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INDC600

Sales Catalog
Plain and T-Style, Double-Acting Gas Compressors
Models HG601, HG602, THG601, and THG602 Series

Model THG602BE
(T-Style)

Model HG601EE
(Plain Style)
Horizontal Compressors
Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Single and Double Distance Piece Designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Industrial Horizontal Gas Compressor Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Matching Options with Gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Model Number Identification and Available Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Operating and Material Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Outline Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2
Horizontal Compressors
General Information
Why select a Corken compressor?
Reliable, efficient delivery of oil-free gas. Corken is recognized world-wide for its quality, reliability and performance in
compressor applications that require 75 Hp and below.
The Industrial Series (I-Series) horizontal compressors can handle your gas processing needs...
Corken’s line of single and two-stage horizontal compressors has been designed to transfer a wide range of process gases,
including: butadiene, hydrogen, helium, methyl chloride, sulfur dioxide, chlorine, HCFCs, and more. They are highly
reliable in applications as varied as compression of exotic gases for research, process gas compression in the chemical
industry, compression of corrosive biogas from landfills and gas boosting in the petroleum industry.
Meeting new environmental standards...
Corken now offers a new T-Style horizontal compressor for applications where leakage control is critical. The T-Style design
has three sets of packing that create two distance pieces that can be purged or padded for maximum leakage control or
containment (see figure 1 on page 4 for details).
When properly equipped with a purge kit, Corken’s double-distance-piece (T-style) design provides precise leakage control
and complies with the U.S. Environmental Protection Agency Regulations 40 CFR CH Section 264 .1053.
For corrosive applications, Corken offers a special coating that prevents corrosion and wear of critical parts within the
compressor. The coating is a nickel alloy plating which is impregnated with fluorocarbons. Optional materials for compressor
parts are available for various gases as required.
Servicing customer needs...
Customer service has always been the key to Corken’s success. Corken’s excellence in this area has been established through
highly skilled service engineers and training programs providing total customer support. Corken’s customer service group
ensures that customers are well versed in the use and application of Corken equipment, as well as maintenance schedules,
service and all safety related measures.
Corken can handle process gases such as...
air cyclopropane isobutene n-pentane HFC-14
ammonia deuterium isobutylene phosgene HFC-23
argon dimethylamine krypton propane HFC-134A
benzene dimethyl ether methane propylene HFC-152A
biogas 2,2-dimethylpropane methyl acetylene refrigerants: sulfur dioxide
butadiene ethane methyl bromide CFC-11 sulfur hexafluoride
n-butane ethyl chloride methyl chloride CFC-12 tetrafluoroethylene
1-butene ethylene methyl fluoride CFC-13 trichloroethane
bromotrifluoromethane ethylene oxide methyl mercaptan CFC-113 trimethylamine
carbon dioxide helium monoethylamine CFC-114 vinyl bromide
carbon monoxide hexafluoroethane monomethylamine CFC-115 vinyl fluoride
carbon tetrachloride n-heptane natural gas CFC500 vinyl chloride
carbonyl sulfide n-hexane neon CFC502 xenon
chlorine hydrocarbon gas nitric oxide CFC503
chlorodifluoromethane hydrogen nitrous oxide HCFC-22
cyanogen hydrogen chloride n-octaine HCFC-141B
cyclohexane isobutane ozone HCFC-142B

3
Horizontal Compressors
Features and Benefits

Figure 1: T-Style design shown above

No contamination of process gas stream...


To meet the stringent requirements of today’s markets, Corken’s new T-Style (double-distance piece) horizontal compressors
are oil-free. The T-Style has three sets of segmented packing to help control oil carryover. In addition, the extra space
between the crankcase and the compression chamber eliminates rod over travel. In other words, the portion of the piston
rod that comes into contact with the first set of packing will never reach the second set of packing while the portion of the
piston rod that comes into contact with the second set of packing will never reach the third set of packing.
Sized for your capacity needs…
Since Corken’s single- and two-stage horizontal compressors are available with a variety of cylinder sizes ranging from 8
to 2.75 inches, they can provide a wide range of flows and pressures to meet your specific requirements. The cylinder sizes
may be arranged in various combinations of single- and two-stages.
4
Horizontal Compressors
Features and Benefits

More than just a compressor...


