case deflector 1 1
111888/A Oil seal adaptor 1 1
5
550116/A Oil seal adaptor 1 14
Screw - Oil seal adaptor 4 SB-172, 140290 20
6
145184/B Screw - Oil seal adaptor 4 SB - 172 20
111334/6 Stud - Stator fixing 3 1
7
500919/C Stud - Stator fixing 3 1
140312 Stud - Chaincase fixing (Inches) 3 SB-162,
Before May 2000
8
144286/A Stud - Chaincase fixing (Metric) 3 After May 2000, SB-762 14
560019 Hex socket screw 3 5
9 111866/B Retainer - Crankcase 3 40
140147 Washer - Shake proof 5/16” 3 40
10
586038/A 210026 Spring Washer M8 3 SB - 565, SB - 687 40
140079/5 Hex. Nut 5/16 CEI 3 SB-162, Before May ‘00 1
11
141051 Nut - Chaincase fixing (Metric) 3 After May 2000 40
12 140278/A Dowel pin, chain case 1 30
141245 Stud - 5/16" BSF X 3-1/8" Chain tensioner (Inches) 1 SB-162, Before May 2000 10
13 144287/A Stud - Chain tensioner (Metric) 1 After May 2000, SB-162 10
500963/C Stud - Chain tensioner 1 6
1 E-START
27
24 26
1
4
5
3
2 6
7
18 8
13 22
14
12 23
14
15
8 15
9
10 16
11
17 19
1
20 21
25
350 T Bird
KS ES KS ES ES
14 586036/A 140437/1 Washer 2 100
140191/2 Hex. Nut, 5/16 BSF 2 < May 2000, SB-162 1
15
141051 Nut (Metric) 2 After May 2000 40
16 120521 Nut 1 40
17 110201/B 110201/A Screw - Adjusting 1 20
140277 Stud, 3/8 X 2.5" chain case cover fixing (Inches) 1 SB - 203 1
Stud, chain case cover fixing (Metric) M10 x 1 1 145163/A
After May 2000
145939/A Stud, metric M10 x 1 x 75 1 SB - 275 1
18 Stud, chain case cover fixing (Inches) 3/8” x 26 TPI 1 SB-172, SB - 203
170370/A
Before Mar 2002
Stud, chain case cover fixing (Metric) 1 SB-266, 170548/B,
After Mar 2002
145938/A Stud, chain case cover fixing (Metric) 1 SB - 266, 275 1
19 113007 Front Chain 1 1
20 110056/B Distance piece - Engine sprocket 1 5
110221/12 Engine Sprocket gear 25T 1 1
21 Engine Sprocket gear 1 560018/B
560614/A Engine Sprocket gear 1 1
22 140938/3 Pad, Chain tensioner pad 1 1
141246/C Bush, Chain tensioner pad 1 20
23
500961/A Bush, Chain tensioner pad (Old Type) 1 SB - 503 6
24 560015/A Bush (PB Casing) 1 1
550102/A Oil seal 1 SB - 550 1
25
550661/A Oil seal 1 SB - 550 1
1 E-START
27
24 26
1
4
5
3
2 6
7
18 8
13 22
14
12 23
14
15
8 15
9
10 16
11
17 19
1
20 21
25
350 T Bird
KS ES KS ES ES
26 146171/B Adaptor, Breather pipe 1 SB - 288, 371 1
146383/B Breather pipe clip - Wire Clip - SS (ID-7mm) 1 SB - 552 1
27
147701/A Clip / Wire Clip - SS (ID-7.8mm) 1 SB - 522 1
04-50 DRIVE COVER & SPRAG CLUTCH ASSEMBLY - (S) (OLD TYPE) 144
5
2
3
6
4
7
1
9
Ol
d Ty
10 pe
11
12
13
18 14
15
17
A1 16
Key Nos.
9 to 13
04-50 DRIVE COVER & SPRAG CLUTCH ASSEMBLY - (S) (OLD TYPE) 145
350 T Bird
KS ES KS ES ES
A1 560042/A Sprag clutch assembly (S) 1 1
1 500632 Hex socket head cap screw M5 x 20 5 10
560129/A Drive cover 1 560128/A
2 Drive cover 1 560617/B
145959/A Drive cover (Super Finish) 1 1
3 550094/B Dowel 1 1
4 560015/B Bush 1 1
5 145959/A 560012/A Drive cover assy 1 1
560616/B Gasket 1 1
6 146855/A Gasket (0.5mm thickness) 1 SB - 372, 379, 380 2
Gasket 1 560005/B
7 560014/B Idler gear 1 1
8 560016/A Needle bearing 1 1
9 560017/E Gear, Clutch driven 1 Served in Kit Ref. A1
SPM / 010
10 550030/C Thrust washer 1 SPM / 010 14
11 560011/A Sprag clutch - One way cam clutch (ST) 1 Served in Kit Ref. A1
SB-595, 607
12 560010/B Clutch Gear Circlip. 1 SPM / 010
13 560008/C Clutch driving Gear assembly 1 Served in Kit Ref. A1 1
SPM / 010
14 112078/B Shim Ø 16 x 26 1 10
15 560009/B Spindle 1 1
16 502003/A Nut M22 x 1.5 1 SB - 288 1
17 502002/A Sprocket Washer - Electra, 22 x 32 x 2 1 SB - 288
18 Sprocket / Gear 1 560018/B
04-50 DRIVE COVER & SPRAG CLUTCH ASSEMBLY - (T) (NEW TYPE) 146
5
2
3
6
4
7
1
9
Ne
10 w
Ty
pe
11
12
13
18 14
15
17
A1 16
Key Nos.
9 to 13
04-50 DRIVE COVER & SPRAG CLUTCH ASSEMBLY - (T) (NEW TYPE) 147
350 T Bird
KS ES KS ES ES
A1 147873/A Sprag clutch assembly (T) 1 After Feb. 2009 1
1 500632 Hex socket head cap screw M5 x 20 5 10
Drive cover 1 560128/A
2 Drive cover 1 560617/B
145959/A Drive cover 1 1
3 550094/B Dowel 1 1
4 560015/B Bush 1 1
5 145959/A 560012/A Drive cover assy 1 1
560616/B Gasket 1 SB-372, 379, 380 1
6 146855/A Gasket 1 2
Gasket 1 560005/B
7 560014/B Idler gear 1 1
8 560016/A Needle bearing 1 Served as Kit, Ref. A1 1
9 147730/B Driven Gear, Cam Clutch 1 147730/A, Tsubaki,
Ref. A1
10 550030/C Thrust washer 1 SPM / 010 14
11 147787/B Sprag clutch (one way cam clutch) -T 1 Served as Kit, Ref. A1 1
SB - 595, 607
12 147731/A Circlip 1 147731/B, Ref. A1
13 147728/A Driving Gear, Cam Clutch Assembly 1 Served as Kit, Ref. A1 1
14 112078/B Shim Ø 16 x 26 1 10
15 560009/B Spindle 1 1
16 502003/A Nut M22 x 1.5 1 1
17 502002/A Sprocket Washer - Electra, 22 x 32 x 2 1 SB - 288
18 Sprocket / Gear 1 560018/B
04-55 CLUTCH ASSEMBLY 148
A1 A2 A3 A4 A5 A6 A8 A9 A10 A11
Key Nos. Key Nos. Key Nos. Key Nos. Key Nos. Key Nos. Key Nos. Key Nos. Key Nos. Key Nos.
14 (2 Nos) 14 (2 Nos) 15, 15, 5 (2 Nos) 9 (54 Nos), 10 (15 Nos), 17 (4 Nos) 14 (2 Nos), 18 23, 24, 26, 17 (5 Nos)
16 (2 Nos) 16 (1 Nos) 17 (3 Nos) 17 (2 Nos) 11 (7 Nos) 12 (2 Nos), (Qty. 2 Nos. 25)
5 6 4
7 1 2 3
8 5 11
9
13 14 15 27 17 14 17 18
10 A7 (3 Plate)
27 20
12 12
22
21
4
29
8 9 5 11
10 13
1 A7 (4 Plate)
20
7 12 12
5 6
4 14 15
16 17 19 22 21
18
8 5 11 13
9 10
20
7 12 12
5 6 14 15
16 17 19 22 21
4 18
4 Speed Gear Box 5 Speed Gear Box
A7
(5 Plate)
25 25 26 24 23 25 26 25 24 23 1
350 T Bird
KS ES KS ES ES
597326 Clutch steel plate kit (Four piece) 1 1
A1
597051 Clutch steel plate kit (Four piece) 1 1
A2 597325 112055 Clutch steel plate kit (Three piece) 1 1
A3 597050 Clutch friction plate kit (Four piece) 1 1
A4 141992 Clutch friction plate kit (Three piece) 1 1
A5 597327 144291 Clutch friction disc kit (with Revits) 1 1
A6 597328 144292 Clutch ball cage kit 1 1
145976/B 142193 Clutch assembly - 4 Speed - 5 Splines 1 SB-352, 146346/B 1
SPM / 018
550502/B Clutch assembly Complete 16 splines- 5 Speed 1 SB - 262, 493, 496 1
A7
Clutch assembly - 5 Speed - 5 Plate 1 550504/B
Clutch assembly - 4 Speed - 5 Plate 1 146346/B 1
A8 597383 Clutch plate kit - New Type 1 SB - 261 1
A9 597403 Steel plate kit (500cc) 5 Plate Clutch AVL 1 1
A10 597114 Clutch Rod Repair Kit 1 1
A11 597402 Clutch plate kit - bonded 1 1
Clutch centre and back plate assembly 1 SB-261, 144496 1
Clutch centre and back plate assembly 1 SB-261, 550501/B
1
145780/B Clutch centre and back plate assembly - (E) 1 SB - 261 1
550503/A Clutch centre and back plate assembly 1 SB - 261 1
Clutch centre assy. 350cc (For 3 Plate Clutch) 1 144457
140346/3 Single coil spring coil washer 1 30
2 550026 Spring washer 1 SB - 433
147108 Machined washer 1 SB - 433
140769 Hex. Nut with Nylon Insert - Main shaft 1 5
3 550025 Nut nylock - Main shaft 1 10
550524 Nut nylock - Main shaft 5 speed 1 SB-433
A1 A2 A3 A4 A5 A6 A8 A9 A10 A11
5 6 4
7 1 2 3
8 5 11
9
13 14 15 27 17 14 17 18
10 A7 (3 Plate)
27 20
12 12
22
21
4
29
8 9 5 11
10 13
1 A7 (4 Plate)
20
7 12 12
5 6
4 14 15
16 17 19 22 21
18
8 5 11 13
9 10
20
7 12 12
5 6 14 15
16 17 19 22 21
4 18
A7
(5 Plate)
25 25 26 24 23 25 26 25 24 23 1
350 T Bird
KS ES KS ES ES
144495/3 Sprocket & Drum assembly (4 plate clutch) 1 1
4
111134/1 Sprocket & Drum assembly (3 plate clutch) - 350cc 1 SB - 056 1
144462 Friction Disc - Old Type 2 Ref. A5
5
140751/5 Friction Disc - New Type 2 SB - 056, 261 2
6 144456/C Sprocket 1 SB - 261 1
Drum, 4 plate clutch sprocket 1 SB-261, 142195
7 Drum, 3 plate clutch 1 SB-113, 111154
145978/A Clutch sprocket Drum 1 SB - 261
8 111138/B Rivets, clutch sprocket & drum 15 SB - 261 100
9 140107 Clutch Ball 54 SB - 261 120
10 111137/D Rivets, Ball cage 15 SB - 261 100
11 140752/B 140752/A Rivets - Friction disc 7 SB - 261
12 111155/A Cage, Clutch ball 2 SB - 261, 353 6
13 111143/A Retaining Spring 1 SB - 261 18
144461/1 Steel plate, Dished 2 SB - 261 1
14
550230/A Steel plate, Formed 2 2
15 144459/B Friction plate (Insert type Black) 1 Year 2003 1
144460/1 Steel, Plain plate 2 SB - 261 1
16 144460/1 Steel, Plain plate 3 1
144460/1 Steel, Plain plate 4 1
144458/3 Friction plate (Bonded) 3 SB-261, 493 1
111146 Clutch Bonded Plate (3 Plate Clutch) 3 Alt. No.144458/3, SB-056 1
17
145977/A Friction plate (Bonded) 4 1
550227/A 145977/A Friction plate (Bonded) 5 1
A1 A2 A3 A4 A5 A6 A8 A9 A10 A11
5 6 4
7 1 2 3
8 5 11
9
13 14 15 27 17 14 17 18
10 A7 (3 Plate)
27 20
12 12
22
21
4
29
8 9 5 11
10 13
1 A7 (4 Plate)
20
7 12 12
5 6
4 14 15
16 17 19 22 21
18
8 5 11 13
9 10
20
7 12 12
5 6 14 15
16 17 19 22 21
4 18
A7
(5 Plate)
25 25 26 24 23 25 26 25 24 23 1
350 T Bird
KS ES KS ES ES
144463/A Clutch front plate 1 SB - 261 1
18 550228/A Clutch front plate 1 1
140347 Clutch front plate 1 SB - 056 1
145355 Clutch Spring 6 144138, SB-261
146027/A Clutch Spring (Blue) 6 Alt. No. 146029/A 6
SB-261
19 146028/A Clutch Spring (Orange) 6 Alt. No. 146029/A 6
SB -261
146029/A Clutch Spring (Yellow) 6 SB - 261 6
146345/A Clutch Spring (White) 6 SB - 496
20 140321/4 Screw - Clutch cap 3 SB - 353 16
21 140129 Lock washer, Internal Teeth 3 50
22 140349/1 111150 Clutch cap 1 SB - 352, New Type 2
23 144465 Bearing washer (ORG washer) 1 1
144464 144464/C Clutch pad (extension shaft tip) 1 SB - 433, 503 4
24
140343 Clutch Rod Pad (w/o extn. tip) 1 SB - 056 4
144466 Clutch Rod (3 Plate Clutch system) 2 Old Type 1
144497 Clutch rod 2 SB - 261 1
25
550055/G Clutch rod AVL 2 SB - 261, 433 6
550522/A Clutch rod 2 SB - 433 1
26 140201 Ball, 1/4" 1 SB - 433 50
27 140322/A Clutch Spring (Old Type) 1 3 Plate clutch system 6
28 111185/4 Clutch Centre & back plate assy., 3 Plate clutch 1 SB - 056 1
29 110250 Clutch rod Long 1 SB - 056, 063 1
04-60 ALTERNATOR (ACG) 154
CB SYSTEM 7 8
CDI SYSTEM
1
5
2
3 4
5
78
5
9
10 A1
Key Nos.
78 1&2
6
7 8
17
12 TCI SYSTEM
15 A1
11
5 3 4
9 2
7 8
1 1
12
7 8
13 2
A1
Key Nos. 4
16
1&2 3 14
350 T Bird
KS ES KS ES ES
170413/E 560045/A Alternator set - 12V AC/DC 1 SB - 524, 481 1
500960/D 144030 Alternator set - 12V AC/DC - CDI 1 SB - 503 1
141626 Alternator Set - 12 V 1 LTD 1
147059/C 502053/A Fly wheel magneto assembly, Three Phase 1 SB-461&497, (3+2 Wires) 1
A1
Fly wheel magneto assembly (Electra 2004) 1 SB-320, 502011/D 1
Fly wheel magneto assembly 1 502035/B, 1
SB - 527, 477
147056/C Fly wheel magneto assembly (5-20 deg.) 1 SB - 527 1
502046/A Fly wheel magneto assembly 1 SB - 461 1
147053/C Fly wheel magneto assembly, Single Phase 1 4+2 Wires, SB - 461 1
560618/A Alternator assembly, - BU 500 1 Improved Version 1
141721/3 Stator - 1 Phase, IPP 1 3 Bullet Terminals Wire 1
143633 Stator Assembly - 12V AC/DC 1 170536, SB-477 1
147058 502058/A Stator / pulser coil assembly - Three Phase 1 SB-461 & SB-497 1
Stator / pulser coil assembly 1 502036
1
Stator / pulser coil assembly - Single Phase 1 502048/A, SB-320,461
147055/A Stator & pulser coil assy - 1 phase magneto. (V) 1 SB - 461, Suitable for
TCI Make - V
500953/I 144119 Stator Assembly - 12V AC/DC 1 SB-194, 196 1
143633 Stator Assembly - 12V AC/DC - Three Phase 1 560047
Stator & pulser coil assy. 1 502043/B, SB-288,220
143766/B Rotor Assembly 1 1
500959/E Rotor Assembly 1 LTD, SB-194,196
147054 502059/A Rotor and Reluctor assembly 1 SB-461 & SB-497 1
2 Rotor and Reluctor assembly 1 502037, SB-477
Rotor and Reluctor assembly 1 502047/A, SB-320
Rotor and Reluctor assembly 1 SB-320, 502005
CB SYSTEM 7 8
CDI SYSTEM
1
5
2
3 4
5
78
5
9
10 A1
Key Nos.
78 1&2
6
7 8
17
12 TCI SYSTEM
15 A1
11
5 3 4
9 2
7 8
1 1
12
7 8
13 2
A1
Key Nos. 4
16
1&2 3 14
350 T Bird
KS ES KS ES ES
560620/B Rotor Assy. - ACG Aluminium 1 Modified for better charging 1
2 SB - 481
141625/3 Rotor Assy. with Keeper 1 For Non AC/DC vehicle 1
140318/B Single Coil Spring Lock Washer 20.2 x 32.2 x 2 1 1
3
502006/A Spring washer - Rotor 12.2 x 21.2 x 5 1 After Jan 2003, 50
SB-288, 621, 682
140317/1 Nut - Rotor 9/16” x 20 TPI 1 1
4 500923/B Nut - Rotor (Metric) M14 x 1.25 1 SB-194, 196, 503 4
502007/A Hex Nut M12 x 1.5 (Drive shaft TCI) 1 SB - 288
550524 Hex Nut M14 x 1.5 Nyloc 1 4
500913 Nut - Rotor (Drive Shaft) 1 TCI System 4
5
500916/B Spacer Ø 12.5 x 7.3 x 7 3 1
500965/A Spacer 7.3 x 13 x 25.5 (Below stator) 2 1
6 141722/A Spacer 7.3 x 1.5 (stator) 1 1
7 142604 Lock washer - Stator fixing 3 50
8 151910 Nut - For fixing stator 3 50
140311/B Distance piece - Alternator 19 x 32 x 19 1 1
9 145438/B Reluctor Disc 1 SB - 194, 503
500969/C 500907 Reluctor Disc - INEL 1 LTD, SB - 196 1
10 144037 500968/A Pulser coil Assembly (Pulser holder) 1 SB - 503, 661 1
11 582511/A 500917/B Black Cable Strap 1 SB - 661, 02-2013 1
12 500967/A Spacer - Above pulser holder Ø 7.3 x 13 x 14 1 1
13 502017/A Hex. Socket head cap screw, M6 x 8 1 SB - 288 10
14 502013/B Clip 1 SB - 499 20
15 502015/A Screw - M5 x 12 - Pulser coil fixing 2 SB - 288
16 502070/A Magneto key 1 SB - 288 20
17 550095 Allen screw M6 x 30 (End cover) 3 10
04-65 CHAINCASE OUTER 158
A1
Key Nos. 2
8&9
2
1
79
8
7 9
4
3
6
4 6 8
Old Type 5 New Type
3 5
1
6
5
13 ELECTRA,
MACHISMO &
14 THUNDERBIRD
2
15 1
7
11 9 A2
10 8 4 12
4 Key Nos.
1 3 6 3
5 13 & 14
350 T Bird
KS ES KS ES ES
A1 Cap Nut assembly 1 SB-256, 145947/A 1
A2 Oil filler plug assembly 1 145948/A, 1
SB - 266, 275
143907/B 143907 Chaincase outer (Inches) 1 < Mar ‘02 1
144917/4 Chaincase outer (Metric) 1 SB-203,275, > Mar ‘02 1
145464/1 Chaincase outer CDI 1 SB-266,275,< Mar ‘05 1
Chain case front half 1 144931/2, SB-172 1
1 502010/B Chain case front half - TCI finished 1 After April 2005 1
SB-288, 291, 375
502075/B Chain case front half - Bullet 1 After April 2005 1
Chaincase outer (Inches), Front Half C.B. 1 170102, Before Mar ‘02
Chaincase Front half C.B. (Metric) 1 144865/C, SB-203,
After Mar ‘02
145964/A Chaincase Front half, Metric (Super Finish) 1 1
144864/G Chaincase outer - Front half buffed (5 Speed) 1 SB - 275 1
140297/C Rubber seal - Chain case outer 1 1
2 502060/A Gasket, TCI Chaincase 1 SB - 372 1
502009/A Gasket (Electra 2004) 1 SB - 372, 380 1
502004/B Gasket 1 1
144635 140309 Oil level plug (Inches) - Chaincase 1 SB - 203 20
3 Before Mar 2002
144921/B Oil level plug (Metric) - Chaincase 1 After Mar 2002 10
140299 Fiber washer (Inches) 1 SB - 113, SB - 203, 40
4 144633, Before Sept ‘98
144915/A Fiber washer (Metric) 1 After Sept ‘98
SB - 291
140313 Plug Inspection (Inches) 1.0” x 20 TPI 1 Before July 1999 2
144922/B Inspection plug (Metric) 1 SB-266,Alt.No.145833/A 2
5 After July 1999
145833/A Plug M24 x 1 (Metric) 1 1
A1
Key Nos. 2
8&9
2
1
79
8
7 9
4
3
6
4 6 8
Old Type 5 New Type
3 5
1
6
5
13 ELECTRA,
MACHISMO &
14 THUNDERBIRD
2
15 1
7
11 9 A2
10 8 4 12
4 Key Nos.
1 3 6 3
5 13 & 14
350 T Bird
KS ES KS ES ES
144847 Plug - Chain case 1 Old Type 2
5 145681/A Plug Inspection (Metric) 1 2
140564 Plug Inspection (Screw Type) 1
140314 Fiber washer, Oil filler plug (Inches) 25.4 x 31.8 x 1.2 1 Before Mar 2002
6 SB - 203 50
144920/A Fiber washer, Oil filler plug (Metric) - New Type 1 After Mar 2002 40
SB - 266
144795 Fiber washer (Inches) 1 < May 1999, SB-203 20
7 145164/A Fiber washer (Metric) 13 x 28.5 x 1.5 1 SB - 256 20
After May 1999
145834/A ‘O’ Ring (Dome Nut) 1 SB - 256 20
140282 Cap Nut, 3/8” CEI 1 Before Mar ‘02 10
SB-172,203,
8
145165/B Cap (Dome) nut (Metric) M10 x 1 1 After Mar 2002 1
SB - 256
145832/A Dome nut (Metric) M10 x 1 1 SB - 256 1
170288 Plain washer (Inches) (Chain case front half stud) 1 SB-172, Before Mar ‘02
9 Alt.No.140283, Citi Bike 1
145171 Plain washer (Metric) 1 After Mar 2002 1
SB-172,203,256,266,275
10 550102/A Oil seal (KOS 9521) 1 1
11 550061/B Bush 1 1
12 550095 Allen screw M6 x 30 (Chain case front half) 10 10
13 502018/B Oil filler plug 1 SB - 288, 390, 687 1
14 502019/A ‘O’ Ring (Oil filler plug) 1 SB - 288 30
15 145834/A ‘O’ Ring (Dome Nut) 1 SB-256 20
05-10 CARBURETOR - VM 24 & VM 28 162
VM 24 A1 VM 28
6
Key Nos. 5
4
43
All in group
4-40 2
42
1
41 3
40
39 51 8 55
37 35
9 54
36 43
28
42 55 50
35
27 53
28 41
39
2 1
27 40 52
26
56
26 25 12
5 38 50
6 7
4 13
25 37
8 45 24 10
44 11
9
36
14 44 15
45 32
44
24 15 34 14
12 46 33 51
13 31 16
10
23 11 47
48 22
22 17
16 49 29
21 21
18 30
19
20 17
18
19 20
05-10 CARBURETOR - VM 24 & VM 28 163
350 T Bird
KS ES KS ES ES
144732/A Carburetor 350cc 1 1
A1 144135/1 Carburetor (EGLI) 1 1
535 CC EGLI Carburetor 1 144136/1 1
1 141947 Air Adjuster Spring 1 1
141951 Air screw 1 10
2
142970 Air screw - VM 28 1 6
3 142971 “O” Ring, Air screw 1
141958 Screw - Throttle adjuster 1 4
4
142972 Screw, Throttle Adjuster Carb. 500 CC (VM 28) 1
141952 Spring - Throttle adjuster 1 20
5
142973 Spring - Throttle adjuster - VM 28 1
6 141946 “O” Ring, Throttle screw 1 18
7 142981 “O” Ring - Carb Flange 1 20
8 141967 Valve seat packing 1 1
141969 Needle valve assembly 1 1
9
142984 Needle valve assembly 1 1
10 141966 Washer, Main jet 1
141948 Main jet 90 1 2
Main jet 110 1 112180
11
Main jet 117.5 1 144335 1
142997 Main jet 500cc (110 MJ) 1 VM 28 Carb. 1
12 141977 Pilot jet 1 2
141978 Needle jet - VM 24 1 1
13
142992 Needle jet - VM 28 Carb. 1 1
14 141950 Hinge pin 1 1
05-10 CARBURETOR - VM 24 & VM 28 164
VM 24 A1 VM 28
6
Key Nos. 5
4
43
All in group
4-40 2
42
1
41 3
40
39 51 8 55
37 35
9 54
36 43
28
42 55 50
35
27 53
28 41
39
2 1
27 40 52
26
56
26 25 12
5 38 50
6 7
4 13
25 37
8 45 24 10
44 11
9
36
14 44 15
45 32
44
24 15 34 14
12 46 33 51
13 31 16
10
23 11 47
48 22
22 17
16 49 29
21 21
18 30
19
20 17
18
19 20
05-10 CARBURETOR - VM 24 & VM 28 165
350 T Bird
KS ES KS ES ES
141970 Float assembly 1 1
15
142996 Float assembly - VM 28 1 1
141953 Float chamber gasket 1 5
16
142974 Float chamber gasket 1 10
141968 Float chamber body 1 1
17
142995 Float chamber body - VM 28 1 1
18 141963 Spring washer 4 1
19 141964 Screw - Float chamber 4 1
141957 Throttle valve piston - VM 24 - 2.0 1 1
20 Piston (Throttle) Valve - 3.0 - 1 142977
144152 Throttle valve 1
21 141945 Jet needle - VM 28 4DH7-3 1 1
22 141965 Spring clip 1 5
23 141959 Spring plate 1 10
141954 Spring - Throttle valve 1 14
24
Spring - Throttle valve - VM 28 1 142975 1
141974 Washer rubber - Mixing chamber cap 1 1
25
Washer rubber - Mixing chamber cap - VM 28 1 142986 1
141973 Mixing chamber cap 1 1
26
142994 Mixing chamber cap - VM 28 1 1
27 141975 Lock nut - Throttle cable adjuster 1 1
28 141976 Adjuster - Throttle cable 1 10
29 142991 Packing F.C.B. (500cc) 1 30
30 142990 Guide Screw 1 1
31 142978 Connector block 1
32 Spring Throttle Adjuster 1 142973 1
05-10 CARBURETOR - VM 24 & VM 28 166
VM 24 A1 VM 28
6
Key Nos. 5
4
43
All in group
4-40 2
42
1
41 3
40
39 51 8 55
37 35
9 54
36 43
28
42 55 50
35
27 53
28 41
39
2 1
27 40 52
26
56
26 25 12
5 38 50
6 7
4 13
25 37
8 45 24 10
44 11
9
36
14 44 15
45 32
44
24 15 34 14
12 46 33 51
13 31 16
10
23 11 47
48 22
22 17
16 49 29
21 21
18 30
19
20 17
18
19 20
05-10 CARBURETOR - VM 24 & VM 28 167
350 T Bird
KS ES KS ES ES
33 Washer - Screw 2 142983 1
34 Screw - Throttle valve 2 142980 1
35 141956 Throttle Cable Cap 1 10
141972 Plunger assembly 1 2
36
142989 Plunger assembly - VM 28 1 2
141960 Spring 1 1
37
Spring - Plunger - VM 28 1 142988 1
38 142979 “O” Ring 1 1
141971 Lever assembly - Starter 1 1
39
Lever assembly - Starter - VM 28 1 142985 1
40 141949 Washer 1 50
41 141955 Spring plate 1 1
141962 Guide holder 1 1
42
142987 Cap plunger guide holder 1 1
43 141961 Starter Plunger Cap 1 14
146849/A Gasket, Carburetor flange 3 SB - 372 10
44
Gasket, Carburetor flange - 350cc 3 144625/A, SB-372 10
45 141515/A Spacer 2 1
112089 143287 Flange assembly 1 SB - 349 1
46 Carburetor flange with bush - PAV 1 146750/B 1
SB - 349, 491
Flange assembly with nipple, screw, spring and bush 1 144082
47 112096/A 112096 Spring, Auxiliary air screw 1 50
48 112095/B Screw, Auxiliary air 1 5
141831 Tube, Flexible 1 SB - 232 1
49
144084 Pipe / Tube for Carb. Flange 1 1
05-10 CARBURETOR - VM 24 & VM 28 168
VM 24 A1 VM 28
6
Key Nos. 5
4
43
All in group
4-40 2
42
1
41 3
40
39 51 8 55
37 35
9 54
36 43
28
42 55 50
35
27 53
28 41
39
2 1
27 40 52
26
56
26 25 12
5 38 50
6 7
4 13
25 37
8 45 24 10
44 11
9
36
14 44 15
45 32
44
24 15 34 14
12 46 33 51
13 31 16
10
23 11 47
48 22
22 17
16 49 29
21 21
18 30
19
20 17
18
19 20
05-10 CARBURETOR - VM 24 & VM 28 169
350 T Bird
KS ES KS ES ES
140147 Washer - Metal 5/16” shake proof 2 40
50
51 Tube - Air vent 2 142982
142471 Carb FL Washer 1 1
52
112144 Gasket Intake Manifold 500cc 1 1
144645 Carb. flange gasket 500cc 1 VM 28 Carb. MTG 1
Carburetor Flange (FIN) - 500 assembly 1 144083
53
510821 Carburetor Flange - A500cc 1 1
54 143143 Hose, Carburetor 1 10
143144/2 Clip - Hose (Old Type) 2 10
55
500711/A Hose Clip (New Type) 2 SB - 08-2013 10
143146 Hex. socket head HD cap screw M8 x 30 2 SB - 687 10
56
586006/A M6 x 55 Socket Bolt 2 SB - 687 10
05-20 CARBURETOR - A350 (BING) 170
8
9
2
3
5 2
7 4
10
2
6
3
13 14 15
e
Typ
2
11 12
O ld
05-20 CARBURETOR - A350 (BING) 171
350 T Bird
KS ES KS ES ES
1 Carburetor assembly - LB 350cc 1 500700 1
500711/A Clip hose 2 Before June 2002 1
2 SB - 199, 200
143144/2 Clip hose Ø 38-50 2 After June 2002 10
500699 Hose sleeve carburetor to engine 1 SB-172,Before June ‘02 1
3
Hose sleeve carburetor to engine (Nitrle) - C.V. Carb. 1 500822/A, 6
After June 2002
4 Needle jet 1 500772 1
5 Pilot jet 1 500775 1
6 Float assembly 1 500769 1
7 Needle valve set 1 500771 1
8 Strainer 1 500778 1
9 Jet needle 1 500786 1
10 Throttle valve 1 500785 1
11 500355 Hex socket head screw M6 x 16 2 After June 2002 10
12 144636/A Sealing washer - Copper 2 After June 2002 1
13 Flange - Carb. LB 1 500880/A, SB-220,
After June 2002
14 500824/A Gasket C.V. Carb 1 After June 2002 10
05-30 CV CARBURETOR - BS 26 & BS 29 (UFSL) 172
A1 A2 A3 A4 A5
Key Nos. Key Nos. Key Nos. Key Nos. Key Nos.
1, 40 (2 Nos), 47, 14, 15 from group 04-70, 16 (2 Nos), 45 & 46 27 & 48 14, 25 & 26 29, 30 & 31
17 (2 Nos), 18 (2 Nos), 21, 35 from group 04-80, 22 (2 Nos),
30 (2 Nos), 31,33 from group 06-10 and 1 from group 07-20 A6 A7
Key Nos. Key Nos.

