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PII: S1359-4311(16)31459-4
DOI: http://dx.doi.org/10.1016/j.applthermaleng.2016.08.100
Reference: ATE 8899
Please cite this article as: T. Thongtip, S. Aphornratana, An experimental analysis of the impact of primary nozzle
geometries on the ejector performance used in R141b ejector refrigerator, Applied Thermal Engineering (2016),
doi: http://dx.doi.org/10.1016/j.applthermaleng.2016.08.100
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AN EXPERIMENTAL ANALYSIS OF THE IMPACT OF PRIMARY NOZZLE
GEOMETRIES ON THE EJECTOR PERFORMANCE USED IN R141b EJECTOR
REFRIGERATOR
* Corresponding author
E-mail satha@siit.tu.ac.th
Abstract
This paper gives an experimental discussion of the geometrical impact of the primary nozzle
on the ejector performance in an R141b ejector refrigerator. Primary nozzle area ratio is
varied to observe its effect on the ejector performance. Six primary nozzles are investigated
experimentally. Four of them (D2.4M2.5, D2.8M2.5, D3.2M2.5, and D3.6M2.5) are designed
with different throat diameters, but they have an identical nozzle area ratio. Two of them,
D2.4M2.0 and D2.4M3.0, have an identical throat diameter, but they have different nozzle
area ratio, resulting in a different nozzle exit Mach number. All nozzles are tested with one
fixed geometry ejector at various operating conditions. Variations of the primary momentum
caused by the change in primary nozzle throat and nozzle exit Mach number on the ejector
performance is observed and discussed. The purpose is to determine the optimal primary
nozzle geometries at given operating conditions. It is found that using a bigger nozzle throat,
operated with lower generator temperature, is preferable. The primary nozzle exit Mach
number should be as high as possible. It should also be designed to be consistent with the
heat source’s temperature for implementing the nozzle at the designed conditions. The
primary nozzle exit diameter must be consistent with the mixing chamber used. Therefore,
the minimum required generator temperature (T gen-min) at various nozzle exit Mach numbers
and the largest possible nozzle exit diameter for one particular ejector are provided for this
present work.
1
Nomenclature
Subscripts
cond condition at condenser
ej condition at ejector’s throat
evap condition at evaporator
exit condition at nozzle exit plane
gen condition at generator
P primary fluid
S secondary fluid
suc condition at ejector’s suction port
cri critical condition
2
1. Introduction
Currently, the thermally driven refrigerator is gaining popularity in the field of refrigeration
systems because it can be powered by heat which may be captured from industrial waste heat,
solar water heater, geothermal, etc. In other words, the thermally driven refrigerator can
convert low grade heat to produce useful refrigeration or thermal comfort. Therefore, a
reduction in electricity consumption for the refrigeration process can be made with the use of
of current interest. This is due to its simplicity of construction, operation, and maintenance. It
also has no-chemical corrosion and chemical reaction unlike another heat-driven system
HCFC, and hydrocarbons, can be used as the working fluid as presented by several previous
works [1], [3], [8], [9], [10], [11], [12], [13], [17], [18], and [19]. This has encouraged
researchers to investigate the ejector refrigerator with various working fluids. Chen et al.
[14], developed the mathematical model to predict coefficient of performance (COP) with
various refrigerants. Their results concluded that with identical operating conditions, COP of
a refrigerator could vary with the type of refrigerant used. Also, an ejector refrigerator was
tested experimentally with various working fluids, as proposed by [6], [7], [15], [16], [25],
[26], [27] and [28]. Some conclusions indicated that type of refrigerant used played an
important role on the ejector performance. However, for practical use, the working fluid used
potential) and GWP (global warming potential); and it is easily available at low cost or
moderate cost.
3
From the existing works [20], [21, [23], [31] and [32], it is evident that the working
conditions (Tgen, Tevap, and Pcon) and ejector’s area ratio (Dej/Dt)2 of an ejector significantly
influence the ejector performance. However, the primary nozzle area ratio (Dexit/Dt)2 is also a
key parameter to dominate the ejector efficiency. Variation in the primary nozzle area ratio
also causes the change in primary nozzle geometries. To demonstrate the effect of the
primary nozzle area ratio on the ejector performance, many researchers have conducted the
experimentation to prove such effect as proposed by [1], [2], [3], [4] and [5]. Some of them,
Varga et al. [3], Li, et al. [2] have developed an ejector refrigerator test bench equipped with
a spindle primary nozzle, in which the primary nozzle area ratio can be varied by moving the
spindle position. Their aim is to further develop it for a solar-driven ejector refrigerator where
there is a fluctuation of the generator temperature (due to variation of solar radiation). The
purpose is to maintain the primary mass flow rate allowed through the nozzle, so that the
system performance is kept constant at the optimal point. However, the change in the spindle
position results in a variation of the primary nozzle area ratio. This has caused the primary
nozzle exit Mach number and the primary mass flow rate to vary simultaneously (tested at
fixed boiler temperature). In other words, two parameters of interest (nozzle exit Mach
number and primary mass flow rate) are varied simultaneously with moving the spindle
As for the existing works [22], [24], [29], and [30], there is still a lack of experimental
work to investigate the effect of the primary nozzle area ratio which results in the variation of
nozzle exit Mach number. There are not many previous works to investigate this effect [4],
[28], and [30], unfortunately, it was implemented based on the numerical simulation without
4
experimental proof. Only one experimental work to examine such effects was proposed by
Ruangtrakoon et al. [21] by using water as the working fluid. Many primary nozzles were
tested with various boiler temperatures (varied between 110ºC and 150ºC) while the
evaporator temperature was fixed at 7.5ºC. Their investigation was aimed at determining the
optimal primary nozzle area ratio at a certain value of primary mass flow rate. Their
conclusion is that with a higher nozzle area ratio, the ejector performed better.
