Manual Heraeus PDF

Instruction and Operating Manual
Temperature Measuring Unit
Digitemp-E
Document Version: 1.12
Date of Issue: 22.04.2010
22.04.2010 Digitemp-E page I of III
© 2010 Heraeus Electro-Nite
This manual is copyrighted by Heraeus Electro-Nite. No part of this document

may be reproduced, transmitted, transcribed, stored in any retrieval system, or
translated into any language by any means without the express written
permission of Heraeus Electro-Nite.
Heraeus Electro-Nite makes no warranties as to the contents of this

documentation and specifically any implied warranties of merchantability or
fitness for any particular purpose.
Heraeus Electro-Nite further reserves the right to alter the specification of the
product without obligation to notify any person or organisation of these
changes.
Improvements or instrument changes added after this document was printed

are to be found on one or more pages enclosed at the end of this manual.
We ask you to take note of these extra sheets.
All instrument boards contain electronic components that can be damaged by electrostatic
discharge. These boards should only be handled by qualified personnel. The necessary safety
precautions and security guidelines must be observed during maintenance and service on the
instrument.
Trademarks: All brand names and product names included in this manual are trademarks,
registered trademarks, or trade names of their respective holders.
File Name: DIGITEMP-E_en_1.12

page II of III Digitemp-E 22.04.2010
Table of contents
1 Safety-Related Guidelines ........................................................................................................... 1

1.1 General .................................................................................................................................. 1
1.2 Qualified Personnel ............................................................................................................... 1
1.3 Danger Notice ........................................................................................................................ 1
1.4 Proper Usage ........................................................................................................................ 2
1.5 Procedures for Maintenance and Repair............................................................................... 2
1.6 Guidelines for Handling Electrostatic Discharge ................................................................... 2
2 Introduction .................................................................................................................................. 4
2.1 Brief Operating Description ................................................................................................... 5
2.2 Putting the Instrument into Operation.................................................................................... 5
2.3 Specifications ........................................................................................................................ 6
2.4 User Interface ........................................................................................................................ 6
2.5 Using External Programs to View Results............................................................................. 8
2.6 Interpreting Error Messages .................................................................................................. 8
3 Setting Instrument Parameters .................................................................................................... 9
3.1 Operating the LCD and Keyboard ......................................................................................... 9
3.2 Entering the Password ........................................................................................................ 10
3.3 Using the Parameter Menu ................................................................................................. 10
3.4 Setting Parameters with a Web Browser............................................................................. 10
3.5 Spoolout .............................................................................................................................. 11
3.6 List of Parameters ............................................................................................................... 11
3.7 Menu Structure for Digitemp-E Settings .............................................................................. 21
4 Calibrating the System ............................................................................................................... 25
5 Data Communication ................................................................................................................. 26

5.1 Communication Using Data Telegrams............................................................................... 26
5.2 Communication with MeltControl 2000................................................................................ 31
5.3 Communication with the Remote Viewer ............................................................................ 31
6 Communication Using the Profibus Option ................................................................................ 32
6.1 Profibus-DP ......................................................................................................................... 32
6.2 Configuring the Profibus ...................................................................................................... 32
7 Communication Using the Modbus Option ................................................................................ 34
7.1 Modbus ................................................................................................................................ 34
7.2 Modbus Principle ................................................................................................................. 34
8 Communication Using the Wireless Option ............................................................................... 37
9 Communication Using the 4-20mA Output Option..................................................................... 38

9.1 Specifications ...................................................................................................................... 38
9.2 Configuring the Milliampere Output ..................................................................................... 38
9.3 Board Configuration Switch ................................................................................................. 39
9.4 Output Scale Configuration ................................................................................................. 39
10 Bath Level Option ................................................................................................................... 40
10.1 Principle ............................................................................................................................ 40
10.2 Determination of Temperature Curve Delta ..................................................................... 41

22.04.2010 Digitemp-E page III of III
11 Looking After the Digitemp-E .................................................................................................. 42

11.1 Cleaning Notes ................................................................................................................. 42
12 Packaging the Instrument ....................................................................................................... 43
13 Safety Regulations .................................................................................................................. 44
14 Technical Data ........................................................................................................................ 45
15 CE-Declaration of Conformity ................................................................................................. 46
16 RoHS Regulations .................................................................................................................. 47
17 WEEE Regulations ................................................................................................................. 48
18 Housing Dimensions ............................................................................................................... 49
19 Inputs and Outputs ................................................................................................................. 51

19.1 Cable Inputs and Dimensions .......................................................................................... 51
19.2 Power Input ...................................................................................................................... 53
19.3 Measurement Input .......................................................................................................... 53
19.4 Main Connection Block X1 ............................................................................................... 54
19.5 Ethernet Interface ............................................................................................................. 55
19.6 Profibus/Modbus (Option) ................................................................................................ 55
19.7 TTY Output II (Option) ...................................................................................................... 56
19.8 0/4 to 20 mA Output (Option) ........................................................................................... 57
19.9 Heat Number Input (Option) ............................................................................................. 57
20 Main Board.............................................................................................................................. 58
21 Internal Instrument View ......................................................................................................... 59
22 Managing Recycling ............................................................................................................... 61
23 Spare Parts List ...................................................................................................................... 62

22.04.2010 Digitemp-E page 1 of 62
1 Safety-Related Guidelines
1.1 General
This manual provides the information required for the use of the particular product. The
documentation is written for technically qualified personnel such as engineers, programmers, or
maintenance specialists who have been specially trained and who have the specialised knowledge
required in the field of instrumentation and control.
This manual is an integral part of the product even if, for logistical reasons, it has to be ordered
separately. For the sake of clarity, not all details of all versions of the product are described in the
documentation, nor can it cover all conceivable cases regarding installation, operation, and
maintenance. If you require further information or face special problems that have not been dealt
with in sufficient detail in this documentation, contact Heraeus Electro-Nite.
We would also point out that the contents of this product documentation shall not become a part of,
or modify, any prior or existing agreement, commitment, or legal relationship. The Purchase
Agreement contains the complete and exclusive obligations of Heraeus Electro-Nite. Any sta-
tements contained in this documentation do not create new warranties or restrict the existing
warranty.
1.2 Qualified Personnel

Persons who are not qualified should not be allowed to handle the equipment/system. Non-
compliance with the warnings contained in this manual or appearing on the equipment itself can
result in severe personal injury or damage to property. Only qualified personnel should be allowed
to work on this equipment/system. Qualified persons as referred to in the safety guidelines in this
manual as well as on the product itself are defined as follows:
• System planning and design engineers who are familiar with the safety concepts of
automation equipment.
• Operating personnel who have been trained to work with automation equipment and are
conversant with the contents of the manual in as far as it is connected with the actual
operation of the plant.
• Commissioning and service personnel who are trained to repair such automation equipment
and who are authorised to energise, de-energise, clear, ground, and tag circuits, equipment,
and systems in accordance with established safety practices.
1.3 Danger Notice

The notices and guidelines that follow are intended to ensure personal safety, as well as protecting
the product and connected equipment against damage.
The safety notices are warnings for protection against loss of life (yours or service personnel) or for
protection against damage to property and are highlighted in this manual by the terms and
pictograms defined here. The terms used in this manual and marked on the equipment itself have
the following significance:
Danger: Indicates that death, severe personal injury, or substantial property damage will result if
proper precautions are not taken.
Warning: Indicates that death, severe personal injury, or substantial property damage can result if
proper precautions are not taken.
Caution: Indicates that minor personal injury or property damage can result if proper precautions
are not taken.
Note: Indicates important information about the product, its operation, or a part of the manual to
which special attention is drawn.

page 2 of 62 Digitemp-E 22.04.2010
Attention: Hints in this documentation to special safety-related guidelines, which equate to the
safety level of Caution and Note.
This pictogram is used in relation to Danger, Warning, and Caution notices.
1.4 Proper Usage

• The equipment/system or the system components may only be used for the applications
described in the manual or the technical description, and only in combination with the
equipment, components, and devices of other manufacturers as far as this is recommended or
permitted by Heraeus Electro-Nite.
• The product described has been developed, manufactured, tested, and the documentation
compiled in keeping with the relevant safety standards. Consequently, if the handling
instructions and safety guidelines described for planning, installation, proper operation, and
maintenance are adhered to, the product, under normal conditions, will not be a source of
danger to property or life.
1.5 Procedures for Maintenance and Repair

If measurement or testing work is to be carried out on an active unit, the National accident
prevention rules and regulations must be observed. Use only suitable electrical tools.
Warning:
• Repairs to an item of automation equipment may only be carried out by Heraeus Elec-
tro-Nite service personnel. For replacement purposes, use only parts or components
contained in the spare parts list or listed in the Spare Parts List section of this manual.
Unauthorised opening of equipment and improper repairs can result in loss of life or se-
vere personal injury as well as substantial property damage.
• Only use the fuse types specified in the technical specifications or the maintenance
instructions of this manual.
• Do not throw batteries into an open fire and do not carry out any soldering work on
batteries (danger of explosion). Maximum ambient temperature 100°C. Lithium batteries
or batteries containing mercury should not be opened or recharged. Make sure that the
same type is used when replacing batteries.
• Batteries and accumulators must be disposed of as classified waste.
1.6 Guidelines for Handling Electrostatic Discharge

VLSI chips (MOS technology) are used in practically all Heraeus Electro-Nite electronic modules.
These VLSI components are, by their nature, very sensitive to over voltages and thus to
electrostatic discharge (ESD).
1.6.1 Electrostatic Discharge
This pictogram and warning label is used on cabinets, sub-racks, and packing and suggests
that modules are susceptible to ESD.
Before starting maintenance or installation make sure that you have sufficient protection
against ESD.
Electronic devices can be destroyed by voltage and energy levels that are far below the level
perceptible to human beings. Such voltages can occur when a component or a module is touched
by a person who has not been electrostatically discharged.
In most cases, the components subjected to such over voltages, cannot be immediately detected
as faulty; the fault occurs only after a long period in operation.

1.6.2 Shipping of ESD-Sensitive Modules
Anti-static packing material must always be used when storing and dispatching modules and
components like metal boxes or plastic boxes that also contain metal. If the container itself is not
conductive, the modules must be wrapped in a conductive material such as conductive foam, anti-
static plastic bag, aluminium foil, or paper. Normal plastic bags or foil should not be used under any
circumstances. For modules with built-in batteries, ensure that the conductive packing does not
touch or short-circuit the battery connections: if necessary cover the connections with insulating
tape or material.

2 Introduction
The Digitemp-E is an instrument for measuring and analysing temperature in steel, iron, and non-
ferrous melts.
It can be used together with different sensors for different measurement tasks, including those in
molten iron. Each sensor has its own software module, which can be uploaded to the instrument.
Positherm immersion sensors are used for spot temperature measurements in ferrous and non-ferrous
melts. Contitherm sensors are used for continuous measurement of temperature in liquid metals.
Different versions of the instrument can be ordered:
• Digitemp-E: the standard instrument

• Digitemp-E with heat number option: the standard instrument with an option board installed to
enable heat number entry
• Digitemp-E 19”: the standard instrument in a 19” housing
• Digitemp-E 19” with heat number option: the standard instrument in a 19” housing and an
option board installed to enable heat number entry
Standard Standard with heat number option
19” version 19” version with heat number option

2.1 Brief Operating Description
The functional operation of the instrument is automated: the operator only has to ensure that the
immersion lance is connected to the instrument and that the sensor is immersed.
The instrument is ready for operation when the main current supply is switched on. Signal lights
integrated in the front panel of the instrument indicate the various operating or measuring
sequences:
• The Ready signal light (green) indicates that the instrument is ready for operation with the
sensor attached.
• The Measure signal light (yellow) indicates the hot phase and the calculation process of
the instrument.
• The Complete signal light (red) indicates the end of measurement. Remove the lance from
the melt.
The microprocessor-controlled central unit of the instrument evaluates the converted thermal
voltage. Temperature plateau determination is made by arithmetic tolerance comparison and
determination of mean value. The temperature value is shown on an easy-to-read digital display
until the next measurement takes place.
Along with the Ready, Measure, and Complete signal information, the instrument provides three
signal output solid state relay contacts of maximum 250V AC/DC, maximum 500mA, and maximum
60W for the control of remote signal lights or PLC.
2.2 Putting the Instrument into Operation
2.2.1 Important Installation Remarks
Shielding block
- Use only shielded cables.