Corken supplies custom engineered packages to meet the most demanding customer specifications. Skid mounted units can
be supplied with control panels, safety controls, pulsation dampeners, receiver tanks, valves and other special accessories
as required. Corken also offers standard mountings designed specifically for liquefied gas transfer, vapor recovery and
gas booster applications.
Serviceability...
Corken compressors are designed to minimize maintenance as well as simplify the maintenance process. Maintenance
operations such as valve replacement may be accomplished without disturbing the piping, while ring replacement may be
accomplished simply by removing the head.
5
Horizontal Compressors
Single and Double Distance Piece Designs
Plain style horizontal compressors...
The plain style HG601/HG602 series is not oil-free. The plain style has one set of oil wiper rings and one set of packing that
forms one distance piece. Plain style horizontal compressors are typically used in non corrosive applications where oil-free gas
is not required and leakage containment is not critical. Examples would be natural gas, nitrogen and air boosting applications.
New T-Style horizontal compressors...
The T-Style THG601/THG602 series is an oil-free design that has one set of oil wiper rings and three sets of packing
that form two distance pieces or barriers to external leakage (see Figure 1 for details). For a wide range of application
flexibility, each distance piece has its own line connections and can be pressurized, purged or vented separately. This
allows you to choose the best method of containment based on the requirements of your specific application. For added
convenience, purge kits with all of the accessories needed to control the purging or pressurization of each chamber are
available. T-Styles are typically used in corrosive applications where leakage containment and non-contamination of
the gas stream are critical.
Single- and two-stage configurations for plain and T-Style…
The HG601/THG601 series single-stage compressors are typically used in applications where the gas compression ratio is
less than 5:1. Applications such as liquefied gas transfer are generally better suited for a single-stage compressor (which
can take advantage of the relatively low differential pressures and offer extremely efficient gas compression). Transport,
rail car and marine unloading by vapor differential are examples of such an operation.
The HG602/THG602 series two-stage compressors are typically used in applications where the gas compression ratio is
greater than 5:1. Two-stage compressors divide the compression process into two separate steps and allow the gas to be
cooled after the first stage of compression, which results in a lower final discharge temperature. Two-stage compressors
are commonly used in booster and vapor recovery applications.
Available in single or double-acting configurations...
The plain and T-Style horizontal compressors are available in single or double-acting configurations. Single-acting
configurations are ideal for applications that require low flow and high pressure while double-acting configurations offer
maximum capacity. Single-acting configurations require the use of a blank valve option.

Serving Many Industries... Corken Compressors are


• Petrochemical used in many applications...
• Pulp & Paper • Vapor Recovery
• Energy • Liquid Transfer
• SCR – Ammonia Transfer • Pressure Boosting
• Transportation • Gas Blanketing
• Utilities • Evacuation
• Dry Cleaning • Gas Gathering
• Electronics • Instrumentation
• Aerosol • Tank Car Unloading
• Food Processing • PSA Gas Generation
• Health Care • Refrigerant Reclaiming

6
Horizontal Compressors
Industrial Horizontal Gas Compressor Options
Corken offers many options and accessories...
Adjustable Clearance Head Option: Adjustable clearance heads enable you to balance the pressure load between stages by
increasing the clearance volume of a cylinder and are recommended for all two-stage horizontal compressors. Balancing
the pressure load reduces the temperature and vibration of the compressor and provides a longer service life.
Piston Rod Material Options: To help extend the life
of your compressor, piston rods are available with
Nitride coating.
Packing Options: Segmented packing used in conjunction
with small springs offers excellent leakage control.
Safety and Control Switches: Corken can supply safety
shutdown switches for pressure, temperature, liquid
level and vibration to meet international and U.S.
specifications. These switches, in conjunction with a
control panel, can effectively automate the operation of
the compressor.
Liquid Traps: Corken offers automatic electric traps.
The automatic electric design incorporates two or more
liquid level switches depending on specific requirements.
Custom traps are available on package units.
Corken’s liquid trap provides the most thorough liquid
separation (see Figure 2) and is American Society of
Mechanical Engineers (ASME) code stamped. It contains
two level switches: one for alarm and one for shutdown.
In some cases the alarm switch is used to activate a dump
valve (not included with trap) or sound an alarm so the
operator can drain the trap using the manual drain
valve at the bottom of the trap. The manual drain valve
is supplied with this trap. This trap also contains a mist
pad. A mist pad is a mesh of interwoven wire designed
to remove fine liquid mists.
Intercoolers/Aftercoolers: Corken offers water-cooled
and air-cooled intercoolers/aftercoolers in a variety of
materials. Custom designed heat exchangers are available
for applications which require extra cooling or special
material considerations. Figure 2: ASME code stamped liquid trap shown above.

MC1002 Coating: This coating significantly increases component life in corrosive gas service. It will not peel or chip and
offers increased corrosion, moisture, abrasion and chemical resistance. Lab tests indicate that piston rings can last up to
three times longer when used with an MC1002-coated cylinder.
Suction Valve Unloaders: Unloaders may be used to provide loadless starting and/or constant speed unloading. Loadless
starting is required in applications which have a high initial differential pressure. Constant speed unloading allows for
loading and unloading the compressor while it is running rather than stopping and starting the compressor in order to
control capacity.

7
Horizontal Compressors
Industrial Horizontal Gas Compressor Options
ALLOY 50 piston rings and rod packing: ALLOY 50 (a proprietary composition) is recommended when compressing a very
dry gas with a high K value. These gases tend to have high operating temperatures and offer minimal lubricating qualities.
ALLOY 50 extends the service life of the piston rings and rod packing and minimizes leakage.
Optional Materials: Corken has several material options for a variety of compressor parts. Piston rings are available in
ALLOY 50, PEEK and other filled PTFE‚ blends. Valve plates are available in stainless steel and PEEK materials. Optional
materials for piston rods are also available. O-rings are offered in PTFE, Viton®, Buna-N or Neoprene®1. Consult the factory
for optional materials that can be specified on special applications.
Mounting Options: Corken offers three standard mountings for our industrial horizontal compressors. The 103 mounting
is a basic mounting and allows for maximum flexibility for on-site installation. The 107C has a 4-way valve and liquid trap
and is designed for LTVR (liquid transfer vapor recovery) applications. The 109C mounting does not have a 4-way valve
but has a liquid trap for use in liquefied gas applications. The 109C mounting is best suited when vapor recovery is not
required. The information below gives a more detailed explanation of the standard horizontal mountings.