47
35, 36, 12, 16, 22, 35,
33 37,49 & 501 48, 49, 51 & 54
53
14
54
1 5 34
6
7
Oldest Type
8 53
2 9
2
3 15
Old Type Metal Type 10 16
2 51 32
2 17 31 35
36
18 30 37
3 PET Type 4 11 19 38
New Type 29 49
20
12 50
2 2 21
22
3
PET Single Piece Construction
13 28
43
44 28
23 27
45 24
25 ‘L’ Type Drain
46
40
39 26 48
Old Type 41 42
350 T Bird
KS ES KS ES ES
A1 597272 Carburetor kit - BS 26 1 1
A2 597278 Carburetor flange kit 1 1
A3 888084 Drain screw repair kit - BS 29 1 1
A4 888085 Drain and vent pipe kit - BS 29 1 1
A5 888086 Idle screw repair kit - BS 29 1 1
A6 888083 Mixture Pilot Screw Repair Kit - BS 29 1 1
A7 888224 Minor Kit Carb. BS 29 Repair Kit 1 1
500820/B Carburetor assembly - BS 26 1 SB - 549 1
1 510700/C Carburetor assembly - BS 29 (Machismo 500) 1 SB - 549 1
510700/D Carburetor assembly - BS 29 (Machismo 500) 1 Plastic Top Cover (PET) 1
500854 Top cover fixing screw (Full Thread) 2 Oldest Type 10
2
570936 Top cover fixing screw - Shank Type 2 New Type, > June 2008 10
500831 Diaphragm top cover (Metal) BS 26 (Oldest Type) 1 5
3 570831/A 510831 Diaphragm top cover - BS 26 & BS 29 (PET Type) Grey 1 Old Type, > June 2008 3
570943 Diaphragm top cover - BS 26 & BS 29 (PET Type) 1 Single piece construction 3
500833 Piston valve spring - BS 26 1 2
4 510833 Piston valve spring - BS 29 1 Alt. No. 570833/A 2
570833/A Piston valve spring - BS 29 1 New Type, > June 2008 2
5 500848 Jet needle plate fixing screw 2 10
6 500836 Jet needle fixing plate 1 10
7 500837 Jet needle retainer spring 1 10
8 500839 Jet needle washer C.V. Carb. 1 10
9 500838 Jet needle E-Ring 1 10
500864 Jet needle 1 2
10
510864 Jet needle 1 2
A1 A2 A3 A4 A5
Key Nos. Key Nos.

47
35, 36, 12, 16, 22, 35,
33 37,49 & 501 48, 49, 51 & 54
53
14
54
1 5 34
6
7
Oldest Type
8 53
2 9
2
3 15
2 51 32
2 17 31 35
36
18 30 37
3 PET Type 4 11 19 38
New Type 29 49
20
12 50
2 2 21
22
3
13 28
43
44 28
23 27
45 24
46
40
39 26 48
Old Type 41 42
350 T Bird
KS ES KS ES ES
500832 Piston valve assembly - BS 26, C.V. Carb. 1 1
11 510832 Piston valve assembly - BS 29, C.V. Carb. 1 1
570832/A Piston valve assembly - BS 29, C.V. Carb. 1 New Type 1
500835 510835 Diaphragm - BS 26 & BS 29 1 Common 1
12
510831 Diaphragm - Bullet X 1 1
13 500834 Diaphragm retainer ring 1 10
500861 Air vent hose - BS 26 1 5
14 510861 Air vent hose - BS 29 1 Old Type, Ref. A4 5
570873/A Air vent hose - BS 29 1 New Type, L Bend 5
500865 Needle jet (P-2M) - BS 26 1 2
15
510865 Needle jet - BS 29 1 1
500845 “O” Ring - Jet Holder 1 10
16
570845/A “O” Ring - Jet Holder / Drain screw 1 New Type 10
17 500844 Main jet holder 1 2
500863 Main jet (110) - BS 26 1 2
18
570837/A Main jet (110) - BS 29 1 2
19 500846 Float pin 1 2
20 500847 Float pin fixing screw 1 10
21 500843 Float assembly 1 2
22 500841 ‘O’ Ring float chamber cover CV Carburetor 1 2
23 141963 Spring Washer 2 20
24 500842 Screw Bowl MTG with Washer (FCB Fixing) 2 10
25 500874 Clip Drain Hose 1 Ref. A4 10
500853 Hose, Drain 1 Old Type, Ref. A4 5
26
570842/A Drain Hose 1 New Type 5
27 500871 Screw Drain 1 Ref. A3 2
A1 A2 A3 A4 A5
Key Nos. Key Nos.

47
35, 36, 12, 16, 22, 35,
33 37,49 & 501 48, 49, 51 & 54
53
14
54
1 5 34
6
7
Oldest Type
8 53
2 9
2
3 15
2 51 32
2 17 31 35
36
18 30 37
3 PET Type 4 11 19 38
New Type 29 49
20
12 50
2 2 21
22
3
13 28
43
44 28
23 27
45 24
46
40
39 26 48
Old Type 41 42
350 T Bird
KS ES KS ES ES
500860 Float body assembly - BS 26 Straight Nipple Drain 1 1
28
570732/B 570732/A Float body assembly - BS 26 & BS 29, C.V. Carb. 1 > April 2012 1
Drain Screw ‘O’ Ring Type with ‘L’ Type Drain Nipple
29 500857 Idle adjuster screw (Yellow) 1 Ref. A5 1
30 500856 Packing, Idle adjuster screw 1 Ref. A5 20
31 500855 Spring, Idle adjuster screw (Yellow) 1 Ref. A5 10
500866 Pilot jet (Slow Jet) BS 26 - 15 1 2
32 570840/A Pilot jet (Slow Jet) BS 29 - 12.5 1 2
510867 Pilot Air Jet Bx 1 2
500867 Pilot air jet (ID 1.6 Thread Type) 1 < April ‘12, Applicable 2
33
570839/A Pilot air jet C.V. Carb (ID 1.2 Thread Type) 1 < Sep. 2009 2
500849 Plunger assembly choke- BS 26 1 1
34
570841/A Plunger assembly choke- BS 29 1 1
35 500870 “O” Ring, Pilot screw Front 1 20
36 500869 Washer, Pilot screw 1 20
37 500862 510862 Spring, Pilot screw 1 Common 20
38 Cap - BS 26 1 500873 1
39 Hose carburetor to engine (Nitrle) 1 SB-243, 500822/A, 6
Before Dec 2002
Ref.Key No.45,46
143144/2 Clip hose Ø 38-50 (Old Type) 2 SB-243,Ref.Key No.45,46 10
40 Before Dec 2002
500711/A Hose Clip (New Type) 2 SB - 08-2013 10
41 500355 Hex. socket head screw M6 x 16 2 SB - 220 10
42 144636/A Sealing washer 2 20
500821 Flange C.V. Carb. 1 SB-243, < Dec 2002 1
43 521262/A Flange C.V. Carb. 1 SB-243,Ref.Key No.45,46 1
510821 Flange for Carb. A500 1 1
A1 A2 A3 A4 A5
Key Nos. Key Nos.

47
35, 36, 37, 12, 16, 22, 35,
33 49 & 501 48, 49, 51 & 54
53
14
54
1 5 34
6
7
Oldest Type
8 53
2 9
2
3 15
2 51 32
2 17 31 35
36
18 30 37
3 PET Type 4 11 19 38
New Type 29 49
20
12 50
2 2 21
22
3
13 28
43
44 28
23 27
45 24
46
40
39 26 48
Old Type 41 42
350 T Bird
KS ES KS ES ES
44 500824/A Gasket 1 SB-243,Ref.Key No.45,46 10
Before Dec 2002
45 521178/A Carburetor Flange (Single piece construction) 1 After Dec 2002, 1
SB - 243,354
46 521200/A “O” Ring Flange 1 SB-243, > Dec 2002, 5
Used with Part No.521178/A
47 500823/B 500823 Bellows (PVC Nitrle) Air filter to Carb. 1 SB - 552 1
48 570845/A “O” Ring Drain Screw 1 Ref. A3 20
49 570846/A “O” Ring Pilot Screw 1 > August 2010 20
570844/A Pilot “E” Adjusting Screw - BS 29 1 2
50
500868 Pilot “B” Adjusting Screw - BS 26 1 Old Type 2
51 570836/A Needle Assembly Float (1.5 C.V. Carb) 1 5
52 500872 Cap Throttle Shaft 1 5
53 570874/A Clip Air Vent 1 20
54 570940/A ‘O’ Ring plunger assy. choke 1 10
06-10 RESONATOR SYSTEM 180
1
8
18
1
11 10
9
17
14
13
12
7
New Type 6 12
12
3
Old Type 15
16
5
350 T Bird
KS ES KS ES ES
801267 145449/B Resonator box - Black 1 SB-332,Alt.No.801484 1
801484 146525 Resonator box - Black 1 SB - 332 1
145448/B Resonator box - Plated with Nipple 1 SB-332,Alt.No.146524/C 1
1 145555/A Resonator box - Black 1 806015, SB-200
146524/C Resonator box - Plated 1 1
146756/A Resonator box - Plated 1 SB-84,454,Alt.No.540123/A 1
540123/A Resonator box - Plated A500 1 1
801491 Resonator box assy - black (Emission Norms) 1 SB - 354 1
145456/A Beading (Old type) 1 Alt. No. 592596/A, 20
2 Gasket New Type
SB-180,188,199,200,603,663
592596/A Gasket Rubber Beading - Resonator 1 SB - 673 20
3 801127 Bottom cover 1 SB - 663, 673 2
4 586032/A 141061/1 Plain Washer 1 SB - 687 50
Hex screw M6 x 27 1 143541 1
5 SB-188,199,200,297,317
586042/A 145861/A Flanged Hex Bolt M6 x 28 1 SB - 687 10
142274 145961/A Hex. Screw M6 x 16 2 SB-252 40
6 147617/A M6 x 1 x 14 MM Hex. Flange Screw 2 SB - 05-2013
Flanged Hex bolt M6 x 20 2 145961/A
7 140129 Lock Washer, Internal Teeth 2 SB-252, SB-687, 50
Ref.Key No. 6
111901/A Hexagonal Bolt M8 x 1.25 x 70 1 SB-252
8 143657 Hex Bolt M8 x 40L 1 SB - 687 40
586049/A 143657 Hex Bolt M8 x 40L 1 SB - 687 40
9 801066 Bracket 1 SB-663, 673 1
1
8
18
1
11 10
9
17
14
13
12
7
New Type 6 12
12
3
Old Type 15
16
5
350 T Bird
KS ES KS ES ES
140147 Washer shake proof 5/16” 1 40
10
11 141051 Nut 1 40
500711/A Hose clip 2 SB - 220 1
12
146318/A Hose clip S.S. 1 2
141829/A Bellows - A/F 1 1
13
500750/B Bellow 1 1
14 500712/A Hose clip - Dia 60 1 1
15 500719 Strap 1 50
16 144084 370169 Pipe / Tube for Carb. Flange 1
143497/B Suction pipe 1 SB - 332 1
17
146528/A Suction pipe, Connection Tube PVS - Rubber 1 SB - 332 1
18 142179 Hose clip 1 SB-188, 199, 200 4
06-20 BREATHER BOX AND PULSE AIR VALVE (PAV) 184
PAV SYSTEM
5 24
25
5 12
6
6 9
1
8 7 13
9
27
8 8
5 8 9 26
7 1 11 20
30
29 18 21
32 2
33
19
2
31 14
10 15
23 22 14 16
4
4 15
3
16 17
Beading 28
350 T Bird
KS ES KS ES ES
560151/A Breather box assy 1 560151/B 1
For Mach, After July 2002
SB-188, 480
147529/A Breather box assy - Metal 1 SB-480 1
500454 Breather box assy 1 500444, SB-220,
Before July 2002
Breather box assy., T1 1 521171/A 1
146025/B Breather box assy 1 SB - 529 1
1
Breather box assy 1 SB-330, 502074/A 1
146529/A Breather box assy 1 SB-384 1
521240/C Breather box assy 1 1
Breather box 1 560158, SB-188,200, 1
For Mach, After July 2002
146274/A Breather box Assy. - Homologation (Metal) 1 SB - 408 1
146291/A Breather box assy (thuderbird) 1 SB - 384 1
145455/B Breather return tube (14 OD / 10 ID x 155L) 1 SB-188, 200 5
147007/B Breather return tube 1 SB - 403, 407 5
500108 Breather return tube (Pipe Short - 120) 1 10
2
521161/B Breather Pipe - Straight 1 1
510194/B Breather return tube L 450 x OD 13.5 1 1
146276/B Breather return tube 1 SB-330, Ref. 146025/B 1
143484/B Breather pipe, Short 1 SB - 330 10
3
500128/B 500128/A Breather pipe L 370 x OD 16 1 1
4 146172/C 146172/B Breather pipe chain case 1 SB - 288, 330 2
560156/B 560156/A Breather pipe - B.box to A/F 1 SB - 188, 200 1
5 500127 Breather pipe, Long (Old oil circuit) L 385 1 Before July 2002 1
500126/B 500126/A Breather pipe, Long (New oil circuit) L 300 x OD 14 1 After July 2002 1
PAV SYSTEM
5 24
25
5 12
6
6 9
1
8 7 13
9
27
8 8
5 8 9 26
7 1 11 20
30
29 18 21
32 2
33
19
2
31 14
10 15
23 22 14 16
4
4 15
3
16 17
Beading 28
350 T Bird
KS ES KS ES ES
581084/A Breather pipe - B.box to A/F L 150 x OD 14 1 1
5 Breather pipe - B.box to A/F L 200 x OD 14 1 510193/B
143485 Breather pipe, Long - B.box to A/F L 280 x OD 14 1 1
6 140573/B Clip, Hose 3 1
7 141093 586048/A Hex Bolt M6 x 10 1 50
8 143496/A 143496 Washer 2 30
9 586029/A 141060 Hexagonal Nut M6 x 1 (Metric) 1 40
510187/B Pulse Air Valve - PAV Unit (TCI) 1 SB - 349
10
147616/A PAV - Assy 1 SB - 504 1
146748/A PAV Tube - A/F to PAV Unit L 675 x OD 14 1 SB - 349 1
11
510191/D Breather Pipe 16 X 10 X 800 1 SB - 354 1
510189/F Braided hose PAV Synthetic rubber 1 SB - 349, 419, 1
12 146293/A Braided Hose - Homologation 1 SB - 358 1
Braided Hose 1 144151, SB-358 1
146318/A Hose clip 1 SB - 349 2
13
146479 Clip for Crankcase D/S (Stainless Steel Hose Clamp 12) 1 10
586029/A 141060 Hexagonal Nut M6 x 1 (Metric) 2 SB - 349 40
14
586021/A 141306/2 Hexagonal Nut M6 x 1 x 7 2 40
15 140129 Lock Washer, Internal Teeth 4 50
111846 Hex. Bolt M6 x 1 x 20 2 SB-349, SB-687, LTD 20
16
586042/A 145861/A Flange Bolt, PAV Mounting 2 10
510190/C 510190/B PAV Tube 1 SB - 349, 395 4
17 146995/A PAV Tube 1 1
PAV Tube 1 147700/A 1
SB-507, 522
18 142528 Hex. screw M5 x 12 2 SB - 349 50
PAV SYSTEM
5 24
25
5 12
6
6 9
1
8 7 13
9
27
8 8
5 8 9 26
7 1 11 20
30
29 18 21
32 2
33
19
2
31 14
10 15
23 22 14 16
4
4 15
3
16 17
Beading 28
350 T Bird
KS ES KS ES ES
19 140129 Lock Washer, Internal Teeth 2 SB - 349 50
20 141862 Nut 2 SB - 349, 354 1
PAV Unit Bracket 1 SB-349, 510188/F 5
21 146292/A PAV Mounting Bracket 1 SB - 358 1
147503/A PAV Bracket 1 SB - 504 1
22 500110/E Breather bolt 1 SB - 284 1
23 146333/A Clip, Breather tube 1 10
24 147502/A Grommet 2 SB - 504 20
25 147504/A Bush - PAV 2 SB - 504 10
26 147039/A Wire clamp - PAV 1 SB - 414 10
146295/A Grommet - Homologation 1 20
27
142582 Grommet Rubber 1 20
28 560159/A Beading - PVC 1 SB - 188, 200 10
29 Pulse Air Valve Assembly (PAV) 1 144187, SB - 358
30 Dummy Cap 1 144188, SB - 358
31 Tube, Pulse Air Valve 1 144149, SB-239,358
32 Lock Nut 1 144150, SB-358
33 Spacer 1 141234, SB-358
06-30 AIR FILTER ASSEMBLY 190
A1 A350 A1 350, 500, 535

Key Nos. Key Nos.
1
1,3,4,5,7,8,9 4 1,2,5,6,8,9,21 1
10 17
12
13 14
11 15
16
5
19
11 20
17
13
14 12 10
15
16
2
10
12
13 20
19
1 5
21
13
12 6
10
18
7
8
9
8
9
350 T Bird
KS ES KS ES ES
801262 112057 Air filter assembly complete (CIV) 1 SB-175 1
Air filter assembly, Chrome Plated 1 500727/B, SB-199 1
Air filter assembly, Plated (EGLI Type) 1 170462, SB-200 1
A1 Air filter assembly, Painted (EGLI Type) 1 1
Air filter assembly, Black 1 801131 1
Air filter assembly, P.O.Red 1 802020 1
Air filter assembly, Peacock Blue 1 803013 1
Air filter assembly, Athena Grey 1 806050 1
801002 Air filter body, Black 1 1
Air filter body, P.O.Red 1 802001 1
Air filter body, Peacock Blue 1 803001 1
1 Air filter body, Athena Grey 1 806001 1
112058 Air filter body, Plated 1 SB-175, Alt.No.801261 1
Air filter body, Plated 1 500728, SB-199 1
Air filter body, Plated 1 170461/2, SB-200 1
Stud - Air filter 1 110671/2, SB-200 10
2
112137 Air Filter Stud (D) 175mm Long 1 SB-188, 200 10
3 Top Cover, Air filter, Chrome Plated 1 500729/B, SB-199 1
4 Gasket, Air filter cover 2 500741, SB-199, 1
112161 Air filter element 1 SB - 175 1
5 143548/A 500702 Air filter element 1 SB-199 1
110673 Air Filter (Spares) 1 SB-043 1
6 Element retainer, Black 1 801001
7 Air filter intake box, Chrome Plated 1 500755, SB-199 1
110656 Double Coil Spring Lock Washer 1 SB - 175 1
8
586032/A 141061/1 Washer 1 SB - 687 50
A1 A350 A1 350, 500, 535

Key Nos. Key Nos.
1
1,3,4,5,7,8,9 4 1,2,5,6,8,9,21 1
10 17
12
13 14
11 15
16
5
19
11 20
17
13
14 12 10
15
16
2
10
12
13 20
19
1 5
21
13
12 6
10
18
7
8
9
8
9
350 T Bird
KS ES KS ES ES
9 Nut 1 110663
SB - 188, 200
10 142274 Hex. Screw M6 x 16 2 40
12 586032/A 141061/1 Washer 2 SB - 687 1
140147 Washer, Shake proof 5/16” 1 40
14
15 141051 Nut 1 40
801066 Bracket - Air filter - Black 1 1
16
Bracket - Air filter 1 500740, SB - 199 1
17 111901/A Hexagonal Bolt M8X1.25X70 1 20
18 500719 Strap, Air filter hose 1 50
141829/A Bellows, Air filter to carburetor 1 1
19
500750/B Bellow (SPACO) 1 1
Worm Clip 1 141655 1
20
500712/A Clip, Hose 1 1
21 110414 Sticker 1 1
06-40 AIR FILTER ASSEMBLY (THUNDERBIRD) 194
A1 THUNDERBIRD
Key Nos.
1 6
All except
6&7
7
7
11
10 12
3
8 4
8
8
5
2
9 9
9
9 13
9
06-40 AIR FILTER ASSEMBLY (THUNDERBIRD) 195
350 T Bird
KS ES KS ES ES
Air filter assembly, Athena Grey 1 521096, SB-354 1
A1
521237 Air filter assembly 1 1
521091/E Air filter body 1 Alt.No.521238/B, SB-354 1
1
521238/B Air filter body - Bullet X 1 1
2 521129/B “O” Ring 1 1
3 521172/A Air filter element 1 1
4 521093/D Cover, Filter element 1 1
5 521092/D Lid - Air filter 1 1
142258 Hex screw M8 x 16 3 40
6
591534/A Flanged Hex. Bolt M8 3 SB-687, Alt. No. 586025/A 40
7 141051 Hex nut M8 3 40
Slotted cheese head screw M5 x 18 3 142095, Old Type
8
142065 Slotted cheese head screw M5 x 20 - T1 3 New Type
9 521125 Cross recessed pan head screw M5 x 25 5
572611/A Clip Hose (New Type) 1 SB - 08-2013 1
10
570899/A Hose Clip 1 Old Type, SB - 08-2013 1
11 500823/B Bellows Out let - Air Filter to Carb. 1 SB-663, 673 1
12 500712/A 147897/B Hose Clip 1 SB - 661 1
13 141560 Air Pollution Sticker 1 After 2008 1
07-10 SILENCER AND EXHAUST PIPE 196
THUNDERBIRD
21
6
20 5
22
2 2
3 19
23 3
5
4
5
6 18
26
1
13 25
29
14 18
7
Glass Wool
12 17
16
8
15
11
10
9 A1 10
9
Key Nos.
(Qty. 2 Nos. 3, 5 &
19), 14, 18
350 T Bird
KS ES KS ES ES
112162 Silencer assy with bracket 1 Before Nov 2001, 1
SB-021, 188, 199
Silencer assy with bracket 1 143074, SB-021 1
112163 Silencer Std (Short), Plated 1 SB-021,161, < Nov ‘01
A1
112101 Silencer (Long) 350cc Mach., Plated 1 SB-161,
Before Nov 2001
Silencer assy with bracket 1 SB-200, 142901
Before Nov 2001
145434/A 145787/A Silencer assy with bracket 1 After Nov 2001 1
1 521084/I 521084/H Silencer assy plated (TB 2005) 1 SB - 235 1
2
Flange Screw M8 x 30 1 143659 10
140080/2 Plain Washer, M8 2 50
3 586036/A 140080/2 Plain Washer, M8 2 SB - 687 50
586036/A 140080/2 Plain Washer, M8 1 50
4 Spacer 1 521151/B
140147 Washer shake proof 5/16” 3 40
5 140147 Washer shake proof 5/16” 1 40
141051 Nut 1 40
6
586004/A 142182 Hexagonal Nylock Nut M8 x 9.5 1 30
500804/A Gasket ring, Exhaust 1 SB-380 10
500334/A Gasket ring, Exhaust 1 SB-380, 599 10
7
500430/A Gasket ring, Exhaust 1 T1 10
510804/A Gasket ring, Exhaust 1 Alt. No. 582638/A, SB-599 30
8 500802/A Flange, Exhaust 1
THUNDERBIRD
21
6
20 5
22
2 2
3 19
23 3
5
4
5
6 18
26
1
13 25
29
14 18
7
Glass Wool
12 17
16
8
15
11
10
9 A1 10
9
Key Nos.
(Qty. 2 Nos. 3, 5 &
19), 14, 18
350 T Bird
KS ES KS ES ES
Nut M8 x 1.25 2 500803/A, SB-199
9
586005/A 145867/A Flange, Nut 2 30
144123/A Exhaust pipe 1 SB-161, 188, 349 1
144055 Exhaust pipe Std - Plated 1 1
Exhaust pipe with hot tube - Plated 1 SB-141, 145150
10 521098/A 500808/B Exhaust pipe 1 SB-199,
521137/C Exhaust pipe 1 SB-354, 418 1
521261/B Exhaust pipe 1 SB-161 1
510807/E Exhaust pipe 1 SB-354 1
147220/B Exhaust pipe Std - Plated Modified 1 SB-521 1
11 111914 Slotted Cheese Head Screw 1 Before Nov 2001 50
12 Bracket, Powder Coated - Black 1 500805/A, SB-199,
Before Nov 2001
13 Bracket 1 500806
Before Nov 2001
112163 Silencer, Short 1 SB - 199 1
Silencer assy without bracket 1 143073, SB-021 1
145435/A 144193 Silencer, Long - Plated Noise Norms 1 SB-200, After Nov 2001 1
Alt.No.540090/A
14
144220/3 Silencer, Long 1 1
Silencer 1 520184/I 1
145435/A Silencer, Long 1 146161/A 1
SB-200, After Nov. 2001
145787/C Silencer assy. (Glasswool type) - TCI 1 SB-280, > Nov. 2003 1
15 591578/A 141044 Slotted Cheese Head Screw 1 SB - 504 40
16 586032/A 141061/1 Washer 1 SB - 687 50
THUNDERBIRD
21
6
20 5
22
2 2
3 19
23 3
5
4
5
6 18
26
1
13 25
29
14 18
7
Glass Wool
12 17
16
8
15
11
10
9 A1 10
9
Key Nos.
(Qty. 2 Nos. 3, 5 &
19), 14, 18
350 T Bird
KS ES KS ES ES
112165 Silencer Bracket 1 Alt.No.147501/A 1
SB-021, 503
18 147501/A Silencer Bracket 1 SB - 503 1
Silencer Bracket - Dull Plated 1 SB-503, 112177/3 1
111715 Slotted Cheese Head Screw 2 SB-021
19
586014/A 145872/B Flange Hex Bolt M8 x 10 2 SB - 687 1
20 146162/A Tail Cup 1 SB-280, 441 1
146046/A Gasket 1 SB - 372 1
21
146853/A Gasket 1 SB - 372 1
22 Cover Plate 1 146163/A, SB-280 1
23 500355 Hex. Screw 2 50
24 586042/A 145861/A Flanged Screw M6 x 20 1 SB - 687
25 586014/A 145872/B Hex Flanged bolt M8 x 10 2 SB - 687
26 147195/A Guard - exhaust pipe- plated 1 SB - 479 1
27 540078 B 5.5 Punched Washer 2 SB - 479 40
28 147559/A Mushroom head screw M5x8 2 SB - 479 20
29 146073/A Glass Wool 2 SB - 280 2
08-10 HANDLE BAR AND CONTROLS 202
A1
6
Key Nos.
31 21 32
All except 10 & 11
6
A2
5
Key Nos.
4
10 & 11
20 E-START THUNDERBIRD 33
A3 9
19 3
7
Key Nos.
7&8
3
5 9
A4 4
13 12
Key Nos.
22, 23, 30
(Qty. 2 Nos. 34) 27
24 24 17 8
16 27 19
2 1 26
25 26 18 20
14 14 25
15
Old Type
23
1
11 A4 22 Electra 4S
10
34
350 T Bird
KS ES KS ES ES
Handle bar assembly - Drum 1 147470/A, SB-562 1
146865/A Handle bar assembly - ES - Drum 1 146865/C, SB-432 1
Handle bar assembly - Kick Start Drum Brake 1 SB-432, 146867/B 1
146080/C Handle bar assembly - Drum 1 SB-432, SB-288 1
146769/B Handle bar assembly - E-start Disc Brake 1 SB-432 1
Handle bar assembly - KS/Disc 1 SB-432, 146866/C 1
A1 Handle bar assembly - Disc - KS 1 521270/A 1
146095/A Handle bar assembly - Disc 1 SB-432 1
521271/A Handle bar assembly - Drum 1 1
521251/A Handle bar assembly - Disc 1 1
521269/A Handle bar assembly - Drum 1 1
Handle bar assembly 1 510277/A
146533/B Handle bar assembly - ES Disc 1 SB-432 1
146593/A Handle bar assembly - ES Drum 1 1
147475/A Handle bar assembly - Std - PJB 1 SB-562 1
597117 Mirror Set 1 1
A2 597382 Mirror Set (Thunderbird) 1 1
597372 Mirror Set (Electra 2004) 1 1
A3 597207 Hand grip set 1 1
A4 888082 Clutch Switch Repair Kit 1 1
143331 Lever assembly LH 1 SB - 173
143331 Lever assembly LH 1 145410/B, SB-173
Lever assy. LH (Longer) - (Damper weight handlebar) 1 145921/A, SB-250
146875/A Lever and holder assy. LH(without clutch switch)-Drum Brake 1 1
1 146069/A Lever & holder assembly LH 1 1
146197/C Lever assembly LH 1 Alt. No. 581083/A 1
170565/A 170108 Lever assembly LH 1 SB - 261 1
A1
6
Key Nos.
31 21 32
All except 10 & 11
6
A2
5
Key Nos.
4
10 & 11
A3 9
19 3
7
Key Nos.
7&8
3
5 9
A4 4
13 12
Key Nos.
22, 23, 30
(Qty. 2 Nos. 34) 27
24 24 17 8
16 27 19
2 1 26
25 26 18 20
14 14 25
15
Old Type
23
1
11 A4 22 Electra 4S
10
34
350 T Bird
KS ES KS ES ES
145996/A Clutch Lever with bracket LH (Control assy. LH) 1 SB-262 1
560147 Lever assembly LH 1 SB-262 1
1 521152/A Lever assembly LH, Buffed 1 1
560558 560548 Lever assembly LH 1 SB-262 1
Lever assembly LH 1 560543, SB-262
147363/A Lever assy LH 1 SB - 468 1
145422/A Lever assembly RH with holder - Drum Brake 1 SB-250, 468 1
Lever assembly RH - Longer (Damper weight handlebar) 1 145920/A, SB-250 1
146070/A Lever assembly RH - Drum (Ref. Electra) 1 SB-288 1
2 Lever assembly RH (with brake light switch) 1 521276/A 1
Lever assembly RH with Holder 1 170566/A 1
560163/A Lever assembly RH with Holder E-Start 1 1
521158/A Lever assembly RH with Holder (Buffed) - T1 1 1
147364/A Lever assembly RH with Holder 1 SB - 468 1
143347 Lever assembly RH (Front brake control assy.) 1 1
Front brake control assy. 1 170109
147177/A 110119 Handle bar, Plated Std 1 SB-430, Straight length increased 1
123790 Handle bar (High Lift) - Plated 1 SB-250, < Feb 2003 1
Handle bar (High Lift) - Plated without counter weight 1 145919/A, SB-250,
After Feb 2003 1
146768/B Handle bar TB 1 1
3
560539/C 560539/A Handle bar 1 Before Dec 2002 1
170202 Handle bar (Both End Boss Welded) ‘B’ Type Plated 1 170202/A
560532/C 170203/B Handle bar (C type T1) 1 LTD, > Dec ‘02,SB-242
144353/B LH Switch module 1 1
4 170277/A Switch module LH - Day flash 1 1
A1
6
Key Nos.
31 21 32
All except 10 & 11
6
A2
5
Key Nos.
4
10 & 11
A3 9
19 3
7
Key Nos.
7&8
3
5 9
A4 4
13 12
Key Nos.
22, 23, 30
(Qty. 2 Nos. 34) 27
24 24 17 8
16 27 19
2 1 26
25 26 18 20
14 14 25
15
Old Type
23
1
11 A4 22 Electra 4S
10
34
350 T Bird
KS ES KS ES ES
560114 Switch module LH E-Start 1 SB - 432 1
Switch module LH 1 560194/A 1
4 580252/A Switch assembly LH - DECOM 1 SB - 432 1
Switch assembly LH 1 143340
170359 Switch assy. RH (Rotor Body - Citi Bike) 1 1
560115 Switch module RH E-Start 1 1
146045/A Switch module RH 1 SB - 288 1
5 560195/A Switch module RH 1 1
Switch module RH 1 521277/A 1
521023/B Switch module RH T1 1 1
560115 Switch module RH E-Start 1 1
560569 Switch assy. RH (Incline Master Cylinder Assy.) 1 1
Hand grip with sleeve - RH 1 170131 1
6
Rotor assembly 1 143353, SB-227,238
145193 145523/A Hand grip with sleeve - RH 1 SB - 242, SPM / 011 1
For Bu 350, After Sept 2002
Hand grip with sleeve - RH 1 560104/A
7 521185/A Hand Grip (RH) - FR Counter WT. 1 After Dec 2002 1
146044/A Hand grip with sleeve - RH (Counter WT.) 1 SB - 288, SPM / 011 1
581098/A Grip complete throttle RH 1 SPM / 011 1
145192 Dummy grip LH 1 SB - 242, SPM / 011, 1
For Bu 350, < Feb 2003
8 145522/A Dummy grip LH 1 SB-242, 1
For Bu 350, > Sept 2002
521186/A Hand grip, LH (Damper weight handlebar) 1 After Dec 2002 1
Dummy grip assembly 1 170130, 1
9
Dummy grip 1 143356, SB-227,238
A1
6
Key Nos.
31 21 32
All except 10 & 11
6
A2
5
Key Nos.
4
10 & 11
A3 9
19 3
7
Key Nos.
7&8
3
5 9
A4 4
13 12
Key Nos.
22, 23, 30
(Qty. 2 Nos. 34) 27
24 24 17 8
16 27 19
2 1 26
25 26 18 20
14 14 25
15
Old Type
23
1
11 A4 22 Electra 4S
10
34
350 T Bird
KS ES KS ES ES
143357 Rear view mirror LH 1 1
540117/A Rear view mirror LH 1 SB-378 1
10 540057 Rear view mirror LH 1 540057/B, SB-378 1
Rear view mirror LH, SLD - T1 1 521143/A, SB-377 1
521264/A Rear view mirror LH, SLD - Thunderbird 1 SB-377 1
143358 Rear view mirror RH 1 1
540118/A Rear view mirror RH 1 SB-378 1
11 540058 Rear view mirror RH - M1 1 SB-378, 1
Rear view mirror RH, SLD 1 521144/A, SB-377 1
521265/A Rear view mirror RH, SLD Thunderbird 1 SB-377 1
12 143314 Bush, Cable stop, Throttle 1 SB-255 5
13 560116/A Ferrule (De compressor) 1 SB-288 14
143350 Front brake light switch (Old Type) 1 1
14 170504 Front brake light switch 1 1
144667 Lead Front brake switch 1 1
15 143348 Front brake lever bracket 1 1
143349 Front brake lever - Powder Coated, Drum 1 1
16
146586 Lever RH Disc Brake - Buffed (P) 1 1
143332 Clutch lever bracket 1 1
17 Clutch lever bracket 1 145412 1
Clutch lever bracket 1 170278 1
143333 Clutch lever - Powder Coated 1 1
18 146197/C Clutch lever - Buffed 1 1
Clutch lever 1 170279 1
521201/B Damper weight Hand Grip - Black 2 After Dec 2002 1
19 SB - 242, 250, 288
580404/A Damper weight - Nickle Plated 2 1
A1
6
Key Nos.
31 21 32
All except 10 & 11
6
A2
5
Key Nos.
4
10 & 11
A3 9
19 3
7
Key Nos.
7&8
3
5 9
A4 4
13 12
Key Nos.
22, 23, 30
(Qty. 2 Nos. 34) 27
24 24 17 8
16 27 19
2 1 26
25 26 18 20
14 14 25
15
Old Type
23
1
11 A4 22 Electra 4S
10
34
350 T Bird
KS ES KS ES ES
20 521202/A Hex. Socket head cap screw M8 x 50 2 After Dec 2002 10
SB - 242, 250, 288
21 Cable strap 1 146770/A 1
22 560632 Clutch switch 1 1
147270/A 560160/A Lead Add On 1 SB - 471 2
23
147271/A Add On Lead 1 1
143336 Clutch lever fixing screw 2
24
170280 Clutch lever fixing screw 2
25 143337 Lever fixing screw lock nut (nyloc) 2
26 143339 Bracket clamp screw washer 2
27 Lever bracket clamp screw 2 143338
28 Cable adjuster 2 143334
29 Cable adjusting screw lock nut 2 143335
30 141460/A Plug, Mirror Thread Guard (RH Lever Side) 1
144354/B Switch Module RH. New 1 SB - 138 1
31
210776 Rotor body assembly 1 SB - 138 1
32 Sticker, Ignition off 1 521139/A 1
33 143343 Decompressor lever (Engine stop lever) 1 1
34 560633 Screw, Clutch Switch Mounting Handle Bar 1
08-20 CONTROL CABLES 212
A1 1 9
Key Nos.
1 to 4
2 1
5,6 3
4
3
4
3
350 T Bird
KS ES KS ES ES
597375 Cable Kit Electra 2004 Drum 1 1
597158 Control Cable Kit with Speedo cable 1 1
A1
597113 Cable Kit Bullet 350 1 1
597385 Cable Kit Machismo / Thunderbird 1 1
143312/A Throttle cable 1 SB - 513 1
145713/B Throttle cable 1 SB - 288, 361 1
143322/B Throttle cable 1
1 Throttle cable 1 170273
Throttle cable assembly (Friction free) 1 500707/B 1
540069/B Throttle cable 1 SB - 483 1
521272/B Throttle cable 1 SB - 444 1
143311 Front brake cable 1 SB-505, Alt. No. 145298/B
145298/B Front brake cable 1 SB - 160, 166, 170 1
143321 Front brake cable 1 SB - 160 1
2 147107/B Front brake cable 1 SB-434, SB-505 1
Front brake cable 1 170556/A
Front brake cable 1 170271/1 1
146248/A Front brake cable 1 Alt. No. 145298/B 1
143310 Clutch cable 1 Alt. No. 145408/D, SB-160 1
145228/9 143310 Clutch cable 1 SB - 160, SB - 170 1
145408/D 145408/A Clutch cable 1 SB - 173 1
3 145782/A Clutch cable 1 SB-262 1
146280/A Clutch cable - Bullet X, Electra 2005 1 with boot on cable 1
540070/A Clutch cable 1 SB-417 1
170557/B 170274 Clutch cable - Lightning 1 LTD
A1 1 9
Key Nos.
1 to 4
2 1
5,6 3
4
3
4
3
350 T Bird
KS ES KS ES ES
3
550211/B 550189 Clutch cable TB modified 1 SB-310, 417 1
143323/A Decompression cable 1 SB - 432 1
560214/B D/C Cable Bullet Electra 1 LTD, SB - 432 1
560131/C Decompression cable 1 SB - 318 1
Decompression cable assembly (Friction free) 1 170272
4 560125/B Decompression cable 1 1
500506/B Decompression cable 1 1
Decompression cable 1 147362/A
521010/C Decompression cable 1 1
521273/A Decompression cable 1 1
141751 Decompression cable Long - Spares 1 1
5 141161/C Cable strap, Small 6" 7 SB-330, 408 40
6 141162/C Cable strap, Long 8" 5 40
170398/A 170398 Speedo cable assembly 1 1
145980/D Speedo Cable Complete Assy. - Old Type 1 SB - 299, After 2012 1
7
590273/A Speedo Cable Complete Assy. - New Type 1 > June 2013, Suitable for 1
592631/A & 592630/A
Speedo cable
8 124267 Inner Cable Speedometer - Old Type 1 Suitable for 145980/D 1
After 2012
9 500825/B Throttle cable, L-Bend 1 SB-255, Cable Dia Increased 1
08-30 MASTER CYLNDER ASSEMBLY (P) 216
A2
Key Nos.
16, (Qty. 2 Nos. 14), 6
(Qty. 4 Nos. 15) 12
13
7
A1
10 11
5 3 THUNDERBIRD
1
18
9
A1
2 17
14 14
8
15 16 15
15
15
350 T Bird
KS ES KS ES ES
560542 Master Cylinder Assembly 1 SB - 644 1
A1 146199/A Master Cylinder Assembly 1 1
560513 Master Cylinder Assembly with RH Lever Assembly 1 1
560541 Hose assy. longer with banjo bolt 1 1
A2
560540 Hose assy. with banjo bolt 1 1
1 560567 Piston Sub Assembly Kit 1 1
2 560568 Banjo Bolt Assembly Kit 1 1
3 Circlip 1 560571 1
4 560572 Boot 1 4
5 560573 Diaphragm 1 1
6 146334 Csk.Ph.Head Screw 2 40
7 146335 Cover 1 2
560570 Switch Assembly Front Brake (Straight M-Cylinder) 1 1
8
560569 Switch Assembly Front Brake (Incline M-Cylinder) 1 1
146336 Clamp 1 1
9
560577 Clamp (Straight Master Cylinder Assy.) 1 1
10 146337 Bolt-Clamp 2 20
11 560579 Nut-Lever 1 40
12 560609 Screw-Lever 1 6
146586 Lever Brake - Disc - Buffed 1 1
13
560581 Lever RH Brake - Disc - Black 1 New Type 1
14 560534 Banjo Bolt - Hose Assy. Brake 2 1
15 560535/A Washer 4 1
560514/A Brake Hose - Short 1 SB - 644 1
16
Brake Hose - Long 1 560529/A 1
A2
Key Nos.
16, (Qty. 2 Nos. 14), 6
(Qty. 4 Nos. 15) 12
13
7
A1
10 11
5 3 THUNDERBIRD
1
18
9
A1
2 17
14 14
8
15 16 15
15
15
350 T Bird
KS ES KS ES ES
147345/A Add-on lead brake switch 1 SB - 509 1
17
560555/A Add-on lead brake switch 1 1
560511/B Disc, Front (For disc brake bikes) Silver - P 1 BBI Conversion, SB-644 1
18 Alt. No. 147652/B
147652/B Disc, Front (For disc brake bikes) Silver - BBI 1 SB - 644 1
08-40 CALIPER ASSEMBLY (P) 220
A1
Key Nos.
A2 in Group No.08-40, A2 7
A1, 14, 15, 16 in
Group No. 08-30 &
22 in Group No. 11-10
10
A3
4
Key Nos.
(Qty. 2 Nos. 2, 3, 4), 3
5, 6, 9
2
16
1 4
5 3
2 16
12
13
12
11
13
6
8
15 9
14
08-40 CALIPER ASSEMBLY (P) 221
350 T Bird
KS ES KS ES ES
560547 Disc Brake Assembly - P 1 Alt No.147866/A, SB-644 1
A1 146198/B Disc Brake Assembly (Clear Coated Lever) 1 Alt. No. 592824/A 1
560510 Disc Brake Assembly (Longer Hose) - P 1 Alt. No. 147980/A - BBI 1
A2 560512 Caliper Assembly Complete 1 SB-644 1
A3 888096 Caliper Seal & Piston Kit (P) 1 1
1 560585 Body Caliper 1 1
2 560586 Piston 2 1
3 560587 Seal Piston 2 2
4 560588 Dust Seal 2 10
5 560589 Boot 1 6
6 560590 Bellow 1 10
7 560584 Mounting Bracket Assembly (CA) 1 1
8 560591 Bleed Screw 1 1
9 560592 Cap 1 1
10 560593 Spring Pad 1 10
11 560583 Mounting Bracket Assembly 1 1
12 560594 Pin bolt 2 5
13 560595 Grub Screw 2 16
14 560534/A Banjo Bolt - Hose Assembly 1 1
560597 Washer (Copper) - Caliper Assembly 2 1
15
560535/A Banjo Washer (Copper) - Disc Brake 2 1
560545/A 215813 Hex Flange Bolt M8 x 30 2 10
16
586003/A 145880/A Hex Flange Bolt M8 x 30 2 SB - 687 10
09-10 HEADLAMP CASING 222
New Type THUNDERBIRD