- Cut off outer cable isolation to 20mm.
- Connect shield to shielding block.
Profibus cable
Ethernet cable
To guarantee the safe use of the wall-mounted instrument in all working condition and to fulfil the
EMC-directive, observe the following:
The temperature of the instrument should be assimilated with the environmental

temperature before the first measurement. It should be switched on at least 10
minutes before the first measurement.

2.2.2 Starting a Measurement
1. Put a Positherm sensor on the lance. The measuring circuit is closed and the green
(Ready) light comes on to show that the instrument is ready for measurement.
2. Dip the sensor into the hot metal. When the temperature exceeds the previously set
temperature start value, the green light goes out and the yellow light (Measure) comes on.
The Digitemp-E determines the bath temperature and tries to find a stable temperature
value (plateau). As soon as the plateau is recognised or the maximum measurement time
has been reached, the yellow light goes out and the Complete light (red) comes on.
3. Remove the lance from the melt as soon as the red light comes on.
4. The Digitemp-E is ready for a new measurement after putting a new Positherm sensor on again.
Note: If the parameter 7.3.4 Use list is set to Yes, the green LED blinks when the measurement
circuit is closed. You can browse through the heat number list using the up and down
keys. To select a heat number, press the Enter key for two seconds. After this the green
light becomes steady and the instrument is ready to measure.
2.3 Specifications
The Digitemp-E is equipped as standard with:
• One measurement channel for measuring temperature in dip, continuous, or multi-

measurement mode.
• Three solid state relays for external signals Ready, Measure, and Complete. An external
horn can be placed parallel to the Complete output signal. The horn is affected by strong
inductive disturbances, which are eliminated using an R-C-series connection as spark
quenching directly at the horn.
• One serial TTY current loop 20mA communication port.
• One Ethernet board with Ethernet connectivity and real-time clock.
• On the US version, one V24 output module
The Digitemp-E can be extended with several options:
• TTY module
• Profibus module
• Modbus module
• Wireless module
• mA output module
• One option board with heat number entry
• Bath level detection for automatic lances with a maximum of 20m/min.
Note: On the US version of the Digitemp-E, a V24 output module is installed by default. No
other option can be installed on COM2 without first removing the V24 output module. A
combination of the V24 output module with a TTY, Profibus, Modbus, wireless, or mA
module is not possible.
2.4 User Interface
The instrument’s user interface consists of one or two displays depending on the version of the
instrument ordered:
• The top display (or left on the 19” version) on the front of the instrument has four LEDs and
matrix unit indication to display measurement results.
• The bottom display (or right on the 19” version) is a 10-digit heat number input board with
external keys. This display is also used to show or scroll the measurement results. On the
front door of the instrument, three signal lamps indicate the status of the instrument.

2.4.1 Instrument Displays
Inside the front door of the instrument, four keys and an LCD are used to change instrument and
measurement parameters. Two bright LEDs with four digits show the measured and calculated
values. Results with more than four digits are shown as ‘Or‘, indicating an over range. The displays
also show a four-matrix alphanumeric indication of the unit.
The results displayed are set by parameters, which you can change. See section 3 for more
information about changing parameters. Parameter 3.5.1 controls the top display and parameter
3.5.2 controls the bottom display. The top display always shows the real-time value of the
measured channel as long as no result is available. The result is displayed as soon as it is
available. The unit matrix switches accordingly. Errors that interrupt the measurement are
displayed. The error indicates why the measurement was interrupted, for example, the top display
shows TL with err3 if the difference between LT and PT is too little. See section 2.6 for more
information about errors.
The right-most dot on the top display indicates whether communication has been established. See
section 5 for more information about communication.
The right dot of the seven-segment display

blinks if there is a connection with
MeltControl.NET or wireless
When the instrument is equipped with the heat number input module, the bottom display has four
external keys, which can be used to change the heat number:
1. Press ENT to edit the value shown. The first digit starts blinking. This indicates that you
can change it.
2. Press and to change the value.
3. Press ENT again to go to the next digit.
4. Press ESC to stop heat number entry.
2.4.2 Third Display
Although the software is able to configure a third display, this is not an option for the Digitemp-E.
2.4.3 Signal Lights
Signal lights on the front door indicate the status of the instrument:
• Green: the instrument is ready for operation and a thermocouple is connected.

• Yellow: the instrument is measuring.
• Red: measurement is complete.
Notes:
• The instrument can be configured to communicate with MeltControl 2000.
• A blinking green light indicates that the selected heat number should be confirmed by
pressing the ENT key for two seconds.

2.4.4 LCD and Keys
The Digitemp-E has one LCD inside the front door. The LCD is on the bottom display. In normal
operation, the LCD shows the following information:
• The software version and instrument type.

• Status of communication buffers: The third line on the LCD shows Com. Status followed by
the status of the different communication channels. A ‘-‘ means that there is no problem
with the communication on the corresponding channel, while an ‘X’ identifies a buffer
overrun on the communication channel. Action must be taken when a communication error
occurs, for example, telegrams must be shorter. An instrument reset (on power on, on
parameter change, or after calibration) also resets communication errors. You can also
manually reset a communication error when in the idle state (no ready, measure, or
complete signal or calibrating or parameter setting) by pressing the ENTER or ESC key.
There are six communication channels available corresponding with the six different
positions behind the Com. Status identifier:
• Postion 1: Viewer
• Postion 2: Ethernet place C
• Postion 3: Ethernet place B
• Postion 4: Ethernet Place A
• Postion 5: COM2
• Postion 6: COM1
• Current date and time of the instrument.
2.5 Using External Programs to View Results
Although the Digitemp-E can operate as a standalone measuring instrument for temperature
measurement, it can also work as part of the following external software systems, which are
available as options:
• The MeltControl 2000 system consists of the local measuring device, for example,
Digitemp-E, and a PC on which the MeltControl 2000 software is installed. The advantage
of using MeltControl is that data can be stored and processed and cooling traces can be
visualised. Up to three cooling traces can be displayed for comparison. Optional software
can be installed for, for example, charge calculation, weighing data, active oxygen
measurement, spectrographic analysis, melting reports, casting reports, and SPC.
• When connected to a PC through the Ethernet interface, the Remote Viewer software can
be used to view the temperature measurements of the Digitemp-E online. Measurement
curves can also be displayed on the PC. The remote viewer connects to one instrument
only.
2.6 Interpreting Error Messages
Possible failures during the measuring process are signalled by the red signal lamp and are
additionally indicated on the digital display:
• Err1: Measurement has taken place without proper cold junction compensation
• Err2: Result is out of range
• Err3: Thermocouple break, cable break
• Err4: No evaluation (no stable value found for window) of measured value
• Err5: No calculation of result (result is not applicable)
• Err: The instrument is over-loaded, switch on/off the instrument and contact your local
Heraeus Electro-Nite Service Office to provide further assistance.

3 Setting Instrument Parameters
The Digitemp-E can be interfaced to other instruments in many ways, resulting in different
parameter settings. All parameters are stored in EEPROM memory of the RISC micro-controller.
This memory setting is maintained in the absence of power. With the internal keyboard and LCD or
with a web browser, you can access each parameter individually and calibrate the instrument.
3.1 Operating the LCD and Keyboard
Inside the housing of the Digitemp-E, at the back of one of the display boards, an LCD and
keyboard is used to set instrument parameters.
The picture shows only the position of the keys. Ignore the version number, date, and time.
On the four lines of the LCD, some general information and the parameter menu is displayed.
• The first line of the LCD shows the name of the instrument (‘Digitemp-E’) and the version
number of the software in the format X.YY.ZZ.D where:
o X: major version number
o YY: released version number
o ZZ: minor version number (only used internally at HEN, released versions are
always 00)
o D: 1 = instrument with bath level, 0 = instrument without bath level
• The second line displays the date and time.
• The third and fourth lines are used to set Digitemp-E parameters. As in the picture above,
the third line indicates a communication buffer overflow if you are at the top level of the
menu. The current region code of the instrument is displayed at the end of the third line.
Using the four keys, parameters can be set and the spoolout can be inspected. When the menu
password is not entered the instrument is in spoolout inspection mode. In this situation use:
• ESC to start showing the spoolout on the LCD. The first line then displays the number of
records in the spoolout and the number of records currently shown, where number 1 is the
most recent record. The second line shows the currently selected record in the spoolout.
The telegram scrolls over the display so that the whole record can be viewed - the LCD is
only 20 characters long and the spoolout telegrams are 63 characters long.
• UP and DOWN keys to go to the next and previous record in the spoolout.

When the menu password is entered (see below for entering the password), the instrument is in
menu mode. In this situation use:
• UP and DOWN key to access every menu item, as well as to increase or decrease the
parameter value if selected.
• ENTER key to descend into the menu structure, as well as to access and confirm the
entered parameter value.
• ESC key to ascend the menu structure, as well as cancel the entered parameter value.
Hold down a key to repeat it until released. To access the parameter menu, the instrument must be
in idle state. This means that no measurement is in progress and no probe is attached to the probe
holder. No signal lamps are on when in the idle state.
If the correct password has been entered, the parameter menu is displayed on the LCD menu. The
LED on the front shows the text ‘Par’ to indicate that the instrument is not ready for measurement.
Parameter values are valid after resetting the instrument. The Digitemp-E is reset after pressing
ESC when you are at the top level of the instrument.
3.2 Entering the Password
To enter the parameter menu, the correct password must be entered. On the bottom of the LCD,
the four digits of the password are shown (0-0-0-0). Press the ENTER key to access the first
password digit. (>0< 0-0-0 is displayed.) Use the UP and DOWN keys to enter the correct value
(2448). Press the ENTER key again to go to the second digit (2>0<0-0). Repeat this until all digits
are entered and press the ENTER key once more. If the code is accepted, the display shows:
‘Press <ENT> for Menu’. If the code is wrong, the display shows: ‘Password Code NOK’.
3.3 Using the Parameter Menu
The parameter menu is built like a tree structure. Every item has a number.
Use the UP and DOWN keys to select all items of the same level in the menu structure. Use the
ENTER and ESC key to descend and ascend into the menu. If you are at the lowest menu item,
the consequent menu parameter is displayed on the bottom line of the LCD. When pressing the
ENTER key, the LCD shows the menu parameter between ‘>’ and ‘<’, to indicate the parameter
being accessed. Use the DOWN and UP keys to change the value of this parameter between the
minimum and maximum value or the different values possible. To confirm the new value, press
ENTER once more. To cancel the new value and return to the previous one, press the ESC key.
3.4 Setting Parameters with a Web Browser
With a web browser, you can access the instrument remotely through the integrated web server.
Setting parameters remotely using the integrated web server is just like setting them using the LCD
and keyboard. If a connection is established with the web browser, the web browser shows the
contents of the LCD and four push buttons represent the keyboard. Enter the IP address of the
instrument into the address bar of the web browser followed by ‘/para’ to connect with the remote
instrument.

Syntax: LOCAL IP-ADDRESS INSTRUMENT/para, for example, http://192.168.2.1/para
(Note that the version of the software might be different.)
You cannot access the instrument during measurement. While controlling the instrument, the menu
and parameter text is sent to the LCD as well as to the web browser. The input from the keys
controlling the menu and parameters is processed in the same way.
There is only one difference between controlling the instrument locally and remotely. If controlling
the parameters remotely using the web browser, the programmable data telegram can be entered
with a keyboard into the available web browser input fields. However, you don’t have the repeat
function when holding down the push buttons representing the keyboard.
3.5 Spoolout
The spoolout function of the instrument can store the result of the last 250 measurements. The
spoolout records are actually the results of the telegrams that you can send to the communication
channels. If the telegrams are longer than 63 bytes, they are truncated in the spoolout. Use
parameter 8.8.1 to set the telegram number used for the spoolout.
Use the LCD to inspect the spoolout (see section 3.1). The current spoolout content can also be
sent out over one of the installed communication channels. Use parameter 8.8.2 to do this. Use
parameter 8.8.3 to clear all results in the spoolout.
3.6 List of Parameters
The following is a brief description of all the different parameters (menu items). See also section
3.7 for a summary. Note that some menu items are only relevant under certain conditions. The
underlined setting is the default for the parameter.

