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Sales Catalog
Plain and T-Style, Double-Acting Gas Compressors
Models HG601, HG602, THG601, and THG602 Series
Model THG602BE
(T-Style)
Model HG601EE
(Plain Style)
Horizontal Compressors
Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Outline Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2
Horizontal Compressors
General Information
Why select a Corken compressor?
Reliable, efficient delivery of oil-free gas. Corken is recognized world-wide for its quality, reliability and performance in
compressor applications that require 75 Hp and below.
The Industrial Series (I-Series) horizontal compressors can handle your gas processing needs...
Corken’s line of single and two-stage horizontal compressors has been designed to transfer a wide range of process gases,
including: butadiene, hydrogen, helium, methyl chloride, sulfur dioxide, chlorine, HCFCs, and more. They are highly
reliable in applications as varied as compression of exotic gases for research, process gas compression in the chemical
industry, compression of corrosive biogas from landfills and gas boosting in the petroleum industry.
Meeting new environmental standards...
Corken now offers a new T-Style horizontal compressor for applications where leakage control is critical. The T-Style design
has three sets of packing that create two distance pieces that can be purged or padded for maximum leakage control or
containment (see figure 1 on page 4 for details).
When properly equipped with a purge kit, Corken’s double-distance-piece (T-style) design provides precise leakage control
and complies with the U.S. Environmental Protection Agency Regulations 40 CFR CH Section 264 .1053.
For corrosive applications, Corken offers a special coating that prevents corrosion and wear of critical parts within the
compressor. The coating is a nickel alloy plating which is impregnated with fluorocarbons. Optional materials for compressor
parts are available for various gases as required.
Servicing customer needs...
Customer service has always been the key to Corken’s success. Corken’s excellence in this area has been established through
highly skilled service engineers and training programs providing total customer support. Corken’s customer service group
ensures that customers are well versed in the use and application of Corken equipment, as well as maintenance schedules,
service and all safety related measures.
Corken can handle process gases such as...
air cyclopropane isobutene n-pentane HFC-14
ammonia deuterium isobutylene phosgene HFC-23
argon dimethylamine krypton propane HFC-134A
benzene dimethyl ether methane propylene HFC-152A
biogas 2,2-dimethylpropane methyl acetylene refrigerants: sulfur dioxide
butadiene ethane methyl bromide CFC-11 sulfur hexafluoride
n-butane ethyl chloride methyl chloride CFC-12 tetrafluoroethylene
1-butene ethylene methyl fluoride CFC-13 trichloroethane
bromotrifluoromethane ethylene oxide methyl mercaptan CFC-113 trimethylamine
carbon dioxide helium monoethylamine CFC-114 vinyl bromide
carbon monoxide hexafluoroethane monomethylamine CFC-115 vinyl fluoride
carbon tetrachloride n-heptane natural gas CFC500 vinyl chloride
carbonyl sulfide n-hexane neon CFC502 xenon
chlorine hydrocarbon gas nitric oxide CFC503
chlorodifluoromethane hydrogen nitrous oxide HCFC-22
cyanogen hydrogen chloride n-octaine HCFC-141B
cyclohexane isobutane ozone HCFC-142B
3
Horizontal Compressors
Features and Benefits
6
Horizontal Compressors
Industrial Horizontal Gas Compressor Options
Corken offers many options and accessories...
Adjustable Clearance Head Option: Adjustable clearance heads enable you to balance the pressure load between stages by
increasing the clearance volume of a cylinder and are recommended for all two-stage horizontal compressors. Balancing
the pressure load reduces the temperature and vibration of the compressor and provides a longer service life.
Piston Rod Material Options: To help extend the life
of your compressor, piston rods are available with
Nitride coating.
Packing Options: Segmented packing used in conjunction
with small springs offers excellent leakage control.
Safety and Control Switches: Corken can supply safety
shutdown switches for pressure, temperature, liquid
level and vibration to meet international and U.S.
specifications. These switches, in conjunction with a
control panel, can effectively automate the operation of
the compressor.
Liquid Traps: Corken offers automatic electric traps.
The automatic electric design incorporates two or more
liquid level switches depending on specific requirements.
Custom traps are available on package units.
Corken’s liquid trap provides the most thorough liquid
separation (see Figure 2) and is American Society of
Mechanical Engineers (ASME) code stamped. It contains
two level switches: one for alarm and one for shutdown.