Non-Threaded 34
Fork Pipe
Mounting > 2012
18 19 36
29 35
16 17
15 18 37
28 30
13 38
A1 11 14
20
Old Type 12 39
Threaded
24
Fork Pipe 1 31
Mounting 23
System 22
2 21
33
3 44
4
Drum Brake
40
1
25
4 26 32 45
25
5
26 25
27
6 26
A6 27
New Type
Non- 43
Threaded
Fork Pipe 41
Mounting 10
System 78
42 42 43
10
Drum Brake 9
A2 A4 A7 A5 A2
1,2,3(38 Nos), 4(2 Nos), 5 32, 33 1, 2 (Qty.2 Nos. 17) & 40 Qty. 2 Nos.43 (Qty. 2 Nos. 25, 26 & 43)
350 T Bird
KS ES KS ES ES
A1 141690 Front Fork & H/L Casing Assy. Black (Threaded MTG Type) 1 1
A2 597204 597010 Ball race kit with cover 1 1
A3 888121 Rubber Spacer, Bush and Cover Tube Short Kit - Plated 1 1
A4 597119 Head Lamp Holder Set - Kit 1 1
A5 597363 Cover tube kit (T1) 1 1
A6 888325 Front Fork & H/L Casing Assy. Black (Non-Threaded MTG Type) 1 as complete Kit Suitable 1
for Retired Models
A7 142770 Head lamp casing assy. with race & cover - Black 1 1
145446/A 144603 Ball race Cover 1 After May 2001, SB-180 20
1
Cover, ball race 1 140200
2 144583/F Ball race, Head lamp casing 1 SB - 07-2013 1
3 140201 Ball 1/4" 38 50
144582/E 144582 Ball race, Frame 2 1
4
Ball race, Frame - head tube 2 122105 1
5 144581/F Ball race fork 01 crown 1 SB - 07-2013 2
801275 801005 Steering stem 1 1
6 Steering stem 1 801067 1
801269 804024 Steering stem, Black (TBTS) 1 SPM / 004 1
140080/2 Plain Washer, M8 2 SB - 021 1
7
586004/A 142182 Hexagonal Nylock Nut M8 x 9.5 2 40
8
586005/A 145867/A Nut M8 2 30
9 845001 801008 Number plate, Front 1 1
591462/A 586072/A Hex screw 75L 2 SB - 687 20
145863/A Flange bolt (M8 x 70) 2 SB - 252 10
10
Pinch Bolt 2 140580 10
111901 Bolt M8 x 65 2 SB - 252 10
140553 Fork Plug Screw - (Threaded Fork) 2
11
140558/B Plug Screw 2 Threaded Fork 1

Non-Threaded 34
Fork Pipe
Mounting > 2012
18 19 36
29 35
16 17
15 18 37
28 30
13 38
A1 11 14
20
Old Type 12 39
Threaded
24
Fork Pipe 1 31
Mounting 23
System 22
2 21
33
3 44
4
Drum Brake
40
1
25
4 26 32 45
25
5
26 25
27
6 26
A6 27
New Type
Non- 43
Threaded
Fork Pipe 41
Mounting 10
System 78
42 42 43
10
Drum Brake 9
A2 A4 A7 A5 A2
350 T Bird
KS ES KS ES ES
12 150254/B “O” Ring 2 Threaded Fork 50
13 110116/B Stem Lock nut 1 SB - 687 1
14 140189/3 586080/A Washer 1 SB - 687 10
140206/5 Washer 2 SB - 291 50
15 144945 Washer SS (H/B Clip Screw) 2 SB - 331, 337 50
Washer Plain 2 140033
143823 Handle Bar Clip Screw (Metric) Chrome Plated 2 SB - 331 5
16
146032/A M8x48 Hex SS Bolt (304 Grade) 2 SB - 331 2
17 143818/1 Stud 2 10
18 146610/A Washer 2 SB - 331, 337 20
143825/1 Nut 2 10
19
Nut - H.B. Clip Screw 2 140205 10
20 140202/B Clip, Handle bar plated 1 1
140195 Sleeve, Tapped - Thread 1 SB - 510 10
21
147561/A Sleeve, Threaded 1 SB - 510 10
22 140196/D 140196/C Sleeve, Plain 1 SB - 510 1
140194 Hex. Socket head screw, 3/8"BSFX 1-1/2" 1 SB - 510 2
23
147560/A Hex. Socket head cap screw M10 x 1.5 x 35 1 SB - 510 2
500809/C 500809 HLC Adaptor (Plated) 1 SB-383, 146762/A 1
24
HLC Adaptor (Plated) 1 SB-450, 146762/A
25 140193/B 140193 Rubber spacer 2 SB-386, After Oct 2002 14
143906/B 143906 Bush 2 SB - 386 4
26
141427 Front cover tube bush 2 124564
866013 Cover tube, Black 2 1
836095 Cover tube, Rivera Red 2 1
27 Cover tube, Peacock Blue 2 803002
Cover tube, Athena Grey 2 806002
170346/B Cover tube, Short platedz 2 SB - 386
801006 Cover tube, Black 2 1

Non-Threaded 34
Fork Pipe
Mounting > 2012
18 19 36
29 35
16 17
15 18 37
28 30
13 38
A1 11 14
20
Old Type 12 39
Threaded
24
Fork Pipe 1 31
Mounting 23
System 22
2 21
33
3 44
4
Drum Brake
40
1
25
4 26 32 45
25
5
26 25
27
6 26
A6 27
New Type
Non- 43
Threaded
Fork Pipe 41
Mounting 10
System 78
42 42 43
10
Drum Brake 9
A2 A4 A7 A5 A2
350 T Bird
KS ES KS ES ES
28 124168/7 Clamp 2 1
141051 Nut M8 4 40
29
145233 Domed Cap Nut M8 4 40
30 124169/9 Stud 4 1
801100 Head bracket - Black 1 Alt. No. 804023 1
31 804023 Head bracket - Silver Ash 1 SB-300 1
Head bracket - Silver Ash 1 804037, SB-300 1
32 521131/B 170183/B Head lamp holder LH 1 SB - 240 1
33 521132/B 170182/B Head lamp holder RH 1 SB - 240 1
Grommet 1 170299/B 1
34
521274/A Grommet 1 1
35 521162/B Cup - Lock Nut 1 1
Lock nut M24 x 1 (Citi Bike) 1 170215/B
36
521134/A Lock nut 1 1
Taper lock nut M24 x 1 1 170214/B
37
521133/B 521133/A Taper lock nut - T1 1 SB - 687 1
38 111251 Hex Bolt M8 x 40L 2 SB - 300 1
39 111252 Plain Washer 2 SB - 300
801604 Head lamp casing - Black (No Thread) 1 Suitable with Non- 1
Threaded Fork Pipe
801600 Head lamp casing - Black (Painted) 1 Threaded Fork MTG 1
801124 Head lamp casing - Black 1 1
40 843089 Head lamp casing - Magic Black 1
850055 Head lamp casing - Dark Silver (No Thread) 1 1
836126 Head lamp casing - Rivera Red 1 1
Head lamp casing - Peacock Blue (E/L w/o Hole) 1 803012

Non-Threaded 34
Fork Pipe
Mounting > 2012
18 19 36
29 35
16 17
15 18 37
28 30
13 38
A1 11 14
20
Old Type 12 39
Threaded
24
Fork Pipe 1 31
Mounting 23
System 22
2 21
33
3 44
4
Drum Brake
40
1
25
4 26 32 45
25
5
26 25
27
6 26
A6 27
New Type
Non- 43
Threaded
Fork Pipe 41
Mounting 10
System 78
42 42 43
10
Drum Brake 9
A2 A4 A7 A5 A2
350 T Bird
KS ES KS ES ES
Head lamp casing - Amazon Blue 1 839007
Head lamp casing - TSA Silver 1 838007
843001 Head lamp casing ELE. Black (Threaded Fork MTG) 1 LTD, SB - 434
843072 Head lamp casing - Artic Black (Threaded Fork MTG) 1 SB - 434 1
836116 Head lamp casing - Rivera Red 1 SB - 434 1
Head lamp casing - Rivera Red 1 SB-434, 836019
850006 Head lamp casing - Dark Silver 1 LTD
Head lamp casing - Mica Dark Blue 1 SB-434, 849004
Head lamp casing - Mica Dark Blue (Endurance Fork) 1 SB-434, 849023 1
Head lamp casing - Metallic Maroon 1 812005 1
40 Head lamp casing - Wine Red 1 827002
Head lamp casing - Green 1 830002
Head lamp casing - Athena Grey 1 806013
851006 Head lamp casing - Deep silver 1 1
Head lamp casing - Black 1 801334 1
847044 Head lamp casing - Alberto Green (VOM) 1 847002 1
850023 Head lamp casing Endurance (Dark Silver) 1 SB - 434 1
Head lamp casing - Black (VOM) 1 801605
Head lamp casing - Deep Blue 1 849006
41 560516/A Clamp hose (For disc brake bikes) 1 20
42 146862/A Sleeve 2 SB - 386 10
43 521067/B Cover tube, Short - Plated 2 1
44 140872/B Grommet, Rubber Guide 1 1
45 540068 Dummy Plug - M1 with nut (30 Dia x 31 mm L) 2 1
09-20 FRONT FORK ASSEMBLY 230
ELECTRA THUNDERBIRD Type - Disc Brake

4 32 50
A3
17 51
38 Key Nos. 52
70 70 33 39 62& 63 53
5 49
18 40 55
69 69
56
3 6 58
19 34
7 54
63 62
8 20 LH RH 59 57
9
1 21 46 60
2 20
41 47 48
42 47
10
22 66
THUNDERBIRD Type - Drum Brake
22 50
Drum RH 51
Disc 38 52
39 53
23 49
35 40 55
68 11 56
LH
58
12
24 54
36
13 29
59 57
14 27 65 64
25 30
28 LH RH 60
15 37 31
30
26
16 31 67
27
LH
A1 A2 A5
28
41 44 A4
Key Nos. Key Nos. Key Nos. A4 42
43 Key Nos.
20 (2 Nos) 20 (4 Nos) Each Qty. 2 Nos. 3, 6 Key Nos. 45 61
to 11, 13 to 16, 30 & 31 22 & 68 64 & 65
350 T Bird
KS ES KS ES ES
A1 144294 Oil seal kit 1 1
A2 597203 Oil seal kit 2 1
A3 597348 Fork end set Disc (Thunderbird) 1 1
Fork end set Drum (Thunderbird) 1 597347 1
A4
597346 Fork end set with oil seal (Drum) 1 1
A5 597340 Fork spring stud kit 1 1
141681 Fork end RH assy 1 SB - 135, SPM / 012, 1
< Oct 1999
144420 Fork end RH assy 1 After Oct 1999, 1
SB - 565
147604/A Fork end RH assy 1 SPM / 011, SPM / 012 1
Fork end RH assy 1 170363
146708/B Fork end RH assy (Drum) 1 SB - 434, SB - 459 1
1 Fork end RH assy (Drum) 1 SB-434, 146102 1
146706/B Fork end RH assy (For disc brake bikes) 1 SB-459, SPM / 011, 012 1
560527D 804029 Fork end RH assy - Disc brake (Electra) 1 SB - 434, 1
Fork end RH assy (Drum brake) - GIL 1 145943
145940/B Fork endRH assy (For disc brake bikes) New Type 1 SB - 300, 490 1
521155 Fork end RH assy 1 1
141682 Fork end LH assy 1 SSB - 135, SPM / 012, 1
< Oct 1999
144421 Fork end LH assy 1 SB - 565 1
2 147601/A Front Fork assy., Std - LH 1 SPM / 011, SPM / 012 1
Fork end LH assy 1 170362 1
146707/B Fork end LH assy (Drum) 1 SB - 434 1
146106 Fork end LH assy (Drum) 1 SB - 434, SB - 459
Alt.No.146707/B 1

4 32 50
A3
17 51
38 Key Nos. 52
70 70 33 39 62& 63 53
5 49
18 40 55
69 69
56
3 6 58
19 34
7 54
63 62
8 20 LH RH 59 57
9
1 21 46 60
2 20
41 47 48
42 47
10
22 66
22 50
Drum RH 51
Disc 38 52
39 53
23 49
35 40 55
68 11 56
LH
58
12
24 54
36
13 29
59 57
14 27 65 64
25 30
28 LH RH 60
15 37 31
30
26
16 31 67
27
LH
A1 A2 A5
28
41 44 A4
43 Key Nos.
to 11, 13 to 16, 30 & 31 22 & 68 64 & 65
350 T Bird
KS ES KS ES ES
146705/B Fork end LH assy (For disc brake bikes) 1 SB - 434, SB - 459, 1
SPM / 011, SPM / 012
2 560528D 804030 Fork end assy LH Disc Brake (Electra) 1 SB - 434
Fork end LH assy (Drum brake) - GIL 1 145944
145941/B Fork end LH assy (For disc brake bikes) New Type 1 SB - 300, 490 1
521154 Fork end LH assy (For drum brake bikes) 1 1
110142/6 Spring Front fork 2 SB - 015, 028 2
143899/2 Spring,Long Drum 2 SB - 135 2
Before Oct 1999
3
144219/1 143891 Spring,Long - Disc 2 SB - 135
After Oct 1999
142867/3 142867 Spring,Long 2 2
4 140338 “O” Ring 2 1
144472 Main tube - 500cc 2 SB - 135 1
5
144467 Main tube - 350cc 2 SB - 135 1
6 141414 Nut,Spring guide 2 1
110143 Spring Guide 2 SB-105, 135 1
7
142868 Spring - (Guide Bottom) 2 SB - 135 1
8 140184 Oil Valve plate 2 1
9 140185/B Circlip 2 1
10 141428 Fork Spring Stud 2 1
11 143898/A Spring,Short 2 1
12 142239/C Spacer 2 10
13 141417/A Circlip 2 1
14 140219 Valve plate 2 1
15 124346 Valve port 2 1

4 32 50
A3
17 51
38 Key Nos. 52
70 70 33 39 62& 63 53
5 49
18 40 55
69 69
56
3 6 58
19 34
7 54
63 62
8 20 LH RH 59 57
9
1 21 46 60
2 20
41 47 48
42 47
10
22 66
22 50
Drum RH 51
Disc 38 52
39 53
23 49
35 40 55
68 11 56
LH
58
12
24 54
36
13 29
59 57
14 27 65 64
25 30
28 LH RH 60
15 37 31
30
26
16 31 67
27
LH
A1 A2 A5
28
41 44 A4
43 Key Nos.
to 11, 13 to 16, 30 & 31 22 & 68 64 & 65
350 T Bird
KS ES KS ES ES
16 141421 Oil Control Collar 2 1
17 170121/B Gaiter 2 SB - 221 2
170122 Ring clamp 2 1
18
Ring clamp LH ( For disc brake bikes) 1 560518/A 1
19 124342/A Circlip 2 50
144468/B Oil seal (HT) 4 Plastic OD 4
20
140652 Front Fork Oil seal 4 Metal OD, SB-045 4
21 140895 144469/A Spacer - Fork Oil Seal Tube Plastic 2 SB - 045 1
124338 124339/13 Fork end RH - Buffed, Std 1 1
22 Fork end RH - OS City Bike 1 170119 1
521065/1 521065 Fork end RH Buffed drum brake 1 1
23 140403 Stud, 5/16 X 22 BSF, RH Mudguard stay 3 SB - 565 20
24 140404 Stud 5/16 X 1 X 22 BSF, Mudguard stay 2 SB - 565 20
25 110121 Bottom Tube Lug Cap 2 1
26 140177 Stud, 5/16"BSF X 1-3/4' 4 1
140147 Washer, Shake proof 5/16” 4 SB - 021, 565 40
27
586038/A 210026 Spring Washer M8 4 SB - 565, SB 687 40
28 140178 Hex. Nut, 5/16 BSF, Fork end stud 4 SB - 565 1
29 141192 Cable Adjuster Carrier 1 For Drum brake models 6
SB - 565
144601 Washer - D Plug 2 Before May 1999 100
144846/A Washer, Copper 2 After May 1999 14
30
140128 Fibre Washer 2 Before May 1999 14
Washer Plain 2 140187
31 140186 Fork spring stud nut 2 1
32 146313/C Ring clamp Top 2 1

4 32 50
A3
17 51
38 Key Nos. 52
70 70 33 39 62& 63 53
5 49
18 40 55
69 69
56
3 6 58
19 34
7 54
63 62
8 20 LH RH 59 57
9
1 21 46 60
2 20
41 47 48
42 47
10
22 66
22 50
Drum RH 51
Disc 38 52
39 53
23 49
35 40 55
68 11 56
LH
58
12
24 54
36
13 29
59 57
14 27 65 64
25 30
28 LH RH 60
15 37 31
30
26
16 31 67
27
LH
A1 A2 A5
28
41 44 A4
43 Key Nos.
to 11, 13 to 16, 30 & 31 22 & 68 64 & 65
350 T Bird
KS ES KS ES ES
146167/F Bellow Bullet XM 2 1
33 147278/A Bellows 2 1
540030/A Bellow - M1 2 1
Ring clamp Bottom RH, Black Powder Coated (New Mac) 1 540122/A 1
146363/B Ring clamp Bottom RH, Black Powder Coated 1 1
34 Ring clamp Bottom LH, Black Powder Coated (New Mac) 1 540121/A 1
146362/B Ring clamp Bottom LH, Black Powder Coated 1 1
Ring clamp Bottom, Chrome Plated (disc brake M1) 2 540039 1
35 560564/A 560564 Hex bolt M6 x 65 1 After Sept 2002 10
SB - 300, SB - 434
36 586032/A 141061/1 Washer 1 SB-687, After Sept 2002 50
37 586021/A 141306/2 Hexagonal nut M6 x 1 x 7 (For disc brake bikes) 1 SB-687, After Sept 2002 40
38 146219 Dust Seal 2 2
39 146218 Circlip 2 40
40 146217 Oil Seal 2 SPM / 012 2
41 146221 Gasket (copper washer) 2 50
42 146222 Bolt hex socket head (M10 x 1.25) 2 5
43 Stud 4 146232
44 Washer 4 146233
45 Spring washer 4 146234
46 Hex bolt socket head M6 x 1 GIL T1 Fork Assy. 2 146236
47 146237 Washer 1 50
48 146238 Nut - Gabriel T1 Fork 1
49 146226 Piston Ring - T1 Fork Assy. 2 1
50 146231 Bolt (M10 x 1.25), S S - Gabriel T1 Fork Assy. 2
51 Washer stainless steel 2 146230

4 32 50
A3
17 51
38 Key Nos. 52
70 70 33 39 62& 63 53
5 49
18 40 55
69 69
56
3 6 58
19 34
7 54
63 62
8 20 LH RH 59 57
9
1 21 46 60
2 20
41 47 48
42 47
10
22 66
22 50
Drum RH 51
Disc 38 52
39 53
23 49
35 40 55
68 11 56
LH
58
12
24 54
36
13 29
59 57
14 27 65 64
25 30
28 LH RH 60
15 37 31
30
26
16 31 67
27
LH
A1 A2 A5
28
41 44 A4
43 Key Nos.
to 11, 13 to 16, 30 & 31 22 & 68 64 & 65
350 T Bird
KS ES KS ES ES
52 146225 Bolt cap 2 1
53 146224 “O” Ring 2 30
54 146214 Main tube 2 1
55 146229 Spacer 2 10
56 146228 Washer - Spring Seat 2 10
57 146223 Spring, Long (Fork Main Spring) GIL T1 Fork Assy. 2 2
58 146215 Piston - GIL T1 Fork Assy. 2 1
59 146216 Spring,Short (Rebound spring) GIL T1 Fork Assy. 2 20
60 146220 Taper Spindle - T1 Fork A (GIL) 2
61 Hex. Nut M6 4 146235 20
62 146212 Fork end RH Complete Disc - GIL 1 1
63 146213 Fork end LH (Bottom Tube- Disc) 1 1
Bottom Tube RH (Drum) 1 146210 1
64 Fork end RH T1 Painted 1 804025 1
804025 Fork end RH Buffed drum brake 1 521064/1 1
65 Bottom Tube LH (Drum) 1 146211 1
560508/1 Fork end RH - Buffed (For disc brake bikes) 1 1
66
Fork end RH - Painted (For disc brake bikes) T1 1 804031
560503/1 Fork end LH - Buffed (For disc brake bikes) 1 1
67
Fork end LH - Painted (For disc brake bikes) T1 1 804032
124340 124341 Fork end LH, Std (Buffed) 1 1
68 Fork end LH 1 170120 1
69 147076/A Washer- Front Fork Top Bolt 2 ESPIL Fork > 2009 10
70 147088/A Flanged Bolt Fork Top 2 ESPIL Fork > 2009 10
10-10 FRONT MUDGUARD 240
MACHISMO
A1 11
Key Nos.
3,6,7,
(each 2 Nos)
12
13
10 9
1 8
16
6 17
18
4
5
3
1
18
17
2
16
THUNDERBIRD & ELECTRA 19

11
1 15
13
12
13
12
10
19 14
11
350 T Bird
KS ES KS ES ES
597097 Front mudguard stay kit, Black 1 1
597104 Front mudguard stay kit, Plated (350cc) 1 1
A1
597163 Front mudguard stay kit, Plated (500cc) 1
Front mudguard stay kit, Athena Gray 1 597102 1
A2 597164 Front Mudguard Stay Fasteners Kit 1 1
A3 888116 Front Mudguard Extension and Clip Kit 1 1
801046 Front Mudguard, Black 1 SB - 593 1
143098 Front Mudguard, Plated 1 SB - 174 1
111263 Front Mudguard, Plated 1 SB - 174 1
580730/A Front Mudguard, Plated (For disc brake bike) 1 Alt. No. 560544, SB-611 1
560544 Front Mudguard, Plated - Disc brake 1 1
806007 Front Mudguard, Athena Gray 1 1
Front Mudguard with stickers, Black/Red 1 801078
Front Mudguard with stickers, Purple/Grey 1 807004
1 Front Mudguard with stickers, Congnac/S.Wood 1 808004
Front Mudguard with stickers, Burgundy/S.wood 1 809004
Front Mudguard with stickers, Grey/Black 1 810004 1
836011 Front Mudguard with stickers, Riv.Red/S.Wood 1
Front Mudguard with stickers, Gold/Black 1 837011
540011/A Front Mudguard, Plated - M1 1 1
836049 Front Mudguard, Rivera Red - T1 1 1
856005 Front Mudguard, MTRL Red - T1 1 Alt. No. 856009 1
Front Mudguard, Ocean Black - T1 1 844001 1
857005 838041 Front Mudguard, Silver 1 1
855005 843039 Front Mudguard, Magic Black 1 Alt. No. 855009 1
Front Mudguard, Purplish Blue - T1 1 839018 1
MACHISMO
A1 11
Key Nos.
3,6,7,
(each 2 Nos)
12
13
10 9
1 8
16
6 17
18
4
5
3
1
18
17
2
16

11
1 15
13
12
13
12
10
19 14
11
350 T Bird
KS ES KS ES ES
Stricker, Black/Red 1 170483
Stricker, Purple/Grey 1 170484
2
Stricker, Burgundy/Sandalwood 1 170485
Stricker, Grey/Black 1 170498
801043 Stay front, Black 2 4
112183 Front mudguard Stay front, Plated 2 SB - 174 2
3
111264 Front mudguard Stay front, - CR Plated 2 SB - 174 1
Stay front, Athena Grey 2 806020
140147 Washer 5/16” shake proof 6 40
4
140191/2 Hex nut, 5/16” BSF 6 1
5
144863/A Domed cap nut 6 10
801044 Stay center, Black 1 4
112185 Stay center, Plated 2 SB - 174 2
6
111265/D Stay center, Plated 2 SB - 174 1
Stay center, Athena Grey 1 806021 1
801045 Stay Rear, Black 1 5
112187 Stay Rear, Plated 2 SB - 174 2
7
111266 Front Mudguard Stay Rear - CR Plated 2 SB - 174 1
Stay Rear, Athena Grey 1 806022 1
593005/A 153355/4 Screw M6 x 15 6 SB-174, 277, 687 1
8 142894/3 Slotted Cheese Head Screw 6 SB - 014, 015, 174 1
140401 Screw - Slotted RD. HD. 1/4” BSF 6 SB - 174, 277 1
9 140129 Lock Washer, Internal Teeth 6 SB - 174, SB - 687 50
MACHISMO
A1 11
Key Nos.
3,6,7,
(each 2 Nos)
12
13
10 9
1 8
16
6 17
18
4
5
3
1
18
17
2
16