[1.0] Evaluation
[1.1] Window height: (minimum 0.2°C | maximum 10.0° C | step 0.1°C) (EU: 1.2°C, US: 1.5°C )
Sets the window height for the temperature plateau.
[1.2] Window length: (minimum 0.2 seconds | maximum 5.0 seconds | step 0.1 seconds) (EU:
1.2s, US: 1.0s)
Sets the window length for the temperature plateau.
[1.3] Window delay: (minimum 0.0 seconds | maximum 5.0 seconds | step 0.1 seconds)
(0.0s)
Sets the window delay for the temperature plateau. For normal use, this parameter is 0. When in
continuous mode, this parameter is ignored.
[1.4] Window mode: (Mean | (Min+Max)/2) (Average)

Sets the mode of measurement calculation. Standard calculation is the mean value (average) of all
points in the window. With (Min+Max)/2, the mean value of the minimum and maximum values in
the window is output as the result.
[1.5] Input TC Type: (S | R | B | K | D)

Sets the thermocouple type used.
[1.6] TC linearity: (IPTS48 | IPTS68) (EU: IPTS68, US: IPTS48)

Sets the conversion table to be used for the thermocouple. Note that this parameter is ignored for
thermocouple type D (tungsten/rhenium).
[2.0] Timing and Start
[2.1] Measuring time: (minimum 4 seconds | maximum 60 seconds | step 1 second) (6

seconds)
When in:
• Dip mode, this parameter sets the maximum measuring time to find a stable signal. This is
the normal mode. If plateau determination is reached before this time has expired, the
measurement is ended.
• Continuous mode, this parameter sets the interval time to calculate and send out results. This
parameter defines the cycle time of the data telegram communication. Be careful to set this
parameter long enough so that the instrument can send out all results. A minimum of 10
seconds is recommended. When a serial data telegram of 70 characters is sent at 300 baud,
this can take more than 2.5 seconds. When 3964 protocol is activated, the instrument could
retry to send the data telegram several times, resulting in longer communication time.
[2.2] Start condition: (minimum 200°C | maximum 120 0°C | step 50°C) (EU: 400°C, US: 500°C )
Sets the start temperature for a measurement. When the temperature exceeds this level, the
measurement is initiated. The signal changes from green to yellow.
[2.3] Stop Difference: (minimum 0°C | maximum 200°C | step 100°C) (100°C )
This parameter is used for MultiStick applications only and is ignored for all other measurements.
[2.4] Bath level

Only available if the instrument is ordered with the bath level option, for example, with software
version xxxx.1. For more information about bath level recognition see section 10.

[2.4.1] Set bath level detection: (Yes | No) (EU: Yes, US: No)
Sets bath level detection on the Positherm input channel. The bath level signal is available on the
external Measure output (yellow lamp). Bath level detection is performed by each converted ADC
sample. Because a fast response is needed for bath level detection and to save resources for the
instrument, the ADC values are not calculated internally as a temperature, but are processed in µV.
Note: Bath level detection is an option.
[2.4.2] Minimum bath level detection: (minimum 0°C | maximum 1000°C | step 10°C) (100°C )
Sets the minimum temperature at which an input starts looking for a bath level. Because the
accuracy of a thermocouple at low temperature is not very reliable, this parameter points to a range
not an absolute value
[2.4.3] Maximum bath level detection: (minimum 0°C | maximum 2000°C | step 10°C) (300°C )
Sets the maximum temperature an input can have without finding a bath level during an increase in
temperature. Bath level is set automatically after the maximum temperature is exceeded. Because
the accuracy of a thermocouple at low temperature is not very reliable, this parameter points to a
range not an absolute value
[2.4.4] Delta bath level detection: (minimum 0°C/se cond | maximum 10000°C/second | step
10°C/second) (1000°C/second )
Sets the temperature rise in °C per second. The act ual delta is taken over three samples so when
the conversion rate is 50Hz it is 40m/second, and when the conversion rate is 60Hz it is
33.3m/second. The delta parameter sets the first derivative for bath level detection. When the
measured value exceeds this parameter, bath level is detected. Because the accuracy of a
thermocouple at low temperature is not very reliable, this parameter points to a range not an
absolute value
[2.4.5] Bath level detection delay: (minimum 0 second | maximum 10 seconds | step 0.1
second)
After bath level detection, the probe is stopped after a fixed delay. This parameter sets this delay.
The external signal relay Measure is activated at the end of the delayed time.
[3.0] IO-Hardware
[3.1] Signal End/Err time: (minimum 0 second | maximum 10 seconds | step 1 second) (2
seconds)
Sets the minimum time Complete signal (red) indicating the end of the measurement.
[3.2] Normal logic: (NC | NO)

When set to NC, the external signal relays are inverted or normal closed contacts. When set to NO,
the external signals are normal open contacts. This only affects the external signal, not the internal.
[3.3] Pulsed Error signal: (Yes | No) (EU: Yes, US: No)
When set to Yes, the measurement Complete signal (red) blinks if an error occurs. If set to No, the
signal is static.
[3.4] Fixed End time: (Yes | No) (EU: No, US: Yes)
When set to Yes, the measurement Complete signal (red) is on for the time set in the Signal
End/Err time parameter. If set to No, the Complete signal (red) is set to the minimum set in Signal
End/Err time, and stays activated until all communication is over and the measuring channel is free
again for a new measurement cycle.

[4.0, 5.0] Serial Com1 TTY/Option Com2 (Profibus/Modbus/TTY)

There are two serial ports available on the instrument. Setting parameters on the serial ports is
similar for both. The parameters for:
• COM1 (the default TTY port) are 4.1 to 4.8

• COM2 (the option board) are 5.1 to 5.9
When two default values are shown, the first one is for COM1 and the second for COM2.
[4.1/5.1] Data telegram: (No | 1...7 | MC2000) (EU: 4.1=1, 5.1=No/US: 4.1=3, 5.1=4)
The instrument has seven data telegrams available. Four are pre-programmed and fixed – you
can’t change or delete them. Data telegram MC2000 is used to communicate with the MeltControl
2000 program.
Data telegram No 1…7: At the end of every measurement, the selected data telegram is sent over
each of the corresponding communication channels. If no data telegram is chosen, the
communication channel is disabled for data telegram transmission. Status output is still possible
over this communication channel. Data telegrams 1…4 are fixed and described below. Data
telegrams 5, 6, and 7 also have a standard telegram after loading standard parameters, but can be
programmed with a web browser using the Ethernet connection. You can change or delete data
telegrams 5, 6, and 7, but if you then reload standard parameters, data telegrams 5, 6, and 7 are
changed back to the standard telegram.
The data telegram can be transmitted to peripheral devices like printers, displays, computers, or
similar devices. Receiving software must be run on those peripheral devices to process the
received data.
Data telegram MC2000: This data telegram communicates with the MeltControl 2000 program.
This receiving software displays, collects, and stores measurements from several instruments.
Curve data is sent as a data stream every one tenth of a second. The Digitemp-E can establish
only one communication channel for MeltControl 2000, therefore this parameter is ignored on other
communication channels if there is already one dedicated communication channel. The priority is
Com1, Com2, Ethernet place A.
[4.2/5.2] Send status: (Yes | No)

Send the status of the instrument over the communication port. On every status change of the
instrument, four bytes are sent on the communication channel according to the protocol used.
When there is a data telegram to send out and the Send status option is set to Yes, the data
telegram always begins with the four status bytes followed by the remainder of the telegram. The
four-byte status is sent out with every change of measurement status:
Byte 1: status bits part 1
x x x x x x x x x = 0 or 1
Bit 0 = Complete: After measuring = 1

Bit 1 = Measuring: During measurement = 1
Bit 2= Ready for Measurement: Circuit closed = 1
Bit 3 = Error: After an error measurement = 1
Bit 4 = Liquidus measurement (not used for Digitemp-E)
Bit 5 = Bath level
Bit 6 = EMF measurement
Bit 7 = TxD complete: If TxD done = 1

Byte 2: status bits part 2
x x x x x x x x x = 0 or 1
Bit 0 = Draw (used for remote viewer)

Bit 1 = Lines open (not used for Digitemp-E)
Bit 2= End of Measurement (used for remote viewer)
Bit 3 = x
Bit 4 = x
Bit 5 = x
Bit 6 = Blinking active (if status lamps are blinking = 1)
Bit 7 = Horn active = 1
Byte 3: probe characters:
N (4Ehex) = No probe attached (lines open)

T (54hex) = Temperature probe
C (43hex) = Carbon probe
O (4Fhex) = Oxygen probe
D (44hex) = Carbon and oxygen probe
S (53hex) = Oxygen in slag probe
L (4Chex) = Level (DDL) probe
E (45hex) = Econ-O-Carb probe
These probe characters are shown for completeness. On the Digitemp-E, T (54hex) always occurs.
Byte 4: measurement place number (00 - 99)
Long bus running times and buffering of information can lead to delayed
transmission of the status signals. Therefore never use the status bytes for
critical, timed applications like automatic lances or emergency stops. To receive
the status byte correctly, set the data bits in parameter [4.6/5.6] to 8.
[4.3/5.3] Send test measurement: (Yes | No)

Set this parameter to Yes to disable a data telegram output on the individual communication
channels when performing a test measurement or calibration check, for example, with Checkmate.
Curve simulations are not recognised as test measurements. Set this parameter to No to enable
the data telegram output.
[4.4/5.4] Communication protocol: (None | Busy Ready | CTS | 3964 | 3964R | STX BCC ETX |
STX ETX BCC) (EU: 4.4=None, 5.4=3964R/US: 4.4=None, 5.4= None)
Specific protocols can only be set on the serial communication ports. If no protocol is used, the
data telegram is transmitted to the receiver without protocol. Use:
• None to use no protocol.

• Busy Ready to connect the Digitemp-E to an instrument using a signal to indicate that
data is ready to be received. Busy ready is the inverse logic of CTS.
• CTS to connect the Digitemp-E to an instrument using a signal to indicate that data is
ready to be received.
• 3964 and 3964R Siemens for communication to, for example, a PLC. See the Siemens
website for more information about these protocols.
• STX ETX BCC and STX BCC ETX to send out a data telegram within start of text (STX)
and end of text (ETX) control characters. Sent data is verified with the block check
character.