and simulation using HCFC or HFC refrigerants as the working fluid in order to
comprehensively examine the effect of the primary nozzle exit Mach number and primary
mass flow rate on the ejector performance. An investigation conducted by using HFC or
HCFC as the working fluid is expected to provide a new perspective on the ejector
performance assessment. Hence, experimental work to investigate the above effects should be
carried out to provide a deep insight for discussion of each parameter affected. Consequently,
the properly designed criteria for the primary nozzle geometry for one particular ejector can
be determined via the experimentation. This is so that the ejector will be workable at its best
performance.
As mentioned above, this present work aims to provide a deep insight of the
geometrical impact of the primary nozzle (primary nozzle area ratio) and its operating
conditions on the ejector performance. R141b, which is a kind of HCFC refrigerant, is used
as the working fluid. Primary nozzles with different throat sizes, but with identical area
ratios, are tested at a fixed primary mass flow rate. In addition, the primary nozzle with an
identical throat diameter, but with different area ratios is also discussed. With the change in
two such parameters, the effect of the primary nozzle throat (at fixed mass flow rate) and
primary nozzle exit Mach number is able to be discussed and concluded. The main purpose is
to determine the optimal primary nozzle geometries used for an ejector refrigerator at given
5
operating conditions (a suitable nozzle area ratio and operating temperature of the generator).
As the ejector is operated at the optimal conditions, the ejector will expect to give the highest
critical condenser pressure and an acceptable mass entrainment ratio, at certain operating
conditions. A variation of the suction pressure against the condenser pressure is initially
introduced (which is an alternative way to assess the ejector performance) and is later used to
simultaneously assess the ejector performance. By means of this analysis, the highest possible
range of condenser pressures for the ejector’s operation (breakdown condenser pressure) can
pressure can be easily determined. In addition, the limitation of the evaporating temperature
of 2 kW was developed. Six primary nozzles were manufactured precisely. Four of them
(D2.4M2.5, D2.8M2.5, D3.2M2.5, and D3.6M2.5) were designed with different throat
diameters, but with the identical nozzle area ratios. That means, they produce the same
primary nozzle exit Mach number for all nozzles, if the generator pressure is high adequate.
Two of them (D2.4M2.0 and D2.4M3.0) had the same throat diameter, but with different
nozzle exit Mach numbers. All nozzles were tested with one fixed ejector’s geometry while
operating conditions were varied. It was found that the change in the primary nozzle
geometries strongly affected the ejector performance. With one certain value of primary mass
flow rate, using a larger primary nozzle (but with identical area ratio) operating with lower
generator temperature, was preferable for the ejector operation. In addition, it was also found
that the primary nozzle designed to produce a relatively high Mach number is preferable.
However, the generator temperature (or pressure) must be high enough so that the primary
nozzle is workable at the designed conditions. The primary nozzle exit diameter (Dexit) must
be consistent with the mixing chamber’s geometry. Therefore, the minimum required
6
generator temperature (Tgen-min) and largest possible Dexit at various Mach numbers are also
For an ejector refrigeration system, the ejector is recognized as the important equipment to
Usually, the ejector consists of four principle components which are the primary
nozzle, mixing chamber, throat, and subsonic diffuser. All components are assembled as
schematically shown in Fig.2. The purpose of using an ejector is to convey a secondary fluid
by means of a high pressure fluid (primary fluid). The working principle of the ejector, which
is based on the supersonic flow theory, is well documented by Ruangtrakoon [22]. The flow
characteristics of two streams (primary and secondary fluids) through the ejector, which is
Based on the ejector working principle, secondary fluid can be drawn into the mixing
chamber by means of the motive fluid (primary mass flow rate). This is obtained by
accelerating the primary fluid through the primary nozzle, which results in a low pressure
region. By means of the supersonic flow of primary stream within the mixing chamber, there
is the presence of the expansion wave and shock trains. The flow state of the expansion wave,
which significantly affects the ejector performance, is described by previous works [2], [7],
7
and [22]. The secondary stream is thought to be accelerated via a shear-mixing process at the
interface of the two fluid streams until its flow reaches sonic speed and chokes at some
section along the ejector’s throat. Later, a mixing process will take place. The location where
the secondary flow is choked is thought to be either at the ejector’s throat or at the subsonic
diffuser, depending upon the working conditions [31] and [32]. The mixed stream
experiences high back pressure within the subsonic diffuser, which results in a compression
oblique shock wave [20], [21], [22], and [32]. Across the zero thickness layer of the shock
wave, its static pressure increases suddenly, resulting in a sudden reduction of velocity from
Referring to Fig.1, the refrigeration process occurs when a low pressure region is
produced within the mixing chamber by means of the primary fluid produced by the
generator. This causes the refrigerant within the evaporator to be evaporated at low pressure.