11
1 15
13
12
13
12
10
19 14
11
350 T Bird
KS ES KS ES ES
140056/3 Hex nut (Inches) 6 SB - 014, 015 40
10
586021/A 141306/2 Hexagonal nut M6 x 1 x 7 6 SB - 174 40
142532/B Cable guide 1 SB - 593 20
11
146305/E Mudguard Grommet 1 20
586002/A 145862/A Flange Hex screw M8 x 16 4 10
12
142258 Hex Bolt M8 x 40L 4
13 586038/A 210026 Spring Washer M8 4 SB - 565, SB - 687 1
14 146797/A 521069/B Front Mudguard extension 1 SB - 412 1
145882/A Pan head screw M6x14 2 SB-277, New Type 10
15
145580/A Slotted cheese head screw plated M6 x 14 2 SB-277, Old Type 10
16 145883/A Pan head screw M6x15 8 Alt. No. 142274
540023/D Bracket LH 1 SB - 453
17
540024/D Bracket RH 1 SB - 453
18 586021/A 141306/2 Hexagonal Nut M6 x 1 x 17 8
19 Pin 1 146381
10-20 FRONT WHEEL & HUB (DRUM / DISC TYPE) 246
A1 Drum brake A1 Disc brake A2 A3 A4 A5 A6 A7
Key Nos. Key Nos. Key Nos. Key Nos. Key Nos. Key Nos. Key Nos. Key Nos.
1,2,3,5,6,7,9 to 13,16 2,4,8,9,10,11,14 to 21, 1,2,3,5,6,7,9,16,17 1,17 and 8 from 5,6,7(2 Nos), 26 & 27 16 & 24 (Qty. 20 Nos. 12 & 13)
17 and all in gorup 11-10 24,25 and all in group 11-10 group 11-10 9 (2 Nos) (Qty. 40 Nos.11)
A8 A9
DRUM TYPE DISC TYPE
Key Nos. Key Nos.
26 (Qty. 20 Nos. 14 & 15 17, 18 &

28 10 (Qty. 40 Nos.11) 19
17 A10
27
22 23 Key Nos.
1 2 (Qty. 2
3 5 Nos. 8, 9)
6 24
7
9
11
4
8
14 9
15
25
10
11
Old type Dia 6”
12 29
16
16 30
20
2
31 9
8 18
2 21
9 19
13 7
17 (Old Type (New Type
3mm Square) 2.6mm Square)
350 T Bird
KS ES KS ES ES
143966 Front wheel assembly (Drum) 1 Wheel rim 2 mm thickness 1
147283/D Front wheel assembly (Drum) - 3.25 x 19” 1 SB - 540 & SB - 541, 1
Wheel rim 1.5 mm thickness
Front wheel assembly 1 170395 1
A1 560526 Front wheel assembly (For disc brake bikes) 1 1
Front wheel assembly 1 SB - 540, 541, 1
147360/D
147285/D Front wheel assembly (Disc) - 3.25 x 19” 1 SB - 540, 541 1
147283/A Front Wheel Assy with cover plate - Drum 1 147833/A, SB-531 1
A2 Front hub assembly (Twin Lead Brakes) 1 143967
A3 144293 Front spindle kit 1 1
A4 144295 Front wheel bearing kit 1 1
A5 888048 Tyre & Tube Kit 3.25 X 19” 1 SPM / 003 1
A6 597273 Front hub and adaptor plate kit (Disc) 1 1
597035 Front wheel spokes (SS) and nipple kit - Drum Type 1 1
A7
112154 597235 Front Wheel Spokes and Nipple Kit 7" - Drum Type 1 1
A8 888119 Front Wheel Spokes and Nipple Kit 19" - Disc Type 1 1
A9 888097 Front Wheel Spindle Kit - Disc 1 1
A10 888118 Front Wheel Bearing and Seal Kit - Disc 1 1
1 124334/3 586066/A Nut 1 10
144571/B Speedo hub drive assembly - Drum Type 1 Old Type, < May 2013 1
592631/A Speedo hub drive assembly - Drum Type (New Type) 1 >June 2013, Suitable for 1
2 590273/A Speedo cable
560524/B Speedo hub drive assy - Disc Brake 1 Old Type, < May 2013 1
592630/A Speedo hub drive assy - Disc Brake (New Type) 1 >June 2013, Suitable for 1
590273/A Speedo cable
3 110334/D Collar, Speedo drive 1 6
A8 A9
DRUM TYPE DISC TYPE
Key Nos. Key Nos.
26 (Qty. 20 Nos. 14 & 15 17, 18 &

28 10 (Qty. 40 Nos.11) 19
17 A10
27
22 23 Key Nos.
1 2 (Qty. 2
3 5 Nos. 8, 9)
6 24
7
9
11
4
8
14 9
15
25
10
11
Old type Dia 6”
12 29
16
16 30
20
2
31 9
8 18
2 21
9 19
13 7
350 T Bird
KS ES KS ES ES
4 593063/C 560523/E Spacer (For disc brake bikes) 1 SB-512, 687 1
5 110293/2 Retainer 1 10
6 110292/C Felt washer 1 20
7 110970/B Retainer 2 30
8 141109/1 Grease seal (For disc brake bikes) 2 5
145552/B 124316 Bearing, Rubber seal 6203 RS1-C3 Single Side 2 After July 2002, SB-212, 1
9 Alt. No. 150324/A
150324/A Bearing, Rubber seal 6203 RS1-C3 (D/S sealed) 17x40x12 2 1
141133/A Wheel rim WM 2-19, 2mm Thickness 1 SB-540, Alt.No.147507/A 1
10
147507/A Wheel rim WM 1.5mm Thickness 1 1
110349 Spoke nipples 40 1
11 110109/B Nipple 1 SB - 491 40
143885 Brass Nipples 40 40
142176 Spokes, Outer 20 20
12
143791 Front wheel spokes outer, White 20 Stainless steel 20
142175/3 Spokes, Inner 20 20
13
143789 Front wheel spokes Inner BK 20 Stainless steel 20
560502/E Spokes, Long (For disc brake bikes) 20 SB - 626 20
14
560600/B Spokes, Long (For disc brake bikes) - SS - Bullet X 20 20
560519/E Spokes, Short (For disc brake bikes) 20 20
15
560601/B Spokes, Short (For disc brake bikes) - SS - Bullet X 20 20
143969/D Hub, Front brake 7" 1 143969/D
16 804007 Hub, Front brake 7" 1 1
804027 Hub (For disc brake bikes) 1 1
586061/A 124333/8 Spindle 1 SB - 687 1
17 560520/E Spindle (For disc brake bikes) 1 SB-434, 515 1
Spindle (For disc brake bikes) 1 SB-515, 560679/A 1
A8 A9
DRUM TYPE DISC TYPE
Key Nos. Key Nos.
26 (Qty. 20 Nos. 14 & 15 17, 18 &

28 10 (Qty. 40 Nos.11) 19
17 A10
27
22 23 Key Nos.
1 2 (Qty. 2
3 5 Nos. 8, 9)
6 24
7
9
11
4
8
14 9
15
25
10
11
Old type Dia 6”
12 29
16
16 30
20
2
31 9
8 18
2 21
9 19
13 7
350 T Bird
KS ES KS ES ES
18 586070/A 142835 Plain washer (For disc brake bikes) 1 SB - 687 20
19 593038/D 560525/A Hex nut with nylock insert (For disc brake bikes) M16 X 1.5 1 SB - 434 1
20 560521/B Spacer assy (For disc brake bikes) 1 SB - 345 2
21 593062/C 560522/E Spacer. Disc side (For disc brake bikes) 1 SB - 512, 687 1
560511/B Disc, Front (For disc brake bikes) Silver - P 1 BBI Conversion 1
22 Alt. No. 147652/B
147652/B Disc, Front (For disc brake bikes) Silver - BBI 1 Black 1
23 560530/D 560530/B Socket button head cap screw (For disc brake bikes) 6 SB - 401 4
Adaptor plate, Black 1 801511
24
804028 Adaptor plate, Silver 1 1
560506 Hex flange bolt M8 x 25 (For disc brake bikes) 6 SB - 406
25
560546/A 560546 Hex flange bolt M8 x 25 (For disc brake bikes) 6 SB - 406 5
26 110280 Tube 3.25 x 19” 1 Served in Kit, Ref.A5 1
SB - 622
27 110278 Tyre Ribbed 3.25 x 19” 1 Served in Kit, Ref.A5 1
SB - 272, 622
28 140355/B 140355 Rim tape 1 Fig. not shown 10
29 Spokes, Outer (Old Type) 1 141132 20
30 Spokes, Inner (Old Type) 1 141131 20
31 Front hub Dia 6” (Old Type) 1 141140 1
10-30 FRONT BRAKE SYSTEM (DRUM) 252
Twin Lead 3 A3
1 2
11 12 Key Nos.
23 22 13 14
10 (Qty. 14 Nos. 24)
(Qty. 2 Nos. 25,
26 & 27
15
5 6 18
8
9 14
2
3 23 22
Bonded Brake Shoe 7”
7
13 14
4
A4
16
Key Nos.
Single Lead 9, 10, 11, 16 & 17
19 17
A1
19 Dia 6”
Single Lead Brake System 24 Key Nos.
26
27 1 (2 Nos), 2 (2 Nos), 3(2 Nos),
7,9,10,11, 12,13 (2 Nos),
32 25 14 (2 Nos), 15,16,17
33 28
25 A2
36 35 34 24
27 Key Nos.
29 5
8 1 (2 Nos), 2 (2 Nos), 3,4,7,9,
10,11, 12,13 (2 Nos), 14 (3 Nos),
31 30 Riveted Brake Shoe 6” 15,16,17,18
350 T Bird
KS ES KS ES ES
A1 Cover plate assembly 7" Dia 1 144705 1
A2 Front Brake Cover plate W/ Br. Shoe M/CD T1 1 143785M 1
A3 111798 Brake Lining Kit - Rivet Type - 6” Dia 1 1
A4 142900/B Link rod Assembly (Trunion Nut Kit) 1 1
145585/A 143971 Brake shoe Assy. 2 SB - 253 2
1 144275 Brake shoe bonded - 7” Dia 2 Non asbestos 2
145756/A Front Shoe Assy. ASB Free 2 2
2 140374/B Spring - Shoe return front brake 2 SPM / 018, SPM / 005 20
145754/B 142855/A Operating cam 2 SB - 253 1
3
Operating cam 1 145755/B, SB-385
Front Brake Operating cam (For wear indicator) 1 143037
4
593075/C 147151/A Front Brake Operating cam (For wear indicator) 1 ‘O’ Ring Type, 1
SB - 428, 687
5 140378/C Felt washer 1 20
6 142239/C Distance collar (Spacer) 1 10
147788/A 143970 Cover plate 1 SB - 253 1
7
145735/A Cover Black plate 1 SB - 531 1
8 140388 Nut, Cover Plate 1 10
9 Link rod 1 142862, Ref. A4 10
10 Trunion (LH Thread) 1 142864, Ref. A4 20
11 Nut - Link rod (LH Thread) 1 142861, Ref. A4 10
12 142858/2 Operating lever, Short 1 4
13 143407 Washer 2 50
146431/A Hex Nut M10 (SS) 3 1
146431/A Hex Nut M10 (SS) 2 1
14
Nut Hex. M10 2 141700, SB-360 1
Nut (Wear Indicator Models) 3 141700 1
Twin Lead 3 A3
1 2
11 12 Key Nos.
23 22 13 14
10 (Qty. 14 Nos. 24)
(Qty. 2 Nos. 25,
26 & 27
15
5 6 18
8
9 14
2
3 23 22
Bonded Brake Shoe 7”
7
13 14
4
A4
16
Key Nos.
Single Lead 9, 10, 11, 16 & 17
19 17
A1
19 Dia 6”
Single Lead Brake System 24 Key Nos.
26
27 1 (2 Nos), 2 (2 Nos), 3(2 Nos),
7,9,10,11, 12,13 (2 Nos),
32 25 14 (2 Nos), 15,16,17
33 28
25 A2
36 35 34 24
27 Key Nos.
29 5
8 1 (2 Nos), 2 (2 Nos), 3,4,7,9,
10,11, 12,13 (2 Nos), 14 (3 Nos),
31 30 Riveted Brake Shoe 6” 15,16,17,18
350 T Bird
KS ES KS ES ES
15 142856/C Operating lever, long 1 2
16 Trunion (RH Thread) 1 142863, Ref. A4
17 Nut - Link rod (RH Thread) 1 142860, Ref. A4
18 143038/C 143038 Wear indicator 1 10
143973/A Shoe pin 1 SB - 253 1
19
145593/A Shoe pin - Single lead 1 SB - 253 1
20 Brake shoe - Single lead 1 1
21 146175/A Front brake cable adjuster 1 10
22 147588/B Washer for Operating Cam 2 SB-531, After 2008 20
23 147589/B ‘O’ Ring for Operating Cam 2 SB-531, After 2008 20
24 140373 Rivet, brake lining 14 14
140372/B Brake lining (Rivet type) Dia 6” 2 Ref. Key No. 26
25
144531 Brake lining (Rivet type) Dia 6” 2 Ref. Key No. 26
140370 Brake shoe assembly (Rivet type) 6” Dia 2 2
26
144570/D Brake shoe asssembly 6” Bonded type 2 2
27 Spring, shoe return 2 124313/A 10
28 Pivot pin, brake shoe 1 140363
29 140377 Distance piece 1
30 Operating cam 1 140421
31 Cover plate 1 140367
32 Washer, shoe pin 1 140364
33 Nut, pivot pin 1 140365
34 Operating lever 1 140360
35 140376/2 Washer 1 SB - 687
36 Nut 7/16”, brake lever 1 140384
11-10 FUEL TANK 256
1 1
Bullet 350
3 31 31 9 10
1 13
12
4 11
14
2 2
5 17
1
13
Thunderbird 2
3 16
1 10
31 1 19
31 15
12
10
4
Citi Bike
2
Lightning
6 Electra 18
2 12 22
21
33
20
7 12
2
Thunderbird 26 30 25 24 23
25
8 23 24
23 24 A1 A2
36 25 26 27 29 25 2423
32 36 Key Nos. Key Nos.
28 29 11, 16, 20 & 21
34 35 (Qty. 4 Nos. 10)
11-10 FUEL TANK 257
350 T Bird
KS ES KS ES ES
A1 144339 Petrol tank Motif - LH & RH Kit - Wire Logo 1 1
A2 597258 Knee Grip Kit 1 1
836119 Fuel Tank W/Sticker Ref. ELE (R.Red) 1 Alt. No. 836142 1
1 SB - 460, LTD
843075 Petrol Tank W/Sticker Ele Ref (M.Black) 1 SB - 460, LTD 1
Fuel tank with stickers, Black 1 801263
Fuel tank with stickers, Black 1 801281
Fuel tank with stickers, Purple 1 807022
Fuel tank with stickers, Rivera Red 1 836017
Fuel tank with stickers, Silver 1 838005
Fuel tank with stickers, Metallic Silver 1 808006
Fuel tank with stickers, Electra TSA, Metallic Silver 1 838006
Fuel tank with stickers, Rivera Red 1 836018
Fuel tank with sticker, Rivera Red 1 836087
Fuel tank with sticker, Rivera Red / Silver (Dual Tone) 1 836109 1
836142 836112 Fuel tank with sticker, Rivera Red / Silver (Dual Tone) 1 1
2 Fuel tank with sticker, Magic black / Silver (Dual Tone) 1 843069
843105 843034 Fuel tank dual tone, M.Black 1 1
Fuel tank dual tone, M.Black / Silver (Dual Tone) 1 843066
850079 850001 Fuel tank duel tone, Deep Silver 1 1
843003 Fuel tank with stickers, Black 1 Alt. No. 843105 1
Fuel tank with stickers, Amazon Blue 1 842007 1
Fuel tank with stickers, Black - Machismo 1 801280 1
Fuel tank, Black - Machismo 1 801346
Fuel tank with stickers, Athena Grey 1 597006
801121 Fuel tank with stickers, Black/Red, UCAL Fuel Tap 1 801356, SB-239 1
Fuel tank with stickers, Purple/Grey 1 807006 1
Fuel tank with stickers, Congnac/Sandalwood 1 808006 1
11-10 FUEL TANK 258
1 1
Bullet 350
3 31 31 9 10
1 13
12
4 11
14
2 2
5 17
1
13
Thunderbird 2
3 16
1 10
31 1 19
31 15
12
10
4
Citi Bike
2
Lightning
6 Electra 18
2 12 22
21
33
20
7 12
2
25
8 23 24
23 24 A1 A2
36 25 26 27 29 25 2423
28 29 11, 16, 20 & 21
34 35 (Qty. 4 Nos. 10)
11-10 FUEL TANK 259
350 T Bird
KS ES KS ES ES
809006 Fuel tank with stickers, Burgundy/Sandawood (UCAL Fuel Tap) 1 809085, SB-239 1
810006 Fuel tank with stickers, Grey/Black (UCAL Fuel Tap) 1 810041, SB-239 1
Fuel tank with stickers, Riv Red/San.wood 1 836002
Fuel tank with stickers, Cal.Gold/Black 1 837002
Fuel tank with stickers, Rivera Red - T1 1 836051,Before Oct ‘02
Fuel tank with stickers, Purplish Blue 1 839020,Before Oct ‘02
Fuel tank with stickers, Ocean Black 1 844003,Before Oct ‘02
Fuel tank with stickers, Metallic Silver 1 838035,Before Oct ‘02
Fuel tank with stickers, Rivera Red 1 836075, After Oct ‘02
Fuel tank with stickers, Purplish Blue 1 839028, After Oct ‘02
2 Fuel tank with stickers, Ocean Black 1 844011, After Oct ‘02
Fuel tank with stickers, Metallic Silver 1 838049, After Oct ‘02
843053 843056 Fuel tank with stickers, Black (IRIS) - VOM 1 1
Fuel tank without stickers, Black 1 843057
847029 847031 Fuel tank with stickers, Alberto Green 1 1
Fuel tank with stickers, Ref. Electra Deep Blue 1 849001 1
Fuel tank, Std. Black (C. Key Type) 1 801153 1
Fuel tank, Black - Bx 1 801477 1
Fuel tank with stickers , Wine Red 1 827001
Fuel tank with stickers , Alberto Green 1 830001
Sticker RH, Grey Black 1 170494
Sticker RH, Black Red 1 170477
Sticker RH, Burgundy/Sandalwood 1 170479
3 Sticker RH, Rivera Red 1 836058
839027 Sticker RH, Purplish Blue 1 1
Sticker RH, Ocean Black 1 844010
Sticker RH, Metallic Silver 1 838038
Sticker RH, TB Chrome Granish Tank 1 521287/A
11-10 FUEL TANK 260
1 1
Bullet 350
3 31 31 9 10
1 13
12
4 11
14
2 2
5 17
1
13
Thunderbird 2
3 16
1 10
31 1 19
31 15
12
10
4
Citi Bike
2
Lightning
6 Electra 18
2 12 22
21
33
20
7 12
2
25
8 23 24
23 24 A1 A2
36 25 26 27 29 25 2423
28 29 11, 16, 20 & 21
34 35 (Qty. 4 Nos. 10)
11-10 FUEL TANK 261
350 T Bird
KS ES KS ES ES
Sticker LH, Grey Black 1 170492
Sticker LH, Black Red 1 170474
Sticker LH, Burgundy/Sandalwood 1 170476
4 Sticker LH, Rivera Red 1 836057
Sticker LH, Purplish Blue 1 839026
Sticker LH, Ocean Black 1 844009
Sticker LH, Metallic Silver 1 838037
Sticker LH, TB Chrome Granish Tank 1 521286/A
5 Sticker, Top 1 521121
146042/A Sticker DG Gold - R.Red 2 1
540074 Sticker M.Black 2 1
146152/A Sticker DG chrome - D.Blue / D.Silver 2 1
146998/A DECAL Tank Electra Sticker 1 LTD 1
Sticker, (Royal Enfield), Silver 2 842003, SB-503
6 Sticker, (Royal Enfield), Blue 2 826018, SB-503
Sticker, (Royal Enfield), Rivera Red 2 836040, SB-503
Sticker, (Royal Enfield), Black 2 843009
Sticker, (Royal Enfield), Wine Red/Green 2 801300
Sticker, (Royal Enfield), Black 2 810038
DECAL LH TB Tank Sticker 2 521290/A
DECAL RH TB Tank Sticker 2 521291/A
Stripes, RH Silver 1 842001, SB-503
7 Stripes, RH Blue 1 826016, SB-503
Stripes, RH Gold 1 836038, SB-503
Stripes, LH Silver 1 842002, SB-503
8 826017 Sticker P.Tank Electra Stripes LH Blue 1 LTD, SB-503
Stripes, LH Gold 1 836039, SB-503
11-10 FUEL TANK 262
1 1
Bullet 350
3 31 31 9 10
1 13
12
4 11
14
2 2
5 17
1
13
Thunderbird 2
3 16
1 10
31 1 19
31 15
12
10
4
Citi Bike
2
Lightning
6 Electra 18
2 12 22
21
33
20
7 12
2
25
8 23 24
23 24 A1 A2
36 25 26 27 29 25 2423
28 29 11, 16, 20 & 21
34 35 (Qty. 4 Nos. 10)
11-10 FUEL TANK 263
350 T Bird
KS ES KS ES ES
9 Washer - Petrol tank filler cap 1 140536
10 140470 Slotted RD. HD. Screw, 6BA X 3 Motif 4 50
Petrol tank Motif - RH 1 141361
11
Before Sept 2002
145793/A Petrol tank Motif - RH 1 After Sept 2002, SB-227 1
12 110452 Slotted Raised CSK Screw 2 1
13 123781 Beading 2 1
14 Panel RH assembly petrol tank (DLX) 1 110572
15 Panel LH assembly petrol tank (DLX) 1 110574 1
Petrol tank Motif - LH 1 141362 1
Before Sept 2002
16 145794/A Petrol tank Motif - LH 1 After Sept 2002, SB-227 1
Fuel tank Motif -Pommel 1 140526
Fuel tank with pannels, Black 1 597000
17 Fuel tank with pannels, P.O.Red 1 597001
Fuel tank with pannels, Peacock Blue 1 597002
18 Monogram 2 170256 1
19 146042/A 142643 Sticker DG Fuel Tank Gold 2 1
20 110498 Knee grip RH 1 1
21 110499 Knee grip LH 1 1
Fuel tank with knee grips, Black 1 597003
22
Fuel tank with knee grips, P.O.Red 1 597004
593011/C 145868/A Flanged hex nut M10 x 1.25 2 SB - 687 5
23 140302/3 586057/A Nut 4
11-10 FUEL TANK 264
1 1
Bullet 350
3 31 31 9 10
1 13
12
4 11
14
2 2
5 17
1
13
Thunderbird 2
3 16
1 10
31 1 19
31 15
12
10
4
Citi Bike
2
Lightning
6 Electra 18
2 12 22
21
33
20
7 12
2
25
8 23 24
23 24 A1 A2
36 25 26 27 29 25 2423
28 29 11, 16, 20 & 21
34 35 (Qty. 4 Nos. 10)
11-10 FUEL TANK 265
350 T Bird
KS ES KS ES ES
140303 Lock Washer 4 SB-252, Ref.Key No.23
24 586018/A 140304/1 Lock Washer 2 SB - 252, SB - 687,
Ref.Key No.23
140541 Lock Washer 2 SB-252, Ref.Key No.23
140527 Rough washer Fuel tank (M9 x M22) 2 20
25 Plain Washer 4 SB-252, 140308 20
586035/A 140383/3 Plain Washer, M6 2 SB - 252, SB - 687, 20
Ref. Key No.23
110406 Sleeve 1 SB - 252,
Sleeve (Short) 1 SB-252, 145886/A 1
145368/A Sleeve 1 SB - 252,
145870/A Fuel tank sleeve long 1 SB - 252, 460 1
Sleeve (Long) 1 SB- 252, 145887/A 1
26 Sleeve 1 145850/A
147371/A P. Tank Rubber Sleeve 1 SB - 460 1
147372/B Fuel Tank Sleeve 1 SB - 460 1
146754/A Sleeve 1 SB - 349 5
110405 Rubber Sleeve 1 SB - 252
145369/A Rubber Sleeve 1 1
145851/A Tube - Petrol Tank Mounting 1
27
145869/A Tube - Fuel Tank Sleeve Short 1 SB-252 1
28 110422 Petrol Tank Sleeve assembly 1 SB-252, Ref.Key No.26
140471 Stud -3/8 CEI X 3-1/4" Petrol tank front 1 SB - 252
Stud - Petrol tank front Ø 3/8” x 26 1 145370/A
29 594545/A 145875/A Flanged hex bolt M10 x 75 1 SB - 687 5
593165/A 147342/A Flanged hex bolt M10 x 1.25 x 95 1 SB-679, 687
11-10 FUEL TANK 266
1 1
Bullet 350
3 31 31 9 10
1 13
12
4 11
14
2 2
5 17
1
13
Thunderbird 2
3 16
1 10
31 1 19
31 15
12
10
4
Citi Bike
2
Lightning
6 Electra 18
2 12 22
21
33
20
7 12
2
25
8 23 24
23 24 A1 A2
36 25 26 27 29 25 2423
28 29 11, 16, 20 & 21
34 35 (Qty. 4 Nos. 10)
11-10 FUEL TANK 267
350 T Bird
KS ES KS ES ES
145860/A Flanged hex bolt M10 x 1.25 x 85 1 SB-252
29
Stud 2 145660/A
140472 Stud - 3/8 CEI X 2-5/8" fuel tank 1 SB - 252
30 500826 Stud - fuel tank 1 145370/A, SB-252
593010/C 145876/A Flanged hex bolt M10 x 60 - Fuel tank 1 SB - 687 6
143180/C Fuel tank cap 1 SB - 344 1
31
Fuel tank cap 1 SB-344, 144998/B 1
32 Sticker - Citi Bike 1 For Citi Bike 1
33 Tank 1 For Citi Bike 1
34 801557 Decor assy. LH 1 1
35 801556 Decor assy. RH 1 1
36 580030/A Reflex reflector with nut 1 1
37 146934/A Tank 50 Year Logo, Electra 1 LTD 1
38 142246 Gasket Petrol tank cap 1 Flat type cap sandal colour 10
11-20 FUEL TAP & GAUGE UNIT 268
THUNDERBIRD ELECTRA MACHISMO LIGHTNING / CITI BIKE
10
6
8
6
2
2
3 2
3
1 3 5
4 4
11
7
9 12
13
14
11-20 FUEL TAP & GAUGE UNIT 269
350 T Bird
KS ES KS ES ES
1 144883/B Fuel filter with hose 1 SB-170, After Mar 2001 1
147022/A Fuel tap assembly (Cock with Adaptor) 1 SB - 460, 1
SPM / 018
Fuel tap assembly 1 141541/5, SB-410 1
2 Fuel tap assy. for Lightning 500 1 SB-239, 144555 1
For Thunderbird, Before ‘02
521159/A Fuel tap assembly 1 After Oct 2002 1
SB-231, 239
145575/B Fuel tap assembly 1 1
3 143496/A Washer - Fiber Breather Box Drain 2 After Oct 2002 1
SB-188, 200, 460
4 586053/A 143498 Hex. Screw, M6 x 25 2 SB-687, After Oct 2002 40
5 144636/A Copper washer 2 After Oct 2002 20
6 140466/B Washer, Fiber 1 1
141454 144149 Fuel tube / pipe 1 18
7
Hose pipe - Fuel tube PVC transparent 1 144149 18
144129 Adaptor - petrol tank 1 SB - 232 5
8
Adaptor - petrol tank 1 521015/B, SB-239,
Before Oct 2002
9 500829/A Spacer 1 10
10 170374 Gasket 1 5
11 170372/B Fuel gauge unit (fuel lever sensor) 1 SB - 594 1
12 586032/A 141061/1 Plain washer 4 SB - 687 1
13 141093 586048/A Hex. Screw, M6 x 10 4 50
14 146375 Hex Screw M6 x 14 2 SB - 460, Use with 1
Part No. 145575/B
11-30 SEAT ASSEMBLY 270
ELECTRA 53 13 35 40 LIGHTNING
34 35
49 31
17
53 32 24 1
20
33
4
52
34 32
31 22 23
35 35 18 19 2 3
5 21
14 44
10 1 15 45
4 6 43
13 6
42
41
12 42
11 38
37
39
27 29
10 16 30
7 3
9 26 25
14 2
8 6 7
Old Type 28
30
10 13
THUNDERBIRD
48 46 5 29 28
37
21
54 10
26 1 4
25 A1
50
16 15
Key Nos.
24 15
52 13, 50,
21 51
21 45 3 52 (Qty. 4 Nos. 10)
54 47 2
350 T Bird
KS ES KS ES ES
A1 419001 Seat assembly double with pillion holder kit 1 New Type 1
Seat assembly 1 SB-294, 313 1
146065/A
142504/2 Dual Seat (EX4 SP) 1 1
801137 Seat assembly, Rider - Black 1 170542 1
1 Seat assembly, Rider - Grey, Maroon 1 810007, 817001
Seat assembly, Rider - TAN, Blue 1 816001, 818001
521113/C 801290 Seat assembly - T1 Black 1 SB - 427 1
Seat assembly 1 143575 1
Seat pan assembly 1 801016
Seat pan assembly 1 801055 1
2
Seat pan assembly, Rider 1 801071 1
Seat pan assembly 1 521081/H, SB-427 1
3 140587 Seat cushion 1
143576 Dual Seat cover 1
142516 Dual Seat cover Comp. - Bullet 350 1 DR 5390 dt. 15.6.2002 1
SB - 197
521157 Seat cover - Thunderbird 1 1
4 110717 Dual Seat Cover, Bu 350 (Plain) 1 Old Type, Big size 1
146101 Seat cover refresh Electra 1 1
597248 Seat cover with Lines, Electra 1 1
Seat cover Rider 1 170293
142776 Dual Seat cover (Mach) 1 Alt. No. 142516, SB-268
111686/A Side handle 1 2
5
521107/C 521107/B Side handle 1 2
142138 Stud, Seat Adjuster 2 6
6
140436 Stud, 5/16” CEI x 1.215” 2 141507/2, SB-049 1
34 35
49 31
17
53 32 24 1
20
33
4
52
34 32
31 22 23
35 35 18 19 2 3
5 21
14 44
10 1 15 45
4 6 43
13 6
42
41
12 42
11 38
37
39
27 29
10 16 30
7 3
9 26 25
14 2
8 6 7
Old Type 28
30
10 13
THUNDERBIRD
48 46 5 29 28
37
21
54 10
26 1 4
25 A1
50
16 15
Key Nos.
24 15
52 13, 50,
21 51
21 45 3 52 (Qty. 4 Nos. 10)
54 47 2
350 T Bird
KS ES KS ES ES
7 Dual Seat Clip 24 141444 1
8 142761 Hex screw M8 x 20 2 50
9 Distance tube 2 143712 1
10 142274 586052/A Hex. screw M6 x 16 2 SB-252,
11 586032/A 141061/1 Washer 4 SB - 687 1
12 586004/A 142182 Hexagonal Nylock Nut M8 x 9.5 4 SB - 687 40
13 141654/1 Pillion Holding Tube (Powder Coated, Black) 1 1
14 586036/A 140437/1 Plain Washer 4 SB - 687 1
15 140079/5 586059 Hex Nut 5/16 CEI 2 SB - 687 50
16 141051 Hex Nut 2 SB - 252 40
Seat assy., Pillion, Black 1 801138
17 Seat assy., Pillion, Grey 2 810008
Seat assy., Pillion, Maroon 3 817002
18 Seat pan assy., Pillion 1 801072
19 Seat cushion, Pillion 1 170194
20 Seat cover, Pillion 1 170296
142761 Hex Screw M8 x 20 4
21
521127 Hex socket head cap screw M8 x 40 4 10
22 140747 Washer 5/16 shake proof 4
140080/2 Plain washer, M8 4
23
586036/A 140080/2 Plain washer, M8 4 SB - 687
Tube assembly - Back rest Plated 1 170173
24
521072/C 521072/B Tube assembly - Back rest Plated 1 After Feb 2003, SB-249
Back rest assembly, Black 1 801139
Back rest assembly, Grey 1 810009
25
Back rest assembly, Maroon 1 817003
521085/B 521085/A Back rest assembly 1 After Feb 2003 1
34 35
49 31
17
53 32 24 1
20
33
4
52
34 32
31 22 23
35 35 18 19 2 3
5 21
14 44
10 1 15 45
4 6 43
13 6
42
41
12 42
11 38
37
39
27 29
10 16 30
7 3
9 26 25
14 2
8 6 7
Old Type 28
30
10 13
THUNDERBIRD
48 46 5 29 28
37
21
54 10
26 1 4
25 A1
50
16 15
Key Nos.
24 15
52 13, 50,
21 51
21 45 3 52 (Qty. 4 Nos. 10)
54 47 2
350 T Bird
KS ES KS ES ES
Cushion, Back rest (Citi Bike) 1 170260
26
Cushion, Back rest 1 521074/B 1
Cover, Back rest (Citi Bike) 1 170297
27
Cover, Back rest 1 521126 1
28 Stopper, Back rest, Black (Nylon) 1 170198/A
29 Tapping screw 4 170218
30 Guide bush (Nylon) - Pivot Rod 2 170199
31 143407 586019/A Single coil spring washer 2 SB-687
32 Undulated washer 2 170267
33 Pivot rod 1 170192/B
34 Plain washer, Back rest pivot rod 2 170219
35 Stopper pin, Back rest 2 170190
36 M6x55 Socket Bolt 2 170294
170405 Cover decor plate, Back rest 1 170217
37
Cover plate, Back rest Plated - Thunderbird 1 521073 1
38 124539/1 Slotted cheese head screw M5 x 10 2
39 540078 142023 Punched Washer, B 5.5 2
40 170211 Side decor LH 1
41 Side decor RH 1 170212
42 142894/3 Round head screw M6 x 10 4
43 142258 Hex screw M8 x 16 4
140080/2 Plain Washer, M8 4
44
586036/A 140080/2 Plain Washer, M8 4 SB - 687
45 586057/A 140302/3 Nut 2 20
46 521086/A Monogram, Back rest 1 SB-559 1
34 35
49 31
17
53 32 24 1
20
33
4
52
34 32
31 22 23
35 35 18 19 2 3
5 21
14 44
10 1 15 45
4 6 43
13 6
42
41
12 42
11 38
37
39
27 29
10 16 30
7 3
9 26 25
14 2
8 6 7
Old Type 28
30
10 13
THUNDERBIRD
48 46 5 29 28
37
21
54 10
26 1 4
25 A1
50
16 15
Key Nos.
24 15
52 13, 50,
21 51
21 45 3 52 (Qty. 4 Nos. 10)
54 47 2
350 T Bird
KS ES KS ES ES
521116/D Support (Plug) Seat Assy. Thunderbird 2
47
580290/A Rubber support seat TB 2
48 Back rest with monogram 1 521169/B, SB-249 1
Seat assembly 1 SB-197, 145487/A 1
49
598769 142503/B Seat assembly Double (Electra) 1 SB - 197, New Type 1
50 142130 801132 Seat assembly (Old Type) 1 143575
111947 Rubber Grommet - Dual Seat Support Rubber 1 10
51
146243/C Rubber Grommet - Dual Seat Support Rubber 1 10
140436 Stud, 5/16"CEI X 1.215" Old Type 1 SB - 687 1
52
586055/A Stud, M8 New Type 1 > 2009, SB - 687
53 586042/A 145861/A Flanged hex bolt M6 x 1 x 20 4 SB - 252, SB - 687 10
54 521110 Plastic Plug 2 Alt.
11-40 CHAIN STAY AND SHOCK ASSEMBLY 278
LH Drive System Oldest Type - Non Adjustable New Type - Adjustable Spring
A2 7
10
8
8
89
8 10
6
1 19
19
5
4
10 20
9 Adjuster Ring
3 8 ‘C’ Spanner Type
4 8
9
5 10
7 8
8 10
Min Cover 10 7 9
10 8
8 9
8 10 6 15 14
13
8 13 18
6 18
16 12
16 14 15 11
17 10 12
9 11
8 8
8 9
9
8 10
9 10
10
Older Type - Adjustable Gas Filled Shock Absorbers
A1 A2 A3 A4
Key Nos. Key Nos. Key Nos. Key Nos.
3, Qty. 2 Nos. 4 & 5 1, (Qty 2 Nos. 2) 7, (Qty. 2 Nos. 9 & 10), (Qty. 3 Nos. 8) 6, (Qty. 2 Nos. 9 & 10), (Qty. 3 Nos. 8)
350 T Bird
KS ES KS ES ES
A1 597354 Chain stay stud kit 1 1
111721 Chain stay complete with bush 1 1
A2
145135/B Chain stay complete with bush 1 1
A3 888099 Bolt, Washer & Nut Kit, Rear Shocks LH 1 1
A4 888098 Bolt, Washer & Nut Kit, Rear Shocks RH 1 1
1 801228 111720 Chain stay complete 1 1
2 110643/7 Bush 2 2
111201 Stud 1/2” CEI x 9/12”, Chain stay bearing 1 SB-252,
3
145859/A Flange bolt, 1/2X16TPIX235 Chain stay bearing 1 Alt. No. 580347/D, SB-252 1
140306 Lock Washer, Internal teeth 2 Before April 2003 50
4
586008/A 145708/A Washer, shake proof 1 SB - 687 14
110220 111810 Nut, CEI 1/2” - Chain stay pivot 2 SB - 252
5
593050/C 142232 Nylock nut, chain stay pivot 1 SB - 687 10
593110/B 170399/A Hex Bolt 3/8” X 45 (LH Side Only) 2 SB - 286, 687 5
6
Hex Bolt 2 521197/A 5
7 593113/B 111696/A Hex Bolt 3/8” X 50 (RH Side Only) 2 SB - 687 1
8 586018/A 140304/1 Plain Washer 6 50
9 143407 Single coil spring lock washer 4 1
142181 Nyloc nut 4 20
10 170352/1 170352/A Dome cap nut 4 SB - 687 6
140300 Hex. Nut, 3/8” CEI X (Inches) 1 20
11 146202 “O” Ring big 1
12 146201 Air hose valve 1
13 146203 Screw for air valve 1
14 146204 “O” Ring small 1
15 146205 Screw - small 1
LH Drive System Oldest Type - Non Adjustable New Type - Adjustable Spring
A2 7
10
8
8
89
8 10
6
1 19
19
5
4
10 20
9 Adjuster Ring
3 8 ‘C’ Spanner Type
4 8
9
5 10
7 8
8 10
Min Cover 10 7 9
10 8
8 9
8 10 6 15 14
13
8 13 18
6 18
16 12
16 14 15 11
17 10 12
9 11
8 8
8 9
9
8 10
9 10
10
Older Type - Adjustable Gas Filled Shock Absorbers
A1 A2 A3 A4
3, Qty. 2 Nos. 4 & 5 1, (Qty 2 Nos. 2) 7, (Qty. 2 Nos. 9 & 10), (Qty. 3 Nos. 8) 6, (Qty. 2 Nos. 9 & 10), (Qty. 3 Nos. 8)
350 T Bird
KS ES KS ES ES
16 Shock absorber, Spring adjustable 2 170290
17 521061/B Shock absorber (Mini cover) 2 Alt. No. 146347/B
18 146347/B 146064/B Shock Absorber - Gas Filled 2 SB - 288, 311, 420 2
19 Shock Absorber - Non Adjustable 2 2
20 142800/B Shock absorber 2 SB-063, 184 1
12-10 REAR WHEEL & HUB ASSEMBLY 282
13
4 5
2 3
6 11
7
8 7 9
19
4
8 Old type
Metal Collar
21
20 New type 12
10 14
PP Collar 18
17
15 16
A1 A2 A3 A4 A5 A6
Key Nos. Key Nos. Key Nos. Key Nos. Key Nos. Key Nos.
All in group 10-20 and All in group 10-20 except 6,7 (2 Nos) 20 & 21 (Qty. 20 Nos. 11 & 12) 6, 9, 17 & 18,
11-20 except 24&25 1,11,12,13 and all in group 9,17,18 (Qty. 40 Nos.13) (Qty. 2 Nos. 7)
11-20 except 24 & 25
350 T Bird
KS ES KS ES ES
141101E Rear wheel assembly 1 1
Rear wheel assembly 1 170397 1
A1 Rear wheel assembly 1 SB-541, 141468 1
147288/D Rear wheel assembly 1.5 thk- 3.50 x 19" MAC 1 SB - 541 1
147284/D Rear wheel assembly - 3.25 x 19”, 1.5THK Std 1 SB - 540 & 541 1
580170/E Rear wheel assembly 1.5 thk- 3.50 x 19" - TB 1 SB - 541 1
Hub assembly, Rear 1 142347
A2 Rear hub assy. W/o rim & sprocket 1 170386 1
Rear hub assy. W/o rim & sprocket 1 145141/2 1
A3 144296 Bearing kit, Rear wheel - Drum 1 1
888049 Rear Tyre & Tube Kit 3.25 X 19” 1 SPM / 003 1
A4
888053 Rear Tyre & Tube Kit 3.50 X 19” 1 SPM / 003 1
112153 597236 Rear Wheel Spokes and Nipple Kit 1
A5
597036 Rear Wheel Spokes (SS) and Nipple Kit 1
A6 888080 Bearing, ‘O’ Ring & Seal Kit - Rear Wheel Drum 1 1
Wheel Rim (BMW 1.85 X 19'’ - 2.0 THK) (Old Type) 1 141133/A 1
1
147507/A 141133/A Wheel Rim (1.85 X 19'’ -1.5 THK) 1 New Type 1
2 141121/B Distance tube (piece) - Rear hub 1 2
3 141119/C Distance collar - Rear hub 1 SB - 664 5
124539/1 Screw, Rear hub cover (Old Type) 2 100
4
592286/A Slotted cheese head screw, Rear hub cover (New Type) 2 100
804005 Cover, Rear hub - Silver Gray 1 1
5
Cover, Rear hub 1 170107
6 141109/1 Grease Seal, 25 x 40 x 7 1 5
145552/B 124316 Bearing, Rubber seal 6203 RS1-C3, 17 x 40 x 12 2 SB - 540 1
7 After July 2002
150324/A 145552/B Wheel bearing 6203 Sealed (17 X 40 X 12 ) 2 After 2009
13
4 5
2 3
6 11
7
8 7 9
19
4
8 Old type
Metal Collar
21
20 New type 12
10 14
PP Collar 18
17
15 16
A1 A2 A3 A4 A5 A6
Key Nos. Key Nos. Key Nos. Key Nos. Key Nos. Key Nos.
All in group 10-20 and All in group 10-20 except 6,7 (2 Nos) 20 & 21 (Qty. 20 Nos. 11 & 12) 6, 9, 17 & 18,
11-20 except 24&25 1,11,12,13 and all in group 9,17,18 (Qty. 40 Nos.13) (Qty. 2 Nos. 7)
11-20 except 24 & 25
350 T Bird
KS ES KS ES ES
141105/C Rear hub spacer assembly - Metal collar - Old Type 1 SB - 328 1
8
146499/A Rear hub spacer assembly - PP collar (new type) 1 1
146256/A “O” Ring Rear hub 1 SB - 319 40
9
141110 ‘O’ Ring 1 SB - 319 40
804006 141103 Hub Rear 6” Silver 1 SB - 319 1
10
Centre Hub Rear Silver Ash 1 804034 1
141135 Spokes, Inner 20 20
11 143790 Rear wheel spokes (inner) yellow 20 Stainless steel 20
146950/A Rear wheel spokes (inner) 20 20
141136 Spokes, Outer 20 20
12 143792 Rear wheel spokes (outer) Gr n Stainless steel 20
146951/A Rear wheel spokes (outer) 20 20
110349 Nipple 40 40
13
143885 Brass Nipples 40 40
14 144471/A Cush rubber 4 4
15 801479 801041 Sprocket drum 1 SB - 319 1
16 141115/C Distance collar (Distance Piece) 1 SB - 664 5
17 141113/1 Grease seal 1 10
141112 Bearing 6005 C3 1 Before July 2002
18
145553/B 141112 Bearing, Rubber sealed double side 6005 RS2-CN, 25 x 47 x 12 1 After July 2002, SB-212 1
144386/A Adjuster (Drum Side) 1 Alt. No. 593142/B, SB-687 4
19 593142/B Adjuster (Drum Side) 1 4
Adjuster (Drum Side) 1 141126
110279 Rear Tyre Studded 3.25 X 19” 1 Served in Kit, Ref. A4 1
20 SB - 272
141768 Rear Tyre Studded 3.50 X 19” 1 Served in Kit, Ref. A4 1
110280 Rear Tube 3.25 X 19” 1 Served in Kit, Ref. A4 1
21
141769 Rear Tube 3.50 X 19” 1 Served in Kit, Ref. A4 1
12-20 REAR BRAKE SYSTEM (DRUM) 286
A1 A2 A3
21
22 All in group 11-20 1, 7, 17, 18,