[4.5/5.5] Baud rate: (300 | 1200 | 2400 | 4800 | 9600 | 19200 | 38400 | 57600) (EU: 4.5=300,
5.5=19200/US: 4.5=1200, 5.5=9600)
Sets the baud rate of the serial communication channel. When sending out on low data speed, the
communication buffers can overflow and data can be lost. The LCD indicates this.
[4.6/5.6] Data bits: (8 | 7 | 6 | 5) (EU: 4.6=7, 5.6=8/US: 4.6=8, 5.6=8)

Sets the data bits used with the serial communication channel. When choosing seven or lower data
bits, not all ASCII characters can be formed.
[4.7/5.7] Stop bits: (1 | 2) (EU: 4.7=2, 5.7=1/US: 4.7=1, 5.7=1)

Sets the number of stop bits used on the serial communication channel.
[4.8/5.8] Parity: (None | Odd | Even) (EU: 4.8=Even, 5.8=Even/US: 4.8=None, 5.8=None)
Sets the parity used on the serial communication channel.
[5.9] Profibus/Modbus address (0)

Sets the Profibus/Modbus slave address:
For Profibus:
• Hex switches on module < 7Fh, the slave address is taken from hex switches.
• Hex switches on module >= 7Fh, the slave address is set by the software. The maximum
software address is 7E. If the software slave address is set to 00h, no software address is
sent to the Profibus module (for example, for option TTY).
(Hex switches have hex indication so 127 cannot be set.)
For Modbus:
• Hex switches on module < F8h, the slave address is taken from hex switches.
• Hex switches on module >= F8h, the slave address is set by the software. The maximum
software address is 7Eh. If the software slave address is set to 0, no software address is
sent to the Modbus module (for example, for option TTY).
[6.0] Ethernet
Heraeus Electro-Nite has registered a segment of Mac hardware addresses. This Mac address is
pre-programmed and fixed in each instrument and has a unique six-byte address for each
instrument. To achieve this, a unique five-byte address is used with the sixth byte being the last
byte of the IP address. Up to 255 Digitemp-Es can be connected on one local area network.
To set up a connection with the Ethernet, you must first check and verify the local IP address of the
instrument. See parameter 6.5 Local Ethernet settings.
[6.1.1, 6.2.1, 6.3.1] Ethernet to Place A, B, C: (No | 1…7 | MC2000)

The Ethernet data telegram is exactly the same as for the communication port with the exception of
MC2000, which is only possible on Ethernet place A.
[6.1.2, 6.2.2, 6.3.2] Status to A, B, C: (Yes | No)

The Ethernet status is exactly the same as for the communication port.
[6.1.3, 6.2.3, 6.3.3] Test measurement to A, B, C: (Yes | No)

The Ethernet test measurement transmission is exactly the same as for the communication port.
[6.1.4, 6.2.4, 6.3.4] IP Place A, B, C: (IP address) (EU: 192.168.2.2/US: 192.168.2.20)

The port settings for the Ethernet communication channel are a little different from the serial
communication channels. Data can be sent using an Ethernet data telegram in two different ways
over one socket of the Ethernet module:

When the TCP/IP Client protocol is used (see [6.1.7]), the instrument tries to connect to
the entered destination IP address and send the data telegram to the destination port.
Receiving software installed at the destination listens to the instrument on the destination
IP and destination port. The instrument attempts to connect every 100msec as long as data
is available in the communication buffer. After sending all the data in the communication
buffer, the channel is closed according to the parameter set in [6.1.6/6.2.6/6.3.6]. This
repeats every time a data telegram is sent over the Ethernet.
When the TCP/IP Server protocol is used (see [6.1.7]), the instrument tries to send the
data telegram to the destination port. Receiving software installed at the destination sets up
the connection to the listening port of the instrument. The instrument attempts to send the
data telegram to the destination port if a connection is set up. This connection is closed
according to the parameter set in [6.1.6/6.2.6/6.3.6].
Note that you must also set the correct local network settings.
[6.1.5/6.2.5/6.3.5] Port Place A, B, C: (8500...8600) (8520/8521/8522)

Destination Port: When the data telegram is sent over the Ethernet using TCP/IP Client, the
destination server continuously listens on a certain port to detect a request to establish a
communication channel for TCP/IP with the instrument. When the TCP/IP server setting is chosen,
this parameter sets the port to which the instrument should listen. The destination client connects
to this port.
[6.1.6/6.2.6/6.3.6] Connection A, B, C Close: (100ms | 1 second | 2 seconds | 4 seconds |

Never)
Sets the closing of an established communication channel. If all data has been sent out of the
communication buffer, the communication channel is closed after the period set in this parameter. If
set to Never, the receiving software controls the closing of the communication channel. All three
data telegrams (place A, B, C) are sent out sequentially over one hardware port. Not closing the
communication channel results in only one hardware port being dedicated to one place. Data
telegrams to the other places are blocked because there can only be one connection established at
a time to the places A, B, and C. The communication channels need to be properly closed before
the three sequential data telegrams can be sent to the three ports.
[6.1.7] Connect to A: (Client | Server)

Connection setup telegram 1: Only applicable for Ethernet data telegram 1. The Client is the
standard value and assumes that the instrument controls the connection channel on the Ethernet
port. This is as described in [6.1.4/6.2.4/6.3.4] and [6.1.6/6.2.6/6.3.6].
[6.4] Ethernet Remote Viewer
[6.4.1] Remote viewer: (Yes | No)

Set this parameter to Yes to visualise the instrument on a remote computer or connect to
MeltControl.NET. A graphical visualisation of the measured curve, results, and status of the
instrument is continuously sent over Ethernet. The visualisation of the measurement is in real time,
providing you have a software package. Heraeus Electro-Nite has some software packages
available for this. Your sales administrator can give you advice on which software package best fits
your needs. If a connection is available, the right-most dot on the top display blinks to indicate a
connection.
[6.4.2] Destination IP address: (IP address) (EU: 192.168.2.2/US: 192.168.2.20)

The port settings for the Ethernet communication channel are slightly different from the serial
communication channels. Data is sent out over one socket of the Ethernet module. The protocol
used is TCP/IP Client. Note that you must also set the correct local network settings. For the
remote viewer, the instrument tries to connect to the entered destination IP address and sends,
every tenth of a second, the data and other information to the destination port. The instrument tries
every four seconds to connect to the remote PC. When a connection is established, it stays open
and a data stream is sent 10 times a second over this connection.

[6.4.3] Destination port: (8500...8600) (8514)

Sets the port number of the listening server. Note that for MeltControl.NET, this value should
always be 8514.
[6.5] Local Ethernet settings
[6.5.1] Local IP address (EU: 192.168.2.1/US: 192.168.2.10)

Sets the IP address of the Digitemp-E. Ask your network administrator for this setting.
[6.5.2] Local subnet mask: (mask) (255.255.255.0)

Sets the subnet mask of the Digitemp-E. Ask your network administrator for this setting.
[6.5.3] Local gateway: (IP address) (EU: 192.168.2.67/US: 192.168.2.1)

Sets the gateway of the Digitemp-E. Ask your network administrator for this setting. After changing
the local Ethernet settings, check that you can ping the instrument. Ping the local IP address at the
destination PC.
For example, when the local IP address is the default, type ping 192.168.2.1 at the command
prompt of the PC.
Note that there can be more than one destination PC when different communication channels are
used. The ping command can be used to verify the proper configuration on each destination PC.
[7.0] Instrument Setup
[7.1] Offset adjust: (minimum -5.0°C | maximum 5.0° C | step 0.1°C) (0 )

Sets measurement result adjustments including sensor lot size and calibration errors due to the
measurement circuit.
[7.2] Measurement place: (0…255) (0)

Sets a place number for the instrument. This number can be added to the serial data telegram.
[7.3] Heat number
[7.3.1] Heat number: (0000000000 | 9999999999) (EU: 0000000000, US: 0000)

Sets the heat number of the next measurement. This number can be added to the serial data
telegram and can be up to 10 alphanumeric characters long consisting of 0 to 9 and A to Z. If a test
measurement is recognised, the heat number changes automatically to 9999999999.
[7.3.2] Heat number length: (3 | 10) (EU: 10, US: 4)

Sets the length of the heat number of the next measurement.
[7.3.3] Heat number format: (Alphanumeric | Numeric)

Sets the format of the heat number of the next measurement.
[7.3.4] Use list: (Yes | No)

Set this parameter to Yes to enable a heat number to be selected from the list.
[7.4] Unit temperature: (°C | °F) (EU: °C, US: °F )

Sets the measured, displayed, and calculated temperature scaling to °C or °F. Note that the
parameter settings are in °C by default.
[7.5] Time: (time) (hh:mm:ss)

Sets the time on the Ethernet real-time clock.
[7.6] Date: (date) (MM/DD/YY)

Sets the date on the Ethernet real-time clock.

[7.7] Data telegram programming
Data telegrams 5, 6, and 7 can be programmed with a web browser using the Ethernet interface.
After every measurement, the Digitemp-E transmits a data telegram in ASCII code. Various values
including the date can be transmitted. See section 5.1 for more information.
[7.7.1] Telegram5: freely programmable using the web browser
[8.0] Service menu items

Only authorised personnel may change these menu items because they determine the working of
the Digitemp-E.
[8.1] Sample rate: (50Hz | 60Hz) (EU: 50Hz, US: 60Hz)

Sets the conversion rate of the ADC converter. For Europe, 50Hz sample rate rejects the 50Hz power
supply frequency, while for the United States, the 60Hz is rejected. The measured sample rate is
always a mean value of those frequencies to 10 samples a second.
[8.2] Burnout: (negative | none)

Sets the burnout control. For thermocouples, the burnout voltage must always be negative. Set this
parameter to none when the instrument is measuring parallel with another instrument with a
negative burnout. The burnout voltage must always be high enough to put the input channel
sufficiently negative.
[8.3] Measurement mode: (Dip | Conti | Multi) (EU: Dip, US: Multi)
Sets the mode of measurement. Select:
• Dip mode for spot temperature measurements in liquid metals.

• Conti mode for continuous measurements in liquid metals. Measurement starts as soon as
the temperature rises above the start temperature. The Ready (green) signal indicates the
presence of a Contitherm probe, but the measured temperature isn’t above the start level.
The Error (red) signal indicates thermocouple break. Because Contitherm probes have a
larger internal impedance, the burnout automatically switches off after starting the
measurement to avoid inaccuracy. The accuracy of type B thermocouple is about -0.5°C
with an impedance as high as 274 Ohm. With a typical Contitherm (impedance around
60Ohm), there is an error of -0.1°C. The burnout au tomatically switches on to the preset
burnout value for 0.3 seconds every five second to detect thermocouple break. During
switching, the value output is the last measured value. The measuring time defines the
frequency of the data telegram communication (ensure that there is enough time to finish
all communication before the next communication starts). The displayed value is the actual
measured value, while the value in every communication telegram is calculated. To
calculate this value the window detection mode can be chosen (Mean or Max-Min/2). The
window is taken at the measurement time intervals for a time as long as defined in the
window length. In this mode a test measurement is not recognised.
• Multi mode for measurements with MultiStick. With MultiStick, the probe holder doesn’t
need to be cleared from the probe to get a Ready (green) signal to start a new
measurement. The temperature must only be lower than the start value to get the Ready
(green) signal.
[8.4] Load standard parameters (Yes | No)

Set this parameter to Yes to automatically restart the instrument with the standard parameters.
After setting this parameter, the instrument restarts immediately and the default factory settings are
restored.

[8.5] Calibrate system

See section 4.
[8.6] Configure Displays

Sets the results to be shown on the displays according to the type of display board:
• Type 4 = without external keys
• Type 6 = with external keys
• Type 7 = with heat number (and matrices)
Note that you should not change any of these parameters unless another display configuration
needs to be configured. This is normally done by the HEN service or production department.
[8.6.1] Display 1: (None | Type 4 | Type 6 | Type 7)

Sets the display type for the first display.

Sets the display type for the second display.

Sets the display type for the third display.
[8.7] Region Code

Sets the region to either:
• EU = Europe
• US = United States
After you set the region code the instrument reboots automatically to default the selected regional
parameters. The axes for temperature as sent to the Remote Viewer also depend on the region
code of the instrument. Axis configuration is sent as follows:
Region code Unit Minimum Maximum

US °C 300 1800
°F 500 3300
EU °C 1100 1800
°F 2000 3300
[8.8] Spoolout
The spoolout function of the instrument can store the result of the last 250 measurements. The
spoolout is organised as a FIFO buffer. The following parameters can be used to configure the
spoolout.
[8.8.1] Spool Tele: (No | 1-7)

Sets the telegram to be used for the spoolout. The spoolout truncates any telegram result longer
than 63 bytes.
[8.8.2] Spool To Port: (Com1 | Eth To Place C)

Sets the communication channel to which the spoolout results are sent. The configuration of the
communication channel is not adjusted when sending the spoolout. For example, when the
spoolout is sent to COM1, the configuration parameters for COM1 (4.1 to 4.8) are applicable.
[8.8.3] Spool Clear

Clears the spoolout.