In some cases the alarm switch is used to activate a dump
valve (not included with trap) or sound an alarm so the
operator can drain the trap using the manual drain
valve at the bottom of the trap. The manual drain valve
is supplied with this trap. This trap also contains a mist
pad. A mist pad is a mesh of interwoven wire designed
to remove fine liquid mists.
Intercoolers/Aftercoolers: Corken offers water-cooled
and air-cooled intercoolers/aftercoolers in a variety of
materials. Custom designed heat exchangers are available
for applications which require extra cooling or special
material considerations. Figure 2: ASME code stamped liquid trap shown above.
MC1002 Coating: This coating significantly increases component life in corrosive gas service. It will not peel or chip and
offers increased corrosion, moisture, abrasion and chemical resistance. Lab tests indicate that piston rings can last up to
three times longer when used with an MC1002-coated cylinder.
Suction Valve Unloaders: Unloaders may be used to provide loadless starting and/or constant speed unloading. Loadless
starting is required in applications which have a high initial differential pressure. Constant speed unloading allows for
loading and unloading the compressor while it is running rather than stopping and starting the compressor in order to
control capacity.
7
Horizontal Compressors
Industrial Horizontal Gas Compressor Options
ALLOY 50 piston rings and rod packing: ALLOY 50 (a proprietary composition) is recommended when compressing a very
dry gas with a high K value. These gases tend to have high operating temperatures and offer minimal lubricating qualities.
ALLOY 50 extends the service life of the piston rings and rod packing and minimizes leakage.
Optional Materials: Corken has several material options for a variety of compressor parts. Piston rings are available in
ALLOY 50, PEEK and other filled PTFE‚ blends. Valve plates are available in stainless steel and PEEK materials. Optional
materials for piston rods are also available. O-rings are offered in PTFE, Viton®, Buna-N or Neoprene®1. Consult the factory
for optional materials that can be specified on special applications.
Mounting Options: Corken offers three standard mountings for our industrial horizontal compressors. The 103 mounting
is a basic mounting and allows for maximum flexibility for on-site installation. The 107C has a 4-way valve and liquid trap
and is designed for LTVR (liquid transfer vapor recovery) applications. The 109C mounting does not have a 4-way valve
but has a liquid trap for use in liquefied gas applications. The 109C mounting is best suited when vapor recovery is not
required. The information below gives a more detailed explanation of the standard horizontal mountings.
8
Horizontal Compressors
Matching Options with Gases
T MC 1002 Alloy 50 Optional
Type of Gas Formula Style Coating Materials Comments
Explosive Flammable Corrosive Toxic
Copper, aluminum and zinc prohibited. PTFE O-rings and
Amines
iron/lead trim recommended.
Ammonia NH3 Copper and copper alloys prohibited.
Leak tightness important. Compression ratios are limited due
Argon Ar
to high specific heat ratio.
Highly corrosive when wet. Recommendations will vary
Biogas
depending on nature of mixture.
Copper and copper alloys prohibited. Leak tightness is
Butadiene C 4H 6
important.
Butane, butene C 4H10/C 4H8 Easily Liquefied
Ethane C2H 6
Methane CH4
Zinc, aluminum, magnesium and their alloys prohibited.
Methyl chloride CH3Cl Chrome oxide piston rod coating recommended. PTFE
O-rings recommended.
Methyl mercaptan CH3SH Copper, lead, zinc prohibited. PTFE O-rings required.