2, 4, 5 & 6
except 21 & 22 (Qty. 2 Nos. 19)
23
23
18 19
17
20
19 24
1
3
25
Bonded 2 12
20 13 16
Rear Brake Shoe 14 26
15 24
Old Type
20 4
5 6 10
11 25
7
8 10
27 11
9
20
28
29
29
Riveted Rear Brake Shoe 6”
350 T Bird
KS ES KS ES ES
A1 145910/A Cover plate assy LH Drive 1 801354, SB-246 1
A2 888122 Cover plate assy with bush sub assy kit 1 1
A3 888305 Brake shoe pin and nut kit (Metric) 1 > Jan 2006 1
801540 801226 Cover plate, Rear Brake Black 1 >Jan 2003, Ref.A2 1
Cover Plate Rear Brake Citi - Plated 1 170104,
1 Before Jan 2003
801042 Rear Cover plate, Black 1 801355, Ref.A2
Rear Cover plate, Black 1 141116/A
110283/B Pin anchor 1 4
2
593076/C 145131/B Shoe Pin, Rear Brake (Metric) 1 1
Operating cam - Rear 1 SB-428, 153654 1
593074/C 143042/B Operating cam (for wear indicator) 1 LTD, Alt. No. 593075/C
SB - 687
3 593075/C Operating cam (for wear indicator) 1
143042/B Operating cam - Rear (with 143039) 1 SB - 687
147151/A Operating cam - Rear (with 143039) 1 SB - 687 1
110284 Lock nut (Inches) 1 20
4 Hex thin Lock Nut 7/16" CEI-Rr Br Shoe Pin 1 145132
580310/A Lock nut (Metic) 1 > 2008 20
586040/A 110366/3 Washer 1 SB-269, 613, 687 1
5
Plain washer 1 145149/A
140380 Hex. Nut, 7/16" CEI - Old type 1 14
6
586028/A Hexagonal Nut M12 X 1.5 X 10, new type 1 SB - 687 14
7 801040 110309 Cam bush - Black 1 SB-177, 801225 1
Spring, Brake lever return 1 110308/B, < May 1998
801039 Spring, Brake lever return 1 After May 1998 10
8
Spring, Brake lever return 1 801517
A1 A2 A3
21
22 All in group 11-20 1, 7, 17, 18,

2, 4, 5 & 6
except 21 & 22 (Qty. 2 Nos. 19)
23
23
18 19
17
20
19 24
1
3
25
Bonded 2 12
20 13 16
15 24
Old Type
20 4
5 6 10
11 25
7
8 10
27 11
9
20
28
29
29
350 T Bird
KS ES KS ES ES
110287/8 Lever operating cam - Rear brake 1 1
9
143139 Lever operating cam - R/BK Plated 1 1
10 140376/2 Single Coil Spring Lock Washer 2 20
140384 Nut, 7/16” CEI 1 Without wear indicator 14
11
140384 Nut, 7/16” CEI 2 Wear indicator model 14
12 141130/B Distance collar 1 5
593143/B 144387/A Adjuster (QD wheel side) 1 SB - 687 1
13
Adjuster (QD wheel side) 1 141125 1
14 586009/A 141127/4 Nut, Spindle short 1 SB - 687 1
15 586010/A 141128/2 Castle nut 1 SB - 687 10
16 586012/A 141129/1 Split pin 1 SB - 687 50
17 145090 110286 Hex. Screw M6 x 16 GR 8.8 1 SB-177, After April 2001 1
18 145089/B 110282/A Screw 1 SB-177, After April 2001 16
140369/1 Hex. nut 1/4” CEI 2 20
19
145091 140369/1 Nut 2 20
20 147150/B 124313/A Brake Shoe Spring 2 SB - 429, SB - 656 40
21 141108/A Spindle, Rear hub, Long 1 1
22 586011/A 141114/B Spindle, Short 1 SB - 618, 687 1
144570/D 144570 Brake shoe assembly 2 SB - 618 2
23 Before/After Jan 2003
144274/1 6” Brake shoe (Bonded, Non asbestos) 2 > 2007 2
Plate, Wear indicator 1 145909/A, SB-246
24
143040/C Plate, Wear indicator 1 After Jan 2003
143038/C Wear indicator 1 1
25
143041 Wear indicator 1 1
A1 A2 A3
21
22 All in group 11-20 1, 7, 17, 18,

2, 4, 5 & 6
except 21 & 22 (Qty. 2 Nos. 19)
23
23
18 19
17
20
19 24
1
3
25
Bonded 2 12
20 13 16
15 24
Old Type
20 4
5 6 10
11 25
7
8 10
27 11
9
20
28
29
29
350 T Bird
KS ES KS ES ES
146434/A Hex. nut M12 x 1.5 x 10 - SS 1 SB - 687, Old Type 1
26
586028/A Hexagonal nut M12 x 1.5 x 10 1 SB - 687 1
27 140373 Rivet, brake lining 14 14
28 140372/B Brake lining (Rivet type) Dia 6” 2 Ref. Key No. 26
29 140370 Brake shoe assembly (Rivet type) 2 2
12-30 BRAKE PEDAL AND FOOT RESTS (FRONT) 292
22
11
4
3 5
10
2 67 22
8
9
23
24 26
22
27
25
14 12
13 28
1
New Type
29
30 24
31 23
22 Old Type
11
10
34 46
45
7 6 12 44
8
20 5
18 33
15 38 43
17 21 39 47
35 40 40
32 41 41
19 42 42
16
A4 & A5
A1 A2 A3 A6
Key Nos. 1
8, 10, 11 & 12
22 & 25 22 & 27 25 & 27 (Qty. 2 Nos. 23), 26
350 T Bird
Elec 4S Elec 5S 535 Remarks MOQ
No. Std Dlx MacCam 500 500 535
New Old KS ES KS ES ES A350 A500 KS ES
Foot Rest Assembly LH 1 147393/A 1
SB-488, 530
A1 146321/C Foot Rest Assembly LH 1 SB - 530 1
147392/B Foot rest assembly - LH (4S) 1 SB - 488 1
147391/B Foot Rest Assembly RH 1 SB - 488, 530 1
A2
146320/C Foot Rest Assembly RH 1 SB - 530 1
A3 597121 Foot Rest Kit 1
A4 Rear Brake Rod Kit (RH Type) 1 5 Speed GB 1
A5 Rear Brake Rod Kit (LH Type) 1 4 Speed GB 1
597111 Foot Rest Bar Kit 1 1
A6
597374 Foot Rest Bar Kit Electra 2004 1 1
801031 Brake pedal 1 1
111375/A Rear Brake pedal - Plated 4 SP DLX 1 1
1 146097/A Brake pedal 1 1
521130/C 521130/A Rear Brake pedal - Plated 1 1
113018/3 Brake pedal 1 1
110300 Stud brake pedal fulcrum Ø 7/16” x 26 TPI (Inches) 1 SB - 252 4
2 145889/A Stud fulcrum brake pedal (Metric) 1 4
146098/A Stud fulcrum brake pedal (Metric) - 85L 1 4
3 140305 Washer 1 SB-252, Ref.Key No. 4 50
4 Nut, 7/16” CEI 1 140384, SB-252 14
113049/2 113049 Grease nipple AM 6 x 1 2 SB - 500
5
113072/A Grease nipple BM 6 x 1 2
111846 Hex. Screw M6 x 20, Pedal height adjusting 1 LTD
6 143657 Slotted Cheese Head Screw, Pedal height adjusting 1 40
586049/A 143657 Screw, Pedal height adjusting 1 SB - 687 40
22
11
4
3 5
10
2 67 22
8
9
23
24 26
22
27
25
14 12
13 28
1
New Type
29
30 24
31 23
22 Old Type
11
10
34 46
45
7 6 12 44
8
20 5
18 33
15 38 43
17 21 39 47
35 40 40
32 41 41
19 42 42
16
A4 & A5
A1 A2 A3 A6
Key Nos. 1
8, 10, 11 & 12
22 & 25 22 & 27 25 & 27 (Qty. 2 Nos. 23), 26
350 T Bird
110298/2 Split pin 1 SB - 500 50
8
586045/A 110298/2 Split pin 1 SB - 500, SB - 687 50
9 110170 Tag plate 1 1
Rear Brake rod 1 110297 1
144008/D Brake rod 1 1
10
521166/A Brake rod 1 SB - 311
540112/A Brake rod 1 SB - 311 2
586077/A 144009/C Nut, Rear brake adjuster 1 SB - 687 10
11
140544 Nut, Rear brake adjuster (Inches) 1 10
12 140206/5 140206 Washer 1 50
13 140302/3 586057/A Nut 1 1
14 586033/A 140293 Plain Washer, M10 1 SB - 687 1
Plain Washer - Brake Pedal 1 147590/A,
SB - 078, 500
15 113027/D 113027/B Brake spindle 1 SB - 500 1
16 113072/A Grease nipple BM 6 x 1 1 SB - 500
17 113028 Plain washer, M6 1 SB - 078, 500 1
18 113030/5 113030 Split pin 1.6 x 25 1 SB - 078, 500 1
143657 Hex screw M6 x 35 1 40
19
586049/A 143657 Hex screw M6 x 35 1 SB - 687 40
20 113089/C Lever assy 1 1
21 Hex screw M8 x 1 x 25 1 113086 1
22
11
4
3 5
10
2 67 22
8
9
23
24 26
22
27
25
14 12
13 28
1
New Type
29
30 24
31 23
22 Old Type
11
10
34 46
45
7 6 12 44
8
20 5
18 33
15 38 43
17 21 39 47
35 40 40
32 41 41
19 42 42
16
A4 & A5
A1 A2 A3 A6
Key Nos. 1
8, 10, 11 & 12
22 & 25 22 & 27 25 & 27 (Qty. 2 Nos. 23), 26
350 T Bird
Foot Rest Rubber (Pillion Footrest grip) 2 SB-168, 140947,
Beofre June 2002
Pillion Footrest Rubber 2 SB-342, 145156/B 1
22 After June 2002
146543/A Pillion Footrest grip 2
146641/A Footrest Rubber EPDM 2 SB - 342 1
146431/A Hex. Nut - M10 (SS) 2 SB-252, 142114
23
145865/A Flange nut 2 SB - 511 10
24 143409 Washer 2 SB-252, SB-511,
801036 Footrest arm - Front LH 1 1
25 521056 Footrest arm - Front LH 1 521056/A
Footrest arm - Front LH 1 801460, SB-621
143303/C Bar Footrest 1 1
110210 RR Eng. Spacer Stud 1 SB-252, 145417/A
26 145885/B Footrest bar 1 SB-252 1
146058/A Footrest bar 1 1
Bar footrest 1 210753
801035 Footrest arm - Front RH 1 1
27
801459 Footrest arm - Front RH 1 1
28 801032 Distance tube RH 1 14
29 801034 Distance tube centre 1 1
30 801033 Distance tube LH 1 14
145485/A Boss, Front Side stand 1 SB - 257 5
Boss, Front Side stand 1 801437
31
145484/A Boss, Side stand 1
146059/A Boss, Side stand, Refresh Electra 1
Bracket, Brake light switch 1 801296 1
32
521114/B Bracket, Brake light switch 1
22
11
4
3 5
10
2 67 22
8
9
23
24 26
22
27
25
14 12
13 28
1
New Type
29
30 24
31 23
22 Old Type
11
10
34 46
45
7 6 12 44
8
20 5
18 33
15 38 43
17 21 39 47
35 40 40
32 41 41
19 42 42
16
A4 & A5
A1 A2 A3 A6
Key Nos. 1
8, 10, 11 & 12
22 & 25 22 & 27 25 & 27 (Qty. 2 Nos. 23), 26
350 T Bird
521078/B Brake light switch with lead and spring 1 1
33 540075/A Brake light switch 1 1
146352/B Rear brake light switch - Bullet X 1 1
34 521115/B 801297 Bracket, Rear Brake light switch mounting 1 5
35 144886/C Brake Pedal Rubber 1 5
36 145541/A Pillion Foot Rest Modi - RH - Support 1 SB - 452 1
37 145540/A Pillion Foot Rest Modi - LH - Support 1 SB - 452 1
144351 Switch, Brake light 1 1
38
153402 Brake Light Switch with lead 1 1
39 Spring, Brake light switch 1 153404
40 140540 Nut, Stop light switch M4 2 50
41 140541 Washer 2 140308
42 586068/A 140542 Screw, Stop light switch 2 SB - 687 50
43 110158 Screw 1 1
110165 Shield - Black 1 801015
44
145342 Shield - Black 1 801160
45 Lock Washer, Internal Teeth 1 140244
46 140243 Hex. Nut, 3/16” CEI 1 100
47 Clip - Switch 1 110157
12-40 REAR CHAIN AND FOOTRESTS (REAR) 300
A1 A1 & 3 A2 A3 A4
Key Nos.
2, 20 & 21
2 2 2 2
1 22 1 1
A2 22 1
21
Key Nos. 21
24
2, 20 to 23 21 23 27
20 20 23 20 26 25 20
A3
Key Nos.
Fixed Footrest (Old Type)
2, 20 to 24
13
A4
Old 4
Key Nos. 6 Foldable Footrest (New Type)
5 8
2, 20, 11
25 to 27 Oldest
12 4
7 9
10
15 5 6 6
18 5
16 19 8
9
17 5 10
Old 6
14
15 13
11
15 16
18 7
14
Oldest
17 15 19
12
350 T Bird
A1 112146 Chain and sprocket kit (16T) 1 1
A2 597237 Chain and sprocket kit (“O” Ring F.D Sprocket) (16T) 1 1
597162 Chain and sprocket kit (17T) 1 1
A3
597338 Chain and sprocket kit (O’ Ring Type) 1 1
597337 Chain and sprocket kit (O’ Ring Type) 1 1
A4
Chain and sprocket kit (O’ Ring Type) 1 1
110333 Rear Chain Connecting link - without ‘O’ Ring 1 6
1
145854 Rear Chain Connecting link (“O” Ring chain) assembly 1 1
112011 Drive chain 1 Before May ‘02 1
SB-206
2 145556/A Drive chain (“O” Ring chain 94 Links) 1 After May 2002 1
112212 Drive chain 1 1
597275 Chain and sprocket kit (“O” Ring Chain) (16T) 1 1
3
597156 Chain and sprocket kit (18T) 1 1
801029P 111713 Chain guard (Black) assembly 1 SB - 206 1
4
111712 Chain guard (Plated) 1 SB - 206 1
140147 Washer 5/16” shake proof 2 SB-252, Ref. Key No. 6 40
5
586038/A 210026 Spring Washer M8 2 SB - 687, 565, 252, 40
Ref. Key No. 6
111715 Hex. Screw, M8 x 10 2 SB - 252 50
6
586014/A 145872/B Slotted Cheese Head Screw 2 SB - 252 10
521279/A Support pillion foot rest 2 SB - 452 1
7
801062 Support pillion foot rest 2 1
145160/A Pillion foot rest assembly 2 SB - 342, SB - 438, 1
146542/A
8 147135/A Pillion Foot rest assy. 2 SB - 438 1
142502 Pillion foot rest folding type 2 < Jan 2001, SB-168 1
A1 A1 & 3 A2 A3 A4
Key Nos.
2, 20 & 21
2 2 2 2
1 22 1 1
A2 22 1
21
Key Nos. 21
24
2, 20 to 23 21 23 27
20 20 23 20 26 25 20
A3
Key Nos.
2, 20 to 24
13
A4
Old 4
5 8
2, 20, 11
25 to 27 Oldest
12 4
7 9
10
15 5 6 6
18 5
16 19 8
9
17 5 10
Old 6
14
15 13
11
15 16
18 7
14
Oldest
17 15 19
12
350 T Bird
Nut 2 142114, 50
9 For 350 After Sept 2002
145865/A Nut, Flanged (M10 x 1.5) 2 SB - 511 10
10 586019/A 143407 Washer 2 For 350 After Sept 2002 50
146543/A 145159/A Pillion Foot rest Grip rubber (EPDM) 2 SB-342 1
11
146641/A Foot rest rubber (EPDM) 2 1
12 Rubber Sleeve - Footrest rubber (Oldest Type) 2 140947, < April 2000 2
13 145156/A Rubber Sleeve - Footrest rubber (Old Type) 2 After Apri 2000 2
14 586037/A 110366/3 Washer 2 2
15 110365 Hex. Nut, 7/16” CEI 4 SB - 269
16 Foot Rest - Pillion - Black 2 801038
17 110360 Stud, 7/16" CEI x 3-1/8" Pillion Foot Rest - Fix type 2 SB - 269
18 140305 Lock Washer - Internal Teeth 2
19 521280/A 1/2" x 80mm BSF Hex flange bolt 2 SB - 452 10
20 801479 801041 Sprocket drum 1 1
110267 Final drive sprocket - 16T (Ref. Kit No. 112146, 597275) 1 SB-185, Before Aug. 2001 1
145339/A Final drive sprocket - 16T (Ref. Kit No. 597237, 597338) 1 SB-185, After Aug. 2001 1
21 Final drive sprocket - 17T (Except W.G.) 1 111189, Before Aug. ‘01
145406/A Final drive sprocket - 17T (Ref. Kit No. 597162) 1 After Aug. 2001 1
Final drive (FD) sprocket - 18T (FWE Models) (Ref. Kit No. 597156) 1 144152, Before Aug. ‘01
145407/A Final drive sprocket - 18T 1 After Aug. 2001, SB-186 1
22 145357/A ‘O’ Ring 1 After Aug. 2001 30
23 145346/A Oil Seal 1 SB-185, After Aug. 2001 1
111160 Lock nut (Inches) 1 Before Aug. 2001
24
144524/C 144524/A Lock nut 181” X 16 TPI - Final drive sprocket (Metric) 1 SB-185, After Aug. 2001 1
A1 A1 & 3 A2 A3 A4
Key Nos.
2, 20 & 21
2 2 2 2
1 22 1 1
A2 22 1
21
Key Nos. 21
24
2, 20 to 23 21 23 27
20 20 23 20 26 25 20
A3
Key Nos.
2, 20 to 24
13
A4
Old 4
5 8
2, 20, 11
25 to 27 Oldest
12 4
7 9
10
15 5 6 6
18 5
16 19 8
9
17 5 10
Old 6
14
15 13
11
15 16
18 7
14
Oldest
17 15 19
12
350 T Bird
550126/C FD Sprocket (Ref. Kit No. 597337) 1 Ref. Kit A4 1
25
550127/C FD Sprocket 17T 1 Ref. Kit A4 1
26 550132/C Tab Washer 5 Speed GB 1 Ref. Kit A4 1
27 550131/A Nut FD Sprocket 1 Ref. Kit A4 1
12-50 REAR MUDGUARD & CARRIER 306
BULLET ELECTRA
7
7 4
6 19
5 1 24
20 41 23 1
2 25
21 22
5 2
3 6
17 6 18 A1
16 7 3
15 8 Key Nos.
14
13 51 1&3
12 52 A1
53 A2
9 Key Nos.
10 Key Nos.
11 1&3
(Qty. 2 Nos. 12, 14 & 15)
23
THUNDERBIRD 43 21
41 40
5 40 25 38
28
42 29
17 2
15 26
20 45
44 27
50
18 1213
16 22 37 55
39
30
44 22 33 50
15 13 12 18 30 35 22
41 36 24 41
50 18 39 40 47 46
5
48
49
350 T Bird
597122 Mudguard carrier Set - Kit 1 1
A1
597257 Mudguard Carrier Set 1 1
A2 888319 RMG Stud, Hex. nut and washer faced nut kit 1 1
801047 Mudguard carrier RH, Black - Std 1 1
Mudguard carrier RH, Red 1 802007
Mudguard carrier RH, Peacock Blue 1 803007
801063P Mudguard carrier RH, Black - 500cc 1 1
1 Mudguard carrier RH, Black - C Bike 1 801079
866030 Mudguard carrier RH, Black - UCE 1 1
866032 Mudguard carrier RH, Black - UCE Std 1 1
Mudguard carrier RH, Rivera Red - T1 1 836056
Mudguard carrier RH, Purplish Blue - T1 1 839025
Mudguard carrier RH, Ocean Black (N Blue) 1 844008
Mudguard carrier RH, Metalic Silver - T1 1 838042
Mudguard carrier RH, ALB Green (VOM) 1 847006
Mudguard Rear - T1 Silver 1 838044 1
801049 Mudguard Rear, Black - 350cc Std 1 SB - 357 1
141773 Mudguard Rear, Plated 1 SB - 174 1
142876 Mudguard Rear, AVL/EXP 500CC - Plated, Electra 1 SB - 174 1
Mudguard Rear, A. Grey - 500cc 1 806011
801247 Mudguard Rear with stickers, Black / Red 1 801081
807021 Mudguard Rear with stickers, Purple / Grey 1 807005
2 808021 Mudguard Rear with stickers, Congnac / S.Wood 1 808005
809057 Mudguard Rear with stickers, Burgandy / S.wood 1 809005 1
810024 Mudguard Rear with stickers, Grey / Black 1 810005
836010 Mudguard Rear with stickers, Riv.Red / S.Wood 1 836012
BULLET ELECTRA
7
7 4
6 19
5 1 24
20 41 23 1
2 25
21 22
5 2
3 6
17 6 18 A1
16 7 3
15 8 Key Nos.
14
13 51 1&3
12 52 A1
53 A2
9 Key Nos.
10 Key Nos.
11 1&3
(Qty. 2 Nos. 12, 14 & 15)
23
THUNDERBIRD 43 21
41 40
5 40 25 38
28
42 29
17 2
15 26
20 45
44 27
50
18 1213
16 22 37 55
39
30
44 22 33 50
15 13 12 18 30 35 22
41 36 24 41
50 18 39 40 47 46
5
48
49
350 T Bird
837010 Mudguard Rear with stickers, California Gold / Black 1 837012
Mudguard Rear, Alberto Green. 1 847036, SB - 357
Rear Mudguard, Alberto Green (VOM) 1 847007, SB - 357
836050 Mudguard Rear, Rivera Red - T1 1 1
2 843038 Rear Muduguard, Magic Black - TB 1 1
Rear Muduguard, Mica Dark Blue - BX 1 849009 1
Mudguard Rear, Ocean Black (N. Blue) T1 1 844002
Mudguard Rear, Purplish Blue 1 839019
801048 Mudguard carrier LH, Black - Std 1
Mudguard carrier LH, P.O Red 1 802008
Mudguard carrier LH, Peacock Blue 1 803008
801064P Mudguard carrier LH, Black - 500cc 1 1
Mudguard carrier LH, Black - Lightning 1 801080
Mudguard carrier LH NS Black (VOM) 1 801080
3 Mudguard carrier LH - ALB Green 1 847005 1
Muduguard carrier rear LH T1 1 838043 1
Muduguard carrier LH Magic Black - TB 1 843042 1
Muduguard carrier LH, M Black - T1 (N. Blue) 1 844007 1
Muduguard carrier LH, Rivera Red 1 836055 1
Muduguard carrier LH, Purplish Blue 1 839024 1
838043 Muduguard carrier LH, Metalic Silver - T1 1 1
866031 Muduguard carrier LH 1 1
143257 Sticker Mud Guard RE 1 LTD
Sticker, Black/Red & Congnac/S.Wood 1 170480 1
4 Sticker, Purple/Grey 1 170481
Sticker, Burgundy/S.wood 1 170482 1
Sticker, Grey/Black 1 170496 1
BULLET ELECTRA
7
7 4
6 19
5 1 24
20 41 23 1
2 25
21 22
5 2
3 6
17 6 18 A1
16 7 3
15 8 Key Nos.
14
13 51 1&3
12 52 A1
53 A2
9 Key Nos.
10 Key Nos.
11 1&3
(Qty. 2 Nos. 12, 14 & 15)
23
THUNDERBIRD 43 21
41 40
5 40 25 38
28
42 29
17 2
15 26
20 45
44 27
50
18 1213
16 22 37 55
39
30
44 22 33 50
15 13 12 18 30 35 22
41 36 24 41
50 18 39 40 47 46
5
48
49
350 T Bird
5 586021/A 141306/2 Hexagonal Nut M6 x 1 x 7 5 SB - 687 40
7 145882/A Pan head screw M6 x 14 4 20
8 110163/B Plug 2 SB - 014 30
110694 RMG Carr. Stud Bottom 1/2 “CEI X 2 SB-014, 269, 452 1
9
145543/B RMG Carr. Stud Bottom 1/2 “CEI X 2 SB - 269, 452 1
10 110695 Distance piece 2 1
11 110353/4 Nut 2 SB-014, 452 10
12 140302/3 586057/A Nut 2 20
13
RMG Carr. Stud Top (Inches) (Yellow) 2 110351/5 10
586054/A RMG Carr. Stud Top (White Passivation) 2 SB - 687 10
14
Stud 2 170249
146143/B Stud 2
15 586046/A 140402/C Washer Faced Hex Nut, 3/8” CEI 2 SB - 014 14
16 142274 586052/A Hex. Screw M6 x 16 2 40
RR Mudguard Front Extension EC 1 801148
801051 RR Mudguard, Front extension 1 1
145901/A RR Mudguard, Front extension plastic piece 1 SB - 268
17
521083 Piece RR mudguard - T1 1 1
Piece mudguard - T1 1 801287 1
580313/B Piece RR mudguard 1 1
521235/C Piece RR mudguard - Bullet X 1 1
18 586029/A 141060 Hexagonal Nut M6 x 1 (Metric) 2 40
801050 Bridge plate 1 1
19
801065 Bridge plate 1 SB - 014, 174 1
BULLET ELECTRA
7
7 4
6 19
5 1 24
20 41 23 1
2 25
21 22
5 2
3 6
17 6 18 A1
16 7 3
15 8 Key Nos.
14
13 51 1&3
12 52 A1
53 A2
9 Key Nos.
10 Key Nos.
11 1&3
(Qty. 2 Nos. 12, 14 & 15)
23
THUNDERBIRD 43 21
41 40
5 40 25 38
28
42 29
17 2
15 26
20 45
44 27
50
18 1213
16 22 37 55
39
30
44 22 33 50
15 13 12 18 30 35 22
41 36 24 41
50 18 39 40 47 46
5
48
49
350 T Bird
110161 Grommet, tool box 1 SB-027, 047 1
20
170242/A Grommet 1 1
142761 Screw 1 SB - 252
21
586002/A 145862/A Flanged hex bolt 1 SB - 687 10
140129 Lock Washer, Internal Teeth 4 40
22
586032/A 141061/1 Plain Washer 4 50
Beading - Rear number plate 1 141844
23 110367 110367/B Beading - Rear number plate - STD 1 Long Beading-Common 1
Beading - Rear number plate 1 110364
845002 801149 Number plate - Rear 1 SB - 350 1
845005 Number plate - Rear Electra 1
24
Number plate - Rear White / Black BS III 1 801458
Number plate - Rear, Machismo A500 Black 1 845004
143275/B Reflector 1 SB - 654 1
25
Reflector 2 170158
26 142603 Washer, Internal Teeth B 6.4 3 Alt. No. 593004/A
27 Spacer 1 170148/B 1
28 Grommet 1 170144
29 586032/A 141061/1 Washer 3 1
30 586053/A 143498 Screw 3 40
31 Spacer 2 170146
32 Pad rubber 1 170351/A
33 141862 Nut 4
34 540078 142023 Plain / Punched Washer A 5.5 2
35 142119 Single Coil Spring Lock washer B4 3
36 170357/B Spacer 1 1
BULLET ELECTRA
7
7 4
6 19
5 1 24
20 41 23 1
2 25
21 22
5 2
3 6
17 6 18 A1
16 7 3
15 8 Key Nos.
14
13 51 1&3
12 52 A1
53 A2
9 Key Nos.
10 Key Nos.
11 1&3
(Qty. 2 Nos. 12, 14 & 15)
23
THUNDERBIRD 43 21
41 40
5 40 25 38
28
42 29
17 2
15 26
20 45
44 27
50
18 1213
16 22 37 55
39
30
44 22 33 50
15 13 12 18 30 35 22
41 36 24 41
50 18 39 40 47 46
5
48
49
350 T Bird
37 Grommet 1 170145
38 Slotted cheese head screw M5 x 18 1 142095
39 124539/1 Screw 2 1
Bracket assembly, Tail lamp - Powder Coated 1 170506
40
521060/D 521060/A Bracket, Tail lamp 1 1
586032/A 141061/1 Plain washer 1 50
41
586032/A 141061/1 Plain washer 6 50
146259/B Sub Frame 1 801566
42
801518 Sub Frame Black - TB 1
43 142258 Slotted cheese head bolt M8 x 16 4 1
44 586047/A 146143/B Stud 2 SB - 687
521063/C Bracket, Number plate 1 1
45
Bracket, Number plate - Chrome Plated 1 801289 1
46 141093 586048/A Hex. Screw M6 x 10 2 50
47 521095/A Bracket, Reflector 1 1
48 170357/B Spacer 1 1
49
586049/A 143657 Slotted Cheese Head Screw 1 SB - 687 40
51 540082 Spacer 2
52 141060 Hexagonal Nut M6 x 1 (Metric) 2
53 145861/A Flanged Hex. Bolt M6 x 20 2
54 142391/1 Beading - Rear tail lamp bracket (71 CM) 1 521111/A 1
SB - 188, 572, 613
55 845003 801082 Number plate - Rear 1 1
13-10 CENTER STAND & SIDE STAND 316
NEW TYPE OLD TYPE