3.7 Menu Structure for Digitemp-E Settings
Function Minimum Maximum Step Default EU Default US
1.0 Evaluation
1.1 Window height 0.2°C 10.0°C 0.1°C 3.0°C 1.5°C
1.2 Window length 0.2s 5.0s 0.1s 1.2s 1.0s
1.3 Window delay 0.0s 5.0s 0.1s 0.0s 0.0s
1.4 Window mode Average min+max/2 toggle Average Average
1.5 Input TC type S, B, K, R D toggle S S
1.6 TC linearity IPTS48 IPTS68 toggle IPTS68 IPTS48
2.0 Timing and Start
2.1 Measuring time 4s 60s 0.1s 6s (K=30s) 6s (K=30s)
2.2 Start condition 200°C 1200°C 50°C 400°C 500°C
2.3 Stop difference 0°C 200°C 10°C 100°C 100°C
2.4 Bath level option
2.4.1 Set bath level Yes No Toggle Yes No
detection
2.4.2 Minimum bath level 0°C 1000°C 10°C 100°C 100°C
detection
2.4.3 Maximum bath level 0°C 2000°C 10°C 300°C 300°C
detection
2.4.4 Delta bath level 0°C/s 10000°C/s 1°C/s 1000°C/s 1000°C/s
detection
2.4.5 Bath level detection 0.0s 10.0s 0.1s 0.0 0.0
delay
3.0 IO-Hardware
3.1 Signal end/error time 0s 10s 1s 2s 2s
3.2 Normal logic (signal NC No toggle No No
relay)
3.3 Pulsed error signal Yes No toggle Yes No
3.4 Fixed end time Yes No toggle Yes Yes
4.0 Serial Com1 TTY
4.1 Data telegram 1 No 1 – 7, toggle 1 3
MC2000
4.2 Send status Yes No toggle No No
4.3 Send test Yes No toggle Yes Yes
measurement
4.4 Communication None, Busy 3964, toggle None None
protocol Ready, CTS 3964R, STX
BCC ETX,
STC ETX
BCC
4.5 Baud rate 300, 1200, 9600, 19200, toggle 300 1200
2400, 4800 38400,
57600
4.6 Data bits 8, 7, 6, 5 8, 7, 6, 5 toggle 7 8
4.7 Stop bits 1 2 toggle 2 1
4.8 Parity None Odd, even toggle Even None

5.0 Option Com2

5.1 Data telegram 1 No 1 – 7, toggle No 4
MC2000
5.2 Send status Yes No toggle No No
5.3 Send test Yes No toggle Yes Yes
measurement
5.4 Communication None, Busy 3964, toggle 3964R None
protocol Ready, CTS 3964R, STX
BCC ETX,
STC ETX
BCC
5.5 Baud rate 300, 1200, 9600, 19200, toggle 19200 9600
2400, 4800 38400,
57600
5.6 Data bits 8, 7, 6, 5 8, 7, 6, 5 toggle 8 8
5.7 Stop bits 1 2 toggle 1 1
5.8 Parity None Odd, even toggle Even None
5.9 Profibus/Modbus 0 127 (FF) 1 0 0
address
6.0 Ethernet Port
6.1 Ethernet to place A
6.1.1 Telegram to Place A No 1 – 7, toggle No No
MC2000
6.1.2 Status to A Yes No toggle No No
6.1.3 Test measurement to Yes No toggle Yes Yes
A
6.1.4 IP Place A 192.168.2.2 192.168.2.20
6.1.5 Port Place A 8500 8600 1 8520 8520
6.1.6 Connection A Close 100ms, 100ms, toggle 100ms 100ms

1 second, 1 second,
2 seconds, 2 seconds,
never never
6.1.7 Connect to A Client Server toggle Client Client
6.2 Ethernet to place B
6.2.1 Telegram to Place B No 1–7 toggle No No
6.2.2 Status to B Yes No toggle No No
B
6.2.4 IP Place B 192.168.2.2 192.168.2.20
6.2.5 Port Place B 8500 8600 1 8521 8521
6.2.6 Connection B Close 100ms, 100ms, toggle 100ms 100ms
1 second, 1 second,
never never
6.3 Ethernet to place C
6.3.1 Telegram to Place C No 1–7 toggle No No
6.3.2 Status to C Yes No toggle No No


C
6.3.4 IP Place C 192.168.2.2 192.168.2.20
6.3.5 Port Place C 8500 8600 1 8522 8522
6.3.6 Connection C Close 100ms, 100ms, toggle 100ms 100ms
1 second, 1 second,
never never
Ethernet Remote
6.4
Viewer
6.4.1 Remote viewer No Yes toggle No No
Destination IP 192.168.2.2 192.168.2.20
6.4.2
address
6.4.3 Destination port 8500 8600 1 8514 8514
Local Ethernet
6.5
settings
6.5.1 Local IP address 192.168.2.1 192.168.2.10
6.5.2 Local subnet mask 255.255.255.0 255.255.255.0
6.5.3 Local gateway 192.168.2.67 192.168.2.1
7.0 Instrument Setup
7.1 Offset adjust -5.0°C +5.0°C 0.1°C 0.0°C 0.0°C
7.2 Measurement place 0 255 1 0 0
7.3 Heat number
0000000000 ZZZZZZZZZ 0000000000 0000
7.3.1 Heat number
Z
7.3.2 Heat number length 3 10 10 4
7.3.3 Heat number format Alphanumeric Numeric Alphanumeric Alphanumeric
7.3.4 Use list Yes No toggle No No
7.4 Unit temperature °C °F toggle °C °F
7.5 Time hh:mm:ss hh:mm:ss
7.6 Date MM/DD/YY MM/DD/YY
Data telegram
7.7
programming
Using web Using web
7.7.1 Telegram5
browser browser
Using web Using web
7.7.2 Telegram6
browser browser
Using web Using web
7.7.3 Telegram7
browser browser
8.0 Service menu items
8.1 Sample rate 50Hz 60Hz toggle 50Hz 60Hz
8.2 Burn out Negative none toggle Negative Negative
8.3 Measurement mode Dip Conti/Multi toggle Dip Multi
8.4 Load standard Yes No toggle No No
parameters
8.5 Calibrate system
8.6 Configure Displays

8.6.1 Display 1 None Type 4, toggle Type 4 Type 4

Type 6,
Type 7
8.6.2 Display 2 None Type 4, toggle None None
Type 6,
Type 7
8.6.3 Display 3 None Type 4, toggle None None
Type 6,
Type 7
8.7 Region Code ST EU, US toggle EU US
8.8 Spoolout
8.8.1 Spool Tele No 1-7 toggle 7 7
8.8.2 Spool To Port Com1 Com1 – Eth toggle Only executes Only executes
To Place C on select on select
8.8.3 Spool Clear Only executes Only executes
on select on select
Disable unused functions to avoid unnecessary delays of the instrument software.

When enabling Ethernet functions, always connect the instrument to the Ethernet
to avoid unnecessary delays of the instrument software.

4 Calibrating the System
ONLY AUTHORISED PERSONNEL MAY CALIBRATE THE SYSTEM.

The instrument need only be calibrated if the result measurements can’t
be adjusted with the offset adjust parameter.
The instrument must be calibrated within one year of bringing it into first service.
Before calibration, ensure the Digitemp-E is acclimatised. To calibrate you need a calibration
instrument with mV output like an AOIP. Select this option in the menu and follow the on-screen
instructions. The LED at the front displays CAL to indicate calibration process in progress.
The calibration is performed on 10mV, 40mV, 200mV, and 1000mV. For isolation checks you must
open the measurement circuit at the input connector. All calibration factors are stored in the non-
violated memory of the instrument.
Because the instrument is calibrated on mV, ensure you use copper/copper wiring all the way
to the mainboard. Compensated thermocouple wiring gives incorrect calibration.

5 Data Communication
5.1 Communication Using Data Telegrams
The Digitemp-E can send out a data telegram at the end of a measurement containing the results
of the measurement. There are seven different data telegrams. The first four are fixed and cannot
be changed, but you can program the last three. Programming telegrams 4, 5, and 6 can be done
using a web browser.
5.1.1 Programming Telegrams
You can program the data telegrams on the instrument remotely using a web browser. To transmit
ASCII control characters, first send # followed by the hexadecimal ASCII character (XX = 00 to FF).
Every character can be transmitted using this syntax.
The ASCII control characters are: SOH, STX, ETX, EOT, ENQ, ACK, BEL, BS, TAB, LF, VT, FF,
CR, SO, SI, DLE, DC1, DC2, DC3, DC4, NAK, SYN, ETB, CAN, EM, SUB, ESC, FS, GS, RS, US.
For more information about ASCII control characters, see an ASCII code table.
For example:
DIGITEMP(CR)(LF) -> DIGITEMP#0D#0A

(STX)DIGITEMP #123(ETX) -> #02DIGITEMP #23123#03
ASCII control characters: SOH, STX, ETX, EOT, ENQ, ACK, BEL, BS, TAB, LF, VT, FF, CR, SO,
SI, DLE, DC1, DC2, DC3, DC4, NAK, SYN, ETB, CAN, EM, SUB, ESC, FS, GS, RS, US.
For more information about ASCII control characters, see an ASCII code table.
Result fields are represented by #Rxyzuvt

with x: result type (0=tmp)
y: if y='+' then always with sign, else only sign if negative values
z: if z=0..9 number of characters before comma, z=’F’ fixed length with
comma included as a character, else fixed length with comma excluded as a
character (for example, for seven-segment displays)
u: after comma or with fixed length the total length
v: maximum displayed characters after comma if fixed length
t: fill character. If fill character is ‘0’ sign is placed first
Unit field to automatically display the temperature unit in °C or °F by #U

With #U, character ‘C’ or ‘F’ is filled in depending on the setting of the temperature
unit set in the parameters (see parameter 7.3 unit temperature)
Place number as #Pxy

with x: written as x characters
y: fill character
Date as #S (choose S because a ‘D’ is within the de hex range and misinterpretation is
possible with ASCII control characters) always in the form dd/mm/yy.
Time as #Tx
with x <> ‘L’ the format hh:mm
with x = ‘L’ the format is hh:mm:ss

Example:
Date: #S Time: #TL Temp: #R+0410 °C#0D#0A
Date: 22/12/06 Time: 14:09:35 Temp: 1627.3°C
Heat number as #Hxy. For example, 123456BCDE

with x = the number of characters for the heat number (hex notation)
with y = the filling characters for the heat number (if the heat number length is shorter than
x, y characters are added to the front)
Error number as #Xabc

a = result type (0=tmp)
b = length of the field
c = filling characters
For example, error number #X13* results in the error of tmp (1), 3 characters filled with a ‘*’
so “**3” in case of error 3
Possible errors are

0 = no error
1 = temperature measurement without CJT
2 = out of range
3 = Tc break
4 = no stable signal
5 = not calculated
Example: Date: (Date) Time: (Time) Temp: (Value) °C (CR)(LF)

-> Date: #S Time: #T Temp: #R0 400 °C #0D#0A
-> Date: 15/02/07 Time: 15:09:35 Temp: 1587°C
5.1.2 Default Telegrams
The following data telegrams are programmed in the Digitemp-E, that is, these are the contents of
the data telegrams after loading the standard parameters. The first four cannot be changed, but
you can change the last three. The programmed telegram is shown in bold italics.
EU Telegrams
Telegram 1: Set parameter 4.1 to 1 (long telegram with place)
- Datum: 12.02.2010 Zeit: 11:28:58 -

Anzahl ----------------------- HEX ----------------------- ----- ASCII ----
0000 7F 7F 7F 7F 7F 0F 2A 2A 2A 2A 2A 2A 2A 2A 2A 2A ......**********
0010 2A 2A 2A 2A 2A 0D 54 45 4D 50 20 3A 20 31 36 30 *****.TEMP : 160
0020 33 20 43 0D 50 4C 41 43 45 3A 20 30 30 0D 11 0D 3 C.PLACE: 00...
#7F#7F#7F#7F#7F#0F***************#0DTEMP : #R0-4000 #U#0DPLACE:

#P20#0D#11#0D
Telegram 2: Set parameter 4.1 to 2 (short telegram with place)
- Datum: 12.02.2010 Zeit: 11:29:38 -

Anzahl ----------------------- HEX ----------------------- ----- ASCII ----
0000 02 11 20 54 45 4D 50 20 31 36 30 33 20 43 20 20 .. TEMP 1603 C
0010 50 4C 41 43 45 20 30 30 0D 0A 03 PLACE 00...
#02#11 TEMP #R0-4000 #U PLACE #P20#0D#0A#03