103 Style Mounting 107C Style Mounting 109C Style Mounting


• Structural steel skid • Structural steel skid • Structural steel skid
• ANSI flanged gas connections • ANSI flanged gas connections • ANSI flanged gas connections
• V-belt drive and enclosed belt guard • V-belt drive and enclosed belt guard • V-belt drive and enclosed belt guard
• Pressure gauges are mounted on the • Pressure gauges are mounted on the • Pressure gauges are mounted on the
compressor compressor compressor
• Welded vent tank • Welded interconnecting piping and • Welded interconnecting piping and
• High discharge adjustable driver slide fittings fittings
base • ASME automatic liquid trap with • ASME automatic liquid trap with
• The 103 mounting is for two cylinder two NEMA 7 liquid level switches for two NEMA 7 liquid level switches for
single-stage mountings only alarm and to stop compressor alarm and to stop compressor
• Liquid trap pipe away relief valve • Liquid trap pipe away relief valve
• Packing vent tank • Packing vent tank
• High discharge temperature switches • High discharge temperature switches
• Discharge temperature gauge • Discharge temperature gauge
• Low oil pressure switch • Low oil pressure switch
• Adjustable driver slide base • Adjustable driver slide base
• Flanged non-lube 4-way valve

Options to match your application...


Corken offers numerous options that adapt to your compression needs. The table on the following page lists some of the
more common gases and some of the hazards associated with these gases. As noted, certain gases or gas mixtures are
corrosive, flammable, explosive or toxic. Many of these factors will affect the selection of the compressor and accompanying
options. Some of the more common options are matched up with the assorted gases listed on the following table; however,
this is not a comprehensive list of required options so consult Corken before specifying your compressor options. Corken’s
application engineers can quickly recommend the most suitable materials of construction and component options necessary
for the optimal performance.

1 Registered trademarks of the DuPont company.

8
Horizontal Compressors
Matching Options with Gases
T MC 1002 Alloy 50 Optional
Type of Gas Formula Style Coating Materials Comments
Explosive Flammable Corrosive Toxic
Copper, aluminum and zinc prohibited. PTFE O-rings and
Amines
iron/lead trim recommended.
Ammonia NH3 Copper and copper alloys prohibited.
Leak tightness important. Compression ratios are limited due
Argon Ar
to high specific heat ratio.
Highly corrosive when wet. Recommendations will vary
Biogas
depending on nature of mixture.
Copper and copper alloys prohibited. Leak tightness is
Butadiene C 4H 6
important.
Butane, butene C 4H10/C 4H8 Easily Liquefied

CFC, HFC, HCFC Leak tightness important.


Acidic when wet. Compression ratios are limited due to high
Carbon dioxide CO2
specific heat ratio.
No high nickel alloys or pure nickel. Compression ratios are
Carbon monoxide CO
limited due to high specific heat ratio.
Highly corrosive when wet. Chrome oxide piston rod coating
Chlorine Cl2
and PTFE O-rings required.
Copper, tin, zinc prohibited. PTFE O-rings required.
Dimethylamine (CH3)2NH

Dimethyl ether (CH3)2O Optional O-ring material available.

Ethane C2H 6

Ethylene C2 H 6 Iron/lead trim and PTFE O-rings recommended.

Ethylene oxide C2 H 4 O Copper, silver, magnesium prohibited. PTFE O-rings required.


Leak tightness important. Compression ratios are limited due
Helium He
to high specific heat ratio.
Hydrocarbon gases HC Unusual compressibility factors, chance of liquefaction.
Leak tightness very important. Compression ratios are
Hydrogen H2
limited due to high specific heat ratio.
Chrome oxide piston rod coating recommended. Iron/lead
Hydrogen chloride HCl trim and PTFE O-rings required. Compression ratios are
limited due to high specific heat ratio.
Isobutane CH(CH3)3

Isobutylene (CH3)2C:CH2 Iron/lead trim and PTFE O-rings required.

Methane CH4
Zinc, aluminum, magnesium and their alloys prohibited.
Methyl chloride CH3Cl Chrome oxide piston rod coating recommended. PTFE
O-rings recommended.
Methyl mercaptan CH3SH Copper, lead, zinc prohibited. PTFE O-rings required.

Natural gas Review composition of mixture.


Usually very dry with no lubricating qualities. Compression
Nitrogen N2
ratios are limited due to high specific heat ratio.
Avoid any hydrocarbons. Trichloroethane cleaning of parts
Nitrous oxide N2O
contacting the gas.
Avoid any hydrocarbons. Trichloroethane cleaning of parts
Oxygen O2 contacting the gas. Compression ratios are limited due to
high specific heat ratio.
Leak tightness important. Iron/lead trim and PTFE O-rings
Propylene C3H6
recommended.
Sulfur dioxide SO2 Corrosive when wet. Leak tightness important.
Chrome oxide piston rod coating recommended. Iron/lead
Vinyl chloride CH2CHCl
trim and PTFE recommended.