9
Horizontal Compressors
Model Number Identification Code
INDUSTRIAL HORIZONTAL SINGLE CYLINDER COMPRESSORS
MODEL NUMBER
BASE MODEL NUMBER HG601AX HG601BX HG601CX HG601DX HG601EX HG601FX BASE X X X X X X X X X X X
Plain Style Cylinder size 8" 6" 5" 4" 3¼" 2¾"
Approximate shipping weight (lbs.) 730 650 640 630 620 620
SPECIFICATION FIELDS
Standard packing Standard O
Plain style only
Packing Purge packing Optional P
Arrangement Pad packing Standard G
T-Style only
Purge packing Optional H
Gasket
Iron gasket material Standard D
Material
Buna-N Standard A
O-ring Neoprene® Optional B
Material Viton® Optional D
PTFE Optional E
Piston Rod
Nitrotec® Standard N
Coating
10
Horizontal Compressors
Model Number Identification Code
INDUSTRIAL HORIZONTAL TWO CYLINDER, SINGLE-STAGE COMPRESSORS
MODEL NUMBER
BASE MODEL NUMBER HG601AA HG601BB HG601CC HG601DD HG601EE HG601FF BASE X X X X X X X X X X X
Plain Style Cylinder size 8" x 8" 6" x 6" 5" x 5" 4" x 4" 3¼" x 3¼" 2¾" x 2¾"
Approximate shipping weight (lbs.) 1,070 910 890 870 845 845
SPECIFICATION FIELDS
Standard packing Standard O
Plain style only
Packing Purge packing Optional P
Arrangement Pad packing Standard G
T-Style only
Purge packing Optional H
Gasket
Iron gasket material Standard D
Material
Buna-N Standard A
O-ring Neoprene® Optional B
Material Viton® Optional D
PTFE Optional E
Piston Rod
Nitrotec® Standard N
Coating
11
Horizontal Compressors
Model Number Identification Code
INDUSTRIAL HORIZONTAL TWO CYLINDER, TWO-STAGE COMPRESSORS
MODEL NUMBER
BASE MODEL NUMBER HG602AB HG602AC HG602AD HG602BC HG602BD BASE X X X X X X X X X X X
Plain Style Cylinder size 8" x 6" 8" x 5" 8" x 4" 6" x 5" 6" x 4"
Approximate shipping weight (lbs.) 990 980 970 930 895
SPECIFICATION FIELDS
Standard packing Standard O
Plain style only
Packing Purge packing Optional P
Arrangement Pad packing Standard G
T-Style only
Purge packing Optional H
Gasket
Iron gasket material Standard D
Material
Buna-N Standard A
O-ring Neoprene® Optional B
Material Viton® Optional D
PTFE Optional E
Piston Rod
Nitrotec® Standard N
Coating
None Standard N
Adjustable Adjustable head on 1st stage cylnder only Optional 1
Head Adjustable head on 2nd stage cylnder only Optional 2
Adjustable heads on both cylinders Optional 3
NA = Not Available
Neoprene® and Viton® are registered trademarks of the Dupont. Nitrotec® is a registered trademark of TTI Group Ltd.
12
Horizontal Compressors
Model Number Identification Code
INDUSTRIAL HORIZONTAL TWO CYLINDER, TWO-STAGE COMPRESSORS (cont'd.)
MODEL NUMBER
BASE MODEL NUMBER HG602BE HG602BF HG602DE HG602DF HG602EF BASE X X X X X X X X X X X
Plain Style Cylinder size 6" x 3¼" 6" x 2¾" 4" x 3¼" 4" x 2¾" 3¼" x 2¾"
Approximate shipping weight (lbs.) 880 880 860 860 845
SPECIFICATION FIELDS
Standard packing Standard O
Plain style only
Packing Purge packing Optional P
Arrangement Pad packing Standard G
T-Style only
Purge packing Optional H
Gasket
Iron gasket material Standard D
Material
Buna-N Standard A
O-ring Neoprene® Optional B
Material Viton® Optional D
PTFE Optional E
Piston Rod
Nitrotec® Standard N
Coating
None Standard N
Adjustable Adjustable head on 1st stage cylnder only Optional 1
Head Adjustable head on 2nd stage cylnder only Optional 2
Adjustable heads on both cylinders Optional 3
NA = Not Available
Neoprene® and Viton® are registered trademarks of the Dupont.
Nitrotec® is a registered trademark of TTI Group Ltd.