Telegram 3: Set parameter 4.1 to 3 (long telegram without place)
- Datum: 12.02.2010 Zeit: 11:31:51 -

Anzahl ----------------------- HEX ----------------------- ----- ASCII ----
0010 2A 2A 2A 2A 2A 0D 54 45 4D 50 20 3A 20 31 36 30 *****.TEMP : 160
0020 33 20 43 0D 11 0D 3 C...
#7F#7F#7F#7F#7F#0F***************#0DTEMP : #R0-4000 #U#0D#11#0D
Telegram 4: Set parameter 4.1 to 4 (short telegram without place)
- Datum: 12.02.2010 Zeit: 11:32:35 -

Anzahl ----------------------- HEX ----------------------- ----- ASCII ----
0000 02 11 20 54 45 4D 50 20 31 36 30 33 20 43 0D 0A .. TEMP 1603 C..
0010 03 .
#02#11 TEMP #R0-4000 #U#0D#0A#03
Telegram 5: Set parameter 4.1 to 5 (for communication with MeltControl 2000)
- Datum: 12.02.2010 Zeit: 11:33:16 -

Anzahl ----------------------- HEX ----------------------- ----- ASCII ----
0000 02 30 30 43 48 20 12 03 02 30 30 4D 50 20 31 36 .00CH ...00MP 16
0010 30 32 03 02.
#02#P20CH #12#03#02#P20MP #R0-4000#03
Telegram 6: Set parameter 4.1 to 6 (for communication with the Digilance program)
- Datum: 12.02.2010 Zeit: 11:33:52 -

Anzahl ----------------------- HEX ----------------------- ----- ASCII ----
0000 4D 43 3D 46 46 46 46 46 46 20 20 30 33 32 32 2E MC=FFFFFF 0322.
0010 58 20 4D 45 4D 20 30 31 20 30 30 30 30 20 30 30 X MEM 01 0000 00
0020 30 30 30 30 30 30 20 30 30 30 30 30 30 20 31 36 000000 000000 16
0030 30 33 30 20 31 030 1
MC=#H60 0322.X MEM 01 #P40 00000000 000000 #R0-40000 1
Telegram 7: Set parameter 4.1 to 7 (full option telegram, also usable for mA output)
- Datum: 02.03.2010 Zeit: 15:15:36 -

Anzahl ----------------------- HEX ----------------------- ----- ASCII ----
0000 02 30 32 2F 30 33 2F 31 30 20 31 35 3A 32 38 3A .02/03/10 15:28:
0010 31 35 20 30 32 43 48 20 39 39 39 39 39 39 39 39 15 02CH 99999999
0020 39 39 20 4D 50 20 31 36 34 39 2E 38 20 20 20 20 99 MP 1649.8
0030 20 20 20 03 20 02 43 48 31 20 4C 30 20 48 32 30 . .CH1 L0 H20
0040 30 30 20 56 31 36 34 39 2E 38 03 20 20 02 43 48 00 V1649.8. .CH
0050 32 20 4C 31 30 30 30 20 48 31 35 30 30 20 56 31 2 L1000 H1500 V1
0060 36 34 39 2E 38 03 649.8.
#02#S #TL #P20CH #HA MP #R0-4100 #03 #02CH1 L0 H2000 V#R0-4100#03

#02CH2 L1000 H1500 V#R0-4100#03

US Telegrams
Telegram 1: Set parameter 4.1 to 1 (long telegram with place)
- Datum: 12.02.2010 Zeit: 12:01:23 -

Anzahl ----------------------- HEX ----------------------- ----- ASCII ----
0010 2A 2A 2A 2A 2A 0D 54 45 4D 50 20 3A 20 32 39 32 *****.TEMP : 292
0020 35 20 46 0D 50 4C 41 43 45 3A 20 30 30 0D 11 0D 5 F.PLACE: 00...
#7F#7F#7F#7F#7F#0F***************#0DTEMP : #R0-4000 #U#0DPLACE:

#P20#0D#11#0D
Telegram 2: Set parameter 4.1 to 2 (short telegram with place)
- Datum: 12.02.2010 Zeit: 12:02:02 -

Anzahl ----------------------- HEX ----------------------- ----- ASCII ----
0000 02 11 20 54 45 4D 50 20 32 39 32 35 20 46 20 20 .. TEMP 2925 F
0010 50 4C 41 43 45 20 30 30 0D 0A 03 PLACE 00...
#02#11 TEMP #R0-4000 #U PLACE #P20#0D#0A#03
Telegram 3: Set parameter 4.1 to 3 (for communication with remote display type)
- Datum: 12.02.2010 Zeit: 11:58:19 -

Anzahl ----------------------- HEX ----------------------- ----- ASCII ----
0000 3E 21 7E 5B 44 54 30 30 24 32 39 32 35 3E 2F 30 >!~[DT00$2925>/0
0010 30 30 30 7E 5D 000~]
>!~[DT#P20$#R0-4000>/#H40~]
Telegram 4: Set parameter 4.1 to 4 (for communication with fixed computer)
- Datum: 12.02.2010 Zeit: 11:58:53 -

Anzahl ----------------------- HEX ----------------------- ----- ASCII ----
0000 3E 21 7E 5B 2C 44 54 30 30 2C 40 54 45 4D 50 23 >!~[,DT00,@TEMP#
0010 30 32 39 32 35 2C 3E 2F 7E 5D 02925,>/~]
>!~[,DT#P20,@TEMP#23#R0-5000,>/~]
Telegram 5: Set parameter 4.1 to 5 (for communication with MeltControl 2000)
- Datum: 12.02.2010 Zeit: 11:59:31 -

Anzahl ----------------------- HEX ----------------------- ----- ASCII ----
0000 02 30 30 43 48 20 12 03 02 30 30 4D 50 20 32 39 .00CH ...00MP 29
0010 32 35 03
#02#P20CH #12#03#02#P20MP #R0-4000#03

Telegram 6: Set parameter 4.1 to 6 (for communication with the Digilance program)
- Datum: 12.02.2010 Zeit: 12:00:10 -

Anzahl ----------------------- HEX ----------------------- ----- ASCII ----
0000 4D 43 3D 30 30 30 30 30 30 20 20 30 33 32 32 2E MC=000000 0322.
0010 58 20 4D 45 4D 20 30 31 20 30 30 30 30 20 30 30 X MEM 01 0000 00
0020 30 30 30 30 30 30 20 30 30 30 30 30 30 20 32 39 000000 000000 29
0030 32 35 30 20 31 250 1
MC=#H60 0322.X MEM 01 #P40 00000000 000000 #R0-40000 1
Telegram 7: Set parameter 4.1 to 7 (full option telegram, also usable for mA output)
- Datum: 02.03.2010 Zeit: 15:21:16 -

Anzahl ----------------------- HEX ----------------------- ----- ASCII ----
0000 02 30 32 2F 30 33 2F 31 30 20 31 35 3A 33 33 3A .02/03/10 15:33:
0010 35 34 20 30 32 43 48 20 20 20 20 20 20 20 30 30 54 02CH 00
0020 30 30 20 4D 50 20 32 35 35 36 2E 35 20 20 20 20 00 MP 2556.5
0030 20 20 20 03 20 02 43 48 31 20 4C 30 20 48 32 30 . .CH1 L0 H20
0040 30 30 20 56 32 35 35 36 2E 35 03 20 20 02 43 48 00 V2556.5. .CH
0050 32 20 4C 31 30 30 30 20 48 31 35 30 30 20 56 32 2 L1000 H1500 V2
0060 35 35 36 2E 35 03 556.5.

#02CH2 L1000 H1500 V#R0-4100#03
5.1.3 Setting Up Serial Communication Using Com Ports
The following parameters apply when setting up data telegram communication:
• Data telegram communication to COM1: parameters 4.1 to 4.8

• Data telegram communication to COM2: parameters 5.1 to 5.9
These parameters enable you to set up baud rate, parity, and protocol. See section 3.5 for more
information about these parameters.
5.1.4 Setting Up Serial Communication Using Ethernet
The following parameters apply when setting up data telegram communication over the Ethernet:
• Data telegram communication to Ethernet place A: parameters 6.1.1 to 6.1.6

• Data telegram communication to Ethernet place B: parameters 6.2.1 to 6.2.6
• Data telegram communication to Ethernet place C: parameters 6.3.1 to 6.3.6
These parameters enable you to set up the destination port and destination IP address. See
section 3.5 for more information about these parameters. Note that when data telegram
communication is used over the Ethernet, the local settings of the Ethernet board should also be
set. See parameters 6.5.1 to 6.5.3.

5.2 Communication with MeltControl 2000
The Digitemp-E can communicate with the MeltControl 2000 program using the Com ports or using
the Ethernet. However, only one can be used at the same time. That is, if different channels are
configured to communicate with MeltControl 2000, only one can function. The priority is Ethernet,
COM1, COM2. Use the following settings to communicate with MeltControl 2000 using COM1:
• Parameter 4.1: telegram - MC2000

• Parameter 4.4: protocol - No
• Parameter 4.5: baud rate - 9600
• Parameter 4.6: data bits - 8
• Parameter 4.7: stop bits - 1
• Parameter 4.8: parity - even
Use the following settings to communicate with MeltControl 2000 using COM2:
• Parameter 5.1: telegram - MC2000

• Parameter 5.4: protocol - No
• Parameter 5.5: baud rate - 9600
• Parameter 5.6: data bits - 8
• Parameter 5.7: stop bits - 1
• Parameter 5.8: parity - even
Note: For COM1 or COM2, the settings for baud rate, data bits, stop bits, and protocol might be
different. The settings mentioned here are the default settings as used in MeltControl 2000.
Use the following settings to communicate with MeltControl 2000 using Ethernet place A:
• Parameter 6.1.1: telegram place A - MC2000

• Parameter 6.1.5: port place A – the same as the port configuration in MC2000, for
example, 8520
• Parameter 6.1.6: connection close - Never
• Parameter 6.1.7: connection to A - Server
Notes:
• Since the connection to MC2000 is a server connection that might never be closed, all
other Ethernet-based data telegram or MC2000 communication is not available. However,
remote viewer communication continues to work.
• When Ethernet is used to communicate to MC2000, all the local settings of the Ethernet
board should be set. See parameters 6.5.1 to 6.5.3.
5.3 Communication with the Remote Viewer
Set the following parameters to enable communication between the Digitemp-E and the Remote
Viewer:
• Parameter 6.4.1: Remote viewer - Yes

• Parameter 6.4.2: Destination IP address – set this to the IP address of the PC on which the
remote viewer is running
• Parameter 6.4.3: Destination port – set this to the port to which the remote viewer listens
Since Ethernet is used to communicate to the remote viewer, all the local settings of the Ethernet
board should be set. See parameters 6.5.1 to 6.5.3.

6 Communication Using the Profibus Option
6.1 Profibus-DP
This digital communication system provides a wide range of applications, particularly in the fields of
factory and process automation. Profibus-DP is suitable for fast, time-critical applications and
complex communication tasks.
Profibus-DP communication is only possible if the optional Profibus board is installed. This option
board is a Serial (RS232) to Profibus-DP converter, which allows the Digitemp-E to transfer the
measurement data over the Profibus communication system. This converter uses the second serial
port (COM2) of the Digitemp-E for the transmission based on RS485 technology. The second serial
port has the following settings:
• 19200 baud
• 8 data bits
• 1 stop bit
• even parity
• 3964R protocol
Setting up a data telegram is basically the same as with any other serial port. Profibus-DP for
Digitemp-E uses a two-wire RS485 half-duplex interface for communication. This implies a
master/slave protocol. The master addresses a slave using a unique slave address. This slave
address for the Digitemp-E can be set from 1 to 126 with the parameter 5.9.
6.2 Configuring the Profibus

The Profibus is configured using the master PC or temporary PC connected to the PLC. To allow
the master to address a slave on the Profibus system, it needs to know its functionality. There are
several programs that provide this configuration facility, for example, Siemens, ABB, Gould. Refer
to the relevant documentation for further information. They all make use of a GSD file, which
describes the basic functions of the slave and how to set parameters. This GSD file is delivered on
CD or disc along with the optional Profibus board.
Note: The output data format of Digitemp-E is ASCII only.
6.2.1 Slave configuration

Note: Some systems do not allow parameters to be set through menus, therefore the next
window shows the HEX-strings that represents the previous parameters:
6.2.2 Data Length for Cyclic Transfer
This configuration defines the number of bytes and words that need to be sent from the Digitemp-
E. The next window shows an example of setting up 160 bytes (5x16 words) to be sent and
received on each cycle. Other settings can be made depending on the requirements.
Note: The configuration data is sent to the slaves (Digitemp-E) as soon as the Profibus system is
started (PLC from Stop to Run).