The mixed fluid leaving the subsonic diffuser is liquefied within the condenser. COP of the
(1)
Since the work required for the liquid pump is much lower than the heat added to the
generator, it can be ignored for calculating COP. Therefore, COP of the ejector refrigeration
(2)
The ratio of the secondary mass flow rate to the primary mass flow rate is the mass
(3)
8
The enthalpy change of the refrigerant within the evaporator and that in the generator
is not much different, and therefore, COP is approximately equal to the mass entrainment
(4)
indicate the ejector’s performance. It indicates the energy efficiency of the ejector’s
extensively assessed by using the traditional performance curve which shows how the mass
entrainment ratio varies with the condenser pressure variation. This curve is obtained by
testing the ejector refrigerator at fixed evaporator and generator temperatures while the
Many researchers used this performance curve to evaluate the ejector performance [1], [2],
[10], [17] and [18]. By using this curve, the critical condenser pressure can be determined,
which is regarded as another key performance parameter to dominate the ejector efficiency.
As seen in Fig.3, there are three operating regions of the ejector refrigerator, which consist of
The ejector draws approximately an identical secondary fluid mass flow rate, as it is
operated in “Choked flow region”. Choked flow of secondary fluid within the mixing
chamber is found even when condenser pressure is varied. The cooling capacity of the
refrigerator is able to be kept constant when operating in this mode. A wider range of choked
flow mode is more desirable for operation. Therefore, many researchers have attempted to
develop an ejector for performing wider choked flow mode [9], [11], [24], and [28]. As the
condenser pressure is operated in the “Unchoked flow region”, Rm drops sharply with
9
slightly increasing condenser pressure. The secondary mass flow rate is believed to be no-
longer choked within the mixing chamber. If the condenser pressure is operated in the
“Reversed flow region”, the ejector is not workable. Secondary fluid is not able to be drawn
into the mixing chamber. Moreover, some primary fluid is forced back to the suction port. It
indicates a working state of the ejector, many researchers employ it to interpret their results
as proposed in many previous works [12], [13], [14], [18], [19], [25] and [26].
3 Experimental apparatus
Fig.4 shows the schematic diagram and photograph of an experimental R141b ejector
and measuring devices. The generator’s shell was fabricated from 6 inch stainless steel pipe
304 (SUS 304), schedule 40s. The evaporator’s shell was made up of 3 inch stainless steel
pipe 304 (SUS 304), schedule 10s. An immersion electric heater is used to generate heat for
the generator and evaporator. A water-cooled plate heat exchanger was used as the
condenser. An electrically driven gear pump was used to circulate liquid refrigerant. The
criterion used in designing the experimental ejector refrigerator and more details of
The pressure at the points of interest, as shown in Fig.4, were detected by means of a
pressure gauge and pressure transducer, with an uncertainty of ±1.0% of full scale. Type-k
thermocouple probes, with an uncertainty of ±0.5°C, were used for monitoring the
temperature at points of interest. The temperature of the generator and evaporator was
maintained at setting point by means of a digital thermostat. The refrigerant level of all
10
vessels was monitored using an attached sight glass. The mass flow rate of the primary and
secondary fluid can be obtained by calculating the dropping rate of liquid refrigerant within a
certain time interval. Therefore, the mass entrainment ratio (Rm) or COP of the refrigerator
can be determined. During the experimentations, each case of experimentations was tested
repeatedly at least 3 times to ensure that the experimental results are obtained accurately.
However, the experimental results which is repeatedly tested causes the variation in the
experimental results due to the uncertainty of measuring devices even when the
experimental results for this present work is provided in all graph (showing the tested results)
The ejector used for this present work was designed based on the criteria provided by
Sriveerakul [32]. It was designed to produce a cooling load of about 2000 W. Its significant
dimensions are shown in Fig.5. The suction chamber was fabricated from stainless steel 304
(SUS 304). Mixing chamber, throat, and subsonic diffuser were made from brass. They were
manufactured via the electrical discharging machine method (EDM) in which the desired
shape is obtained precisely with an electrical spark. This is a high precision manufacturing
process.
Six primary nozzles were manufactured. They were fabricated from brass because it is
easier to manufacture. Four of them were designed with an identical area ratio, subsequently
producing the same nozzle exit Mach number. The rest were designed with different nozzle
area ratios, producing different nozzle exit Mach numbers. The primary nozzle area ratio with
different Mach numbers can be determined by Eq.4. The primary nozzle geometries designed
11
for this present work are shown in Table 1. All the nozzles were investigated with only one
- -
(4)
Throughout the experimentation, the nozzle exit position (NXP) was placed at NXP =
+20 mm. where it is able to perform an optimized entrainment ratio. NXP is positive as it is
This section is aimed at measuring the primary mass flow rate of each nozzle at various
generator temperatures. During the test, the ejector’s suction chamber was isolated by closing
a valve connected between the evaporator and the suction chamber. Six primary nozzles,
Generator temperature (Tgen) increased from 80 to 130°C with increments of 5°C. The
calculated primary mass flow rate using one dimensional compressible flow based on the
ideal gas assumption was also determined in order to compare with the actual value. It was
calculated by Eq.5. The tested value and calculated value are shown in Fig.6.