9
Horizontal Compressors
Model Number Identification Code
INDUSTRIAL HORIZONTAL SINGLE CYLINDER COMPRESSORS
MODEL NUMBER
BASE MODEL NUMBER HG601AX HG601BX HG601CX HG601DX HG601EX HG601FX BASE X X X X X X X X X X X
Plain Style Cylinder size 8" 6" 5" 4" 3¼" 2¾"
Approximate shipping weight (lbs.) 730 650 640 630 620 620

BASE MODEL NUMBER THG601AX THG601BX THG601CX THG601DX THG601EX THG601FX


T-Style Cylinder size 8" 6" 5" 4" 3¼" 2¾"
Approximate shipping weight (lbs.) 780 700 690 680 670 670

SPECIFICATION FIELDS
Standard packing Standard O
Plain style only
Packing Purge packing Optional P
Arrangement Pad packing Standard G
T-Style only
Purge packing Optional H

Standard lubricating w/external lubricator Optional L


Crankcase Standard lubricating w/ext. lubricator & heater Optional LH
Style Standard pressure lubricated crankcase Standard M
Standard pressure lubricator w/crankcase heater Optional MH

Standard suction & discharge valves Standard 4


Standard valves w/blank valves in both cylinders Optional 4B
Low inlet pressure valves Optional Optional NA NA NA NA 4L
Low inlet press.valves w/blank valves in both
Optional Optional NA NA NA NA 4BL
cylinders
Valves
Unloaders Optional Optional Optional Optional Optional NA 9
Unloaders w/blank valves in both cylinders Optional Optional Optional Optional Optional NA 9B
Unloaders with low inlet pressure valves Optional Optional NA NA NA NA 9L
Unloaders w/low inlet pressure valves & blank
Optional Optional NA NA NA NA 9BL
valves in both cylinders

Piston Ring Alloy / Alloy Optional G


and Packing PTFE / Alloy Standard F
Material PEEK / Alloy Optional H

Gasket
Iron gasket material Standard D
Material

Buna-N Standard A
O-ring Neoprene® Optional B
Material Viton® Optional D
PTFE Optional E

Intercooler No intercooler Standard N

No flywheel supplied Optional N


Flywheel
Standard flywheel Standard S

Coated cylinder only Optional C


Protective
No coating Standard N
Coating
Coating on all necessary wetted parts Optional W

Piston Rod
Nitrotec® Standard N
Coating

Adjustable None Standard Standard Standard Standard Standard NA N


Head Adjustable head Optional Optional Optional Optional Optional Standard 1
NA = Not Available
Neoprene® and Viton® are registered trademarks of the Dupont.
Nitrotec® is a registered trademark of TTI Group Ltd.

10
Horizontal Compressors
Model Number Identification Code
INDUSTRIAL HORIZONTAL TWO CYLINDER, SINGLE-STAGE COMPRESSORS
MODEL NUMBER
BASE MODEL NUMBER HG601AA HG601BB HG601CC HG601DD HG601EE HG601FF BASE X X X X X X X X X X X
Plain Style Cylinder size 8" x 8" 6" x 6" 5" x 5" 4" x 4" 3¼" x 3¼" 2¾" x 2¾"
Approximate shipping weight (lbs.) 1,070 910 890 870 845 845

BASE MODEL NUMBER THG601AA THG601BB THG601CC THG601DD THG601EE THG601FF


T-Style Cylinder size 8" x 8" 6" x 6" 5" x 5" 4" x 4" 3¼" x 3¼" 2¾" x 2¾"
Approximate shipping weight (lbs.) 1,170 1,010 990 970 945 945

SPECIFICATION FIELDS
Standard packing Standard O
Plain style only
Packing Purge packing Optional P
Arrangement Pad packing Standard G
T-Style only
Purge packing Optional H

Standard lubricating w/external lubricator Optional L


Crankcase Standard lubricating w/ext. lubricator & heater Optional LH
Style Standard pressure lubricated crankcase Standard M
Standard pressure lubricated w/crankcase htr. Optional MH

Standard suction & discharge valves Standard 4


Standard valves w/blank valves in both cylinders Optional 4B
Low inlet pressure valves Optional Optional NA NA NA NA 4L
Low inlet pressure valves w/blank valves in both
Optional Optional NA NA NA NA 4BL
cylinders
Valves
Unloaders Optional Optional Optional Optional Optional NA 9
Unloaders w/blank valves in both cylinders Optional Optional Optional Optional Optional NA 9B
Unloaders with low inlet pressure valves Optional Optional NA NA NA NA 9L
Unloaders w/low inlet pressure valves & blank
Optional Optional NA NA NA NA 9BL
valves in both cylinders

Piston Ring Alloy / Alloy Optional G


and Packing PTFE / Alloy Standard F
Material PEEK / Alloy Optional H

Gasket
Iron gasket material Standard D
Material

Buna-N Standard A
O-ring Neoprene® Optional B
Material Viton® Optional D
PTFE Optional E

Intercooler No intercooler Standard N

No flywheel supplied Optional N


Flywheel
Standard flywheel Standard S

Coated cylinder only Optional C


Protective
No coating Standard N
Coating
Coating on all necessary wetted parts Optional W

Piston Rod
Nitrotec® Standard N
Coating

Adjustable None Standard Standard Standard Standard Standard NA N


Head Adjustable heads on both cylinders Optional Optional Optional Optional Optional Standard 3
NA = Not Available
Neoprene® and Viton® are registered trademarks of the Dupont.
Nitrotec® is a registered trademark of TTI Group Ltd.