7 Communication Using the Modbus Option
7.1 Modbus
Modbus communication is only possible if the optional Modbus board is installed.
This option board is a Serial (RS232) to Modbus converter, which allows the Digitemp-E to transfer
the measurement data over the Modbus communication system. This converter uses the second
serial port (COM2) of the Digitemp-E for the transmission based on RS485 technology. The second
serial port has the following settings:
• 19200 baud
• 8 data bits
• 1 stop bit
• even parity
• 3964R protocol
Setting up a data telegram is basically the same as with any other serial port.
The settings stated above describe how the instrument sends the telegram to the Modbus gateway.
Normally, there is no need to change these parameters. These are not the baud rate settings of
the Modbus. To change the baud rate settings of the Modbus, write the correct settings to the
registers 64100 to 64104 using your Modbus master (see section 7.2.1 Configuring the Modbus).
Modbus for Digitemp-E uses a two-wire RS485 half-duplex interface to communicate. This implies
a master/slave protocol.
The master addresses a slave using a unique slave address. This slave address for the Digitemp-E
can be set from 1 to 126 with the parameter 5.9.
7.2 Modbus Principle
In Modbus systems, data is transferred using data frames. There are two types of data frames
possible: RTU and ASCII. The Digitemp-E uses the RTU frames.
In order to send an RTU frame, the master or slaves check for an idle condition on the Modbus
(Idle time).
Then an RTU frame with the: - Address of the slave

- Function code (which determines the data handling)
- Register (which holds the start address)
- Data itself (when writing)
- CRC checksum
After a new idle time, another data frame can be transferred.
RTU frame:
Start Address Function Start register Data CRC sum End
Idle time 8 bit 8 bit 16 bit n x 8 bit 16 bit Idle time
Write data example:

Start Address Function Data CRC sum End
Start register
… 05H 10H 0000H n x 8 bit 16 bit ….

Read data example:
Start Address Function CRC sum End
Start register
… 05H 03H 1000H 16 bit ….
Slave loop back check:

Start Address Function Data CRC sum End
… 05H 08H 00 00 A5 37H 16 bit …
Note: Slave answers with same frame.
7.2.1 Configuring the Modbus
The Modbus system is configured using reserved registers. The Modbus master sends a data
frame (RTU) to the corresponding slave address.
Function code = ‘Write multiple Registers’ (hexadecimal: 10), the register and the new configuration
data.
Note: The new configuration data is only valid after rebooting the system.
7.2.2 Register Summary
Register Parameter Value Byte Action
Writing buffer, data transfer from Modbus to slave:

0 to 126 Data Arbitrary W
Reading buffer, data transfer from slave to Modbus:

1000 to 1126 Data Arbitrary R
Information for reading buffer:

55000 Value of Buffer 0 to 65535 R
overflow
55001 Max. received data 0 to 255 R
bytes
Configuration of serial interface:

64000 Baud rate 0=300, 1=600, 2=1200, 3=2400 MSB R/W
4=4800, 5=9600, 6=14400, 7=19200,
8=28800, 9=38400, 10=57600, 11=76800,
12=115200
Parity 0=no, 1=odd, 2=even LSB R/W
64001 Stop bits 0=1bit, 1=2bits MSB R/W
Word 0=5bits, 1=6bits, 2=7bits, 3=8bits LSB R/W
64002 n/a MSB
DTR/RTS Bit 0=DTR, Bit 1=RTS LSB R/W
64003 CD/CTS/RI/DSR Bit 0=CD, Bit 1=CTS, Bit 2=RI, Bit 3=DSR MSB R
n/a LSB

Modbus configuration:
64100 Baud rate 5=9600, 7=19200 MSB R/W
Parity 0=no, 1=odd, 2=even LSB R/W
64101 Data frame 0=RTU, 1=ASCII MSB R/W
Mode 0=Slave LSB R/W
64102 Address 1 to 247 MSB R/W
n/a
64103 Character time out 0 to 65500 R/W
64104 n/a
64105 Write time out 13000 to 65500 (with block check) R/W
4000 to 65500 (without block check)
3964R configuration:
64200 Block check 0=off, 1=on MSB
64201 Priority 0=low, 1=high LSB
Reset:
65000 Reboot Hexadecimal: AAAA W
Note: R = Read, W = Write, n/a = not available

8 Communication Using the Wireless Option
Wireless communication is only possible if the wireless board option is installed. Wireless
communication provides the ideal solution especially where data has to be transmitted from hostile
and exposed locations.
The radio transmitter board is a serial (RS232) to wireless converter that enables the instrument to
transfer measurement data over a wireless communication system. The converter uses the second
serial port (COM2) of the instrument for the transmission. The following settings must be configured
in the serial port to establish a communication over the wireless transmitter:
• 57600 baud
• 7 data bits
• 1 stop bit
• even parity
• STX-ETX-BCC
Setting up a data telegram is basically the same as with any other serial port. The telegrams sent
out by the radio module can be captured by a receiver station, which is also part of the Heraeus
Electro-Nite instrument portfolio. The receiver station converts the radio signal to:
• TTY or
• RS232 or
• Ethernet
Contact your sales administrator for more information about the different kind of receiver boxes
available at Heraeus Electro-Nite.
After being received, data telegrams can be sent to a:
• Display unit
• Device that records all the measured data, for example, MeltControl.

9 Communication Using the 4-20mA Output Option
The 4-20mA output option adds analog current loop functionality to the instrument. Each card has
two independent galvanically isolated 4 to 20 milliamp current sources. By combining two current
output cards in one instrument, a maximum of four output channels can be added to the
instrument.
The 4-20mA analog current output is only possible if the optional milliampere output card is
installed. This option board is a serial-to-analog current converter. This converter uses the second
serial port (COM2).
The second serial port has the following settings:
• 19200 baud
• 8 data bits
• 1 stop bit
• Even parity
• No protocol
Note that the analog current loop output cannot be combined with a Profibus, Modbus, or second
TTY option.
Using the jumpers on the board, you can select output in the ranges 0mA to 20mA or 4mA to 20mA
and fault indication of 0% full scale (FS) or 100% FS.
An example of accuracy at 0.4% FS in the 1500°C to 1800°C scale would be 1.2°C.
9.1 Specifications
Parameter Value
Output current accuracy (Ta in range 0°C to 50°C) 0 .4% FS
Operating ambient temperature range -40°C to 50°C
Burden resistance Maximum 500 ohms
Output isolation voltage ≥1kV
9.2 Configuring the Milliampere Output
The outputs can be configured to represent any result provided by the instrument, with any scale. If
you order the option board, the instrument is delivered with the board already installed. However, if
you want to reconfigure the board, see the milliampere installation guide that is delivered with the
instrument package.
The format of the telegram to be sent to the mA output is:
#02ChaL0%valH100%valVresultfield#03
Where:
#02 STX character
a the channel on the mA output card: 1…2 if one mA output card is installed, and
1…4 if two mA output cards are installed
#03 ETX character

Example telegram: to output the temperature value on channel 1 and channel 2 of the mA output,
program the following telegram (where 10mA corresponds to 1000°C and the mA output is set to 0-
20mA):

#02CH2 L1000 H1500 V#R0-4100#03
When the temperature value is 1300°C, the results o n the mA output are:
CH1: 13mA
CH2: 13mA
9.3 Board Configuration Switch
off on
▀ 1 OCFG0 see below
▀ 4 ADDR address 1/2
▀ 5 CSEL not used
▀ 6 OPT0 not used
▀ 7 OPT1 not used
▀ 8 OPT2 not used
9.4 Output Scale Configuration
You can configure different settings for 0% and 100% output. You can use three configuration DIP
switches to configure different output scales:
Switch settings Output scaling

(1)
OCFG2 OCFG1 OCFG0 0% 100% Fault
OFF OFF OFF 0mA 20mA 0mA
OFF OFF ON 0mA 20mA 20mA
ON OFF OFF 4mA 20mA 0mA
ON ON OFF 4mA 20mA 4mA
ON OFF ON 4mA 20mA 20mA
Note (1): An error message is displayed if no value is available or the value is not in range.

10 Bath Level Option
10.1 Principle
Bath level is detected as temperature rises with the temperature sensor dipped into the melt.
Note: For greatest accuracy, you are recommended to use Positherm temperature sensors for bath
level detection.
TMP (°C )
1750 G H
1500 Evaluation
1250
F
Start Value
1000
0750 E
0
0500 D
0250
C Bath Level
B
A
0000
-3 -2 -1 00 01 02 03 04 05 06 07 08 09 10 11 T (sec)
Typical temperature measurement curve.
Point A: The temperature of the probe increases when it approaches the bath surface.
Point B: The bath level detection system is enabled.
This level is set by the Minimum bath level detection parameter.
Point C: The probe enters the bath (rapid temperature rise in the curve).
The detected temperature rise is set by the Delta bath level detection parameter.
Point D: The probe is stopped after a fixed delay.
This delay is set by the Bath level detection delay parameter.
The external signal relay Measure is activated at the end of the delayed time.
Point E: Emergency stop position of probe.
The probe is stopped when this temperature is reached, in case the previous attempt failed.
This level is set by the Maximum bath level detection parameter.
Point F: The measurement starts.
The green light goes out and the yellow light (Measure) comes on.
This level is set by the Start condition parameter.
Point G: The temperature evaluation is complete.
The instrument switches to Complete status (red light). The calculated result is displayed on the
LEDs. Communication of the data telegram is started. The probe rises in the melt.
Point H: The probe leaves the bath (slight temperature rise when passing the slag layer).

10.2 Determination of Temperature Curve Delta
TMP (°C)
Rise:
°C / sec
Number of
Samples
Close-up of the rapid rise of the TMP signal.
The temperature signal is analysed by comparing signal samples:
The delta is taken over three samples so when the conversion rate is 50Hz, it is 40msec, when
using 60Hz conversion rate it is 33.3msec. The steepness of the temperature rise is set by the
delta parameter. This is the temperature level that must be reached between the first and the last
sample of the temperature measurement. Note that these values are different for various kinds of
thermocouple.

11 Looking After the Digitemp-E
The Digitemp-E measurement system requires little maintenance. However, since it is subject to
thermal and mechanical stress, it is recommended you check it once a week to ensure accurate
results. For a combined calibration and function test of the measuring system, we recommend the
use of our Checkmate lance and calibration check instrument.
CAUTION: Make sure that the sensor cable is disconnected from the instrument before
isolation checks are carried out.
11.1 Cleaning Notes
The Digitemp-E can be cleaned with a damp cloth and mild detergent.

12 Packaging the Instrument
Since the instrument is a high-quality electronic measurement unit, it should only be dispatched in
its original packing. If the original packing is no longer present, then it is advisable to properly pack
the device in a sufficiently large box lined with a shock-absorbing material such as PUR foam,
polystyrene flakes, or similar. The shock-absorbing layer should have a minimal thickness of 10cm
on all sides. Before packing the instrument, it must be wrapped in paper or plastic film.
For overseas transportation, the unit must be welded into air-tight plastic film, with a siccative
added. These packing recommendations also apply when returning the unit to the manufacturer.

13 Safety Regulations
The unit must be connected in compliance with the VDE 0100 "Regulations for establishing high
voltage equipment with mains voltages below 1000 V".
Warning
Before opening the equipment, it is essential that the mains voltage is
switched off to all channels or that the mains plug is disconnected.
Note that users connected (signalling system, horn) could have their own
power supply, which must also be disconnected. Work on live system
components may only be carried out with the utmost care by skilled
technical personnel.