A1 10
2
2
1 New Type
16 18
13
15 4
3 4
14
9 5
6 12 Old Type
11 5
17
A1 A2 & A3
Key Nos. Key Nos.

1&3 1, 3, 7, (Qty. 2 Nos. 2, 4, 5)
350 T Bird
597184 Side stand kit, Electra 4S 1 1
A1
Side stand kit, 1 1
A2 Main stand with spindle kit (Std) 1 1
A3 Main stand with spindle kit (Electra) 1 1
801215 Center stand, Black 1 801023, SB-161
801277 Center stand 1 801514 1
1
801456 Center stand 1 1
867002 Center stand, Black - Powder Coated (New Type) 1 1
2 586017/A 141230/3 Split pin 2 SB - 687 50
3 141233/B Center stand Spindle 1 2
4 586016/A 141234 Spacer 2 SB - 687 40
143693/A Center Stand Spring EXP (PC) 1 10
801024 Spring black (main stand) 2 10
5 146034/A Center Stand Spring BX (PC) RH 1 SB - 311
801059 Center Stand Spring TB 2 SB - 161
145486/A 801506 Spring Black Stand 1 SB - 311
144096/B Side stand assembly Modified 1 SB-185, Before July ‘01,
Alt.No.145413/D
6 145680/E 145680/B Side stand assembly (Plated) 1 SB - 307, 407, 523 1
145413/D 145413/B Side stand assembly - Powder Coated 1 SB - 523, After July 2001 1
146151/E Side Stand Assy. - Bullet X 1 SB - 511 1
7 145186/C 144770 Rubber stop 1 SB - 191 10
8 145885/B Spacer Side stand 1 For side stand 10
9 147849/A Spring Side stand - Plated 1 SB - 545
10 Side stand assy., Painted (Oldest Type) 1 143456 1
11 Bolt, M8 (Oldest Type) 1 143463 1
12 586036/A 140080/2 Plain Washer M8 1 SB - 687 1
NEW TYPE OLD TYPE

A1 10
2
2
1 New Type
16 18
13
15 4
3 4
14
9 5
6 12 Old Type
11 5
17
A1 A2 & A3
Key Nos. Key Nos.

1&3 1, 3, 7, (Qty. 2 Nos. 2, 4, 5)
350 T Bird
13 Spring outer, Side stand (Oldest Type) 1 143471 1
14 Nut M8, Nylock (Oldest Type) 1 142182 1
15 Spring inner, Side stand (Oldest Type) 1 143472 1
16 Plunger (Oldest Type) 1 143469 1
17 Rubber Sleeve (Oldest Type) 1 110203 1
144766/A 801435 Spring LH - New Type 2 SB - 161 10
18
144766/A Spring LH - New Type 1 SB - 161 10
14-10 TOOL BOX LH 320
THUNDERBIRD
21 1
11
22 3
8
67
9
4
22
8 10
7
6
5 27
4 2
23
24
27
2
25
26 27 BULLET 500
350 T Bird
801315 Tool box assy LH with sticker, Black 1 1
836110 Tool box assy LH with sticker, Rivera Red-Electra 2005 1 LTD
843067 Tool Box LH Dual Tone Ele M.Black 1 LTD
849002 Tool Box LH with Sticker Ref. Ele Deep Blue 1 LTD, SB - 288
843035 Tool box assy LH - Magic Black 1 SB - 288
850002 Tool box assy LH - Dark Silver 1 SB - 288
836088 Tool box assy LH - Rivera Red 1 SB - 288
806005 Tool box assy LH, Grey 1 1
Tool box assy LH with sticker, Grey/Black 1 810003
Tool box assy LH with sticker, Black/Red 1 801070
1 Tool box assy LH with sticker, Burg/S.wood 1 809003
810045 147274/A Tool box assy LH with sticker, Black, Mac 350 ES 1 1
810047 Tool box assy LH with sticker, Black 1 1
Tool box assy LH with sticker, Alberto Green 1 847037
847039 Tool box assy LH with sticker, Alberto Green 1 1
852004 Tool box LH with sticker, Altantic Blue 1 1
Tool box LH 500cc Black ES 1 801482
Tool box assy LH with Sticker, Silver 1 838002
Tool box assy LH with Sticker, Rivera Red 1 836014
Tool box assy LH with Sticker, Black 1 843008
839002 Tool box assy LH with Sticker, Deep Blue 1
Tool box assy LH with Sticker, Black 1 801317
Tool box assy LH with Sticker, Green 1 830004
2 521066/B Side panel boot 1 1
3 521112/B Grommet 2 1
4 142274 586052/A Hex. Screw M6 x 16 1 40
THUNDERBIRD
21 1
11
22 3
8
67
9
4
22
8 10
7
6
5 27
4 2
23
24
27
2
25
26 27 BULLET 500
350 T Bird
6 586032/A 141061/1 Washer 3 SB - 687 1
9 Spacer, Tool box 2 143541/A, SB-188
143843/C 110160 Grommet 1 SB - 027, 047 1
10
144595 Grommet 1 1
110161 Grommet, Tool box 1 SB - 027 1
11
170242/A Grommet, Tool box 1 1
21 110385 Sticker, LH 1 Before Nov 2001 1
801302 Sticker, Tool box, Std Black 1 4
146153/A Sticker, Black 1 SB - 288 1
146043/A Sticker, Rivera Red 1 SB - 288 1
22 146154/A Sticker, Silver 1 SB - 288 1
146155/A Sticker, Deep Blue 1 LTD, SB - 288
Sticker, Silver 1 842004, SB - 503
Sticker, Tool box, Bullet Electra Gold 1 836041, SB - 503
Sticker, Tool box, Electra Magic Black 1 843010
Sticker, Tool box, Electra Blue 1 826019, SB - 503
Sticker, Grey/Black 1 810017 1
23 Sticker, Burgundy/S.Wood 1 809048 1
Sticker, Black/Red 1 801232 1
24 500458 Sticker, LH 1 Before Nov 2001 1
Sticker, Black/Gold 2 801516
25 801515 Sticker, Black/Gold 2 LTD
810044 Sticker, Metalic Grey/Gold 2 1
THUNDERBIRD
21 1
11
22 3
8
67
9
4
22
8 10
7
6
5 27
4 2
23
24
27
2
25
26 27 BULLET 500
350 T Bird
810043 Sticker-Grey500-Metalic Gold 2 LTD
25 Sticker, Tool box Mach. K. Green / Wine Red 2 801301 1
Sticker, Tool box Mach. Grey M. Black 2 810039 1
521124/A Side panel monogram LH 1 1
26 DECAL Side cover LH Sticker - TB 1 521292/A 1
Sticker LH - TB Chrome Granish Side cover 1 521294/A 1
836113 521102/C Side panel LH, Rivera Red 1 1
843070 Side panel LH, Ocean Black 1 1
27 Side panel LH, Rivera Red 1 836053 1
839022 Side panel LH T1 Pur-Blue 1 LTD 1
Side panel LH, Ocean Black 1 844005 1
Side panel LH, Metallic Silver 1 838039 1
28 146999/A DECAL Electra 5S Tool Box LH Sticker 1
29 146250/A Sticker, Bullet 500 1 2
14-20 TOOL BOX RH 326
6
7
8
16 4
12 11 10
14 13 9
15
1
17 8
7
24 6
5
4
18
3 3 THUNDERBIRD
19
20
22
2
2
21 22
350 T Bird
801316 Filter box complete with sticker, Black, RH - Std 1 1
Filter box complete with sticker, Rivera Red (Ele. 2005) 1 836111
Filter box complete with sticker, M. Black dual tone (Ele) 1 843068
843037 Filter box RH - Magic Black (Ref. Ele) 1 SB - 288
850004 Filter box RH - Dark Silver (Ref. Ele) 1 SB-288, 434
836090 Filter box RH - Rivera Red (Ref. Ele) 1 SB - 288
Filter box complete, Grey 1 806048
810010 Filter box complete with sticker, Grey/Black (C. Bike) 1 1
1 Filter box complete with sticker, Black/Red 1 801069
809002 Filter box complete with sticker, Burgandy/S.wood 1 LTD
810046 Filter box RH Mach 350 Black 1 LTD 1
810048 Tool box complete with sticker, Black (A500 ES) 1 1
847038 Tool box complete with sticker, Alberto Green (A350 ES) 1 1
847040 Tool box complete with sticker, Alberto Green (A500) 1 1
Tool box RH Amazon Blue - Noise Norms 1 842011 1
Filter box - 500cc Black ES 1 801483
Filter box complete with Sticker, Silver- Noise Norms 1 804021
Filter box complete with Sticker, Rivera Red - Noise Norms 1 836045
843007 Filter box complete with Sticker, Black- Noise Norms 1
Filter box complete with Sticker, Green 1 830003
810002 Tool box RH, Grey 1 LTD 1
2 521066/B Side panel boot 1 1
3 521112/B 521112/A Grommet 2 1
4 142274 586052/A Hex. Screw M6 x 16 1 SB - 049 40
6 586032/A 141061/1 Washer 3 SB - 687, SB - 049 1
6
7
8
16 4
12 11 10
14 13 9
15
1
17 8
7
24 6
5
4
18
3 3 THUNDERBIRD
19
20
22
2
2
21 22
350 T Bird
9 143843/C Grommet 1 1
10 143540/B Spacer 2 SB-188,199,200,297,317 1
11 143548/A Air filter element 1 SB - 188 1
12 801161 Retainer top 1 2
13 586032/A 141061/1 Washer plain 1 SB - 687 50
14 141462/3 Hex bolt M6 x 55 1 SB - 188, 199, 200 20
15 801302 Sticker 1 4
16 110384 Sticker, RH 1 Before Nov 2011 1
Sticker, Tool box, Electra Silver 1 842004
Sticker, Tool box, Bullet Electra Gold 1 836041
17
Sticker, Tool box, Bullet Electra Magic Black 1 843010
Sticker, Tool box, Bullet Electra Blue 1 826019
Sticker, Grey/Black 1 810016
18 Sticker, Burgundy/S.Wood 1 809047
Sticker, Black/Red 1 801231
Transfer Tool Box RH 1 500457/B
Before Nov 2001
19 Sticker Tool box Mac Black K Green / Wine Red 1 801301
Sticker Tool box Mac Grey (M. Black) 1 810039
Sticker, Black/Gold 1 801516
801515 Sticker, Black/Gold 1 LTD
20
810044 Sticker, Mettalic Grey/Gold 1 1
810043 Sticker-Grey 500-Metalic Gold 1 LTD 1
6
7
8
16 4
12 11 10
14 13 9
15
1
17 8
7
24 6
5
4
18
3 3 THUNDERBIRD
19
20
22
2
2
21 22
350 T Bird
521142/A Side panel monogram 1 1
21 DECAL Side cover RH Sticker - TB 1 521293/A 1
Sticker RH - TB Chrome Granish Side cover 1 521295/A 1
836114 Side panel RH, Rivera Red 1 1
843071 Side panel RH, Ocean Black 1 1
Side panel RH, T1 Rivera Red 1 836054 1
22
839023 Side panel RH T1 Pur-Blue 1 LTD
Side panel RH, Ocean Black 1 844006 1
Side panel RH, Metallic Silver 1 838040 1
23 147000/A DECAL Electra 5S Tool Box RH Sticker 1 1
24 Air Pollution Sticker 1 141560 1
14-30 SIDE DECOR 332
3 5
4
1 2
8
A1
Key Nos.
1&8
14-30 SIDE DECOR 333
350 T Bird
A1 597384 Side decor kit 1 1
1 521108/C 521108/A Side decor LH, Chrome Plated 1 1
2 580447/A 521094/A Beading L 350 1 1
3 142274 586052/A Hex. Screw M6 x 16 4 40
4 586032/A 141061/1 Plain washer 4 SB - 687 1
5 521088/B Grommet 2 14
6 521087/E 521087 Back plate (Tools) 1 SB - 486 1
7 521089/B 521089/A Strap - Rubber 1 5
8 521109/E Side decor assy. RH, Chrome Plated 1 1
9 Bracket 1 521177/A
14-40 BATTERY CARRIER ASSEMBLY 334
A1 6 6 6
10
8 1
8 13
10 12
7 3
3 20
2
2 54 11
3 3
14
9
54 9 54
15
ES Model 12V-14AH 22 1
23
11 24
21
16
19 11
18
17
14
A1 A2 15
Key Nos. Key Nos.

1, 21 & 22 1, 21 & 22
350 T Bird
141438 Battery carrier 12V 1 145402,
Before Sept 2002
A1 145459/A 143124/B Battery carrier 1 SB-359, For 350 & 500, 1
After Sept 2002
Battery carrier 1 801293
A2 560212/A Battery carrier assy. with cover, Black powder coated 1 1
146399/A Back Plate Assy. 1 1
Battery carrier W/O cap rubber (back plate assy) 1 560057/B 1
1 801209 Back Plate Assy. Powder Coated VOM 1 1
Battery carrier W/O cap rubber (back plate assy) 1 801801 1
561962/C Battery carrier assy. with cap 1 1
2 Trunnion, Threaded 1 143252, < Sept ‘02
SB-227, 236, 238
142258 Bolt, Battery carrier M8X16 1 40
3
142258 Bolt, Battery carrier M8X16 2 40
4 586036/A 140080/2 Plain washer, M8 1 40
5 586004/A 142182 Hexagonal Nylock Nut M8 x 9.5 1 40
Battery carrier back plate 1 141439,
Before Sept 2002
170392 145402/A Battery carrier complete with cover complete 1 SB-359, For 350 & 500, 1
After Sept 2002 1
146407/A Battery carrier complete with cover 1 SB - 359 1
6 560031/A 560054 Battery carrier with cover - battery carrier assembly 1 1
521204/F Battery carrier complete assy - ES 1 Before 2008 1
592930/B Battery carrier complete assy - ES 1 SB-387, 486, 01-2013, 1
521090/C Battery carrier complete assy - KS 1 1
7 Trunnion, Plain - Battery carrier 1 143253, < Sept ‘02,
SB-227, 236, 238
A1 6 6 6
10
8 1
8 13
10 12
7 3
3 20
2
2 54 11
3 3
14
9
54 9 54
15
ES Model 12V-14AH 22 1
23
11 24
21
16
19 11
18
17
14
A1 A2 15
Key Nos. Key Nos.

1, 21 & 22 1, 21 & 22
350 T Bird
8 143254 Screw, Battery carrier cover 1 Before Sept 2002
SB-227, 236, 238
9 Hinge pin 1 110734
170358 Battery cover, Lockable, Plated 1 For 350& 500 After Sep.’02
SB-227, 236 1
10 Battery cover front, Fiber 1 143023, < Sept ‘02,
SB-227, 236, 238
560062/A Battery cover 1 1
143132/C Strap, Battery hold 1 For 350&500, SB-359 1
After Sep.2002
11 560058/B Strap, Battery hold 2
146406/A Strap, Battery hold 1 5
146402/A 143131 Cap, Rubber - Battery carrier 2 143131/B, SB-227,236 1
12
Cap, Rubber 2 560101/A
13 143133/B Terminal insulator cap - Lightning 1 For 350& 500 After Sep.’02 14
SB - 227, 236
14 143079/B Clip lock 1 For 350& 500 After Sep.’02 1
SB - 227, 236
Battery lock 1 143134/B, SB-227 1
15
597132 Battery lock with key 1 1
16 Liner, Battery carrier (L-58) 1 560091/A
17 Liner, Battery carrier (L-91) 1 560090/A
18 Liner, Battery carrier (62x300) 1 560004/B
19 146244/C Rexine black cover battery 1 1
20 142258 Hex. Slotted Screw M6 x 16 2 1
21 801476 Battery cover, Black powder coated 1 1
22 560210/A Cap battery carrier- rubber 1 1
23 140437 Washer 1 SB - 049 1
24 586022/A 560100 Flanged Hex. Bolt M8x45 1 SB-252, Old No.145881/A 1
15-10 FRAME ASSEMBLY 338
8 21
7 29
26
21
28 6
29 22
25 29
27 4
22 19
30
19
3
2 20
30 21
10 11
29 9
7
32 12 31
1
21
13
17
24 18 7
23 7 10 14
10 15
16
350 T Bird
801543 Frame Assy., Black 1 1
801545 Frame 1 1
801018 Frame (Steering lock on RH side) 1 801270, SB-317,452 1
Frame (Pad lock type) 1 801017 1
1 Frame 1 801298, SB-317 1
Frame 1 801455, SB-452 1
Frame 1 801481, SB-452 1
Frame 1 801505, SB-452 1
801471 Frame 1 SB - 452, 621 1
147390/B Frame 1 1
2 145364/C 801299 Cover plate RH 1 801076 1
801075 Front gusset cover plate LH 1 1
3
501024 Front gusset cover plate LH 1 801243
111947 Dual Seat Support 1 144604
4 521116/D 521116/C Support Seat Assy. Thunderbird 2 10
146243/C Rubber Support Front 2 10
143843/C Grommet 1 20
5
140762 Frame Stud 1/2" BSF X 10-7/16" 1 SB - 252 2
142242 Stud gear box plate, Top 1 SB - 252 2
6
145858/A Hex. bolt 1/2" x 16TPI X 255 1 1
140306 Lock Washer 6 SB-252, Alt.No.145708/A 50
7 140306 Lock Washer 2 SB-252, Alt.No.145708/A 50
586008/A 145708/A Plain Washer 2 14
120332 Hex nut 2 SB - 252 10
8
593050/C 142232 Nylock nut 2 10
8 21
7 29
26
21
28 6
29 22
25 29
27 4
22 19
30
19
3
2 20
30 21
10 11
29 9
7
32 12 31
1
21
13
17
24 18 7
23 7 10 14
10 15
16
350 T Bird
801216 801021 Engine plate RH - Black 1 SB - 161 1
9
801056 111998 Engine plate RH Assy. (Rear Black) 1 SB - 161 1
110220 Hex nut, 1/2” CEI 4 SB - 252 20
10
120332 Hex. nut, 1/2” BSF 1 10
113022/B Rear brake spindle bush RH Thick 1 SB - 500 1
11
147487/B Rear brake spindle nylon bush RH Thick 1 1
12 801019 110200/B Spacer, Centre stand 2 SB - 511 1
801217 801022 Engine plate LH - Black 1 SB - 161 1
13
801057 111999 Engine Plate LH, Rear Black - T1 1 SB - 161, 311 1
145885/B 110210 Spacer Stud 1 SB-185, SB-252,
145417/B Engine plate stud, rear 1 SB-180, After July ‘01
14 SB-252,Alt.No.145885/B
Stud M10, rear 1 145884/A
145855/A Stud, rear 1 145855/B
15
145871/A Flanged hex serrated nut 2 SB - 252
16
140302/3 586057/A Hex nut 2 20
145857/A Flanged hex bolt 1/2" x 16 TPI x 130 1 1
17
110215 Stud, Engine plate 1 SB-252,Alt.No.145857/A
110214 Stud, (1X2X5X26) Front engine plate 1 SB-252,Alt.No.145856/A
LTD
593049/C 145856/B Hex bolt. 1 2
18 145856/B 142240 Stud, Front engine plate 1 SB-252
Hex bolt, Front engine plate 1 SB-252, 560092/C
586001/A 145879/A Flanged Hex bolt 1 SB - 687 1
8 21
7 29
26
21
28 6
29 22
25 29
27 4
22 19
30
19
3
2 20
30 21
10 11
29 9
7
32 12 31
1
21
13
17
24 18 7
23 7 10 14
10 15
16
350 T Bird
141057 Gear box plated stud (Top) 2 SB-252 20
For T’Bird, Before Oct. ‘02
19 593049/C 145856/B Flanged hex bolt( M8x1.25x120) 2 2

593060/C 145878/A Flanged hex bolt( M8x1.25x120) 2 SB - 252, 687 5
140147 Washer 5/16” shake proof 4 For T’Bird, Before Oct. ‘02 40
20
141051 Nut 6 For T’Bird, Before Oct. ‘02 40
21 586004/A 142182 Hexagonal Nylock Nut M8 x 9.5 3 For T’Bird, After Oct. ‘02
586005/A 145867/A Flanged hex nut (M8 x 1.25) 2

22 801020 Gear box plate 2 10
801257 801026 Engine plate LH, Front 1 SB - 467
23 Engine plate LH, Front 1 560107/A
Engine plate LH, Plated 1 560108/A
801256 801025 Engine plate RH, Front 1 SB - 467 1
24 Engine plate RH, Front 1 560109/A 1
Engine plate RH, Plated 1 560110/A 1
Stay, Engine 1 SB-305, 146208/A
25
145554/A 141239/B Stay, Engine 1 SB - 199, 200 10
Sleeve, Steady eye bolt 1 SB-305, 500359
26
Sleeve, Cylinder head steady eye bolt 1 140441
27 Eye bolt, Cylinder head steady eye bolt 1 SB-305, 140435 5
140302/3 586057/A Hex nut (Metric) 1 20
28
140300 Hex. Nut, 3/8” CEI X (Inches) 1 20
586036/A 140080/2 Plain Washer, M8 2 SB-305,Ref.Key No.25 50
29
586036/A 140080/2 Plain Washer, M8 5 After Oct .2002, SB-687 50
8 21
7 29
26
21
28 6
29 22
25 29
27 4
22 19
30
19
3
2 20
30 21
10 11
29 9
7
32 12 31
1
21
13
17
24 18 7
23 7 10 14
10 15
16
350 T Bird
141058 Stud M8 x 65 1 10
500827 Stud - Eye bolt 1 < Oct. 2002, SB - 231 1
30 145873/A 145774/A Flanged Hex. bolt M8 x 1.25 x 85 1 SB-252
Bolt (M8 x 55) 1 146209/A, SB-305
145864/A 145776/A Flanged hex nut (M8 x 55) 1 SB-252 4
113023/B Rear brake spindle bush LH Thin 1 SB-500, Alt.No.147488/B 1
31
147488/B Rear brake spindle nylon bush LH Thin 1 1
32 500828/A Spacer 1 SB-305,Ref.Key No.25 1
16-10 BATTERY AND HARNESS 346
15 16
17 3 5
6
19 AH
5
4.
-1 AH
1 2V 19 5
V- 18
12
7
2 4
4
New Type
4
8
9
Old Type
12 11
14
1 1 10
A1
Key Nos.
2&5
350 T Bird
KS ES KS ES ES
888302 Main Cable harness and Tail Light Wire Kit (Std) 1 SPM / 014 1
A1 888303 Main Cable harness and Tail Light Wire Kit (TCI, KS) 1 SPM / 014 1
888304 Main Cable harness and Tail Light Wire Kit (TCI, ES) 1 SB-647, SPM / 014 1
146778/B Main cable harness, TB KS-2005, LH & RH - Old Type 1 SB-470, < 2005, Split Type 1
521004/F Main cable harness (TB) 1 SB-353, Alt.No. 521247/A 1
1 521247/A Main cable harness 1 SB - 353 1
Main cable harness 1 170371 1
170517 Main cable harness - Citi bike 1 LTD 1
144350 Main cable harness, AC - DC 1 SB - 519 1
147257/B 144586/E Main cable harness 1 144586/F 1
SB - 263, 451, 519
Main cable harness 1 560055/D 1
540084/C 500970/D Main cable harness 1 SB - 216, 263, 364, 503 1
145718/B Main cable harness, Electra with Disc brake 1 SB - 263 1
Main cable harness - KS 1 147132/A 1
SB-445, 456
147451/B Main cable harness 1 SB - 445
Main cable harness 1 SB-445, 145994/B
146501/B Main cable harness - KS Electra 1 SB-456, 147132/A 1
2 146920/A Main cable harness 1 SB-456, 147132/A 1
147131/A Main cable harness - ES 1 SB - 445 1
146926/A Main cable harness 1 SB - 445 1
510271/B Main cable harness 1 SB - 509 1
560034/D Main cable harness (ES) 1 SB - 393 1
145578/B Main cable harness (KS) 1 SB - 393 1
521248/B Main cable harness 1 SB - 445 1
15 16
17 3 5
6
19 AH
5
4.
-1 AH
1 2V 19 5
V- 18
12
7
2 4
4
New Type
4
8
9
Old Type
12 11
14
1 1 10
A1
Key Nos.
2&5
350 T Bird
KS ES KS ES ES
147255/A Main cable harness 1 SB - 445 1
2 147256/A Main cable harness, KS 1 SB - 470, FLRY Type 1
147258/A Main cable harness 1 1
142932 Fuse carrier complete assy. (Nylon 6 Black with 20 Amps Fuse) 1 145267/A 2
3 147349/A 142930 Fuse carrier complete assy. (Red wire with 20 Amps Fuse) 1 2
560130/A Fuse carrier assy. (Tubular type) 1 Snap on connector 1
Fuse (Catridge) 20 Amps - Tubular 2 SB-149, 145268
142933 Fuse 20 Amps - Tubular 2 18
4
144352/B Wiring harness, Tail light 1 SB - 264 1
591560/A 560144/A Wiring harness, Tail light 1 1
540076/A Wiring harness, Tail light 1 SB - 455 1
5
147294/A Wiring harness, Tail light 1 SB - 455 1
147669/A Harness, Tail light 1 1
143587 Trafficator & Tail Lamp Lead 1 1
6 140714 Snap on connector 1
7 Add on lead assy. for Dual tone, Horn 1 143881 1
560625/A Cable - Battery +ve to relay starter 1 SB-413, 147036/A 1
560035/E 560035/B Cable - Battery +ve to relay starter (E-start 4 SG) 1 Alt. No. 147265/A 1
Cable - Battery +ve to relay starter 1 147036/A
8 560611/D Cable - Battery +ve to relay starter 1 SB-471,Alt.No.147262/A 1
147262/A Cable - Battery +ve to relay starter 1 SB-474, Served as kit
Ref. 147398/A 1
147265/A Cable - Battery +ve to relay starter 1 1
15 16
17 3 5
6
19 AH
5
4.
-1 AH
1 2V 19 5
V- 18
12
7
2 4
4
New Type
4
8
9
Old Type
12 11
14
1 1 10
A1
Key Nos.
2&5
350 T Bird
KS ES KS ES ES
560069/B Cable - Relay starter to starter motor 1 1
147261/A Cable - Relay starter to starter motor 1 1
9
560613/D Cable - Relay starter to starter motor 1 SB - 471 1
147264/A Cable - Relay starter to starter motor 1 SB-474, Served as kit
Ref. 147398/A 1
560626/C Cable - Battery -ve to body earth (E 2005) 1 SB-413, 147037/A 1
560070 Cable - Battery -ve to body earth 1 1
Cable - Battery -ve to body earth 1 147037/A
10
Cable - Battery -ve to body earth 1 SB-471, 560612/D 1
147263/A Cable - Battery -ve to body earth 1 SB-471 1
147266/A Cable - Battery -ve to body earth 1 1
11 586002/A 145862/A Flange hex bolt 1 10
12 586038/A 210026 Spring washer 1 SB - 565, SB - 687 1
13 143133/B Terminal Insulator Cap 1 Not Shown in Fig 1
147527/A Addon Lead (for Delay TCI Unit to W Harness) 1 SB - 477, Conversion to 1
18 Pole Magneto Assy.
14 and Delay TCI Unit
581028/A Delay Circuit 1 > May 2007, SB-477
15 Nut - Battery Terminal 2 20
16 Washer M6 Battery Terminal 2 20
17 582571/A Hex. Bolt M6 x 1 x 12 (Battery Terminal Screw) 2 For 14AH Battery 10
18 582568/A Hexagonal Bolt M5X10-AMCO 2 For 5AH Battery
141433 Battery 12V - 5AH 1 SB - 413 1
19
146134/C 146134 Battery 12V -14 AH MF 14 - A2 1 Old No.560030,SB-413 1
16-20 HEAD LAMP & PILOT LAMP 352
BULLET / ELECTRA LIGHTNING A1 Old Type