11
Horizontal Compressors
Model Number Identification Code
INDUSTRIAL HORIZONTAL TWO CYLINDER, TWO-STAGE COMPRESSORS
MODEL NUMBER
BASE MODEL NUMBER HG602AB HG602AC HG602AD HG602BC HG602BD BASE X X X X X X X X X X X
Plain Style Cylinder size 8" x 6" 8" x 5" 8" x 4" 6" x 5" 6" x 4"
Approximate shipping weight (lbs.) 990 980 970 930 895

BASE MODEL NUMBER THG602AB THG602AC THG602AD THG602BC THG602BD


T-Style Cylinder size 8" x 6" 8" x 5" 8" x 4" 6" x 5" 6" x 4"
Approximate shipping weight (lbs.) 1090 1080 1070 1030 995

SPECIFICATION FIELDS
Standard packing Standard O
Plain style only
Packing Purge packing Optional P
Arrangement Pad packing Standard G
T-Style only
Purge packing Optional H

Std. lubricating w/external lubricator Optional L


Crankcase Std. lubricating w/external lube. & heater Optional LH
Style Std. pressure lubricated crankcase Standard M
Std. pressure lubricated w/crankcase heater Optional MH

Standard suction & discharge valves Standard 4


Standard valves w/blank valves in both stages Optional 4B
Low inlet pressure valves Optional 4L
Low inlet pressure valves w/blank valves in both
Optional 4BL
stages
Standard valves w/blank valves in 1st stage Optional 4F
Low inlet pressure valves w/blank valves in 1st
Optional 4FL
stage
Standard valves w/blank valves in 2nd stage Optional 4S
Low inlet pressure valves w/blank valves in 2nd
Optional 4SL
Valves stage
Unloaders Optional 9
Unloaders w/blank valves in both stages Optional 9B
Unloaders w/low inlet pressure valves Optional 9L
Unloaders w/low inlet pressure valves & blank
Optional 9BL
valves in both stages
Unloaders w/blank valves in 1st stage Optional 9F
Unloaders w/low inlet pressure valves & blank
Optional 9FL
valves in 1st stage
Unloaders w/blank valves in 2nd stage Optional 9S
Unloaders w/low inlet pressure valves & blank
Optional 9SL
valves in 2nd stage

Piston Ring Alloy / Alloy Optional G


& Packing PTFE / Alloy Standard F
Material PEEK / ALLOY Optional H

Gasket
Iron gasket material Standard D
Material

Buna-N Standard A
O-ring Neoprene® Optional B
Material Viton® Optional D
PTFE Optional E

Intercooler No intercooler Standard N

No flywheel supplied Optional N


Flywheel
Standard flywheel Standard S

Protective Coated cylinder only Optional C


Coating Coating on all necessary wetted parts Optional W

Piston Rod
Nitrotec® Standard N
Coating

None Standard N
Adjustable Adjustable head on 1st stage cylnder only Optional 1
Head Adjustable head on 2nd stage cylnder only Optional 2
Adjustable heads on both cylinders Optional 3
NA = Not Available
Neoprene® and Viton® are registered trademarks of the Dupont. Nitrotec® is a registered trademark of TTI Group Ltd.

12
Horizontal Compressors
Model Number Identification Code
INDUSTRIAL HORIZONTAL TWO CYLINDER, TWO-STAGE COMPRESSORS (cont'd.)
MODEL NUMBER
BASE MODEL NUMBER HG602BE HG602BF HG602DE HG602DF HG602EF BASE X X X X X X X X X X X
Plain Style Cylinder size 6" x 3¼" 6" x 2¾" 4" x 3¼" 4" x 2¾" 3¼" x 2¾"
Approximate shipping weight (lbs.) 880 880 860 860 845

BASE MODEL NUMBER THG602BE THG602BF THG602DE THG602DF THG602EF


T-Style Cylinder size 6" x 3¼" 6" x 2¾" 4" x 3¼" 4" x 2¾" 3¼" x 2¾"
Approximate shipping weight (lbs.) 980 980 960 960 945

SPECIFICATION FIELDS
Standard packing Standard O
Plain style only
Packing Purge packing Optional P
Arrangement Pad packing Standard G
T-Style only
Purge packing Optional H

Std. lubricating w/external lubricator Optional L


Crankcase Std. lubricating w/external lube. & heater Optional LH
Style Std. pressure lubricated crankcase Standard M
Std. pressure lubricated w/crankcase heater Optional MH

Standard suction & discharge valves Standard 4


Standard valves w/blank valves in both stages Optional 4B
Low inlet pressure valves Optional Optional NA NA NA 4L
Low inlet pressure valves w/blank valves in both
Optional Optional NA NA NA 4BL
stages
Standard valves w/blank valves in 1st stage Optional 4F
Low inlet pressure valves w/blank valves in 1st
Optional Optional NA NA NA 4FL
stage
Standard valves w/blank valves in 2nd stage Optional 4S
Low inlet pressure valves w/blank valves in 2nd
Optional Optional NA NA NA 4SL
Valves stage
Unloaders Optional NA Optional NA NA 9
Unloaders w/blank valves in both stages Optional NA Optional NA NA 9B
Unloaders w/low inlet pressure valves Optional NA Optional NA NA 9L
Unloaders w/low inlet pressure valves & blank
Optional NA NA NA NA 9BL
valves in both stages
Unloaders w/blank valves in 1st stage
g Optional
p NA Optional
p NA NA 9F
Unloaders w/low inlet pressure valves & blank
Optional NA NA NA NA 9FL
valves in 1st stage
Unloaders w/blank valves in 2nd stage Optional NA Optional NA NA 9S
Unloaders w/low inlet pressure valves & blank
Optional NA NA NA NA 9SL
valves in 2nd stage