14 Technical Data
Measurement application Dip, continuous, or MultiStick temperature measurement

Measurement channel One insulated analogue input, 10 samples/second
Cold junction temperature Compensated in the range -55°C to 125°C
Cold junction accuracy ±0.5°C between 0°C and 70°C
Input range Thermocouple type S, R, B, and K linearised to IEC584, IPTS68 (ITS90), or IPTS48
Thermocouple type D according to ASTME 988
Plateau recognition Plateau length 0.1s to 5s in 0.1s steps
Window height 0.2°C to 10°C in 0.1°C steps
Measurement circuit Negative or non-thermocouple burn out
control
Measurement accuracy ±1°C between 0°C and 50°C ambient temperature
Offset correction ±5°C in 0.1°C steps
Start temperature 200°C to 1200°C in 50°C steps, au tomatic sensor recognition
Maximum measurement 6s to 60s. In continuous measurement mode, this parameter is used to adjust the interval of the
time data transfer.
Detection of measurement Thermocouple burn out, No plateau, Over range, Under range, No cold junction
failures
Displays • Four-digit seven-segment LED, 45mm digit height, with four-digit matrix unit indication
• Optional 10-digit heat number input board with external keys to enable heat number
entry
Temperature display °C/°F
Display resolution 1°C/1°F
Internal signals Three LEDs: green = Ready, yellow = Measure, red = Complete
External signals Three potential-free PhotoMOS solid state relays with one common fuse 500mA FF, maximum
250V AC/DC, maximum 500mA, maximum 60W/VA
Measurement end 0s to 10s
sequence Adjustable in 1s steps
Static or flashing with error
Data output and options One serial output TTY 20mA, Ethernet port, optional second serial output or Profibus, Modbus,
wireless, or V24 output, optional bath level detection for automatic lances.
Also optional second serial port for 4-20mA analog output module. Fault indication can be set by
jumpers on the board to 0% full scale (FS) or 100% FS
Data telegram Five selectable (three freely programmable with Ethernet) telegrams for each data output
Date and time On Ethernet board, real-time clock with gold capacitor backup
Mains voltage 90V to 260V AC, 47Hz to 63Hz, maximum 34VA
Ambient temperature 0°C to 50°C
Housing Metal housing for wall mounting
Protection IP 55
Dimensions and weight • Standard: H=230mm, W=260mm, D=150mm, Weight=about 7.5kg
• 19”: H=133mm, W=435mm, D=316mm (without holding plate and pedestal),
Weight=about 6.5kg

15 CE-Declaration of Conformity
Safety reference:
This instrument complies with the European Low Voltage Directive 2006/95/EC and the
international harmonised safety standards for electrical equipment for measurement EN 61010-1
and the national standard DIN VDE 0701-0702: Inspection after repair, modification of electrical
appliances – Periodic inspection on electrical appliances – General requirements for electrical
safety.
EMC-reference:
This instrument complies with European EMC Directive 2004/108/EC and conforms to the
standards of EMC compatibility "Emissions (EMI) EN 61000-6-4" and "Electromagnetic
compatibility, Immunity (EMS) EN 61000-6-2".

16 RoHS Regulations
All electrical devices sold in the European market from the 1 July 2006 have to fulfill the EU
Directive 2002/95/EC Restriction of the use of certain Hazardous Substances in Electrical and
Electronic Equipment (RoHS) as well as the national laws derived from it.
According to the definition in Annex IB of the EU Directive 2002/96/EC WEEE, Heraeus Electro-
Nite measuring instruments and analysis devices belong to category 9 - monitoring and control
instruments. Category 9 is currently excluded from RoHS - regulations.
However, Heraeus Electro-Nite will reequip all devices put on the market after 1 July 2006
according to the RoHS guidelines. This means that no devices containing materials prohibited
according to RoHS directive are brought into the market.
Affected parts and components are identified and adapted to the statutory requirements and other
substances in those parts and components are utilised where necessary. The quality and usability
of our devices are not affected.
The adaptations are usually not visible, although adapted primary housing parts can show different
surface colour, for example, silver replacing yellow chromate.
If products show visible differences, this is to guarantee the conformity with the EU guideline.

17 WEEE Regulations
According to the EU Directive 2002/96/EC Waste Electrical and Electronic Equipment (WEEE),
all electrical devices sold in the European market from the 13 August 2005 must be marked with
a special symbol. This symbol (crossed out waste disposal receptacle with thick black bar
underneath) indicates to the customer that the device must not be placed in household waste,
but must be either deposited at a collection place for commercial scrap or returned to the
manufacturer.
Heraeus Electro-Nite devices are exclusively for commercial use and may not be transferred to
private use. Devices must be disposal of according to the national, statutory regulations for
commercial electrical scrap. You must also follow the EU Directive WEEE regulations and their
national conversion. If in doubt, ask your national importer or Heraeus Electro-Nite.
All old Heraeus Electro-Nite devices can be deposited at Heraeus Electro-Nite premises, free of
charge and using a certificated disposal company. The customer pays only for the carriage.

18 Housing Dimensions
Standard instrument (also standard with heat number input):
Housing depth: 150mm

Weight: approximately 7.5Kg
All dimensions in mm.

19” instrument (also 19” with heat number input):
All dimensions in mm.

19 Inputs and Outputs
19.1 Cable Inputs and Dimensions
Standard instrument:
2 3 4
1 5 6 7
No. Cable input Diameter in mm

1 Measurement input
2 Ethernet 10 .. 12
3 Profibus 5 .. 7
4 Horn 7 .. 9
5 TTY 5 .. 8
6 Signalisation 9
7 Power

19” instrument rear panel connectors
Signalisation 1 Horn
Signalisation 2 mA-Output 1 / 2
Serial output 1 Serial output 2

19.2 Power Input
Power input:
90 to 260V AC, 47 to 63Hz, maximum 34VA
Pin Function
1 L1
2 N
3 n.c.
PE PE
Wiring mains input
19.3 Measurement Input
Input range:
Type S, R, B, K, D

19.4 Main Connection Block X1

19.5 Ethernet Interface
Use a standard Ethernet connector type RJ45.
Ethernet connector
(RJ45 – Female)
1 TX+
2 TX-
1
3 RX+
4
8 5
6 RX-
7
8
19.6 Profibus/Modbus (Option)
Pin Function Pin Function

1 n.c. 2 n.c.
3 B+ 4 n.c.
5 DGND 6 VP (+5V)
7 n.c. 8 A-
9 n.c.
Profibus connection
Profibus connector
1A = A-
1B = B+

19.7 TTY Output II (Option)
J3 On board TTY serial port
Rx RxD
CTS Busy/Ready
TTY jumper setting for active/passive
TxD RxD
1 2 3 1 2 3
J1 P A P A J2
1 2 3
passiv
Xopt TTY 1 2 3
active
17 | 18 | 19 | 20

19.8 0/4 to 20 mA Output (Option)
Board configuration switches
1 2 3 4
CH A Ch A Ch B Ch B
GND GND
19.9 Heat Number Input (Option)
1 2 3 4 5 6 7 8 9 0 10-digit 20mm matrix display
└ H T
ENT ESC
ENT = the right digit blinks

= blinking digit one up
= blinking digit one down
ENT = next left digit blinks
ESC = Heat number is stored, blinking stops

20 Main Board
Expansion connector I Expansion connector II

(Ethernet) Serial (Profibus)
Connector
Display power supply
connector
On board TTY serial port
Rx RxD
Measurement input II
CTS Busy/Ready
Fuse for signalisation

500mA FF
Connection Block X1
TTY jumper setting for active/passive
TxD RxD
1 2 3 1 2 3
P A P A
1 2 3
passiv
1 2 3
active

21 Internal Instrument View
Standard instrument:
Ethernet socket
7-pole socket
measurement input Connection block X1

19” instrument:

22 Managing Recycling
If the instrument has to be discarded think about the following recycling issues.
The device consists of several components that can be disposed separately:
• The electronic cards for electronic recycling.
• The housing for metal recycling.
• For further recycling information, see 17. WEEE Regulations.

23 Spare Parts List
Electronic Components
33300048 DTE3 Matrix Main Board Type S
33300050 DTE3 Matrix Main Board Type S incl. Bath Level
33320065 E3 Display board Matrix with LCD
33320075 E3 Display board Matrix with Heat-Number and Keys
33302121 Power Supply for E3 series complete with filter and mounting angle
33201048 Ethernet module with battery back-up and real-time clock for E III series
Electronics (Option)
33201047 Option Profibus DP for E III Series
33201053 Option Modbus RTU for E III Series
33201064 Option 2nd TTY Interface for E III Series
33201049 Option mA analog output
33300067 E3 V24 output module
Mechanical Components
33910362 Measurement input plug female
33981845 Filter Glass Red
33981847 Filter Pad
33980483 Power switch assembly incl. lamp and dust cover
33302126 LED Signal light Green for E3 series
33302125 LED Signal light Yellow for E3 series
33302124 LED Signal light Red for E3 series
33990027 Set of Fuses – 250V 0.5A FF (10 pcs.)
33910338 Power Plug female 4-pol.
19” Components
33981971 DTE3 MATRIX FILTER GLASS RED
33302127 E3 19" LED SIGNAL LIGHT RED 24V
33302128 E3 19" LED SIGNAL LIGHT YELLOW 24V
33302129 E3 19" LED SIGNAL LIGHT GREEN 24V
33302084 CEL-E3 MEASUREM. INPUT COMPL.

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Instruction and Operating Manual

Temperature Measuring Unit

© 2010 Heraeus Electro-Nite

This manual is copyrighted by Heraeus Electro-Nite. No part of this document

Heraeus Electro-Nite makes no warranties as to the contents of this

Improvements or instrument changes added after this document was printed

File Name: DIGITEMP-E_en_1.12

1 Safety-Related Guidelines ........................................................................................................... 1

5 Data Communication ................................................................................................................. 26

9 Communication Using the 4-20mA Output Option..................................................................... 38

File Name: DIGITEMP-E_en_1.12

11 Looking After the Digitemp-E .................................................................................................. 42

13 Safety Regulations .................................................................................................................. 44

14 Technical Data ........................................................................................................................ 45

15 CE-Declaration of Conformity ................................................................................................. 46

16 RoHS Regulations .................................................................................................................. 47

17 WEEE Regulations ................................................................................................................. 48

18 Housing Dimensions ............................................................................................................... 49

19 Inputs and Outputs ................................................................................................................. 51

21 Internal Instrument View ......................................................................................................... 59

22 Managing Recycling ............................................................................................................... 61

23 Spare Parts List ...................................................................................................................... 62

File Name: DIGITEMP-E_en_1.12

1.2 Qualified Personnel

1.3 Danger Notice

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This pictogram is used in relation to Danger, Warning, and Caution notices.

1.4 Proper Usage

1.5 Procedures for Maintenance and Repair

1.6 Guidelines for Handling Electrostatic Discharge

1.6.1 Electrostatic Discharge

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File Name: DIGITEMP-E_en_1.12

Different versions of the instrument can be ordered:

• Digitemp-E: the standard instrument

Standard Standard with heat number option

19” version 19” version with heat number option

File Name: DIGITEMP-E_en_1.12

2.2 Putting the Instrument into Operation

2.2.1 Important Installation Remarks

- Use only shielded cables.

The temperature of the instrument should be assimilated with the environmental

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2.2.2 Starting a Measurement

The Digitemp-E is equipped as standard with:

• One measurement channel for measuring temperature in dip, continuous, or multi-

The Digitemp-E can be extended with several options:

2.4 User Interface

File Name: DIGITEMP-E_en_1.12

The right dot of the seven-segment display

2.4.2 Third Display

2.4.3 Signal Lights

• Green: the instrument is ready for operation and a thermocouple is connected.

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2.4.4 LCD and Keys

• The software version and instrument type.

2.5 Using External Programs to View Results

2.6 Interpreting Error Messages

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3 Setting Instrument Parameters

3.1 Operating the LCD and Keyboard

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3.2 Entering the Password