13
Horizontal Compressors
Model Number Identification Code
LPG HORIZONTAL TWO CYLINDER, SINGLE-STAGE COMPRESSORS
MODEL NUMBER
BASE MODEL NUMBER HG601AA HG601BB HG601CC HG601DD HG601EE HG601FF BASE X X X X X X X X X X X
Plain Style Cylinders 8" x 8" 6" x 6" 5" x 5" 4" x 4" 3¼" x 3¼" 2¾" x 2¾"
Approx. shipping weight (lbs.) 1070 910 890 870 845 845
SPECIFICATION FIELDS
Standard packing Standard O
Plain style only
Packing Purge packing Optional P
Arrangement Pad packing Standard G
T-Style only
Purge packing Optional H
Piston Ring
and Packing PTFE Alloy Standard F
Material
Buna-N Standard A
O-ring Material
Neoprene® Optional B
None Optional N
Flywheel
Standard Standard S
Protective
No coating Standard N
Coating
Piston Rod
Nitrotec® Standard N
Coating
14
Horizontal Compressors
Operating Specifications
Equipment Type & Options Features & Benefits
Single or double acting, horizontal, reciprocating Non-lubricated operation to minimize oil
Self-lubricating piston rings:
piston type compressor in gas
Multiple materials and
Slip on weld connections on 3.25", 4", 5", 6" and Versatility for your application
configurations:
8" cylinders. Multiple mounting
Versatility for your application
600 lb ANSI flange connections for 2.75" cylinders. configurations:
High efficiency valves: Quiet, reliable operation
Reversible oil pump: Allows operation in either direction
Simplified top down design: Routine maintenance is minimally invasive
15
Horizontal Compressors
Operating Specifications
Cylinder Data
Cylinder Code
Description
A B C D E F
Cylinder Bore in. (mm) 8.0 (203.2) 6.0 (152.4) 5.0 (127) 4.0 (101.6) 3.25 (82.6) 2.75 (69.9)
Maximum working pressure 1,650.0
300.0 (20.7) 350 (24.1) 750 (51.7) 1,000.0 (69.0) 1,200.0 (82.8)
psia (bar g) (113.8)
Piston ring radial thickness
0.215 (5.46) 0.155 (3.98) 0.155 (3.98) 0.082 (2.08) 0.082 (2.08) 0.090 (2.29)
(minimum) inches (mm)
Frame Data
Stroke inches (mm) 3.0 (76.2)
Maximum gas rod load lb (kg) 7,000 (3,175.2)
Maximum motor size hp (kg) 75 (55.9)
Maximum discharge temp °F (°C) 350.0 (176.7)
Minimum temp °F (°C) -25 (-31.6)
RPM range 400 - 1,200
16
Horizontal Compressors
Material Specifications
Part Model No. Standard Material Optional Material
Crankcase All Ductile iron ASTM A536, Grade 65-45-12
Adapters All Ductile iron ASTM A536, Grade 65-45-12
Cylinders All Ductile iron ASTM A536, Grade 65-45-12
Cylinder heads (adjustable & standard) All Ductile iron ASTM A536, Grade 65-45-12
Valve caps All Ductile iron ASTM A536, Grade 65-45-12
Crankcase bearing carrier All Gray iron ASTM A48, Class 30
Flanges All Steel slip-on weld
Valve bumper (guard) All Stainless steel
Valve seat All Stainless steel
Valve plates and springs All Stainless steel
Valve gaskets All Iron
2.75", 3.25",
Pistons Steel
4", 5"
Ductile iron A536 Grade
Pistons 6", 8" Aluminum A356-T6
65-45-12 (single stage only)
Piston rod All C-1050 Steel Nitrotec1
Crosshead All Gray iron ASTM A48, Class 30
Connecting rod & packing cartridge All Ductile iron ASTM A536, Grade 65-45-12
Piston rings All PTFE (glass and moly filled)
Rider rings All PTFE (glass and moly filled)
Packing: segmented rings All PTFE (carbon filled)
Packing: segmented oil wiper rings All Brass
Connecting rod bearing All Bimetal D-2 Babbit
Crankshaft All Ductile iron ASTM A536, Grade 80-55-06
Wrist pin All C-1018 steel
Wrist pin bushing All Bronze SAE 660
Main bearings All Tapered roller
Inspection plate All Carbon steel
O-rings All Buna-N PTFE, Viton2, Neoprene2
Retainer rings All Carbon steel
Lube
Lubricator tubing Steel
models
Lube Force feed with divider block - no flow
Lubricator
models shutdown
1 Nitrotec ® is a registered trademark of TTI Group Ltd.
2 Viton ® and Neoprene ® are registered trademarks of the DuPont company.
17
Horizontal Compressors
HG601 Series—Plain Style Single Cylinder Outline Dimensions
Inches (Centimeters)
A B C C1 D
Cylinder Size
Nozzle CL Flange Height (Standard head) (Adjustable head) Flange Size
a
2.75" 23.41 (59.4) 6.19 (15.7) — 33.94 (86.1)
3.25" 22.50 (57.1) 5.00 (12.7) 29.31 (74.4) 32.19 (81.5) 2" slip on
4" 22.69 (57.6) 5.88 (14.9) 30.00 (76.2) 32.81 (83.3) 2" slip on
5" 22.32 (56.7) 5.09 (12.9) 29.26 (74.3) 32.07 (81.5) 2" slip on
6" 22.94 (58.2) 5.94 (15.0) 30.25 (76.8) 33.06 (83.9) 2" slip on
8" 23.63 (60.0) 7.25 (18.4) 32.13 (81.5) 34.94 (88.7) 3" slip on
a1.5" 1500 lb. ASA flange not supplied.