A1
22 19
3 20
5 21 18
4
1 2 & 25 23
9 19
3
22
6 23
21
8 20
7 9
17
16
34 THUNDERBIRD A1
New Type
33
8 30
31
A1 32 29
MACHISMO
9 28
1 18 4
26 27
3
16 17
6
PILOT LAMP
19
8
10 24
A2 12 11
10
15 14 13
350 T Bird
KS ES KS ES ES
Head lamp assembly with bulb (50/40W) - Chrome plated 1 SB-263, 144358 1
145981/C Head lamp assembly with bulb (45/40W) 1 SB-458, SB-563, 1
Alt.No.147772/A
Head lamp assembly without bulb (50/40W) 1 SB-263, 144359/A 1
Head lamp assembly without bulb (45/40W) 1 SB-263, 145999/A 1
Head lamp assembly with bulb, Electra 1 SB-458, 146767/B 1
A1 147772/A Head lamp assembly with bulb, STD & Electra, 4SP 1 SB - 563 1
147774/A 146767/B Head lamp assembly with bulb, Electra 1 SB - 563 1
146779/B Head lamp assembly with bulb 1 Old Type, SB-355 1
580575/C Head lamp assembly with bulb (New Type) 1 > 2008, SB - 654 1
Head lamp assembly without bulb 1 141886
Head lamp assembly without bulb (Citi Bike) 1 170291
Head lamp assembly without bulb 1 521148/A
Pilot lamp assembly without bulb 2 140871
A2
144372/E 144372/D Pilot lamp assembly with bulb 2 SB-216, 396, 465 1
141632 Front Rim, Head lamp 1
1
Head Lamp Rim 1 144378
140270 Unit Light 1 1
146833/A Head lamp unit with bulb 1 SB - 355, 458 1
2 Head lamp assy. without bulb 1 146834/A 1
SB-458, 463
146838/A Headlamp unit with Bulb 1
Head lamp assy. without bulb 1 SB-355, 146839/A
142301 Bulb 12V - 50 / 40 W 1 SB - 263 1
Bulb 12V - 45 / 40 W 1 SB-263, 146000/A 1
3 146835/A 146835 Bulb 12V - 35/35w (head lamp) 1 SB - 458 1
142759 170403 Head Lamp Bulb 12V-40/45W 1

A1
22 19
3 20
5 21 18
4
1 2 & 25 23
9 19
3
22
6 23
21
8 20
7 9
17
16
34 THUNDERBIRD A1
New Type
33
8 30
31
A1 32 29
MACHISMO
9 28
1 18 4
26 27
3
16 17
6
PILOT LAMP
19
8
10 24
A2 12 11
10
15 14 13
350 T Bird
KS ES KS ES ES
147248 Bulb 12V - 45/40w (Halogen head lamp) 1 SB - 458
3
146713 Bulb 12V - 45/40w (head lamp) P45T 1 5
141634 Rim Fixing (Head lamp fixing rim) 1 1
4
Head Lamp Rim 2 144378
5 141635 Screw 1 20
6 141636 Plate - H/L Rim fixing clamp 1 20
7 140247 Slotted RD. HD. Screw, Rim fixing 2 1
8 141649/A 141649 Rim fixing wire - Clip 6
141637 Bulb holder with wire 1 1
146836/A Bulb holder 1 SB - 458 1
9 500584 170438 Bulb holder 1 1
144568 Addon lead (Bulb 12v) 1
580584 146837/A Bulb holder 1
147250 Bulb holder with wiring (45/40 W TYPE) 1 SB - 458, SB - 463 1
141715 Bulb pilot lamp 2 SB-126
10 144514 Bulb pilot lamp 12V-2W BA 9S 2 SB-126
140225 Bulb pilot lamp (BA 9S 12 V 3.4 W) 1 141715
11 Parking Lamp Rubber mounting 2 140734
12 Pilot Lamp Holder Assy. 2 140733
13 Side Lamp Lens, Pilot lamp 2 140226
14 583884/A 140732 Pilot lamp fixing rim 2
140247 Screw - Rim fixing 2 2
15
147491/A Pan Head Screw M5 X 0.8 X 12 2 2
16 582642/A Pan Ph. Head Screw (M6 x 18) 1 170455
17 582643/A Spacer / Bush (Plastic Insert) 1 170456

A1
22 19
3 20
5 21 18
4
1 2 & 25 23
9 19
3
22
6 23
21
8 20
7 9
17
16
34 THUNDERBIRD A1
New Type
33
8 30
31
A1 32 29
MACHISMO
9 28
1 18 4
26 27
3
16 17
6
PILOT LAMP
19
8
10 24
A2 12 11
10
15 14 13
350 T Bird
KS ES KS ES ES
Head lamp Shell assembly 1 111257 1
18 Shell assembly, Head lamp 2 146840/A, SB-355 1
521149/A Head Lamp Shell Assy. 2 1
19 143843/C Grommet 2 1
142258 Hex. Screw M8 x 16 2
20
586025/A 142258 Hex. Screw M8 x 16 2 SB - 687
21 586018/A 124160/5 Plain Washer, M8 2
140147 Washer 5/16” - shake proof 2 40
22
141051 Nut 2 40
23
586005/A 145867/A Flange Hex. Nut M8 X 7.7 X 8 2 40
24 580582 521146/A Head lamp assy. with housing and bulb 1 SB - 355 1
25 147247 Reflector cum Lens (H/L 45/40W) 1 SB - 463,
Child part of 145981/C
26 580582/A Lens cum Reflector H/L 1 1
27 580583/A Bulb 12V 5W (Position Light - W5W Wedge Base) 1 Used in 580575/C 10
28 580584/A Bulb holder with wiring 2W Harness 1 1
29 580581/A Housing Shell Assy. Head Light 1 1
30 Rubber holder H/L bulb, Grommet Halogen 1 1
31 580580/A Bulb 12V 35/35W, Halogen 1 5
32 582641/A Rim (Head Lamp) 1 1
33 Add On Lead Head Light 1 1
141713 Main Light Bulb 12V 35/35 W 1 1
34
583896/A Bulb 12V 45/40W 1 Used in 147772/A 1
16-30 AMMETER AND SPEEDOMETER 358
Ammeter Speedometer
12
5 6
8
7
11
2 10
1
7 7
3 New type
3 BA 7S
T10
14 Wedge Base
New type
3.4W 4
BA 9S
4
350 T Bird
KS ES KS ES ES
144355 Ammeter, Two - 2 Pin Coupler - 12V 1 Alt. No. 146534/A 1
SB - 393, 451
146996/A Ammeter, Single - 4 Pin Coupler - 12V 1 SB - 393 1
1
146125/A Ammeter 1 SB-469, Alt. No.540004/A 1
540004/A Ammeter 1 SB - 469, SB - 476 1
146534/A 146534 Ammeter 1 1
2 140248 Rubber ring ammeter 1 SB - 043 10
Bulb, 12V 2W (Ammeter) 1 141715
3 146125 Ammeter Bulb, 12V 2W (BA 7S) 1 Applicable for 146996/A
Ammeter Bulb, 12V 4W (B 7S) 1 Applicable for 146534/A
Bulb 12V, 2W 1 141711
144360/C Speedometer assembly - 12V.3.4 W Bulb (Chrome Plated) 1 SB-564 1
Speedometer assembly (Chrome Plated) 1 SB-564, 147768/A 1
540003/A Speedometer assembly - P 1 SB - 469, SB - 476 1
4
146535/A Speedometer assembly 1 SB-469, Alt. No. 147770/D 1
147770/D Speedometer assembly 1 SB - 564 1
147551/A Speedometer assy with bulb 1 Alt. No. 147770/D 1
SB - 494, 564
5 Cable assy, High beem / Trafficator 1 143629
6 Cable assy, Speedo bulbs 1 143628
144514 Bulb 12V 3.4 W BA 9S cap (Speedometer) 4 Applicable for 144360/C, 10
147768/A
7 144514 591218 Bulb 12V 3.4 W BA 9S cap (Speedometer) 1 Applicable for 540003/A 10
Bulb Neutral 12V 3.4 W (T10) (Speedometer) Wedge Base 1 Applicable for 146535/A 10
147770/D, 147551/A
146452 Bulb 12V 2W (BA 9S) (High beam, Turn Signal LH & RH) 3 Applicable for 540003/A 10
8
Bulb 12V 1.75W (T10) (High beam, Turn Signal LH & RH) 3 Applicable for 146535/A, 10
Wedge Base 147770/D, 147551/A
Ammeter Speedometer
12
5 6
8
7
11
2 10
1
7 7
3 New type
3 BA 7S
T10
14 Wedge Base
New type
3.4W 4
BA 9S
4
350 T Bird
KS ES KS ES ES
9 Speedometer assembly less bulb 1 540053
Speedo cable complete - Top nut 1/2” Dia x 26 TPI 1 SB-299, 124266/4 1
145980/D Speedo cable complete (Drive Old Type 3mm Square) 1 SB - 299 1
10
590273/A Speedo cable assembly (Drive New Type 2.6mm Square) 1 New Type, >2013, Suitable
for Part No. 592631/A &
592630/A Speedo drive
11 124267 Inner cable speedo complete (Removable) 1 Suitable for 145980/D 1
12 110179 Speedometer Rubber ring 1 1
13 147293/A Lead switch, RH Main Harness cable 1 SB - 451 1
14 Bulb Holder Assy. Ammeter 1 143627
16-40 INSTRUEMENT CLUSTER 362
LIGHTNING THUNDERBIRD
New Type Old Type

A1 8 (Input from Ignition coil) 1
9
13 14
2
7
A2
12
19
15
6
16
5
3 4
18
11 17
10
16-40 INSTRUEMENT CLUSTER 363
350 T Bird
KS ES KS ES ES
A1 Instrument cluster assembly 1 170521/B 1
521250/D 521250/B Instrument cluster assembly - T1 1 SB - 594 1
A2 521118/A Instrument Panel assembly - Old Type CDI 1 SB - 353 1
Instrument cluster assembly (Input from Ignition coil) 1 SB-353, 521246/A 1
1 521207 Dual guage assy. RPM meter & fuel guage without back cover 1 Before April 2005
2 Monogram 1 170256
3 142274 Hex. Screw M6 x 16 2 40
4 586032/A 141061/1 Washer 1 1
5 144020 Spring Washer M6 1 1
6 140090/1 Spring Washer M6 1 SB - 687
7 521210 Knob reset 1 20
8 521206 Speedometer assy without cover & knob reset 1 1
9 521278 RPM meter with fuel gauge without back cover 1 521278/A 1
10 521208 Back cover (Speedometer) 1 1
11 521209 Back cover (Dual gauge) 1 1
12 146781/B Soft illumination module 1 SB-536,
13 Bulb Wedge Base 12V - 3.4W (T10) illumination 2 Applicable for 521250/D
14 Bulb Wedge Base 12V - 1.7W (T10) 4 Applicable for 521250/D 10
(Turn Signal LH & RH, High beam, Neutral)
15 Clamp Black - Mounting Bracket 1
16 170398/A 170398 Speedo cable assembly 1 1
17 Inner Cable Speedometer 1 1
18 586068/A 140542 Slotted cheese head screw M4 x 12 2 50
19 144514 Speedometer Bulb 12V 2W 3 10
16-50 SWITCHES AND FITMENTS 364
15
22 19 A1
23
47 20
2 41 14 Key Nos.
15 41 & 42
37 15
43 44
22
1 16 23 22
32 42 17 18 24
Oldest Type
46 34
25 3
36 33
31 26 6
4 5 6
7
42 42 7
47
37 Metal
27 Clad
1
45
28 29 8
46 15 3
10 9
36
15
47 11
35
12
13
21 30
38
46
36 40
39
350 T Bird
KS ES KS ES ES
A1 888301 Spark Plug Cap with HT Lead 1 1
145375/A 145052 Common key set AC / DC, Imp. Steering Lock 1 SB-137,SB-179, SPM /012, 1
Before Sept 2002
540062/A Common key set 1 SB-383, 500976/B,
After Sept 2002
146825/C Common key set, Std 1 SB - 383, 478 1
147545/A Common key set, Std 1 SB - 478, SB - 567
146085/A Common key set 1 SB-383 1
146826/C Common key set 1 SB-478 1
1 147546/A Common key set (Set of 5 Locks) 1 SB - 478, SB - 567 1
Common key set 500cc - L 1 SB-383, 146497/A
146827/B Common key set - 500cc 1 SB - 383
170353 Common key set 1 170545 1
146883/C Common key set 1 LB 500, ES 1
Common key set Imp. steering lock 1 170559/A
146435/A Steering lock mounting screw 2 1
2
145143 Hex.Screw M6 X 12 (CSK Head with Socket) 2 LTD, SB-179,360
145377/A 112240 Regulator cum rectifier (2 Piece construction) 1 SB-169, SB-424
145510/A Serial Integral Regulator rectifier assembly 1 SB-192, SB-424,
560140 RR Unit W/16A SCR & Snubber (535/624) 1 SB-169,Alt.No.145510/A 1
3 502045/B RR Unit (Single Phase) - TCI 1 SB-461, Alt. No. 147097/B 1
502039/B RR Unit (Three Phase) 1 SB-497, Alt.No.147098/C 1
147098/C RR Unit (Three Phase) 1 SB - 461, SB - 627 1
147097/B RR Unit (Single Phase) 1 1
4 112242 Regulator 1 Alt. No. 145377/A 1
5 145377/A 112241 Rectifier 1 1
15
22 19 A1
23
47 20
2 41 14 Key Nos.
15 41 & 42
37 15
43 44
22
1 16 23 22
32 42 17 18 24
Oldest Type
46 34
25 3
36 33
31 26 6
4 5 6
7
42 42 7
47
37 Metal
27 Clad
1
45
28 29 8
46 15 3
10 9
36
15
47 11
35
12
13
21 30
38
46
36 40
39
350 T Bird
KS ES KS ES ES
6 142274 Hex. Screw M6 x 16 3 40
7 140129 142127 Lock Washer, Internal Teeth 3 SB - 687 1
8 142274 Hex. Screw M6 x 16 1 40
9 586053/A 143498 Hex screw M6 x 25 1 SB - 687 40
10 586032/A 141061/1 Plain washer 3 SB - 687 1
13 502024/A Regulator Plate 1 SB-288
14 Ignition Coil Grommet 1 140438
141093 586048/A Slotted Cheese Head Screw 2 SB - 078 1
15
502071 Hex screw, ignition coil mounting M5 x 0.8 x 10 2 SB - 288 1
124559/3 Ignition coil 1 1
16
147382/A Ignition coil assy with suppresor cap & resistive cable 1 SB - 461, SB - 477 1
17 140129 Lock Washer, Internal Teeth 2 50
18 586029/A 141060 Nut 2 SB - 687 40
19 581027/B 144032/A Ignition coil with HT cable 1 SB - 503 1
110149 High Tension Lead 1 1
20
140149 High Tension Lead 1 1
21 143179 Lock Set Common Key 1
23 Nut, Pillar 2 500912/B 1
Flasher unit - Old Type 1 SB-502, 144349/1 1
25
580396/A Flasher unit - Electronic - New Type 1 SB - 502
144519 Bracket, flasher mounting AC / DC 1 SB - 477 14
26
144331/2 Bracket, flasher mounting 1
27 Auto starter cut off 1 560111/A
15
22 19 A1
23
47 20
2 41 14 Key Nos.
15 41 & 42
37 15
43 44
22
1 16 23 22
32 42 17 18 24
Oldest Type
46 34
25 3
36 33
31 26 6
4 5 6
7
42 42 7
47
37 Metal
27 Clad
1
45
28 29 8
46 15 3
10 9
36
15
47 11
35
12
13
21 30
38
46
36 40
39
350 T Bird
KS ES KS ES ES
560132/C Relay starter 1 SB - 538 1
146242/C Relay starter 1 SB-474, Served as kit 1
28 Ref. 147398/A
147394/A Relay starter assy. (TB, T1) 1 SB - 474 1
29 146173/C Holder (For relay starter) 1 SB - 474 1
Common key set 1 SB-478, 521153/A 1
30
147548/B Common key set (set of 6 lock) - Thunderbird 1 SB - 567 1
31 597132 Lock battery cover with keys 1 1
32 999991 144791 Blank Key 2 2
33 140844 Headlight Switch 1 Diesel Model 1
34 141152 Ignitiion Switch 1 Diesel Model, SB-027 1
35 Steering Lock Barrel Assembly 1 1
36 597128 143180/C Cap Assembly Fuel Tank with Key 1 1
37 597129 Steering lock assy. with key (without barrel) 1 1
145510/A Series integral rectifier regulator assembly 1 1
38
Silicon rectifier 1 143500 1
39 500975/A Capacitor 1 SB - 503 1
40 500974/B Resistor 1 SB - 503 1
41 140149 High Tension Lead 1 1
144059 Cap, Spark plug M14 (without metal clad) 1 1
42 500905/C Cap, Suppressor, Spark plug M14 (with metal clad) 1 SB - 366, 421 1
144056 Cap, Suppressor, Spark plug 1 1
141148 Spark plug, M14x1.25 (Mico W145Z1) 1 1
500904/A 500904 Spark plug (Bosch W5DC) 1 1
43 510904/A Spark plug (Bosch W3CC) 1 1
Spark plug M14x1.25 (Mico W5DC) 500L / L 535 1 144607 1
142773 Imported Spark plug 500cc (BR8ES) 1 LTD
SB-113, Alt.No.144607
15
22 19 A1
23
47 20
2 41 14 Key Nos.
15 41 & 42
37 15
43 44
22
1 16 23 22
32 42 17 18 24
Oldest Type
46 34
25 3
36 33
31 26 6
4 5 6
7
42 42 7
47
37 Metal
27 Clad
1
45
28 29 8
46 15 3
10 9
36
15
47 11
35
12
13
21 30
38
46
36 40
39
350 T Bird
KS ES KS ES ES
44 143777/3 AC Regulator 1 1
147385/A Ignition coil with resistance cable 1 SB - 497 1
45 147385/A Ignition coil with resistance cable and suppressor cap 1 SB - 497
502027/A Ignition coil (INEL) 1 SB - 497 1
146842/B Ignition switch with key 1 SB - 392 1
46
597130 Ignition switch with key 1 1
47 597127 Tool Box Lock RH / LH with Key 1 1
16-60 HORN, STARTER MOTOR, CDI & TCI UNIT 372
24
25
22 23
4 5
29
28
26
27
19 20 19 20
11 12 13
10
19
20
3
16
21 18 18
9
8
6
0.9Kw
7 17
1 0.7 Kw
2
14
15
10
350 T Bird
KS ES KS ES ES
141733/B Horn, Low tone 1 SB-247, 145913/A,
1 After Jan 2003
521120/B Horn, Low tone 1
Horn assembly 12V 1 142309
2
521117/B Horn, High tone 1
146168/B Horn, Bullet X 1 SB - 648 1
3
146071/A Horn 1
4 580407/B Horn 1 After 2007 1
5 145912/A 141732/C Horn LH 1 SB-247
After Jan 2003
6 560013 Starter motor assembly - 900W 1 1
560599/A Starter motor assembly - 750W 1 SB-411, 413, 539, 573 1
7 SPM / 018
580306/F 146982/D Starter motor assembly - 750W (V) - For 350cc Models 1 Commutator & Carbon 1
Brush Modified > 2013,
SPM / 018
140083 Washer Plain (Inches) 2 100
8
586032/A 141061/1 Plain washer 2 50
560023 Screw 2 LTD, SB-411, 413
9
570423/A Screw 2 SB-411, 580 10
10 580794/A Front end cover assy. (V) 1 Child part of 580306/F 1
11 582602/A Armature assy. (V) 1 Child part of 580306/F 1
12 592613/A Yoke Assy. (Body center) Motor (V) 1 Child part of 580306/F 1
13 582603/A Rear end cover assy. complete Motor (V) 1 Child part of 580306/F 1
14 580795/A ‘O’ Ring for spigot Motor (V) 1 Child part of 580306/F 5
15 582607/A Tie Bolt Starter Motor 2 Child part of 580306/F 2
16 582604/A Brush Plate assy. Motor (V) 1 Child part of 580306/F 1
24
25
22 23
4 5
29
28
26
27
19 20 19 20
11 12 13
10
19
20
3
16
21 18 18
9
8
6
0.9Kw
7 17
1 0.7 Kw
2
14
15
10
350 T Bird
KS ES KS ES ES
17 582606/A Brush assy. set Copper Motor (350cc) (V) 1 Child part of 580306/F 1
18 582605/A ‘O’ Ring Kit starter Motor (V) 1 Including Key No. 14 1
19 586002/A 145862/A Flanged Hex. Bolt M8 x 20 1 Alt. No. 142258, SB-648 20
143407 Spring Washer 1 50
20
586038/A 143407 Spring Washer 1 SB - 687 50
21 210777 Horn - 12V - Old Type 1 Alt. No. 1
145439/A CDI with rubber holder 1 SB-503 1
22
500910/A CDI with rubber holder 1 1
23 141162/C Strap 1 1
500915/C CDI wiring harness 1 SB - 353, 364, 503 1
24
500973/A CDI wiring harness 1 SB - 353, 364 1
TCI -Unit (single phase) Digital INEL 1 SB-497, 502044/A 1
147099/A TCI -Unit (single phase) 1 Alt. No.592238/A, New- 1
TCI Unit, Blue-Colour
SB - 461, 497, 652, 662
592238/A Digital TCI -Unit 1 SB-662, SPM / 018 1
25 TCI -Unit (Digital INEL) 1 SB-498, 146386/A 1
147505/B TCI -Unit (Digital INEL) 1 SB - 477, 498 1
TCI -Unit (Three phase) 1 502054/A 1
26 502026/B Bracket TCI Unit 1 1
27 586032/A 141061/1 Plain washer 1 SB - 687 50
29 142274 586052/A Hex screw M6 x 16 2 40
16-70 TAIL LAMP 376
BULLET A1 ELECTRA
5 3 2
3
1 2
7 6 4 6 1
A1 4 6
8
Old Type
9 15
MACHISMO 13 12
14 11 10
A1 14
A2 17
9
New Type
20 19 18 76 1
7 6 16
A3
4
5
9 9 2
A1
THUNDERBIRD LIGHTNING
16-70 TAIL LAMP 377
350 T Bird
KS ES KS ES ES
144357/E Tail lamp assembly with bulb, Std 1 SB-350, 356, 357, 654 1
146771/C Tail lamp assembly with bulb, Electra (New Type) 1 > 2008, SB - 654 1
A1
Tail lamp assembly with bulb (Citi Bike) 1 170276, SB-654
170157/B Tail lamp with bulb 1 SB - 355 1
A2 Tail lamp assembly, Mac 1 144370 1
A3 146780/C Tail lamp assembly with bulb - TBTS 1 New Type, SB-654 1
140986 Screw, Tail lamp lens 2
Screw, Tail lamp lens 2 141802
1
Screw, Tail lamp lens 2 146923
Pan Head Screw 6x25, Tail lamp lens (Lightning) 3 170448
140987 Lens, Tail lamp (Polystrene Red) 1
583892/A Lens Complete, Tail lamp, Std 1 Used in 144357/E
2 170447 Lens, Tail lamp 1
Lens, Tail lamp Electra 5S - Disc / ES / KS 1 146922 2
Gasket, Tail Lamp Assy. Natural rubber Black, Bullet 1 140988
583893/A Gasket, Tail Lamp, Std 1 Used in 144357/E
3 Gasket Black, Electra 1
170453 Gasket Black - Tail Light 1
Gasket Black, Std 1 Use with 144357/E
T.L. Base Securing Bolt 2 140829
4 140986 141800 Screw 3 Electra Old Type
124539/1 Slotted Cheese Head Screw 3 1
583891/A Base assembly, Tail lamp Std 1 1
5 Base plate assembly, Tail lamp Std 1 140989 1
Tail lamp base assembly 1 1
16-70 TAIL LAMP 378
BULLET A1 ELECTRA
5 3 2
3
1 2
7 6 4 6 1
A1 4 6
8
Old Type
9 15
MACHISMO 13 12
14 11 10
A1 14
A2 17
9
New Type
20 19 18 76 1
7 6 16
A3
4
5
9 9 2
A1
THUNDERBIRD LIGHTNING
16-70 TAIL LAMP 379
350 T Bird
KS ES KS ES ES
Spring Washer M5 2 141809 100
6 Washer Tail Lamp Mounting Rubber Black 3 141801 100
142606 Washer 3
Tail Lamp Base Fixing Screw Nut M5 2 140702
7
141862 Nut 3
8 Tail Lamp Cable Grommet 1 140705
141718 Bulb tail lamp 12V 21/5 W (Ref. ISI 606) 1 146339
9
141755 591214/C Bulb tail / brake lamp 12V 21/5 W 1
10 582563/A Screw Tail Lamp Lens, Electra 2 After 2007
11 582564/A Lens Tail Lamp, Electra 1 After 2007, SPM / 018
12 582565/A Gasket - Rubber Beading Electra Tail Lamp 1 After 2007
13 582566/A Base Assembly Tail Lamp, Electra 1 After 2007
14 582567/A Nyloc Nut 2 After 2007
15 140233 Tail Lamp Bulb - 6V 21/5 W (Base 1158 Lug) 1 6 V System 1
16 582652/A Ph. head screw tail lamp 2 New Type, > 2008 20
17 Lens, Tail lamp (PMMA Red) 1 141796 2
18 146915 Lens Assy., Tail lamp TB 1 Used in 146780/C 1
> 2007
19 583890/A Gasket Black - Tail Lamp, Thunderbird 1 Used in 146780/C 2
> 2007
20 146914 Base assembly, Tail lamp - PPTF 1 Used in 146780/C 1
16-80 TRAFFICATOR LIGHTS 380
ELECTRA BULLET & THUNDERBIRD
9 9 5 9 9 9 9 9 9
5 6 6
10 10 11 11
4 1 4 1
25 25 25 25
25 25 25 25
3 2 3 2
10 10 11 11
5 9 6
9 5 9 6 9
9 9 9 9
A2
12
12 A2
7 8
7 8
BULLET STD Old Type
Oldest Type
5
5 5 5
15 16
24 23
18
19 20 22
17 20 19
5
A1 21 18 14
13 23 24
17
Key Nos.
1 to 4 5 5
5
350 T Bird
KS ES KS ES ES
597349 Trafficator Kit, Electra 2004 (Old Type) 1 LTD 1
597404 Trafficator Kit LH & RH - Clear Lens (5S) 1 New Type > 2009 1
A1 888317 Trafficator Kit - (C-5) Amber Lens 1 1
Trafficator Kit - Oldest Type 1 597076
Trafficator Kit, Thunderbird (Old Type) 1 597381 1
Trafficator Kit with Bracket 1 597187
A2 597118 Bracket set, Trafficator 1 Old Type 1
Trafficator assy, RH Front / LH Rear 2 144552/2,
SB-262, 350, 356
1 146067/C Trafficator assy RH Front (Amber Glass) 1 SB-350, 356 1
146773/C Trafficator assy RH Front 1 SB - 654 1
Trafficator assy RH Rear 1 146157/C
SB-350, 356
146775/C Trafficator assy RH Rear 1 SB - 654 1
2
Trafficator assy, RH Rear / LH Front 2 144553/2
SB-262, 350, 356
521141/B Trafficator assy, RH Rear (Longer Stay) 1 SB - 355 1
3 146066/C Trafficator assy, LH Front (Amber Glass) 1 SB-350, 356 1