Piston Ring Alloy / Alloy Optional G


& Packing PTFE / Alloy Standard F
Material PEEK / ALLOY Optional H

Gasket
Iron gasket material Standard D
Material
Buna-N Standard A
O-ring Neoprene® Optional B
Material Viton® Optional D
PTFE Optional E

Intercooler No intercooler Standard N

No flywheel supplied Optional N


Flywheel
Standard flywheel Standard S

Protective Coated cylinder only Optional C


Coating Coating on all necessary wetted parts Optional W

Piston Rod
Nitrotec® Standard N
Coating

None Standard N
Adjustable Adjustable head on 1st stage cylnder only Optional 1
Head Adjustable head on 2nd stage cylnder only Optional 2
Adjustable heads on both cylinders Optional 3

NA = Not Available
Neoprene® and Viton® are registered trademarks of the Dupont.
Nitrotec® is a registered trademark of TTI Group Ltd.

13
Horizontal Compressors
Model Number Identification Code
LPG HORIZONTAL TWO CYLINDER, SINGLE-STAGE COMPRESSORS
MODEL NUMBER
BASE MODEL NUMBER HG601AA HG601BB HG601CC HG601DD HG601EE HG601FF BASE X X X X X X X X X X X
Plain Style Cylinders 8" x 8" 6" x 6" 5" x 5" 4" x 4" 3¼" x 3¼" 2¾" x 2¾"
Approx. shipping weight (lbs.) 1070 910 890 870 845 845

BASE MODEL NUMBER THG601AA THG601BB THG601DD THG601DD THG601EE THG601FF


T-Style Cylinders 8" x 8" 6" x 6" 5" x 5" 4" x 4" 3¼" x 3¼" 2¾" x 2¾"
Approx. shipping weight (lbs.) 1170 1010 990 970 945 945

SPECIFICATION FIELDS
Standard packing Standard O
Plain style only
Packing Purge packing Optional P
Arrangement Pad packing Standard G
T-Style only
Purge packing Optional H

Crankcase Standard pressure lube Standard M


Style Standard pressure lube with heater Optional MH

Standard valves Standard 4


Valves
Suction valve Optional Optional Optional Optional Optional NA 9

Piston Ring
and Packing PTFE Alloy Standard F
Material

Gasket Aluminum gaskets Standard NA B


Material Iron/lead gaskets NC Standard D

Buna-N Standard A
O-ring Material
Neoprene® Optional B

Intercooler No intercooler Standard N

None Optional N
Flywheel
Standard Standard S

Protective
No coating Standard N
Coating

Piston Rod
Nitrotec® Standard N
Coating

Adjustable None Standard NA N


Head Adjustable heads on both ends Optional Optional Optional Optional Optional Standard 3
NA = Not Available NC = No Charge
Neoprene® is a registered trademark of DuPont.
Nitrotec® is a registered trademark of TTI Group Ltd.

14
Horizontal Compressors
Operating Specifications
Equipment Type & Options Features & Benefits
Single or double acting, horizontal, reciprocating Non-lubricated operation to minimize oil
Self-lubricating piston rings:
piston type compressor in gas
Multiple materials and
Slip on weld connections on 3.25", 4", 5", 6" and Versatility for your application
configurations:
8" cylinders. Multiple mounting
Versatility for your application
600 lb ANSI flange connections for 2.75" cylinders. configurations:
High efficiency valves: Quiet, reliable operation
Reversible oil pump: Allows operation in either direction
Simplified top down design: Routine maintenance is minimally invasive

Single-Stage Horizontal Compressors


Single Cylinder HG601AX HG601BX HG601CX HG601DX HG601EX HG601FX
Models THG601AX THG601BX THG601CX THG601DX THG601EX THG601FX
Size 8" 6" 5" 4" 3.25" 2.75"
Displacement cfm (m3/hr)
400 rpm 68.8 (116.9) 38.4 (65.2) 26.4 (44.9) 16.8 (28.5) 10.8 (18.3) 7.6 (12.9)
1200 rpm 207.0 (351.7) 115.0 (195.4) 79.2 (134.4) 49.8 (84.6) 32.2 (54.5) 22.8 (56.0)
Approximate shipping weight lb. (kg.)
HG model 730 (331.1) 650 (295.0) 640 (290.3) 630 (285.8) 620 (281.2) 620 (281.2)
THG model 780 (353.8) 700 (317.5) 690 (313.0) 680 (308.4) 670 (303.9) 670 (303.9)
Two Cylinder HG601AA HG601BB HG601CC HG601DD HG601EE HG601FF
Models THG601AA THG601BB THG601CC THG601DD THG601EE THG601FF
Size 8" x 8" 6" x 6" 5" x 5" 4" x 4" 3.25" x 3.25" 2.75" x 2.75"
Displacement cfm (m3/hr)
400 rpm 138 (234.5) 76.8 (130.5) 52.8 (89.7) 33.2 (56.4) 21.2 (36.0) 14.8 (25.1)
1200 rpm 414 (704) 231 (393) 158.4 (268.8) 99.6 (169.2) 64 (108.7) 44.4 (75.6)
Approximate shipping weight lb. (kg.)
HG model 1,070 (485.4) 910 (412.8) 890 (403.7) 870 (394.6) 845 (383.3) 845 (383.3)
THG model 1,170 (530.7) 1,010 (458.1) 990 (449.1) 970 (440.0) 945 (428.7) 945 (428.7)

