REQUEST FOR WELDING PROCEDURE APPROVAL

It is requested that the following Welding Procedure Specification (WPS) be reviewed and approved.
The listed WPS has been qualification tested in accordance with ASME Section IX.
It has been edited for clerical completeness and technical content.
Company Project J.O./BI/PO/CONTRACT#

Samsung Engineering Co., Ltd Yanbu Luberef Project 12012001576

WELDING PROCEDURE SPEC. NO. PROCEDURE QUALIFICATION RECORD (PQR)#

GT-0101-N01 QGT-0101-N01
CODE/SPEC DESIGN CONDITIONS:
B31.3 X MAX. TEMP. 390 deg C SERVICE FLUID
B31.4 MIN. TEMP. -18 deg C SOUR SERVICE? NO
B31.8
AWS D1.1 CVN IMPACTS HARDNESS
ASME SEC IX X REQUIRED? NO TESTS? NO
QUALIFICATION SAMSS (Where Applicable) LINE CLASS (es)
ASME SEC IX X N/A 12CG0U, 1CC9P, 1CC9P2
12CG0U 1CC9P 1CC9P2-04, 3CC1H,
04 3CC1H
API STD 1104 3CC9P, 6CC9P
AWS D1.1
OTHER:

Submitting LUBEREF Organization

Date

Name: Department:

Signature: Address:

Telephone:

FAX:
Inspection Department Approval

Name Unit/Div/Dept:

Signature Date:
 Welding Procedure Specification
(WPS)
WPS No. GT-0101-N01 Rev. No. 0 Page No. 1 of 2
Applied Code ASME B31.3 and Ⅸ Date 10, SEP, '13
Supporting PQR No. QGT-0101-N01 Welding Process GTAW Type MANUAL

JOINTS (QW-402) JOINT DESIGN α

Type of Joint SEE JOINT DESIGN
Backing NONE
T
Backing Mat'l (Type) NONE
D
Retainers NONE

BASE METALS (QW-403) R

T : 1.5mm TO 12mm R : 3.2mm ± 0.8mm
P-No. 1 Gr. No. 1&2 to P-No. 1 Gr. No. 1&2 α: 37.5˚ ± 2.5˚ D : 1.5mm ± 0.8mm

or Spec. Type and Grade A106 - Gr.B, A53-Gr.B or Equivalent ※SEE BELOW REMARK FOR DETAIL
Qualified Thickness Range GROOVE : 1.5mm - 12mm
Base Metal FILLET : ALL POSITION (QW-405)
Pipe Diameter Range ALL Position of Groove ALL

Max. Pass Th'k Limit 6.5 mm Welding Progression : UP × DOWN

Other NONE

PREHEAT (QW-406)
FILLER METALS (QW-404)
Preheat Temp. Min. 10 ℃
F. No. 6 A. No. 1 SFA. No. 5.18
Interpass Temp. Max. 315℃
AWS Class ER 70S-3
Preheat Maintenance NONE
Size of Filler Metals 2.4mm

Deposited Weld Metal POST WELD HEAT TREATMENT (QW-407)

Th'k Range : Groove MAX. 12mm Temp. Range N/A

Fillet ALL Time Range N/A

Wire Flux Class N/A

GAS (QW-408)
Flux Trade Name N/A
Gas(es) Percent Composition Flow Rate
Consumable Insert NONE Shielding Argon 99.99% 10 - 15ℓ/min
Type of Filler Metal Solid Trailing NONE NONE NONE
Other(Brand Name) Backing NONE NONE NONE

Filler Metal Current

Travel Speed Heat Input
Weld Layer(s) Process
(cm/Min) (KJ/Cm)
Class Dia. (mm) Type Polar Amp. (A) Volt (V)

ROOT GTAW ER 70S-3 2.4 DCEN 90~135 16~22 9.0~11 19.8

HOT GTAW ER 70S-3 2.4 DCEN 120~160 18~27 9.0~11 28.8
FILL GTAW ER 70S-3 2.4 DCEN 110~160 18~25 9.0~11 26.7
CAP GTAW ER 70S-3 2.4 DCEN 85~120 16~22 9.0~11 17.6

Samsung Engineering Co., Ltd

 Welding Procedure Specification
(WPS)
WPS No. GT-0101-N01 Rev. No. 0 Page No. 2 of 2

ELECTRICAL CHARACTERISTICS (QW-409)

Current (AC or DC) DC Tungsten Electrode Size 2.4mm
Polarity EN Mode of Metal Transfer for GMAW N/A
Heat Input(Max./KJ/Cm) 28.8 Electrode Wire Feed Speed Range N/A
Tungsten Electrode Type EWTh-2 Other

TECHNIQUE (QW-410)

String or Weave Bead BOTH (Note *1) Method of Back Gouging NONE

Orifice or Gas Cup Size GTAW : 12 - 19mm Single or Multiple Pass (per side) BOTH

Oscillation NONE
Initial and Interpass Cleaning Brushing and/or Grinding
Single or Multiple Electrodes SINGLE
Contact Tube to Work Dist. N/A
Peening NONE

NOTE / SPECIAL INSTRUCTIONS

1. MAX. WIDTH OF WEAVE DOES NOT EXCEED 10mm

2. THE FOLLOWING VARIABLE IS NOT APPLIED TO THIS WPS.

- QW409.3 PULSING CURRENT AND IMPACT TEST

REMARK(TYPICAL JOINTS DESIGN)

45˚+5˚

45˚+5˚
T
R
D
T
D
R

T : DESIGN THICKNESS R : 3.2mm ± 0.8mm

α: 45˚+5˚ D : 1.5mm ± 0.8mm

Prepared By Reviewed By Certified By Approved By (Owner)

Samsung Engineering Co., Ltd