k
k k-
mp t gen (5)
Tgen k
It can be seen from Fig.6 that the calculated value determined by eq.5 is in good
agreement with those obtained experimentally. This implies that the flow across the primary
nozzles is very close to an isentropic flow process. It has also been proven that the primary
12
mass flow rate is a function of the stagnation properties (generator temperature and pressure)
Referring to Fig.6, it is found that primary mass flow rate increases with increasing
Tgen and with the use of a larger nozzle throat. It is also independent of the ejector’s
downstream condition (condenser pressure and temperature). The use of the same nozzle
throat with different nozzle exit Mach numbers performs at approximately the same primary
mass flow rate at a fixed Tgen. This reflects the fact that primary mass flow rate is also
independent of the nozzle exit Mach number. These effects agree well with the principle of
compressible flow theory in case of the supersonic flow that travels through the converging-
diverging nozzle [33]. Therefore, Eq.5 can be adequately used to estimate the primary mass
This section presents an advantage of using the suction pressure against the condenser
pressure to alternatively analyze the ejector performance. This investigation shows how the
suction pressure varies with the change in the condenser pressure and how this relates to the
ejector performance. Throughout the investigation, the ejector’s suction port was isolated by
closing the valve between the evaporator and the ejector’s suction port. Therefore, no
secondary fluid was entrained. The saturation temperature occurring at the suction pressure
represents the lowest possible evaporator temperature at which this ejector is able to produce.
Fig.7 shows the variation of the suction pressure with the condenser pressure together
with the conventional performance curve. The generator temperature (Tgen) was fixed at
100°C. Primary nozzle, D3.2M2.5, was used. The condenser saturation pressure increased
13
from 0.75 to 1.20 bar. The suction pressure at various condenser pressures was recorded. The
commonly used performance curve at a given evaporator temperature ranked from -6 to 10°C
was also determined. It can be seen that the suction pressure occurring at one particular
evaporator temperature (fixed at the saturated point of that suction pressure) as stated by
points a, b, c, d. This is because when the ejector is implemented with no secondary fluid
Referring to the Fig.7a, for the condenser pressure at below 950 mbar, the suction
pressure is approximately maintained constant with variation of the condenser pressure. This
implies that throughout this range of condenser pressure, the suction pressure is independent
of the condenser pressure’s variation. The reason is that an influence of the compression
effect caused by shock wave does not disturb the flow at the entrance of the mixing chamber
as shown in Fig.8a. As a result, the formation of the expansion wave will not be influenced
by the shock as explained by Ruangtrakoon et al. [22]. Therefore, the suction pressure
However, at the condenser pressure above 950 mbar, the suction pressure increases
linearly with the condenser pressure. The reason for this effect is that the position where the
shock takes place is thought to be located closer to the primary nozzle. Its influence can
disturb the flow of supersonic stream and also affect the formation of the expansion wave. In
such a case, the expansion wave may not be completely formed as shown in Fig.8b. A linear
consequence.
As shown in Fig.7, at condenser pressure below 950 mbar, it is obvious that the
nozzle (D3.2M2.5) can produce the suction pressure of about 185-190 mbar (maintained at
14
lowest point). Therefore, the evaporator temperature of about -10°C can be produced via this
designed value of the nozzle exit Mach number. Usually, the suction pressure at the
condenser pressure of below 950 mbar for this case is dependent on the designed value of the
exit’s Mach number (or nozzle area ratio). The value of the suction pressure can also be
(6)
For this case, using nozzle D3.2M2.5 (nozzle area ratio 1:4.6), the calculated results
and experimental results of the suction pressure performed by this nozzle can be determined
as tabulated in Table.3. It can be seen that the suction pressure calculated using eq.5 is higher
than those obtained experimentally. It can also be seen that all the nozzles with the same area
ratio (same exit Mach number) produce the same suction pressure at 290 mbar and exit Mach
number of 2.5. This implies that the suction pressure depends significantly on the nozzle area
ratio.
For the discrepancy of prediction, it is believed that after the primary fluid being
expanded through the primary nozzle, the jet stream will further expand to form the shock
train, resulting in the formation of the expansion wave (This causes the converging-duct to be
formed [22] which is the annulus area between the jet core and mixing chamber’s wall as
shown in Fig.8.). Therefore, the flow of fluid stream through this duct is further accelerated.
This also causes the suction pressure to drop lower than that of the designed value as
predicted via eq.5. The further acceleration of the expansion wave can be confirmed by
means of the CFD simulation in which the jet stream flow can be visualized graphically. For
this case, the authors have implemented the simulation to prove such an effect.
15
Fig.9 graphically shows the filled contour of Mach number which represents the flow
inside the ejector based on the CFD simulation. The boundary condition (T gen and Pc) of the
CFD modeling is the same as the experimental operating condition. The grid of the
calculation domain is created based on the quadrilateral element at about 22,425 elements.
Density-based implicit solver is used to solve all governing equations. The turbulence
viscosity model, “ ealizable k-ɛ”, is selected to govern the turbulent flow of fluid. Near wall
treatment is defined by “standard wall function” which has been proven to be suitable for the
supersonic flow [22] and [32]. In order to avoid the complexity of heat transfer function, all
wall surfaces of ejector modelling are defined as “adiabatic wall” in which heat loss and gain
The graphic contour shows that after the primary stream leaves the nozzle exit (M =
2.5), the flow is further accelerated to produce the Mach number of about 3.2. This is the
result of the formation of shock train when the expansion wave is being formed. These cause
the suction pressure of about 200-210 mbar to be produced within the suction chamber which
agrees well with the suction pressure obtained experimentally. More details of CFD
However, there is another reason for the discrepancy of prediction. In case of using
eq.5 to predict the suction pressure, it can only be used to calculate the pressure at the nozzle
exit plane which is considered as its minimum value. In practice, the flow of the jet stream is
always expanded after leaving the nozzle as mentioned earlier. This makes the flow inside the
ejector more complicated. Therefore, the use of eq.5 to predict the suction pressure is
inadequate.