Two-Stage Horizontal Compressors


HG602AB HG602AC HG602AD HG602BC HG602BD HG602BF
Two Cylinder Models
THG602AB THG602AC THG602AD THG602BC THG602BD THG602BF
Size 8" x 6" 8" x 5" 8" x 4" 6" x 5" 6" x 4" 6" x 2.75"
Displacement cfm (m3/hr)
400 rpm 68.8 (116.9) 68.8 (116.9) 68.8 (116.9) 38.4 (65.2) 38.4 (65.2) 38.4 (65.2)
1200 rpm 207.0 (351.7) 207.0 (351.7) 207.0 (351.7) 115.0 (195.4) 115.0 (195.4) 115.0 (195.4)
Approximate shipping weight lb. (kg.)
HG model 990 (449.1) 980 (444.5) 970 (440.0) 930 (421.9) 895 (406.0) 880 (399.2)
THG model 1,090 (494.4) 1,080 (489.9) 1,070 (485.4) 1,030 (467.2) 995 (451.3) 980 (444.5)

HG602BE HG602CD HG602CF HG602DE HG602DF HG602EF


Two Cylinder Models
THG602BE THG602CD THG602CF THG602DE THG602DF THG602EF
Size 6" x 3.25" 5" x 4" 5" x 2.75" 4" x 3.25" 4" x 2.75" 3.25" x 2.75"
Displacement cfm (m3/hr)
400 rpm 38.4 (65.2) 26.4 (44.9) 26.4 (44.9) 16.8 (28.5) 16.8 (28.5) 10.8 (18.3)
1200 rpm 79.2 (134.4) 79.2 (134.4) 79.2 (134.4) 49.8 (84.6) 49.8 (84.6) 32.2 (54.5)
Approximate shipping weight lb. (kg.)
HG model 880 (399.2) 880 (399.2) 867 (393.3) 860 (390.1) 860 (390.1) 845 (383.3)
THG model 980 (444.5) 980 (444.5) 967 (438.6) 960 (435.5) 960 (435.5) 945 (428.7)

15
Horizontal Compressors
Operating Specifications
Cylinder Data
Cylinder Code
Description
A B C D E F
Cylinder Bore in. (mm) 8.0 (203.2) 6.0 (152.4) 5.0 (127) 4.0 (101.6) 3.25 (82.6) 2.75 (69.9)
Maximum working pressure 1,650.0
300.0 (20.7) 350 (24.1) 750 (51.7) 1,000.0 (69.0) 1,200.0 (82.8)
psia (bar g) (113.8)
Piston ring radial thickness
0.215 (5.46) 0.155 (3.98) 0.155 (3.98) 0.082 (2.08) 0.082 (2.08) 0.090 (2.29)
(minimum) inches (mm)

Frame Data
Stroke inches (mm) 3.0 (76.2)
Maximum gas rod load lb (kg) 7,000 (3,175.2)
Maximum motor size hp (kg) 75 (55.9)
Maximum discharge temp °F (°C) 350.0 (176.7)
Minimum temp °F (°C) -25 (-31.6)
RPM range 400 - 1,200

THG/HG600 Series Clearances and Dimensions


Specification Inches
Piston clearance see figure on page 33
0.0013
Clearance: connecting rod bearing to crankshaft journal
0.0033
Clearance: wrist pin to wrist pin bushing (maximum)1 0.001
Cylinder finish 16–32 RMS
Clearance: oil pump adapter shaft to bushing (maximum)1 0.0036
0.002
Crankshaft end play (cold)
0.003
Flywheel runout at O.D. (maximum) 0.020
Clearance: crosshead to crosshead guide bore (maximum) 0.008
32 RMS (limited
number of small pits
Crosshead guide bore finish in crankcase
and scratches are
acceptable)
1 Dimensions for honing are included with new bushings (which must be installed, then honed).

16
Horizontal Compressors
Material Specifications
Part Model No. Standard Material Optional Material
Crankcase All Ductile iron ASTM A536, Grade 65-45-12
Adapters All Ductile iron ASTM A536, Grade 65-45-12
Cylinders All Ductile iron ASTM A536, Grade 65-45-12
Cylinder heads (adjustable & standard) All Ductile iron ASTM A536, Grade 65-45-12
Valve caps All Ductile iron ASTM A536, Grade 65-45-12
Crankcase bearing carrier All Gray iron ASTM A48, Class 30
Flanges All Steel slip-on weld
Valve bumper (guard) All Stainless steel
Valve seat All Stainless steel
Valve plates and springs All Stainless steel
Valve gaskets All Iron
2.75", 3.25",
Pistons Steel
4", 5"
Ductile iron A536 Grade
Pistons 6", 8" Aluminum A356-T6
65-45-12 (single stage only)
Piston rod All C-1050 Steel Nitrotec1
Crosshead All Gray iron ASTM A48, Class 30
Connecting rod & packing cartridge All Ductile iron ASTM A536, Grade 65-45-12
Piston rings All PTFE (glass and moly filled)
Rider rings All PTFE (glass and moly filled)
Packing: segmented rings All PTFE (carbon filled)
Packing: segmented oil wiper rings All Brass
Connecting rod bearing All Bimetal D-2 Babbit
Crankshaft All Ductile iron ASTM A536, Grade 80-55-06
Wrist pin All C-1018 steel
Wrist pin bushing All Bronze SAE 660
Main bearings All Tapered roller
Inspection plate All Carbon steel
O-rings All Buna-N PTFE, Viton2, Neoprene2
Retainer rings All Carbon steel
Lube
Lubricator tubing Steel
models
Lube Force feed with divider block - no flow
Lubricator
models shutdown
1 Nitrotec ® is a registered trademark of TTI Group Ltd.
2 Viton ® and Neoprene ® are registered trademarks of the DuPont company.