NOTE: 1. Standard flywheel (not shown) 5-5V 21.2
2. Jacking screw provided for cylinder support (8" and 6" cylinders only).
18
Horizontal Compressors
HG601/HG602 Series—Plain Style Double Cylinder Outline Dimensions
Inches (Centimeters)
A B C C1 D
Cylinder Size
Nozzle CL Flange Height (Standard head) (Adjustable head) Flange Size
a
2.75" 23.41 (59.4) 6.19 (15.7) — 33.94 (86.1)
3.25" 22.50 (57.1) 5.00 (12.7) 29.31 (74.4) 32.19 (81.5) 2" slip on
4" 22.69 (57.6) 5.88 (14.9) 30.00 (76.2) 32.81 (83.3) 2" slip on
5" 22.32 (56.7) 5.09 (12.9) 29.26 (74.3) 32.07 (81.5) 2" slip on
6" 22.94 (58.2) 5.94 (15.0) 30.25 (76.8) 33.06 (83.9) 2" slip on
8" 23.63 (60.0) 7.25 (18.4) 32.13 (81.5) 34.94 (88.7) 3" slip on
a1.5" 1500 lb. ASA flange not supplied.
NOTE: 1. Standard flywheel (not shown) 5-5V 21.2
2. Jacking screw provided for cylinder support (8" and 6" cylinders only).
19
Horizontal Compressors
THG601 Series—T-Style Single Cylinder Outline Dimensions
Inches (Centimeters)
A B C C1 D
Cylinder Size
Nozzle CL Flange Height (Standard head) (Adjustable head) Flange Size
a
2.75" 31.22 (79.3) 6.19 (15.7) — 41.75 (106.0)
3.25" 30.31 (77.0) 5.00 (12.7) 37.12 (94.3) 40.00 (106.6) 2" slip on
4" 30.50 (77.5) 5.88 (14.9) 37.81 (96.0) 40.62 (103.2) 2" slip on
5" 30.13 (76.5) 5.09 (12.9) 37.07 (94.2) 39.88 (101.3) 2" slip on
6" 30.75 (78.1) 5.94 (15.0) 38.06 (96.7) 40.88 (103.8) 2" slip on
8" 31.44 (79.9) 7.25 (18.4) 39.94 (101.5) 42.75 (108.6) 3" slip on
a1.5" 1500 lb. ASA flange not supplied.
NOTE: 1. Standard flywheel (not shown) 5-5V 21.2
2. Jacking screw provided for cylinder support (8" and 6" cylinders only).
20
Horizontal Compressors
THG601/THG602 Series—T-Style Double Cylinder Outline Dimensions
Inches (Centimeters)
A B C C1 D
Cylinder Size
Nozzle CL Flange Height (Standard head) (Adjustable head) Flange Size
a
2.75" 31.22 (79.3) 6.19 (15.7) — 41.75 (106.0)
3.25" 30.31 (77.0) 5.00 (12.7) 37.12 (94.3) 40.00 (106.6) 2" slip on
4" 30.50 (77.5) 5.88 (14.9) 37.81 (96.0) 40.62 (103.2) 2" slip on
5" 30.13 (76.5) 5.09 (12.9) 37.07 (94.2) 39.88 (101.3) 2" slip on
6" 30.75 (78.1) 5.94 (15.0) 38.06 (96.7) 40.88 (103.8) 2" slip on
8" 31.44 (79.9) 7.25 (18.4) 39.94 (101.5) 42.75 (108.6) 3" slip on
a1.5" 1500 lb. ASA flange not supplied.
NOTE: 1. Standard flywheel (not shown) 5-5V 21.2
2. Jacking screw provided for cylinder support (8" and 6" cylinders only).
21
Corken, Inc. • A Unit of IDEX Corporation
or e-mail us at info.corken@idexcorp.com