16
4.3 Effects of primary nozzle throat operated at a fixed primary mass flow rate
The purpose of this section is to determine the optimal primary nozzle used for one particular
ejector. It is determined under the assumption that the heat supplied to the generator (Qgen) is
kept approximately constant. To investigate this, the evaporator temperature was fixed at
10°C. Four primary nozzles, D2.4M2.5, D2.8M2.5, D3.2M2.5 and D3.6M2.5, were
investigated. They were designed with an identical area ratio of 1:4.6 and therefore, they
produce the same nozzle exit Mach number. During the test, the primary mass flow rate
allowed through the primary nozzle was kept approximately constant at about 1.26 kg min-1
which corresponded to the heat supplied to the generator of about 4.2 kW. To obtain the
primary mass flow rate of 1.26 kg min-1, each nozzle must be operated with T gen as follows:
D2.4M2.5 operating with Tgen of 127.5°C; D2.8M2.5 operating with Tgen of 118.5°C;
D3.2M2.5 operating with Tgen of 100.5°C; D3.6M2.5 operating with Tgen of 90.5°C. In
addition, the variation of the suction pressure against the condenser pressure is also applied to
As the primary mass flow rate and nozzle exit Mach number are both fixed, the
primary fluid momentum at the nozzle exit plane is expected to be constant throughout the
operation. Based on this assumption, the ejector should produce approximately the same mass
entrainment ratio and the same critical condenser pressure. However, it is found
experimentally that it does not agree with the above assumption. Fig.10 shows the
performance characteristics when the primary fluid momentum is approximately fixed while
Table.4 also shows the parameters of interest at the critical condition. It reveals that even
though the primary fluid momentum is held constant, the variation of both entrainment ratio
and critical condenser pressure are found. It is seen from Fig.10b and 10c that a slight
reduction in the entrainment ratio is obtained when larger nozzle operating with lower
generator temperature is investigated, except for the case of D2.4M2.5. In such a case, it
17
gives the lowest mass entrainment ratio for the choked flow region even when the nozzle
used is of the smallest size (usually, it produces highest mass entrainment ratio) which is in
contrast to the previous works proposed by [15], [18], [22] and [24].
Considering the secondary entrained rate for the choked flow region shown in
Fig.10b, a slight decrease in the entrainment ratio when a larger nozzle is operated with low
Tgen (except the case of using D2.4M2.5) is that the use of larger nozzle causes the ejector
area ratio (Dej/Dt)2 to be reduced. Moreover, the upstream pressure ratio (P gen/Pevap) is also
decreased, due to a reduction in Tgen. The ejector area ratio and upstream pressure ratio are
tabulated in Table 4. Reductions of the two parameters are the result of a slight decrease in
the mass entrainment ratio which is supported by previous works [15] and [18].
Variation of the mass entrainment ratio as mentioned earlier affects the total
momentum of the mixed fluid to be varied, resulting in the variation of the critical condenser
pressure. Fig.10 shows that as a larger nozzle operating with lower T gen is implemented, an
However, in the case of using nozzle D3.6M2.5 operating with T gen of 90.5°C, it becomes
different. In this case, a decrease in the critical condenser pressure is obtained even when
lower amount of the secondary fluid entrained is drawn into the mixing chamber. It is thought
for this case that the primary fluid pressure is inadequate to produce a nozzle exit Mach
number of 2.5, due to Tgen being too low (this effect will be discussed later). Therefore, the
primary stream may not fully expand through the primary nozzle. A decrease in the primary
momentum is obtained and results in the lower critical condenser pressure. These effects
imply that there is an optimum primary nozzle geometry at given primary mass flow rates
that produces the highest critical condenser pressure for the ejector operation. In this case,
using nozzle D3.2M2.5 operating with T gen of 100.5°C provides a maximum critical
18
However, it is interesting to see that for the case of nozzle D2.4M2.5 operating with
Tgen of 127.5°C, the ejector area ratio reaches the highest value (14:1), but produces the
lowest entrainment ratio compared to other cases. It does not agree with what was proposed
by previous works [22], [24] and [25]. A possible explanation is that to achieve the primary
mass flow rate of 1.26 kg min-1, the generator must be run at 127.5°C (saturation pressure of
11.87 bara). Therefore, the expansion wave is formed by means of a relatively high primary
stream pressure and subsequently the expansion angle is too large. In this case, the jet stream
may flow to contact the ejector’s wall and may result in the formation of the reflected shock
as proposed by Zhu et al. [20]. As a result, the supersonic stream flows with separation and
boundary layers as shown in Fig.11. It will affect the suction port of the ejector. These effects
are the result of the suction pressure at quite low condenser pressure being maintained at
higher value compared to others as shown in Fig.10a. Also, higher suction pressure causes
the ability of entraining the secondary fluid to reduce. In addition, at very high primary fluid
pressure, it also causes the expansion wave to further expand with a series of stronger oblique
shocks (called shock-diamond [20] and [22]) within the mixing chamber. This causes the
higher total loss in momentum, resulting in the lower critical condenser pressure as shown in
Fig.10. This means that there is no advantage in operating ejector at relatively high generator
temperature.