17
Horizontal Compressors
HG601 Series—Plain Style Single Cylinder Outline Dimensions

Inches (Centimeters)

A B C C1 D
Cylinder Size
Nozzle CL Flange Height (Standard head) (Adjustable head) Flange Size
a
2.75" 23.41 (59.4) 6.19 (15.7) — 33.94 (86.1)
3.25" 22.50 (57.1) 5.00 (12.7) 29.31 (74.4) 32.19 (81.5) 2" slip on
4" 22.69 (57.6) 5.88 (14.9) 30.00 (76.2) 32.81 (83.3) 2" slip on
5" 22.32 (56.7) 5.09 (12.9) 29.26 (74.3) 32.07 (81.5) 2" slip on
6" 22.94 (58.2) 5.94 (15.0) 30.25 (76.8) 33.06 (83.9) 2" slip on
8" 23.63 (60.0) 7.25 (18.4) 32.13 (81.5) 34.94 (88.7) 3" slip on
a1.5" 1500 lb. ASA flange not supplied.
NOTE: 1. Standard flywheel (not shown) 5-5V 21.2
2. Jacking screw provided for cylinder support (8" and 6" cylinders only).

18
Horizontal Compressors
HG601/HG602 Series—Plain Style Double Cylinder Outline Dimensions

Inches (Centimeters)

A B C C1 D
Cylinder Size
Nozzle CL Flange Height (Standard head) (Adjustable head) Flange Size
a
2.75" 23.41 (59.4) 6.19 (15.7) — 33.94 (86.1)
3.25" 22.50 (57.1) 5.00 (12.7) 29.31 (74.4) 32.19 (81.5) 2" slip on
4" 22.69 (57.6) 5.88 (14.9) 30.00 (76.2) 32.81 (83.3) 2" slip on
5" 22.32 (56.7) 5.09 (12.9) 29.26 (74.3) 32.07 (81.5) 2" slip on
6" 22.94 (58.2) 5.94 (15.0) 30.25 (76.8) 33.06 (83.9) 2" slip on
8" 23.63 (60.0) 7.25 (18.4) 32.13 (81.5) 34.94 (88.7) 3" slip on
a1.5" 1500 lb. ASA flange not supplied.
NOTE: 1. Standard flywheel (not shown) 5-5V 21.2
2. Jacking screw provided for cylinder support (8" and 6" cylinders only).

19
Horizontal Compressors
THG601 Series—T-Style Single Cylinder Outline Dimensions

Inches (Centimeters)

A B C C1 D
Cylinder Size
Nozzle CL Flange Height (Standard head) (Adjustable head) Flange Size
a
2.75" 31.22 (79.3) 6.19 (15.7) — 41.75 (106.0)
3.25" 30.31 (77.0) 5.00 (12.7) 37.12 (94.3) 40.00 (106.6) 2" slip on
4" 30.50 (77.5) 5.88 (14.9) 37.81 (96.0) 40.62 (103.2) 2" slip on
5" 30.13 (76.5) 5.09 (12.9) 37.07 (94.2) 39.88 (101.3) 2" slip on
6" 30.75 (78.1) 5.94 (15.0) 38.06 (96.7) 40.88 (103.8) 2" slip on
8" 31.44 (79.9) 7.25 (18.4) 39.94 (101.5) 42.75 (108.6) 3" slip on
a1.5" 1500 lb. ASA flange not supplied.
NOTE: 1. Standard flywheel (not shown) 5-5V 21.2
2. Jacking screw provided for cylinder support (8" and 6" cylinders only).

20
Horizontal Compressors
THG601/THG602 Series—T-Style Double Cylinder Outline Dimensions

Inches (Centimeters)

A B C C1 D
Cylinder Size
Nozzle CL Flange Height (Standard head) (Adjustable head) Flange Size
a
2.75" 31.22 (79.3) 6.19 (15.7) — 41.75 (106.0)
3.25" 30.31 (77.0) 5.00 (12.7) 37.12 (94.3) 40.00 (106.6) 2" slip on
4" 30.50 (77.5) 5.88 (14.9) 37.81 (96.0) 40.62 (103.2) 2" slip on
5" 30.13 (76.5) 5.09 (12.9) 37.07 (94.2) 39.88 (101.3) 2" slip on
6" 30.75 (78.1) 5.94 (15.0) 38.06 (96.7) 40.88 (103.8) 2" slip on
8" 31.44 (79.9) 7.25 (18.4) 39.94 (101.5) 42.75 (108.6) 3" slip on
a1.5" 1500 lb. ASA flange not supplied.
NOTE: 1. Standard flywheel (not shown) 5-5V 21.2
2. Jacking screw provided for cylinder support (8" and 6" cylinders only).

21
Corken, Inc. • A Unit of IDEX Corporation

3805 N.W. 36th St., Oklahoma City, OK 73112

Phone (405) 946-5576 • Fax (405) 948-7343

Visit our website at http://www.corken.com

or e-mail us at info.corken@idexcorp.com

Printed in the U.S.A.


February 2012

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