146772/C Trafficator assy, LH Front 1 SB - 654 1
146156/C Trafficator assy, LH Rear 1 1
4
146774/C Trafficator assy, LH Rear 1 SB - 654 1
521140/B Trafficator assy, LH Rear, Longer stay 1 SB - 355 1
142721 146456 Bulb 12V 10W - Trafficator 4 5
5
146348 Bulb 12V 10W 4 5
6 521219 Bulb 12V 10W (Amber Bulb) 4 5
145373/A 143981 Bracket LH, Front 1 SB - 179 10
7
540097/B Bracket LH, Front 1 SB - 350 1
ELECTRA BULLET & THUNDERBIRD
9 9 5 9 9 9 9 9 9
5 6 6
10 10 11 11
4 1 4 1
25 25 25 25
25 25 25 25
3 2 3 2
10 10 11 11
5 9 6
9 5 9 6 9
9 9 9 9
A2
12
12 A2
7 8
7 8
BULLET STD Old Type
Oldest Type
5
5 5 5
15 16
24 23
18
19 20 22
17 20 19
5
A1 21 18 14
13 23 24
17
Key Nos.
1 to 4 5 5
5
350 T Bird
KS ES KS ES ES
145374/A 143982 Bracket RH, Front 1 SB - 179 1
8
540098/B Bracket RH, Front 1 SB - 350 1
9 Slotted RD. HD. Screw, 1/4” B 8 146918 1
10 146917 Lens (PMMA Clear) Trafficator 4 1
11 582648/A Lens (PMMA Amber) Trafficator 4 1
12 586004/A 142182 Hexagonal Nylock Nut M8 x 9.5 2 30
143448 Trafficator assy FRH - 12V 1 Army Type 1
13
144375 Trafficator assy FRH - 12V 1 Army Type 1
143449 Trafficator assy FLH - 12V 1 Army Type 1
14
144376 Trafficator assy FLH - 12V 1 Army Type 1
143450 Trafficator assy RRH - 12V 1 Army Type 1
15
144374 Trafficator assy RRH - 12V 1 Army Type 1
143451 Trafficator assy RLH - 12V 1 Army Type 1
16
144373 Trafficator assy RLH - 12V 1 Army Type 1
17 141303 Screw 2
18 140143 Washer 2 SB - 460, 687
19 140129 Washer, shake proof 2 SB - 460
20 586029/A 141060 Hexagonal Nut M6 x 1 (Metric) 2
21 143431 Spacer - RH 1
22 143432 Spacer - LH 1
23 170187 Trafficator assy, RH Rear / LH Front 2 1
24 Trafficator assy, LH Rear / RH Front 2 170186
25 582647/A Rubber Stay Trafficator 4 1
17-10 HELMET LOCK, TOOL KIT & FIRST AID KIT 384
A1
18 17
Key Nos.
16
1, 3, 4, 5, 7, 10
A2
Key Nos.
1, 3 to 9, 11,12 14
15
A3
Key Nos.
1 to 5, 7, 19
10 to 13
A4
Key Nos.
15 to 18
1 2 3 4 5 6 7 8 9 10 11 12 13
350 T Bird
KS ES KS ES ES
145161/A Tool kit - AR, (Inches) 1 1
A1 145546 Tool kit 1 146330/A, SB-535 1
Tool kit 1 140450 1
A2 146329/A 500461/A Tool kit (AVL) 1 SB - 535 1
A3 521100/A Tool kit 1 Alt. No. 570288/B, SB-535 1
A4 597176 Helmet Lock Assy. with Two Keys Kit 1 1
1 140484 Wallet, Tool kit 1 146365/A 1
142631 Tubular spanner 1 Ref. Kit, SB-054 1
2
Tubular spanner, 7/16” White - Spark plug 1 140453, Ref.Kit
SB-054
Tommy bar 1 142632, Ref. Kit
3
Tommy bar 1 521105/A, Ref. Kit 1
Screw driver 1 140543, Ref. Kit
4
Screw driver 1 521104/A 1
5 Double end spanner 3/8" x 5/16" 1 140503, Ref. Kit
6 Double end spanner 5/16" x 1/4" 1 140501, Ref. Kit 1
9 Double end spanner 10 x 13 mm 2 200005/A 1
10 Double end spanner 8 x 10 mm 1 500463 1
11 500462 Allen key 5 mm 1 LTD, Ref. Kit
12 521106 Allen key 6 mm 1 Ref. Kit 1
13 550176 Allen key 3 mm 1 Ref. Kit 1
First aid kit 1 145224 1
14
First aid kit 1 521097/A 1
A1
18 17
Key Nos.
16
1, 3, 4, 5, 7, 10
A2
Key Nos.
1, 3 to 9, 11,12 14
15
A3
Key Nos.
1 to 5, 7, 19
10 to 13
A4
Key Nos.
15 to 18
1 2 3 4 5 6 7 8 9 10 11 12 13
350 T Bird
KS ES KS ES ES
15 145475/A Helmet lock with 2 Keys 1 Ref. Kit A4 1
SB - 193, 234
145476/A Bracket 1 Ref.Kit A4, SB-193 5
16
Bracket 1 521183/A, SB-234 1
17 140129 Lock Washer, Internal Teeth 1 Ref. Kit A4 50
18 141093 586048/A Hex. Screw M6 x 10 1 Ref. Kit A4 50
19 595008/A Allen Key 4mm 1 10
18-10 SPECIAL TOOLS (LIST-A) 388
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
18-10 SPECIAL TOOLS (LIST-A) 389
350 T Bird
KS ES KS ES ES
A1 597316 Special Tools List 1 1
1 ST-26199-3 ST-25118-4 Cylinder head nut tightening tool - New Type 1 Common with UCE 1
SB - 281
2 ST-25123-1 PED 2018 Valve spring compressor 1 SB - 281 1
3 ST-25128-2 Puller for magneto rotor (TCI) 1 Common with UCE 1
SB - 281
4 ST-25151-4 Puller for chain case outer (TCI) 1 Common with UCE 1
SB - 281
5 ST-25153-4 597190 Extractor for gear box rocker pivot pin (5 speed GB) 1 Common with UCE 1
SB - 281
6 ST-25112-4 PED 2076 Expander for front fork oil seal 1 SB - 281 1
7 ST-25113-4 PED 2077 Mandrel for oil seal fitment in front fork 1 SB - 281 1
8 ST-25114-4 PED 2078 Extractor for fork oil seal 1 SB - 281 1
9 ST-25098-2 PED 2004 Extractor for Engine Sprocket 1 SB - 281 1
10 ST-25099-3 PED 2005 Extractor for clutch center 1 SB - 281 1
11 ST-25101-2 1502 Extractor for timing pinion (Common) 1 SB - 281 1
12 ST-25102-1 PED 2017 Extractor for Piston Pin 1 SB - 281 1
13 ST-25104-2 PED 2025 Clutch Brake Bar 1 SB - 281 1
14 ST-25115-2 Cam Spindle extractor 1 SB - 281 1
15 ST-25116-4 1503 Tappet circlip assy tool (lean burn) 1 SB - 281 1
18-20 SPECIAL TOOLS (LIST-B) 390
16 17 18 19 20
21 22 23 24 25
26 27 28 29 30
18-20 SPECIAL TOOLS (LIST-B) 391
350 T Bird
KS ES KS ES ES
16 ST-25117-4 Extractor for rocker spindle (lean burn) 1 SB - 281 1
17 ST-25119-2 Extractor for tappet guide (lean burn) 1 SB - 281 1
18 ST-25120-4 SK A 315 Dial Guage Holder 1 (CB Point Ignition) 1
SB - 281
19 ST-25156-4 597191 Guide mandrel for rocker pin ‘O’ ring (5 speed gear box) 1 SB - 281 1
20 ST-25105-2 PED 2026 Front fork valve port spanner 1 SB - 281 1
21 ST-25108-3 PED 2036 Front fork main tube spanner 1 SB - 281 1
22 ST-25110-3 PED 2044 Guage for Tightning chain stay 1 SB - 281 1
23 ST-25244-4 Adjuster Special Spanner Shock Absorber 1 Gas filled shox 1
24 ST-25100-3 PED 2006 Special spanner for oil pump worm nut 1 SB - 281 1
25 ST-25111-4 PED 2074 Sleeve for fitting oi seal adaptor 1 1
26 ST-25106-2 PED 2034 Lapping Tool - Oil feed pump 1 SB - 281 1
27 ST-25107-2 PED 2035 Lapping Tool - Oil feed pump (Return ) 1 SB - 281 1
28 ST-25109-2 PED 2040 Extractor for tappet guide - Std 1 SB - 281 1
29 ST-25152-3 Clutch oil dip stick (TCI) 1 SB - 281 1
30 ST-25124-2 PED 2013 Extractor for timing Pinion - Std 1 SB - 281 1
19-10 SERVICE PUBLICATIONS (LIST-A) NON UCE 392
1 2 3 4
5 6 7 8
9 10 11 12 13
14 15 16 17
19-10 SERVICE PUBLICATIONS (LIST-A) NON UCE 393
350 T Bird
KS ES KS ES ES
1 Enfield Bullet Owner’s Manual - 350cc 1 110489
2 Bullet Owner’s Manual 1 597140
3 Electra Owner’s Manual (4S) 1
4 Bullet Electra Owner’s Manual (4S & 5S) 1 146924
5 Bullet 500 E-Start Owner’s Manual 1 146521
6 Lightning 535 Owner’s Manual 1 170511
7 Bullet Machismo Owner’s Manual (2003) 350cc 1 540079
8 Bullet Machismo Owner’s Manual - 350cc & 500cc 1 147306
9 Thunderbird Owner’s Manual (KS) Old Type 1 521103
10 Thunderbird Owner’s Manual (New Type) 1 521254
Ref. Indicates that superseded to new updated combined spare parts catalogue under Part No. 888038
19-20 SERVICE PUBLICATIONS (LIST-B) NON UCE 394
18 19 20 21 22
23 24 25 26 27 28
30
29 31 32 33
19-20 SERVICE PUBLICATIONS (LIST-B) NON UCE 395
350 T Bird
KS ES KS ES ES
26 Spare Parts Kit Catalogue (2005) * 1
27 Workshop Manual A350 (August 1998) 1
28 Service Manual (4S & 5S Models) - March 2005 1 597396
29 Bullet Service Guide 1
30 Disc Brake Installation Procedure 1 597246
31 Safe Riding Guide (Version 1.3 - Dec. 2010) 1 Pocket Size
32 581677/A 540099 Dealer Directory (Address Hand Book) 1
33 888038 Combined Spare Parts Catalogue - Retired Models 1
Ref. Indicates that superseded to new updated combined spare parts catalogue under Part No. 888038
19-30 SERVICE PUBLICATIONS (LIST-C) NON UCE 396
1 2 3 4
5 6 7 8
9 10 11
19-30 SERVICE PUBLICATIONS (LIST-C) NON UCE 397
350 T Bird
KS ES KS ES ES
1 Bullet Engine 350cc 1
2 Exploded View A350CC Engine 1 597174, SB - 283
3 Gear Box & Clutch Assembly Bullet 350 & 500cc 1
4 521173 Blowup Chart Wiring Diagram for Thunderbird 1 LTD
5 Front Fork / Front Brake 1
6 Wiring Diagram for Bullet family 1 527173
7 597173 Bullet 350cc Wiring Diagram 1 SB - 283
8 597320/1 Bullet Electra Wiring Diagram KS 1 LTD, SB - 283
9 Bullet Electra Wiring Diagram, E-Start 1 597320/2
10 521173/1 Blow-up Chart Wiring Diagram (T1) KS 1 LTD, SB - 283
11 521173/2 Thunderbird Wiring Diagram (T1) E-Start 1
12 Exploded View - Gear Box & Clutch Assembly 1 597175, SB - 283
19-40 SERVICE PUBLICATIONS (LIST-D) NON UCE 398
13 14A 14B 15
18 19
16 17
20
19-40 SERVICE PUBLICATIONS (LIST-D) NON UCE 399
350 T Bird
KS ES KS ES ES
13 Blowup Chart for 4 Speed & 5 Speed with Clutch 1 597331
14 597322 Special Tools, Chart - (A & B) 1 LTD, SB - 283
15 Periodical Maintenance Chart 1 597317, SB - 283
16 Service Data 1
17 597302 Safe Riding Chart (Tips for Safe Riding) 1 LTD, SB - 283
18 Blowup Chart - Periodical Maintenance 1
19 Blowup Chart - Periodical Maintenance 1
20 Blowup Chart - Special Service Tool 1
21 597427 Bullet Machismo Wiring Diagram Chart 1
22 Disc Brake System - Blowup Chart 1 597301, SB - 283
20-10 AFTER MARKET PARTS - A 400
1&2
7
6 5 9 1&2
8
13 12
7
6 3
A1 A2
8
Key No’s Key No’s 8
6 7 6
1, 9, 10, 11, 2, 9, 10, 11,
(Qty. 2 Nos. 4), (Qty. 2 Nos. 4),
(Qty. 4 Nos. 3 & 5), (Qty. 4 Nos. 3 & 5),
(Qty. 8 Nos. 7) (Qty. 8 Nos. 7)
(Qty. 9 Nos. 6 & 8) (Qty. 9 Nos. 6 & 8)
8 6
A3
5
7 6
4
8
11
7 6 3
10
20-10 AFTER MARKET PARTS - A 401
350 T Bird
KS ES KS ES ES
A1 888205 Crash Guard Kit Assembly with Plating 1 Applicable for Offset 1
Front Fork Models
A2 888206 Crash Guard Kit Assembly with Black Powder Coating 1 For Bu. 350, Electra & 1
Other Retired Models
A3 145677/B Silencer (Electra) - After Market 1 1
1 868474 Crash Guard - Chrome Plated 1 Served in Kit, Ref. A1
2 867058 Crash Guard - Black Powder Coated 1 Served in Kit, Ref. A2
3 595261/A 'U' - Clamp 4 Served in Kit, Ref.A1/A2
4 595264/A Bracket - Crash Guard (Bottom) 2 Served in Kit, Ref.A1/A2
5 595263/A Strap Clamp - Crash Guard 4 Served in Kit, Ref.A1/A2
6 595270/A Plain Washer 9 Served in Kit, Ref.A1/A2
7 595271/A Lock Washer 8 Served in Kit, Ref.A1/A2
8 595273/A Nyloc Nut 9 Served in Kit, Ref.A1/A2
9 595262/A Bracket (Top) - Crash guard 1 Served in Kit, Ref.A1/A2
10 595272/A Hex. Flange Bolt M8 X 1.25 X 120 1 Served in Kit, Ref.A1/A2
11 595269/A Spacer - Crash Guard Bracket 1 Served in Kit, Ref.A1/A2
12 320038 Touch up Paint Aerosol - Clear PU Lacqer, 440 ML 1 1
Touch up Paint Aerosol - Classic Green C5, 440 ML 1 Ref. 320039 1
Touch up Paint Aerosol - Royal Maroon, 440 ML 1 Ref. 320040 1
Touch up Paint Aerosol - Royal Maroon, 180 ML 1 Ref. 320706 1
320050 Touch up Paint - Black Spray, 440 ML 1 1
320051 Touch up Paint - Black Spray, 180 ML 1 1
13 320730 Touch up Paint Aerosol - Acrylic Royal Silver Ash, 440 ML 1 Apply Silver Powder 1
Coating Engine Parts
Touch up Paint Aerosol - Olive Green, 180 ML 1 Ref. 320060 1
Touch up Paint Aerosol - Desert Storm, 180 ML 1 Ref. 320064 1
Touch up Paint Aerosol - Silver RJ 1580, 400 ML, NT & VT 1 Ref.320119 1
20-20 AFTER MARKET PARTS - B 402
1 2 3 4 5
Peak
6 7 8 9 10
11 12 13 14
20-20 AFTER MARKET PARTS - B 403
350 T Bird
KS ES KS ES ES
1 113064 Spacer (small) 1 4S Left side shift 1
gear box modification
2 113065 Control spring 1 4S Left side shift 1
3 113112 Middle Link 1 4S Left side shift 1
4 801110 113057 Pivot spindle boss assy. 1 4S Left side shift 1
5 801111 113024 Brake lever assy. left gear 1 4S Left side shift 1
801112 113018 Brake pedal assembly 1 Left Shift gear box 1
6 111375/A Rear Brake pedal (Plated) 1 Right Shift gear 1
801031 110951 Rear Brake pedal (Painted) 1 Right Shift gear 1
143475/2 110239 Foot Change Lever 1 Left Shift gear box 1
7
113073 Gear Change lever Assy. Plated 1 Right Shift gear 1
111050/11 Gear box case 1 Right Shift gear 1
8
170516 113035 Gear box case with bush 1 Left Shift gear box 1
110263/10 Foot control lever short 1 Right Shift gear 1
9
113042 Foot control lever short 1 Left Shift gear box 1
10 582657/A Cap (Peak) Head Lamp 1 SPM / 013 1
11 580431/E Side Handle LH (Round Type) 1 Suitable for Retired Models 1
12 594601/A Side Handle RH (Round Type) 1 Suitable for Retired Models 1
13 540029/B Wind Shield Support bracket - M1 1 1
14 842023 Sticker T. Box 65 P. Blue (Silver) 1 1
20-30 AFTER MARKET PARTS - C (DIESEL MODEL PARTS) 404
3B
3A
1 2 3
5A
5B
4 5
6, 7 & 8
9 10 11
20-30 AFTER MARKET PARTS - C (DIESEL MODEL PARTS) 405
350 T Bird
KS ES KS ES ES
1 210502 Main Shaft Diesel 1 Diesel Model 1
2 144629 Clutch case joint gasket DL 1 Diesel Model 1
3A 210605/B Clutch Rod (4) Diesel 1 Diesel Model 1
3B 140343 Clutch Rod Pad (without Extension Tip) 1 Common 4S 1
4 210739/C Accelerator Cable 1 Diesel Model 1
5A 210740/4 Cut Off Cable 1 Diesel Model 1
5B 586029/A 141060 Hexagonal Nut M6 x 1 x 5 (Metric) 1 Diesel Model 1
6 144587 Wiring harness - Dsl 1 1
7 144513 Wiring Harness Diesel Coupler Type 1 1
8 Main cable wiring harness Diesel 1 210743
9 210744 Wiring Harness Tail Lamp 1 Diesel Model, 1
SB - 027
10 210801 Wiring Harness Regulator 1 Diesel Model 1
11 210793 Air Filter Bolt (Beading) 1 Diesel Model, SB-200 1
20-40 AFTER MARKET PARTS - D 406
597243 597247
560519/E 560550/A 560546/A
560550/A
142258 112078/B 142258
112078/B
141051 560549/A 141051
593038/D
560516/A 112078/B 560516/A
112078/B
586032/A 147345/A 560559/A
147726/B
147866/A 560545/A 560510
560545/A
560530/D 560506 560530/D
560546/A
597273 586036/A 597273
586036/A
147652/B 140147 147652/B
140147
110349 560502/E 110349
560502/E
560519/E
A1 A2 A3 1 2
3 4 5 6
20-40 AFTER MARKET PARTS - D 407
350 T Bird
KS ES KS ES ES
A1 597243 Disc Brake Kit (with Disc Plate) 1 Retro Disc brake, SB-210 1
A2 597247 Disc Brake Kit (with Disc Plate) 1 Retro Disc brake, SB-210 1
A3 597272 C.V. Carburetor conversion kit 1 1
1 500886/A Hose carburetor Kit 1 Ref. A3
2 142596 Pillion holding tube EXP 1 SB - 300
3 560550/A Bracket retrofit for Disc brake kit 1 Ref. A1
4 560553/A Spacer - Retrofit Disc Brake 1 Ref. A1
5 560559/A Spacer 1 Ref. A2
6 560549/A Hex. nut spindle (25.4mm) - Retrofit 1 Ref. A2
7 147345/A Addon Lead - Brake Switch 1 Ref. A2
8 560510 Disc Brake System - T1 1 Ref. A2
9 147726/B Addon Lead Classic 350 & 500cc 1 Ref. A1
10 147866/A Disc System 1 Ref. A1
11 110349 Nipple 40 Ref. A1 & A2
12 112078/B Shim Spindle 0.1T - Retrofit 4 Ref. A1 & A2
13 140147 Washer 5/16 Shake Proof 3 Ref. A1 & A2
14 141051 M8 Nut 1 Ref. A1 & A2
15 142258 Hex. Screw M8 X 16 1 Ref. A1 & A2
16 147652/B Disc Front 1 Ref. A1 & A2
17 560502/E Spokes Long 20 Ref. A1 & A2
18 560516/A Clamp, Hose - Disc Brake 2 Ref. A1 & A2
19 560519/E Spokes Short 20 Ref. A1 & A2
20 560530/D Socket ButtonHead Screw 6 Ref. A1 & A2
21 560545/A Flanged Bolt M8*30 2 Ref. A1 & A2, SB-394
22 560546/A Flanged Bolt M8*25 6 Ref. A1 & A2
23 586032/A Plain Washer 1 Ref. A1 & A2
24 586036/A Plain Washer, M8 3 Ref. A1 & A2
25 593038/D Hex. Nut with Nylock Insert M16X1.5 1 Ref. A1 & A2
26 597273 Hub Sub Kit for Disc Brake 1 Ref. A1 & A2
27 804027 Hub Front Disc Brake Silver 1 Ref. A1 & A2
28 804028 Adaptor Plate Silver Ash 1 Ref. A1 & A2
20-50 AFTER MARKET PARTS - E 408
KEY Part KEY Part

DESCRIPTION QTY. REMARKS DESCRIPTION QTY. REMARKS
No. Number No. Number
A1 888200 Tools kit accessory - Riders 1 Kit Consists 22 595021/A Tube Mouth Removal Tool 1 Ref. A1
1 to 35
23 570826/B Tool Spark Plug 1 Ref. A1
1 595023/A Tool Pouch Canvass - Accessory 1 Ref. A1
24 145854 Connecting Link (“O” Ring Chain) 1 Ref. A1
2 550176 Allen Key 3 mm 1 Ref. A1
25 595022/A Foldable Knife 1 Ref. A1
3 595008/A Allen Key 4 mm 1 Ref. A1
26 146451 Fuse (10 AMPS) 2 Ref. A1
27 146418 Fuse (15 AMPS) 2 Ref. A1
28 142933 Fuse 20 AMPS 2 Ref. A1
6 595009/A Allen Key 8 mm 1 Ref. A1
29 595034/A Fuse Carrier Regular 2 Ref. A1
7 595011/A Ring Spanner 8/10 1 Ref. A1
30 595033/A Emery Sheet Grade 60 Size 100 X 50 mm 2 Ref. A1
31 595031/A Puncture Patch 2 Ref. A1
32 595019/A M Seal Wax Type 1 Ref. A1
10 595010/A D/E Spanner 10/11 1 Ref. A1 33 595025/A Spare Wire Black Flry - B Dia 1 mm 1 Ref. A1
11 595020/A D/E Spanner 12/13 2 Ref. A1 34 595026/A Insulator Tape Black - Steel Grip 1 Ref. A1
12 146327 D/E Spanner 14*15 1 Ref. A1 35 110333 Connecting Link Assy. (W/O ‘O’ Ring) 1 Ref. A1
13 595014/A D/E Spanner 17/19 1 Ref. A1
14 595015/A D/E Spanner 18/21 1 Ref. A1
15 595016/A D/E Spanner 24/30 1 Ref. A1
16 595017/A Combination Plier 1 Ref. A1
17 595018/A Nose Plier 1 Ref. A1
18 595032/A Reversible Screw Driver Dia 6 X 165 1 Ref. A1
19 595027/A Screw Driver Dia 3 X 70 1 Ref. A1
20 595024/A Screw Driver Dia 6 X 73 1 Ref. A1
21 595030/A Tyre Lever Removal Tool 2 Ref. A1

21-10 PART NUMBER INDEX 409
The following table gives the part numbers in the ascending order, indexed to the relevant page numbers and key numbers.
If a particular part number appears in more than one page, all the page numbers and the respective key numbers are indicated.
Page Key Page Key Page Key Page Key Page Key Page Key Page Key
Part No. Part No. Part No. Part No. Part No. Part No. Part No.
No. No. No. No. No. No. No. No. No. No. No. No. No. No.
110024 23 3 110385 323 21 111252 227 39 112050 19 14 112187 243 7 140083 103 20 140129 387 17
110024 65 1 110405 265 26 111263 241 1 112052 21 10 112212 301 2 140083 113 43 140136 73 12
110050 45 5 110406 265 26 111264 243 3 112052 65 2 112242 365 4 140083 373 8 140143 383 18
110079 51 35 110414 193 21 111266 243 7 112053 65 2 113007 141 19 140094 71 8 140144 81 21
110082 71 4 110422 265 28 111712 301 4 112054 65 2 113028 295 17 140095 71 7 140145 89 12
110121 235 25 110452 263 12 111715 201 19 112056 17 9 113064 403 1 140107 151 9 140147 139 10
110143 233 7 110498 263 20 111715 301 6 112056 75 A8 113065 403 2 140115 89 1 140147 169 50
110158 299 43 110499 263 21 111721 279 A2 112058 191 1 113112 403 3 140122 51 36 140147 183 10
110161 313 20 110656 191 8 111798 25 5 112089 21 8 120332 339 8 140125 53 2 140147 193 14
110161 323 11 110673 191 5 111798 253 A3 112089 167 46 120332 341 10 140126 71 5 140147 197 5
110170 295 9 110694 311 9 111819 73 15 112137 191 2 120521 141 16 140128 235 30 140147 197 5
110179 361 12 110695 311 10 111825 23 4 112144 169 52 123781 263 13 140129 101 2 140147 235 27
110210 297 26 110717 271 4 111825 65 1 112146 25 11 123790 205 3 140129 153 21 140147 243 4
110214 341 18 110965 129 6 111826 23 4 112146 301 A1 124267 215 8 140129 181 7 140147 301 5
110220 279 5 111086 107 31 111826 65 1 112147 17 2 124267 361 11 140129 187 15 140147 343 20
110220 341 10 111091 117 31 111846 187 16 112147 91 A2 124338 235 22 140129 189 19 140147 357 22
110250 153 29 111103 109 19 111846 293 6 112153 25 7 124340 239 68 140129 193 13 140149 367 20
110267 107 29 111103 115 13 111869 61 13 112153 283 A5 124346 233 15 140129 243 9 140149 369 41
110267 303 21 111122 115 1 111887 45 8 112154 25 6 140007 77 5 140129 311 6 140155 55 16
110284 287 4 111146 151 17 111889 137 1 112154 247 A7 140014 61 14 140129 313 22 140177 235 26
110300 293 2 111160 107 32 111901 223 10 112161 191 5 140034 95 16 140129 323 7 140178 235 28
110333 301 1 111160 303 24 111914 115 17 112162 35 10 140038 93 3 140129 329 7 140184 233 8
110349 249 11 111166 111 25 111914 135 28 112162 197 A1 140045 97 25 140129 367 7 140186 235 31
110349 285 13 111178 75 1 111914 199 11 112163 197 A1 140052 45 11 140129 367 11 140194 225 23
110360 303 17 111192 19 13 111947 277 51 112163 199 14 140063 47 14 140129 367 17 140195 225 21
110365 303 15 111195 61 13 112011 301 2 112165 201 18 140078 49 27 140129 367 22 140201 117 20
110367 313 23 111201 279 3 112029 111 37 112183 243 3 140081 49 25 140129 375 28 140201 135 26
110384 329 16 111251 227 38 112049 19 13 112185 243 6 140083 51 30 140129 383 19 140201 153 26
140201 223 3 140338 113 40 140652 235 20 141051 195 7 141560 195 13 141952 163 5 141992 149 A4
140219 233 14 140338 233 4 140714 101 10 141051 197 6 141626 155 A1 141953 165 16 142065 195 8
140233 379 15 140343 153 24 140714 349 6 141051 227 29 141632 353 1 141954 165 24 142119 103 23
140243 299 46 140343 405 3B 140747 273 22 141051 273 16 141634 355 4 141955 167 41 142119 313 35
140247 355 7 140347 153 18 140753 107 21 141051 343 21 141635 355 5 141956 167 35 142120 103 22
140247 355 15 140370 33 6 140762 339 5 141051 357 23 141636 355 6 141957 165 20 142123 91 1
140248 359 2 140370 255 26 140769 149 3 141054 49 21 141637 355 9 141958 163 4 142138 271 6
140270 353 2 140370 291 29 140771 93 6 141055 49 23 141645 17 3 141959 165 23 142176 249 12
140277 141 18 140373 255 24 140771 99 44 141056 49 22 141681 231 1 141960 167 37 142179 183 18
140282 161 8 140373 291 27 140778 75 A1 141057 343 19 141682 231 2 141961 167 43 142181 279 10
140291 53 8 140377 255 29 140790 75 A2 141058 345 30 141690 223 A1 141962 167 42 142242 339 6
140293 55 11 140380 287 6 140798 61 20 141060 315 52 141713 357 34 141963 165 18 142246 267 38
140293 95 18 140388 253 8 140844 369 33 141093 187 7 141715 355 10 141963 175 23 142258 195 6
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586038/A 197 5 586077/A 295 11 593110/B 279 6 801050 311 19 801459 297 27 810044 323 25 843001 229 40
586038/A 235 27 590273/A 215 7 593113/B 279 7 801051 311 17 801471 339 1 810044 329 20 843003 257 2
586038/A 243 4 590273/A 361 10 593142/B 285 19 801056 341 9 801476 337 21 810045 321 1 843007 327 1
586038/A 245 13 591462/A 223 10 593143/B 289 13 801057 341 13 801479 285 15 810046 327 1 843035 321 1
843037 327 1 866031 309 3 888118 35 15 888317 25 16 ST-25128-2 389 3
843038 309 2 866032 307 1 888118 247 A10 888317 381 A1 ST-25151-4 389 4
843053 259 2 867002 317 1 888119 25 14 888319 27 22 ST-25152-3 391 29
843067 321 1 888038 395 33 888119 247 A8 888319 307 A2 ST-25153-4 389 5
843070 325 27 888048 33 1 888121 33 9 888325 223 A6 ST-25156-4 391 19
843071 331 22 888048 247 A5 888121 223 A3 999991 369 32 ST-25244-4 391 23
843072 229 40 888049 33 2 888122 287 A2 801029P 301 4 ST-26199-3 389 1
843075 257 1 888049 283 A4 888182 21 13 801063P 307 1 75 1
843089 227 40 888053 33 2 888182 109 A5 801064P 309 3 101 13
843105 257 2 888053 283 A4 888182 129 A1 ST-25098-2 389 9 113 39
845001 223 9 888080 33 18 888198 35 16 ST-25099-3 389 10 293 A4
845002 313 24 888080 283 A6 888200 408 A1 ST-25100-3 391 24 293 A5
845003 315 55 888082 35 12 888205 35 17 ST-25101-2 389 11 301 A4
845005 313 24 888082 203 A4 888205 401 A1 ST-25102-1 389 12 313 26
847029 259 2 888083 21 14 888206 35 17 ST-25104-2 389 13 317 A1
847038 327 1 888083 173 A6 888206 401 A2 ST-25105-2 391 20 317 A2
847039 321 1 888084 21 15 888224 21 18 ST-25106-2 391 26 317 A3
847040 327 1 888084 173 A3 888224 173 A7 ST-25107-2 391 27
849002 321 1 888085 21 16 888235 21 21 ST-25108-3 391 21
850002 321 1 888085 173 A4 888235 65 A1 ST-25109-2 391 28
850004 327 1 888086 21 17 888236 21 12 ST-25110-3 391 22
850006 229 40 888086 173 A5 888236 59 A4 ST-25111-4 391 25
850023 229 40 888096 35 13 888248 33 10 ST-25112-4 389 6
850055 227 40 888096 221 A3 888301 365 A1 ST-25113-4 389 7
850079 257 2 888097 35 14 888302 27 21 ST-25114-4 389 8
851006 229 40 888097 247 A9 888302 347 A1 ST-25115-2 389 14
852004 321 1 888098 33 17 888303 27 21 ST-25116-4 389 15
855005 241 1 888098 279 A4 888303 347 A1 ST-25117-4 391 16
856005 241 1 888099 33 16 888304 27 21 ST-25119-2 391 17
857005 241 1 888099 279 A3 888304 347 A1 ST-25120-4 391 18
866013 225 27 888116 33 11 888305 27 23 ST-25123-1 389 2
866030 307 1 888116 241 A3 888305 287 A3 ST-25124-2 391 30
22-10 SERVICE BULLETINS CHECKLIST FOR PARTS CATALOGUE UPDATE 424
SB NO. RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE SB NO. RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE
SB - 687 Last SB No. 687 had been updated in this parts catalogue
SB - 688
SB - 689
SB - 690

Retired Model Parts Catalogue PDF

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Updated December 2013

02-25 CRANK SHAFT ASSEMBLY

Serviceable assemblies or kits in a

PART NUMBER LIST

1. KEY NUMBER (KEY NO.)

350 Lightning Machismo Thunderbird

1 110490 Enfield Parts Catalogue - Jan. 2000

11 597170 Exclusive Parts Catalogue - Thunderbird (April 2002)

02-40 CYLINDER HEAD 02-45 ROCKER ASSEMBLY 02-50 TIMING GEARS

04-55 CLUTCH ASSEMBLY 04-60 ALTERNATOR (ACG) 04-65 CHAINCASE OUTER

14-10 TOOL BOX LH 14-20 TOOL BOX RH 14-30 SIDE DECOR

A350 A350 A350

500,535 350 140062/B

112147 Oil pump kit (Plunger) 1 1

350 500,535 350, 500 350, 500 350, 500

A350 A350 A350

500,535 350 140062/B

111138/B 144625 350cc

7 A350/TB 8 A500 9 10 11 12 500441/B

141136 112011 - 350

141136 112011 - 350

145713/B 144468/B 521131/B

112185 - 350 112187 - 350 826019

145713/B 144468/B 521131/B

112185 - 350 112187 - 350 826019

597129 - Steering Lock Assy.

1 2 3 145556/a 4 For all items Qty. 2 Nos. 5 6

7 111810 8 9 521108/C 521109/E 10 11 12

Key Nos. Key Nos. Key Nos.

Key Nos. Key Nos. Key Nos.

Key Nos. Key Nos. Key Nos.

OLD TYPE NEW TYPE

111825 110993 Piston assy with rings - 0.020" O/S 1 1

OLD TYPE NEW TYPE

350, 500, 535 A350, A500, THUNDERBIRD

350, 500, 535 A350, A500, THUNDERBIRD

350, 500, 535 A350, A500, THUNDERBIRD

350, 500, 535 A350, A500, THUNDERBIRD

586005/A 145867/A Nut, Cylinder head 6 30

350, 500, 535 A350, A500, THUNDERBIRD

(New Oil Circuit)

A350, A500, THUNDERBIRD 350, 500, 535

(New Oil Circuit)

A350, A500, THUNDERBIRD 350, 500, 535

350, 500, 535 A350, A500, THUNDERBIRD

350, 500, 535 A350, A500, THUNDERBIRD

350, 500, 535 A350, A500, THUNDERBIRD

350, 500, 535 A350, A500, THUNDERBIRD

350, 500, 535 A350, A500, THUNDERBIRD

4 Speed Gear Box

4 Speed Gear Box

4 Speed Gear Box

4 Speed Gear Box

4 Speed Gear Box

Key Nos. Key Nos.

Key Nos. Key Nos.

Key Nos. Key Nos.

Key Nos. Key Nos.

Key Nos. Key Nos.

Key Nos. Key Nos.

A1 A350 A1 350, 500, 535

A1 A350 A1 350, 500, 535

New Type THUNDERBIRD