The effect discussed above implies that using larger nozzle operating with lower T gen
is more desirable for the ejector’s operation. However, it must be ensured that the generator
pressure (or temperature) is adequate to implement the nozzle for producing the designed
nozzle exit Mach number. In this present work, using a nozzle D3.2M2.5 operating with T gen
of 100.5°C provides the maximum critical condenser pressure while a slight reduction in the
entrainment ratio is obtained. It is considered as the optimal primary nozzle used for
operating with primary mass flow rate of 1.26 kg min-1 (Qgen = 4.2 kW).
19
4.4 Effects of the variation in primary nozzle exit Mach number
(Tgen-min) for operating the primary nozzle at the designed nozzle exit Mach number. Tgen-min
is the least value of the primary fluid pressure or temperature at which the nozzle is used for
ensuring that the primary stream will fully expand through the primary nozzle. As a result, it
will form the complete expansion wave within the mixing chamber. The parameter, which
can indicate the nozzle being operated at the designed condition, is the minimum value of the
suction pressure (Psuc-min) at a given condenser pressure. Therefore, in this section, the
primary nozzles with different nozzle exit Mach numbers are implemented in an attempt to
During the tests, three primary nozzles, D2.4M2.0, D2.4M2.5 and D2.4M3, were
used. All of them had the same throat diameter but with different nozzle area ratios as
tabulated in Table 1. Thus, they produce different exit Mach numbers. Each of them was
tested with various Tgen to observe the lowest possible value of the suction pressure which
such nozzles could produce. The test was implemented with a fixed condenser pressure at
0.85 bar and 0.95 bar (saturation temperatures of 25 and 30°C, respectively). The tested
It can be seen that for one particular nozzle, initially, an increase in Tgen causes the
sudden reduction of Psuc and it later reaches the minimum value. Thereafter, Psuc is almost
independent of the increase in Tgen. Therefore, the value of Tgen which begins to perform the
lowest Psuc can be considered as “an essentially minimum required generator temperature”
(Tgen-min) for the nozzle performing at the designed exit Mach number. It can be seen from
Fig.11 and Table.5 that the value of Tgen-min of each nozzle is as follows: 82°C for nozzle
D2.4M2; 93°C for nozzle D2.4M2.5; and 118°C for nozzle D2.4M3.
20
For the generator temperature below T gen-min, it is thought that the normal shock may
be formed somewhere within the diverging part of the nozzle. This causes the nozzle to
perform P suc higher than the designed value which is not desirable for operation. As the
generator is being operated at T gen-min value, it is thought that the normal shock disappears
and therefore, the primary stream first expands to completely form a jet stream within the
mixing chamber. In such a case, it may be said that the nozzle is being operated closer to an
ideal process. This hypothesis is supported by fundamental fluid mechanics [33]. In addition,
Tgen-min value can also be predicted theoretically by the expansion ratio which is defined by
eq.6.
The calculated values of Tgen-min for this present work are tabulated in Table 5. They
are calculated based on the assumption that Pexit is produced at the same as the minimum
suction pressure obtained experimentally. From Table 5, it is shown that the calculated values
of all cases are lower than those obtained experimentally. This may be due to the fact that the
expansion of the expansion wave. This causes the suction pressure to further drop as
described in section 4.2. Such reason causes the discrepancy in theoretically predicting Psuc.
For one particular case of using nozzle D2.4M2.5 where Tgen is higher than Tgen-min,
Psuc is almost kept constant with an increase of generator temperature. This is due to the fact
that Psuc is being limited by the nozzle exit Mach number. This is because static pressure at
the nozzle exit is approximately the same even when the generator temperature is varied.
However, suction pressure can reach a lower value when the nozzle with a higher Mach
number is used and vice versa. The reason is that nozzle exit pressure depends directly on the
nozzle exit Mach number. A higher nozzle exit Mach number yields a lower nozzle exit
21
As discussed above, it can be concluded that Tgen used for operating the nozzle should
be higher than Tgen-min. In addition, Tgen-min should also be determined by conducting the
experiment in order to ensure that the primary nozzle will be run at the designed nozzle exit
Mach number. The primary nozzle designed with a relatively higher nozzle exit Mach
number must require higher primary fluid pressure to implement it. In practice, it may be
In this investigation, the generator temperature was fixed at 120°C throughout the test. Three
primary nozzles, D2.4M2.0, D2.4M2.5 and D2.4M3.0 were investigated. It is noted that
generator temperature is in the range in which all nozzles can operate at the designed nozzle
exit Mach number. Each test was implemented until the critical condenser pressure was
obtained. The suction pressure against condenser pressure is also applied to discuss this
effect.
Fig.13 shows the parameters affected by the variation in the nozzle exit Mach
number. It reveals that the critical condenser pressure increases with an increase of the nozzle
exit Mach number. In such a case, primary stream momentum is increased with the nozzle
exit Mach number while the primary mass flow rate is fixed (fixed primary nozzle throat
diameter and Tgen). The ejector, therefore, is able to operate at the higher critical condenser
It can also be seen from Fig.13 that the entrainment ratio for nozzle D2.4M2.0
compared with nozzle D2.4M2.5 is slightly different. However, there is a larger difference in
entrainment ratio as two such nozzles are compared with the case of using nozzle D2.4M3.0.
22
A possible explanation is that referring to Fig.13a, Psuc at quite low condenser pressure for the
nozzle D2.4M2.0 compared with the case of using nozzle D2.4M2.5 is not much different.
However, there is a large difference in P suc when two such nozzles are compared with the case
of using nozzle D2.4M3.0. At relatively low suction pressure (using nozzle D2.4M3.0), the
ejector has higher potential to draw the secondary fluid into the mixing chamber even though
the upstream pressure ratio (Pgen/Pevap) and the ejector’s area ratio (Dej/Dt)2 are kept constant
(usually, Rm should be constant). This is because the expansion wave may be formed with a
smaller expansion angle, due to forming at a lower nozzle exit pressure [20] and [22] which
results in the larger effective area. A higher amount of secondary fluid is entrained, resulting
in a higher Rm. However, this effect should be further studied to obtain a better
understanding.
The discussion above implies that the primary nozzle designed to produce a higher
Mach number is more desirable for ejector refrigerator operation. However, the nozzle exit
Mach number may be limited by primary nozzle geometries. To implement the nozzle with
higher Mach number, the nozzle must be designed with larger nozzle exit diameter. In this
present work, the nozzle exit diameter against the designed Mach number is tabulated in
Table 5.
Table.5 shows that the nozzle with a Mach number of 3.5 has an exit diameter of 10.4
mm. It is bigger than the mixing chamber throat’s diameter as shown in Fig.4. If this nozzle is
used, it may obstruct the secondary fluid flow at the entrance of the mixing chamber.
Moreover, the nozzle designed with higher Mach number essentially requires higher primary
fluid pressure for implementation as discussed in section 4.4.1. In practice, it is limited by the
23
It can be concluded that the primary nozzle exit Mach number designed for the ejector
refrigerator should be as high as possible. However, the primary nozzle must be designed to
be consistent with the temperature of the heat source for operating it to achieve the designed
condition. Furthermore, the nozzle exit’s diameter must be designed properly so that it will
not obstruct the flow of secondary fluid at the entrance of the mixing chamber.
5 Conclusions
In this present work, the effect of the primary nozzle geometries and its operating conditions
on the ejector performance used in R141b ejector refrigerator was studied experimentally.
Variations of the primary momentum caused by the change in primary nozzle throat and
nozzle area ratio on the ejector performance were observed and discussed. With the changes
in the two such parameters, the effect of primary nozzle throat and the nozzle exit Mach
number were able to be investigated. The nozzle was tested at various operating conditions.
With one certain value of primary mass flow rate and fixed nozzle exit Mach number
(while primary fluid momentum is kept constant), when a larger primary nozzle
operating with lower Tgen was implemented, the ejector performed better. However, it
must be ensured that Tgen is high enough to perform the designed condition of the
primary nozzle. For this present work, using nozzle D3.2M2.5 operating with T gen of
100.5ºC is the optimal operation because it provided the highest critical condenser
pressure.
With a fixed primary mass flow rate and varied nozzle exit Mach numbers, the
primary nozzle designed with relatively high Mach number was more desirable for
operation. However, the higher nozzle exit Mach number required greater Tgen-min to
24
implement to produce the designed condition. This may be limited by the heat source.
Moreover, the nozzle exit Mach number was limited by the nozzle exit diameter and
Overall, the present work showed that the primary nozzle used in the R141b ejector
refrigerator should be designed properly to be consistent with the operating condition. This is
so that the ejector will perform at its best at given operating conditions. Therefore, this work
may be a tool for the researchers to efficiently design the ejector used in the refrigeration.
However, there are some effects found during the experimentation which will need to be
Acknowledgements
The first author would like to thank the Joint Graduate School of Energy and Environment
(JGSEE/THESIS/238). The authors would also like to thank the Energy Policy and Planning
Office (EPPO), Thailand for research assistance. Finally, the authors would like to thank Dr.
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28
Figure(s)
List of figures
Fig.2 Flow characteristics of two fluid stream occurred inside the ejector
Fig.4 The photograph and schematic diagram of the experimental ejector refrigerator,
Thongtip et al. [6]
Fig.7 Variation of the suction pressure against condenser pressure combined with the
conventional performance curve influenced by evaporator temperature
Fig.9 The contour of Mach numbers representing the flow behavior of the primary stream
inside the ejector based on CFD simulation
Fig.10 Parameters affected by primary nozzle’s throat operated at a fixed primary mass flow
rate
Fig.11 The formation of the expansion wave influenced by the primary fluid flow state
Fig.12 Suction pressure against the generator temperature at various primary nozzle’s exit
Mach number
Secondary fluid
Condenser
Evaporator
Generator
Expansion valve
Qevap Qcon
Qgen
Pump
diulfSyra noceS
Primary fluid expansion wave Shock wave
Effective area
Converging duct
Fig.2 Flow characteristics of two fluid stream occurred inside the ejector
*The test is implemented at fixed evaporator
and generator temperature
Entrainment ratio, Rm
Unchoked flow
Choked flow
Reversed flow
Critical point
Breakdown point
Condenser
Flexible tube
Pressure transducer
Vapour-generator Liquid level sensor
Type K thermocouple
Evaporator
Relief valve
Receiver tank
Receiver tank
Gear pump
Gear pump
Fig.4 The photograph and schematic diagram of the experimental ejector refrigerator, Thongtip et al. [6]
- NXP = 0 +
Ø9mm
Primary Nozzle
Ø37mm
Ø24mm
o
Ø 12 mm Dexit 10
Dt
Uncertainty
2 ±0.001 kg min-1
0
60 70 80 90 100 110 120 130 140 150
Generator temperature, °C
Saturation temperature, °C
Suction pressure, mbar
0
0.65 0.85 1.05 1.25 1.45
0.4
Pc= 1.05 bar
Pc= 1.09 bar
Uncertainty
Rm ±0.005 Tgen=100, Tevap=10 °C Tevap= 10°C
Entrainment ratio, Rm
Tevap= 4°C
0.3
Tevap= -2°C
Tevap= -6°C
0.2
0.1
Breakdown pressure
d c b a
0
0.65 0.85 1.05 1.25 1.45
Condenser pressure, bar
Fig.7 Variation of the suction pressure against condenser pressure combined with the
conventional performance curve influenced by evaporator temperature
Converging duct
Jet stream Shock wave
Subsonic flow
Subsonic flow
(b)
Secondary fluid
Primary fluid
Fig.9 The contour of Mach numbers representing the flow behavior of the primary stream
inside the ejector based on CFD simulation
Condenser temperature, °C
26.5 29.8 33.2 35.8 38.3
800
D2.4M2.5, Tgen = 127.5°C
D2.8M2.5, Tgen = 110°C
Saturation temperature, °C
D3.2M2.5, Tgen = 100.5°C 20
600
Suction pressure, mbar
Pc = 1.08 bar
0
0.65 0.85 1.05 1.25 1.45
Pc = 1.15 bar
Pc = 1.10 bar
0.5 Pc = 1.06 bar
Secondary mass flow rate, kg min-1
Uncertainty
0.4 ±0.002 kg min-1
0.3
0.2
0.1
0
0.65 0.85 1.05 1.25 1.45
0.4
Uncertainty
Rm ±0.005
0.3
Entrainment ratio, Rm
0.2
0.1
0
0.65 0.85 1.05 1.25 1.45
Condenser pressure, bar
Fig.10 Parameters affected by primary nozzle’s throat operated at a fixed primary mass flow
rate
Effective area
Expansion wave
Secondary fluid
Primary fluid
Secondary fluid
Effective area
Expansion wave
Secondary fluid
Primary fluid
Secondary fluid
Secondary fluid is disturbed
Fig.11 The formation of the expansion wave influenced by the primary fluid flow state
1000
D2.4M2.0,Pc=0.85 bar
D2.4M2.5,Pc=0.85 bar
800
Ssuction pressure, mbar
D2.4M3.0,Pc=0.85 bar
D2.4M2.0,Pc=0.95 bar
600 D2.4M2.5,Pc=0.95 bar
D2.4M3.0,Pc=0.95 bar
Uncertainty
400 Psuc ±0.11 mbar
200
0
60 70 80 90 100 110 120 130 140 150 160
Generator temperature, °C
Fig.12 Suction pressure against the generator temperature at various primary nozzle’s exit
Mach number
Condenser temperature, °C
26.5 29.8 33.2 35.8 38.3
800
D2.4M2.0
D2.4M2.5
Saturation temperature, °C
Suction pressure, mbar 600 D2.4M3.0 20
-10
200
Pc = 1.05 bar
Pc = 1.09 bar
0.65 0.85 1.05 1.25 1.45
Uncertainty
0.3 ±0.001 kg min-1
0.2
0.1
0
0.65 0.85 1.05 1.25 1.45
0.4
Uncertainty
Rm ±0.005
Entrainment ratio, Rm
0.3
0.2
0.1
0
0.65 0.85 1.05 1.25 1.45
Condenser pressure, bar
List of Tables
---------------------------------------------------------------------------------------------------
Ejector area ratio Upstream pressure ratio
Nozzle (Dej/Dt)2 (Pgen/Pevap) Rm Pcri-cond
---------------------------------------------------------------------------------------------------
D2.4M2.5 14.1:1 27.5 0.212a 1.042
D2.8M2.5 10.3:1 19.3 0.268 1.055
D3.2M2.5 7.9:1 14.9 0.255 1.072
D3.6M2.5 6.3:1 12.5 0.234 1.023b
--------------------------------------------------------------------------------------------------
a
Entrainment ratio is lowest even if the ejector area ratio and upstream pressure ratio reach highest value
b
Critical condenser is lower with a fixed primary mass flow rate (due to primary stream being not fully
expanded through nozzle)
Table 5: A minimum required generator temperature (Tgen-min) at various nozzles
----------------------------------------------------------------------------------------------------
Nozzle Pexit Pgen/Pexit Pgen, bar (Tgen-min) (Dt/Dexit)2 Dexit, mm
Cal Exp %error
----------------------------------------------------------------------------------------------------
D2.4M2.0 0.295 1:6.08 1.89 (52°C) 4.43 (82°C) 57% 1:3.8 4.72
D2.4M2.5 0.215 1:14.1 3.17 (70°C) 5.77 (93°C) 33% 1:4.6 5.10
D2.4M3.0 0.098 1:52.2 4.43 (82°C) 9.92 (118°C) 44% 1:8.1 6.83
D2.4M3.5 - 1:147 - - - 1:18 10.24
----------------------------------------------------------------------------------------------------
Highlights
36